Rosemount 1055-FL Flow Analyzer Abridged Owner's Manual

Instruction Sheet
PN 51A-1055FL/rev.H
February 2006
Model 1055 SOLU COMP® II
Dual Input Flow Analyzer
Model Options 1055-23-33 and 1055-23
For additional information, please refer to the Instruction Manuals CD shipped with this
product, or visit our website at www.emersonprocess.com/raihome/liquid/.
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Your purchase from Rosemount Analytical, Inc. has
resulted in one of the finest instruments available for
your particular application. These instruments have
been designed, and tested to meet many national and
international standards. Experience indicates that its
performance is directly related to the quality of the
installation and knowledge of the user in operating and
maintaining the instrument. To ensure their continued
operation to the design specifications, personnel
should read this manual thoroughly before proceeding
with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a
manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
• Failure to follow the proper instructions may cause
any one of the following situations to occur: Loss of
life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
• Ensure that you have received the correct model
and options from your purchase order. Verify that
this manual covers your model and options. If not,
call 1-800-854-8257 or 949-757-8500 to request
correct manual.
• For clarification of instructions, contact your
Rosemount representative.
• Follow all warnings, cautions, and instructions
marked on and supplied with the product.
• Use only qualified personnel to install, operate,
update, program and maintain the product.
• Educate your personnel in the proper installation,
operation, and maintenance of the product.
• Install equipment as specified in the Installation
section of this manual. Follow appropriate local and
national codes. Only connect the product to electrical
and pressure sources specified in this manual.
• Use only factory documented components for repair.
Tampering or unauthorized substitution of parts and
procedures can affect the performance and cause
unsafe operation of your process.
• All equipment doors must be closed and protective
covers must be in place unless qualified personnel
are performing maintenance.
• If this equipment is used in a manner not specified
by the manufacturer, the protection provided by it
against hazards may be impaired.
WARNINGS
RISK OF ELECTRICAL SHOCK
Equipment protected throughout by double insulation.
• Installation of cable connections and servicing of this product
require access to shock hazard voltage levels.
• Main power and relay contacts wired to separate power
source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding
between conduit connections! Use grounding type bushings and
jumper wires.
• Unused cable conduit entries must be securely sealed by nonflammable closures to provide enclosure integrity in compliance
with personal safety and environmental protection requirements.
Unused conduit openings must be sealed with NEMA 4X or
IP65 conduit plugs to maintain the ingress protection rating
(NEMA 4X).
• Electrical installation must be in accordance with the National
Electrical Code (ANSI/NFPA-70) and/or any other applicable
national or local codes.
• Operate only with front and rear panels fastened and in place
over terminal area.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power
source.
• Proper relay use and configuration is the responsibility of the user.
CAUTION
This product generates, uses, and can radiate radio frequency
energy and thus can cause radio communication interference.
Improper installation, or operation, may increase such interference. As temporarily permitted by regulation, this unit has not
been tested for compliance within the limits of Class A computing devices, pursuant to Subpart J of Part 15, of FCC Rules,
which are designed to provide reasonable protection against
such interference. Operation of this equipment in a residential
area may cause interference, in which case the user at his
own expense, will be required to take whatever measures may
be required to correct the interference.
WARNING
This product is not intended for use in the light industrial,
residential or commercial environments per the instrument’s
certification to EN50081-2.
MODEL SOLU COMP II
SPECIFICATIONS
SPECIFICATIONS - General
Case: ABS (panel mount), polycarbonate (surface/pipe
mount). All versions are NEMA 4X/CSA 4 (IP65).
Dimensions
Panel (code -10): 6.10 x 6.10 x 3.72 in. (155 x
155 x 94.5 mm)
Surface/Pipe (code -11): 6.23 x 6.23 x 3.23 in.
(158 x 158 x 82 mm); see page 5 for dimensions
of pipe mounting bracket.
Conduit openings: Accepts PG13.5 or 1/2 in. conduit fittings
Display: Two line, 16-character, back-lit display.
Character height: 4.8 mm. Display can be customized to meet individual requirements.
Depending on number of sensors, as many as 14
display screens are available.
Ambient temperature and humidity: 0 to 50°C, (32
to 122°F) RH 5 to 95% (non-condensing)
Note: The analyzer is operable from -20 to 60°C
(-4 to 140°F) with some degradation in display
performance.
Power:
Code -01: 115/230 Vac ±15%, 50/60 Hz ±6%, 8.0W
Code -02*: 24 Vdc ±15%, 6.0W
Installation Category II
* For +24Vdc Power Supply use only devices meeting
RFI/EMI:
LVD:
EN-61326
EN-61010-1
Input: Choice of single or dual sensor input with
measurement choices of pH/ORP, conductivity/
resistivity, toroidal conductivity, flow, chlorine, dissolved oxygen, and dissolved ozone. Field-commissioned units allow user to change measurements on either or both inputs. See combination
guide for valid combinations. For contacting conductivity measurements, temperature element
must be a Pt 1000 RTD. For other measurements, use either a Pt100 RTD, Pt1000 RTD, or
22k NTC (D.O. only).
Outputs: Two 4-20 mA or 0-20 mA isolated outputs.
Continuously adjustable. Linear or logarithmic.
Maximum load 500 ohms. Output dampening with
time constant of 5 sec is user-selectable.
