BENDIX TU-FLO 501 AIR COMPRESSOR Product specifications

BENDIX TU-FLO 501 AIR COMPRESSOR Product specifications
1
BENDIX COMPRESSORS AND PARTS
REMANUFACTURED EXCHANGE
COMPRESSORS
Model
Bendix
Piece No.
Serial No.
Country of
Manufacture
TUFLO501COMPRESSOR
PC
NO.
SER.
NO.
REMFG. BY BENDIX IN U.S.A.
Tu-Flo® 550 & Tu-Flo® 750
Compressor
most popular configurations
Port
Right
Unless indicated, inlet and
Orientation
discharge locations are as shown.
Tu-Flo® 550 for CAT
Part No. 5002984x
3406, C10, C12, C15, C16
(rear end cover studs)
Part No. 5005790X
3176, C15, C16
Tu-Flo® 750 for CAT
Part No. 5002713X
3406, C10, C12, C15, C16
(rear end cover studs)
Part No. 5002983X
3176, C15, C16
Tu-Flo® 550 for CAT
3176 (flange mount)
Part No. 109603X
Tu-Flo® 550 for CUMMINS
Part No. 108804X
ISB & C (top air inlet)
Tu-Flo® 550 for CAT
3116, 3126, C7 Acert, C9 Acert
Top Inlet unless noted,
removable rear flange cover
Part No. 5011016X
Part No. 107981X
(left inlet)
Tu-Flo® 750 for CAT
Part No. 5004118X
Tu-Flo® 550 for
CAT 3306
Part No. 109251X
Tu-Flo® 750 for
CAT 3306
Part No. 109287X
Part No. 5005790X
(left air inlet)
Tu-Flo® 550 for
CUMMINS ISM,
N14, M11
Part No. 107506X
Tu-Flo® 750 for CUMMINS
Part No. 109382X
ISB & C
(top air inlet)
Tu-Flo® 750 for
CUMMINS ISM,
N14, M11
Part No. 107507X
Left
Compressor Nameplates
A nameplate is attached to
all compressors. It displays
the model, piece number
and serial number. A
nameplate with a black
background denotes a
new original equipment
compressor, whereas a
nameplate with a red
background designates that
the compressor is a Bendix
remanufactured/replacement
unit. When making reference
to a particular compressor,
use the pc. no. stamped on
the nameplate.
Air Compressor
Discharge hose fitting
Part No. 142110
Designed for
use with
stainless
steel braided
discharge hose.
All brass bodies
with brass sleeves
and steel nuts. 5/8" OD.
Hose Part No. 919-10
Air Compressor Discharge
Hose Assembly
Part No. 142552
Length = 52 inches
Hose I.D. = 1/2 inch
Hose O.D. = 5/8 inch
Part No. 142572 (72 inches)
2
BENDIX COMPRESSORS AND PARTS
WHY A BENDIX REMANUFACTURED COMPRESSOR?
•All components are inspected and then replaced or remanufactured to the highest Bendix OEM manufacturing and product
specifications, long the industry standard.
•All Bendix remanufactured compressors meet or exceed OE manufacturing functional, end-of-line test specifications.
•Bendix discards and replaces all wear components – o-rings, gaskets,piston rings, bearing inserts, sleeve bearings,
unloader springs, seals, studs, lock washers, pipe fittings, inlet and discharge valves, inlet and discharge springs, wrist
pin plugs and safety valves – with new components in all remanufactured compressors.
•During the remanufacturing process, genuine Bendix compressors are upgraded with the latest manufacturing methods,
technologies and product enhancements, often making our remanufactured product better than the original.
•These upgrades are done even if the replaced compressor did not have the enhancement when new.
Look for our Governors on page 8!
Tu-Flo® 550 for Detroit Diesel
Series 60 non-EGR
(69 tooth gear w/21 tooth spline)
Part No. 5004188X
Tu-Flo® 550 for Detroit Diesel
Series 60 non-EGR
(21 tooth spline)
Part No. 107622X
Tu-Flo® 750 for
Detroit Diesel 3306
Series 60 non-EGR & Series 50
(69 tooth gear w/21 tooth spline)
Part No. 5004187X
Tu-Flo® 750 for Detroit Diesel
Series 60 non-EGR & Series 50
(21 tooth spline)
Part No. 107623X
Tu-Flo® 550 for International I-6
pre-2004 DT466, HT530
Part No. 5004613X
Tu-Flo® 550 for
International V8
pre-2004, T444E
Part No. 107514X
Tu-Flo® 750 for International I-6
pre-2004, HT530
Part No. 5004614X
NPT
Ports
Tu-Flo® 550 for Mack Extended
(Pre-1997)(*Head contoured for
special clearance application.)
Part No. *108866X
Part No. 5002865X
®
Tu-Flo 750 for Mack Extended
(Pre-1997)(*Head contoured for
special clearance application.)
Part No. *108869X
Part No. 5002868X
UNLOADER KIT
Kit contains parts to install
3 piece unloader plungers in
Tu-Flo compressors.
Part No. 279615N
NPT
Ports
Tu-Flo® 550 for Volvo
Part No. 108937X
Tu-Flo® 750 for Volvo
Part No. 108935X
AIR STRAINER
For TF-400, 500,
501, 600, and 700
Bendix compressors
Part No. 278500N
Contents:------------->
(1) 279905
Mounting Baffle
(1) 243009
Filter Element
(PA1704)
(1) 279903
Cover
(Air Filter=Part No. PA1704)
ST-4™ Safety Valve
Part No. 131081
250 psi.
(1) 243430
Gasket
(2) 237648
Lock Washer
(2) 243411
Cap Screw
3
HALDEX COMPRESSORS AND PARTS
REMANUFACTURED HALDEX COMPRESSORS
Head Assembly
Cylinder Block
Rotate to match your inlet/outlet port needs;
extra gasket included!
Water cooled to provide maximum life and performance.
Piston & Ring Assembly
Unloader Assembly
Thru-the-head servicing.
Quick and easy way to restore to original performance!
Perfect balance of function and service life.
Minimizes oil passing and life ending early
failures due to piston and cylinder wear.
Robust design provides extended service life and
eliminates connecting rod failures!
Ball bearings ensure trouble-free life and smooth
operation.
Connecting Rod and Bearings
Main Bearing
Part No. 3558052X
Part No. 3018543X
Cubic Feet Per Minute: 13.2
Model: QE296C Quiet Economy Single Cylinder
Air Inlet: Left Air Outlet: Front Spline: 11 Tooth
Application/Notes:
Cummins C Engine.
Holset
Iron Head/Cover.
Intake Valve Retainer.
Thru-Drive for
power steering pump.
Flange Mount, Engine Drive, Water Cooled,
Threaded Discharge Type.
Cubic Feet Per Minute: 13.2
Model: SS296 Super Single Cylinder
Air Inlet: Left Air Outlet: Rear
Unloader Port Type: Left/Direct
Application/Notes:
For L/K/N engines.
Holset
Flange Mount, Engine Drive,
Water Cooled.
Part No. EL13020X
Rotatable Head, Belt Drive, End Cap,
Oil Feed Base, Oil Drain, Water Cooled
Top/Flange Discharge Type
Overall Height: 11.42 in.
Overall Width: 4.79 in.
Overall Length: 8.93 in.
External Shaft Length: 2.14 in.
Head Rotation: Right
Block Rotation: Right
Notes: High Capacity Replacement EL16020X
Haldex Haldex Repair Kits
RN26A
EL1300 Unloader Kit
RN26GW EL 13 00 Gasket Kit
SN144
Installation Kit
Part No. EL16111X
Flange Mount, Gear Drive, Cranshaft End,
Oil Feed Flange, Oil Drain, Water Cooled
Top/Threaded Discharge Type
Overall Height: 12.19 in.
Overall Width: 5.43 in.
Overall Length: 11.58 in.
External Shaft Length: .16 in.
Head Rotation: Left
Block Rotation: Left
Notes: High Capacity
Haldex Haldex Repair Kits
RNT26A
EL1600 Unloader Kit
RN26GZ
EL 1600 Gasket Kit
SN144J
Installation Kit
Part No. 3558072X
Holset
Cubic Feet Per Minute: 13.2
Model: QE296 Quiet Economy Single Cylinder
Air Inlet: Left Air Outlet: Rear Spline: 11 Tooth
Application/Notes:
Cummins L10/N14. Iron Head/Cover.
Intake Valve Retainer. Flange Mount, Engine Drive,
Water Cooled, Threaded Discharge Type.
Part No. EL16040X
Head Rotatable, Double Flange Mount,
Gear Drive Flange Oil Feed,
Side Option on Service Units,
Flange or Base Oil Drain
Top/Flange Discharge Type,
Turbochargeable, Water Cooled
Overall Height: 12.57 in.
Overall Width: 5.68 in.
Overall Length: 9.09 in.
External Shaft Length: .54 in. Haldex Haldex Repair Kits
RNT26A
EL1600 Unloader Kit
Head Rotation: Right
RN26GX
EL 1600 Gasket Kit
Block Rotation: Right
SN144B
Installation Kit
Notes: High Capacity.
Application: Cummins In-Line Engines
AIR CLEANER / FILTER
Part No. KN19040
(Air Filter=Part No. PA2256)
Provides greater atmospheric air intake capacity.
May be remote mounted by using kits SN3711AC/
SN3711AD and cut to length 3/4" ID hose with
fittings and clamps. -Includes 100696E element.
Mt. Centers=2.75", Height=4.44" Dia.=4.30"
COMPRESSOR MANIFOLD KIT
(INTAKE) For 1/2" Pipe.
Mounting Centers: 2.75"
Part No. SN3711AA
COMPRESSOR MANIFOLD KIT
(INTAKE) For 3/4" Hose
Mounting Centers: 2.75"
Part No. SN3711AD
4
BENDIX AIR DRYERS
Governor
Compressor
Reservoir #1
The primary duty of
the air dryer
is to eliminate the moisture
and dirt that would cause
damage to valves and other
system components.
The air dryer
removes these
pollutants, providing
dry air, free of
contaminants that can
cause premature failure of
the air and brake system.
Delivery
Port
Check
Valve
Supply Port
Air Dryer
End Cover
Safety
Bottom View Valve
AD-9 Air Dryer
Bendix AD-9®
Air Dryer 12 Volt
Description
Heater &
Thermo
Connection
Exhaust
Port
PART NO.
065225
109685X
Complete New Unit
Complete REMAN Unit
AD-9 DROP IN
065647
END COVER INFORMATION
New Unit: (Special Order)
065231
Supply Port:
1/2" P. T.
Delivery Port:
1/2" P. T.
Control Port:
1/4" P. T.
Check Valve Ass'y - 1/2"
107800N
Purge Valve & Heater Ass'y (REMAN)
5004341X
Reman Desiccant Cartridge
107794X
Purge Valve Ass'y - Maint. Kit
5005037
Bracket Kit
107695
Bendix AD-IS® Air Dryer
Spin on Cartridge, DRM™ model
Description
New Unit
Integrated
Purge Res.
PART NO.
800383
Bendix AD-IS® Air Dryer
Spin on Cartridge
New Unit
801266
REMAN Unit
5010696X
KITS AND SERVICE PARTS
Desiccant Cartridge Kit
5008414
Governor and Check Valve Kit
5004049
Heater and Thermostat kit (12v)
109495
Purge Valve Maintenance kit
5003547
Purge Valve replacement kit
K022105
Wiring Harness and Splice kit
109871N
AD-IS®
Governor
(Can not
sub other
governors)
Purge Valve
(underside)
Dessicant
Cartridge
Heater &
Thermostat
Pressure
Protection
Valves (4)
AD-IS®
Air Dryer
5
BENDIX AD-9™ AIR DRYER
Part No. 107794X
Desiccant Cartridge Kit
Part No. 5004341X
AD9 12V Purge Valve Kit
AD-9 Air Dryer Parts Kit List
Key
Description
New Purge
Valve w/ heater
800405 -12v
109570 -24v
Reman Purge New Purge DLU
Heater-note 1
Valve w/ heater Valve w/ heater Des. Cart kit Purge Vlv & Therm kit
5004341X -12v 109580 -12v 107796 -new Maint. Kit 109578 -12v
5004342X- 24v 109599 -24v 107794X-reman 5005037 109579 -24v
109869N
Note:
Old and new purge
valve assemblies are
interchangeable in all
AD-9 air dryers.
