Schneider Electric Altivar 71 VW3 A3 501 Controller Inside card User's manual

Schneider Electric Altivar 71 VW3 A3 501 Controller Inside card User's manual
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Schneider Electric VW3 A3 501 is a programmable "Controller Inside" card designed to adapt Altivar 71 drives to specific applications by integrating control system functions. It features 10 logic inputs, 2 analog inputs, 6 logic outputs, 2 analog outputs, a master port for the CANopen bus, and a PC port for programming. It can be used to create custom applications for various industries, including packaging, material handling, and textile.

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Altivar 71

"Controller Inside" Card

VW3 A3 501

Sommaire

Before you begin_____________________________________________________________________________________________ 4

Documentation structure_______________________________________________________________________________________ 5

Introduction _________________________________________________________________________________________________ 6

Presentation _____________________________________________________________________________________________ 6

Description ______________________________________________________________________________________________ 6

Dialog __________________________________________________________________________________________________ 7

Master CANopen communication _____________________________________________________________________________ 7

Communication with a PLC _________________________________________________________________________________ 7

Clock___________________________________________________________________________________________________ 8

Programming ____________________________________________________________________________________________ 8

Hardware setup _____________________________________________________________________________________________ 9

Receipt _________________________________________________________________________________________________ 9

Installing the card in the drive ________________________________________________________________________________ 9

Description of terminals ___________________________________________________________________________________ 10

Characteristics __________________________________________________________________________________________ 11

Schemes_______________________________________________________________________________________________ 12

Connection to a CANopen bus ______________________________________________________________________________ 13

Example of connection to a CANopen bus _____________________________________________________________________ 14

Connecting the "Controller Inside" card to a PC_________________________________________________________________ 15

Data backup battery ______________________________________________________________________________________ 16

Configuration ______________________________________________________________________________________________ 17

Configuring the switches___________________________________________________________________________________ 17

Diagnostics ________________________________________________________________________________________________ 18

LEDs __________________________________________________________________________________________________ 18

I/O monitoring ___________________________________________________________________________________________ 19

Card fault ______________________________________________________________________________________________ 20

Operation using the graphic display terminal ______________________________________________________________________ 21

Factory-loaded program ___________________________________________________________________________________ 21

Example of a special program ______________________________________________________________________________ 23

Operation using the integrated display terminal ____________________________________________________________________ 24

Factory-loaded program ___________________________________________________________________________________ 24

Special program _________________________________________________________________________________________ 24

While every precaution has been taken in the preparation of this document,

Schneider Electric SA assumes no liability for any omissions or errors it may contain, nor for any damages resulting from the application or use of the information herein.

The products and options described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated.

Their description can in no way be considered contractual.

3

4

Before you begin

Read and understand these instructions before performing any procedure on this drive.

DANGER

HAZARDOUS VOLTAGE

• Read and understand the Installation manual before installing or operating the Altivar 71 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

• Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage.

DO NOT TOUCH.

Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• DO NOT short across terminals PA and PC or across the DC bus capacitors.

• Install and close all the covers before applying power or starting and stopping the drive.

• Before servicing the variable speed drive

- Disconnect all power

- Place a “DO NOT TURN ON” label on the variable speed drive disconnect

- Lock the disconnect in the open position

• Disconnect all power including external control power that may be present before servicing the drive.

WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given in the installation manual to verify that the DC voltage is less than 45 VDC. The drive LEDs are not accurate indicators of the absence of DC bus voltage.

Electric shock will result in death or serious injury.

CAUTION

DAMAGED EQUIPMENT

Do not install or operate any drive that appears damaged.

Failure to follow this instruction can result in equipment damage.

Documentation structure

Installation manual

This manual describes:

• Assembly

• How to connect the drive

Programming manual

This manual describes:

• The functions

• The parameters

• How to use the drive display terminal (integrated display terminal and graphic display terminal)

Communication parameters manual

This manual describes:

• The drive parameters with specific information (addresses, formats, etc) for use via a bus or communication network

• The operating modes specific to communication (state chart)

• The interaction between communication and local control

Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, DeviceNet, Modbus Plus and FIPIO manuals

These manuals describe:

• Connection to the bus or network

• Configuration of the communication-specific parameters via the integrated display terminal or the graphic display terminal

• Diagnostics

• Software setup

• The communication services specific to the protocol

Altivar 58/58F compatibility manual

This manual describes the differences between the Altivar 71 and the Altivar 58/58F.

