D Series Aluminum Control Stations Catalog Pages

D Series Aluminum Control Stations Catalog Pages
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Aluminum Control Stations
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
NBR IEC :
Zone 1 and 2
Ex d IIC T6/T5 Gb/Ex tb IIIC Db
IP66
Applications
1 Function
2 Function
2 Function
3 Function
• Local control stations for use in hazardous areas.
• Control of electrical equipment at power plants, chemical and
petrochemical plants, petroleum- refineries, pulp and paper
processing plants and various industrial applications.
Features
• 1 and 2 Function Ex d IIC:
— Supplied with actuators, contact blocks and pilot lights.
— TS35 rail mounted contact blocks.
— Threaded flameproof joint.
— Connection: 2 x 2.5 mm2 (0.004 in2) maximum.
— Internal earth: 2 x 4 mm2 (0.006 in2).
— External ground: M5
— 1 x M20 or M25 threaded entry at bottom.
— Cable glands and plugs to be ordered separately.
• 2 and 3 Function Exd IIB:
— Supplied with actuators and rail mounting pilot lights and
contact blocks.
— Flanged flameproof joint.
— Yellow laminated plastic legend plate with black lettering.
— Connection : 2 x 2.5 mm2 (0.004 in2) maximum.
— Internal earth: 2 x 4 mm2 (0.006 in2).
— External earth: M6 screw.
— 2 x M20 threaded entries at the bottom.
— Cable glands and plugs to be ordered separately.
Controls
Standard Materials
• Box: gray painted marine grade aluminum alloy
Options
• For other configurations, see pre-drilled control stations or
consult factory.
ATEX/IEC Certifications and Compliances
• Certification Type BR1d
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIC
– T Rating: T6 for Ta = +40 °C (+104 °F), T5 for Ta = +55 °C
(+131 °F)
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T95 °C (T203 °F)
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— CE Declaration of Conformity: 20530
— ATEX Certificate: LCIE 02 ATEX 6056
— IEC Certificate: LCIE Ex 02.005
• Certification Type CF2D
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIB
– T Rating: T6 for Ta  +40 °C (+104 °F), T5 for +40 °C < Ta
 +55 °C (+104 °F < to +131 °F)
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T95 °C (T203 °F)
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— CE Declaration of Conformity: 50254
•
•
•
•
•
•
•
— ATEX Certificate: LCIE 03 ATEX 6061X
— IEC Certificate: LCIE Ex 03.006X
Other Certifications: GOST R
Ingress Protection (solid and liquid): IP66
Impact Resistance (shock): IK10
Internal Volume: 2 dm3 (2 liters)
Ex Standards: EN/IEC 60079-0; 60079-1; 61241-0; 61241-1
Product Standards: EN/IEC 60947-1; 60947-5
Other Standards: EN/IEC 60529 (IP); 62262 (IK)
NBR IEC Brazilian Certifications and Compliances 
• Ex d IIC Limit Switch
— Certification Type BR1d
– Gas: Zones 1 and 2
– IEC Marking: Ex d IIC Gb
– Ambient temperature: -40 °C to +55 °C (-40 °F to
+131 °F) T5/T6
– Dust: Zone 21 and 22
– IEC Marking: Ex tb IIIC Db
— INMETRO Ordinance: 179
— INMETRO Certificate: BVC 11.0482
— Ingress Protection: IP66
— Impact Resistance (shock): IK10
— Ex Standards: ABNT NBR IEC 60079-0, 60079-1, 60079-31
— Other Standards: ABNT NBR IEC 60529 (IP)
 Only the Ex d IIC Limit Switch is available with NBR IEC Brazilian Certifications and Compliances.
426
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Aluminum Control Stations
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
Type
Description/Function
Bottom
Entries
Weight
kg (lb)
Volume
dm3 (in3)
Catalog Number
IECEx
NBR IEC
1 Function Ex d IIC Control Stations
Spring Return Push Button
BR1d
1x black spring return push button
with 1NO + 1NC momentary
contacts
1 x M20
1.0
(2.20)
3.75
(24.41)
DA1W1T101
—
BR1d
1x black spring return push button
with 1NO + 1NC momentary
contacts
1 x M25
1.0
(2.20)
3.75
(24.41)
DA1W3T101
—
Mushroom Head Push Button
1x red mushroom head pushpull with 1NO + 1NC maintained
contacts Padlockable in both
positions
1 x M20
1.2
(2.65)
3.75
(24.41)
DA1W1T102
—
BR1d
1x red mushroom head pushpull with 1NO + 1NC maintained
contacts Padlockable in both
positions
1 x M25
1.2
(2.65)
3.75
(24.41)
DA1W3T102
—
BR1d
Red mushroom head key release
with 1NO + 1NC maintained contact
Unlocked with key (MS1)
1 x M20
1.2
(2.65)
3.75
(24.41)
DA1W1T104
—
BR1d
Red mushroom head key release
with 1NO + 1NC maintained contact
Unlocked with key (MS1)
1 x M25
1.2
(2.65)
3.75
(24.41)
DA1W3T104
—
Controls
BR1d
Time Delayed Push Button 230 V 50/60 Hz
BR1d
1x time delayed black impulse push
button adjustable from 25s to 15mn
For 1000 W incandescent or 400 W
fluorescent max.
