26690 Kickspace Manual for web_Layout 1 24/09/2013 10:07 Page 2 KICKSPACE® 500, 600, 600-12V & 800. INSTALLATION, OPERATING, MAINTENANCE AND AFTER SALES MANUAL. Product Serial Number: Please leave this manual with the end user. Part Number: 1370054 01.01.2013 ISSUE 6 heatingthroughinnovation. 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:07 Page 3 KICKSPACE ® 500, 600, 600-12V & 800 02 Contents 1.0 Safety Information 02 8.0 Water Connection 06 2.0 General Information 03 9.0 Electrical Connection 07 3.0 Heating System Design 03 10.0 Technical Data 08 4.0 Selection and Sizing for Heating 03 11.0 Operating Instructions 09 5.0 Location 04 12.0 Troubleshooting 10 6.0 Preparation 04 13.0 Maintenance 11 7.0 Fitting the KICKSPACE ® 05 1.0 Safety Information The KICKSPACE® 500, 600 & 800 MUST NOT be installed in a bathroom or other similar high humidity area. WARNING: KICKSPACE® 500, 600 and 800 models must be earthed. For the KICKSPACE ® 600-12V, a fused electrical spur having 3mm separation on all poles must be provided in an easily accessible position adjacent to the transformer. Both the fused spur and the transformer must not be positioned in a bathroom or other similar high humidity area. If the supply cord to the KICKSPACE ® models 500, 600 or 800 is damaged, it must be replaced by the manufacturer, its service agent or similar qualified persons in order to avoid a hazard. If the supply cord or outlet cord to the KICKSPACE ® 600-12V transformer is damaged, the transformer must be replaced by the manufacturer, its service agent or similar qualified persons in order to avoid a hazard. This appliance can be used by children aged from 8 years and above and persons with reduced physical or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning the use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children unless they are older than 8 years and supervised. KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 For MYSON KICKSPACE® 500, 600 & 800, a fused (3A) electrical spur with a switch having 3mm separation on all poles must be provided in an easily accessible position adjacent to the unit. 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:07 Page 4 KICKSPACE ® 500, 600, 600-12V & 800 Children of less than 3 years should be kept away from the unit unless continuously supervised. Children aged from 3 years and less than 8 years shall only switch on / off the appliance provided that it has 2.0 been placed or installed in its normal operating position and they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children aged from 3 years and less than 8 years shall not plug in, clean the appliance or perform user maintenance. 3.0 Keep the appliance and its cord out of reach of children aged less than 8 years. 1.0 (continued...) 4.0 1.0 Safety Information 03 2.0 General Information l This MYSON KICKSPACE ® fan convector is designed for installation in the cavity beneath kitchen cupboards on the vacant floor space, or other similar locations. l No rear access shall be available to the unit after installation. l The KICKSPACE® should only be used on closed circulation, two pipe, pump assisted central heating systems. l Before proceeding with the installation, the heating system design must be considered and the unit correctly sized to meet the heat loss requirements of the room. l Flexible hoses with integral isolating valves are supplied to allow easy installation and future access for maintenance. l KICKSPACE® is supplied with integral controls including fan speed selector and summer/winter switch. l In heating mode a low limit thermostat prevents the fan from operating if the heating system water temperature is below 32°C. l In summer mode the fan can be operated to circulate a flow of air without any heat supply. l The KICKSPACE ® 600-12V is supplied with a separate 12V transformer that enables the unit to be fitted in a bathroom. Both the unit and the transformer must be positioned in accordance with local and national regulations. 3.0 Heating System Design For optimum fan convector heating performance the system must be capable of providing sufficient hot water through the heat exchanger. This means that: 1. The minimum pipe size from boiler to fan convector must be at least 15mm. Microbore pipe MUST NOT be used. 2. Where the unit is fitted on to a system with other emitters a separate circuit for the fan convector should be considered to provide adequate water flow. 3. The system water must be above 32°C for fan to switch on. Performance will depend on the water temperature at the coil and the flow through the coil. 4. This unit is NOT suitable for one-pipe systems. 5. Optimum performance will require effective balancing of the whole system. 