It explains how to replace an Altivar 58 or 58F, including how to replace drives communicating on a bus or network.

5

6

Introduction

Presentation

The “Controller Inside” programmable card is used to adapt the variable speed drive to specific applications by integrating control system functions.

Various predefined configurable applications are sold by Telemecanique and its partners.

The PS 1131 software workshop for PC is used for programming and debugging new applications, quickly and in an open-ended manner.

It is not possible to transfer the program from the card to the PC, which enables us to protect our know-how.

Only one “Controller Inside” programmable card can be installed in the Altivar 71 drive. It can be combined with another option card

(I/O extension or communication). Consult the tables summarizing the possible combinations: drives, options and accessories, see catalogue.

The “Controller Inside” programmable card has:

• 10 logic inputs, 2 of which can be used for 2 counters or 4 of which can be used for 2 incremental encoders

• 2 analog inputs

• 6 logic outputs

• 2 analog outputs

• A master port for the CANopen bus

• A PC port for programming with the PS 1131 software workshop

• If the power consumption table does not exceed 200 mA, this card can be powered by the drive. Otherwise, an external 24 V c power supply must be used.

The “Controller Inside” programmable card can also use:

• The drive I/O

• The I/O extension card I/O

• The encoder interface card points counter

• The drive parameters (speed, current, torque, etc)

Description

5 6

1 2 3

4

1 RJ45 connector for connecting the PS 1131 software workshop via an RS 485 serial link.

Connection to the PC is via a cable and an RS 232/RS 485 converter included in the

PowerSuite for PC connection kit, VW3 A8 106.

2 9-way male SUB-D connector for connection to the CANopen bus.

3 Connector with removable screw terminals, 6 contacts at intervals of 3.81 for the

24 V c power supply and 4 logic inputs.

4 3 connectors with removable screw terminals, 6 contacts at intervals of 3.81 for 6 logic inputs, 6 logic outputs, 2 analog inputs, 2 analog outputs and 2 commons.

5 5 LEDs, comprising:

• 1 to indicate the presence of the 24 V c power supply

• 1 to indicate a program execution fault

• 2 to indicate the CANopen bus communication status

• 1 controlled by the application program

6 Block of 4 configuration switches

Introduction

Dialog

ATV 71 XBT Magelis

Modbus bus

Sensors

Independent machine with multiwire system

Human-machine dialog with the application programmed in the “Controller Inside” programmable card is possible using:

• The Altivar 71 graphic display terminal

• A Magelis industrial HMI terminal connected to the drive Modbus port

• A Magelis industrial HMI terminal connected to the Ethernet TCP/IP network (if the drive is equipped with an Ethernet TCP/IP communication card)

One graphic terminal menu is dedicated to the “Controller Inside” programmable card. This menu can be customized by the card program according to the application.

Any industrial HMI terminal which supports the Modbus protocol can be used to display and modify the “Controller Inside” programmable card parameters. The card Modbus server provides access to 2048 Kwords (% MW, etc).

Master CANopen communication

ATV 71 XBT Magelis The master CANopen port on the “Controller Inside” programmable card can be used to extend the I/O capacity (using CANopen I/O modules) and to control other

CANopen slave devices.

Modbus bus

CANopen bus

ATV 31 ATV 31 Advantys STB distributed I/O

Independent machine with CANopen bus

FTB 1CN

Communication with a PLC

Premium XBT Magelis

ATV 71

Ethernet TCP/IP network

ATV 71

The Altivar 71 drive equipped with a “Controller Inside” programmable card fits easily into complex architectures.

Regardless of which bus or network is being used (Ethernet TCP/IP, Modbus/

Uni-Telway, FIPIO, Modbus Plus, Profibus DP, InterBus, etc), the PLC can communicate with the “Controller Inside” programmable card and the drive. The periodic variables can still be configured as required.

CANopen bus

Sensors ATV 31

Modular machine with Ethernet TCP/IP network

FTB 1CN

7

8

Introduction

Clock

A clock backed up by a lithium battery makes it possible to have a log of events that have occurred. When the “Controller Inside” programmable card is installed in the drive, the drive faults are automatically time and date-stamped without special programming.

Programming

In factory settings mode, the "Controller Inside" card only contains the clock function.

