MLT, CLD & FID Gas Analyzer Series

MLT, CLD & FID Gas Analyzer Series

Visualize > Analyze > Optimize

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GET MORE OUT OF YOUR PROCESS GAS ANALYZER

Emerson

Modular and User-Friendly Process Analysis

Best Service Analyzer

Rosemount Analytical redefines analyzer standards

Multi-Method

Emerson Rosemount Analytical’s MLT, CLD and FID

Gas Analyzer Series offers non-dispersive infrared, ultraviolet, visible photometry (NDIR/UV/VIS), electrochemical or paramagnetic oxygen sensors

(eO

2

/ pO

2

) and thermal conductivity (TC) sensors, chemiluminescence (CLD) and flame ionization (FID) detectors.

Multi-Channel

MLT gas analyzers continuously measure up to five components in a single enclosure.

Comprehensive Communication

MLT Gas Analyzers offer multiple programmable I/O’s,

LON network connection, serial interfaces, DeltaV and

F oundation

™ fieldbus connectivity.

Broadest Packaging Options

MLT Gas Analyzers offer general purpose table-top or rack-mount packaging from portable ½ 19'' with external power supply to 19'' with internal or external power supply. Wall-mountable single or dual compartment field housings made of stainless steel are available for outdoor installations.

Stand-alone or Networked

MLT, CLD and FID Gas Analyzers can be designed as flexible stand-alone analyzers consisting of a platform with MLT, CLD or FID analyzer module plus analog and digital I/O boards. MLT Gas Analyzers can alternatively be built up as fix stand-alone analyzer complete with control module functionality and display/ operator interface - or as a central interface for multiple Analyzer

Modules with a network board. In MLT/CLD/FID

Analyzer systems, this feature eliminates multiplication of the display/operator interface and features significant cost and system packaging advantages.

High Protection Class

MLT 2 field housing is designed as single or dual compartment enclosure to operate in rough environments. With IP65 protection class, the MLT 2 is proven to withstand wet and heavydust conditions, as well as temperature swings.

Hazardous Area Solutions

MLT 2 field housing can be fitted with

Z purge pressurization systems to be operated in hazardous areas classified as Division 2.

O

2

Molecule

NO Molecule

Vent

NDIR/UV/VIS Principles

Paramagnetic Oxygen Principle

FID Principle

NO

Ozone

+

+

Ozone Molecule NO

2

Molecule

(excited state)

NO

2

Molecule

(emitting red light)

CLD Chemiluminescence Reaction Chopper - MLT

N e t w o r k

Build a Network of Analyzer Modules

MLT, CLD and FID Analyzer Modules (AM’s) are “blind” analysis units but retain all the advanced design features. MLT, CLD and FID AM’s are designed with metal housings. Additionally MLT AM’s are also available as rack-mount/ table-top enclosures or as wall-mountable field housings. MLT, CLD, FID, H(ot)FID and T(hermo)FID

AM’s can be linked into NGA systems via platform or

MLT analyzer (MLT 1, 2, 3, 4).

Based on a typical MLT Analyzer or Platform, the schematic illustrates the simplicity of a networked system.

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SUPERIOR PERFORMANCE

Emerson

Operating Beyond Expectations

MLT Gas Analyzers’ outstanding feature is their support of up to five measurement channels inside one single enclosure. Photometer, electrochemical, paramagnetic and thermal conductivity principles can be mixed in several configurations. Field housings with up to five compartments enable installation of thermostat controlled components

(up to 120 °C as special solution) and internal sample handling options.

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Emerson Rosemount Analytical analysis solutions range from single gas analyzers including sample handling options, to complex, multi-point systems with sample conditioning, data acquisition, analyzer cabinets and complete walk-in analyzer houses to meet customer’s requirements.

For applications in hazardous areas, analyzers or even complete analyzer houses can be pressurized. Our leadingedge instruments and application expertise, customer service and worldwide support will help you to maximize process performance, productivity and profitability.