1 x M20
1.2
(2.65)
3.75
(24.41)
DA1W1T103
—
BR1d
1x time delayed black impulse push
button adjustable from 25 s to 15
mn For 1000 W incandescent or
400 W fluorescent max.
1 x M25
1.2
(2.65)
3.75
(24.41)
DA1W3T103
—
BR1d
1x green spring return ‘I’ push
button with 1NO momentary contact
1x red spring return ‘0’ push button
with 1NC momentary contact
1 x M20
1.2
(2.65)
3.75
(24.41)
DA1W1T201
—
BR1d
1x green spring return ‘I’ push
button with 1NO momentary contact
1x red spring return ‘0’ push button
with 1NC momentary contact
1 x M25
1.2
(2.65)
3.75
(24.41)
DA1W3T201
—
Twin Push Buttons
2 Function Ex d IIB Control Stations
Twin Push Buttons
CF2D
1x green spring return ‘I’ push
button with 1NO momentary contact
1x red spring return ‘0’ push button
with 1NC momentary contact
2 x M20
2.5
(5.51)
7.00
(427.17)
DA2W2T201
—
CF2D
1x green spring return ‘I’ push
button with 1NO momentary contact
1x red mushroom head push-pull
with 1NO+1NC maintained contacts
2 x M20
2.5
(5.51)
7.00
(427.17)
DA2W2T202
—
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
427
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Aluminum Control Stations
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
NBR IEC :
Zone 1 and 2
Ex d IIC T6/T5 Gb
IP66
Type
Description/Function
Catalog Number
IECEx
NBR IEC
Bottom
Entries
Weight
kg (lb)
Volume
dm3 (in3)
2 x M20
3.3
(7.28)
9.00
(549.21)
DA5W2T301
—
2 x M20
3.3
(7.28)
9.00
(549.21)
DA5W2T302
—
3 Function Ex d IIB Control Stations:
Pilot Light and Twin Push Buttons
CF2D
1x red/green LED light 85 to 264
Vac 1x green spring return ‘I’ push
button with 1NO momentary contact
1x red spring return ‘0’ push button
with 1NC momentary contact
Ammeter and Twin Push Buttons
CF2D
1x ammeter 48 x 48 CT1A 3 x FLC
0-1-3A 1x green spring return ‘I’
push button with 1NO momentary
contact 1x red spring return ‘0’ push
button with 1NC momentary contact
Ex d IIC Limit Switch 
Limit Switch
Controls
Stainless steel roller control perpendicular for surface fixing. 1/4 turn fixing (may be modified by end user).
BR1d
1x roller plunger - travel 7 mm max.
- Force 22 newtons with 1NO+1NC
momentary contacts
1 x M20
1.0
(2.20)
4.60
(280.71)
DA1W1L001
NDA1W1L001
BR1d
1x roller plunger - travel 7 mm max.
- Force 22 newtons with 1NO+1NC
momentary contacts
1 x M25
1.0
(2.20)
4.60
(280.71)
DA1W3L001
NDA1W3L001
Technical Data
Contact Block
Insulation Voltage (Ui)
LED Pilot Light
500 V
Switching Capacity
Rated Voltage
85 Vac to 264 Vac, 50/60 Hz
Rating
5-15 mA
AC 15
4 A/115 V, 4 A/230 V, 2 A/500 V
Max. Power
0.33 W
DC 13
3 A/24 V, 1.7 A/42 V, 1.2 A/60 V, 0.8
A/110 V, 0.3 A/220 V
Operation life
Average 100,000 Hours at +25 °C
(+77 °F)
Terminal connections
0.75 to 2.5 mm2
(0.001 to 0.004 in2 )
Operation life
>5,000,000 Operations
Light Switch
Insulation Voltage (Ui)
500 V
Switching Capacity
AC 15
450 W/48 V, 900 W/110 V, 1900 W/230 V
DC 13
100 W/48 V, 100 W/110 V, 95 W/230 V
Terminal connections
0.75 to 2.5 mm2
(0.001 to 0.004 in2)
Operation life
> 1,000,000 Operations
 The Ex d IIC Limit Switch is available with NBR IEC Brazilian Certifications and Compliances.