For other applications, the program must be loaded:

• By loading an existing program (procedure described in the PS 1131documentation)

• Or by loading a custom-built program, with the aid of the PS 1131 software workshop, using the function libraries dedicated to programming the "Controller Inside" card.

In order to program the "Controller Inside" card, it is necessary to undergo training.

The PS1131 CD-Rom contains:

• This manual, already available on the CD-Rom supplied with each Altivar 71

• The PS 1131 software workshop

• The online help

• The standard function library

• Program examples

• The Altivar 71 parameters manual

The standard function library contains:

• Logic functions (AND, OR, etc)

• Mathematical functions (Cos, Sin, Exp, etc)

• Functions dedicated to drives which simplify data exchanges between the drive and the "Controller Inside" programmable card (example: sending the speed reference)

• Functions for managing the CANopen bus

• Graphic terminal display functions

This manual does not describe programming using PS 1131.

Note: PS 1131 is also called CoDeSys.

CoDeSys V2.2 can be used on the Controller Inside for Altivar 58 (VW3A581131), but must not be used for programming the Controller

Inside for Altivar 71 (VW3 A3 501).

Hardware setup

Receipt

• Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order.

• Remove the option card from its packaging and check that it has not been damaged in transit.

• Check that the product is complete: the packaging should contain the "Controller Inside" option card and its 4 removable terminals.

Installing the card in the drive

See the Altivar 71 Installation Manual.

Note: If a Controller Inside card and an I/O extension card are installed simultaneously:

• The I/O extension card must be installed on the drive first

• Then the Controller Inside card must be installed on the I/O extension card

9

Hardware setup

Description of terminals

LI60

LI59

LI58

LI57

LI56

LI55

AO52

COM

A051

AI52

COM

AI51

LO56

LO55

LO54

LO53

LO52

LO51

Terminal

24V

COM

Function

Power supply for the "Controller Inside" card, logic outputs and analog outputs.

If allowed by the power consumption table (for example if outputs are not being used), the "Controller Inside" card can be powered by the 24 V c power supply in the drive.

If you are using an external power supply:

• The "Controller Inside" card should preferably be turned on before the drive. However, the "Controller Inside" card must without fail be turned on no more than 2s after the drive is turned on.

Failure to follow this instruction locks the drive in card fault mode (ILF). This fault cannot be reset, and the only way to acknowledge it is to turn off the drive.

• Catalog number for a Telemecanique power supply (24 V c , 2A): ABL7 RE 24 02.

Common ground and electrical 0V of the "Controller Inside" card power supply, logic inputs, (LI pp ), outputs (LO pp ), analog inputs (AI pp ) and analog outputs (AO pp ).

LI51 to LI60

This ground and electrical 0V are common with the drive ground and electrical 0V. There is therefore no point in connecting this terminal to the 0V terminal on the drive control terminals.

24 V c logic inputs

Inputs LI51, LI52, LI59 and LI60 can be configured for the use of 2 counter inputs or 2 incremental encoder inputs:

Counter 1 input: LI51

Incremental encoder 1 inputs: channel A = LI51, channel B = LI52

Counter 2 input: LI59

Incremental encoder 2 inputs: channel A = LI59, channel B = LI60

LO51 to LO56 24 V c logic outputs

AI51 and AI52 0 ... 20mA analog inputs

AO51 and AO52 0 ... 20mA analog outputs

10

Hardware setup

Characteristics

Electrical characteristics

Power

Current consumption

Analog inputs

Analog outputs

Logic inputs

Logic outputs

I/O connection

Lithium battery

Voltage

Maximum

No-load

Using logic output

AI51, AI52

AO51, AO52

LI51…LI60

LO51…LO56

Type of contact

Maximum wire

Tightening torque

Life

V

A mA mA mm

2

Nm

Characteristics of the application program

Compiled program

(saved in “flash” memory)

Data

Maximum size Kb 320

Maximum size Kword 64

Saved size (NVRAM) Kword 4

Size accessible by

Modbus

Kword 2

24 c (min. 19, max. 30)

2

80

200 maximum (1)

2 current analog inputs 0

…20 mA, impedance 250 Ω

Resolution: 10 bits

Accuracy: ± 1% for a temperature variation of 60°C

Linearity: ± 0.2% of the maximum value

Common point for all the card I/O (2)