6. This unit must not be used to replace a radiator in an existing system unless an adequate flow of water can be guaranteed. 4.0 Selection and Sizing for Heating l Heat output performance is given in the Technical Data section of this manual. l Since KICKSPACE® units are supplied with fan speed control it is important to size the unit to match the calculated heat loss requirements of the room with the unit operating at the low fan speed. l The higher fan speed can then be used for more rapid heating from cold in extreme conditions. KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 This fan convector must be fitted on a two pipe, pumped circulation heating system. 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:07 Page 5 04 KICKSPACE ® 500, 600, 600-12V & 800 5.0 Location l This KICKSPACE ® unit is designed for installation in the cavity beneath cupboards in kitchens or other similar locations on the vacant floor space. l When installed in a kitchen consideration should be given to storage of perishable goods in the cupboard above. l A minimum of 25mm clear headroom is required above the top of the KICKSPACE® when fitted. l The unit should be mounted on a clean and level floor area under the cupboard base. 6.0 Preparation Before proceeding with the installation, unpack the carton contents and check against the checklist below: 1. KICKSPACE® unit. 2. Flexible hoses including isolating valves (1 pair). 3. Instruction manual. 4. Warranty card. 5. Grille. 6. Screw fixing kit (with grille). 7. Transformer (12V model only). Dimensions (mm) Model A B 500 466 93 600 & 600-12V 520 93 800 573 93 A = Width of cutout 8. Connector (12V model only). B = Height of cutout l A clean and level floor area is required under the cupboard base. Note: unit dimensions given in Technical Data section 10. l Floor mounting (see Fig. 1a) - The KICKSPACE ® is normally fitted directly onto the floor and the base of the unit is fitted with four mounting feet. l Plinth mounting (see Fig. 1b) • As an alternative to floor mounting the unit may be fitted into the plinth. • A suitable support must be securely fitted to the floor. • The top of the support must be level with the lower edge of the cut-out when fitted. A A B B Fig. 1a Plinth opening - floor mounting Fig. 1b Plinth opening - plinth mounting KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 l Decide the position of the KICKSPACE®, mark out and cut the plinth to the dimensions of Fig. 1a (floor mounting) or 1b (plinth mounting). 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 6 KICKSPACE ® 500, 600, 600-12V & 800 05 7.0 Fitting the KICKSPACE ® l Position the KICKSPACE® under the cupboard in the required location, with the front edge just behind the line of the plinth. l Ensure that the flexible hoses are not kinked and that the electrical cord is not in contact with hot surfaces. l Replace the plinth and bring the KICKSPACE ® forward into the opening so the front edge projects 8mm through the plinth (see Fig. 2). l Align the grille and secure it to the unit with two screws supplied (use the shorter screws). (See Fig. 3). l Secure the unit/grille to the plinth with two screws supplied (use the longer screws). (See Fig. 3). l Complete the electrical installation, switch on and test the KICKSPACE® (see Fig. 4). 5.0 Top view of unit 8mm projection 6.0 Fig. 2 Summer/Winter switch 7.0 Front view of unit Grille securing screws Switch for fan Boost Off Normal Unit securing screws Fig. 4 KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 Fig. 3 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 7 06 KICKSPACE ® 500, 600, 600-12V & 800 8.0 Water Connection Pipework must be positioned correctly to ensure flexible hoses are not kinked when installed (see Figs. 5a & 5b). Only use the hose sets supplied with this unit. Do not use old or alternative hose sets. WALL WALL 250 300 400 100 Fig. 5a Left hand view - suggestion only Fig. 5b Right hand view - suggestion only l Connect valve ends of the flexible pipes to the KICKSPACE ®. Flexible pipes Note: The direction of the arrows on the valves are not significant in this application (see Fig. 6). Isolating valves l Open valves fully, check pipe connections for leaks and vent the heat exchanger. A vent screw is provided to vent the heat exchanger (see Fig. 7). Air vent screw Fig. 7 KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 Fig. 6 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 8 KICKSPACE ® 500, 600, 600-12V & 800 07 9.0 Electrical Connection l The electrical installation must comply with local or national wiring regulations. l Remote Control Switch - A remote control switch is available as an accessory, and if required should be wired at this stage. l This unit is supplied fitted with a 2 metre 0.75mm2 cord. l If the supply cord to