428
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
D Series Aluminum Control Stations
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
Flameproof
Electrical Diagrams
NO Contact Block
NC Contact Block
LED Pilot Light
Time Delayed Push Button
Controls
Dimension in Millimeters (Inches)
50 mm
(1 97”)
240 mm (9.45”)
185 mm (7.28”)
85 mm
(3.35”)
145 mm (5.71”)
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
135 mm
(5.31”)
110 mm
(4.33”)
110 mm
20 mm
(0.79”)
126 mm (4.96”)
110 mm (4.33”)
126 mm (4.96”)
41 mm
(1.61”)
3 Functions
14 mm
(0.55”)
196 mm (7.72”)
Ø 25 mm
(0.98”)
41 mm (1.61”)
110 mm (4.33”)
Ø 9 mm (0.35”)
110 mm
Ø 9 mm (0.35”)
26 mm
(1.02”)
41 mm
(1.61”)
7 mm
(0.28”)
110 mm (4.33”)
41 mm
(1.61”)
4.33/110
2 Functions
107 mm
(4.21”)
Ø 9 mm (0.35”)
7 mm
(0.28”)
7 mm
(0.28”)
41 mm
(1.61”)
190 mm (7.48”)
156 mm (6.14”)
41 mm (1.61”)
7 mm
(0.28”)
(course)
Limit Switch
41 mm (1.61”)
Ø 9 mm (0.35”)
Ø 9 mm (0.35”)
135 mm
(5.31”)
7 mm (0.28”)
110 mm
(4.33”)
2 Functions
7 mm (0.28”)
7 mm
(0.28”)
41 mm
(1.61”)
m (0.28”)
Ø 9 mm (0.35”)
1 Function Emergency Stop
41 mm (1.61”)
135 mm
(5.31”)
1 Function
7 mm
(0.28”)
145 mm (5.71”) 14 mm
(0.55”)
125 mm
(4 92”)
429
Controls
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Pre-Drilled Control Stations
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK09/IK10
Applications
1 Function
2 Function
• Local control stations for use in hazardous areas.
• Control of equipment at power plants, chemical and
petrochemical plants, petroleum refineries, pulp and
paper processing plants and various industrial applications.
Features
• 1 and 2 Function Ex d IIC:
— For TS35 rail mounted contact block.
— Actuators and contact blocks to be ordered separately.
— Up to 3 contacts per function.
— Threaded flameproof joint.
— Internal earth terminal 2 x 4 mm2 (0.006 in2).
— External ground terminal: M5.
— 1 x M20 or M25 threaded entry at bottom.
— Cable glands and plugs to be ordered separately.
• 2 to 6 Function Ex d IIB:
— For TS35 rail mounted contact block.
— Actuators and contact blocks to be ordered separately.
— Up to 3 contacts per function.
— Flanged flameproof joint.
— Yellow laminated plastic legend plate with black lettering.
— Internal earth terminal: 2 x 4 mm2 (0.006 in2).
— External earth terminal: M6 screw and M8 earth
stud (CF2B type).
— 2 x M20 threaded entries at the bottom.
— Cable glands and plugs to be ordered separately.
Standard Materials
• Box: gray painted marine grade aluminum alloy
• CF2B box: gray painted cast iron for CF2B
ATEX/IEC Certifications and Compliances
• Certification Type BR1d
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIC
– T Rating: T6 for Ta = +40 °C (+104 °F), T5 for Ta = +55 °C
(+131 °F)
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T95 °C (T203 °F)
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— Impact Resistance (shock): IK10
— CE Declaration of Conformity: 20530
— ATEX Certificate: LCIE 02 ATEX 6056
— IEC Certificate: LCIE Ex 02.005
• Certification Type CF2D
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIB
– T Rating: T6 for Ta  +40 °C (+104 °F), T5 for +40 °C < Ta
 +55 °C (+104 °F < Ta  131 °F)
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T203 °F/T95 °C
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— Impact Resistance (shock): IK10
— CE Declaration of Conformity: 50254
— ATEX Certificate: LCIE 03 ATEX 6061X
— IEC Certificate: LCIE Ex 03.006X
430
2 Function
3 Function
6 Function
• Certification Type BR2d
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIC
– T Rating: T6
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T176 °F/T80 °C
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— Impact Resistance (shock): IK09
— CE Declaration of Conformity: 50256
— ATEX Certificate: LCIE 03 ATEX 6062
— IEC Certificate: LCIE Ex 03.007