Check
Valve Kit Mnting
107799 -3/4" Brkt kit
107800 -1/2" 107695
6
BENDIX AIR DRYERS
BENDIX REPAIR KITS
AD-2 - Desiccant type
Reman. 12 volt,
for AD-2 AIR DRYER
1/2" port.
102657N Thermostat Kit
Includes Thermostat, Part No. 286934RX
gasket and "O" ring.
287053N Purge Valve
Replacement Kit
Includes purge valve,
diaphragm, boot
and "O" rings
101900X Desiccant cartridge
286875RX End cover assy. -12v.
286876RX End cover assy.-24v.
BENDIX REPAIR KITS
AD-4 AIR DRYER
104358X
Dessicant
Cartridge Kit
103818
Purge Valve
Replacement Kit
Purge valve and
exhaust diaphragm
103980N
End Cover Kit
"O" ring and piston spring
AD-SP Air Dryer
System Purge
5.62"
Service
Part No.
800887
065594
Reman.
Part No.
109991X
109992X
Heater &
Thermostat
Volts-Watts
(See Note 2)
12V - 980W
24V - 90W
11.07"
Control
1/4" PT
AD-SP Air Dryer Kits
Part No.
5008414
5005624
109995
Heater &
Thermostat
Connector
Description:
Cartridge Kit
Del Check Valve Kit
Purge Valve Kit
1/2" Delivery
Note: 12 & 24 volt AD-SP air dryers are identified
by connector color: White = 12V, Gray = 24V.
1/2" Supply
AD-IP Air Dryer
Integral Purge
9.25"
Control
1/4" P.T.
12.5"
Height
Note - Center to
center of slots in
brackets is 5.64".
3.33"
Delivery
1/2" P.T.
AD-4 - Desiccant type
12 volt, Reman.
60 watt heater
1/2"x1/2"x1/4" ports.
Part No. 065041X
Heater &
Thermostat
Connector
Service
Part No.
065612
065613
Reman.
Part No.
109477X
109478X
Heater &
Thermostat
Volts-Watts
(See Note 2)
12V - 90W
24V - 90W
AD-IP Air Dryer Kits
Part No.
109493X
109494
109495
109498
5001247
K022105
DESCRIPTION
Reman. desiccant cartridge
Check valve kit
12v heater kit
Bolt kit
Mounting bracket kit
Purge Valve kit - High Boost
1/8" P. T. ECON Port
Behind Supply Port
Supply
Note - All replacement air dryers include 109871 (wire harness and splice kit) and 5001247 (mounting
1/2" P. T.
bracket kit). Note - 12 & 24 volt air dryers are identified by connector color .White = 12V, Gray = 24V.
7
HALDEX AIR DRYERS & REPLACEMENT PARTS
•MTC Multi-Treatment Cartridge•
Part No. 47178964(DRYest™)
Part No. DQ6050 (PURest™)
5 stages - inreases dryer life!
1-Dust filter
2-Small dessicant
3-Medium dessicant
4-Large desiccant
5-Aluminum mesh
•DRYest™ System Purge Dryer•
Part No. DA35100 new outright
Uses MTC dessicant cartridge for
superior drying (Part No. 47178964),
compact size, built in heater.
•PURestTM Air Dryer•
Part No. DA34100 Outright
• Multi-Treatment Cartridge
employs 5 stages of cleaning to
ensure a dry air system.
(Part No. DQ6050)
• Universal Mounting bracket
makes change overs easy.
• Built in heater prevents
freezing and damage to the dryer.
•Pure Air PlusTM • "Like-Nu"
Part No. DA33100X Exchange.
With spin on desiccant cartridge.
Coalescing filter for exceptional oil
and contaminant removal. 12V.
DA33110X = 24V.
Desiccant Kit; Part No. DQ6026
Includes desiccant cartridge & coalescing filter.
•Part No. M109689X Exchange.
Reman air dryer from Haldex with soft seat.
Desiccant Kit for DA33100X
Part No. DQ6026
Includes:
Desiccant Cartridge,
Coalescing Filter,
Relief Valve,
Purge Shield and
Associated Hardware.
Air Dryer Cartridge for AD-9
Part No. M107794X
Air Dryer Cartridge for AD-IP
Part No. M109493X
•ConSep™ Condensor/Separator•
Part No. 41210026
Condenses and separates oil, water,
and other contaminants.
Can be used as stand alone unit.
Includes ADV -Automatic Drain Valve.
MERITOR AIR DRYERS & REPLACEMENT PARTS
Part No. R955205 (S4324130010)
12V/100 Watt heater, with
integral turbo cut-off valve,
and mounting bracket.
Integral regeneration valve
eliminates need for purge tank.
Part No. R950014
Purge Valve Kit B
Includes, O-Ring, Washer,
Piston O-Ring, Piston Seat, Piston,
Shims, Compression Spring,
O-Ring, Valve head, and Retainer Ring.
SYSTEM
SAVER
1200
Part No. R950011
Air Dryer Cartridge
System Saver Series
Part No. R950015
Heater Service Kit
Includes, 2 mounting screws,
wiring connector, O-ring,
Wire, heater, thermostat,
plastic retainer & retainer screw.
Part No. R955207
Holset Drop-In series.
SKF AIR DRYERS & REPLACEMENT PARTS
Part No. CR620502
12V/75 Watt heater.
This model includes an internal
valve system that provides full
turbo boost protection and an
internal feedback feature required
for the Cummins/Holset QE and
E-Type compressors.
Desiccant
Cartridge Kit
For Turbo-2000
& HD-2000
Air Dryers
Part No. CRT224
REPLACEMENT KITS:
Part No. CR223 - Regeneration Valve Kit:
Includes spindle, spring and o-ring
Part No. CR228
Part No. CR619340
Turbo Valve Kit
Kit w/Cart. Purge & Turbo.
Part No. CR235
Purge Valve Kit: Purge Valve, O-rings, screen.
Part No. CR223 - Check Valve Kit
8
FLEETCRAFT AIR DRYER AND PARTS
Fleetcraft Air Dryer
With integral turbo
cut-off valve, no
need for purge tank.
Includes mounting
bracket.
Part No. FC955205
Fleetcraft Desiccant
Cartridge Kit
For Turbo-2000 &
HD-2000 Air Dryer
Part No. FCT224
Air Dryer Cartridge
Part No. FC950011
ISOLATION VALVE - ALCOHOL EVAPORATOR - GOVERNORS
ISOLATION VALVE
(Turbo Cut-Off Valve)
Used with air dryers not equipped with
this feature. Allows use of air dryer
on turbo charged engines without
affecting engine performance.
Installs directly (1/2"-14 NPTF) to air
line inlet port of air dryer.
Part No. KN23500
FLEETCRAFT GOVERNOR
Features ball check design with
filtered ports. Can be mounted
at a remote location or directly
to compressor. Preset to open
at 120 PSI, close at 100 PSI.
Can be Adjusted. Includes
4 pipe plugs, mounting
gasket and instructions.
New, outright.
Part No. FC18530
Port A: To air dryer inlet port
Port B: To pipe plug
Port C: To compressor discharge
Port D: To governor unloader
Height: 3.18"
ALCOHOL EVAPORATOR
An automatic vaporizing device for
keeping air lines and air reservoir
free of ice. Bracket Mount.
•Easy to install
•Pressure protected
•Holds 40 oz. of methyl alcohol.
•1/2" NPTF Ports
Part No. A72420
Bendix D-2 Governor
Remanufactured.
No Core. For mounting
to the compressor or
mounted remotely.
Pressure range
100 - 120 PSI.
5" overall height.
1/8" NPT ports.
Sold outright.
Part No. OR275491X
Part No. OR284358X
Haldex Piston-Type Governor
Operates in conjunction
with the compressor
Part No.
unloading mechanism.
105 236577N
Automatically controls
125
Governor
the air pressure in the
PSI.
Gasket
air supply system between
the desired predetermined
maximum and minimum
pressures. Direct
compressor or remote
mount. 1/8-27 NPT ports.
(105-125 PSI, waterproof cover)
Part No. KN18530 (NEW)
Part No. 275491N (NEW)
PRESSURE RELIEF (SAFETY) VALVES
PRESSURE
RELIEF VALVE
Brass body and
stainless steel
spring. Factory
set at 150 PSI.
1/4"NPTF
Part No. 1031200
ST-3
SAFETY
VALVE
75PSI
Pressure setting,
1/4" port.
Part No. 285850
Safety Valve Kit ST-4
The ST-4 Safety Valve
is installed in the extra
compressor discharge
port, if available, or the
discharge line to prevent
compressor damage in the
event of discharge line
blockage. Because of
this a standard
safety valve may not
be used. 250 psi.
Part No. 131081
1/2-14 NPT
Part No. 801116
7/8-14. UNF-2A
SAFETY VALVE
Protects against
excessive pressure in air system.
Installs in the supply reservoir.
Factory set at 150 PSI.
Can be adjusted.
Automatically closes
after excess pressure is released
to atmosphere. 1/4" PT.
L
L
(B)
L=2.56"
(A)
L=3.25"
(A) Part No. 205105N
(B) Part No. 284142N
(B) Part No. 285849N (175 psi)
9
PRESSURE PROTECTION VALVES
PRESSURE PROTECTION
VALVE
Used to protect air brake
system from accessory
failure. Nonadjustable.
1
/4" NPTF inlet port,
1
/4" NPTF outlet port.
Operating PSI
Part No. Open Closed
KN31000
65
45
KN31010
95
75
PRESSURE PROTECTION VALVE
with one way check valve
Used to protect air brake system from accessory
failure. Nonadjustable. 3/8" NPTF inlet port,
1/2" NPTF outlet port.
Opening
Part No. Pressure
KN31170
50 PSI
KN31171
75 PSI
Tractor Protection Valve
TP-3DC
Part No. 065706
Part Number 90554107
Pressure Protection Valve
Protects the air brake system in the event of a
leak or failure within the air suspension system.
A replaceable filter minimizes contaminants and
other debris from entering other air system
accessories.
All Ports: 1/4" NPT
Closing Pressure: 70 PSIG
Opening Pressure: 75 PSIG minimum
TRACTOR
PROTECTION
VALVE
Part No.
KN34110X
3/8"
1/4"
3/8"
1/2"
3/8"
TP-5™
TRACTOR
PROTECTION
VALVE
Part No.
288605N
OR288605X
3/8"
PRESSURE PROTECTION VALVE
TYPE PR-4
Closes at a preset pressure.
Factory set at 85 PSI.
Many different applications.
Can be used to protect one
reservoir system from another
if a reservoir system failure
occurs. Nonadjustable.
1/4" PT supply and
delivery ports.
Part No. 286500N
PRESSURE
CONTROL
VALVE
Pressure setting from
0 psi to reservoir pressure.
1/4" NPTF inlet and outlet.
1/4" NPTF exhaust
Part No. 5400
PRESSURE PROTECTION
VALVE; TYPE PR-2
Closes at a preset pressure.
Factory set at 65 PSI.
Can be used to protect
one reservoir system
from another if a
reservoir system
failure occurs.
1.25"
1/4" PT supply and delivery ports.
Part No. 277147N
Part No. 277227N (75 psi)
PRESSURE
Inlet
PROTECTION VALVE
3
/8" NPTF Inlet,
3
/8" NPTF Outlet
2" height Operating PSI
Part No. Open Closed
110257
75
70
110258
95
90
Outlet
TP-3 TRACTOR/TRAILER
PROTECTION VALVE
Part No. A
B
279000N 1/2" 1/2"
Tractor
Emerg.
