Zoeller | 820 | TECHNICAL DATA SHEET - Motorización y Bombas

TECHNICAL DATA SHEET - Motorización y Bombas
FM2798
0514
Supersedes
0114
Your Peace of Mind is Our Top Priority ®
®
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
TECHNICAL DATA SHEET
®
Model 820
Grinder Pumps
MATER IALS
PUMP
MOTOR
PRODUCT SPECIFICATIONS
Horse Power
2
Voltage
200 - 230
Phase
1 Ph
Hertz
60 Hz
RPM
3450
Type
Capacitor start / capacitor run
Insulation
Class B
Amps
13.7 - 15.5
Operation
Automatic or nonautomatic
Auto On / Off
Variable level float switch, customer sets
Discharge Size
1-1/4" NPT vertical discharge
Cord Length
20' (6 m) standard
Cord Type
UL listed, SOW or SOOW multi-wire neoprene
Max. Head
107' (32.6 m)
Max. Flow Rate
46 GPM (174 LPM)
Max. Operating Temp.
130°F (54°C)
Cooling
Oil filled
Motor Protection
Auto reset thermal overload
Cap
Cast iron
Motor Housing
Cast iron
Adapter
Cast iron
Pump Housing
Cast iron
Upper Bearing
Ball bearing
Lower Bearing
Ball bearing
Mechanical Seals
Carbon/ceramic
Impeller Type
Vortex
Impeller
Engineered plastic
Hardware
Stainless steel
Motor Shaft
Stainless steel
Gasket & Square Ring
Neoprene
Cutter
Hardened stainless steel, Rockwell C55-60
4”
(102 mm)
7 5/8”
(194 mm)
6 1/2”
(165 mm)
4” (102 mm)
4” (102 mm)
1 1/4" N.P.T.
18 5/8”
(473 mm)
NOTE: See model comparison chart for specific details.
R
UL
R
Tested to Standard UL778 and
Certified to CSA
Standard C22.2 No. 108
© Copyright 2014 Zoeller Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
5” (127mm)
SK1621
FEET
METERS
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
PUMP PERFORMANCE CURVE
MODEL 820
110
MODEL
820
32
Feet
Meters
5
1.5
10
3.0
20
6.1
30
9.1
40
12.2
50
15.2
60
18.3
70
21.3
80
24.4
90
27.4
100
30.5
Shut-off Head:
Gal.
Liters
46
174
46
174
46
174
46
174
46
174
46
174
43
163
36
136
27
102
16.7
63
7
26
107 ft.(32.6m)
28
TOTAL DYNAMIC HEAD
100
24
90
80
70
20
60
16
12
50
40
30
8
20
4
10
0
5
GALLONS
LITERS
10
0
15
40
20
25
35
30
80
FLOW PER MINUTE
40
120
45
50
160
010440
MODEL COMPARISON
Model
* WD820
Seal
Mode
Volts
Ph
Amps
HP
Hz
Lbs
Kg
Single
Auto
230
1
13.7
2
60
89
40
E820
Single
Non
230
1
13.7
2
60
88
40
* WH820
Single
Auto
200
1
15.5
2
60
89
40
I820
Single
Non
200
1
15.5
2
60
88
40
* Integral control on automatic models only.
Simplex grinder package systems are available assembled or unassembled.
CAUTION
All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be
followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
GRINDER SYSTEMS
(A) GRINDER MODEL 820
STANDARD FEATURES:
820 GRINDER
2 HP, 1¼" N.P.T.
VERTICAL DISCHARGE
A)
• 1¼" NPT vertical discharge
• Carbon/ceramic seal
P/N
WGT.
MODEL
VOLTS
PH
MODE
AMP

820-0011
89 lb (40.3 kg)
WD820*
230
1
Auto
13.7

820-0004
88 lb (39.9 kg)
E820
230
1
Nonauto
13.7
• Stainless steel cutter plate/cutter

820-0005
89 lb (40.3 kg)
WH820*
200
1
Auto
15.5
• Stainless steel shaft

820-0006
88 lb (39.9 kg)
I820
200
1
Nonauto
15.5
• Thermal overload protection
• Engineered, glass-filled plastic impeller with stainless steel insert
• Stainless steel hardware
• 20' (6 m) power cord
Options:
*WD & WH grinder pumps are completely automatic with starting controls in pump switch case.