• Certification Type CF2B
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIC
– T Rating: T6 for Ta  +40 °C (+104 °F), T5 for +40 °C < Ta
 +55 °C (+104 °F < Ta  +131 °F)
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
– Surface Temperature: T95 °C (T203 °F)
— Ambient Temperature: -40 °C to +55 °C (-40 °F to +131 °F)
— Impact Resistance (shock): IK10
— CE Declaration of Conformity: 50254
— ATEX Certificate: LCIE 03 ATEX 6061X
— IEC Certificate: LCIE Ex 03.006X
• Other Certifications: GOST R
• Ingress Protection: IP66
• Internal Volume: 2 dm3 (2 liters)
• Ex Standards: EN/IEC 60079-0; 60079-1; 61241-0; 61241-1
• Product Standards: EN/IEC 60947-1; 60947-5
• Other Standards: EN/IEC 60529 (IP); 62262 (IK)
• INMETRO: BR 230482-Be1D
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK09/IK10
For TS35 Rail Mounted Actuators
Type
Description/Function
Bottom
Entries
Weight
kg (lb)
Volume
dm3 (in3)
Catalog Number
1 Function Ex d IIC Control Stations:
BR1d
For push button, pilot light or selector
switch
1 x M20
0.9 (1.98)
2 (122)
DA1W1E101
BR1d
For push button, pilot light or selector
switch
1 x M25
0.9 (1.98)
2 (122)
DA1W3E101
BR1d
For push button (non-mushroom type)
2 contacts maximum for each function
1 x M20
0.9 (1.98)
2 (122)
DA1W1E201
BR1d
For push button (non-mushroom type)
2 contacts maximum for each function
1 x M25
0.9 (1.98)
2 (122)
DA1W3E201
For push button, pilot light or selector
switch
2 x M20
2.3 (5.07)
7 (427)
DA4W2E202
CF2D
For push button, pilot light or selector
switch (2 switches maximum)
2 x M20
3 (6.61)
7 (427)
DA5W2E301
CF2D
For push button, pilot light and
ammeter 48 x 48 mm (1.73 x 1.73 in)
(ammeter with round barrel)
2 x M20
3 (6.61)
7 (427)
DA5W2E302
For push button, pilot light and
ammeter 48 x 48 mm (1.73 x 1.73 in)
(ammeter with round barrel)
2 x M20
3 (6.61)
7 (427)
DA5W2E401
CF2D
For push button and pilot light
2 Contacts maximum for each function
2 x M20
3 (6.61)
7 (427)
DA5W2E601
CF2B
For push button, pilot light or selector
switch (3 switches maximum)
2 x M20
13 (28.66)
13 (793)
DA3W2E601
For indicator 72 x 72 mm (2.83 x 2.83 in)
or 96 x 96 mm (3.78 x 3.78 in) with
round barrel Mounting plate for indicator
diameter. 67 mm (2.64")
2 x M20
4 (8.82)
11 (671)
DA2W2E102
2 Function Ex d IIC Pre-drilled Box:
2 Function Ex d IIB Pre-drilled Box:
CF2D
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Pre-Drilled Control Stations
3 Function Ex d IIB Pre-drilled Box:
CF2D
6 Function Ex d IIB Pre-drilled Box:
1 Meter Ex d IIC Pre-drilled Box:
BR2d
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© February 2014
431
Controls
4 Function Ex d IIB Pre-drilled Box:
Flameproof
Dimension in Millimeters (Inches) for TS35 Rail Mounted Operators
BR1d (1 Function)
BR1d (2 Functions)
7 mm
(0.28”)
110 mm (4.33”)
41 mm (1.61”)
110 mm (4.33”)
110 mm (4.33”)
240 mm (9.45”)
196 mm (7.72”)
145 mm (5.71”)
Ø
(2 67
.6 m
4” m
)
200 mm (7.87”)
144 mm (5.67”)
175 mm (6.89”)
15 mm (0.59”)
200 mm (7.87”)
Ø 7 mm (0.28”)
200 mm (7.87”)
270 mm (10.63”)
BR2d
120 mm (4.72”)
12 mm (0.47”)
144 mm (5.67”)
CF2B (6 Functions)
190 mm (7.48”)
110 mm (4.33”)
126 mm (4.96”)
Ø 9 mm (0.35”)
Ø 14 mm (0.55”)
145 mm (5.71”)
110 mm
(4.33”)
CF2D (3-4-6 Functions)
Ø 14 mm (0.55”)
Controls
190 mm (7.48”)
156 mm (6.14”)
126 mm (4.96”)
Ø 9 mm (0.35”)
CF2D (2 Functions)
135 mm (5.31”)
41 mm
(1.61”)
Ø 9 mm (0.35”)
7 mm
(0.28”)
41 mm
110 mm(1.61”)
(4.33”)
130 mm (5.12”)
41 mm (1.61”)
7 mm
(0.28”)
7 mm (0.28”)
41 mm (1.61”)
Ø 9 mm (0.35”)
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Pre-Drilled Control Stations
150 mm (5.91”)
78 mm
(3.07”)
432
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
Applications
Rail Mounted Version
• Suitable for use with certified flameproof Ex d enclosures for
control equipment.
Features
• DIN rail mounted (TS35) and panel mounted versions.