We manufacture MLT, CLD and FID Gas Analyzers for those systems with a wide range of leading-edge technologies such as MLT, which includes measurements from NDIR/UV/VIS to pO

2

, TCD, and electrochemical sensors to be combined with CLD and/ or FID analyzer modules. Also GC, liquid or combustion solutions such as ZrO

2

and combustibles can be supplemental measurement depending on application requirement.

Emerson analyzers and systems can measure more than 60 gas components in both hazardous and general purpose areas with worldwide certifications. Rosemount Analytical analyzer systems are specifically designed for continuous emissions monitoring (CEMS) and process control, and provide much more than only data. They help you to:

> Reduce installation and maintenance costs

> Reduce process variability

> Improve process diagnostics and safety

> Improve product quality

> Improve throughput

> Meet regulatory requirements

Typical Applications

> Gas processing with LNG, Ammonia, Vinyl chloride, Syngas,

Hydrogen, Carbon dioxide plants, and more.

> Petrochemical with Ethylene, PE, Aromatics, Butadiene,

Butene plants, etc.

> Refining with Cracking, Fluid catalytic cracking unit (FCCU),

Benzene hydrogenation, Crude oil, etc.

> Chemical Industry with Bisphenol, Phthalic anhydride,

Terpene, Nylon, Polycarbonates, and Methionine plants and more.

Gas analysis is our business, but our expertise also includes sample handling. In most cases, process gas cannot be taken directly from the process to the analyzer. Nearly all systems demand a level of application specific sample handling.

Smart sample handling systems, not affecting the sample gas composition, enable samples to be safely taken from the process, prepared for analysis, and returned to process or approved disposal point.

Whether your design philosophy favors close coupled field mounting of analyzers, or a centralized air purged, air conditioned shelter approach, Rosemount Analytical turn-key analyzer systems can be tailored to your exact needs - without compromise and with proven versatility.

MLT Gas Analyzers

MLT Specifications

Ultra Low CO

2

Ultra Low CO

Lowest Range

0–5 ppm

0–10 ppm

Sulfur dioxide

Hydrocarbons

NO/NO x

0–25 ppm

0–1 ppm

0–5 ppm

Principle

IR

IR

UV

FID

CLD

WinControl Analyzer Software

WinControl by Akrobit, is a third-party software that allows you to connect your computer to the MLT, CLD, or FID gas analyzer or analyzer system and manage it more effectively.

Designed with a standard Windows ® user interface in mind, the software functionality is easy to operate and the main programming functions like calibration, the ability to summarize, display and work with your data makes interpreting analysis much simpler. The modular structure of WinControl also allows you to configure your own individual program variant containing the options which are relevant to you. In addition, DDE and

OLE standard support allows the integration of different applications with this data acquisition program.

Additional features include:

„ „ Supports MLT, CLD and FID AM’s, Analyzer and systems

ƒ Combination even with X-STREAM

Analyzers

ƒ Create calculated channels

„ „ Data visualization system

ƒ Several graphical options such as line diagrams, bar graphs and data tables

ƒ Place measurement data windows on an image of your plant installation

ƒ Enables to see where measurement takes place

INNOVATION MATTERS

Rosemount Analytical’s MLT gas analyzers feature the outstanding patented Proof Peak technology gas detector with automatic sensitivity control, 30 times per second compensation, longterm stability and high accuracy. Driven by an Eddy current motor, the chopper provides a measuring frequency of approximately 120 Hz for fast response measurements.

„ „ Data acquisition system

ƒ Download measurements and events

ƒ Calibration protocol with result and deviation

ƒ Event protocol with detailed analyzer status

„ „ Remote control of MLT, CLD and FID Gas Analyzers and AMs

ƒ Enables remote view of primary and secondary measurements

ƒ Run control functions such as calibration, range switching or alarm setting

„ „ Check measurement history by an electronic chart recorder

ƒ Transfer of measurement values into other applications like MS Excel

„ „ Several Communication options

ƒ Via serial interface (RS232/ RS485)

ƒ Via modem (cell phone)

ƒ Ethernet connection (TCP/IP) frank schmidt & dirk slobada

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INNOVATIVE ANALYSIS AND SOLUTIONS

Emerson

Modular and User-Friendly Process Analysis

Comprehensive Testing

Allows us to offer the industry’s best standard

1

Detector

Each detector undergoes a helium leak test. Extremely low leakage rates are achieved through the use of a unique glass soldering technique for the detector and special steel cells.