2 current analog outputs 0

…20 mA, impedance 500 Ω

Resolution: 10 bits

Accuracy: ± 1% for a temperature variation of 60°C

Linearity: ± 0.2% of the maximum value

Common point for all the card I/O (2)

10 logic inputs, 2 of which can be used for 2 counters or 4 of which can be used for 2 incremental encoders

Impedance 4.4 k

Ω

Maximum voltage: 30 V c

Switching thresholds:

State 0 if y 5 V or logic input not wired

State 1 if u 11 V

Common point for all the card I/O (2)

Six 24 V c logic outputs, positive logic open collector type (source), compatible with level 1 PLC, standard IEC 65A-68

Maximum switching voltage: 30 V

Maximum current: 200 mA

Common point for all the card I/O (2)

Screw, at intervals of 3.81 mm

2

1.5 (AWG 16)

0.25

8 years approx.

Characteristics of the CANopen communication port

Structure

Services

Diagnostics

Connector One 9-way male SUB-D connector

Network management Master

Transmission speed Configurable via the program:

50 kbps, 125 kbps, 250 kbps, 500 kbps or 1 Mbps

Address (Node ID) 32 slaves maximum

DS 301 V4.02

CANopen application layer

Channel config.

PDO

DSP 405

9 receive and transmit PDOs in total for each slave

SDO

Error check

Other services

Configuration

Using LEDs

2 client SDOs per slave (1 read and 1 write). Block transfer

Node Guarding, producer and consumer Heartbeat

Emergency, Boot-up, Sync

The CANopen network configurator is integrated in the PS1131 software workshop.

2 LEDs: RUN and ERROR, conforming to CIA DR303 version 1.0

(1) If the power consumption table does not exceed 200 mA, this card can be powered by the drive. Otherwise, an external 24 V c

power supply must be used.

(2) This common point is also the drive 0 V (COM).

11

Hardware setup

Schemes

Card powered by the drive

Only if the power consumption is less than 200 mA; otherwise use an external power supply.

ATV 71Hppppp VW3 A3 501

SW1

Source

Sink

Ext. Int.

Card powered by external power supply

0-20 mA 0-20 mA

VW3 A3 501

+

24 V

0 V

24 V c supply

0-20 mA 0-20 mA 0-20 mA 0-20 mA

12

Hardware setup

Connection to a CANopen bus

Pinout for the CANopen 9-way SUB-D connector

1

9

5

6

Terminal

1

2

3

4

5

6

7

8

9

Description not connected

CAN_L

CAN_GND not connected not connected

CAN_GND

CAN_H not connected not connected

Use a straight connector (catalog number TSX CAN KCDF 180T) to connect the "Controller Inside" card to the CANopen bus.

This connector integrates a line terminator that must be activated if the "Controller Inside" card is at one end of the CANopen bus.

It is not possible to use an angled connector because of the terminals located to the right of the CANopen connector.

The 9-way SUB-D connector on the "Controller Inside" card is linked to the card ground and the drive ground. The shielding must be connected to the connector ground.

The CANopen signals on the "Controller Inside" card are isolated.

Speed and length of the CANopen bus

It is essential to make sure that all devices connected to the CANopen bus operate at the same transmission speed.

The CANopen transmission speed of the "Controller Inside" card is configured from the PS 1131 software workshop.

The maximum length of the CANopen bus depends on the transmission speed on this bus.

The table below indicates the maximum lengths permitted according to the transmission speed:

Transmission speed

Max. length of bus

50 kbps

1000m

125 kbps

500m

250 kbps

200m

500 kbps

100m

1 Mbps

5m

13

Hardware setup

Example of connection to a CANopen bus

Description

Altivar 71 drive equipped with a "Controller Inside" card

CANopen connector

9-way female SUB-D connector with line terminator (can be deactivated)

2 CANopen cables can be connected

180° cable outlet

CAN-H, CAN-L, CAN-GND connection

LSZH CANopen cable

CE certified CANopen cable. Low smoke emission, non halogen and flame retardant

(IEC 60332-1).

UL/IEC332-2 CANopen cable

UL certified CANopen cable. Flame retardant (IEC 60332-2).