• Large range of M22 x 1.5 mm (0.059") screwed actuator
operators including, push buttons, rotary actuators, pilot lights,
ammeters and selector switches.
• Fully supplied with actuator, shaft, contact block and yellow
laminated plastic legend plate with black lettering 60 x 50 mm
(2.36" x 1.97").
Standard Materials
• Box: gray painted marine grade aluminum alloy
• CF2B box: gray painted cast iron for CF2B
Panel Mounted Version
ATEX/IEC Certifications and Compliances
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Controls
• Certification Type TCD
— Gas, Zones 1 and 2
– Conforming to ATEX 94/9/CE: CE 0081
II 2 G
– ATEX/IEC Protection: Ex d IIC
— Dust, Zones 21 and 22
– Conforming to ATEX 94/9/CE: CE 0081 II2 D
– ATEX/IEC Protection: Ex tD A21
— Surface Temperature: -40 °C to +60 °C (-40 °F to +140 °F)
— CE Declaration of Conformity: 5C213
— ATEX Certificate: LCIE 02 ATEX 0036 U
— IEC Certificate: LCIE Ex 02.026 U
• Other Certifications: GOST R
• Ingress Protection (solid and liquid): IP66
• Impact Resistance (shock): IK10
• Ex Standards: EN/IEC 60079-0; 60079-1; 61241-0; 61241-1
• Other Standards: EN/IEC 60529 (IP); 62262 (IK)
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Actuators, Pilot Lights, Contact Blocks, Switches and Accessories
433
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series TS35 Rail Mounted Actuators and Contact Blocks
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
Weight
kg (lb)
Description/Function
Volume
dm3 (in3)
Catalog
Number 
Spring Return Push Button
Green spring return ‘I’ push button with 1NO momentary contact
0.2 (0.44)
0.4 (24.4)
DA5GR
Red spring return ‘0’ push button with 1NC momentary contact
0.2 (0.44)
0.4 (24.4)
DA9RR
Red mushroom head spring return with 1NC momentary contact
Padlockable in both positions
0.2 (0.44)
0.4 (24.4)
DR9R
Red mushroom head push pull with 1NC maintained contact
Padlockable in both positions
0.2 (0.44)
0.4 (24.4)
DD9R
Red mushroom head key release with 1NC maintained contact
Unlocked with key (MS1)
0.2 (0.44)
0.4 (24.4)
DC9R
2 maintained positions with 1NO maintained contact
0.2 (0.44)
0.4 (24.4)
DH5R
2 maintained positions key operated with 1NO maintained contact key
removable in both positions (MS1)
0.2 (0.44)
0.4 (24.4)
DG5R
1 x NO contact
0.1 (0.22)
0.2 (12.20)
DCB5R
1 x NC contact
0.1 (0.22)
0.2 (12.20)
DCB9R
Mushroom Head Push Button
Rotary Actuator
Additional Contacts
Controls
LED Pilot Lights
Red
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPR12R
Green
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPG12R
White
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPW12R
Blue
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPB12R
Yellow
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPY12R
Red
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPR48R
Green
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPG48R
White
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPW48R
Blue
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPB48R
Yellow
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPY48R
Red
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPR85R
Green
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPG85R
White
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPW85R
Blue
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPB85R
Yellow
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPY85R
0.2 (0.44)
0.4 (24.4)
093958
1-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS116R
2-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS216R
3-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS316R
4-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS416R
2 way 1-pole selector switch with non-padlockable handle “1-2”
0.3 (0.66)
0.5 (30.51)
DS21601R
3 way 1-pole selector switch with non-padlockable handle “1-0-2”
0.3 (0.66)
0.5 (30.51)
DS21602R
Transfer Kit
To be used when replacing old range of contacts 094057 and 094058 and
old range of indicators 093990-093991 and 094090-094091
16 A Switches
 Legend Plate Supplied.