Alarms: Three alarm relays for process measurement(s) or temperature. Alarm 3 can be
configured as a fault alarm, instead of a
process alarm. Each relay can be configured
independently. Alarm logic (high or low activation
or USP*) and deadband are user-programmable.
The USP* alarm can be programmed to activate
when the conductivity is within a user-selectable
percentage of the limit.
NEC Class II or UL recognized (UL 1950).
Equipment protected throughout by double insulation.
Hazardous Location:
Class I, Division 2,
Groups A, B, C, & D
POLLUTION DEGREE 4: Extended Environment
Outdoor use where conductive contamination
such as rain, snow, or dust may be present.
(Hazardous Location only)
Ordinary Location: (-68 only)
12RN
POLLUTION DEGREE 2: Normally only non-conductive pollution occurs. Occasionally, however, a
temporary conductivity caused by condensation
must be expected.
2
*conductivity/resistivity measurement only
Relays: Form C, single pole double throw, epoxy sealed
28 Vdc
115 Vac
230 Vac
Resistive
5.0 A
5.0 A
5.0 A
Inductive
3.0 A
3.0 A
1.5 A
Terminal Connections Rating: 26-14 AWG wire size
Weight/Shipping weight (rounded up to nearest lb or
nearest 0.5 kg): 3 lb (1.5 kg)/4 lb (2.0 kg)
QUICK START GUIDE
1. Refer to page 6 for installation instructions.
2. Wire sensor(s) to the analyzer. See the drawings below. Refer to the sensor’s instruction manual for installation procedures. Make alarm, output, and power connections as shown below.
Wiring Connections for Solu Comp II Model 1055-01-10
(Panel Mount with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-10
(Panel Mount with 24 Vdc Power)
Wiring Connections for Solu Comp II Model 1055-01-11
(Surface/Pipe Mounting with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-11
(Surface/Pipe Mounting with 24 Vdc Power)
Wiring to Fluidyne Flow Sensor
3
Wiring to Signet Flow Sensors
3. Once connections are secured and verified, apply power to the analyzer.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick Start is easy.
a. A blinking field shows the position of the cursor.
b. Use the or key to move the cursor left or right. Use the or key to move the cursor up or down or to
increase or decrease the value of a digit. Use the or key to move the decimal point.
c.
Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also returns the
display to the previous screen.
English
Espa ol
Fran ais
>>
6. Choose the number of sensors wired to the analyzer.
# of sensors?
Two
One
5. Choose the desired language. Choose >> to show more choices.
NOTE
If One sensor is selected, only S1 will be available. Sensor 2 (S2) cannot
be disabled.
S1 flow rate in?
GPM
LPM
7. Choose the measurement for sensor 1 (flow or flow difference).
m3/hr
8. Choose the measurement for sensor 2 (flow). If the analyzer was configured to
measure flow difference, select difference or recovery.
k factor?
S1:
9. Enter k factor for S1 and S2 (if dual flow). The k factor relates pulses over time
to volume over time.
100.000 p/Gal
S1 Enable
Velocity?
10. Select Yes to enable velocity measurement, No for flow rate and total only.
Yes
No
11. The main display appears. The outputs and alarms are assigned to default
values.
12. To change outputs, alarms, and temperature-related settings, go to the main
menu and choose Program. Follow the prompts. For a guide to the Program
menu, see the menu tree on the following page.
13. If flow rate is selected, the instrument also acts as a totalizer. To reset the total,
see the Calibrate menu on the following page.
4
14. To return the analyzer to the default settings, choose Reset Analyzer in the
Program menu.
5
MENU TREE FOR FLOW MEASUREMENTS
QUICK REFERENCE GUIDE
MODEL SOLU COMP II
INSTALLTION
INSTALLATION
UNPACKING AND INSPECTION.
Inspect the shipping container. If it is damaged, contact the
shipper immediately for instructions. Save the box. If there is
no apparent damage, unpack the container. Be sure all items
shown on the packing list are present. If items are missing,
notify Rosemount Analytical immediately.
3. Keep the analyzer and sensor wiring at least one foot from
high voltage conductors. Be sure there is easy access to
the analyzer.
4. AC power and relay wiring should not enter via top
conduit openings and should be kept separated from
other wiring in the analyzer after installation.
5.
To reduce the likelihood of stress on wiring connections,
the hinged front panel (-11 models) shall not be removed
from the base during wiring installation, and there shall
be sufficient wire leads to avoid stress on conductors.
6.
For UL-approved models (-68), the clear wiring shield
must be installed prior to operation.
INSTALLATION
1. Although the analyzer is suitable for outdoor use, do not
install it in direct sunlight or in areas of extreme temperatures.
2. Install the analyzer in an area where vibrations and electromagnetic and radio frequency interference are minimized or absent.
PANEL MOUNTING
MILLIMETER
INCH
FIGURE 2-1. Panel Mount Installation
6
Access to the wiring terminals is through the rear cover. Four screws hold the cover in place.
MODEL SOLU COMP II
INSTALLATION
PIPE MOUNTING
MILLIMETER
INCH
FIGURE 2-2. Pipe Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
7
SURFACE MOUNTING
MILLIMETER
INCH
FIGURE 2-3. Surface Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
Emerson Process Management
Rosemount Analytical Inc.
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2005