1
/4" NPTF
Tractor
Service
3
/8" NPTF
(A) Trailer
Emerg. NPTF
(B) Trailer
Service
NPTF
PRESSURE PROTECTION VALVE
3
/8" NPTF Inlet and Outlet
2-9/16" tall
Part No.
140270
140280
140380
Normal closing
pressure
3/8" - 60 psi
3/8" - 70 psi
1/4" - 70 psi
10
CHECK VALVES
C
A
B
SINGLE CHECK VALVE
SC-2 Steel Seat
Part No.
A
B
C
800372 1/2" PT 1/2" PT 2.92"
800373 3/8" PT 3/8" PT 25/32"
SINGLE CHECK VALVE
SC-1 Steel Seat
Part No.
A
B
C
800375 1/4" PT 1/4" PT 23/32"
C
The 800372 single check valve is A
also available in Fleetcraft:
Part No. FC800372
B
DS-2™
DOUBLE CHECK
VALVE with STOP
LIGHT SWITCH
Part No. 286452N
Ports 3/8"
"B" Hole
227/32"
227/32"
DC-4
DOUBLE CHECK VALVE
3
/8" NPTF
All Ports:
11
"B" Hole:
/32" Dia.
Part No. 278614N
DC-4
DOUBLE CHECK VALVE
1
All Ports:
/4" NPTF
11
"B" Hole:
/32" Dia.
Part No. 278615N
C
A
E
D
B
TWO WAY CHECK VALVE
(Diaphragm Type)
Mount in any position
Use in place of ball or
shuttle types
Used when two inputs
must become one input.
3
Inlet B:
/8"
Inlet B
3
Inlet D:
/8"
3
Outlet C:
/8"
Part No. KN25060
Outlet C
DC-4 DOUBLE CHECK VALVE
Part No.
A
B
C
D
278595N 1/4" PT 1/2" PT 1/4" 2.75"
278597N 1/4" PT 3/8" PT 1/4" 2.75"
278598N 3/8" PT 3/8" PT 1/4" 2.75"
The double check valve is used when a single
function or component must be controlled by
either of two valves. The double check valve
permits either, but not both control valves to
operate the device connected to its outlet port.
SINGLE CHECK VALVE
SC-2 Steel Seat
Part No. TYPE
A
B
C
1
KN23000
A
/2" PT 1/2" PT 2.46"
3
KN23010
A
/8" PT 3/8" PT 2.47"
C
A
B
SINGLE CHECK VALVE
SC-1 Rubber Seat
Part No.
A
B
C
10200-3/8 3/8" PT 3/8" PT 213/16"
10200-1/2 1/2" PT 1/2" PT 213/16"
C
A
E
/4"
1
/4"
3
/8"
1
B
Inlet D
TR-3™ INVERSION VALVES
NOTE: With common control & supply pressure
inlet opens at “A” P.S.I. descending pressure and
exhaust opens at “B” P.S.I. ascending pressure.
Part No. 280758N A= 45 psi, B= 60 psi
Part No. 281459N A= 25 psi, B= 40 psi
Part No. 101450N A= 25 psi, B= 40 psi
1/8" P.T.
control
1/4" P.T.
delivery
9/32" Mtg
holes (2)
101450N is a special-duty bus application.
2-7/8" tall
1/4" P.T.
supply
11
QUICK RELEASE VALVES
Aluminum Die Cast Body
Supply/Delivery
Differential 0 PSI
(B)
(C)
Inlet Delivery Differential
Part No. Port
Ports
PSI
3
KN32050 1/2"
/8"
6
3
KN32060 3/8"
/8"
6
QRN - Lightweight, nonmetallic.
Mounting holes 11/32" diameter
on 11/2" centers.
QUICK RELEASE VALVES Used wherever a quick release function
is required in the air brake system.
Aids in meeting FMVSS 121 timing requirements.
Part No.
QRN-2
Inlet Delivery Differential
Part No. Port
Ports
PSI
3
3
800064
/8"
/8"
0
1
3
800063
/2"
/8"
0
802745
802743
802741
QR-1C
- With Double Check Valve
A dual function valve.
Serves the spring brake chambers as a QR valve;
the double check valve prevents a service and emergency
brake application from occurring at the same time.
QR-1
Part No. 229859N
Supply Ports: 3/8"
Delivery Ports: 3/8"
Mounting holes on
11/2" centers.
Crack Pressure:0 psi.
(A)
Cracking Port Size (NPTF)
Part No. Pressure (A)
(B)
(C)
1
3
3
2000D1/2 0-1PSI
/2"
/8"
/8"
3
1
1
2000D3/8 0-1PSI
/8"
/4"
/4"
Ports
Part No. Supp Del
3
3
1032005
/8"
/8"
1
3
/2"
/8"
1032011
QR-1
Part No. 229860N
Supply Ports: 1/2"
Delivery Ports: 3/8"
Mounting holes on
11/2" centers.
Crack Pressure:0 psi.
Delivery Supply
3
/8" PT 1/2" PT
3
/8" PT 3/8" PT
3
/8" PT 3/8" PT
Part No. Supply Delivery
1
289182N 1/4"
/4"
1
3
289714N
/4"
/8"
QR-1
Part No. 288251N
Supply Ports: 3/8"
Delivery Ports: 3/8"
Mounting holes on
11/2" centers.
Crack Pressure:0 psi.
Has 3/8" exhaust port.
Also available as Outright Reman. (OR229859X, OR229860X)-No Core.
LQ-2™ - Limiting and Quick Release Valve
Part No. 229505N
A dual function valve.
Mounting holes on 11/2" centers.
Crack Pressure:0 psi.
Has CPT exhaust port.
3
Supply Port:
/8"
Delivery Ports (2): 3/8"
Delivery
Control Port: 1/4
Exhaust
QR-L
Part No. 800333
Supply Ports: 1/2"
Delivery Ports: 1/2"
Direct mount, in-line
quick release valve.
Supp/Delivery
Differential
Del. (PSI)
1 Max.
1 Max.
5-8
12
CONTROL VALVES
MV-3 CONTROL MODULE
Auxiliary
An integrated control assembly
Port
for control panel mounting in tractor.
It provides all the federal legal Mounting
Plate
requirements for trailer air supply and
parking brake control and permits the
tractor parking brakes to be applied
while air is supplied to the trailer.
Six 1/4" ports.
Nonmetallic.Designed to
supersede the MV-2 valve.
Different mounting separates styles.
Part No. 800257 - Fig. 1, .27 Push in fittings.
Part No. 800516 - Fig. 1, .27
Part No. 800517 - Fig. 2
"
Part No. 800518 - Fig.1, 1/8" Aux. Port.
Part No. 800519 - Fig. 1, 1/8" Exh. Port.
"
Part No. 800521 - Fig. 3, 1/4-20.
Part No. 800523 - Fig. 1, #10-24
Part No. 800573 - Fig. 1, 1/4-20.
Fig. 1
Part No. 800622 - Push in fittings.
Check Valve
Surface Material
• Plastic - “Old Style”
• Aluminum “New Style”
Trailer
Delivery
Secondary
Supply
4.21 "
Mtg. Hole
3.00"
Tractor
Delivery
Exhaust
Port
Primary
Supply
Tractor
Delivery
Auxillary
Port
Trailer
Supply
Secondary
Supply
Fig. 3
"
"
"
"
"
Fig. 2
MV-3 MODULE MAINTENANCE KITS
MAINTENANCE KIT PART NO. 107216 CONSISTING OF:
KEY
KeY
No. QTY DESCRIPTION
No. QTY. DESCRIPTION
1
2
O-RING
7
2 PLUNGER SPRING
2
2
O-RING
8
1 O-RING
3
2
O-RING
9
1 O-RING
4
2
O-RING
10 1 OVERRIDE SPRING
5
2
EXHAUST SEAL 11
1 SPRING
6
2
O-RING
12 1 CHECK VALVE
5.38"
4.19"
SHUTTLE KIT PART NO. 107217
KEY
NO. QTY. DESCRIPTION
13
1
RETAINING RING
14
1
SHUTTLE VALVE
15
1
O-RING
16
1
O-RING
17
1
O-RING
MV-2 CONTROL MODULE
An integrated control assembly for control panel
mounting in tractor. It provides all the federal
legal requirements for trailer air supply and
parking brake control and permits the tractor
parking brakes to be applied while air
is supplied to the trailer. Six 1/4" ports.
Nonmetallic. Part No. 101437N
PP-DC Control Valve
Part No. 065661
Mounting Hole
1/4"-20 THD.
Port Type
Push to connect
w/ 3/8” O.D. tubing
PP-DC Control Valve
Maintenance Kit
Part No. 5006939
MV-2 SPOOL INSERTS
The MV-2 control module is serviced by
replacement of the complete spool inserts.
Spool
Assembly
Part No.
101569
Spool
Assembly
Part No.
101570
MANIFOLD DASH VALVE
Engineering Grade Composite (EGC) One Piece Housing.
Ports have molded identification.
Completely serviceable.
2 Spools. All ports 1/4" NPTF.
Red and Yellow knobs included.
Part No. KN20615
Part No. KN20607 (3/8" ports)
13
PUSH PULL VALVES
PUSH PULL CONTROL VALVE
PP-5 (w/pilot air release)
A pressure sensitive
on-off control commonly
used with vehicle torque
converter system,
engine speed control,
and some parking
brake systems.
Automatic release
pressure 40 PSI.
1
/8" supply, 1/8" delivery
and exhaust, all NPTF.
Part No. 281946N
PUSH-PULL
STYLE VALVE
Controls parking
/emergency brakes.
Pop pressure: 35±10 PSI.
7
/8" mounting hole required.
Knob included.
Delivery
Made of Engineering
Grade Composite.
All ports 1/8" NPTF. Supply
Part No.
Exhaust
KN20021
PUSH-PULL STYLE VALVE
Control tractor
only parking.
Bulkhead
mount;
7/8" hole
required.
Will not stay in
half-on, half-off
position.
All ports
1/8-27 NPTF.
Pop pressure 17.7
Part No. KN20035
PP-7 Push-Pull Control Valve
Trailer Supply Valve
Automatic release pressure
40 PSI. 1/4" del.
1
/8" control and supply.
Part No. OR288239X
Part No. 106113 (Basic)
Part No. OR288241X (1/4" exhaust)
PUSH PULL
CONTROL VALVE PP-1
A pressure sensitive
on-off control usually
used to control parking
and emergency brakes.
1
/8" supply, 1/4" delivery and
exhaust, all NPTF.
Automatic
Release
Part No. Pressure
276566N 20 PSI
276567N 40 PSI
287417X 30 PSI
239357N 7/8 hex nut
Delivery
PUSH-PULL
VALVE
Outlet
3-way
Bulkhead mount,
fits 5/8"
dashboard hole.
All ports 1/4".
Made of
Exhaust
aluminum.
Complete with
boot and knob.
Part No. A83580
PUSH-PULL
STYLE VALVE
Controls tractor protection.
Made of Engineering
Grade Composite.
Exhaust / Delivery ports:
1
/4-18 NPTF.
Supply / Control ports:
1
/8-27 NPTF.
Pop Pressure: 35 PSI. Supply
7
/8" mounting hole required.
Part No. KN20025
HAND CONTROL VALVE
Pull-push with Automatic Shut-Off.
Shut-off 30±5 PSI. 1/4" outlet
and inlet, 1/8" exh.
Includes knob/nameplate.
Part No. 99600B
HAND CONTROL VALVE
Park Brake release.
Manual Pull-push with
2-hole mounting.
All 1/4" NPT port sizes
Used outside on dollies
and trailers.
Includes knob/nameplate.
Part No.17600B
Inlet
PUSH-PULL STYLE
VALVE
Panel mount.
Made of EGC plastic.