3

3

Reference number

Length m

1 -

2 -

Catalog number

ATV71 pppp

VW3 A3 501

TSX CAN KCDF 180T

3

4

50

100

300

50

100

300

50

-

100

300

TSX CAN CA 50

TSX CAN CA 100

TSX CAN CA 300

TSX CAN CB 50

TSX CAN CB 100

TSX CAN CB 300

TSX CAN CD 50

TSX CAN CD 100

TSX CAN CD 300

VW3 CAN TAP 2

LSZH HD flexible CANopen cable

CANopen cable for intensive use and moving applications. Flame retardant

(IEC 60332-1). Non halogen. Oil resistant.

Junction box for CANopen bus

2 RJ45 connectors for connecting 2 drop cables

VW3 CAN CA RR pp

1 RJ45 connector for connecting the PowerSuite software workshop

Two 5-pin screw terminals for connecting 2 CANopen cables (CAN_H, CAN_L,

CAN_GND, CAN_V+, CAN_SHLD)

Line terminator (can be deactivated)

Drop cable for CANopen bus

Equipped with 2 RJ45 connectors

Altivar 31 drive

CANopen Advantys OTB I/O modules

Power supply 24 V c , 12 inputs 24 V c , 2 outputs 24 V c 0.3A

6 relay outputs 30 V c /240 V a 2 A, removable screw terminals

CANopen Advantys FTB I/O module

M12 connector for CANopen cable

5 female contacts, A coding

CANopen extension cable for Advantys FTB module

Equipped with 2 angled connectors: M12, 5-way, A coding

CANopen line terminator for Advantys FTB module

Equipped with an M12 connector

5

6

7

8

9

10

11

-

-

-

-

-

0.3

1

VW3 CAN CA RR03

VW3 CAN CA RR10

ATV31 ppp

OTB1 C0 DM9LP

FTB 1CN ppp p 0

FTX CN12F5

FTX CN32 pp

FTX CNTL12

14

Hardware setup

Connecting the "Controller Inside" card to a PC

The "Controller Inside" card RJ45 connector complies with the RS485 standard.

The connection kit for PC serial port (catalog number VW3 A8 106) can be used to connect a PC to the "Controller Inside" card.

This kit contains a cable equipped with 2 RJ45 connectors, as well as an RS485/RS232 converter.

As the RS485/RS232 converter is powered by the "Controller Inside" card, no external power supply is required.

Characteristics of the programming port

The RJ45 connector is shielded and connected to the ground on the "Controller Inside" card, which is itself connected to the drive ground.

View from

8.......................1

Terminal

1

2

5

6

3

4

7

8

Description not connected not connected not connected

B signal (RS485) = V1 signal (Modbus)

A signal (RS485) = V0 signal (Modbus) not connected

Modbus VP signal

12 V DC power supply supplied by the "Controller Inside" card (only for the power supply of a

RS485/RS232 converter)

Modbus common signal

0V

15

Hardware setup

Data backup battery

The "Controller Inside" card has a non-volatile RAM (NVRAM) which is needed to store variables. A lithium battery is mounted on this nonvolatile RAM to avoid this data being lost when the card is turned off.

When installing the "Controller Inside" card in the drive, make sure that this battery is present. It takes the form of a rectangular block clipped onto the non-volatile RAM

(see schematic opposite).

The battery life is approximately 8 years when turned off.

Lithium battery

The battery has a realtime clock for timestamping faults.

The date and time on this clock are checked and set from a special sub-menu in the

[1.14 - PROG. CARD MENU] customizable menu in the graphic display terminal.

The date and time need to be set on receipt of the "Controller Inside" card, or after replacing its lithium battery.

The lithium battery must only be replaced when the drive and the "Controller Inside" card are turned off.

During this operation, the data saved in the NVRAM (4 Kwords) are lost.

16

Configuration

Configuring the switches

The "Controller Inside" card has a block of 4 switches as illustrated below.

These switches can only be set when the drive and the "Controller Inside" card are turned off, since it is necessary to remove the drive control front panel in order to access it.

By default, all the switches are in the Off position.

Write protection switch

The right-hand switch (switch 4) is used to protect the PS 1131 program in the Flash memory.

Switches Description

A new program cannot be transferred.

A new program can be transferred.

Programmable switches

The three left-hand switches (switches 1 to 3) can be used by the "Controller Inside" card program, depending on the application.

Switches Value Switches Value Switches Value Switches Value

0 1 2 3

4 5 6 7

17

Diagnostics

LEDs

The "Controller Inside" card is equipped with five LEDs which can be seen through the window in the Altivar 71 cover.