434
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
Description/Function
Weight
kg (lb)
Volume
dm3 (in3)
Catalog
Number 
Spring Return Push Button
Green spring return ‘I’ push button with 1NO momentary contact
0.2 (0.44)
0.4 (24.4)
DA5GP
Red spring return ‘0’ push button with 1NC momentary contact
0.2 (0.44)
0.4 (24.4)
DA9RP
Red mushroom head spring return with 1NC momentary contact
Padlockable in both positions
0.2 (0.44)
0.4 (24.4)
DR9P
Red mushroom head push pull with 1NC maintained contact
Padlockable in both positions
0.2 (0.44)
0.4 (24.4)
DD9P
Red mushroom head key release with 1NC maintained contact
Unlocked with key (MS1)
0.2 (0.44)
0.4 (24.4)
DC9P
2 maintained positions with 1NO maintained contact
0.2 (0.44)
0.4 (24.4)
DH5P
2 maintained positions key operated with 1NO maintained contact key
removable in both positions (MS1)
0.2 (0.44)
0.4 (24.4)
DG5P
1 x NO contact
0.1 (0.22)
0.2 (12.20)
DCB5P
1 x NC contact
0.1 (0.22)
0.2 (12.20)
DCB9P
Mushroom Head Push Button
Rotary Actuator
Additional Contacts
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Panel Mounted Actuators and Contacts Blocks
LED Pilot Lights
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPR12P
Green
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPG12P
White
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPW12P
Blue
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPB12P
Yellow
12 to 30 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPY12P
Red
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPR48P
Green
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPG48P
White
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPW48P
Blue
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPB48P
Yellow
48 to 60 Vac/Vdc
0.1 (0.22)
0.4 (24.4)
DPY48P
Red
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPR85P
Green
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPG85P
White
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPW85P
Blue
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPB85P
Yellow
85 to 264 Vac
0.1 (0.22)
0.4 (24.4)
DPY85P
0.2 (0.44)
0.4 (24.4)
093959
1-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS116P
2-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS216P
3-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS316P
Transfer Kit
To be used when replacing old range of contacts 094055 and 094056 and
old range of indicators 093992-093993 and 094092-094093
16 A Switches
4-pole switch with non-padlockable handle “0-1”
0.3 (0.66)
0.5 (30.51)
DS416P
2 way 1-pole selector switch with non-padlockable handle “1-2”
0.3 (0.66)
0.5 (30.51)
DS21601P
3 way 1-pole selector switch with non-padlockable handle “1-0-2”
0.3 (0.66)
0.5 (30.51)
DS21602P
2 way 2-pole selector switch with non-padlockable handle “1-2”
0.3 (0.66)
0.5 (30.51)
DS41601P
3 way 2-pole selector switch with non-padlockable handle “1-0-2”
0.3 (0.66)
0.5 (30.51)
DS41602P
 Legend Plate Supplied.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
435
Controls
Red
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
Weight
kg (lb)
Description/Function
Volume
dm3 (in3)
Catalog
Number
Spare Shrouds for Spring Return Push Buttons
Green shroud marked “I”
0.1 (0.22)
0.2 (12.20)
DSG
Red shroud marked “0”
0.1 (0.22)
0.2 (12.20)
DSR
Green shroud marked “start”
0.1 (0.22)
0.2 (12.20)
DSS
Red shroud marked “A Réarmement”
0.1 (0.22)
0.2 (12.20)
DSA
Black shroud (unmarked)
0.1 (0.22)
0.2 (12.20)
DSN
Blue shroud (unmarked)
0.1 (0.22)
0.2 (12.20)
DSB
Aluminum Guard Painted Red
DGD1A
Mushroom head actuator protection
Stainless Steel Padlocking Devices
For spring return push button
DPLD1S
For rotary actuator, red mushroom head spring return or push-pull
DPLD2S
Spare Lenses for Pilot Lights
Controls
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Accessories
Red
0.1 (0.22)
0.2 (12.20)
DPRLENS
Green
0.1 (0.22)
0.2 (12.20)
DPGLENS
White
0.1 (0.22)
0.2 (12.20)
DPWLENS
Blue
0.1 (0.22)
0.2 (12.20)
DPBLENS
Yellow
0.1 (0.22)
0.2 (12.20)
DPYLENS
Non-padlockable handle
0.2 (0.44)
0.2 (12.20)
DSNPH
Padlockable handle — 48 mm x 48 mm (1.89" x 1.89")
0.06 (0.13)
0.3 (18.31)
DSPH
Spare Handle for Switches
Laminated Plastic Legend Plate with Black Lettering
Large size — 60 mm x 50 mm (2.36 in x 1.97")
DLP00
Small size — 45 mm x 31.2 mm (1.77" x 1.24")
DLP01
Blanking Plug
Used to close-up unused openings on cover M22 x 1.5 mm (0.059")
436
0.2 (0.44)
0.2 (12.20)
DBPM22
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© February 2014
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
48 mm x 48 mm (1.89" x 1.89") — Connection on Current Transformer — Deflection 90° — Class 1.5 — Round Barrel
Description/Function
Weight
kg (lb)
Volume
dm3 (in3)
Catalog
Number
Rail Mounted
1A C.T. 3 x F.L.C.
with 0-1-3 Scale
0.1 (0.22)
0.4 (24.4)
DMA1348R
1A C.T. 5 x F.L.C.
with 0-1-5 Scale
0.1 (0.22)
0.4 (24.4)
DMA1548R
1A C.T. 6 x F.L.C.
with 0-1-6 Scale
0.1 (0.22)
0.4 (24.4)
DMA1648R
5A C.T. 3 x F.L.C.