All ports 1/4" NPTF.
Pop
Part No. Pressure
KN20031 25-35 PSI
KN20033 7-17 PSI
Supply
Delivery
Control
Delivery
Exhaust
(not threaded)
KNOBS FOR PUSH-PULL VALVES
Pin type.
RCCC red.
Pin included.
Part No.
KN20900
NOTES:
Pin type.
RCCC yellow.
Pin included.
Part No.
KN20901
Pin type.
RCCC blue.
Pin included.
Part No.
KN20902
Pin type.
RCCC yellow.
Pin included.
Part No.
KN20903
All knobs made of Engineering Grade Composite.
Threaded knobs have 1/4-20 threads.
Threaded
type.
RCCC yellow.
Pin included.
Part No.
12509
Red Pin type.
Part No.
298817N
Threaded
type.
RCCC red.
Pin included.
Part No.
12501
Yellow Pin type.
Part No.
298817N
14
LEVER STYLE VALVES / TRAILER BRAKE CONTROL VALVES
DOUBLE FLIPPER STYLE VALVES
Panel mount, directional air control
valve. May be used for control of
push-pull air cylinders or various other
air operated devices.
Supply ports 1/4" NPTF
Delivery Ports (2) 1/8" NPTF
PART NO.
KN20080
APPLY/RELEASE POSITIONS
3 position with manual
release only.
FLIPPER STYLE VALVE
Panel mount.
Exhaust
On-off nonautomatic
two position valve.
Made of Engineering
Delivery
Grade Composite.
Delivery
All Ports 1/8".
Mounting holes
on 1.5" centers.
Supply
Part No. KN20001
LEVER CONTROL VALVE
All ports 1/8" NPTF
Complete with
face plate.
Part No. 21600
Exhaust
Outlet
(2)
Delivery
Inlet
Supply
TW-3 LEVER
TYPE CONTROL
VALVE
Used in parking and
emergency brake
systems.
1
/4" supply
and delivery ports.
Part No.
OR283040X
Supply
TW-1
CONTROL VALVE
Two position
steel valve
with chrome
handle.
21/2"
All ports
1/8" NPTF.
Dial plate
not included. Supply Delivery (2)
Part No. 229635N
(also as Outright Reman-no core)
Delivery
(2)
TRAILER BRAKE CONTROL VALVES
TRAILER
BRAKE
CONTROL
VALVE
In column
mount.
Made of
Engineering
Grade
Composite.
Handle applies
50° maximum.
Handle and
knob not supplied.
All 1/4" ports.
Holding Type:
Part No. KN20541
TRAILER
BRAKE
CONTROL
VALVE
External
steering
column
mount.
Handle
applies 70°
maximum.
Chrome handle.
All ports
1/4" NPTF.
Holding Type:
Part No. KN20561
TRAILER
BRAKE
CONTROL
VALVE
GM in-column
mount. Made of
Engineering
Grade Composite.
Handle rotates
72° maximum.
3
/8" NPTF deliver
and supply ports,
1
/8" exhaust.
Special tube nuts
in ports.
Holding Type:
Part No. KN20551
TW-4 CONTROL
VALVE 1/8" Ports
Part No. 276635N
Part No. 110376
Used with part no.
110257.
Used on trailer turnable
axles, converter dollies
and trailers exempt from
spring brakes.
3/8" NPT ports.
TRAILER EMERGENCY VALVE / SV-1 SYNCHRONIZING VAVLES
TEV Valve
Provides Spring
Brake Priority
-Retains the ability of the
driver to repeatedly apply
and release the Parking/
Emergency Brakes even
with a damaged tank.
Part No. 51301
STEV Valve
Provides Spring
Brake Priority
-Assures that the trailer
parking brakes will not
release before there is
sufficient air pressure in
the reservoir to apply
service brakes.
Part No. 51321
1
1
SV-1 SYNCHRONIZING VALVE
A pneumatic control valve.
Controls air from
remote air supply
other than
control air supply.
All threads NPTF.
/4" Control
/ " Exhaust
8
1
/4"
Supply
1
/4"
Delivery
With common control and
supply pressure, inlet opens at
"A", and exhaust opens at "B".
Part No.
278825N
282472N
283700N
A
PSI
42
21
62
B
PSI
28
11
50
15
SPRING BRAKE CONTROL VALVES
SR-5 TRAILER
1
/4" Service/
SPRING BRAKE VALVE Spring Brake
Reservoir
Die-cast aluminum,
reservoir mounted valve
that controls up to four
spring brake actuators
(A)
during parking or
emergency applications.Trailer
Service
All threads NPTF.
3
/8" Delivery (4)
Anti-Compounding:
Part No. 065437
Part No. OR109615X
MULTIFUNCTION RT-4
SPRING
BRAKE VALVES
Meets all FMVSS-121
trailer requirements
for spring brake control
and other regulations.
SR-5
Identification
Hole
1
/4" Trailer /4" Trailer
Service
Supply
Cover shown w/
optional antcompounding.
SPRING BRAKE
CONTROL VALVES
Protected Reservoir System
Four delivery ports.
Cover ports in line
with reservoirs.
Part No. Port (A) Port (B)
110171 1/2" NPTF 3/8" NPTF
110191 3/8" NPTF 1/2" NPTF
/8" Supply
3
Reservoir
Port (B)
3
/8" Delivery (4)
1/4" PT Service/Supply ports.
3/4" male PT reservoir, 3/8" delivery (4)
PPV CLOSING
DEL'Y PRESSURE
(4)3/8"
70 PSI
(4)3/8"
70 PSI
SPRING BRAKE
CONTROL VALVES
Protected Reservoir System
Four delivery ports.
Cover ports opposite
of reservoirs.
Part No. Port (A) Port (B)
110170 1/2" NPTF 1/2" NPTF
110315 1/2" NPTF 3/8" NPTF
3
/8" Supply
3
Reservoir
Port (A)
Part No. 288063N (30 psi)
SR-2™ TRAILER SPRING BRAKE VLV
Part No. 103061N
Delivery (4)
/8" Control
/8" Control
Reservoir
Port (A)
Reservoir
Port (B)
3
SR-4™ TRAILER SPRING
BRAKE VALVE
Part No. 101622X
PR-3
Res. Cont.
Vlv no.
286460N
1/4" PT Service/Supply ports.
1/2" male PT reservoir, 3/8" delivery (4)
TRAILER CONTROL
SPRING BRAKE EXHAUST
LINE VALVE
Part No. 3800
Part No. 110580
Tee mounted pressure and
quick release valve. on spring Provides a balanced control
line signal for uniform
brake applications. Prevents
braking of multi-axle
unwanted application
combination
vehicles.
1
of spring brakes
/4" Inlet
3/8"
control
port,
due to drop in
1/2" res. port, 3/8" del (2)
supply pressure.
Includes bracket.
1/4" NPT ports. 115/16"
Nom. crack pressure 0.0 psi
Part No. 7800
Tee Mounted
Same application
as 3800.
Out
Exhaust
/8" Delivery (4)
3
/8"
SPRING BRAKE
SPRING BRAKE CONTROL VALVE
CONTROL VALVE Control
3
/8" Supply Spring Brake
Service Reservoir
Priority System
Priority System
3
Complies with all
/8"
3/8"
Complies with all
1
changes to FMVSS121. Control Delivery
/2"
changes to FMVSS121.
Reservoir Designed for use with
Designed for use with 3/8" (4)
a single reservoir
3/8"
a single reservoir on a Delivery
on a typical single
typical single or tandem
Delivery
or tandem axle
axle trailer application.
trailer application.
3
/8"
Part No. 110700
Part No. 110500
Supply
Note: All of these can be used with (2) 1400
cu. in. reservoirs on tandem axle trailers.
Plug kit for 110500 and 110700
Part No. 110515
/8" NPTF
Delivery
Ports (2)
1/4" PT ports.
55 psi reservoir trip pressure.
Reservoir
B
Reservoir
A
3
SR-1™ SPRING BRAKE VALVE
Part No. OR286364X
Supply
B
Supply
A
Trailer
Control
TRAILER
SUPPLY TRAILER RESERVOIR
PART NO. A B CONTROL A
B
3
1
3
KN26010 3/8" X
/8"
/2"
/8"
3
1
3
KN26020 X 3/8"
/8"
/2"
/8"
3
1
R-7 MODULATING VALVE
Usually found on vehicles
with dual air brake systems,
the R-7 modulates the
1
/4"
spring brakes thru the
Control
application of the foot brake
1
valve in the event of loss of
/4" NPTF
rear axle service brake pressure. Balance
Ports
Spring brake pressure is limited
to 0-95PSI by the R-7.
Part No. 103081N / Part No. OR103081X
(110500 pictured)
1
/2"
Reservoir
LINE FILTER
Used in trailer supply
line ahead of
spring brake
control valve
or relay
41/4"
3
emergency
/8"
Inlet
valve.
Part No.
2550
3
/8"
Outlet
Sealco does not recommend
use in trailer control line.
Part No. 110501
Repair kit for 110500
Part No. 110800 Has relay feature, fills from the tank
16
RELAY VALVES - BENDIX
R-12™ RELAY VALVE
Part No. 102802N
Piston operated, with 4 delivery ports
for service or parking brakes.
Crack pressure: 4 PSI unless noted.
Maintenance Kit for
R-12 & R-14 Valves.
KIT INCLUDES:
(A)
Key
1
2
3
4
5
6
7
8
9
10
11
Part No. 065104
3
/8" Vertical Delivery Ports
1
/2" Supply Ports
1
/4" Service Port
Part No. 102626N
Service
(A)
Supply
1
/2" Vertical Delivery Parts
1
/2" Supply Ports
1
/4" Service Port
(B)
Delivery
Part No. 103009N
/2" Horizontal Delivery Ports
/2" Supply Ports
1
/4" Service Port
Crack pressure: 5.5 PSI
1
Delivery
Part No. 103010N
Part No. 104574
Service
3/4" (2)
Supply
1/4"
Service
(with 1/2" supply, & bracket)
Vertical Delivery Ports
3
Delivery
Part No. 103028N
Supply
1/2" (1)
Supply
1/2" (4)
Delivery
Delivery
R-12DC™ RELAY VALVE
with double check valve
RE-6™ RELAY EMERGENCY VALVE
4 delivery ports NPT.
2 Horizontal and 2 Delivery.
Crack pressure: 4 PSI.
Part No. 281865N
4 delivery ports (2) A.P.T., (2) P.T.
3
Horizontal
1
Delivery
AR-1™ Antilock Relay Valve
Part No. 800297
•The AR-1™ antilock relay valve
1/4" P.T.
Service
3/4" P.T.
Supply
Part No. 800481
/8" Vertical Delivery Ports (2)
/2" Supply Ports (2)
Supply
1
/2" Horizontal Delivery
Ports (2)
3
4
1/4" PT
Control
6
7
1/2" (2)
Delivery
Horizontal Delivery Ports
(C)
1
1/4"
Service
Supply
R-12™ Relay Valve
Vert. (2) & Horizontal
Delivery Ports
/8" Delivery Ports
1
/2" Supply Ports
1
/4" Service Port
5
Anti-compounding feature
permits control of spring brakes
as well as service brakes.
Has 4 delivery ports.
Crack Pressure: 4 PSI
1
Part No. 065206
2
R-14 RELAY VALVE
(B)
Part No. 065125
(C)
Description
O-Ring
O-Ring
Valve Retainer
Inlet & Exhaust Valve
Valve Spring
Retaining Ring
9
6
8
Exhaust Cover
1/2" PT
O-Ring
SUPPLY
O-Ring
Diaphragm
O-Ring
Service
1
/2" Horizontal Delivery Ports
3
/4" Supply Ports
1
/4" Service Port
Qty.
1
1
1
1
1
1
1
1
1
1
1
10 11
BALANCE
3/8" P.T.
Supply
1/4" P.T.