Note: 230V pumps are supplied with a 20 amp plug.
Extra length cords (consult factory)
© Copyright 2014 Zoeller Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
(B) CONTROL PANELS & ALARM SYSTEMS
STANDARD FEATURES:
• Audible and visual alarm
• Alarm silence switch
• Test switch for alarm and light
• UL listed
Simplex panels:
 P/N 10-1037 includes alarm and 3 floats
for E820.
 P/N 10-1038 includes alarm and 3 floats
for I820.
 P/N 10-0125* includes alarm and 3 floats
for E or I models.
Alarm paks only:
 P/N 10-0053 indoor only.
 P/N 10-0623 outdoor.
 P/N 10-0126 outdoor w/ dry alarm
contacts.
(C) VARIABLE LEVEL FLOAT SWITCHES
 P/N 10-0033* Switch without weight and b
racket
for E820.
WGT. 2 lb (0.9 kg)
 P/N 10-0748 Switch without weight and b
racket
for I820.
WGT. 2 lb (0.9 kg)
 P/N 10-0661 1 weight and bracket only.
WGT.3 lb (1.4 kg)
 P/N 10-0689 1 weight only.
WGT.2.5 lb (1.1 kg)
 P/N 10-1366 Set of weights and brackets. Use with 10-0125/10-1037 and 10-1038.
WGT.6.5 lb (2.9 kg)
(D)
CHECK VALVES
1¼" Cast iron NPT female
 P/N 30-0163
1½" Cast iron NPT female
WGT. 7.5 lb (3.4 kg)
 P/N 30-0164
2" Cast iron NPT female
 P/N 30-0152
WGT. 7.5 lb (3.4 kg)
WGT. 10 lb (4.5 kg)
*Remove plug.
Note: All variable level float switches in this section are
mechanically activated and do not contain mercury.
*Branch circuit protection provided by electrical installer.
(E) JUNCTION BOXES (Contact factory if used in conjuction with a control panel)
INDOOR BASIN INSTALLATIONS
4 holes with seals for (1) power cord, (1) pump
cord, (1) alarm switch, and (1) alarm return feed.
 P/N 10-0666 WGT. 2.5 lb (1.1 kg)
(F)
INDOOR BASIN, COVER, AND HARDWARE -
PREPACKAGED STANDARD EQUIPMENT
• Fiberglass basin
• Rust-resistant steel cover
(epoxy coated)
• Inspection plate
• Pump cover
• 3" Adaptaflex vent seal
• 1¼" Adaptaflex
discharge pipe seal
• Cord seal
• 1-4" rubber inlet pipe seal - field-installed
• Pump support hardware
• 1¼" check valve
• Ball valve
SIMPLEX
 24" x 36" (61 x 91 cm) P/N 32-0011
WGT. 107 lb (48.5 kg)
OUTDOOR BASIN INSTALLATIONS
Qwik-Box connection (for use with WD models only) with seals for (1) power cord, (1) pump cord, and (1)
alarm switch cord. Alarm float switch must operate on low voltage to be used w/ Qwik Box.  P/N 10-0580 WGT. 3 lb (1.4 kg)
4 =holes with seals for (1) pump cord, (3) control float switch cords and (1) conduit connection, use with
control panel/s (B).
 P/N 10-0647 WGT. 2.5 lb (1.1 kg)
4 holes with seals for (1) pump cord, (1) control float, (1) alarm switch, and (1) conduit connection for
incoming power and alarm return.