with 0-1-3 Scale
0.1 (0.22)
0.4 (24.4)
DMA5348R
5A C.T. 5 x F.L.C.
with 0-1-5 Scale
0.1 (0.22)
0.4 (24.4)
DMA5548R
5A C.T. 6 x F.L.C.
with 0-1-6 Scale
0.1 (0.22)
0.4 (24.4)
DMA5648R
1A C.T. 3 x F.L.C.
with 0-1-3 Scale
0.1 (0.22)
0.4 (24.4)
DMA1348P
1A C.T. 5 x F.L.C.
with 0-1-5 Scale
0.1 (0.22)
0.4 (24.4)
DMA1548P
1A C.T. 6 x F.L.C.
with 0-1-6 Scale
0.1 (0.22)
0.4 (24.4)
DMA1648P
5A C.T. 3 x F.L.C.
with 0-1-3 Scale
0.1 (0.22)
0.4 (24.4)
DMA5348P
5A C.T. 5 x F.L.C.
with 0-1-5 Scale
0.1 (0.22)
0.4 (24.4)
DMA5548P
5A C.T. 6 x F.L.C.
with 0-1-6 Scale
0.1 (0.22)
0.4 (24.4)
DMA5648P
Panel Mounted
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series AC Ammeter
AC Ammeter Accessory
DM48A
Red Adjustable Index
Controls
Interchangeable Dials for Above Ammeter
Scale
Number Catalog Number
For 1 A Current Transformer 3 x F.L.C.
0 - 5 - 15
A
DA135
0 - 10 - 30
A
DA1310
0 - 15 - 45
A
DA1315
0 - 20 - 60
A
DA1320
0 - 30 - 90
A
DA1330
0 - 40 - 120
A
DA1340
0 - 50 - 150
A
DA1350
0 - 60 - 180
A
DA1360
0 - 75 - 225
A
DA1375
0 - 100 - 300
A
DA13100
0 - 125 - 375
A
DA13125
0 - 150 - 450
A
DA13150
0 - 200 - 600
A
DA13200
0 - 250 - 750
A
DA13250
For 1 A Current Transformer 5 x F.L.C.
0 - 5 - 25
A
DA155
0 - 10 - 50
A
DA1510
0 - 15 - 75
A
DA1515
0 - 20 - 100
A
DA1520
0 - 30 - 150
A
DA1530
0 - 40 - 200
A
DA1540
0 - 50 - 250
A
DA1550
0 - 60 - 300
A
DA1560
0 - 75 - 375
A
DA1575
0 - 100 - 500
A
DA15100
0 - 125 - 625
A
DA15125
0 - 150 - 750
A
DA15150
0 - 200 - 1000
A
DA15200
0 - 250 - 1250
A
DA15250
Scale
Number Catalog Number
For 1 A Current Transformer 6 x F.L.C.
0 - 5 - 30
A
DA165
0 - 10 - 60
A
DA1610
0 - 15 - 90
A
DA1615
0 - 20 - 120
A
DA1620
0 - 30 - 180
A
DA1630
0 - 40 - 240
A
DA1640
0 - 50 - 300
A
DA1650
0 - 60 - 360
A
DA1660
0 - 75 - 450
A
DA1675
0 - 100 - 600
A
DA16100
0 - 125 - 750
A
DA16125
0 - 150 - 900
A
DA16150
0 - 200 - 1200
A
DA16200
0 - 250 - 1500
A
DA16250
For 5 A Current Transformer 3 x F.L.C.
0 - 5 - 15
A
DA535
0 - 10 - 30
A
DA5310
0 - 15 - 45
A
DA5315
0 - 20 - 60
A
DA5320
0 - 30 - 90
A
DA5330
0 - 40 - 120
A
DA5340
0 - 50 - 150
A
DA5350
0 - 60 - 180
A
DA5360
0 - 75 - 225
A
DA5375
0 - 100 - 300
A
DA53100
0 - 125 - 375
A
DA53125
0 - 150 - 450
A
DA53150
0 - 200 - 600
A
DA53200
0 - 250 - 750
A
DA53250
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Scale
Number Catalog Number
For 5 A Current Transformer 5 x F.L.C.
0 - 5 - 25
A
DA555
0 - 10 - 50
A
DA5510
0 - 15 - 75
A
DA5515
0 - 20 - 100
A
DA5520
0 - 30 - 150
A
DA5530
0 - 40 - 200
A
DA5540
0 - 50 - 250
A
DA5550
0 - 60 - 300
A
DA5560
0 - 75 - 375
A
DA5575
0 - 100 - 500
A
DA55100
0 - 125 - 625
A
DA55125
0 - 150 - 750
A
DA55150
0 - 200 - 1000
A
DA55200
0 - 250 - 1250
A
DA55250
For 5 A Current Transformer 6 x F.L.C.