1.1 CANopen RUN

1.2 CANopen ERROR

1.3 Power

1.4 Application

1.5 Watchdog

LED

1.1 CANopen RUN

Color State green

1.2 CANopen ERROR red

1.3 Power

1.4 Application

1.5 Watchdog green yellow red off flashing on off

1 flash per second

2 flashes per second on off on on

Meaning

CANopen master in STOPPED state

CANopen master in PRE-OPERATIONAL state

CANopen master in OPERATIONAL state

No CANopen error

The CANopen master error counter has reached or exceeded its warning level

(too many errors)

Node Guarding error (vis-à-vis a CANopen slave) or Heartbeat error (CANopen master acting as consumer)

The CANopen master is in the "OFF" state.

"Controller Inside" card not supplied with power

"Controller Inside" card supplied with power (24 V c present)

The meaning of this LED is determined by the "Controller Inside" card program.

The "Controller Inside" card program has generated an error and has been stopped (watchdog tripped).

18

Diagnostics

I/O monitoring

The values of all the "Controller Inside" card logic and analog I/O can be displayed on the graphic display terminal: [1.2 - MONITORING] menu, [ PROG. CARD I/O MAP] sub-menu.

RUN Term +50.00Hz

80A

PROG. CARD I/O MAP

PROG CARD LI MAP

PROG CARD AI MAP

PROG CARD LO MAP

PROG. CARD AO MAP

Code Quick

Move from one screen to another

(from PROG CARD LI MAP to PROG. CARD AO MAP) by turning the navigation button state 0 state 1

RUN Term +50.00Hz

80A

PROG CARD LI MAP

LI51 LI52 LI53 LI54 LI55 LI56 LI57 LI58

1

0

LI59 LI60

1

0

<< >> Quick

RUN Term +50.00Hz

80A

PROG CARD AI MAP

AI51 : 0.000 mA

AI52 : 9.87 V

ENT

RUN Term +50.00Hz

80A

AI51

0 mA

Min = 0.001 Max = 20,000

<< >> Quick Code << >> Quick state 0 state 1

RUN Term +50.00Hz

80A

PROG CARD LO MAP

LO51 LO52 LO53 LO54 LO55 LO56

1

0

<< >> Quick

RUN Term +50.00Hz

80A

PROG. CARD AO MAP

AO51 : 0.000 mA

AO52 : 9.87 V

ENT

RUN Term +50.00Hz

80A

AO51

0 mA

Min = 0.001 Max = 20,000

<< >> Quick Code << >> Quick

Note: The addresses of the parameters mentioned above are given in the "Communication parameters manual".

19

Diagnostics

10

11

101

102

103

6

7

8

9

Value

0

1

2

3

4

5

Card fault

The [internal com. link] (ILF) fault appears when serious problems arise:

- Hardware fault in the Controller Inside card

- Dialog fault between the Controller Inside card and the drive

The drive behavior cannot be configured when an [internal com. link] (ILF) fault occurs, and the drive trips with freewheel stopping. This fault cannot be reset.

Two diagnostic parameters can be used to obtain more detailed information on the origin of the [internal com. link] (ILF) fault:

- [Internal link fault 1] (ILF1) if the fault has occurred on option card no. 1 (installed directly on the drive).

- [Internal link fault 2] (ILF2) if the fault has occurred on option card no. 2 (installed directly on the drive).

The Controller Inside card can be in position 1 or in position 2.

Parameters [Internal link fault 1] (ILF1) and [Internal link fault 2] (ILF2) can only be accessed on the graphic display terminal, in the [1.10

DIAGNOSTICS] (DGT-) , [MORE FAULT INFO] (AFI-) menu.

Description of the values of the [Internal link fault 1] (ILF1) and [Internal link fault 2] (ILF2) parameters

No fault

Loss of internal communication with the drive

Hardware fault detected

Error in the EEPROM checksum

Faulty EEPROM

Faulty Flash memory

Faulty RAM memory

Faulty NVRAM memory

Faulty analog input

Faulty analog output

Faulty logic input

Faulty logic output

Unknown card

Exchange problem on the drive internal bus

Time out on the drive internal bus (500 ms)

20

Operation using the graphic display terminal

Factory-loaded program

Controller Inside menu

RDY Term +0.00Hz

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL

3 OPEN / SAVE AS

4 PASSWORD

5 LANGUAGE

Code

0A

Quick

ENT

RDY Term +0.00Hz

1 DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS/OUTPUTS CFG

Code << >>

1.6 COMMAND

1.7 APPLICATION FUNCT.

1.8 FAULT MANAGEMENT

1.9 COMMUNICATION

1.10 DIAGNOSTICS

1.11 IDENTIFICATION

1.12 FACTORY SETTINGS

1.13 USER MENU

1.14 PROGRAMMABLE CARD

0A

Quick

ENT

NST CAN 0.0Hz

0.0A

1.14 PROGRAMMABLE CARD

Modbus add Prg C.