 P/N 10-0677 WGT. 2.5 lb (1.1 kg)
(G) OUTDOOR BASIN, COVER, AND RAIL SYSTEM
ASSEMBLIES - STANDARD EQUIPMENT
•Fiberglass basin with anti-flotation ring
•1¼" PVC discharge pipe
•1¼" rubber discharge pipe seal
•Stainless steel square guide rail
•1' (0.3 m) Pull rod
•8' (2.4 m) stainless steel lifting cable for basin
depths to 84" (213 cm), and 12' (3.7 m)
stainless steel lifting cable for basin depths of
96" (244 cm)
•1¼" PVC ball valve
•1¼" cast iron check valve
•1-4" rubber inlet pipe seal - field-installed
•Fiberglass cover
SIMPLEX
 24" x 48" (61 x 122 cm)
 24" x 60" (61 x 152 cm)
(I) BALL VALVE
1¼" IPS
 P/N 30-0165
1½" IPS
 P/N 30-0166
2" IPS
 P/N 30-0167
WGT. 2 lb (0.9 kg)
WGT. 2 lb (0.9 kg)
WGT. 2.5 lb (1.1 kg)
P/N 33-0188
WGT. 264 lb (119.7 kg)
 24" x 96" (61 x 244 cm)
P/N 33-0187
WGT. 233 lb (105.7 kg)
 24" x 84" (61 x 213 cm)
P/N 33-0186 WGT. 219 lb (99.3 kg)
 24" x 72" (61 x 183 cm)
P/N 33-0185
WGT. 206 lb (93.4 kg)
P/N 33-0189
WGT. 277lb (125.6 kg)
(H) RAIL SYSTEMS - (FIELD INSTALLED)
Z-Rail Disconnect System for 1¼" pump
discharges (Rail System discharge is 2"
NPT male thread)
Ductile iron constructions
 P/N 39-0134
Wgt. 43 lb (19.5 kg)
With stainless steel upper rail support
 P/N 39-0135
Wgt. 43 lb (19.5 kg)
Intermediate Stabilizer Bracket for every
12' (3.7 m) of depth.
Stainless steel
 P/N 39-0139
Wgt. 6 lb (2.7 kg)
Square Guide Rail System for
systems less than 96” deep)
BASIN DEPTH
 48" (122 cm) P/N 39-0057
WGT. 90.5 lb (41.1 kg)
 60" (152 cm) P/N 39-0058
WGT. 94.5 lb (42.9 kg)
 72" (183 cm) P/N 39-0059
WGT. 98.5 lb (44.7 kg)
Fits both round and square basins.
Includes square guide rail
Basins over 72" (183 cm) deep require
one additional angle arm bracket.
 P/N 39-0070 WGT. 11 lb (5.0 kg)
OPTIONS (J) PULL RODS For Square Guide
Rail systems Only
(Field-installed systems)
•1¼" stainless steel pipe from pump to bracket.
•Anti-siphon device.
•Pre-wired conduit (consult factory).
1' (0.3 m) “L”
 P/N 39-0069
2.5' (0.8 m) “L”
 P/N 39-0006
3,5' (1.1 m) “L”
 P/N 39-0007
4.5' (1.4 m) “L”
 P/N 39-0008
5.5' (1.7 m) “L”
 P/N 39-0009
*Other sizes available (consult factory).
WGT. 0.5 lb (0.2 kg)
WGT. 1 lb (0.5 kg)
WGT. 1.5 lb (0.7 kg)
WGT. 1.5 lb (0.7 kg)
WGT. 2 lb (0.9 kg)
(K)
STAINLESS STEEL LIFTING CABLE
(Field-installed systems)
8' (2.4 m)
 P/N 39-0031
12' (3.7 m)
 P/N 39-0032
16' (4.9 m)
 P/N 39-0033
20' (6 m)
 P/N 39-0034
24' (7.3 m)
 P/N 39-0035
WGT. 1 lb (0.5 kg)
WGT. 1 lb (0.5 kg)
WGT. 1 lb (0.5 kg)
WGT. 1 lb (0.5 kg)
WGT. 1 lb (0.5 kg)
© Copyright 2014 Zoeller Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
PREPACKAGED AND JOB READY SYSTEMS
INDOOR
OUTDOOR
REQ.
REQ.
REQ.
REQ.