Delivery
(2)
Vertical Delivery
Quick
Exhaust
is a specialized brake relay
valve. It is essentially an
R-14™ relay valve with a
special cover that permits
direct attachment of an
Delivery
antilock controller. Like the
Ports
R-14™, the AR-1™ incorporates
a quick release valve adjacent to the
service port which provides for rapid
exhaust of control air pressure.
1/4" P.T.
Emerg.
Service
Port
Typical
mounting
bracket
Supply
Exhaust Port
Port
BP-R1™ Bobtail Brake
Proportioning
Relay Valve
•Maintenance Kit 106392
•Universal Mounting Bracket
296010 furnished with valve
• Outright Reman - no core.
PART NO.
SERVICE SUPPLY DELIVERY
OR65145X 1/4"
OR65146X 1/4"
1/2"
1/2"
3/8"
3/8"
3/8"
A.P.T.
Delivery (2)
Control
Service
Exhaust
Supply
Delivery
AUX
RES.
CONTROL
CRACK
PRESSURE
(1)
(1)
1/8"
1/8"
4
5.5
17
RELAY VALVES - BENDIX CORELESS VALVES
Bendix Coreless® Valves - Outright Reman Program.
The Coreless® valves program gives you virtually 100% coverage of the
Bendix remanufactured valve line. Forget about carrying remanufactured
valves with core obligation as part of your regular inventory. With
expanded product coverage, it has never been easier to make the jump
to Coreless. (Available in other valves as well besides Relay Valves!)
R-12™ RELAY VALVE
Piston operated, with 4 delivery ports
for service or parking brakes.
Crack pressure: 4 PSI unless noted.
R-14 RELAY VALVE
Service
(A)
Supply
(A)
1/4"
Service
Anti-compounding feature
permits control of spring brakes
as well as service brakes.
Has 4 delivery ports.
Crack Pressure: 4 PSI
Part No. OR102626X
1
/2" Vertical Delivery Ports
/2" Supply Ports
1
/4" Service Port
Delivery
1
(B)
Service
(B)
Part No. OR103009X
Part No. OR103010X
1/2" (2)
Delivery
Vertical Delivery Ports
Supply is 1/2"
1
/2" Horizontal Delivery Ports
3
/4" Supply Ports
1
/4" Service Port
3/4" (2)
Supply
Horizontal Delivery Ports
Part No. OR103028X
Delivery
Supply
R-6™ RELAY VALVE
4 delivery ports 3/8" Supply ports 3/8"
RE-6™ RELAY EMERGENCY VALVE
Part No. OR279180X
4 delivery ports (2) A.P.T., (2) P.T.
Part No. OR281865X
1/4" P.T.
Service
R-6™ RELAY VALVE
3/4" P.T.
Supply
270 degrees port service angle
4 delivery ports 3/8"
3/8" P.T.
Supply
Supply ports 3/8"
1/4" P.T.
Emerg.
4 Hole mounting flange
Part No. OR283940X
1/4" P.T.
Delivery
(2)
3/8"
A.P.T.
Delivery (2)
R-8™ RELAY VALVE
90 degrees port service angle
RE-6™ RELAY EMERGENCY VALVE
1/4" P.T. Service Port
1/8" P.T. Balance Port
4 delivery ports (2) A.P.T., (2) P.T.
A.P.T. delivery is 1/4" vs OR281865X
Includes exhaust cover
Part No. OR281860X
Part No. OR286370X
R-8P™ RELAY VALVE
2 Supply ports 3/4"
3/8" P.T. Service Port
2 1/2" P.T. Delivery Ports (1 1/4")
Part No. OR287114X
R-12P™ PILOT RELAY VALVE
BP-R1™ Bobtail Brake
Proportioning
Relay Valve
•Maintenance Kit 106392
•Universal Mounting Bracket
296010 furnished with valve
• Outright Reman - no core.
4 delivery ports 3/8"
2 Supply ports 1/2"
PART NO.
Control Port 1/4"
OR65145X 1/4"
OR65146X 1/4"
Part No. OR109264X
SERVICE SUPPLY DELIVERY
1/2"
1/2"
3/8"
3/8"
Control
Service
Exhaust
Supply
Delivery
AUX
RES.
CONTROL
CRACK
PRESSURE
(1)
(1)
1/8"
1/8"
4
5.5
18
RELAY VALVES - SEALCO
2 PORT SERVICE RELAY
Used primarily for single
axle trailer service brakes,
or axle by axle trailer
brake designs.
Nipple mounted.
Crack Pressure 4 PSI.
3
Control Port:
/8" NPTF
Reservoir Port: 1/2" NPTF
Delivery Ports: 3/8" NPTF
Part No. 110410
2 PORT SERVICE RELAY VALVE
LOV-2
3
Control Port :
/8" NPTF
1
Reservoir Port:
/2 " NPTF
3
Delivery Ports (2):
/8" NPTF
Cracking Pressure 1.5 PSI
Part No. 110360
4 PORT SERVICE RELAY VALVE
LOV
3
Control Port:
/8" NPTF
3
Reservoir Port:
/4 " NPTF
3
Delivery Ports (4):
/8" NPTF
Cracking Pressure 1.5 PSI
Part No. 110380
4 PORT DELIVERY
Crack Pressure 4.5 PSI.
Comes with "ratio feature."
Aux. Supply Port: 3/8" NPT
3
Control Port:
/8" NPT
Reservoir Port: 3/4" NPT
Delivery Ports: 3/8" NPT (4)
Part No. 110139
RELAY EMERGENCY VALVE
4 Delivery Ports
The Original "Quick Fix"
Nipple mounted.
Crack Pressure 1.5 PSI.
1
Control Port:
/4" NPTF
Reservoir Port: 1/2" NPTF
Emerg.-Supply: 1/4" NPTF
Delivery Ports: 1/4" NPTF
Part No. A1000S
Replacement Cartridge
Part No. 1000-5A
Mounting
Nipple
for A1000S
Part No. 616
NON-CHARGING
RELAY EMERGENCY
VALVE
Commonly used on
converter dollies,
turntable axles,
and air lift axles
with service
Reservoir
brake chambers.
Service
Delivery
3
Serv-Control Port (2): /8" NPTF
Emerg.-Supply Port: 3/8" NPTF
3
Reservoir Port:
/4 " NPTF
3
Supply-Out Port:
/8" NPTF
3
Delivery Ports (4):
/8" NPTF
Cracking Pressure 4.5 PSI
Part NO. 110338X
2 PORT DELIVERY
Used primarily for single
axle trailer service brakes,
or axle by axle trailer
brake designs.
Nipple mounted.
Crack Pressure 4 PSI.
3
Control Port:
/8" NPTF
Reservoir Port: 1/2" NPTF
Delivery Ports: 3/8" NPTF
Part No. 110197
4 PORT SERVICE RELAY VALVE
Used primarily for tandem axle
trailer service brakes with four
brake chambers.
Nipple mounted.
Crack Pressure 4 PSI.
3
Control Port:
/8" NPTF
Reservoir Port: 3/4" NPTF
Delivery Ports: 3/8" NPTF
Part No. 110415
CHARGING RELAY 4 DELIVERY
PORTS EMERGENCY VALVE
3
Control Port :
/8" NPTF
Emerg.-Supply Port : 3/8" NPTF
3
Reservoir Port :
/4 " NPTF
3
Delivery Ports :
/8" NPTF
Cracking Pressure 4.5 PSI
Part No. 110470
CHARGING EMERGENCY
4 PORT RELAY VALVE
Crack Pressure 4.5 PSI.
Comes with "ratio feature."
1
Supply Port:
/4" NPT
1
Control Port:
/4" NPT
Reservoir Port: 3/4" NPT
Delivery Ports: 3/8" NPT (4)
Part No. 110200
Crack Pressure 4.5 PSI.
Comes with "ratio feature."
3
Supply Port:
/8" NPT
3
Control Port:
/8" NPT
Reservoir Port: 3/4" NPT
Delivery Ports: 3/8" NPT (4)
Part No. 110205
HEAVY DUTY
MOUNTING NIPPLES
Straight nipple
1
/2" NPT, 15/8" long
Part No. 6002S
3
/4" NPT, 15/8" long
Part No. 6006
Reducing Nipple
3
/4" to 1/2" NPT, 15/8" long.
Part No. 6003
CONTROL LINE
RELAY EMERGENCY
VALVE for Non-ABS
Applications.
Commonly used
on converter dollies,
and turntable
axles on pull,
transfer and
B-train type trailers.
3
Control Port :
/8" NPT
1
Reservoir Port:
/2 " NPT
3
Dolly Port:
/8" NPT
3
Delivery Ports (4):
/8" NPT
Nominal Crack Pressure 0.0 PSI
Part NO. 110570
includes bracket as shown.
19
RELAY VALVES - HALDEX
RELAY VALVES(RG2)
2 Delivery Ports. Compact size.
A fast, low cracking pressure straight
relay for tractor-trailer-truck
applications.
Crack pressures 5.6 +/- 1.0 PSI.
Cover may be rotated without affecting
warranty.
EMERGENCY RELAY VALVE
4 port. Suitable for pre-121
trailers, converter dollies, or
exempt trailers.
Crack pressure 3.0 PSI
(1)=Plugged
* = non-charging
SERVICE EMERG.
PART NO.
INLET INLET DELIVERY
3/8"
3/8"
KN30200* 3/8"
KN30300
1/4"
1/4"
1/4"
KN30400
1/4"
1/4"
3/8"
AUX
RES. RES.
(1)
1/2"
(1)
3/4"
(1)
3/4"
RELAY VALVE
2 & 4 Horizontal Delivery Ports.
A multipurpose, low differential, high capacity,
straight relay. Meets FMVSS-121 timing
requirements. Cover can be rotated without affecting
performance or warranty.
3/8" delivery ports.
1/2" reservoir ports
3/8" control port
2 Delivery Ports 4.6 PSI crack pressure
Part No. KN28060
4 Delivery Ports
7 PSI Crack Pressure
Part No. KN28080
Remanufactured Relay Valve Two Port - Single Control Line
Used to apply and release
service brakes on tractor or
trailer.
Part No. KN28131X
Part No. KN28140X
Supply (2):
1/2"
Delivery (2):
1/2"
Control (1):
1/4"
Crack Pressure: 4.0± 1 PSI
Remanufactured Fast Air and Balancing
(FAB) Relay Valve
Speedup or fast air relay.
Used on converter dollies and long wheel
base towing trailers to speed the tractor
control signal to the rear trailer(s) service
brakes.Cover may be rotated without
affecting performance or warranty.
Two mounting holes: .34 diameter on
.50" centers.
KN28300X
Supply (2):
1/2"
Delivery (2):
1/2"
Control (1):
3/8"
Crack Pressure: 0 PSI
PART NO.
KN28500
KN28510
KN28520
RESERVOIR
A
B
3/8" 3/8"
3/8" 1/2"
1/2" 1/2"
DELIVERY
C
D
3/8" 3/8"
3/8" 3/8"
1/2" 1/2"
INCLUDED WITH VALVE:
(1) 3/8" PLUG.
(1) 1/2", (1) 3/8" PLUG.
(1) 1/2" PLUG.
RELAY VALVE
Four delivery ports facing
down. Cracking pressure
3.0 PSI. Meets or exceeds
MFMVSS-121 requirements.
Cover may be rotated without
affecting warranty.
PART NO. CONTROL DELIVERY
A103600
1/4"
3/8"
SUPPLY
3/4"
AUX
SUPPLY
(1)
(1)=Plugged
Built-in anti-compounding two-way
check valve for spring brake control.
Part No. KN28071X
Supply (2): 1/2"
Delivery (2): 1/2"
Control (2): 1/4" and 1/8"
Crack Pressure: 4.0± 1 PSI
RG5 - 2 Delivery Port Relay Valve
Used on 2 tank, 3 valve trailer systems and tractor applications.
Compact size.
Made of durable (EGC) Engineering Grade Composite.