KICKSPACE® models 500, 600 or 800 is damaged, it must be replaced by the manufacturer, its service agent or similar qualified persons in order to avoid a hazard. l For KICKSPACE® 500, 600 and 800, a fused (3A) electrical spur with a switch having 3mm separation on all poles must be provided in an easily accessible position adjacent to the unit (see Fig. 8). l For the KICKSPACE® 600-12V, a fused electrical spur having 3mm separation on all poles must be provided in an easily accessible position adjacent to the transformer. Both the fused spur and the transformer must not be positioned in a bathroom or other similar high humidity installation (see Fig. 9). l Room Thermostat - If a remote room thermostat is required, wire it into the fused spur at this stage (not KICKSPACE® 600 12V). l If the supply or outlet cord to KICKSPACE® 600-12V transformer is damaged, it must be replaced by the manufacturer, its service agent or similar qualified persons in order to avoid a hazard. l For the KICKSPACE® 600-12V, a connector block is supplied to connect the low voltage supply from the transformer to the supply cord fitted to the unit. Do not energise the electrical supply until the remaining stages of the installation have been completed. MOTOR y r 8.0 bl KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 WARNING: KICKSPACE® 500, 600 and 800 models must be earthed. L N br Fan Selector Switch bl 9.0 g/y Chassis Earth Summer/Winter Switch bl bl LOW LIMIT THERMOSTAT Fig. 8 KICKSPACE® 500, 600 & 800 wiring diagram 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 9 08 KICKSPACE ® 500, 600, 600-12V & 800 9.0 Electrical Connection (continued...) Transformer L MOTOR Mains Supply 240V br N bl br Fan Selector Switch bl Connector Block Summer/Winter Switch LOW LIMIT THERMOSTAT Fig. 9 KICKSPACE® 600-12V wiring diagram 10.0 Technical Data Dimensions KICKSPACE ® 600 & 600-12V View on arrow Cable Entries 54 24 View on arrow View on arrow 93 67 Cable Entries 54 12 24 Top view 12 24 Cable Entry 25 Mains Cable 309 309 Cable Entry Cable Entry 25 447 376 FRONT GRILLE FRONT GRILLE 101 101 550 25 129 129 322 496 36 Mains Cable 129 101 12 82 36 FRONT GRILLE 93 67 Top view 82 Mains Cable Cable Entries 54 93 67 Top view 82 36 309 KICKSPACE ® 800 603 KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 KICKSPACE ® 500 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 10 KICKSPACE ® 500, 600, 600-12V & 800 10.0 Technical Data 09 (continued...) Heating Performance Data 20° Temperature Difference (°C) Heat Output (Watts) Heat Output (Btu/h) 30° 40° 50° 60° 20° 30° 40° 50° Normal 393 566 733 896 1056 1340 1930 2501 3057 3603 Boost 447 683 923 1166 1412 1524 2331 3150 3980 4817 Normal 467 729 1000 1278 1562 1592 2486 3412 4361 5330 Boost 607 939 1279 1625 1977 2072 3203 4363 5545 6744 Normal 747 1077 1396 1707 2012 2550 3675 4763 5824 6864 Boost 845 1289 1738 2192 2649 2885 4397 5930 7478 9039 Normal 467 729 1000 1278 1562 1592 2486 3412 4361 5330 Boost 607 939 1279 1625 1977 2072 3203 4363 5545 6744 600 - 12V Heat outputs tested in accordance with BS 4856 Part 1. Flow Rate: 340 ltr/h (75 gal/h). Approximate Hydraulic Resistance through Fan Convectors Litres/h Flow Rate Correction Factors: 455 ltr/h (100 gal/h) multiply output by 1.03. 227 ltr/h (50 gal/h) multiply output by 0.96. 113 ltr/h (25 gal/h) multiply output by 0.85. 455 340 227 113 Sound Levels Model kPa mm wg 500 600 600-12V 800 500 600 600-12V 800 788 488 231 82 1046 625 326 95 1046 625 326 95 911 544 258 82 7.7 4.8 2.3 0.8 10.3 6.1 3.2 0.9 10.3 6.1 3.2 0.9 8.9 5.3 2.5 0.8 Weight, Water Content and Motor Power Sound Pressures at 2.5m (dBA) Model Motor Power (W) Water Content (l) Unit Weight (kg) 38.1 500 25 0.26 4.3 37.2 600 40 0.30 5.0 26.4 32.7 600-12V 40 0.30 7.9 * 28.5 49.8 800 40 0.34 5.5 Normal Boost 500 25.7 600 26.4 600-12V 800 Sound levels tested in accordance with EN 23741. *Includes transformer. 11.0 Operating Instructions This unit is controlled by the switches on the front of the unit, or by means of the wall mounted remote switching kit if fitted. The fan speed can be set to boost by switching the fan speed switch to II. Ensure the electricity supply is switched on. A low speed setting is recommended for normal operation with the higher speeds for boost heating when required. Heating Mode The fan will only operate when Low Limit Operation • The central heating boiler is on • The pump is running • The system water temperature is greater than 32°C. The low limit thermostat fitted to the KICKSPACE® will ensure that the fan stops after the heating system is switched off and the water flow stops. If left in an operating position the unit will automatically restart when the heating system is reheated. Ensure boiler is on, and set timer, boiler controls and room