DATE/TIME SETTINGS

: 17

Code << >> Quick

Controller Inside card Modbus address

The [Modbus add Prg C.] (AMOA) parameter can be set in the [1.14 PROGRAMMABLE CARD] menu.

This setting can also be accessed in the [1.9 - COMMUNICATION] ( COM-) menu, [MODBUS NETWORK] ( Md1-) submenu .

21

Operation using the graphic display terminal

Setting the date and time

In the [1.14 PROGRAMMABLE CARD] menu, [DATE/TIME SETTINGS] sub-menu, you can set:

- the year

- the month

- the day

- the hours

- the minutes

Hour

NST CAN 0.00Hz

DATE/TIME SETTINGS

10 : 42

0.0A

Day

<<

11 / 03 / 2005

>> Quick

Minutes

Month

Year

Note: The date and time are not refreshed on this settings screen. The current date and time [Date/Time] ( CLO) can be viewed in the

[1.2 MONITORING] ( SUP-) menu.

Note: It is not possible to change either the date or time format:

• The date cannot be displayed in the "year/month/day" format.

• The time cannot be displayed in the "10:42 am" format.

Note: It is not possible to configure changes between winter and summer hours.

22

Operation using the graphic display terminal

Example of a special program

The name of menu 1.14 has been customized.

The application parameters are edited in plain text and arranged in menus.

CYCLE IN PROGRESS

Current cycle

Current phase

Operation

Product

Duration

SETTINGS

Cycle selected

No. of phases

Phase selected

Operation sel

Duration sel

: 5

: 2

: dosing

: oil

: 30s

: 10

: 6

: 2

: mixing

: 120s

RUN APP +50.0Hz

1.14 DOSING

CYCLE IN PROGRESS

Current cycle : 5

2.1A

Current phase

Operation

Product

: 2

: dosing

: oil

Code << >> Quick

CYCLE IN PROGRESS

Current cycle

Current phase

Operation

Product

Duration

SETTINGS

Cycle selected

No. of phases

Phase selected

Operation sel

Duration sel

: 5

: 2

: dosing

: oil

: 30s

: 10

: 6

: 2

: mixing

: 120s

RUN

SETTINGS

Cycle selected

No. of phases

Phase selected

Operation sel

Code <<

APP +50.0Hz

1.14 DOSING

>> Quick

2.1A

: 10

: 6

: 2

: mixing

23

Operation using the integrated display terminal

Factory-loaded program

Controller Inside menu

Power-up

XXX

Displays the state of the drive

ENT

ESC

SIM-

ESC

USr-

ESC

SPL-

ESC

COd-

ENT

ESC

ESC

LAC-

PROGRAMMABLE CARD

The [Modbus add Prg C.] (AMOA) parameter can be set, as in the ( COM-) menu, ( Md1-) sub-menu.

Note: It is not possible to set either the date or the time.

Special program

Controller Inside HMI words are displayed in the form (O01) to (O50) .

Lists are displayed in the format (EL1) to (EL20) .

24

atv71_Controller_Inside_EN_V1

2005-04

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Key Features

  • Programmable card
  • 10 logic inputs
  • 2 analog inputs
  • 6 logic outputs
  • 2 analog outputs
  • CANopen bus interface
  • PC port for programming

Frequently Answers and Questions

What is the purpose of the Controller Inside card?
The Controller Inside card is used to adapt the variable speed drive to specific applications by integrating control system functions. It allows for the customization of the drive's behavior and functionality to meet the requirements of a particular application.
How many logic inputs and outputs does the Controller Inside card have?
The card has 10 logic inputs and 6 logic outputs.
What type of communication does the Controller Inside card support?
The card supports CANopen bus communication.
How can I program the Controller Inside card?
The card can be programmed using the PS 1131 software workshop, which is available on the CD-Rom supplied with each Altivar 71.

Related manuals

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