All ports are molded-in identification.
Interchangeable with competitive valves.
Corrosion and rust proof.
Crack Pressure: 6.0 PSI
Part No. KN28550
Supply A: 1/2" x 3/8" nipple
installed at factory
Supply B: Plugged
Delivery C:
3/8"
Delivery D:
3/8"
Control Port: 1/4"
20
BRAKE (FOOT) VALVES
DUAL BRAKE VALVE
The E-6 dual brake valve is a
floor mounted treadle or lever
operated valve with two
separate supply and delivery
circuits for service and
secondary braking, providing
graduated control for applying
and releasing vehicle brakes.
Part No. 286171N
Part No. 238888N
Folcrum Pin
Part No. 236979N
Mounting Plate
Shown with valve.
Valve not included.
E8P BRAKE VALVE
Lower Body
Rotated 90°
Part No. 800629
(Replaces E-12
065313 AND 800583)
Part No. 800630
(Replaces 065458)
Part No. 800633
(Replaces 065458,
has 1/2" NPT exhaust.)
3
3
/8" P.T.
/8" P.T.
3
3
/8" P.T.
/8" P.T.
TREADLE ASSEMBLY
Aluminum
assembly
with
no-slip design.
Replaces most
steel pedals
Part No. SN4017A
FOOT OPERATED VALVE
DUAL CIRCUIT
Provides smooth and consistent
pedal feel over competitive
application valves. Requires
minimal modification for change
over. 3/8" ports. Bottom portion
of valve made of EGP plastic.
Part No. KN22150
TREADLE
ASSEMBLY
Part No. 229938N
BOOT
Part No. 236982N
FULL-FUNCTION (FF2 / FF3) TRAILER VALVES
FF2 FULL FUNCTION TRAILER VALVE
Replaces 2 and 3 valve multifunction trailer air brake systems by providing:
•Trailer spring brake control. •Pressure protection with one-way check.
•Trailer service relay. •Fully complies with FMVSS-121 trailer regulations, for spring
brake control and other requirements
Single valve for tandem axle:
•1 or 2 reservoir systems •Protects supply to 70 PSI; no dragging spring brakes with
70 PSI or higher supply line. •3 second spring brake apply
•Service brake functions •Anti-compounding
Heavy steel walled pipe nipple
included with each valve, conforming
to NFPA/T3.8.3 R2-1977 standard.
*SPECIAL
*ORDER
CRACK
SPRING SERVICE
PART NO. PRESSURE RESERVOIR CONTROL SUPPLY BRAKE BRAKE
3
1
3
3
3
KN28600
3 PSI
/4"
/4"
/8"
/8"
/8"
1
1
3
3
3
KN28601
3 PSI
/2"
/4"
/8"
/8"
/8"
3
1
3
3
3
KN28602* 5 PSI
/4"
/4"
/8"
/8"
/8"
1
1
3
3
3
KN28603* 5 PSI
/2"
/4"
/8"
/8"
/8"
Single valve system - easy to install, maintain and troubleshoot. Built-in pressure protection and anti-compounding
functions: FMVSS-121 compliant, eliminates broken foundation components caused by compounding of spring brake.
Space age engineering grade composites: resists corrosion, lighter and more durable than aluminum. Built-in service
and spring brake quick release. Heavy wall mounting nipple is treated to resist corrosion and withstand severe duty
applications. Service brake priority ensures air tank pressure is sufficient to stop vehicle when spring brakes are first
released. Can be used with single or twin air tanks.
21
SHUT OFF VALVES / DRAIN VALVES
SHUT OFF VALVE
Ball type valve with
1/2" NPTF both ends.
Working pressure
150 PSI.
Part No. 12116
EXTERNAL SEAT DRAIN COCK
NPTF
1
/8"
1
/4"
3
/8"
1
/2"
DRAIN VALVES WITH CABLE
Use on wet or dry tanks.
1/4" NPTF.
Nylon coated
stainless cable.
DRAIN VALVES
WITH CABLE
Use on wet or dry tanks.
1/4" NPTF. Brass body
with stainless spring.
Nylon coated stainless cable.
4' Cable
Part No. FC12104
5' Cable
Part No. FC12105
DRAIN COCK
NPTF Part No.
1
/4" DC601-4
3
/8" DC601-6
1
/2" DC601-8
Part No.
DC604-2
DC604-4
DC604-6
DC604-8
3' cable Part No. 12103
4' cable Part No. 12104
5' cable Part No. 12105
DRAIN COCK
NPTF Part No.
1
/8" DC603-2
1
/4" DC603-4
3
/8" DC603-6
DRAIN
COCK
Part No.
DCR601-4
1
/4" NPTF
DV-2™ AUTOMATIC RESROVOIR
DRAIN VALVES
DRAIN VALVES, AUTOMATIC
Mounted to side; or bottom of
wet tank. Functions when
pressure varies in air tank.
Only one moving part.
Cable looped on both ends.
5 Foot cable.
1/4" NPTF Threads
1/4" pt
adapter
3/8" pt
Port A
The DV-2 automatic reservoirs drain
valve is a completely automatic
draining device. It is installed directly
into the end or bottom drain port of
the reservoir and does not require
any additional control lines.
It operates automatically from
ascending and descending reservoir pressures.
Non-Heated.
Part No. KN24000
Non-Heated:
Part No. OR281923X
3/8" pt
Port B
Heated:
Part No. OR284412X
TRUCK VALVES
Part
No.
V402P-2-2
V402P-4-4
V402P-6-6
Female Pipe Male Pipe
Thread
Thread
1/8"
1/8"
1/4"
1/4"
3/8"
3/8"
TRUCK VALVE
Female Pipe
to
Male Pipe
GROUND PLUG
SHUT OFF COCK
Female Pipe
To
Male Pipe
Hose Pipe
Part No.
I.D. Thread
V405P-6-6 3/8" 3/8"
V405P-6-8 3/8" 1/2"
V405P-8-8 1/2" 1/2"
Part
No.
SV404P-6-6
SV404P-10-6
SV404P-10-8
SV404P-12-6
SV404P-12-8
Part No.
V409F-8-6
V409F-8-8
V409F-10-8
V409F-12-8
Hose Pipe
I.D. Thread
3/8"
3/8"
5/8"
3/8"
5/8"
1/2"
3/4"
3/8"
3/4"
1/2"
TRUCK VALVE
Hose
To
Male Pipe
Hose
Pipe
TRUCK VALVE
I.D. Thread
Flare
1/2"
3/8"
To
1/2"
1/2"
Male
Pipe
5/8"
1/2"
3/4"
3/8"
22
FLEETCRAFT VALVES
Valves
Valves
New outright, one year warranty.
New outright, one year warranty.
Part No. FC28500
Part No. FC28510
Part No. FC28520
Relay Valve
Straight relay.
3/8" delivery,
3/8" reservoir.
Crack pressure 6 psi.
Relay Valve
Straight relay.
3/8" delivery,
1/2" reservoir.
Crack pressure 6 psi.
Relay Valve
Straight relay.
1/2" delivery,
1/2" reservoir.
Crack pressure 6 psi.
Part No. FC065104
Relay Valve
3/8" vertical delivery ports (4)
1/2" supply. 1/4" service port.
Crack pressure 4 psi.
Part No. FC103009
Relay Valve
1/2" horizontal delivery ports (4)
3/4" supply. 1/4" service port.
Crack pressure 5.5 psi.
Part No. FC103010
Part No. FC102626
Relay Valve
1/2" vertical delivery ports (4)
1/2" supply. 1/4" service port.
Crack pressure 4 psi.
Part No. FC065437
Spring Brake Control Valve
Mounted on the reservoir,
controls up to 4 spring brakes.
3/8" delivery (4)
1/4" service and supply.
3/8" resovoir B.
Part No. FC26020
Spring Brake Control Valve
Trailer Supply 3/8"
3/8" delivery (4)
1/2" resovoir A. 3/8" reservoir B.
Closing pressure 70 psi.
Part No. FC103081
Spring Brake Control
Modulating Valve
3/8" delivery (2)
1/4" balance. 1/4" control.
Controls spring brake pressure
to 0-95 psi.
Relay Valve
1/2" horizontal delivery ports (2)
3/4" supply(2). 1/4" service port.
Crack pressure 4 psi.
Part No. FC103028
Relay Valve
1/2" vertical delivery ports (4)
1/2" supply. 1/4" service port.
Crack pressure 4 psi.
Part No. FC281865
Relay Emergency Valve
delivery ports (4)-2APT, 2PT
3/4"and 3/8" supply. 1/4" service
Part No. FC229635
Lever Control Valve
All ports 1/8"
Quick Release
Valves - Crack
pressure 0 psi
Part No. FC276566
Part No.
FC229859
Push Pull Valve-20 psi
1/8" supply, 1/4" delivery
and exhaust.
Part No. FC276567
Push Pull Valve-40 psi
Part No. FC288239
Push Pull Valve-40 psi
1/4" delivery 1/8" control and
supply. Auto pressure release.
Part No. FC286171
Dual Brake Valve
All ports 3/8".
3/8" del, 3/8" supply.
Part No. FC289714
Quick release double check
valve 3/8" del. 1/4" supply
Part No.
FC229860
3/8" del, 1/2" supply.
23
VELVAC AIR VALVES
Four-Way Push/Pull Valves
Part No. 320121 - Two Position Valve
Part No. 320122 - Three Position, Holding Type Valve
Four-Way Electronic Solenoid Valve
Part No. 320131
• Features newly designed orifice area increasing airflow
• Manual override switch for manual operation
• (3) 9/32" dia. valve body mounting holes, (5) 1/4"-18 FPT ports
• Exhaust cone filters included (030084 = 1/8" & 030092 = 1/4")
Four-Way Rotary Handle Valve
Part No. 320123
Includes solid one-piece knob and TWO faceplates
(Raise/Lower & Open/Close) (3) 1/4"-18 FPT ports
VELVAC AIR CYLINDERS
•
•
•
•
Stainless steel cylinder shaft provides excellent corrosion resistance and extended cycle life.
Lightweight, corrosion resistent, aluminum cylinder tube with die cast aluminum end caps.
Rear Clevis cast as integral part of the cover for improved durability and mounting integrity.
Double acting, Emralon-coated piston cup assures smooth, long lasting operation
even in cold weather conditions.
• Front end cap assembly includes pressure seal, dirt seal and oil impregnated bronze bushng.
• Cylinder tube is imprinted with part number and date code for quick identification.
• ALL cylinders are factory pressure and leak tested prior to shipping.
Part No. 100122
Air Cylinder - 2-1/2" I.D. x 4" Stroke. Cylinder Type: Push / Pull; Retracted Length: 9.37"
Part No. 100123
Air Cylinder - 2-1/2" I.D. x 6" Stroke. Cylinder Type: Push / Pull; Retracted Length: 11.37"
Part No. 100124
Air Cylinder - 2-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 13.37"
Part No. 100131
Air Cylinder - 3-1/2" I.D. x 6" Stroke. Cylinder Type: Push / Pull; Retracted Length: 13.60"
Part No. 100136
Air Cylinder - 3-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 18.35"
Part No. 100137
Air Cylinder - 3-1/2" I.D. x 8" Stroke. Cylinder Type: Push / Pull; Retracted Length: 15.60"
24
ABS TECH INFO - ARVIN MERITOR
End of Line Testing without TOOLBOX™Software
( Using the ABS lamp
to check the line.)
1. Apply 12 volts DC power to the ABS.
2. The ECU/single modulator valve assembly should click two times.
3. If the indicator lamp comes on for three seconds and goes out: This indicates a correct installation. The end of line
test is complete. If the ABS indicator lamp comes on and stays on, check the sensor installation:
A. Remove the power from the ABS and raise the sensed wheels so they may be rotated.
B. Repeat Step 1 and Step 2.
C. Rotate each sensed wheel — one at a time — at a rate of 1/2 revolution per second. This rate equals a
wheel speed of approximately 4 mph (7 kph). The ABS indicator lamp should now go out and stay
out indicating a correct installation. The end of line test is complete.