thermostats as necessary. Off Position • • • • Turn room thermostat to a high setting. Set summer - winter switch to Set fan speed control to position I. The unit will now run on low fan speed. Performance will depend on the water temperature at the coil and the flow through the coil. Temperature Control The room thermostat setting should be gradually adjusted to obtain the desired temperature. KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 800 9.0 600 10.0 500 60° Set the fan speed selector switch to the off (O) position. Summer Mode If required, the KICKSPACE ® can be used in Summer for air circulation without heat. Set summer - winter switch to Adjust fan speed to required setting. If a remote control switch is fitted, the fan switch on the unit will be inoperative. Refer to the instructions supplied with the remote control switch for details. 11.0 Fan Speed Model 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 11 10 KICKSPACE ® 500, 600, 600-12V & 800 12.0 Troubleshooting installer or MYSON Service. Before calling your installer or MYSON Service, please carry out the checks listed below. Once installed this fan convector becomes an integral part of a complete heating system that includes boiler, pump, other emitters such as radiators and fan convectors, and a number of heating controls, dependent on system complexity. An apparent problem with this unit may be the result of system controls being incorrectly set and can be solved easily without calling out your Problem Note: If you call out MYSON Service to a fault detailed below, or to repair a fault caused by incorrect use, a call out charge will be made. Possible Causes Remedy Unit switched off Turn on Room thermostat not calling for heat Turn up room thermostat Unit not switched on at fused spur Switch on at spur Fuse blown at fused spur Replace fuse Unit isolating valves shut Open valves Water temperature reaching fan convector below 32°C Check boiler - Programmer ON Central heating Mode - No Fan Boiler ON and set to high with central heating pump running Note: Operation of fan can be checked by switching to summer setting Remote control switched off (if fitted) Switch to heating mode Low water temperature to unit Turn up boiler thermostat Poor water flow Vent air from heating system Central Heating Mode - poor heating performance and/or unit cycles on low limit thermostat If the fan convector is still faulty after checking the above, call your installer or MYSON Service. For optimum performance, this unit must be correctly sized to match the heat loss requirements of the space it is required to heat, and the heating system must be correctly designed to provide adequate flow of hot water to the unit (see Section 2). If the recommendations in Section 2 are not followed, problems may arise as detailed below. Problem Possible Causes Poor heating performance Unit incorrectly sized for heat loss of room Boiler thermostat set too low Lack of flow to fan convector Poor heating performance (unit may cycle on low limit thermostat) Pump set on low setting Isolating valves not fully open System incorrectly balanced with unit starved of hot water flow Pipe sizing to unit too small KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 Common Installation Faults 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:08 Page 12 KICKSPACE ® 500, 600, 600-12V & 800 11 13.0 Maintenance Before undertaking any maintenance activity isolate the electrical supply. Maintenance should be restricted to occasional removal of dust and lint around the front grille. This should involve internal cleaning of the heat exchanger using a soft brush or vacuum cleaner, taking care not to damage fan or heat exchanger. Please see after sales service details on the back cover. This unit should be serviced periodically by a competent person. Spare Parts Part No. Item 5 4 KS 500 KS 600 KS 800 KS 600 12V 1 Switch, 3 Way 1300025 2 Switch, 2 Way 1300024 3 Wiring Harness 4 Motor/Fan 5 Low Limit Thermostat Not Shown Transformer N/A 1320028 Not Shown Transformer Connector Block N/A 1396003 3000021 1200049 1200050 3000056 1200060 1200061 1260007 12.0 KICKSPACE 500, 600, 600-12V & 800 INSTALLATION & MAINTENANCE MANUAL 01.01.2013 ISSUE 6 3 13.0 2 1 Description 26690 Kickspace Manual for web_Layout 1 24/09/2013 10:07 Page 1 MYSON Eastern Avenue, Team Valley, Gateshead, Tyne & Wear NE11 0PG, UK T: 0845 402 3434, F: 0191 491 7568, email@example.com, www.myson.co.uk Product code and serial number location After Sales Service: MYSON Service, Somerden Road, Hull, East Yorkshire HU9 5PE T: 01482 713927, F: 01482 789056, firstname.lastname@example.org Spare parts and technical help on all Convector products are available from MYSON Service. 01.01.2013 ISSUE 6 heatingthroughinnovation.