1 Grinder (auto or nonauto)
P/N _____________________ (A)
1 Grinder (auto or nonauto)
P/N _____________________ (A)
1 Alarm system (optional)
P/N _____________________ (B)
1 Control panel/alarm system
P/N _____________________ (B)
1 Weight only
(required if alarm is used)
P/N 10-0689
(C)
1 Float switch(es) (if required)
P/N _____________________ (C)
1 Weight(s) and bracket(s)
P/N _____________________ (C)
1 Junction Box (optional)
P/N 10-0666
(E)
1 Junction Box
P/N _____________________ (E)
1 Basin, cover and hardware
P/N _____________________ (F)
1 Basin, cover and rail system
P/N _____________________ (G)
FIELD-MOUNT SYSTEMS
SIMPLEX
REQ.
REQ.
1 Grinder (auto or nonauto)
P/N _____________________ (A)
1 Alarm system (optional)
P/N _____________________ (B)
1 Variable level float switch assembly(2) (not required for auto pumps)
P/N _____________________ (C)
1 Weight and bracket only (2 required it alarm is used)
P/N 10-0661
1 Junction Box (optional)
P/N _____________________ (E)
1 Rail system (optional)
P/N _____________________ (H)
1 Angle arm/intermediate bracket(1)
P/N _____________________ (H)
1 Pull rod(3)
P/N _____________________ (J)
1 Stainless steel cable
P/N _____________________ (K)
(C)
Required for basins over 72" (183 cm) deep (Square Guide Rail) and over 12' (3.7 m) (E-Z Out Rail). Allow for overhead clearances.
(2)
Hardwire pump, float switch, and power supplyinside junction box.
(1)
(3)
For square guide rail only
Note: Contact factory for control panel selection.
Note: Access doors available on field mount systems - consult factory.
Special basin configurations - consult factory.
TYPICAL OUTDOOR SYSTEM (G)
HIGH WATER ALARM
(FIELD INSTALLED)
SOLID FIBERGLASS COVER
TYPICAL INDOOR SYSTEM (F)
STAINLESS STEEL FLOAT HOOK
WATERTIGHT "QWIK BOX"
RECEPTACLE & ALARM
CONNECTIONS
HIGH WATER ALARM
(FIELD INSTALLED)
TO ALARM PANEL
3/8" X 1' 416 STAINLESS
STEEL PULL ROD
1 1/4" PVC SLIP X SLIP
BALL VALVE
(FIELD INSTALLED)
1 1/4" PVC SLIP X SLIP
BALL VALVE
1 1/4" GROMMET SEAL
TO CONTROL PANEL
1 1/4" PVC SCH 40
PIPE AND FITTINGS
4" RUBBER INLET PIPE SEAL
(FIELD INSTALLED)
4" RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)
1 1/4" FEMALE NPT
CAST IRON CHECK VALVE
1 1/4" X 12"
GALVANIZED PIPE
24" NOMINAL
PUMP CONTROL
"ON - OFF" FLOAT
1 1/4" GALVANIZED
DISCHARGE PIPE
SINGLE PHASE,2HP
AUTOMATIC
GRINDER PUMP
OFF
FIBERGLASS BASIN
CAST IRON RAIL BASE PLATE
FIBERGLASS
ANTI-FLOTATION FLANGE
SK1691
*60"
*OTHER BASIN SIZES
ARE READILY AVAILABLE
CAST IRON MOUNT BRACKET
HIGH LEVEL
ALARM FLOAT
36"
ON
1 1/2" SQ. GUIDE RAIL
304 STAINLESS STEEL 16 GA.
1 1/4" BULK HEAD
DISCHARGE FITTING
1 1/4" X 32"
GALVANIZED PIPE
ALARM
1 1/4" NPT BRASS
DISCONNECT FITTING
28" MIN. OR PER STATE
AND LOCAL CODES
1 1/4" FEMALE NPT
CAST IRON CHECK VALVE
(FIELD INSTALLED)
CAST IRON ADAPTERS
1/8" 302 STAINLESS
STEEL LIFTING CABLE
COUPLING
24" MIN.
© Copyright 2014 Zoeller Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
SK1670
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