2

Chopper

Each chopper is tested for deviation relating to turning frequency and the possible influence of temperature changes (ambient temperature up to 70 °C). Each chopper wheel is designed with an on-board proofpeak to achieve with any rotation an automatic gain control resulting in very long span stability.

4

5

Long-Term

Every analyzer is tested for long term drift stabilty verifying that no abnormal behavior shows up.

Linearization

For each measurement requiring a linearization,

Rosemount Analytical performs a raw measurement of the data. Next, a linearization curve is calculated. Finally, the functionality of the linearization is validated.

3

Climate Chamber

Every analyzer undergoes 48-hour climate testing in an environmental chamber. With this test, the analyzer is optimized for minimum temperature error. This assesses temperature compensation and verifies the overall performance.

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Flexible, reliable, rugged

Communications Capabilities

Features F oundation

™ fieldbus as well as AK protocol and

WinControl over serial interface.

> Shares information between multiple locations

> Connects without the use of special converters

Benefits

Sends key data to systems throughout the plant

Requires less engineering time, which translates into lower costs

Requires no additional multiplier with explosion-proof housing

Flexible I/O - SIO and DIO

The standard analog SIO board provides up to eight analog outputs. Digital DIO boards offer each eight digital inputs and

24 digital outputs.

The MLT Analyzer or AM allows one SIO and one DIO board while a platform is designed to implement one SIO and up to four DIO boards.

> Control external sample handling

> Output alarms

> Enables external range switching

Suitability Certifications

TUEV, QAL 1, GOST (Russia, Belarus) enable measurements according legislative requirements.

> Available for

MLT (CO, NO, NO

2

CLD (NO/NO x

)

, SO

2

& O

2

TFID (Hydrocarbons)

; QAL 1 for N

2

O)

Software Update & Maintenance

Offers the capability for simple updating, including a full update of the firmware without returning the analyzer to the factory.

Flexible, reliable, rugged

Provides third-party devices with measurement signals

Uses data from the sample handling system to auto correct the analyzed component data

Offers additional backup capabilities for processes not requiring a full-time connection to the plant DCS

Predicts potential issues by tracking the calibration deviations

Tells precisely when data was pulled with a timestamp, and allows users to compare collected data

Offers further savings when simultaneous measurements are unnecessary, as one analyzer can conduct measurements at several sample points

Allows analyzer software updates in the field

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MLT, CLD & FID

Gas Analyzer Series

March 2013

PGA_BRO_MLT_CLD_FID_SERIES

www.RosemountAnalytical.com

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EUROPE

Emerson Process Management

GmbH & Co. OHG

Rosemount Analytical

Analytical Center of Excellence

Industriestrasse 1

63594 Hasselroth, Germany

T +49 6055 884 0

F +49 6055 884 209 [email protected]

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1 Pandan Crescent

Singapore 128461

Republic of Singapore

T +65 6 777 8211

F +65 6 777 0947 [email protected]

MIDDLE EAST AND AFRICA

Emerson Process Management

Emerson FZE

P.O Box 17033

Jebel Ali Free Zone

Dubai, United Arab Emirates

T +971 4 811 8100

F +971 4 886 5465 [email protected]

AMERICAS

Emerson Process Management

Rosemount Analytical

Analytical Center of Excellence

10241 West Little York, Suite 200

Houston, TX 77040 USA

Toll Free 866 422 3683

T +1 713 396 8880 (North America)

T +1 713 396 8759 (Latin America)

F +1 713 466 8175 [email protected]

©2013 Emerson Process Management. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount Analytical is a mark of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners.

The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.