0 - 5 - 30
A
DA565
0 - 10 - 60
A
DA5610
0 - 15 - 90
A
DA5615
0 - 20 - 120
A
DA5620
0 - 30 - 180
A
DA5630
0 - 40 - 240
A
DA5640
0 - 50 - 300
A
DA5650
0 - 60 - 360
A
DA5660
0 - 75 - 450
A
DA5675
0 - 100 - 600
A
DA56100
0 - 125 - 750
A
DA56125
0 - 150 - 900
A
DA56150
0 - 200 - 1200
A
DA56200
0 - 250 - 1500
A
DA56250
437
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Actuators, Pilot Lights, Contact Blocks, Switches and Accessories
Flameproof
ATEX/IEC:
Zone 1 and 2 – 21 and 22
II 2 GD
IP66 – IK10
16 A Selector Switch Positions — X = Contact Closed
Technical Data
DS116
Contact Block
Positions
0
1
NO Contact Block
Insulation Voltage (Ui)
NC Contact Block
Contacts
1-2
X
DS216
500 V
Contacts
Switching Capacity
AC 15
4 A/115 V, 4 A/230 V, 2 A/500 V
DC 13
3 A/24 V, 1.7 A/42 V, 1.2 A/60 V, 0.3 A/220 V
Positions
0
1
1-2
3-4
X
X
1-2
Contacts
3-4
5-6
X
X
X
1-2
3-4
5-6
7-8
X
X
X
X
5-6
X
7-8
DS316
Terminal connections
0.75 mm2 to 2.5 mm2
(0.0012 in2 to 0.004 in2)
Operation life
>5,000,000 Operations
Positions
0
1
LED Pilot Light
DS416
Controls
Contacts
Positions
0
1
Rated Voltage
85-264 Vac, 50/60 Hz
Rating
5-15mA
Max. Power
0.33 W
Operation life
Average 100,000 Hours at +25 °C (+77 °F)
DS21601
16 A Selector Switch
Rated insulation
voltage
690 V
Thermal rating
20 A
AC 21
16 A
AC 15
6A
AC 23
AC 3
Contacts
Positions
1
2
3 x 400 V
7.5 KW
3 x 500 V
5.5 KW
3 x 690 V
4 KW
3 x 230 V
3 KW
3 x 400 V
4 KW
3 x 500 V
5.5 KW
3 x 690 V
3 KW
Positions
1
0
2
1-2
X
3-4
X
DS41601
Contacts
Positions
1
2
1-2
X
3-4
X
X
DS41602
2
2.5 mm (0.004 in )
2
Contacts
2
2
4 mm (0.006 in )
Positions
1
0
2
438
X
Contacts
4 KW
Solid Terminal connections
3-4
DS21602
3 x 230 V
Flexible Terminal connections
1-2
X
1-2
X
3-4
X
5-6
X
7-8
X
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Flameproof
Dimensions in Millimeters (Inches)
Rail Mounted
M22 x 1.5 mm (0.06”)
32 mm (1.26”)
67 mm (2.64”)
89 mm (3.50”)
Rail Mounted Push Button
16 mm
(0.63”)
40 mm
(1.57”)
Ø
30 mm (1.18”)
67 mm (2.64”)
20 mm
(0.79”)
89 mm (3.50”)
53 mm (2.09”)
M22 x 1.5 mm (0.06”)
Ø
30 mm (1.18”)
32 mm (1.26”)
90 mm (3.54”)
Rail Mounted Pilot Light
31 mm
(1.22”)
Back Mounted Switch
ATEX/IECEx/NBR IEC FLAMEPROOF Ex d ZONE 1 RATED CONTROL STATIONS AND SWITCHES
D Series Actuators, Pilot Lights, Contact Blocks, Switches and Accessories
Panel Mounted
Controls
55 mm (2.17”)
77 mm (3.03”)
22 mm (0.87”)
Maximum
Panel Mounted Push Button
Panel Mounted Pilot Light
16 mm
(0.63”)
61 mm (2.40”)
62 mm (2.44”)
20 mm
(0.79”)
77 mm (3.03”)
Ø
30 mm (1.18”)
55 mm (2.17”)
M22 x 1.5 mm (0.06”)
46 mm (1.81”)
32 mm
(1.26”)
46 mm (1.81”)
32 mm
(1.26”)
Ø
30 mm (1.18”)
M22 x 1.5 mm (0.06”)
89 mm (3.50”)
45 mm
(1.77”)
Panel Mounted Switch
Accessories
15 mm
(0.59”)
2 mm
(0.08”)
50 mm (1.97”) 48 mm (1.89”)
38 mm (1.50”)
Ø
25 mm
(0.98”)
22 mm (0.87”)
M22 x 1.5 mm (0.06”)
Blanking Plug
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© February 2014
Ammeter
439
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