4. If the ABS lamp does not go out, there is a sensor gap problem or hardware fault. Adjust the sensor and, if
necessary, perform a fault code check.
Sensor Gap Adjustment
Push the sensor into its holder until it contacts the tooth wheel. At installation, there must be no gap between the
sensor and the tooth wheel. Measure the AC voltage output. The value should be 0.2 volt AC when the wheel is
rotated at a rate of 1/2 revolution per second. Perform any necessary repairs. Repeat the sensor installation check.
If the trailer lamp still does not go out, a system fault exists. Perform a fault code check.
Fault Code Check
Use constant power activation to perform the following fault code check.
1. Apply constant power to the ECU/single modulator valve assembly for more than one, but less than five seconds.
2. Remove the power.
3. Reapply the power.
4. Check the trailer ABS indicator lamp on the side of the trailer. The fault code will be displayed three times.
5. Find the fault on the chart and perform the necessary repairs.
6. After performing the necessary repairs, repeat the end of line test to verify correct sensor installation.
Blink Code Chart (Most common codes - for more info see Meritor Wabco TP-0173 chart)
Blink Code
4
Problem Area
Sensor YE1 (curbside sensor)
Action
Check sensor installation. Perform necessary repairs.
6
Sensor YE2 (roadside sensor)
Check sensor installation. Perform necessary repairs.
7
ECU/single
modulator valve assembly
Verify correct installation. If code continues, contact
Meritor WABCO for assistance.
14
Power Supply
Verify correct electrical installation. Check power supply.
Perform necessary repairs.
15
ECU Failure
Verify correct installation. If code continues, contact
Meritor WABCO for assistance.
16
SAE J1708 Failure
Internal failure, contact Meritor WABCO.
17
SAE J2497 Failure
Internal failure, contact Meritor WABCO.
18
Generic I/O Failure
Verify correct electrical installation. Check power supply.
Perform necessary repairs.
25
OEM ONLY - ABS 2S/1M, 2S/2M MERITOR WABCO COMPONENT KITS
2 Sensor/1 Modulator Valve
(2S/1M) Configuration Shown
Tandem Suspension,
Two Wheels Sensed
2 Sensor/1 Modulator Valve
(2S/1M) Configuration Shown
Tandem Suspension,
Two Wheels Sensed
KIT PART NO. 1542014
KIT PART NO. 1542015
REPLACEMENT PARTS LIST
REPLACEMENT PARTS LIST FOR
Qty
1
1
2
1
1
Part No.
S4005001010
S4493260300
S4497130180
-----
Description
ECU
10' Power cable
6' Sensor Ext cable
Installation Guide
End of Line Test
Qty
1
1
1
2
Part No.
S4005001010
PEC4-48
S4493260050
S4497130180
1
---
1
1
-----
Enhanced Easy-Stop™
Description
ECU
48' Power Ext cable
1.6' Power Cable
6' Sensor
Ext.cable
ABS Label For
Lamp
Installation Guide
End of Line Test
We have developed these kits for MANUFACTURERS ONLY - OEM ONLY.
These kits are not available to aftermarket distributors Those kits are on the following pages. THANK YOU!
2S/1M schematic (showing air)
1011452
SPRING BRAKE CONTROL VALVE
Spring Brake Priority System
Complies with all changes to
FMVSS121.Designed for use with
a single reservoir on a typical
single or tandem axle trailer
application. Part No. 110500
3
/8"
Control
1010447
A/C
1010447
6003
3/8"
Delivery
110500
3/8"
Delivery
3
/8"
Supply
N9508-AA
S4005001010
(See page 28)
1010447
1
/2"
Reservoir
6006
N9508-AA
1010447
1011451
A/C = Anti-Compounding
Service Brake
Spring Brake
Supply Line (Red)
Control Line (Blue)
110500 - Spring Brake control valve, R955322 - Wabco ECU valve, 6003 - 3/4" to 1/2" pipe nipple,
6006 - 3/4" pipe nipple, N9508-AA air tank, 1010447 - spring brake chamber,
1011451 - red emergency gladhand, 1011452 blue service gladhand.
26
ABS - 2S/1M COMPONENT PARTS - SPRING BRAKE PRIORITY
A/C = Anti-Compounding
Service Brake
Spring Brake
Supply Line (Red)
Control Line (Blue)
COMPONENTS LISTING: Typical Set Up Guide:
No. 1 = 110500 - Spring Brake control valve,
No. 2 =S4005001010 - Wabco ECU valve,
No. 4 = 6003 - 3/4" to 1/2" pipe nipple,
No. 5 = 6006 - 3/4" pipe nipple,
No. 6 = N9508-AA air tank,
No. 7 = 1010447 - spring brake chamber,
No. 8 = 1011451 - red emergency gladhand,
No. 8 = 1011452 blue service gladhand.
27
ABS - 4S/2M MERITOR WABCO COMPONENT KITS
4 Sensor/2 Modulator Valve
(4S/2M) Configuration Shown
Suggested Electrical Diagram
Tandem Suspension,
Four Wheels Sensed
We have developed these kits for
MANUFACTURERS ONLY - OEM ONLY.
These kits are not available to aftermarket distributors
- Those kits are on the following pages.
THANK YOU!
SPRING BRAKE CONTROL VALVE
Spring Brake Priority System
Complies with all changes to FMVSS121.
Designed for use with a single
3
/8"
3/8"
reservoir on a
Control
Delivery
typical single or
tandem axle
3/8"
trailer application.
Delivery
Part No. 110500
3
/8"
Supply
KIT PART NO. 1544223
REPLACEMENT PARTS LIST
Qty
1
1
2
2
1
1
1
Description
ECU
10' Power Cable
10' Sensor Ext cable
6' Sensor Ext cable
ABS Label For Lamp
Installation Guide
End of Line Test
1
/2"
Reservoir
Enhanced Easy-Stop™
ABS Power Extension Cable - 48 ft.
ISO connector one end,
blunt cut on the other, with a
connector wire to the ABS
warning lamp.
Part No. PECW-48
4S/2M schematic
(showing air)
Part No.
S4005001030
S4493260300
S4497130300
S4497130180
-------
1010447
1011452
1010447
1010329
110500 - Spring Brake control valve,
S4005001030 - Wabco ECU valve,
6003 - 3/4" x1/2"hex nipple
6006 - 3/4" pipe nipple,
1010329 air tank,
1010447 - spring brake chamber,
1011451 - red emer. gladhand,
1011452 blue svc. gladhand.
6006
6003
A/C
110500
S4005001030
(see pg 28)
1011451
A/C = Anti-Compounding
1010447
Service Brake
Spring Brake
1010447
Supply Line (Red)
Control Line (Blue)
28
MERITOR WABCO ABS ENHANCED EASYSTOP™ CONVERSION KITS
Meritor WABCO has created a series of retrofit kits to replace the previous Easy-Stop platform, to
the current production Enhanced Easy-Stop platform.
Easy Stop was installed on production built trailers between March 1997 and February 2001.
Enhanced Easy-Stop incorporated current technology to address regulatory PLC requirements and
has been installed from March 2001 to present.
To determine the proper kit , find the existing Easy-Stop ECU/Valve part number
that needs to be replaced.
Then determine if you will pull the diagnostics from the tractor (power adapter equipped kits)
or from the trailer (power adapter with diagnostic adapter equipped kits).
Converting Meritor WABCO Easy Stop to Enhanced Easy-Stop™ Trailer ABS ECU/VALVE
Easy Stop
ECU/Valve#
472 500 021 0
472 500 011 0
472 500 012 0*
472 500 013 0
Description
2S/1M for Trailers
2S/1M for Dollies
2S/1M, 2S/2M, 4S/2M
4S/3M
Enhanced Easy Stop
Power AdapterRetrofit Kit
R955344
R955322
R955320
R955346
Enhanced Easy Stop
Power/Diagnostic Adapter Retrofit Kit
R955345
R955323
R955321
R955347
•If a 472 500 012 0 ECU/Valve was used in an Easy Stop 2S/1M application, order a
R955344 or R955345 kit. Kits contain an Enhanced Easy-Stop ECU/Valve and either a
power cable adapter or power/diagnostic cable adapter.
Part No. R955344
(from the tractor)
For Trailer Applications Only
(NO Dolly) 2S/1M
Replaces Meritor
Part Number 4725000210
Part No. R955345
(from the trailer)
For Trailer Applications Only
(NO Dolly) 2S/1M
Replaces Meritor
Part Number 4725000210
w/S8946073120 cable
w/S8946073130 cable
Part No. R955322
(from the tractor)
For Dollies Only 2S/1M
Replaces Meritor
Part Number 4725000110
Part No. R955323
(from the trailer)
For Dollies Only 2S/1M
Replaces Meritor
Part Number 4725000110
w/S8946073120 cable
w/S8946073130 cable
Part No. R955320
(from the tractor)
2S/1M, 2S/2M, 4S/2M
Replaces Meritor
Part Number 4725000120
Part No. R955321
(from the trailer)
2S/1M, 2S/2M, 4S/2M
Replaces Meritor
Part Number 4725000120
w/S8946073120 cable
w/S8946073130 cable
29
MERITOR WABCO ENHANCED EASYSTOP™ COMPONENTS
Part No. S4005001010
ECU Valve Assembly
2S/1M Basic for trailer
(after the 3/1/01 date)
Part No. S8946073120
Adapter cable. Connects Easystop
power cable to enhanced Easystop
ECU/Valve assembly.
Part No. S4461082010
ECU Only
Part No. S4005001020
ECU Valve Assembly
2S/2M Basic for trailer
(after the 3/1/01 date)
Part No. S8946073130
Adapter cable with diagnostic cable.
Connects Easystop power cable to enhanced
Easystop ECU/Valve assembly.
Part No. S4721950330
Relay Valve with boyonet
connector. Valve repacement
for S4005001010.
(after the 3/1/01 date)
Part No. S4005001030
ECU Valve Assembly
4S/2M Basic for trailer
(after the 3/1/01 date)
Part No. S4008506010
ECU Only
Part No. S4008500530
Modulator Valve, 1/2" ports.
Kostal Connector, 12 V
Part No. S4008500540
Modulator Valve, 1/2" ports.
Bayonet Connector, 12 V
Part No. S4493260100
ABS Power Cable
4 conductor, 3.3 feet.
for standard harness connector
Part No. S4493260050 - 1.65 feet.
Part No. S4493260300 - 10 feet. (shown)
Part No. S4493260470 - 15.4 feet.
Part No. S8946062752
ABS connector relay
2S/1M Basic.
Easy Stop
Power Cables
Part No. S8946049440
Power cable, 4 conductor, 3', std connector
Part No. S8946049450
Power cable, 4 conductor, 13', std connector
Part No. S8946060380
Power cable, 4 conductor, 14', std connector
Part No. S8946060500
Power cable, 4 conductor, 20', std connector
Part No. S4493641500
13.1' / 9.8' Power "Y" Cable
Part No. S4493641530
20' / 10' Power "Y" Cable3
NOTE: Sensors and Sensor Extensions are Universal to Both Systems
30
MBS ABS KIT - FLEETCRAFT
Wabash National announced that it has discontinued its proprietary ABS products for all production
trailers, and we have the complete replacement retrofit kits available for slider suspensions.
Part Number 1532014
2S/1M ABS Kit: INCLUDES:
PLC Select Valve/ECU
Assembly - 6 port
Power Cord Extension
2 Sensor Clips
Heavy Duty Hex Nipple
Installation Instructions
PLC Service Manual
The 1532014 kit has no sensors
so that the existing sensors
can be used if the existing
sensor numbers are
10800126 (Wabash number), or
S4410328080 (Meritor number.)
MBS ABS KITS - MERITOR
Wabash National announced that it has discontinued its proprietary ABS products for all production
trailers, and we have the complete replacement retrofit kits available for slider suspensions.
Part Number R955382
2S/1M ABS Kit: INCLUDES:
ECU Valve Assembly.
Power cable 14 ft with iso plug,
sensor extension cables (2) 6 ft w/ plug,
sensor springs (2), installation instructions.
The R955382 kit has no sensors
so that the existing sensors
can be used if the existing
sensor numbers are
10800126 (Wabash number), or
S4410328080 (Meritor number.)
Also available - R955383 for 4S/2M.
KITS ARE BOXED / 1 BOX PER TRAILER.
MBS ABS KITS!
Part Number R955374
2S/1M ABS Kit: INCLUDES:
ECU Valve Assembly.
Sensors (2) 1 ft,
power cable 14 ft w/iso plug,
sensor extension cables (2) 6 ft w/ plug,
sensor springs (2), installation instructions.
Also available - R955375 for 4S/2M.
The R955374 includes
sensors if the existing
sensors are not Meritor,
or all new sensors are
needed.
31
MISCELLANEOUS MERITOR WABCO ABS COMPONENTS
Sensor Placement
When more than one wheel is
controlled by a single valve, sensors
should be mounted at the axle
which tends to lock first. For spring
suspensions this is usually the
forward axle. For air suspensions
this is usually the rear most axle.
1810000
1810002
1810003
1810001
Right Angle (90°) Sensor Kits
Includes sensor, bushing clip,
friction lube, and instructions.
Part No. Cable lead in Feet
R955335 1.0
R955336 3.0
R955341 5.8
R955342 6.6
Straight Sensor Kits
Includes sensor, bushing clip,
friction lube, and instructions.
Part No. Cable lead in Feet
R955329 5'6"
R955337 5'8" (Sensor is 65mm)
R955338 5'8" (Sensor is 79mm)
ABS Diagnostic (Pre-PLC)
Cable with Tool
Part No.
SA13237L1130
ABS Relay Valve
Second modulator valve for
use on 2S/2M and 4S/2M
Systems
Part No. R955378
ABS Relay Valve
with bayonet connector.
Valve relplacement for
S4005001010
Part No. S4721950330
Sensor Holder
Part No. S2255U1113
(welded to axle spindle)
Common ABS Components
Part No. Description
1810000 Bendix /Haldex 1' Sensor
1810001 Friction Bushing / Clip
1810002 Meritor Wabco 1' Sensor
1810003 Meritor Wabco 3' Sensor
S8997605104 Stainless steel
friction busing clip
Sensor Extension Cables
Part No.
Cable Feet
S4497130180
6 feet
S4497130300
10 feet
S4497130500
16 feet
ABS Power Cable
4 Cond.,49 feet,
w/blunt cut end.
Part No.
S4493151500
POWER CABLES
Part No.
Description ( EZ STOP)
S8946049440 ABS Power Cable, 3 feet, with industry standard plug.
S8946049450 ABS Power Cable, 13 feet, with industry standard plug.
S8946060380 ABS Power Cable, 14 feet, with industry standard plug.
S8946060500 ABS Power Cable, 20 feet, with industry standard plug.
ABS Modulator Valve
Controls air pressure to the
brake chambers during an
ABS stop.
Part No. S4008500530
12 volt, kostal
style connector.
(screw-on)
Part No. S4008500540
12 volt, bayonet
style connector.
32
ABS ELECTRIC CONFIGURATION - 2S/1M - HALDEX PLC - FULL FUNCTION
Kit Part No. AQ961404
PARTS LIST Consisting of:
Qty
Part No.
Description
1
AL919310
ECU
1
AL430624
Full Function ABS
Valve
2
AL919804
7.5' Sensor Cable Ext
1
AL919901
12' Power Cord Ext
1 box
Tie Down Clips
Kit Part No. AQ960802
PARTS LIST Consisting of:
Qty
Part No.
Description
1
AL919310
ECU
1
AL430624
Full Function ABS
Valve
2
AL919804
7.5' Sensor Cable Ext
1
AL918602
62' Power Cord, 38' drop
1 box
Tie Down Clips
ECU
Part No. AL919310
FF ABS Valve
Part No.AL430624
•PLC Select ECU Design
•FFABS Relay Valve
•3/4" nipple, spring brake priority.
•For Van Trailers
•Complies with the March 2001
PLC4 Trucks industry.
•Kit includes detailed instructions for
installation and maintenance.
•PLC Select ECU Design
•FFABS Valve Type
•Reservoir Mount
•Control Port (1) 3/8"-18
•Emergency Supply Port (1)3/8"-18
•Complies with the March 2001
PLC4 Trucks industry.
•Kit includes detailed instructions for
installation and maintenance.
Power Cord
Part No. AL918602
Sensor Cable extension
Part No. AL919804
ABS AIR CONFIGURATION - UNIVERSAL PLC 2S/1M REPLACEMENT KIT
AQ960510 Universal PLC Select ABS Kit will replace all competitive brands and generations of
trailer 2S/1M (2 Sensor - One Modulator Valve) ABS systems. These are any systems that utilize a
single ABS valve, two sensors, and a separate spring brake control valve. Some additional
components unique to the vehicle being upgraded should be expected. Do not use this kit to
replace the Haldex FFABS ABS System as this is a single valve per vehicle and spring brake
control is integral to the FFABS valve.
Kit Part No. AQ960510
PARTS LIST Consisting of:
Qty
Description
1
PLC Select Valve ECU Assy. 6 Port
1
19 Foot Power Cord Ext.
2
6.6 foot Sensor Extensions
1
Installation Instructions L31203
1
PLC Service Manual L30030
33
ABS PLC SELECT UPGRADE KIT - 2S / 1M
ECU Valve
PLC Select
Part No.
AL919338
Wheel-speed Sensor and Trailer Power connects directly to
ECU - no intermediate cables required.
Single fastener design assures easy serviceability.
Potted ECU Enclosure provides excellent protection from the
environment.
Part No.AQ964110
KIT CONTAINS:
1M Power Cord Extension
0.5M Sensor Extensions
PLC Select ECU & Bracket.
•Meets FMVSS121 requirements
including March 2001 In-Cab
Malfunction Lamp.
•Embraces “Power Line Carrier”
multiplexing technology.
•Standard Electronic Odometer.
•Select Low-High software is standard.
•Sensor and Power Connectors plug
directly into the ECU.
•Potted ECU Enclosure
•New Mounting Bracket with single
fastener design.
•Standard on-board diagnostic
capability
•Compatible with both
PLC InfoCenter and PLC PC.
ABS ELECTRICAL CONFIGURATION - 4S/2M - FULL FUNCTION
ECU
Part No. AL919311
FF ABS Valve
Part No.AL430624
Modulator Valve
Part No. AL364041
Sensor Cable extension
Part No. AL919804
Kit Part No. AQ963011
PARTS LIST Consisting of:
Qty
Part No.
Description
1
1
AL919311
AL430624
2
2
1
1
1
1 box
AL919802
AL919804
AL919901
AL364040
AL40906
-
ECU
Full Function ABS
Valve
4.5' Sensor Cable Ext.
7.5' Sensor Cable Ext.
12' Power Cord Ext.
Modulator Valve
Loom Assembly
Tie Down Clips
34
HALDEX ABS COMPONENTS
ABS Power Cable
With integral spring brake control. ECU end includes industry
Pre-installed reservoir nipple with standard 5-pin female
swivel and locknut feature.
connector.
Comes standard with filters in
7-way end is stripped wires.
both the control and supply ports. For production Mar. '01-present.
Part No.
Description
Part No.
Length
AL430611
4 port, 1/2" nipple,
AL918603 38 feet
12 volt, 3/8" ports.
ABS lamp lead is 25 feet.
ABS Modular Valve less ECU FFABS Valve
Part No. AL364040
Single axle application
Number of Ports: 2
Mounting Port Size: 1/2 inch
Delivery Port Size: 3/8 inch
Mount: Reservoir
Application: 24mm 12 volt Solenoid.
AL918604 52.5 feet
ABS lamp lead is 26.2 feet.
AL918606 15 feet
ABS lamp lead is 4 feet.
ABS Modular Valve less ECU
Part No. AL364041
Multi-axle application.
•ECU & bracket may need to be
transferred from existing valve.
•Use inlet filter A906960 in
off-highway applications.
Number of Ports: 6
Mounting Port Size: 1/2 inch
Delivery Port Size: 3/8 inch
Mount: Reservoir
Application: 24mm
12 volt Solenoid
Electronic Control Unit (ECU)
Part No. AL919302
No longer available.
Use AQ964110 upgrade kit
MOD 1 - SLH-A5-19 Pin
• OEM part no. is
located on top.
• Post mandate ECU’s
include bail latch.
FFABS Valve
Part No.
Description
AL430614
4 port, 3/4" nipple,
Power cord repair kit
5 way terminal kit for
power cords.
Part No.
AQ15473
12 volt, 3/8" ports
With integral spring brake control.
Pre-installed reservoir nipple with
swivel and locknut feature.
Comes standard with filters in
both the control and supply ports.
•ECU & bracket may need to
Pin Housing Dimensions:
be transferred from
3-1/2 inch Height x 5-3/8 inch Wide
existing valve.
Application/Notes: Pre-March '01 •Use inlet filter A906960 in
off-highway applications.
Right Angle (90°) Sensor Kit
Includes sensor, bushing clip.
Part No.
Cable lead
AL10271914 1.6 feet
35
BENDIX ABS COMPONENTS
®
Bendix TABS-6 (Standard)
Trailer Antilock Braking System
Few connections, small and light, fast
and reliable, for all applications.
Part No.801855
2S/1M trailer ABS module.
Communicates over PLC.
Has a 4 port relay.
MC-12 Trailer ABS Modules Replacement Kit
Part No.802902
Bendix EC-30™
Electronic Controller -ECU
Part No. 801236
6S/4M -sensors and modulators.
Traction control.
EC-16™ and EC-17™ service replacement.
Bendix MC-30™ trailer ABS module
Part No.800737
Tank mounting. Default config is 4S/2M side,
will auto configure to 2S/2M axle, 2S/1M.
The MC-12 trailer ABS modules are no longer
available. TABS-6 kits are available for service.
19.5 foot cable, 5-pin ABS pigtail and sensors.
LED Diagnostic
Display
=
ABS Modulator
Connector(MOD1)
Delivery Ports
3/8" NPT (4)
A-18 Trailer ABS Modules Replacement Kit
Part No. K019711
The A-18 trailer ABS modules
are no longer available.
TABS-6 kits are
available for service.
ABS Diagnostic Tools
Part No.
801869
801872
802229
802435
802436
802162
802165
Description
RDU - Remote Diagnostic Unit
RDU adapter - 6 pin to 9 pin adapter cable
RDU adapter - 9 pin to 9 pin adapter cable
RDU plus 6 pin to 9 pin adapter cable
RDU plus 9 pin to 9 pin adapter cable
TRDU - Trailer Remote Diagnostic Unit
TRDU adapter - 7 pin connector for TRDU
801869
Tractor
RDU
802162
Trailer
TRDU
801872
RDU
Adapter
802165
TRDU
Adapter
30-Pin
Connector
802229
TRDU
Adapter
Supply Port
1/2" NPT
Control Port
1/2" NPT
Bendix Pressure Modulator Valves
Part No. System
801481 12 volt, M-32QR™
801666 12 volt, M-32™
801481
Delivery
(port 2)
801666
Supply
(port 1)
Exhaust
(port 3)
WS-24™ Wheel Speed Sensors
Part No. Description
801546 90°, 60", w/Deutsch connector.
801552 Straight, 75" w/DT04 connector.
801534 Clamping Sleeve
The WS-24™ is compatible
with all previous Bendix sensors
if used with this clamping sleeve.
Power Cord
MC-30™ cable assembly
Part No. 801697
Supply
(port 1)
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement