Increase profitability, improve retention, and enhance safety with world-class training solutions. Educational Services 2016 Asia Pacific Training Offerings Exceed Expectations with Prepared Personnel Skilled personnel anticipate needs; they solve tough problems; they make an operation run smoothly. That’s why training is the cornerstone of maximum availability, sustainability, and operational excellence at your facility. A well-trained team knows their tools and knows how to use them to meet short-term and long-term goals. Work with a partner — Emerson Educational Services can bring your entire team the expertise they need to face each challenge. Whether your team must configure and calibrate valves, predict machinery faults, or develop a control strategy, Emerson Educational Services has the coursework to prepare your team. Investing in your team will also: Train and keep high-quality team members. What if you train personnel and they leave? Worse yet, what if you don’t train them and they stay? Train personnel and improve not only operations, but a sense of ownership in the operation’s results – a proven ingredient in employee satisfaction and retention. Learn best practices to meet profitability goals. Emerson instructors reach deep into their decades of product experience and industry best practices. Profit from their experience to meet your business goals. Choose a hands-on learning platform and train for real-life challenges. Emerson instructors combine hands-on training with real-life examples to prepare your personnel to find solutions in the midst of challenging situations. • • • • • • Fewer Incoming Workers Retiring Workfprce Fewer Specialists Inexperienced Workers More Technology Larger, More Complex Processes “32% of O & G industry survey respondents said skills shortage was among the largest threats particularly in subsea and LNG operations where the shortage is felt in terms of project costs and delays. This threat rated second only to economic instability at 34%.” Oil and Gas Workforce Report Published by oilcareers.com and Air Energi, March 2013 Train and Keep High-Quality Team Members Consider Emerson training as the effective short- and long-term solution to maximize the return on your most significant investment: your employees. Through Emerson coursework, employees obtain the knowledge they need to not only perform their jobs, but seek efficient solutions to daily issues. They will perform with a real sense of ownership and satisfaction — resulting in increased retention. Whether you choose individual classes or a complete education program designed specifically for your organization, Emerson can be your single expert training source and offer flexibility to work within your schedules and shifts. Your facility will benefit from these options: •Accelerated boot camp developed for your new recruits. •Assessments for skill gap analysis specific to your facility. •Efficiently delivered blended learning approach. Competency Development Program Explore design & Plan develop agreement implement To create a competency development program, Emerson follows a proven process that starts with Educational Services consultants leading your management team to identify items such as job-role definitions and skills gap analysis. We will also guide the team to discuss methods of assessing the training success. “The training exceeded my expectations. I wanted information on sizing control valves and I got that plus much other useful nformation.” Operations/Production Worker in the Oil and Gas Industry Learn Best Practices to Meet Profitability Goals Your personnel want to perform high-quality work that shows positive results. Learning best practices, your personnel will avoid inadvertent operator errors and improper maintenance that lead to energy waste, contamination, unplanned shutdowns, and off-spec product. “The material was good. I needed the review of the PID, the instructor explained it in a way that really helped me to understand it much better than I previously did” Maintenance Worker in the Refinery Industry “The training our operators received was second to none. The real-life exercises put our operators at the top of their game and helped make this one of the best startups I’ve ever seen. We finished a day early with no injuries or environmental incidents.” Maintenance Worker in the Refinery Industry With world-class training, your personnel will apply best practices to Emerson products and applications throughout your facility. Discover maximize Performance Improvements & Cost Reductions Plant Automation Benefits manage Learning Partner Change & New Technology providing best practices not just products comply Grow with Government Regulations Skills in Diverse Cultures to Drive Results Increased Productivity Broad Emerson Offerings Emerson instructors’ application expertise and practical field experience dramatically boost students’ skills and performance. And evergreen training keeps your people up to date on the latest technologies, enabling them to uncover new process improvements. In developing courses and education paths, we draw from multiple disciplines: control, measurement, regulation, and automation. In this way your personnel will get the most from the Emerson products and applications at work in your operations. IACET Authorized Provider Emerson Educational Services has been accredited as an Authorized Provider by the International Association for Continuing Education and Training (IACET) Students enjoy a consistent high-quality class experience. Choose Hands-On Learning and Train Real-Life Challenges Learning styles vary as widely as people do. Proof shows, however, that handson training and experiential learning bring out questions and solidify ideas for students. Emerson delivers comprehensive, hands-on blended training programs — including on-site instructor led, virtual, eLearning, and more. Hands-on training provides practical application skills with dedicated hardware at regional training centers or locally. Because your facility’s requirements extend beyond Emerson products, we offer classes in best practices such as process control design. “Experimental [learning] is a philosophy and methodology in which educators purposefully engage with students in direct experience and focused in order to increase knowledge, develop skills, and clarify values.” Association of Experimental Education Your Choice of Learning Platforms Your Emerson training plan is designed and developed toward your objectives. For any learning situation - on-site, virtual learning, or eLearning - you can choose to include facility scenarios, student testing, student scoring, and reports of student progress. On-site Traditional Virtual Learning eLearning Courses can be taken at an Emerson regional training center, at a local site, or in your facility. Instructor-led classes provide local language support with the equipment and tools necessary for handson deep dives into engineering, maintenance, and operations knowledge. An instructor, based at an Emerson facility, leads virtual learning classes while students in their own locations interact with instructors, the equipment, and other students in real-time. In an eLearning setting, students learn at their own pace, on their own schedule, online with no travel required. A Learning Management System (LMS) monitors their hands-on learning progress. Train Personnel to be Confident. Capable. Interested. READY. We hope you will invite Emerson to instill confidence and develop capabilities in your personnel. We will guide them to be interested in potential solutions — ready to move your facility to greater efficiency and profitability. Whether for a new project or for ongoing operations and maintenance, Emerson provides consulting services, skills assessments, and the right training solutions at the right time. •Project consultants identify targeted business results where training solutions can improve plant operations. •A skills assessment identifies skills gaps that can be addressed with training and prescribes the proper training solution. •Your staff will be prepared when your project comes on line and throughout continuing operations and maintenance. Across the world over several decades, Emerson has developed and dedicated substantial resources to training operators, engineers, technicians, and maintenance personnel. We are ready for you anywhere and anytime. “Course material greatly increased my understanding of control valves and will improve my ability to trouble shoot issues and design control valves when needed. I like the labs and having valve internal parts available for hands on inspection.” Engineer in the Chemical Industry Tiangjin Mizushima SeongNam Nanjing Chiba Shanghai Shenzhen Mumbai Rayong 19 Training centers in 9 countries across Manila Asia Pacific Kuala Lumpur Singapore Asia-Pacific Education Contacts Queensland Email: [email protected] AUSTRALIA Western Australia New South Wales Training Center Suite A, Level 6 15 Talavera Road North Ryde, NSW 2113 +61 1300 55 3051 +61 1300 30 3152 Queensland Training Center Unit 3 / 50 Borthwick Avenue Murarrie, QLD 4172 +61 1300 55 3051 +61 1300 30 3152 South Australia Training Center 1A Corbett Court Export Park, SA 5950 +61 1300 55 3051 +61 1300 30 3152 Victoria Training Center 471 Mountain Hwy Bayswater, VIC 3153 +61 1300 55 3051 +61 1300 30 3152 Western Australia Training Center 20 Sangiorgio Court Osborne Park, WA 6017 +61 1300 55 3051 +61 1300 30 3152 INDIA Mumbai India Training Center Delphi B Wing, 601 – 603, Central Avenue Hiranandani Business Park, Powai,Delphi B Wing, 601 – 603, Central Avenue Hiranandani Business Park, Powai, +91 22 6673 6000 -4 & 6100 MALAYSIA Emerson Process Management (Malaysia) Sdn Bhd, No. 1, Block A, Jalan SS 13/5 47500 Subang jaya, Selangor Darul Ehsan, Malaysia +60 3 5638 1010 SINGAPORE Emerson Process Management Asia Pacific PTE LTD Educational Services, Singapore, 1 Pandan Crescent Singapore 128461 +65 6774 6970 +65 6770 8587 South Australia New South Wales Victoria PHILIPPINES Emerson Process Management 19F Cyberscape Alpha Building, Sapphire and Garnet Roads Ortigas Center, Pasig City Philippines 1605 +63 2 702 1107 CHINA Emerson Electric Asia Ltd. 16/F SM Cyber West Avenue, EDSA Quezon City, Philippines 1105 +63 2 479 3399 Emerson Process Management Co., Ltd. No. 1277 Xin Jin Qiao Road, Pudong New District Shanghai 201206, China +86 21 2892 9640 JAPAN Emerson Process Management Tianjin Service Center 6B Building, Saida Jimei Industrial Park, Xiqing Economic Development Area Tianjin 300385, China +86 22 5868 0700 Chiba Solution Center 2-5-1 Yawata Kitaku, Ichihara-shi Chiba-ken 290-0069, Japan +81 436 44 8311 Mizushima Solution Center 36-8 26-8, Tsurajima Tsurajima-chou, Kurashiki-shi Okaya-ken 712-8011, Japan +81 86 445 7270 SOUTH KOREA Emerson Process Management SIcox Tower 12 Floor, 513-514, SeongNam City South Korea 462-806 +82 2 2017 1713 THAILAND 88/4 Mabya Road, Map Ta Phut Sub-district, Rayong Thailand 21150 +66 3869 1353 Emerson Process Management Shenzen Service Center Floor 1, 8th Building, Liangchhuang Technology Park, No. 21 Bulan Rd, Nanwan Street, Buji Town, Longgang District Shenzen 518112, China Emerson Process Management Flow Technologies Co., Ltd. No. 111, Xing Min South Road, Jiangning District Nanjing 211100, China +86 25 5117 7888 Shanghai PR China 1277 New Jinqiao Road PuDong, Shanghai +86 21 5899 4415 Operate & Manage Measure & Analyze Final Control & Regulate Educational Services List of Courses Measure & Analyze • • • • • • • • • Analytical Flow Measurement Level Measurement Measurement Instrumentation Pressure Measurement Safety Monitoring Tank Gauging Temperature Measurement Wireless 16 21 38 40 42 43 44 45 46 Operate & Manage • • • • Asset Reliability Operations Management Software Process Control & Automation Software Safety Instrumented Systems 47 50 61 68 Final Control & Regulate • Control Valves 69 Measure & Analyze Analytical Analytical Analytical Fundamentals of Analyzers Liquid Analysis: Chlorine, Dissolved Oxygen and Ozone Amperometric Measurement Theory Liquid Analysis: pH, Conductivity and ORP Theory Course G2000 Course 2201 Course 2200 Overview Overview Overview This course consists of 3 days, covering all the Fundamentals of analyzers. This 1-day course provides insight into the complicated amperometric measurements of chlorine, dissolved oxygen and ozone. Students will learn the concepts of how amperometric sensors work and how to calibrate each type of measurement. Students will: This 1-day course provides a solid theoretical background in pH, conductivity, and ORP measurements. Students will: • • • • • Gas Chromatograph Process Gas Analyzers Combustion Analyzers Liquid Analyzers Flame and Gas Detectors Lectures will be given on the principle, understanding the working of analyzers, importance of analyzers in different applications and analyzer sample conditioning system. Students who complete this course will: • • • • • • Understand the basic theory of each analyzer Know the importance of analyzer in applications Understand the operation of analyzer Identify the parts of analyzer Understand the reasons that will affect the performance of the analyzer Understand the sampling system concepts used in different analyzer Topics • • • • 16 Operations and working of gas chromatographs Process gas analyzers with different principle Operation and working of combustion analyzers Operation and working of different liquid analyzers • • • differentiate the various species of chlorine implement a proper maintenance program use diagnostics to troubleshoot problems • • • • • Topics • • • • Amperometric Measurement Theory Chlorine/Dissolved Oxygen/Ozone Calibration Procedures for Each Measurement Maintenance & Troubleshooting Tips Note: Available on Request or at Customer Site understand how each measurement is made recognize installation/application problems learn configuration/calibrate procedures how to implement a maintenance program troubleshooting problems using diagnostics Topics • • • • • • • • • What is pH/Conductivity/ORP How pH/Conductivity/ORP Measurements are Made Physical Process Properties and How They Effect On-Line Measurements Proper Calibration Techniques Cleaning and Maintenance of a Sensor Choosing Correct Sensor for any Process How to Decipher Diagnostics Readouts pH/Conductivity Sensor Overview pH/Conductivity/ORP Analyzer Overview Note: Available on Request or at Customer Site Measure & Analyze Analytical Analytical Analytical Rosemount Analytical 700XA and 1500XA Gas Chromatographs (GC) Introduction Liquid Analysis: Measurement Theory (Customer Specific) Rosemount Analytical 700XA Gas Chromatograph - Operation and Maintenance Course R4105 Course 2205 Course R4213 Overview Overview Overview This 3-day course gives students a basic understanding of how a 700XA and 1500XA gas chromatograph works, emphasizing chromatograph fundamentals and basic theory. This 7-hour class is fully customized to cover the specific measurements that the customer requests. A certified trainer will cover up to 4 subjects in one day. The 4 subjects may be measurement or product related. The list of measurements that can be bundled into a tailored made training course are pH, ORP, contacting conductivity, toroidal conductivity, turbidity, chlorine, dissolved oxygen, and ozone. Each measurement theory has its own duration which can be modified to fit the customers’ time frame needs. Select an analyzer (course 2204) or transmitter (course 2202) to accompany the measurement theories for a well-rounded class. This 5-day course is appropriate for those who have either worked with a chromatograph for at least six months or completed the ‘Introduction to Gas Chromatographs’ course. It prepares participants to operate and repair a 700XA gas chromatograph. Topics • • • • Topics • • • • • • • • Reviewing Chromatography Principles Understanding Chemistry, Flow Configuration, and Gas Systems Reviewing Sample Systems Working with Chromatograph Hardware Setting Timed Events, Retention Times, and Response Factors Understanding Data Calculations Reading Chromatograms Calibrating a Gas Chromatograph Note: Available On Request in Houston, TX or On-Site. Classes typically start at 1 pm on Monday and end at 12 pm on Wednesday to accommodate travel. • • Installation and Application Problems Configuration of Outputs / Alarms (If applicable) Use Diagnostic Features (If Applicable) Sensor Calibration & Maintenance Troubleshooting Note: Available on Request or at Customer Site Prerequisites ‘Introduction to Gas Chromatographs’ course or equivalent knowledge. Topics • • • • • • • • • • • Understanding Gas Chromatography and a Gas Chromatograph Using the Basic Chromatograph System in Process Gas Analysis Understanding Carrier and Calibration Gas Systems Installing and Operating MON Software Applying Chromatograph Integration Techniques and Post-Analysis Calculations Using the Chromatograph to Identify Problems Setting Timed Events, Retention Times, and Response Factors Starting Up a Gas Chromatograph Understanding Sample Handling Systems Verifying Proper Operation of the Gas Chromatograph Conducting Preventative Maintenance Communicating to Other Devices Reviewing Spare Parts Recommendations 17 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Analytical Analytical Analytical Rosemount Analytical Oxymitter and World Class 3000 Oxygen Flue Gas Analyzer - Maintenance Oxygen Flue Gas Analyzer Maintenance, OCX8800 Rosemount Analytical 1056 Dual Input Analyzer (eLearning) Course 2153 Course 2154 Course e2061 NEW Overview Overview Overview This 1-day course covers the service requirements for oxygen analyzers in general and the installation, operation, calibration and maintenance of the World Class and Oxymitter. This 1-day course covers the service requirements for oxygen analyzers in general and the installation, operation, calibration, and maintenance of the OCX8800. Topics Topics Introduction to the 1056 Dual Input Analyzer, including overview of functions, mechanical and electronic installation, adding sensor boards and wiring sensors, and using the interface. Basic installation, configuration and calibration training in the 1056 Analyzer. • • • • • • • • Combustion Requirements • Methods of Oxygen Analysis • Typical Uses of Oxygen Analysis • Combustion Efficiency • Zirconia (ZrO2) Oxygen Analysis • COe Analysis • Theory of Operation • Oxygen Analyzer - Installation - Hardware - Maintenance - Troubleshooting - HART Communications Combustion Requirements Methods of Oxygen Analysis Typical Uses of Oxygen Analysis Combustion Efficiency Zirconia (ZrO2) Oxygen Analysis Theory of Operation Oxygen Analyzer: Installation; Hardware; Maintenance; Troubleshooting; Hart Communications Note: Offered on Request at Customer Site 18 $125 per student - unlimited access 3 months. Duration: 1 hour Measure & Analyze Analytical Analytical Analytical Rosemount Analytical 500 and 700 Gas Chromatographs (GC) Introduction Rosemount Analytical 56, 1056 and 1057 Four-Wire Liquid Analyzers Rosemount Analytical MLT Process Gas Analyzers Course R4100 Course 2204 Course 2110 Overview Overview Overview This 3-day course provides students with a basic understanding of how a gas chromatograph works, emphasizing chromatograph fundamentals and basic theory. This 2-hour class covers features, benefits, and operation of the Rosemount Analytical Model 56, 1056, or 1057. Each analyzer family can measure pH, ORP, contacting conductivity, toroidal conductivity, chlorine, dissolved oxygen, and ozone. The Model 56 can also measure turbidity in drinking water and flow from a pulse sensor, and display any 4-20mA signal input Each instrument has its own available features, and menu tree which will be covered in great detail. This 3-day course uses lectures and handson service training to provide instruction on MLT analyzers, platforms, and other menu structures. The course will teach the student on how to install, maintain, and troubleshoot the MLT series of analyzers. Application and selection will be briefly covered including the hazardous area requirements. Students will: Topics • • • • • • • Reviewing Basic Chromatography Principles Understanding Chemistry, Flow Configuration, and Gas Systems Understanding Basic Sample Systems Working with Chromatograph Hardware Setting Timed Events, Retention Times, and Response Factors Understanding Data Calculations Identifying Problems Using Chromatograms • • Topics • • • • • • Installation and Application Problems Configuration of Outputs / Alarms (If Applicable) Programming of Automated Cleaning Systems (DO, pH) Use Diagnostic Features (If Applicable) Sensor Calibration Troubleshooting Note: Available on Request or at Customer Site • • • identify modules and their functionally understand the basic theory of operation set up software variables for proper calibration and operation use the software diagnostics to troubleshoot problems Topics • • • • • Overview of MLT Theory of Operation Installation Configuration and Calibration Maintenance and Troubleshooting 19 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Analytical Analytical Analytical Rosemount Analytical pH Measurement Theory - Level 1 (eLearning) Rosemount Analytical 1066 and 5081 Two-Wire Liquid Transmitters Course e2062 NEW Course 2202 On-site Traditional Virtual Learning eLearning Rosemount Analytical Wireless Instrumentation Models 6081P and 6081C Overview Overview Entry level training in pH Theory, including explanation of pH measurement, industries utilizing measurement, types of pH measurement, science of determining pH, and examination of a pH detector and sensor. This 2-hour class covers features, benefits and operation of any Rosemount Analytical Model 5081 or Model Xmt two wire transmitters. Each transmitter family can measure pH, ORP, contacting conductivity, toroidal conductivity, chlorine, dissolved oxygen and ozone. Both transmitters have advanced diagnostic capabilities and can communicate via HART or Foundation Fieldbus communication protocols. $125 per student - unlimited access 3 months. Duration: 1 hour Topics • • • • • Installation and Application Problems Configuration of Outputs (HART Only) Use Diagnostic Features (If Applicable) Sensor Calibration Troubleshooting Note: Available on Request or at Customer Site 20 Course 2203V Overview This 2-hour class covers features,benefits and operation of Rosemount Analytical’s Model 6081 wireless device. The Model 6081P measures pH and ORP and is SMART sensor enabled. The Model 6081C measures Contacting Conductivity with sensors that have either 2-wire or 4-wire inputs. Each device communicates back to a 1420 Gateway via Wireless HART communication. Topics • • • • • IConnecting the Model 6081 to a Wireless Mesh Network Configuring Update Rates Mesh Network Theory Sensor Calibration Troubleshooting Measure & Analyze Analytical Flow Measurement Flow Measurement X-Stream Process Gas Analyzers 3051S MultiVariable™ Mass Flow Transmitter 700XA Gas Chromatograph Course 2172 Course 2310 Course D4313 Overview This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 3051S Multi Variable (MV) Transmitter. Overview This course consists of a one-day class per selected analyzer with any of the following Principle: • • • • • • NDIR UV VIS Paramagnetic and Electrochemical O2 Thermal Conductivity Sensors Trace Moisture Sensors Lectures and hands-on service training are provided on how to install, maintain, and troubleshoot the Extreme series of analyzers. Students who complete this course will: • • • • Identify individual modules and their functionality Understand the basic theory of operation of each module Set up the software variables for proper calibration and operation Understand and properly use software diagnostics Overview This 1-day course uses lecture and labs to maximize the hands on experience and teach the student how to install, configure, calibrate and maintain the Rosemount Model 3051SMV HART Mass Flow Transmitter. Students who complete this course will: • identify transmitter parts and explain their functionality • explain the principles of operation of the transmitter • configure and test using the Field Communicator, AMS Device Manager, and the 3051SMV Engineering Assistant software • configure the compensated flow parameters using the 3051SMV Engineering Assistant Software • properly install & troubleshoot the 3051SMV transmitter Topics • • • • Extreme Overview Extreme as a System Extreme Testing Extreme Startup and Installation This 5-day course is appropriate for those who have either worked with a chromatograph for at least six months or completed the ‘Introduction to Gas Chromatographs’ course. It prepares participants to operate and repair the new Danalyzer 700XA gas chromatograph for natural gas applications and will focus on the improvements in analyzer design and the new MON 2020 diagnostics and configuration software. Topics • • • • • • • Hands-on Learning That Explains the Chromatograph, How it Operates, and What it Does to Analyze Natural Gas 700XA Chromatograph Hardware Installation and Operation of MON2020 Software Dual Detector Applications (C9+) and the Hydrocarbon Dew Point Calculation Identifying Problems, Setting Timed Events, Preparing Samples, and Implementing Preventive Maintenance Procedures Troubleshooting Spare Parts and Service Tools Prerequisites Knowledge of basic Pressure, and DP Flow fundamentals and instrumentation. Topics • • • • • • • • • • DP Flow Fundamentals Overview and Principles of Operation Test Equipment Selection Temperature Sensor Wiring Bench Testing the Smart Transmitters 3051SMV Engineering Assistant Software Operation of the Field Communicator and AMS Device Manager Digital Trims/Calibration Installation and Start-Up Troubleshooting and Maintenance Note: This product is also included in course 2327 and 2329. 21 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Flow Measurement 8700 Series Magnetic Flowmeter 8700 Series Magnetic Flowmeter with AMS Device Manager 8800 Series HART Vortex Flowmeter Course 2340 Course 2340A Course 2341 This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Rosemount 8700 Series Magnetic flowmeter. Typical job functions include: maintenance technicians, instrument technicians and instrumentation engineers. This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Rosemount 8700 Series Magnetic flowmeter. Typical job functions include: maintenance technicians, instrument technicians, and instrumentation engineers. This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Rosemount 8800 Series Vortex Flowmeter. Typical job functions include; maintenance technicians, instrument technicians, and instrument engineers. Overview Overview This 1-day course consists of a blend of lectures and hands-on exercises that cover how to install, configure, and maintain the Rosemount 8700 Series Magnetic Flowmeter Systems composed of the Model 8712 and 8732 transmitters and the 8705 Flanged and 8711 Wafer Sensors. The students will learn the operation and capabilities of Local Operator Interface (LOI), 475 Field Communicator, and/or AMS Device Manager and how to use these tools to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. This 1-day course consists of a blend of lectures and hands-on exercises that cover how to install, configure, and maintain the Rosemount 8700 Series Magnetic Flowmeter Systems composed of the Model 8712 and 8732 transmitters and the 8705 Flanged and 8711 Wafer Sensors. The students will learn the operation and capabilities of AMS Device Manager and how to use this tool to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. This 1-day course consists of a blend of lectures and hands-on exercises that cover how to install, configure, and maintain the Rosemount 8800 Series Smart Vortex flowmeter systems. The students will learn the operation and capabilities of the Local Operator Interface and HC475 Field Communicator and how to use these tools to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. Prerequisites Knowledge of basic flow fundamentals and instrumentation. Topics • • • • • 22 Explain the Difference and Capabilities of the Rosemount 8700 Series Magnetic Flowmeters Identify Transmitter and Sensor Parts and Explain Functionality Explain Faraday’s Law and the Principles of Operation of Magnetic Flowmeter System Configure and Test Transmitters Using the LOI, Field Communicator, or AMS Device Manager Properly Install/Troubleshoot the Rosemount Magnetic Flowmeter System Prerequisites None required. However, basic understanding of the fundamentals of flow measurement, electricity, analog and frequency signal processing are assumed. Topics • • • • • Explain the Difference and Capabilities of the Rosemount 8700 Series Magnetic Flowmeters Identify Transmitter and Sensor Parts and Explain Functionality Explain Faraday’s Law and the Principles of Operation of Magnetic Flowmeter system Configure and Test Transmitters Using AMS Device Manager Properly Install/Troubleshoot the Rosemount Magnetic Flowmeter System Overview Prerequisites None required. However, basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing are assumed. Topics • • • • • Explain the Differences and Capabilities of the Rosemount 8800 Series Vortex Flowmeters Explain the von Karman Effect and the Principles of Operation of Vortex Flowmeters. Identify Vortex Parts and Explain Functionality Configure and Test Transmitters using Field Communicator or AMS Device Manager Properly Install and Troubleshoot the Rosemount 8800 Series Vortex Flowmeter System Measure & Analyze Flow Measurement Flow Measurement Flow Measurement 8800 Series Vortex Flowmeter with AMS Device Manager Advanced Model 500 Gas Chromatograph Basic Fluid Flow Measurement Course Course 2341A Course D4310 Course D3119 This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Rosemount 8800 Series Vortex Flowmeter. Typical job functions include; maintenance technicians, instrument technicians, and instrument engineers. Overview Overview This 5-day course provides students with an advanced understanding of gas chromatograph operation, troubleshooting, and maintenance. Computer operation skills are a prerequisite, along with either three years of chromatography experience or completion of the DMS Operation & Maintenance of Gas Chromatographs Course. We supply all necessary handouts for the course. Our highly experienced instructor can provide additional insight into your specific applications when you provide your chromatograph sales order number and application information. This 3-day course is foundation training for technicians, operators, technical support staff, and others who require knowledge of fluid flow measurement, meter selection, maintenance and proving methods. This course relates theory to practice which gives participants a better understanding and appreciation of the oil and gas industry. It is recommended in advance of product specific training courses. Overview This 1-day course consists of a blend of lectures and hands-on exercises that cover how to install, configure, and maintain the Rosemount 8800 Series Vortex flowmeter systems. The students will learn how to use AMS Device Manager to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. Topics • Prerequisites None required. However, basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing are assumed. • • Topics • • • • • • • • Explain the Differences and Capabilities of the Rosemount 8800 Series Vortex Flowmeters Explain the von Karman Effect and Principles of Operation of Vortex Flowmeters Identify Vortex Parts and Explain Functionality Configure and Test Transmitters using the AMS Device Manager Properly Install and Troubleshoot the Rosemount 8800 Series Vortex Flowmeter System • • • • • • • • • • Process Chromatograph Flow Configurations Overhauling Valves Thermal Conductivity, Flame Ionization and Flame Photometric Detectors Sample, Carrier and Calibration Gas Systems 2350A Controller Hardware Installing and Using MON Software for Integration and Calculations Setting Timed Events, Retention Times and Response Factor Calculations Start up Procedures Setting Valve Timing and Flows with Different Flow Configurations Checking for Proper Separation and Analyzing Chromatograms Verifying that the Chromatograph is Operating Properly Troubleshooting the Chromatograph and 2350A Controller Configuring Reporting Details and Control Outputs Preventative Maintenance Service Procedures Communications and Modbus Registers Spare Parts and Tools Prerequisites It is recommended that participants have basic understanding of process instrumentation prior to taking this training. Topics • • • • • • • • • • • • • • • Introduction to Fluid Flow Measurement Basic Flow Measurement Laws Types of Fluid Flow Measurement From Theory to Practice Fluids Differential Meters Linear and Special Meters Read outs and Related Devices Proving Systems Auditing Basic Reference Standards Flow Operations Considerations Maintenance of Metering Equipment Measurement and Meters 23 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Flow Measurement DanPac Measurement and Control System Introduction to Operation and Maintenance Operation and Maintenance of Daniel Orifice Fitting Introduction to Daniel Ultrasonic Flowmeter with Mark III Electronics (eLearning) Course D4540 Course D4420 Course e4610 NEW Overview Overview Overview This 2-day generic course* provides students with an operational introduction to the DanPac Measurement & Control System. The instructor will explain the metering system architecture, its function and administration. As well as showing how to navigate the operator interface, the course covers basic troubleshooting. The instructor will also explain the features and benefits of the control options available within DanPac. Students will receive supporting literature. This 2-day course is for the beginner or experienced technicians. The students will learn the operation, maintenance, repair and troubleshooting Daniel Orifice Fittings. This Course introduces the basic elements and concepts of the Daniel Ultra Sonic Flow Meter, equipped with MarkIII Electronics. Historical look at transducers, concepts involved with Flow Meters, Wiring Connections, and MeterLink Software Prerequisites A background in flow measurement is required. Topics • • • • • • 24 Introduction to the DanPac System Architecture Operator Interface Graphics and Controls Access and Security Communications and Interface to System Field Components Reporting and Alarm Functions Simple Diagnostics and Troubleshooting Prerequisites Participants should be proficient in personal computer operations and have a basic knowledge of flow measurement. Topics • • • • • • • • Purpose of Orifice Fittings Identifying Models of Daniel Orifice Fittings Main Components of Daniel Orifice Fittings Theory of Orifice Flow Measurement Installation Requirements Proper Operation of the Senior Orifice Fittings Orifice Plate Calibration Fitting Maintenance $99 per student - unlimited access for 3 months. Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Introduction to Model 500 and 700 Gas Chromatographs Micro Motion 3098 Gas Specific Gravity Micro Motion Comprehensive Product Training - Field Course D4100 Course 2386 Course 2380 Overview This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Micro Motion 3098 Gas Specific Gravity meter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This class is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Micro Motion flow and density meter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. Overview Overview This 1-day course consists of a blend of lectures and hands-on exercises that cover an overview of the operating principle, key components and applications of a 3098 Micro Motion Gas Specific Gravity meter. The process of commissioning a 3098 is covered including: installation, wiring, configuration and field calibration at initial startup. Troubleshooting of commonly seen issues is also covered. This course includes hands on demonstrations. Topics This 2-day field class covers the same materials that are covered in the 2352 course held at Micro Motion headquarters, in Boulder, Colorado. It is a blend of lectures and hands-on exercises that cover the installation, configuration and calibration of the Micro Motion metering system. Students will learn the Series 1000/2000/3000 transmitters using these configuration tools; Prolink III, HC475, AMS or Display Interface. Students will perform a master reset and use Prolink III to configure the Series 1000/2000/3000, perform a flow calibration check and learn how to diagnose and solve troubleshooting problems. When the class is taught at a customer site the class can be customized to cover RFT9739/9739MVD transmitter with F-Series, T Series or R Series Sensors. This course also includes an introduction to Micro Motion’s new 5700 transmitter. • Prerequisites This 3-day course provides students with a basic understanding of how a gas chromatograph works, emphasizing chromatograph fundamentals and basic theory. The only prerequisites are basic computer skills. DMS provides an experienced on-site instructor as well as all necessary equipment and handouts for the course. Topics • • • • • • • • • • Basic Chromatography Principles and Their Application to Gas Measurement Basic Chemistry, Flow Configuration and Carrier and Calibration Gas Systems Basic Sample Systems Basic Chromatograph Hardware Timed Events, Retention Times, Response Factors Data Calculations and Control Parameters Using Chromatograms to Identify Problems Identifying Gas Components Calibrating a Gas Chromatograph Operation of MON Software Prerequisites None required. However, basic understanding of the fundamentals of the behavior/properties of gases and gas density measurement are helpful. Basic electricity, analog & frequency signal processing knowledge are also assumed. • • • Explain the Principle of Operation for how a a Micro Motion 3098 Gas Specific Gravity Meter Works and the Function of the Key Components Learn the Installation Best Practices for Orienting, Mounting, Piping and Wiring the 3098 Configure the 3098 and Perform the Required Field Calibration Learn a Step by Step Process to Perform Basic Troubleshooting of the Most Common Issues Customers Encounter None required. However, basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing are assumed. Topics • • • • Explain the Fundamentals for how a Micro Motion Coriolis Meter Works and the Function of the Key Components Learn the Installation Best Practices for Orienting, Mounting and Wiring the Sensor and Transmitter Configure the Metering System to Measure Flow, Density and Temperature for Various Applications Learn a Step by Step Process to Perform Basic Troubleshooting of the Most Common Meter and Process Issues 25 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Micro Motion Coriolis and Rosemount Smart 8700 Magnetic Flowmeters Micro Motion Coriolis and Rosemount Smart 8800 Vortex Flowmeters Micro Motion Coriolis Meter: Configure Device Options (eLearning) Course 2384 Course 2387 Course e2359 NEW This combined class is intended anyone that is involved with properly configuring and troubleshooting a Micro Motion flow and density meter and Rosemount 8700 Smart Magnetic Flowmeters. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This combined class is intended anyone that is involved with properly configuring and troubleshooting a Micro Motion flow and density meter and Rosemount 8800 Smart Vortex Flowmeters. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. (English, Spanish, German & Chinese versions available) Overview Overview This 1-day field class provides hands-on training on both the Coriolis and Magnetic Flowmeters. Typically 2/3 of the course time is spent on Micro Motion’s Coriolis meter and 1/3 on Rosemount’s 8700 Magnetic Flowmeter. Theory of operation, meter components and installation of each flowmeter are covered. The focus of the class is to provide a hands-on experience configuring and troubleshooting best practices. Students will learn the Micro Motion Series 1000/2000 transmitters using one of these configuration tools; Prolink III, HC475, AMS Device Manager or Series 3000 display interface devices. Public field classes typically use Prolink III for configuring the Micro Motion transmitters and the HC475 will be used for the Rosemount 8700 Magnetic flowmeter. Customers can choose which configuration device is used for classes held at their site. This course also includes an introduction to Micro Motion’s new 5700 transmitter. Prerequisites This 1-day field class provides hands-on training on both the Coriolis and Vortex Flowmeters. Typically 2/3 of the course time is spent on Micro Motion’s Coriolis meter and 1/3 on Rosemount’s 8800 Vortex Flowmeter. Theory of operation, meter components and installation of each flowmeter are covered. The focus of the class is to provide a hands-on experience configuring and troubleshooting best practices. Students will learn the Micro Motion Series 1000/2000 transmitters using one of these configuration tools; Prolink III, HC475, AMS Device Manager or Series 3000 display interface devices. Public field classes typically use Prolink III for configuring the Micro Motion transmitters and the HC475 will be used for the Rosemount 8800 Vortex flowmeter. Customers can choose which configuration device is used for classes held at their site. This course also includes an introduction to Micro Motion’s new 5700 transmitter. Some prior experience working with Micro Motion Coriolis & Rosemount 8700 Magnetic flowmeters is recommended. However students with no past experience can also benefit. A basic understanding of the fundamentals of flow measurement, electricity, analog and frequency signal processing. Prerequisites Topics Topics • • • • • 26 After attending the course the student will be able to do the following for both Micro Motion’s Coriolis and Rosemount 8700 Magnetic flowmeters: Briefly Explain the Fundamentals for How Each Flowmeter Works and the Function of the Key Components Basic Understanding of the Installation Best Practices for Orienting, Mounting and Wiring the Sensor and Transmitter Perform a Basic Configuration of the Metering System for Various Applications Diagnose and Know How to Correct the Most Common Meter and Process Issues Some prior experience with Micro Motion Coriolis & Rosemount 8800 Vortex flowmeters. A basic understanding of the fundamentals of flow measurement, electricity, analog and frequency signal processing. • • • • • Students will be able to do the following for both Micro Motion’s Coriolis and Rosemount 8800 Vortex flowmeters: Briefly Explain the Fundamentals for How Each Flowmeter Works and the Function of the Key Components Basic Understanding of the Installation Best Practices for Orienting, Mounting and Wiring the Sensor and Transmitter Perform a Basic Configuration of the Metering System for Various Applications Diagnose and Know How to Correct the Most Common Meter and Process Issues $99 per student - unlimited access 12 months. Flow Measurement Micro Motion Coriolis Configuring Process Measurements (eLearning) Course e2357 NEW (English, Spanish, German & Chinese versions available) This online training includes: Communicating Between Tools and Transmitter; Navigation of Configuration Tool Menus; Characterizing the Flowmeter Configuring Flow Measurements; Flow Direction and Dampening; Density Measurement and Slug Flow Limits and Configuring Temperature $99 per student - unlimited access 12 months. Flow Measurement Micro Motion Coriolis Meter: Final Checkout (eLearning) Course e2360 NEW (English, Spanish, German & Chinese versions available) $99 per student - unlimited access 12 months. Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Micro Motion Coriolis Meter: Installation Best Practices (eLearning) Micro Motion Coriolis Short Course Micro Motion Online Instrument and Electrical (eLearning) Course e2355 NEW Course 2339C Course e2353 NEW (English, Spanish, German & Chinese versions available) This class is intended as a refresher course for anyone that is involved with properly configuring and troubleshooting a Micro Motion flow and density meter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This class is also intended to be taught as two, ½ day repeat sessions to accommodate customers who need to train their entire department but must also maintain the operation of their plant by scheduling their employees between an AM/PM training sessions. (English & Spanish versions available) This online training includes: Understand the considerations for determining sensor and transmitter location in a process; How to determine the best sensor orientation based on the application; Understand best practices for mounting the sensor $99 per student - unlimited access 12 months. Flow Measurement Micro Motion Coriolis Meter: Theory of Operation (eLearning) Course e2354 NEW (English, Spanish, German & Chinese versions available) This online training includes: How a Coriolis meter works ; The basic physics behind what the Coriolis Force is, how a Coriolis Sensor uses that principle to measure mass flow directly; How a Coriolis sensor simultaneously measures the density and temperature of the process fluid $99 per student - unlimited access 12 months. Flow Measurement Micro Motion Coriolis Meter: Wiring and Navigating Tools (eLearning) Course e2356 NEW (English, Spanish, German & Chinese versions available) This online training includes: Wiring Sensor to Transmitter; Connecting Power and Powering the Transmitter; Wiring the Configuration Tools to the Transmitter & more $99 per student - unlimited access 12 months. Overview This 1/2-day field class is a condensed version of the 2358 course briefly reviewing the theory of operation, meter components and installation. The focus of the class is to provide a hands-on experience configuring and troubleshooting of the Micro Motion metering system. Students will learn the Series 1000/2000 transmitters using one of these configuration tools; Prolink III, HC475, AMS and Series 3000 display interface devices. Public field classes typically use Prolink III.Customers can choose which configuration device is used for classes held at their site. This course also includes an introduction to Micro Motion’s new 5700 transmitter. Virtual Learning $400 per student - unlimited access 12 months. Prerequisites Some prior experience working with Micro Motion Coriolis meters is recommended. Students with no past experience can benefit if their learning objectives are to get a basic intro to operation, installation, configuration and troubleshooting. For all attendees, it is assumed they have a basic understanding of the fundamentals of flow measurement, electricity, analog and frequency signal processing. Topics • • • • On-site Traditional This online training is targeted for individuals who startup and maintenance Micro Motion Coriolis meters.Typical job functions include: maintenance and instrument technicians or engineers. This course is made up of a total 26 topics that cover basic installation, wiring and configuration of a Micro Motion 2700 transmitter with configurable input/ outputs and any compatible Micro Motion sensor series. Each module has a short overview of each step of the commissioning process followed by modules that provide the viewer an interactive experience for using the four configuration tools; ProLink III, AMS Device Manager, HC475 Field Communicator or integral display. Briefly Explain the Fundamentals for How a Micro Motion Coriolis Meter Works and the Function of the Key Components Have a basic understanding of the Installation Best Practices for Orienting, Mounting and Wiring the Sensor and Transmitter Perform a Basic Configuration of the Metering System to Measure Flow, Density and Temperature for Various Applications Diagnose and Know how to Correct the Most Common Meter and Process Issues eLearning [For the respective definitions, please refer to page 11.] 27 Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Micro Motion Series 1000/2000 Model 700 Advanced Gas Chromatograph Operation and Maintenance of the Model 500 Gas Chromatographs Course 2358 Course D4330 Course D4210 This course is intended for anyone that is involved with properly installing, wiring, configuring and troubleshooting a Micro Motion Coriolis flow and density meter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. Overview Overview This 5-day course is most valuable to those with three years of chromatography experience, or those who have completed the introductory Daniel Operation and Maintenance of Gas Chromatographs course. Participants will develop an advanced understanding of gas chromatograph operation, troubleshooting and maintenance. Training even becomes “customized” when students present a chromatograph sales order number and application information. Given that data, the experienced Daniel instructor will look closely at specific applications and offer participants even more insight. This 5-day course prepares students to operate and/or repair model 500 gas chromatograph. As a prerequisite, a student should either have worked with a chromatograph for at least six months or attended the DMS Introduction to Gas Chromatographs Class. Students receive four days of hands-on instruction and all necessary equipment and training materials. Overview This 1-day course consists of a blend of lectures and hands-on exercises that cover the installation, configuration, calibration checks and troubleshooting of Micro Motion sensors with the Series 1000/2000 transmitters and peripherals. This course includes hands-on exercises. Courses held at customer specified sites can be customized to address specific transmitters and configuration tools. Public registration classes cover a broader range of equipment based on the needs of the attendees. This course also includes an introduction to Micro Motion’s new 5700 transmitter. Prerequisites None required. However, basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing are assumed. Prerequisites D4210 Operation and Maintenance of Gas Chromatographs. Students should also be proficient in personal computer operations and have a basic knowledge of flow measurement. Topics • • • Topics • • • • • Explain the Fundamentals for how a Micro Motion Coriolis Meter Works and the Function of the Key Components Be able to apply the installation best practices for orienting, mounting and wiring the sensor and transmitter. Configure the Metering System to Measure Available Process Variables from the Device for Their Application Learn a Step by Step Process to Perform Basic Troubleshooting of the Most Common Meter and Process Issues • • • • • • • • • • • • • 28 Chromatograph Flow Configurations Valve Overhaul Thermal Conductivity, Flame Ionization and Flame Photometric Detectors Sample, Carrier and Calibration Gas Systems Model 700 Hardware Installing and Using MON Software for Integration and Calibration Setting Timed Events, Retention Times and Response Factor Calculations Start-Up Procedures Setting Valve Timing and Flows with Different Flow Configurations Checking for Proper Separation and Analyzing Gas Chromatographs Verifying that the Chromatograph is Operating Properly Troubleshooting the Model 700 GC Configuring Reporting Details/ ControL Outputs Preventive Maintenance Service Procedures Communications and Modbus Registers Spare Parts and Tools Topics • • • • • • • • • • • • • • • • What a Gas Chromatograph is and How it Operates Using the Basic Chromatograph System in Natural Gas Analysis Carrier and Calibration Gas Systems Chromatograph Hardware Installation and Operation of MON Software Chromatogram Integration and PostAnalysis Calculations Using the Chromatogram to Identify Problems Setting Timed Events, Retention Times and Response Factors Start-Up Procedures Sample Handling System Verifying that the Chromatograph is Operating Properly Troubleshooting the 2350A Controller and the Chromatograph Configuring the 2350A Controller User Directory Outputs Preventative Maintenance Service Procedures Communication of Gas Data to Other Devices, such as a Flow Computer or DCS Spare Parts and Necessary Service Tools Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Operation and Maintenance of the Model 700 Gas Chromatographs Operation and Maintenance of Daniel S600 Flow Computers Operation and Maintenance of Gas/Liquid Ultrasonic Meters Course D4212 Course D4260 Course D4230/D4280 Overview Overview Overview This 5-day course prepares students to operate and/or repair a gas chromatograph. As a prerequisite, a student should either have worked with a chromatograph for at least six months or attended the DMS Introduction to Gas Chromatographs Class. Students receive four days of hands-on instruction and all necessary equipment and training materials. This 3-day course provides students with an appreciation of the operation, design, capabilities and configuration of the S600 flow computer. This hands-on course deals with file transfer and machine recovery as part of the maintenance scope. The instructor will make use of the latest configuration software. Full supporting literature will be made available to all students. This 3-1/2 day course prepares students to install, operate, and maintain Daniel multipath ultrasonic flow meters. In addition to classroom instruction, the training course includes handson experience using the flow meter, simulatorand diagnostic software. Topics Prerequisites • Basic knowledge of flow measurement. • • • • • • • • • • • • What a Gas Chromatograph is and How it Operates Using the Basic Chromatograph System in Natural Gas Analysis Carrier and Calibration Gas Systems Chromatograph Hardware Installation and Operation of MON Software Chromatogram Integration and PostAnalysis Calculations Using the Chromatogram to Identify Problems Setting Timed Events, Retention Times and Response Factors Start-Up Procedures Sample Handling System Verifying that the Chromatograph is Operating Properly Preventative Maintenance Service Procedures Communication of Gas Data to Other Devices, such as a Flow Computer or DCS Spare Parts and Necessary Service Tools Topics • • • • • • • • • • • Topics • • • • Introduction to the S600 Board Removal and Layout Keypad Access and Security Menu Navigation Data/Mode Changing Alarm Handling and Configuration Configuring and Generating Reports Application Specific Functions Cold/Warm Starting Modes File Back-Up and Download Using the Configuration Software • • • • • Basics of Sound Waves How Ultrasonic Flow Meters Work and Their Advantages over other Meters The Performance Characteristics of Transit Time Utrasonic Flow Meters System Components and Mark III Electronics, including the Central Processing Unit (CPU) Board and the Option Board Meter Mechanics Removal and Installation of Transducer Assemblies Volumetric and Mass Ultrasonic Gas Flow Measurement Meter Installation Considerations Inform the Instructor if Working on Liquid Meter 29 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Operation and Maintenance of the Daniel Compact Prover™ Operation and Maintenance to Control Valves and Turbines Process Measurement Products II (DP Flow) Course D4270 Course D4290 Course 2327 Overview Overview This 3-day course covers the operation, installation and maintenance of the Daniel Compact Prover™. This 3-day course covers the operation, installation and maintenance of the Daniel control valve and turbines. Prerequisites Prerequisites This course is intended for technicians, engineers and other plant personnel who need to know installation, calibration, verification, maintenance and troubleshooting of DP flow measurement instrumentation. Basic knowledge of flow measurement. Basic knowledge of flow measurement. Overview Topics Topics • • This 2-day course explains how DP flow instruments function and how they are installed and calibrated. It emphasizes installation, proper setup and calibration/ verification of DP flow instruments. The course uses lectures and labs to teach the students. Those who complete this class will be able to: • • • • • • • 30 Theory of Operation: Double Chronometry and Specifications Overview of the Parts Which Make up the Compact Prover such as Actuator Assembly, Pneumatic Spring Chamber, Piston and Poppet, Optical Switches, Hydraulic Motor and Pump, and Solenoid Valve Installation: Prover and Meter Location, Nitrogen Spring Plenum Setting, and Power Requirements Troubleshooting and Repair of: Safety Barriers, Seal and O-ring Replacement, Detector Switches, Interface Board, Hydraulic and Nitrogen System, and Spare Parts Overview of Calibration: Seal Leak Test, Upstream and Downstream Calibration, and Waterdraw Data Sheet Overview of Prover Electronics: Programming, Input and Data Modes Using Software/Local Display, Circuit Module Description, and Diagnostics Proving Operations: Direct Proving and Master Meter Proving Prover Maintenance • • • • • • • • • Theory of operation: Turbines, Valves, Digital Pilots Disassembly and Reassembly of Turbine Internals Disassembly and Reassembly of Valve Cylinder Assemblies Disassembly and Reassembly of Digital Pilots Valve Needle Valve Adjustment ‘A’ series vs. ‘B’ Series Control Valves Turbine Pick-Off Sensor and Preamp Flow Conditioning Parity vs UMB Series Turbine Meter Troubleshooting • • correctly install configure, calibrate multivariable DP Flow Transmitters perform DP Flow troubleshooting Prerequisites Some experience in instrument calibration/ verification, maintenance, installation and operation would be helpful. Topics • • • • • • • • • • • Basic DP Flow Fundamentals DP Flow Sizing Calculations Multivariable Flow Transmitters AMS Device Manager with Engineering Assistant Snap-ON (3095) Engineering Assistant for 3051SMV Field Communicator Test Equipment Selection Installation Configuration Calibration / Verification Troubleshooting DP Flow Installations Measure & Analyze Flow Measurement Flow Measurement Flow Measurement Rosemount 8700 Smart Magnetic and 8800 Series Vortex Flowmeters 8700 Series Smart Magnetic Flowmeter Short Course 8800 Series Smart Vortex Flowmeter Short Course Course 2394 Course 2339SM Course 2339SV This combined class is intended anyone that is involved with properly configuring and troubleshooting a Rosemount 8700 Smart Magnetic & 8800 Smart Vortex Flowmeters. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This course is intended as a refresher course for anyone that is involved with properly configuring and troubleshooting a Rosemount 8700 Series Smart Magnetic Flowmeter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This class is also intended to be taught as two, ½ day repeat sessions to accommodate customers who need to train their entire department but must also maintain the operation of their plant by scheduling their employees between an AM/PM sessions. This class is intended as a refresher course for anyone that is involved with properly configuring and troubleshooting a Rosemount 8800 Series Smart Vortex Flowmeter. Typical job functions include; maintenance technicians, instrument technicians and instrumentation engineers. This class is also intended to be taught as two, ½ day repeat sessions to accommodate customers who need to train their entire department but must also maintain the operation of their plant by scheduling their employees between an AM/PM sessions. Overview Overview This 1/2-day field class is a condensed version of the 2340 course briefly reviewing the theory of operation, meter components and installation. The focus of the class is to provide a hands-on experience configuring and troubleshooting of the 8700 Magnetic metering system composed of the Model 8712 and 8732 Transmitters and the 8705 Flanged and 8711 Wafer Sensors. The students will learn the operation and capabilities of the Local Operator interface & HC475 and how to use these tools to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. This 1/2-day field class is a condensed version of the 2341 course briefly reviewing the theory of operation, meter components and installation. The focus of the class is to provide a hands-on experience configuring and troubleshooting of the 8800 Vortex metering system. The students will learn the operation and capabilities of the Local Operator interface & HC475 and how to use these tools to perform configuration. Common issues encountered and troubleshooting techniques will also be covered. Overview This 1-day course is an abbreviated version of the 2340 and 2341 courses for Rosemount 8700 Series Magnetic and 8800 Series Vortex meters. Typically 2/3 of the course time is spent on Rosemount’s 8800 Vortex flowmeter and 1/3 on Rosemount’s 8700 Magnetic Flowmeter. Theory of operation, meter components and installation of each flowmeter are covered. The focus of the class is to provide a hands-on experience configuring and reviewing the most common troubleshooting issue and best practices for resolution. Prerequisites This being a 1-Day class covering two flowmeters, some prior experience working with Rosemount’s Magnetic and Vortex flowmeters is recommended. However students with no past experience can also benefit if their learning objectives are to get a basic introduction to operation, installation, configuration and troubleshooting. For all attendees, it is assumed they have a basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing. Topics • • • • • After attending the course the student will be able to do the following for both the Rosemount Magnetic and Vortex flowmeters: Briefly Explain the Fundamentals for How Each Fowmeter Works and the Function of the Key Components Have a Basic Understanding of the Installation Best Practices for Orienting, Mounting and Wiring the Sensor and Transmitter Perform a Basic Configuration of the Metering System for Various Applications Diagnose and Know How to Correct the Most Common Meter and Process Issues Prerequisites Some prior experience working with Rosemount Magnetic Flowmeters meters is recommended. However students with no past experience can also benefit. For all attendees, it is assumed they have a basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing. Topics • • • • • • • • • • • • On-site Traditional Virtual Learning Magnetic Flowmeter System Smart vs. Analog Transmitters Flow Tube Selection Configuring Using LOI and AMS Device Manager Local Operator Interface Functions Positive Zero Return Auxiliary Functions and Special Units Signal Conditioning System Troubleshooting and Maintenance Bench Testing/Digital Trims Process Noise and Grounding Diagnostics Meter Verification Diagnostics eLearning Prerequisites Some prior experience working with Micro Rosemount Vortex Flowmeters meters is recommended. However students with no past experience can also benefit if their learning objectives are to get a basic introduction to operation, installation, configuration and troubleshooting. For all attendees, it is assumed they have a basic understanding of the fundamentals of flow measurement, electricity, analog & frequency signal processing. Topics • • • • • Explain the Differences and Capabilities of the Rosemount 8800 Series Vortex Flowmeters Explain the von Karman Effect and Principles of Operation of Vortex Flowmeters Identify Vortex Parts and Explain Functionality Configure and Test Transmitters using the AMS Device Manager Properly Install and Troubleshoot the Rosemount 8800 Series Vortex Flowmeter System [For the respective definitions, please refer to page 11.] 31 Measure & Analyze Flow Measurement Flow Measurement Roxar CorrLog - Instrusive Corrosion Monitoring System Roxar FSM Course ROX008 Course ROX010 Overview Overview Corrosion is a major cost in the oil and gas as well as other industries, and frequently the reason for accidents and unplanned interruptions in production plans. Corrosion monitoring is thus important for verification of the assets integrity. Our intrusive corrosion monitor 2-day training course will provide your personnel with the knowledge of the Roxar intrusive corrosion monitoring system, providing understanding of the different system infrastructures, components and measurement principles. The course focuses on teaching the participants what valid and non-valid data are; provides knowledge on how to create reports from data received by the instrument in order to provide input to integrity managers to enable better decision-making. The course is available in two versions: MultiTrend and Fieldwatch, depending on the system software that your installation is using for operations of the instrumentation. Corrosion is a major cost in the oil and gas as well as other industries, and frequently being the reason for accidents and unplanned interruptions in production plans. Corrosion monitoring is thus important for verification of the assets integrity. Roxar’s FSM (Field Signature Method) system is a non-intrusive system for monitoring internal corrosion in pipes, pipelines or vessels directly in the pipe wall. Our Non-Intrusive Corrosion Monitor 2-day training course will provide your personnel with the knowledge of the Roxar non-intrusive corrosion monitoring system, understanding of the different system infrastructures, components and measurement principles. The course focuses on teaching the participants what valid and non-valid data are; provides knowledge on how to create reports from data received by the instrument in order to provide input to integrity managers to enable better decision making. The course is available in two versions: MultiTrend and Fieldwatch, depending on the system software that your installation is using for operations of the instrumentation. Topics • • • 32 Introduction to Corrosion Monitoring • Overview of Corrosion Issues • Why Corrosion Monitoring? • Corrosion Control and Process Optimization • Integrity Management and Safety • Basic Principles for Selecting Locations for Corrosion Monitoring • Overview of the Roxar Intrusive Corrosion Monitoring System • Instrumentation • System Software Measurement Principles • Weight Loss Coupons • Electrical Resistance Probes • Linear Polarization Probes • Galvanic Probes Software Operations • Verification of the Software • Configuration and Installation Architecture • Instrument Specific Parameters • Raw Data Verification • Engineer Values • Data Handling and Presentation • Data Interpretation • Reporting • Maintenance • Battery Replacement (Offline Systems Only) • System Health Check • Replacing Interface Cards Topics • • • Introduction • Overview of Corrosion Issues • Why Corrosion Monitoring? • Corrosion Control and Process Optimization • Integrity Management and Safety • Basic Principles for Selecting Locations for Corrosion Monitoring • Overview of the Roxar FSM System • Mechanical Components • Buried System • Instrumentation • System Software • System Infrastructure • Integrated Flow Assurance Monitoring Systems Measurement Principles • Field Signature Method Software Operations • Verification of the Software • Configuration and Installation Architecture • Instrument Specific Parameters • Raw Data Verification • Signature • • Engineer Values • Data Handling and Presentation • Data Interpretation • Reporting • Exporting Data Maintenance • Battery Replacement (EX Version) • System Health Checks Measure & Analyze Flow Measurement Flow Measurement Roxar Hydraulic Retrieval and Access Fitting System Roxar Multiphase Meter 2600 Course ROX011 Course ROX002 Overview Overview Hydraulic Retrieval System, the probe/ coupon holder is connected to a hollow or solid plug, which is installed in a hydraulic access fitting. Installation and retrieval of the plug/probe assembly under pressure is done by pumping the plug in and out of the hydraulic access fitting using the double acting hydraulic retrieval tool. The objective of this course is to give the participant an overview of the Hydraulic Retrieval & Access Fitting System. The focus of this 3-day course is to bring awareness of working safely and efficiently with the tool and safe work practices. It will explain the design and operations of the tool and the fitting, and is recommended for anyone who will work with retrieval operations using our hydraulic retrieval system. Physical demonstrations with retrievers, service valves, and retractors on non-pressurized stands may be arranged by special request. The Roxar Zector technology provides accurate and real-time characterization of flow patterns. The voxel-based signal processing and electrode geometry provides information, including multiple flow velocity data and near wall measurements. The objective of the Roxar MPFM2600 3-day course is to provide the participant with an understanding of the multiphase flow, components and measurement principles of the instrument. The course focuses on providing the participants with detailed understanding of the set up and configuration; calibration data, reference fluid parameter set up and operation of the meter. The course will cover interpretation and correlation of MPFM parameters versus influences of process conditions. Understanding the data is the key in order to make the right decisions for reservoir management. Topics • • • • Maintenance • Overview of the Mechanical System Maintenance • Gamma System • Electrical System • Calibration • Replacement of Parts PVT • What is PVTx • Fluid Analysis: Sampling, Compositional Data • Tempest PVTx • Import Tables Topics • Introduction • The Hydraulic Access Fitting and its Components • The Hydraulic Tool Retrieval and its Components • Different Variations of the Tool (PED/Non-PED) Theoretical Operation • Videos • Theoretical Run through the Operation • Understanding How the Tool Works • Safe Operation of the Tool • Troubleshooting and Maintenance Practical Operation • Get to Know the Tool and its Components • Safe Operation of the Tool • Do’s and Don’ts • Practical Troubleshooting • Focus on Getting Comfortable using the Tool • Repeated Operations • Maintenance After Use • Practical Exam • • • • Introduction to Multiphase Metering • Single Phase Metering/ Multiphase Metering • Flow Regimes • Roxar’s Experience in Multiphase Metering • Roxar MPFM2600 • Mechanical Design Mechanical Specifications • Installation and Commissioning Instructions Measurement Technology • Overview of the Measurement System • The Principle of Operation (Phase Fraction Measurement, the Gamma Densitometer, Velocity Measurement, PVT Tables, Phase Slip, Static Properties) Software Operations • Overview of Roxar MPFM Operation System • Installation and Start Up of the Service Console Software Operations: Practical Information on How to Access and Save Parameter Files, Logging and Retrieving data, Well Test Options 33 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Roxar Multiphase Meter 1900VI Roxar Sand Monitor Course ROX001 Course ROX007 Overview The Roxar topside Multiphase meter measures accurately the flow rates of oil, gas and water without separation, mixing or moving parts. Field experience shows long-term stability, high accuracy and very good repeatability. The objective of the 3-day Roxar MPFM 1900VI course is to provide the participant with an understanding of the multiphase flow, components and measurement principles of the instrument. The course focuses on providing the participants with detailed understanding of the set-up and configuration; calibration data, reference fluid parameter set-up and operation of the meter. The course will cover interpretation and correlation of MPFM parameters versus influences of process conditions. Topics • • • • 34 Introduction to Multiphase • Metering of Oil and Gas Production • Purpose of the Roxar Multiphase Meter • Multiphase Flow and Terminology • Roxar Multiphase Sensors and Electronics Measurement Technology • Overview of the Measurement System • Measurement Principles used in Roxar MPFM 1900VI • Determination of Flow Rates • Velocity Measurements: Pressure, Temperature and Volume • Verification of the Measurements - which Factors have Vital Importance for Design and Process Calculation Operations • Overview of the Roxar MPFM 1900VI Operation System • Service Console Software Installation and Main Screen Presentations • Communication Set-Up • Calibration and Reference Fluid Parameter Set-Up • Purpose of the Service Console Program (SCP) • Interpretation of the SCP screen – Diagnostics • SCP Screen Alarm Indication, Configuration of the Multiphase Meter • • Practical Information on How to Access and Save Parameter Files; Practical Information on How to Log and Retrieve Data; Well Test Options Maintenance • Test Equipment and Recommended Spare Parts • Main Checks and Intervals • Radiological survey (Topside) • Reference Fluid Density Parameter Set-Up • Reference Permittivity and Conductivity • Temperature, Pressure and Differential Pressure Function Check • Capacitance Unit Function Check • Inductive Unit Function Check • Densitometer Unit Function Check • Parameter Save and Download; Diagnostics; Troubleshooting Overview Optimizing production is becoming more and more important, as reservoirs are facing declining curves while the demand for oil and gas is increasing. One consequence of optimization can be increased sand production which can lead to serious damage to production equipment. The Roxar Sand Monitor is a non-intrusive acoustic sand monitoring system that identifies in real-time sand production in any water, oil, gas or multiphase flow lines for onshore and offshore locations. This 2-day training course focuses on teaching the participants what valid and non-valid data are; provides knowledge on how to create reports from data received by the instrument in order to provide input to integrity managers to enable better decision-making. The course is available in two versions: SAM Server and Fieldwatch, depending on the system software that your installation is using to operate the instrumentation. Topics • • • Introduction to Sand Metering • Causes of Sand Production • Why Do we Need Sand Detection System? • Roxar Sand and Pig Detection System • System Enclosure, History; Challenge, Integration with Other Products Measurement Technology • How Do We Measure Sand?; -Interface • Sand Rate Calculation; - Sand Detector • Product Optimization Operations • Software and General Set-Up; System Overview • Configure Sensor Parameters • Process Data Interface: Flow Rate Input, Velocity Input, Choke Input, Well Test Data Interface • Alarm Settings Interface, Data Logging • Basic Interpretation: Basic Noise Estimation, Sand Production Estimation • Adv. Interpretation: Velocity in Signal Interpretation • Flow Regime Consideration Measure & Analyze Flow Measurement Roxar SandLog - Intrusive Sand Monitoring System Course ROX009 • Maintenance • Detector Installation: Locations on Pipe, Temperature Considerations; - Wiring • Communication Digital Output, Analogue Output, Volt Free Contact, Lamp Output • Calibration: Factory Calibration, Background Noise Calibration, Automatic Background Noise Curve (ABA), Sand Noise Calibration • Sand Transport Capability Indicator • Sand Mass Correction (L/X) • Choke Calibration • Filtering Settings: Alpha and Beta Filtering of Raw Data, K-Factor • Preventative Maintenance: Visual Inspection and Routine Testing • Calibration Adjustment: Background Noise Calibration (Zero Calibration) • Sand Calibration, Hardware Maintenance: Checking Sensor Connections, Reinstalling or Replacing the Detector • Overview Optimizing production is becoming more and more important as reservoirs are facing declining curves while the demand for oil and gas is increasing. One consequence of optimization can be increased sand production which can lead to serious damage to production equipment. Our intrusive sand monitor 2-day training course will provide your personnel with the knowledge of the Roxar Sand Monitoring System, providing understanding of the different system infrastructures, components and measurement principles. The course focuses on teaching the participants what valid and non-valid data is; provides knowledge on how to create reports from data received by the instrument in order to provide input to integrity managers to enable better decision-making. The course is available in two versions: MultiTrend and Fieldwatch, depending on the system software that your installation is using for operations of the instrumentation. • Software Operations • Verification of the Software • Configuration and Installation Architecture • Instrument Specific Parameters • Raw Data Verification • Engineer Values • Data Handling and Presentation • Data Interpretation • Reporting Maintenance • Battery Replacement (Offline Systems Only) • System Health Check • Replacing Interface Cards Topics • • Introduction to Intrusive Sand Metering • Overview of Sand/Erosion Issues • Basic Principles for Selection Locations for Sand/ Erosion Monitoring • Erosion Control – Integrity and Safety • Optimizing Flow Rates and Production • Overview of the Roxar Intrusive Sand/Erosion Monitoring System • Mechanical Accessories • Sand Erosion Probes • Combined Sand Erosion and Corrosion Probe • Electrical Resistance Probes • Instrumentation • System Software • Integrated Flow Assurance Monitoring Systems Measurement Principles • Electrical Resistance Probes • Sand Erosion Measurements • Correlations with Sand Production • Combined Sand Erosion and Corrosion Probe 35 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Roxar Subsea Multiphase Meter Roxar Watercut Meter Course ROX003 Course ROX006 Overview The Roxar subsea Multiphase meter provides flow rates for oil, gas and water; vital information for managing reservoirs and processes. The objective of the Roxar SMPFM 3-day course is to provide the participant with an understanding of the multiphase flow, components and measurement principles of the instrument. The objective of the Roxar MPFM2600 course is to provide the participant with an understanding of the multiphase flow, components and measurement principles of the instrument. The course focuses on providing the participants with detailed understanding of the set up and configuration; calibration data, reference fluid parameter set up and operation of the meter. The course will cover interpretation and correlation of SMPFM parameters versus influences of process conditions. Understanding the data is the key in order to make the right decisions for reservoir management. • • Maintenance • Gamma System • Electrical System • Calibration • Software Updates • Sensory Geometry PVT • What is PVTx • Fluid Analysis: Sampling, Compositional Data • Tempest PVTx • Import Tables Overview The Roxar Watercut meter measures water in oil (0% to 100%) and is used in process control on test separators, fiscal metering, on- and offloading, export metering, desalting in refineries, two phase flow metering. The Roxar Watercut meter uses a unique and patented microwave resonance technology to measure the permittivity of an oil/water mixture with an extremely high level of accuracy and sensitivity. The aim of this 2-day course is to enable participants to take full advantage of the meter in real applications. Upon completion of the course participants should be able to efficiently run the instrument on their own, including delivering on-site quality reliable data, do normal routine maintenance, fault finding and troubleshooting. Topics • Topics • • • • 36 Introduction to Multiphase Metering • Single Phase Metering/ Multiphase Metering • Flow Regimes • Roxar’s Experience in Multiphase Metering • Roxar SMPFM • Well Testing, Monitoring and Allocation Mechanical Specifications • Roxar SMPFM Components • Versions of the Meter Measurement Technology • Overview of the Measurement System • The Principle of Operation (Phase Fraction Measurement, the Gamma Densitometer, Velocity Measurement, PVT Tables, Phase Slip, Static Properties) Software Operations • Overview of Roxar SMPFM operation system • Installation and Start-Up of the Service Console • Software Operations: Practical Information on How to Access and Save Parameter Files, Logging and Retrieving Data, Well Test Options • Well Test • Creating Diagnostic Files • Setting Up Fluid Parameters • • Introduction to Watercut Metering and Technology • Why Measure Water Cut? • Water Cut Metering Challenges • Water Cut Metering Requirements • Technology for Water Cut Measurement Measurement Technology • How Do We Measure Water Cut • Installation • Microwave Signal Path • Entrapment of Microwaves in a Pipe • Microwave Resonance • Permittivity of Oil and Water • Water Continuous and Oil Continuous Phase • The Tables of Water Cut Made from the First Meter • The Production of the Meters to Fit the Model of the First Meter • The Production Sequence in a Meter • Measurement Uncertainty and Initial Explanation Operations • Connecting to the Meter • Software Operations: Entering the Meter, Configuration Measurement • Inline Calibration of the Meter • Measurement Uncertainty • Practical Exercises on Meter Electronics Measure & Analyze • Maintenance • Overview of Recommended Maintenance • Turning Diagnostics and Logging of Hyper Terminal • Taking a 50dB Plot of Microwave Electronics • Common Error Messages • Sending Diagnostic Data to Roxar for Analysis and Filing • Download New Code for a Meter • Erasing Battery Backed RAM in a Meter • Troubleshooting the Temperature Transmitter • Practical Exercises Flow Measurement Flow Measurement Roxar Subsea Wetgas Meter Roxar Wetgas Meter Course ROX005 Course ROX004 Overview Overview The Roxar Subsea Wetgas meter is a unique instrument allowing accurate measurement of hydrocarbon flow rates and water production with a very compact mechanical solution. The aim of this 2-day training is to provide the participants with in-depth knowledge of instrument operations which enable participants to take full advantage of the meter in real applications. Course participants will be taught the intricacies of the meter and measurement technology, understanding of the data and the measurement principles will allow better decision making when it comes to reservoir management and optimizing the production process. The Roxar Wetgas Meter is a unique instrument allowing accurate measurement of hydrocarbon flow rates and water production, with a very compact mechanical solution. The aim of this 2-day training is to provide the participants with in-depth knowledge of instrument operation, which enables participants to take full advantage of the meter in real applications. Course participants will be taught the intricacies of the meter and measurement technology, understanding of the data and the measurement principles will allow better decision making when it comes to reservoir management and optimizing the production process. Topics • • • • Introduction to Wetgas • Introduction • Wet Gas • Why Measure Water? • Multiphase Flow • Flow Conditions • Ranges and Specifications • Installation Examples Mechanical Specifications • Material Overview • Design Standards • WGM Components • Cathodic Protection and HISC • Insulation and Coating • Testing Measurement Technology • Overview of the Measurement System • The Principle of Operation • Direct Measurement and Required Inputs • Fraction Calculations • Formation Water Detection • Calculation Modes • Redundancy Operations and Maintenance • Pre-Commissioning Phases • Commissioning and Start Up • Communication • Roxar WGM Console • Meter Operation • Alarms and Warnings • Calibration (Describe All Alternatives) • Maintenance Topics • • • • Introduction to Wetgas • Introduction • Wet Gas • Why Measure Water? • Multiphase Flow • Flow Conditions • Ranges and Specifications • Installation Examples Mechanical Specifications • Material Overview • Design Standards • WGM Components • Cathodic Protection and HISC • Insulation and Coating • Testing Measurement Technology • Overview of the Measurement System • The Principle of Operation • Direct Measurement and Required Inputs • Fraction Calculations • Formation Water Detection • Calculation Modes • Redundancy Operations and Maintenance • Pre-Commissioning Phases • Commissioning and Start Up • Communication • Roxar WGM Console • Meter Operation • Alarms and Warnings • Calibration (Describe All Alternatives) • Maintenance 37 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Flow Measurement Flow Measurement Vortex Device Configuration and Using Configuration Tools (eLearning) Vortex Online Instrument and Electrical (E&I) Technicial Training (eLearning) Process Measurement Products III (Level) Course c6003 NEW Course c6000 NEW Course 2333 (English, Spanish, German & Chinese versions available) This curriculum group containc6001, c6002, c6003 and c6004. This entire curriculum may be purchased at a discounted price, or each section of the curriculum may be purchased individually. The content for this curriculum group includes theory, product offering and model selection, and vortex sizing; installation best practices for piping, mounting, remote electronics and wiring; device configuration for the 475 HART Field Communicator and the AMS Device Manager and using the configuration tools; electronics, sensor and process troubleshooting and vibration, mass balancing and filter troubleshooting. unlimited access for 3 months. Duration: 3 HR This course is intended for technicians, engineers and other plant personnel who need to know installation, calibration, maintenance and troubleshooting of level measurement instrumentation. This curriculum is part of the Vortex Online Instrument and Electrical (I&E) Technician Training. It may be purchased individually or with the c6000 curriculum. This course group covers the key parameters for a basic vortex configuration, how to use AMS and the Field Communicator to configure an 8800D vortex meter, and advanced configuration for special units of measure, base volume units - density ratio, pulse output, totalizer, display variables and saturated steam using the MTA option. unlimited access for 3 months. Duration: 1 HR Flow Measurement Vortex Installation and Best Practices (eLearning) Course c6002 NEW (English, Spanish, German & Chinese versions available) This curriculum is part of the Vortex Online Instrument and Electrical (I&E) Technician Training. It may be purchased individually or with the c6000 curriculum. This course group covers the key parameters for a basic vortex configuration, how to use AMS and the Field Communicator to configure an 8800D vortex meter, and advanced configuration for special units of measure, base volume units - density ratio, pulse output, totalizer, display variables and saturated steam using the MTA option. unlimited access for 3 months. Duration: 1 HR Flow Measurement Vortex Theory and Specification (eLearning) Overview This 3-day course explains how level instruments function and how they are installed calibrated/verified. It emphasizes installation, proper setup and calibration/ verification of level instruments. The course uses lectures and labs to teach the students. Those who complete this class will be able to: • • • • • correctly install DP Level Transmitters correctly install Guided Wave Radar Transmitters correctly install Non-contacting Radar Transmitters properly calibrate/verify Level Instruments perform basic troubleshooting Prerequisites Course c6001 NEW This curriculum is part of the Vortex Online Instrument and Electrical (I&E) Technician Training. It may be purchased individually or with the c6000 curriculum. This course group covers the theory of operation, provides an overview of the vortex meter product offering and model selection, and discusses vortex sizing. $95 per student unlimited access for 3 months. Duration: .5 hour Flow Measurement Vortex Troubleshooting (eLearning) Course c6004 NEW This curriculum is part of the Vortex Online Instrument and Electrical (I&E) Technician Training. It may be purchased individually or with the c6000 curriculum. This course group covers troubleshooting scenarios; electronics, sensor and process troubleshooting; and vibration, mass balancing and filtering troubleshooting. unlimited access for 3 months. Duration: 1HR 38 Level Measurement Experience in instrument calibration, maintenance, installation and operation would be helpful. Topics • • • • • • • • • • • DP Level Fundamentals Electronic Remote Sensors Radar Applications Radar Instruments Radar PC Software Field Communicator Test Equipment Selection Installation Configuration Calibration / Verification Troubleshooting Measure & Analyze Level Measurement Level Measurement Level Measurement Rosemount 3051S Electronic Remote Sensors Systems Rosemount 5300 and 5400 Radar Level Contacting and NonContacting Radar Transmitters Rosemount 5300 High Performance Guided Wave Radar HART Level Transmitter Course 2309 Course 2396 Course 2337 Overview This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 5400 & 5300 Series HART Radar Level Transmitters. This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 5300 High Performance Guided Wave Radar (GWR) Series HART Radar Level Transmitter. This 1-day course uses lecture and labs to maximize the hands on experience and teach the student how to install, configure, calibrate, maintain, and troubleshoot the Rosemount 3051S ERS System. Students who complete this course will: • • • • • • identify transmitter parts and explain their functionality identify 3051S ERS Hi & Lo sensors explain the principles of operation of the ERS System configure and test the ERS system using AMS Device Manager and the Field Communicator perform zero trims and calibrate the ERS Sensors properly install & troubleshoot the 3051S ERS System Knowledge of basic Pressure, and DP Level fundamentals and instrumentation. Topics • • • • • • • • This 1-day course uses lecture and labs to maximize the hands on experience and teach the student how to install, configure, troubleshoot and maintain the Rosemount 5400 & 5300 Series HART Radar Level Transmitters. Students who complete this course will be able to: • • • • • Prerequisites • • • Overview DP Level Technology ERS Technology ERS Overview and Principles of Operation ERS / DP Level Installation ERS Wiring ERS Configuration with AMS Device Manager and the Field Communicator ERS Module Assignments ERS Scaled Variable Bench Testing the ERS System ERS Zero Trims and Calibration Troubleshooting and Maintenance Note: This product is also included in course 2333. explain the principles of operation of the 5300/5400 radar identify 5300/5400 parts and explain their functionality properly install and wire the 5300/5400 Radar configure and test the 5300/5400 Radar properly troubleshoot the 5300/5400 Radar transmitter and installation using Radar Master software Prerequisites Knowledge of basic level and interface fundamentals and instrumentation. Overview This 1-day course uses lecture and labs to maximize the hands on experience and teach the student how to install, configure, troubleshoot and maintain the Rosemount 5300 High Performance GWR Transmitters. Students who complete this course will be able to: • • • • • • • Topics • • • • • • • • • • 5300/5400 Overview and Principles of Operation Installation of the 5300/5400 Radar Configuration of the 5300/5400 Radar Bench Testing the 5300/5400 Radar Field Communicator Operation AMS Device Manager Operation Radar Master Software Operation Calibration, Verification and Adjustments Troubleshooting and Maintenance Tank & Application/Probe Troubleshooting and Echo Handling Using Radar Master Software explain the principles of operation of the 5300 GWR identify 5300 GWR parts and explain their functionality understand the available probe options and when each should be used Properly install and wire the 5300 GWR configure and test the 5300 GWR understand how to setup the 5300 GWR to work in different applications properly troubleshoot the 5300 GWR Transmitter and Installation using Radar Master software Prerequisites Knowledge of basic level fundamentals and instrumentation. Topics • • • • • • • • • • 5300 Overview and Principles of Operation Installation of the 5300 GWR Wiring the 5300 GWR Configuration of the 5300 GWR Bench Testing the 5300 GWR Field Communicator Operation AMS Device Manager Operation Radar Master Software Operation Troubleshooting and Maintenance Tank & Application Troubleshooting and Echo Handling Using Radar Master Software Note: 5300 GWR Hart Level transmitter is also included in the 3-day Level course 2333. 39 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Level Measurement Measurement Instrumentation Measurement Instrumentation Rosemount 5400 Series HART Radar Level Transmitter AMS Device Manager with Rosemount HART Instruments Fieldbus Measurement Instruments Course 2336 Course 7021 Course 2370 This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 5400 HART Radar Level Transmitter. Learn the installation, calibration, maintenance, and troubleshooting of measurement instrumentation using AMS Device Manager. The hand’s on focus is on skills required by engineers, technicians, or others that are new to the plant or instrument environment. This course is for individuals responsible for installing, configuring, calibrating, and troubleshooting FOUNDATIONTM fieldbus measurement devices. Overview This 1-day course uses lecture and labs to maximize the hands on experience and teach the student how to install, configure, troubleshoot and maintain the Rosemount 5400 Radar Transmitters. Students who complete this course will be able to: • • • • • • explain the principles of operation of the 5400 Radar identify 5400 Radar parts and explain their functionality properly install and wire the 5400 Radar configure and test the 5400 Radar understand how to setup the 5400 Radar to work in different applications properly troubleshoot the 5400 Radar Transmitter and the installation using Radar Master software Prerequisites Knowledge of basic level fundamentals and instrumentation. Topics • • • • • • • • • • 5400 Overview and Principles of Operation Installation of the 5400 Radar Wiring the 5400 Radar Configuration of the 5400 Radar Bench Testing the 5400 Radar Field Communicator Operation AMS Device Manager Operation Radar Master Software Operation Troubleshooting and Maintenance Tank and Application Troubleshooting and Echo Handling using Radar Master Software Note: This product is also included in the 3 day Level course 2333. 40 Overview This 3-day course teaches maintenance and calibration of measurement devices using AMS Device Manager software to communicate and track information. The student will learn how pressure and temperature transmitters function, are installed, and calibrated using AMS Device Manager. The course uses hands-on training, labs, and lecture to teach the student how to: This 3-day class covers the integration of FOUNDATIONTM fieldbus compliant measure- ment devices using the Field Communicator, Emerson USB Fieldbus Modem, AMS Device Manager and other hosts. Upon completion of this course students will be able to: install, configure, calibrate, and troubleshoot Rosemount Fieldbus devices which include the 3051 and 3051S Pressure transmitters, 644, 3144P and 848 Temperature transmitters, 5600, 5400 and 5300 Radar Level Transmitters, and 752 Indicator. • Prerequisites Overview • • • • configure and use AMS Device Manager correctly perform transmitter installation and setup procedures properly configure HART transmitters properly calibrate transmitters perform basic troubleshootingtransmitters Topics • • • • • • • • • • • • • • Configuring and Using AMS Device Manager Viewing and Modifying Devices Creating a Plant Database Hierarchy and Adding Devices AMS Device Manager Browser Functions Audit Trail HART Communication HART Transmitters (3051C, 3144P) Test Equipment Selection Transmitter Installation Transmitter Configuration Transmitter Calibration AMS Calibration Assistant Intelligent Calibrators Transmitter Troubleshooting Experience in instrument calibration, maintenance, installation and operation would be helpful. Topics • • • • • FOUNDATIONTM fieldbus Overview Fieldbus: Wiring/Segment Design/ Function Blocks Field Communicator Operation AMS Device Manager Operation Theory of Operation, Installation, Configuration, Maintenance, Calibration and Troubleshooting on the following: • 3051 Pressure Transmitter • 3051S Pressure Transmitter • 3144P, and 644 Temperature Transmitters • 848 Temperature Transmitter • 5600/5400/5300 Radar Level Transmitter • 752 Fieldbus Indicator Measure & Analyze Measurement Instrumentation Measurement Instrumentation Meaurement Instrumentation Instrument Fundamentals Overview Measurement Instrument Fundamentals Pressure, Transmitter & Multi -Variable Flow Transmitters Course 2320 Course 2322 Course 2329 This course is intended for engineers and other persons responsible for the selection and installation of instruments for measurement types of Pressure, Temperature, Level, and Flow. This course is intended for engineers and other persons responsible for the selection and installation of instruments for measurement types of Pressure, Temperature, Level, and Flow. This course uses lectures and labs to maximize the hands on experiences and teach the student how to install, configure, calibrate, troubleshooting, and maintenance of the Rosemount 3051 Pressure Transmitter, 3144P Temperature Transmitter, and the 3051S MultiVariable™ (MV) Flow Transmitter. This course is a combination of courses: 2305, 2321, and 2308MV. Overview Overview This 3-day course explains the measurement technology for Pressure, Temperature, Flow and Level instruments. It will also emphasis proper installation of these instruments. Prerequisites Students should have experience with process instrumentation and measurements. Topics • • • • • • • • • • • • • • • • 4-20 mA Electrical Loops Pressure Sensors Pressure Instruments Temperature Sensors Temperature Instruments Analog Transmitters Smart Transmitters HART Communication Protocol Field Communicator DP Flow Flow Technology Overview DP Level Electronic Remote Sensors Guided Wave Radar Level Instruments Non-Contacting Radar Level Instruments Self-Organizing Wireless Networks This 2-day course explains the measurement technology for Pressure, Temperature, Flow and Level instruments. It will also emphasis proper installation of these instruments. Prerequisites Students should have experience with process instrumentation and measurements. Topics • • • • • • • • • • • • 4-20 mA Electrical loops Pressure Sensors Pressure Instruments Temperature Sensors Temperature Instruments Analog Transmitters HART Transmitters HART Communication Protocol Field Communicator DP Flow Guided Wave Radar Level Instruments Non-Contacting Radar Level Instruments Overview This 2-day course uses lectures and labs to maximize the hands on experiences and teach the student how to install, configure, calibrate, troubleshoot, and maintain the Rosemount 3051, 3144P, and 3051SMV Transmitters. Prerequisites Students should have experience with process instrumentation and measurements. Topics • • • • Field Communicator Operation 3051 Pressure Transmitter Installation, Configuration, Calibration and Troubleshooting 3144P Temperature Transmitter Installation, Configuration, Calibration and Troubleshooting 3051SMV Multivariable DP Flow Transmitter Installation, Configuration, Calibration and Troubleshooting Note: Students must attend both days. Reference course, 2305, 2321 and 2308MV for further details. 41 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Pressure Measurement Pressure Measurement Pressure Measurement Process Measurement Products I (Pressure and Temperature) Rosemount 3051 Fieldbus Pressure Transmitter Rosemount 3051 Pressure and 3144 Temperature Transmitters Course 2326 Course 2307 Course 2398 This course is intended for technicians, engineers and other plant personnel who need to know installation, calibration, maintenance and troubleshooting of measurement instrumentation. This course is designed for those individualsresponsible for the installation, configuration, calibration and maintenance of the Rosemount 3051 Fieldbus Pressure Transmitter. This course is designed for those individuals responsible for the installation and maintenance of the Rosemount 3051 Pressure, and 3144P Temperature Transmitters. Overview Overview Overview This 4-day course explains how pressure and temperature transmitters function and how they are installed and calibrated. It emphasizes installation, proper set-up and calibration of Analog and HART Pressure and Temperature Transmitters. The course uses lectures and labs to teach the students. Those who complete this class will be able to: This 1-day course uses lectures and labs to maximize the hands on experiences and teach the student how to install, configure, calibrate and maintain the Rosemount 3051 Fieldbus Pressure Transmitter. The student will also learn the operation of the Field Communicator. Students who complete this course will be able to: This 1-day course uses lectures and labs to teach the student how to install and maintain the Rosemount 3051C Smart Pressure, and 3144P Smart Temperature Transmitter. The student will also learn the operation and interface capabilities of the Field Communicator. Students will: Prerequisites Some experience in instrument calibration, maintenance, installation and operation would be helpful. • • • • Topics • • • • • • • • • • • • • Basic 4-20 mA Loop Setup Pressure Sensors Temperature Sensors (TC, RTD) Analog Transmitters (1151) HART Communication Field Communicator Pressure Transmitters Temperature Transmitters Using AMS Device Manager to Configure and Calibrate Transmitters Installation Configuration Calibration Troubleshooting • identify 3051 parts and functionality explain the principles of operation of the 3051 design and build a Fieldbus segment configure, test, and calibrate the 3051 Fieldbus Pressure Transmitters using the Field Communicator or AMS Device Manager properly install and troubleshoot the 3051 Fieldbus Transmitter • • • • Prerequisites Knowledge of basic pressure fundamentals and pressure instrumentation. Topics • • • • • • • • • • 3051 Overview and Principles of Operation FOUNDATION™ Fieldbus Overview Fieldbus Wiring/Segment Design/ Function Blocks Test Equipment Selection Bench Testing 3051 Fieldbus Transmitter Field Communicator Operation AMS Device Manager Operation Digital Trims/Calibration Installation and Start-Up Troubleshooting and Maintenance Note: Product is also part of course 2370. 42 • explain the differences between Smart & Analog transmitters identify 3051C and 3144P parts and functionality explain the principles of operation of the 3051C and 3144P Transmitters configure and test the 3051C Pressure and 3144P Temperature Transmitters using the Field Communicator properly install/ troubleshoot the 3051 Pressure and 3144P Temperature transmitters Prerequisites Knowledge of basic pressure fundamentals and pressure instrumentation. Topics • • • • • • • • • Smart and Analog Transmitters 3051C & 3144P Overview and Principles of Operation Test Equipment Selection Sensor Selection and Wiring Bench Testing the 3051C & 3144P Smart Transmitter Field Communicator Operation Digital Trims/Calibration Installation and Start-up Troubleshooting and Maintenance Measure & Analyze Pressure Measurement Pressure Measurement Safety Monitoring Rosemount 3051 Pressure Transmitter Rosemount 3051S Pressure Transmitter Advanced Course for Flame and Gas Course 2305 Course 2308 Course FG2200 This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 3051 Pressure Transmitter. This course is designed for those individuals responsible for the installation, configuration, calibration, troubleshooting, and maintenance of the Rosemount 3051S Pressure Transmitter. This course is designed for those individuals responsible for the installation and maintenance of the Rosemount 3051 Pressure, and 3144P Temperature Transmitters. Overview Overview This 1-day course uses lectures and labs to teach the student how to install, configure, calibrate and maintain the Rosemount 3051. The student will also learn the operation of the Field Communicator. Students will: This 1-day course uses lectures and labs to maximize the hands on experiences and teach the student how to install, configure, calibrate, troubleshoot, and maintain the Rosemount 3051S Pressure Transmitter. The student will also learn the operation of the Field Communicator or AMS Device Manager. Students who complete this course will be able to: • • • • • explain the differences between HART and Analog transmitters identify 3051 parts and functionality explain the principles of operation of the 3051 configure, calibrate and test 3051 HART pressure transmitters using the Field Communicator or AMS Device Manager properly install/troubleshoot the 3051 transmitter. • • • • Prerequisites Overview identify 3051S parts and functionality explain the principles of operation of the 3051S configure and test the 3051S HART Pressure Transmitters using the Field Communicator or AMS Device Manager properly install, configure, calibrate, and troubleshoot the 3051S HART transmitter Knowledge of basic pressure fundamentals and pressure instrumentation. Prerequisites Topics Knowledge of basic pressure fundamentals and pressure instrumentation. • • • • • • • • 3051 Overview and Principles of Operation Test Equipment Selection Bench Testing the 3051 HART Transmitter Field Communicator Operation AMS Device Manager Operation Digital Trims/Calibration Installation and Start-up Troubleshooting and Maintenance Note: This product is also included courses 2326 and 2329. This is a 3 days advanced course about Flame and Gas systems with Hands ON. Prerequisites Knowledge of basic pressure fundamentals and pressure instrumentation. Topics • • Topics • • • • • 3051S Overview/Principles of Operation 3051S Installation and Options Test Equipment Selection Configure and Bench Testing the 3051S HART Transmitter Configure and Test the 3051S Advanced Features: • Alarm & Saturation Levels, Alarm Direction, Write Protection • Process Alerts, Scaled Variable • Digital Trims/Calibration • Troubleshooting and Maintenance • • Flame Detection: • Covering all topics in Basics FG 2100 • Hands ON Wiring and Commissioning the Flame Detectors – Different types of outputs Trouble-shooting and Fault finding procedures. How to identify and localize False Alarms. Gas Detection - Flammable and Toxic Gas: • Covering all topics in Basics FG 2100 • Hands ON Wiring and Commissioning the Gas Detectors – Different types of outputs; Setting up the M21 Detector and its Menu options. Calibrating the gas sensor – using M2B/M21 Trouble-shooting and Fault finding procedures. How to identify and localize False Alarms. Smoke/Oil Mist Detector (EExd model): • Covering all topics in Basics FG 2100 • Hands ON Wiring and Commissioning the APM Detector – Different types of outputs; Setting up the detector and its Menu options. Troubleshooting and Fault finding procedures. How to identify and localize False Alarms. Ultrasonic Gas Leak Detector • Covering all topics in Basics FG 2100 • Hands ON Wiring and Commissioning the UGLD Detector – Different types of outputs; Setting up the detector. Trouble-shooting and Fault finding procedures. How to identify and localize False Alarms. 43 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Safety Monitoring Tank Gauging Tank Gauging Basic Course for Flame and Gas Tank Gauging Technical Product Training Tank Master Training Course FG2100 Course RTG101 Course RTG102 Overview This is a 2 days basic course about Flame and Gas systems. This course is customized for service, project, and sales engineers. The course includes both practical and theoretical training. This course is customized for service, project, and sales engineers. The course includes both practical and theoretical training. Topics Overview Overview • This 5-day Tank Gauging Technical Product Training focuses on the 5900S system, our Wireless Tank Gauging System, a little about Rex and Pro, as well as other field equipment relevant for the Rosemount Tank Gauging system. The training covers installation, configuration and troubleshooting of our products, as well as general TankMaster functions. Students who complete this course will: This 4-day TankMaster Training covers more detailed information about TankMaster functions. This course is suitable for anyone who works with TankMaster as well as for customers who use WinOpi as the operators’ interface. Among other useful functions in TankMaster, the training covers batchhandling, Custom Views, and Redundancy. Students who complete this course will: • • • 44 Flame Detection: • Introduction to Flame detection principals • Types of flame detectors and its application: • Ultra Violet (UV), Infra Red (IR) and UV/IR • Installing – Where to locate and aim the detector. • Causes of False alarms from Flame Detection and ideas to minimize the alarms • Preventive Maintenance Gas Detection - Flammable and Toxic Gas: • Introduction to Gas detection principals • Gas Detector Transmitters Millennium Transmitters – M2B and 21 • Types of Gas detectors available in the market and its Operating principals: Cat Bead, Electrochemical and Metal Oxide Semiconductor • Installing – Where to site and locate the gas detectors • Preventive Maintenance Smoke/Oil Mist Detector (EExd model): • Introduction to the Airborne Particle Monitor (APM) • Applications using APM • Installing the APM – Where to site and locate the detector • Causes of false alarms and how to minimize it • Preventive Maintenance Ultrasonic Gas Leak Detector: • Introduction to Ultrasonic Gas Leak Detector (UGLD) • Applications using UGLD • Site Mapping of Background Noise • Installing the UGLD – Where to site and locate the detector • Causes of false alarms and how to minimize it • Preventive Maintenance • • • • correctly perform installation and setup procedures properly configure Tank Gauging System plan a Wireless installation perform basic troubleshooting • • correctly perform System Configuration properly configure Host Communication properly use Redundancy perform basic troubleshooting Prerequisites • • Knowledge of basic pressure fundamentals and pressure instrumentation. Prerequisites Topics • • • • • • • • • • • • • • • • • System Overview Perform basic troubleshooting 2410 TankHub 5900 Gauges Rosemount 2240S Rosemount 2230 Display 5300/5400 Gauges Field Communication Electrical and Mechanical Installation System Configuration LPG/LNG Wireless AMS Wireless Snap-On Gateway Emulation SIL Troubleshooting It is required that you have previously attended the Technical Product Training or have good knowledge of the Rosemount Tank Gauging System. Topics • • • • • • • • • • • System Configuration WinOpi Tools Host Communication and OPC TankMaster Batch Custom Views and Translation TankMaster to Enraf Network Basics Redundancy TankMaster.net Administrator Program, Backup & Restore Troubleshooting Measure & Analyze Temperature Measurement Temperature Measurement Temperature Measurement Rosemount 3144P Fieldbus Temperature Transmitters Rosemount 3144P Temperature Transmitters Rosemount 848 Fieldbus Temperature Transmitters Course 2324 Course 2321 Course 2328 This course is designed for those individuals responsible for the installation and maintenance of the Rosemount Model 3144P Fieldbus Temperature Transmitters. This course is designed for those individuals responsible for the installation, configuration, calibration and maintenance of the Rosemount 3144P HART Temperature Transmitters. This course is designed for those individuals responsible for the installation and maintenance of the Rosemount Model 848 Fieldbus Temperature Transmitters Overview This 1-day course uses lecture and labs to maximize the hands on experiences and teach the student how to install, configure, calibrate, troubleshoot, and maintain the Rosemount Model 3144P Fieldbus Temperature Transmitters. The student will also learn the operation of the Field Communicator. Students who complete this course will be able to: • • • • • identify 3144P parts and explain their functionality explain principles of operation of the 3144P design and build a Fieldbus segment configure, calibrate, and test 3144P Fieldbus Temperature transmitters using the Field Communicator properly install and troubleshoot the 3144P Fieldbus Transmitters Prerequisites Knowledge of basic temperature fundamentals and temperature instrumentation. Topics • • • • • • • • • • • • Overview This 1-day course uses lecture and labs to teach the student how to install, configure, calibrate and maintain the Rosemount 3144P HART Temperature Transmitters. The student will also learn the operation of the Field Communicator. Students who complete this course will: • • • • identify 3144P parts and explain their functionality explain the principles of operation of the 3144P configure, calibrate and test 3144P HART Temperature Transmitters using the Field Communicator or AMS Device Manager properly install and troubleshoot the 3144P Temperature Transmitters Prerequisites Knowledge of basic temperature fundamentals and temperature instrumentation. Topics 3144P Overview and Principles of Operation FOUNDATIONTM fieldbus Overview Fieldbus Wiring Fieldbus Segment Design Fieldbus Function Blocks Test Equipment Selection Sensor Selection and Wiring Bench Testing 3144P Fieldbus Transmitters Field Communicator Operation Digital Trims/Calibration Installation and Start-Up Troubleshooting and Maintenance Note: This product is also part of 2370 course. • • • • • • • • • • • • 3144P Overview and Principles of Operation Test Equipment Selection Sensor Selection and Wiring Bench Testing the 3144P HART Transmitters Smart Transmitters Field Communicator Operation AMS Device Manager Operation Digital Trims/Calibration 3144P Dual Sensor Setup Configuration Installation and Start-Up Troubleshooting and Maintenance Note: This product is also included in courses 2326 and 2329. Overview This 1-day course uses lectures and labs to maximize the hands on experiences and teach the student how to install, configure, troubleshoot, and maintain the Rosemount Model 848T Fieldbus Temperature Transmitters. The student will also learn the operation of the Field Communicator. Students who complete this course will be able to: • • • • explain the principles of operation of the 848T configure, calibrate, and test the 848T Fieldbus temperature transmitter using the Field Communicator design and build a Fieldbus segment properly install and troubleshoot the 848T Fieldbus Transmitter Prerequisites Knowledge of basic temperature fundamentals and temperature instrumentation. Topics • • • • • • • • • • • • 848T Overview and Principles of Operation FOUNDATIONTM fieldbus Overview Fieldbus Wiring Fieldbus Segment Design Fieldbus Function Blocks (including the MAI, and ISEL Blocks) Test Equipment Selection Sensor Selection and Wiring Bench Testing the 848T Fieldbus Transmitters Field Communicator Operation Digital Trims/Calibration Installation and Start-Up Troubleshooting and Maintenance Note: This product is also included in the 3-day 2370 Fieldbus Course. 45 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Measure & Analyze Wireless Wireless Wireless Self Organizing Network Wireless Self Organizing Network Course 2375 Course 2376 This course is intended for technicians, engineers and other plant personnel who need to know how to design, install, setup, configure, maintain and troubleshoot Wireless Self Organizing Networks and their components. This course is intended for technicians, engineers and other plant personnel who need to know how to install, setup, configure, maintain and troubleshoot Wireless Self Organizing Networks and all their components. Overview Overview This 2-day course explains how Self Organizing Wireless Networks function and how they are installed, setup, configured and integrated. It emphasizes planning, proper installation and startup, configuration, maintenance, and integration. The course uses lectures and labs to maximize the hands on experience and teach the students. This 1-day course explains how Self Organizing Wireless Networks function and how they are installed, setup, and configured. It emphasizes planning, proper installation and startup, configuration, maintenance. The course uses lectures and labs to maximize the hands on experience and teach the students. Students who complete this course will: • • • correctly install and setup the 1420 & 1410 Wireless Gateway properly install and configure Wireless Transmitters properly integrate Host interfaces to the Wireless Gateway Prerequisites Some experience in Wireless Networks and Host integration would be helpful. Topics • • • • • • • • • • • • 46 How Self Organizing Networks Function Self Organizing Networks Best Practices Network Components 1420 & 1410 Installation and Setup Network Parameters Wireless Transmitters Installation, Configuration, Maintenance and Calibration THUM Installation, Wiring and Configuration Integrating and Operating AMS Device Manager with the 1420 Wireless Gateway Operation of AMS Wireless SNAP-ON Modbus Serial Integration Modbus TCP Integration OPC Integration Students who complete this course will: • • correctly install and setup the 1420 & 1410 Wireless Gateway properly install and configure Wireless Transmitters Prerequisites Some experience in Wireless Networks and Host integration would be helpful. Completion of the Wireless classes on Plantweb University would be beneficial. Topics • • • • • • • • How Self Organizing Networks Function Self Organizing Networks Best Practices Network Components 1420 & 1410 Installation and Setup Network Parameters Wireless Transmitters Installation, Configuration, Maintenance and Calibration THUM Installation, Wiring and Configuration Integrating and Operating AMS Device Manager with the 1420 Wireless Gateway Operate & Manage Asset Reliability Asset Reliability Advanced AMSTM Suite: Machinery Health Manager AMS Device Manager Course 2070/V Course 7020 Overview Overview This 4-day course is the third in our series of AMS Machinery Manager courses. Its focus is on the management, modification and optimization of the existing AMS Machinery Manager database. Students will learn how to modify existing Wizard configurations, add and edit users, statistically adjust alert and fault levels, make global database changes, and many other very useful database functions. This course is intended for the advanced user who has already created a machinery database and has been acquiring, storing and analyzing data for six months or more. Completing 3-days of AMS Device Manager hands-on instructor assisted training modules and exercises, provides the quickest route to your productive use of this predictive maintenance application. The training exercises focus on skills required by engineers and technicians, and are based on real-world tasks that most users will encounter on the job. • Prerequisites Intermediate Vibration (course 2032) or one year vibration analysis experience are recommended. Experience with the Windows operating system is recommended. Topics • • • • • • • • • • Advanced Analysis Features in Vibration Analysis Module Problem Reporting Status-at-a-Glance Operation and Reporting Nspectr® Wizard - Reporting Techniques and Modification/Addition of Setup Information Austostat Database Utility Database Zip Utility Network Administration Data Locker Management This course is based on the current mass release of the AMS Machinery Manager software. Students can call to verify if the course is appropriate to the version they are using. Infrared Analysis, Motorview, CSI Online Machinery Health Monitor and Oilview modules are covered in other course offerings and are not part of this course. • • This instructor assisted course is operated in a hands-on, self-paced environment, which allows the student to work at their individual pace. Training can also be delivered at your plant with the help of our certified instructors. AMS Device Manager modules may be purchased for self-study for $200 each or $510 for all three paper/bound modules. 7020-1 Configuring and Using AMS Device Manager • Viewing and Modifying Devices • Creating a Plant Database Hierarchy and Adding Devices • Field Communicator - AMS Device Manager • AMS Device Manager Browser Functions • Audit Trail • Calibrating Device - Calibration Assistant • Configuring and Monitoring System Alerts 7020-2 System Administration • AMS Device Manager System Overview • Installing an AMS Device Manager Server Plus Standalone • Starting AMS Device Manager for the First Time • Network Communication Interface Setup • AMS Device Manager Database Management • Installing a Distributed System • Installing Device Types from Media 7020-3 SNAP-ON™ Applications • AMS ValveLink® SNAP-ON Application-Basics • MV Engineering Assistant SNAPON Application - Basics • Rosemount Engineering Assistant™ 3051SMV SNAP-ON • AMS Wireless SNAP-ON Application • QuickCheck™ SNAP-ON Application • Using AMS Device Manager OPC Server and the Matrikon OPC Explorer • AMS Device Manager Web Services • AlertTrack SNAP-ON Application 47 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Operate & Manage Asset Reliability Asset Reliability AMS Device Manager with DeltaV AMS Suite Intelligent Device Manager Primer (eLearning) Course 7039 Course e7020 Overview • This 4-1/2 day course is for instrumentation technicians responsible for all areas of managing and ensuring the reliability of instrumentation in the plant process including startup and commissioning, normal operations, maintenance, and troubleshooting. The target audience usually does the following: • • • • • • responds to work orders created to calibrate, troubleshoot, repair, service, and replace instruments and valves monitors alerts to preemptively address problems prior to operators seeing a problem in the control room provides loop testing and assistance with instrumentation on plant turnarounds, start ups, and for project work improves process availability and reduces operations and maintenance costs The hands-on workshops with AMS Device Manager 13.5 along with DeltaV v13.3.1 will address areas relating to the instrument technician’s daily tasks. Prerequisites Microsoft windows experience. Prospective attendees should first complete the eLearning e7020 AMS Device Manager Suite Primer. The purchase of this course includes access to the e7020 course at no extra charge. Upon confirmed enrollment, the student will receive access to the e7020 online course (via email) to take as a prerequisite prior to attending the instructor led course. Topics • • • • • • • • • • • 48 DeltaV and PlantWeb Overview AMS Device Manager Overview Foundation fieldbus Overview ValveLink SNAP-ON Introduction ValveLink DVC Setup HART Overview PROCONEX QuickCheck SNAP-ON PROFIBUS Overview Wireless SNAP-ON Introduction PlantWeb AlertsAMS Device Manager User Interface AMS Device Manager Help • • • • • AMS Device Manager Plant Location Hierarchy AMS Device Manager Browser Monitoring System Alerts with AMS Device Manager PROCONEX AlertTrack SNAP-ON Device Replacement for HART, Fieldbus, and PROFIBUS Devices AMS Device Manager Audit Trail ValveLink SNAP-ON Tests and Diagnostics AMS Device Manager Calibration Assistant Audience This course is for maintenance personnel and managers responsible for understanding the benefits of using the AMS Suite Intelligent Device Manager. This is a 2-hour (average) on-line course with AMS Device Manager screens including interactive practice sessions, workshops, demonstrations, audio presentations and quizzes. Topics • • Identify Areas that AMS Device Manager could be applied: • Speed-Up Start-Ups and Commissioning • Improve Quality and Uptime • Reduce Costs – Both Fixed and Operating • Simplify Safety System Use and Compliance Including Start-Ups Identify and Navigate the AMS Device Manager’s Screens Note: Course access is 12 months Operate & Manage Asset Reliability Asset Reliability Asset Reliability AutosStat for AMSTM Suite: Machinery Health Manager Intermediate AMSTM Suite: Machinery Health Manager Introduction to AMSTM Suite: Machinery Health Manager Course 2070A or Course 2070CV Course 2074 /V Course 2068/V Overview Overview This 4-day course teaches some of the more advanced machinery analysis techniques available in AMS Suite Machinery Health Manager Software. This course focuses more on analysis and reporting with the use of Vibration Analysis module, Reporting module, Exception Analysis, PeakVue and full version of RBMview. This 4-day course was designed for the new users of AMS Machinery Manager. Students learn methods of database creation and vital features of route creation such as collecting reference data, analyzer/computer communication, and the basic concepts of Analysis Parameter Sets, Alarm Limit Sets, and Fault Frequency Sets. A machinery analyzer is used to demo the process of loading routes for data collection. This course will also include a basic overview of the vibration plotting application and reporting functions. AustoStat is included in the standard curriculum of the 4-day Advanced AMS Machinery Manager, course 2070. This 2-day session only covers AutoStat in the AMS Machinery Manager software. Alarms are an important part of any analysis program. Properly setting alarms allows the user to quickly identify an abnormal machine condition and reduces time spent analyzing machines that are running in acceptable or “normal” condition. AMS Machinery Health Manager provides the user the ability to create up to 12 parameter bands with alarms in addition to the Overall value. Calculating ideal alarm values for these parameters can be very complicated. Autostat uses statistical analysis to provide limit values for the individual parameter bands by analyzing the data associated with similar pieces of equipment. Overview This 2-day session is designed for students have a basic understanding of AMS Machinery Health Manager and will guide these user’s through the process of using Autostat for the generation of both Analysis Parameter sets and Statistical narrowband Envelope generation. Topics • • • • • • Prerequisites Introduction to AMS Machinery Health Manager, course 2068, Basic Vibration Analysis course or 6 months vibration analysis experience are recommended. Topics • • • • • • PeakVue™ Vibration Analysis module Reporting Module Exception Analysis Nspectr BMview Note: This course is based on the current mass release of the AMS Machinery Manager software. Students can call to verify if the course is appropriate to the version they are using. Infrared Analysis, Motorview, CSI Online Machinery Health Monitor and Oilview modules are covered in other course offerings and are not part of this course. Analysis Parameter Alarms vs/ Narrowband Alarms – What’s the Difference? Database Setup Requirements and Reports Creating and Editing Analysis Groups Modifying and Creating New Parameter Alarms Creating and Editing Statistical Envelopes Using these Alarms within the Vibration Analysis Plotting Application On-site Traditional Virtual Learning eLearning Prerequisites Computer experience with the Windows operating system and some vibration analysis experience are recommended. Topics • • • • • Navigation Database Creation Data Collection Basic Analysis and Reporting Link to RBMview Note: This course is based on the current mass release of the AMS Machinery Manager software. Students can call to verify if the course is appropriate to the version they are using. Advanced Vibration Analysis module, Infrared Analysis, Motorview, CSI Online Machinery Health Monitor and Oilview modules are covered in other course offerings and are not part of this course. [For the respective definitions, please refer to page 11.] 49 Operate & Manage Asset Reliability Asset Reliability Operations Management Software ISO 18436-2 Compliant Vibration Certification Exams Vibration Analysis Module AMS Machinery Manager (V5.2 or Higher) (eLearning) Advanced Ovation Graphics Course 2021EX Course e2074V OV310-WIN Overview Overview Category I exam, available at the end of course 2031. Test Format: Written exam Duration: 2 hours Passing Grade: 75% This eLearning course provides thorough introduction on the Vibration Analysis module in the V5.2 or higher AMS Machinery Manager software. The interface of the Vibration Analysis module is much more user intuitive. With the V5.2/ V5.3 version of the Vibration Analysis module, powerful tools for the analysis and comparison of multiple types of data are right at your fingertips. Uses application programs and advanced programming techniques, including the use of memory segments combined with pointer manipulation, to enhance advanced graphic programming skills. Builds several graphics utilizing pointers and memory segments. Teaches students to assess problematic graphics and solve them with available tools. Eligibility for Examination: • • Recommended Minimum Duration of Cumulated Training (hours): 32 Recommended Minimum Duration of Cumulated Experience (months): 6 Asset Reliability Prerequisites Course 2022EX Familiar with the AMS Machinery Manager Software Overview Category II exam, available at the end of course 2032. Test Format: Written exam Duration: 3 hours Passing Grade: 75% Eligibility for Examination: • • • Recommended Minimum Duration of Cumulated Training (hours): 70 Recommended Minimum Duration of Cumulated Experience (months): 18 Passing Category I exam is NOT a prerequisite for taking Category II exam. Asset Reliability Course 2023EX Overview Category III exam, available at the end of course 2033. Test Format: Written exam Duration: 4 hours Passing Grade: 75% Eligibility for Examination: • • • 50 Recommended Minimum Duration of Cumulated Training (hours): 110 Recommended Minimum Duration of Cumulated Experience (months): 36 Has taken and passed the Category II exam. Topics • • • Introduction of the New Vibration Analysis Module (V5.2/V5.3) Learn to Display Spectra, Waveform, and Trends Use the Toolbar for Data Manipulation Required Prerequisite: OV210 *OV310UNX Offered Upon Request Operate & Manage Operations Management Software Operations Management Software Operations Management Software Advanced Vibration Analysis/ Category III Compliant Basic Vibration Analysis/Category I Compliant Building & Maintaining Ovation Control Course 2033 Course 2031 OV200-WIN Overview Overview Overview This course complies with Category III Vibration Analyst per ISO standard 184362: Vibration condition monitoring and diagnostics. This course expands on the subjects covered in the Intermediate Vibration course (Category II), especially in the areas of fault analysis and corrective actions. The class details advanced analysis techniques. The dual channel machinery health analyzer features are introduced including the use of AMS™ Suite: Machinery Health Manager Software to set up the advanced analyzer features and the powerful downloadable programs for data collection. The transient machinery health analyzer capabilities are covered such as long-term time waveform. The class covers advanced resonance detection using a variety of testing methods, including triggered data collection. This course complies with Category I Vibration Analyst per ISO standard 184362: Vibration condition monitoring and diagnostics. This internet-based course is ideal for those who have never used Emerson’s onsite oil analysis technologies as well as experienced users who wish to learn more about advanced OilView® features in AMS Suite: Machinery Health Manager. The course demonstrates how to set up and configure the OilView® software module, discusses calibration and use of OilView® instruments (including the CSI 5200 Machinery Health Oil Analyzer) for analyzing oil samples onsite, and explains data interpretation and basic reporting. Also covered is database creation and modification, Analysis Parameter and Alarm Limit Sets. Prerequisites Fundamentals of vibration or up to six months of vibration experience is recommended. Intermediate Vibration Analysis course and a cumulative three years of field experience are recommended. Topics • • • • • • • • • Specify Appropriate Vibration Instrumentation Hardware and Software for both Portable and Permanently Installed Systems Perform Spectrum and Time Waveform Analysis Under both Steady-State and Unsteady Operating Conditions Establish Specifications for Vibration Levels and Acceptance Criteria for New Machinery Measure and Analyze Basic Operational Deflection Shapes (ODS) Measure and Analyze PeakVue® Measurements Slow Speed Technology (SST®) Zoom Analysis / Transient Techniques Dual Channel Machinery Analyzer Features Triggered Data Capture/Resonance Detection This course is intended to enable students to operate single channel machinery analyzers, dump and load routes, recognize the difference between good and bad data, and compare vibration measurements against pre-established alert settings. Although this training course is not product specific, students will use Emerson’s CSI technologies for demonstration purposes. The class shows the student how to use the vibration analyzer in conjunction with Emerson Machinery Health supported software to analyze basic vibration defects. Prerequisites Topics • • • • • • • Principles of Vibration Data acquisition & Signal Processing Condition monitoring & Corrective Action Equipment Knowledge Acceptance Testing Basic Analyzer Functions The Class Shows Students How to Recognize Machine Defects such as: • Unbalance • Shaft Misalignment • Looseness • Rolling Element Bearing Defects • Gear Problems • Resonance Introduction to Electrical Defects • Introduction to Electrical Defects Topics • • • • • • • • Reference Oil Database Management Database Construction and Modification Analysis Parameter Sets Alarm Limit Sets Best Practices -Onsite Analysis Using OilView® Importing Laboratory Data Basic Wear Debris Analysis Data Analysis and Reporting Participants will receive a complimentary copy of the Pocket Vibration Analysis Trouble-Shooter Guide. Note: Students will receive a complimentary copy of the Simplified Handbook of Vibration Analysis, Volume I, by Art Crawford. On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 51 Operate & Manage Operations Management Software Operations Management Software Operations Management Software Building Ovation Graphics Config S600+ Pro FloBoss S600+ Advanced - Config600 ControlWave® Designer Fundamentals OV210-WIN Course RA901 Course RA441 Covers building Ovation system graphic diagrams and using the Ovation Graphics Builder. Course topics include layout and The FloBoss S600+ Advanced Course is aimed at application engineers and system integrators who design and develop FloBoss S600+ applications for integration with metering systems and skids. Personnel responsible for programming and debugging in ControlWave Designer programming software. implementation of static and dynamic objects, linking to control, and creating perspective-type diagrams. Required Prerequisite: OV100, OV200 Overview The 2-1/2 day advanced course provides an insight into the generation of application configurations for the FloBoss S600+. Prerequisites • • • • Participants should be familiar with metering techniques and standards Participants should bring their own personal computer to the course and should and should have administrative privileges Participants must be PC literate Participants must have attended the RA900 fundamentals course • • • • This 4-1/2 day hands-on course for programming the ControlWave product family using the ControlWave Designer IEC61131-3 software and theDesigner function block library. This coursewill provide the participant the necessary knowledge and skills required to define and control inputs and outputs of related real world applications. Participants will generate and debug simple control strategy programs using Function Block, Ladder Logic, Structured Text, andSequential Function Chart programming. They will also learn the basics of ControlWave communications, historical data storage, alarming, hardware configurations and much more. Prerequisites Topics • Overview Loading Config600 Pro Software License Firmware Versions Using System Editor Object Types Logical cEditor Registering Tickets - Do’s and Don’ts • • Participants must have a strong working knowledge of personal computers and Windows XP or later versions Participants should have a strong working knowledge of their application/process Topics • • • • 52 Ladder Logic Structured Text Function Block Diagram Creating User Function Blocks Operate & Manage Operations Management Software Operations Management Software Operations Management Software Fieldbus and Profibus Applications Fieldbus and Profibus ApplicationsFloBoss S600+ Combined - Config600 FloBoss S600+ Operator Course OV241-WIN Course RA902 Course RA900 This course will provide students with a thorough knowledge of Fieldbus applications& Profibus applications as applied to an Ovation System. Ovation Fieldbus &P rofibus module, segment design, device commissioning, Ff algorithms, and basic troubling shooting are covered. Students will be provided with hands on experience implementing Fieldbus architecture. This course is intended for technicians who install and maintain Ovation Fieldbus & Profibus devices. The FloBoss S600+ Combined Course is a combination of both the fundamentals course and advanced course in one. The FloBoss S600+ Fundamentals course provides an overview into the hardware and operational aspects of the FloBoss S600+ flow computer. Prerequisites Overview The 4-1/2 day course will provide participants hardware knowledge of the S600+. How to navigate the keypad display and be able to create and edit S600+ cofigurations using Config600 software. Prerequisites • • Students must have a good understanding of the Ovation system architecture. Experience working in a Windows environment is helpful but not necessary. Prior completion of OV100-WIN, OV210WIN and either OV200-WIN is highly recommended but not required. Duration • Participants should be familiar with metering techniques and standards Participants should bring their own personal computer to the course and should and should have administrative privileges Participants must be PC literate • 5 Days • • Objective • • • • • • • • • Upon successful completion of this course, using the reference material provided, the student will be able to: Explain what fieldbus is as well as its purpose. Differentiate between Foundation Fielbus and Profibus Fieldbus from device purpose and hardware design. Download firmware to the FF module and Profibus Module. Configure FF&Profibus driver and protocol on Ovation controller. Utilize configure tools insert modules define ports, and insert devices. Utilize tools commission devices on FF. Build FF control sheet to get process device value. Read FF & Profibus status from live bus diagnostics tools. On-site Traditional Virtual Learning • • • • • • The 2-day FloBoss S600+ Fundamentals course will have participants become familiar with the FloBoss S600+ hardware, the start up menu, fundamental features of the S600+ applications. Be able to operate FloBoss S600+ front panel and web-server. Be able to download and upload configurations. Be able to edit S600+ configuration files using PC Setup, Report Editor, Modbus Editor and Display Editor. Prerequisites • Topics • Overview Standard Application Overview S600+ Hardware Overview Navigating Displays Editing Display Items Editing Configurations with Config600 Using Config600 Transfer Loading Config600 Pro Software License Firmware Versions Using System Editor Object Types Logical cEditor Registering Tickets - Do’s and Don’ts eLearning • • Participants should be familiar with metering techniques and standards Participants should bring their own laptop computers to the course and should preferably have administrator privileges Participants must be PC literate Topics • • • • • • • IntroductiontoS600+ Standard Application Overview S600+ HardwareOverview Navigating Displays Editing Display Items Editing Configurations with Config600 Using Config600 Transfer [For the respective definitions, please refer to page 11.] 53 Operate & Manage Operations Management Software Operations Management Software Operations Management Software Fundamentals of CSI 2130 Machinery Health Analyzer Fundamentals of CSI 2140 Machinery Health Analyzer (eLearning) Fundamentals of CSI 2130 Machinery Health Analyzer (eLearning) Course 2072 Course e2140 Course e2130 Overview Emerson’s Machinery Health training now includes the Fundamentals of the CSI 2140 eLearning course, designed to provide you with the tools you need to perform data collection using the CSI 2140 Machinery Health Analyzer. The course leads you through a basic introduction of the analyzer including panel descriptions and reviews of the purpose and function of all connectors, ports, slots, keys, indicators and buttons. The user learns how to load a pre-defined route into the analyzer, take general data as well as specialized data, and then dump that data back into the computer for further diagnostic analysis. Emerson’s Machinery Health training now includes a Fundamentals of the 2130 eLearning course, designed to provide you with the tools you need to perform data collection using the CSI 2130 Machinery Health Analyzer. This 2-day hands-on course focuses on the basic operation of the CSI 2130 Machinery Health Analyzer. Students will collect data on lab machines. This course is designed for students with little or no experience with CSI analyzers, but who are experienced in the field of vibration data collection and analysis. Prerequisites Understanding of vibration analysis. Topics • • • • • Analyzer/Computer Communication Predefined Route Data Collection Off-Route Data Collection and Setup Monitor Mode Measurements Peak and Phase Measurements Note: You may take with Fundamentals of Vibration as a four day course. 54 Topics • • • • • Analyzer/Computer Communication Predefined Route Data Collection Job Data Collection and Setup Manual Mode Measurements Introduction to CSI 2140 Analysis Expert Functions Overview This course provides guided demonstrations through the processes of installing necessary drivers, uploading updated firmware, and loading updated or newly-purchased programs necessary for data collection. Learn how to load a predefined route into the CSI 2130, gather general data as well as specialized data, and then interface the data back with a computer for further diagnostic analysis. Topics • • • • • Analyzer/Computer Communication Predefined Route Data Collection Off-Route Data Collection and Setup Monitor Mode Measurements Peak and Phase Measurements Operate & Manage Operations Management Software Operations Management Software Operations Management Software Fundamentals of CSI 2140 Intermediate Vibration Analysis/ Category II Compliant Level I Lubrication with Certification Course 2076 Course 2032 Course 2082A Overview This course complies with Category II Vibration Analyst per ISO standard 18436-2: Vibration condition monitoring and diagnostics. Category II vibration analysts are expected to be able to select appropriate vibration measurement techniques, set up instruments for basic resolution of amplitude, frequency, and time, perform basic spectrum analysis, maintain a database of results and trends, perform single-channel impact tests, classify, interpret, and evaluate test results in accordance with applicable specifications and standards, recommend minor corrective actions, and understand basic single plane field balancing concepts. Overview This 2-day hands-on course focuses on the basic operation of the CSI 2140 Machinery Health Analyzer. Students collect data on lab machines. This course is designed for personnel with little or no experience with CSI analyzers, but who are experienced in the field of vibration data collection and analysis. Prerequisites Understanding of vibration analysis. Familiar with basic vibration collection principles Topics • • • • • Analyzer/Computer Communication Predefined Route Data Collection Job Data Collection and Setup Manual Mode Measurements Introduction to CSI 2140 Analysis Expert Functions Note: You may take with Fundamentals of Vibration as a 4-day course. This course also features the use of the CSI 2130 Machinery Analyzer in conjunction with advanced machinery analysis techniques. Discussions of case histories on machinery faults are one of the focal points of this course. Prerequisites Basic Vibration Analysis course and a cumulative 18 months of field experience are recommended.. This 1.5-day course is designed for individuals who have limited or no oil analysis experience. Guidelines and instruction for starting an oil analysis program will be provided. The course focuses on the basic properties of lubricants and lubricant specifications including additive packages. An overview of laboratory testing methods and interpretation of test data is taught. In addition, instruction is provided on proper storage and handling of new, unused lubricants, as well as sample point identification and best practices for collecting samples from machinery. Basic contamination control and wear debris analysis and identification is covered. Prerequisites None Topics • • • Topics • • • • • • • • • • • • • • Equipment Testing and Diagnostics Reference Standards Reporting and Documentation Fault Severity Determination Analyzer Averaging Techniques Sensor Selection Guidelines Introduction to Demodulation and PeakVue® Advanced Waveform Analysis Sideband Analysis Rolling Element Bearing Failure Modes Advanced Electrical Analysis Techniques Pump/fan Vibration Phase Analysis using Single and Dual Channel Perform Basic Single-Plane Field Balancing • • Starting a Productive Lubricant Analysis Program Analyzing Oil Data Identifying Common Types of Wear Debris, their Origins, and Corrective Actions The Importance of Contamination Control Designing Sampling, Storage and Handling Procedures Optional Level I Lubrication Certification is available at no charge. Note: May be taken with Level II Lubrication as a 3-day course. Note: Students will receive a complimentary copy of the Simplified Handbook of Vibration Analysis, Volume I, by Art Crawford. On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 55 Operate & Manage Operations Management Software Operations Management Software Operations Management Software Link Controller(LC) & Ethernet Link Controller(ELC) Course Ovation Hardware Project ROC800 Series Configuration and Operations Course OV296-WIN Course OV216-WIN Course RA1240/V This course is designed for students experience LC&ELC communication in ovation environment Contains hardware, wire, configuration, Modbus protocol, Third Party I/O points, and control sheet. The course is designed for personnel whose primary interest and/or job assignment is maintaining the Ovation Hardware. Selected topics from several courses are incorporated and expanded upon to cover hardware features of the Ovation controller, it’s power supplies and the most commonly applied I/O modules (including HART). Hands-on exercises will require building control sheets and linking inputs and outputs to selected modules. This Remote Automation Solutions course is for engineers, technicians, and others involved with the operation and maintenance of the ROC800 Series products. Prerequisites Students must have a good understanding of the Ovation system architecture. Experience working in a Windows environment is helpful but not necessary. Prior completion of OV100-WIN, OV210WIN and either OV200-WIN is highly recommended but not required. Duration 5 Days Objective • • • • • • • • • • Upon successful completion of this course, using the reference material provided, the student will be able to: Explain what LC is as well as its purpose Explain what ELC is as well as its purpose Get knowledge about hardware, wire, and configuration for LC&ELC. Differentiate between TCP and serial protocols Configure both simplex and redundant ELCs in Developer Studio Utilize the LC loader tool to put config files to LC module. Build control sheet for LC communication. Utilize the ELC Configuration Tool to build servers, ports, lines, RTUs, and scan blocks Read Modbus communication message and understand slave address, Modbus address, and registers address. Required Prerequisites: OV100, OV200 or OV215 Operations Management Software Ovation Operator Course OV010-WIN Provides the user with the ability to use the Ovation system to perform trends, understand alarming, point (tag) details and searches as well process graphics. Concise overview of the controller, network and workstations are presented. Note: Offered Upon Request Operations Management Software Ovation Troubleshooting Course OV300-WIN Provides the skills and methods to troubleshoot and repair faults in the data acquisition and control functions of the Ovation system. Requires students to isolate faults anywhere in the signal path, from the field terminations to the I/O modules, through the controller, across the network and into the graphic display. Students will evaluate single- and multipleproblem scenarios. Required Prerequisites: OV100, OV200, OV210 or OV215, OV216 56 Overview This 4-1/2 day course will provide an overall working knowledge of the ROC800 series RTU. Participants are presented with a comprehensive view of the ROC800 series hardware and ROCLINK800 software to obtain the necessary knowledge needed to effectively install, configure, and operate the ROC800 series products. Each participant will be provided (ROCLINK800 preinstalled), a Remote Automation Solutions RTU, a communication cable, and a workbook for the duration of the course. However, partici- laptop to class. Prerequisites Participants should have a working knowledge of their application/process and should be thoroughly familiar with Microsoft Windows operating systems (XP or later versions). Topics • • Flow Measurement Review ROC800 Series Hardware Overview Introduction to ROCLINK800 Software ROC800 Series Configuration • Check and Set ROC Information • Check and Set ROC System Flags • Communication Basics • Elements of a Basic Configuration • Configuring I/O Points • Calibrating AI and AO Points • Overview of MVS Products • Setup of Multi-dropping of MVS • Configuring AGA Flow Calculations • Configuring ROC History • Modbus Tables • PID Configuration • Building ROC Displays • FST Workshop Operate & Manage Operations Management Software Operations Management Software Operations Management Software Simulator Instructor Station Simulator Training for Experienced Operators Simulator Training for New Operators Course Sim-001 Course Sim-031 Course Sim-021 Overview Overview Overview Teaches instructors how to use the principal features of the simulator instructor station. Hands-on exercises include snapping and resetting the simulator conditions; backtracking; plotting parameter trends; applying equipment malfunctions and other types of actions; using event triggers and automated plant procedures; and reviewing trainee performance. Course is limited to four instructors. Conducted at the customer’s site using the customer’s simulator. Course applies only to simulators having JADE™ JStation™ instructor station software by GSE Power Systems, Inc. Applies the customer’s simulator to exercise, refresh and test the operating skills of experienced plant operators. Trainee operates the simulator as the real unit, in accordance with the customer’s procedures. Customer’s instructor controls the conduct and content of the training. Emerson trainer helps the customer’s instructor use the course materials, manipulate the simulator instructor station, and generally conduct the training, without telling the customer how to operate their plant. Course is patterned after one operational cycle of the real plant—unit startup, power generation, and shutdown. Trainee encounters a variety of abnormal conditions that require responsive action. Course is flexible to accommodate the customer’s specific unit, simulator, and operating procedures. Course is limited to four operators and three instructors. Conducted at the customer’s site using the customer’s simulator. Course applies only to simulators having JADE™ JStation™ instructor station software by GSE Power Systems, Inc. Applies the customer’s simulator to develop the operating skills of new plant operators. Trainee operates the simulator as the real unit, in accordance with the customer’s procedures. Customer’s instructor controls the conduct and content of the training. Emerson trainer helps the customer’s instructor use the course materials, manipulate the simulator instructor station, and generally conduct the training, without telling the customer how to operate their plant. The course is divided into ten discrete simulator training sessions that focus on essential Ovation graphics operations, unit startup, unit shutdown, and unit operations in response to selected abnormal conditions. Course is flexible to accommodate the customer’s specific unit, simulator, and operating procedures. Course is limited to four operators and three instructors. Conducted at the customer’s site using the customer’s simulator. Course applies only to simulators having JADE™ JStation™ instructor station software by GSE Power Systems, Inc. Prerequisites None Duration 3 Days Operations Management Software Simulator Instructor Training Course Sim-011 Prerequisites Overview Sim-001 and Sim-011 are recommended prerequisites for instructors. Teaches instructors the process of planning, preparing, validating, executing, and evaluating simulator training sessions for plant operators. Hands-on exercises apply the process to plan, prepare, and validate simulator training sessions for unit startup, unit shutdown, unit abnormal operations, and DCS graphics familiarization. Course is limited to four instructors. Conducted at the customer’s site using the customer’s simulator. Course applies only to simulators having JADE™ JStation™ instructor station software by GSE Power Systems, Inc. Required Prerequisites for Operators Sufficient knowledge of plant systems, controls, principles, and procedures to understand and perform the operations with little or no instructor assistance. Duration Prerequisites Sim-001 and Sim-011 are recommended prerequisites for instructors. Required Prerequisites for Operators Sufficient knowledge of plant systems, controls, principles, and procedures to understand and perform the operations with some instructor assistance. Duration 10 Days 10 Days Prerequisites Sim-001 is a recommended prerequisite. Duration 5 Days On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 57 Operate & Manage Operations Management Software Operations Management Software Solaris to Windows Upgrade Starting with Data Acquisition Course OV115-WIN Course OV100-WIN The OV115-WIN course is designed to teach the Ovation™ Windows® 3.5 software utility packages from a higher level. The course provides instruction on the Ovation Windows studio of application programs including the building of point records, control sheets, graphic displays and the loading, saving and downloading of each entity. Topics of discussion include: basic network, architecture and components, Operator functions, Developer Studio features, Control and Graphics building and Basic system configuration. Overview Prerequisites The course is intended but not limited to students with a knowledgeable Solaris background and should have attended the UNIX (core) courses namely the OV100UNIX, OV200-UNIX and OV210-UNIX prior to attending the OV115-WIN. Duration 5 Days Objective • • • • • • • • Upon successful completion of this course, using the reference material provided, the student will be able to: Upon successful completion of this course, using the reference material provided, the student will be able to: Describe the functions and differences of the Ovation Windows network and its components Monitor plant processes using Ovation Windows data acquisition tools Navigate and understand the Ovation Developer Studio Demonstrate a basic level of proficiency using the Ovation 3.5 control builder Demonstrate a basic level of proficiency using the graphics builder Understand and implement some basic Ovation Windows configuration changes OV100-WIN provides experience using an Ovation™ Data Acquisition System (DAS). Ovation terminology and proper use of Ovation documentation are discussed. Students are introduced to the major components of the system and practice using Ovation tools that are designed to make data acquisition easy. Exercises include modifying and building database point records for analog and digital points. Students physically connect various field devices to the I/O and test the signals. Basic techniques for troubleshooting data acquisition hardware and software are also included in the course. This course is intended for anyone who will need to work with the DAS of the Ovation system in a Windows environment. Prerequisites There are no prerequisites for this course. Duration 5 Days Objective Upon successful completion of this course, using the reference material provided, the student will be able to: • • • • • • • • • • 58 Recognize Ovation terminology and identify the types of drops used for data acquisition in an Ovation system Demonstrate the ability to effectively use Ovation documentation Describe the functions of the Ovation network and its components Describe the general architecture of an Ovation system Describe the database point record movement between various drops as the points are monitored, modified and built Monitor plant processes using data acquisition tools Recognize, modify and build the various types of database point records in an Ovation system Select and configure I/O modules for typical field devices Wire and test complete signal paths between various field devices and appropriate database point records Analyze problem situations and implement appropriate corrective solutionsproficiency using the graphics builder • Understand and implement some basic Ovation Windows configuration changes Note: We will be offering separate OV100WIN courses for Ovation 3.x and Ovation 2.x users. As the courses are scheduled simultaneously, please be sure that you enroll in the proper system-level class Operate & Manage Operations Management Software Operations Management Software Operations Management Software SyncadeTM Document Control and Archiving SyncadeTM Equipment Tracking SyncadeTM Materials, Inventory and Order Management Course 7081/V Course 7083/V Course 7084/V Overview Overview Overview This 3-day class provides the user with the necessary skills to set up, configure and maintain the DCA module in Syncade. Students will be taught repository setup and administration settings, how to add documents to a user configured repository structure using manual or automated techniques, manually move documents through the promotion model as well as editing existing documents and making them available to the production cycle. Users will configure and use the Change Request feature within DCA to move documents through the promotion model. Change request types and workflows will be created and users assigned to the roles in the steps to automate the document promotion process. Document packages will also be taught in this class. Users will create package classes that will be used to create a print package for a production run. This 2-day class will provide the user with the necessary skills to create, configure and maintain equipment used in the production process. Users will configure equipment classes and equipment that will provide a solution for managing equipment use, maintenance and calibration information. Events will be set up on the equipment class that define actions that can be performed, or need to be performed, on equipment created from the equipment class. Rules and groups will be configured to assist in implementing controls on equipment and when certain events need to occur. Schedules will be created to set up periodic preventive maintenance and work orders will be created to cover the unscheduled activities that may be needed to fully utilize production equipment. This 3-day class will provide the user with the necessary skills to create and manage all types of materials as they flow into, through and out of the production environment during order execution. Users will create material masters to define the material characteristics, create inventory, create and execute orders, allocate materials, create material samples, track lots and containers and perform weigh and dispense activities. None Prerequisites Topics None Topics • • • • • • • • • • • • • • • Prerequisites DCA Overview • DCA User Interface • Repository Creation, Configuration and Use Document Types Configured Properties Creating Document Properties Adding Documents – Manual / Autoloader Document Life Cycle Document Change Control Change Request User Interface Change Request Life Cycle Change Request Types Change Request Workflows Creating Change Requests Review and Approval Processes Document Packages Overview Packages User Interface • Package Classes • • • • • • • • • • • • ET Overview Create Equipment Classes Define Calibration Targets Add Custom Properties Create Events and Event State Matrix Create Rules and Groups Material and Labor with Events Event Scheduling Create Equipment Integrating Documents and Skills Performing Events Work Orders Prerequisites None. Topics • • • • • • • • • • • • • • • Material/Inventory Management Overview OM Overview Material Masters Material Properties Quality Statuses Order Creation and Execution Material Allocations Weigh and Dispense Trusted Dispensing Sampling Purchasing and Receiving Lot and Container Actions Physical Inventory Genealogy Inventory Adjustments Note: Virtual Training Available, Call to Schedule. Note: Virtual Training Available, Call to Schedule. Note: Virtual Training Available, Call to Schedule. On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 59 Operate & Manage Operations Management Software Operations Management Software Operations Management Software SyncadeTM Overview SyncadeTM Recipe Authoring SyncadeTM Training and Development Course 7080/V Course 7095/V Course 7082/V Overview Overview Overview This 2-day class provides an overview of the Syncade applications and their use within a Manufacturing Execution System (MES) environment. The Syncade applications handle tasks that fit between the process control system environment, such as DeltaV™, and corporate Enterprise Resource Planning (ERP) systems, such as SAP. Each module in Syncade will be covered briefly to provide the user with a basic understanding of the module, its functionality and how it fits into the overall MES functional layer. Integration methods and implementation techniques are not part of this class. This 3-day class will provide the user with the necessary skills to configure version 4 recipes for Syncade execution. Users will learn to configure manual recipes, DeltaV recipes and recipes that integrate the Syncade and DeltaV into a complete cohesive batch record. This 1-day class will provide the user with the necessary skills to configure the Training and Development module to successfully ensure the workforce is up to date with job related skill sets. Users will configure the tasks and skill sets necessary for an individual to complete a job function as well as maintain those skills over time. Users will configure an organizational structure that will be used to define departments and positions and assign skills to those positions that will set the requirements for a person holding that position. Courses will be created that will teach the tasks required to fill a position in the organization. Users will also schedule classes and learn how to enroll themselves and others using the training and requirement planners in the TD module. Users will also be taught how to set up the notification processes within the Syncade administration menus. Prerequisites None • • • • • • • • • • None Topics • • • • • Topics • Prerequisites Manufacturing Execution Systems (MES) Document Control and Authoring Security Basics Portal Training and Development Equipment Tracking Materials Management Inventory Management Recipe Authoring Order Management Weigh and Dispense Note: Virtual Training Available, Call to Schedule. • • • • • • • • • • Recipe Authoring (RA) Overview RA Application Manual and Automation Recipe Hierarchy Work Instructions and Parameter Types Operations, Unit Procedures and Procedure Creation RA Simulator Process Segments Master Recipes Order Execution Parameter Referral and Deferral Reference Groups Formula Creation/Selection Behaviors DeltaV Recipes Integrated Type 2 and 3 Recipes Note: Detailed application classes available to customers that have purchased Syncade. Virtual Training Available, Call to Schedule. Prerequisites None. Topics • • • • • • • • • • TD Overview Defining the Organizational Structure Creating Tasks Creating Skills and Assigning Tasks Certification Methods Setting Up Training Classes Creating Job Requirements Integrating TD with Other Syncade Modules Maintaining Necessary Job Related Skills Administration Notification Processes Note: Virtual Training Available, Call to Schedule. 60 Operate & Manage Operations Management Software Process Control & Automation Software Process Control & Automation Software System Administration Batch Analytics Model Building (eLearning) Batch Analytics Operator (eLearning) Course OV230-WIN Course e7046 Course e7044 Addresses configuring the system and maintaining the integrity of Ovation system software. Presents operating system commands and programs that facilitate system administration. Describes the components of the network. Overview Overview This course is designed for Chemometricians, Process Engineers, Quality Engineers, and Process Control Engineers. This 8-hour (average duration) on-line course provides an orientation of Batch Analytics Model Builder. The course includes audio presentations, demonstrations, hands-on practices, hands-on workshops, and quizzes. Upon completion of this course, the student will be able to: This course is designed for operators, process engineers, and management. Note: OV230-UNX Offered Upon Request • • • • • • define basic principles of Batch Data Analytics and their use in fault detection and quality parameter prediction use the Batch Data Analytics Model Builder application to build and deploy a project for fault detection and quality parameter prediction users will be able to recognize and navigate the screens needed to build a model in Batch Analytics users need to define batch logic, stage logic, and initial condition logic needed for model development users will be able to interpret analytic data of the Model Builder application using a saline example users will be able to build a Batch Data Analytics model Prerequisites DeltaV Batch experience and Microsoft Windows experience is required. Statistical/Quality background would be beneficial. Topics • • Batch Analytics Overview Batch Analytics Model Builder Overview • Batch Analytics Viewer Overview • Batch Saline Simulation • Benefits of Using Batch Analytics • Batch Analytics Manager Administration • Batch Logic, Stage Logic, and Initial Logic Required to Build a Model • Batch Analytics Model Builder - Equipment • Batch Analytics Model Builder Product • Batch Analytics Model Builder – Model www.emersonprocess.com/education This 6-hour (average duration) on-line course provides an orientation of Batch Analytics and how it is used in a production environment. The course includes audio presentations, demonstrations, handson practices, hands-on workshops, and quizzes. Upon completion of this course, the student will be able to: • • • • • • define basic principles of Batch Analytics identify how Batch Analytics is used in fault detection and quality parameter prediction identify the Batch List, Quality Prediction, and Fault Detection screens monitor a fault interpret analytic data of a saline example identify the root cause of a detected fault Prerequisites DeltaV Batch experience and Microsoft Windows experience is required. Topics • • • • • • • Batch Analytics Overview Batch Analytics Model Builder Overview Batch Analytics Viewer Overview Batch Saline Simulation Benefits of Using Batch Analytics Batch Analytics Viewer – Batch List Tab Batch Analytics Viewer – Fault Detection Tab • Batch Analytics Viewer – Quality Prediction www.emersonprocess.com/education Note: Course access is 12 months Note: Course access is 12 months On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 61 Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software Control Loop Foundation DeltaV Advanced Control DeltaV Advanced Graphics Course 9025 Course 7201/V Course 7025/V Overview Overview Overview This course is for engineers, managers, technicians, and others that are new to process control. This course includes the practical aspects of control design and process applications that course developers personally learned through years of hands on experience while designing and commissioning process control applications. This 4-1/2 day course introduces students to the advanced control tools available within DeltaV and how they may be used to improve plant operations. The principal technology that is utilized in each product will be discussed. The areas of improvement that may be achieved will be detailed. Also, each student will gain hands on experience with these tools in class exercises based on realistic process simulations. This 4-1/2 day course is for process control engineers responsible for configuring advanced functionality in the DeltaV user interface. This course expands on graphic topics covered in both the DeltaV Implementation course 7009 and DeltaV Implementation II course 7017. Prerequisites Windows experience. Topics • • • • • • • • • • • • • • • 62 Background – Historic Perspective Measurements – Basic Transmitter Types, Limitations Analyzers – Examples of On-Line Analyzers Final Elements - Valves and Variable Speed Drives Field Wiring and Communications – Traditional, HART, Foundation fieldbus, WirelessHART Control Strategy Documentation – Plot Plan, Flow Sheet, P&ID, Loop Sheet Operator Graphics and Metrics – Considerations in Display Design Process Characterization – Identifying Process Dynamics and Gain Control Objectives Single Loop Control – Basis for PID, Guideline in Selecting PID Structure, Action Tuning and Loop Performance Manual and Automated Tuning Techniques Multi-loop Control – Feedforward, Cascade, Override, Split-range, Valve Position Control Model Predictive Control – Addressing Difficult Dynamics, Interactive Processes Process Modeling – Development of Process Simulation for Control System Checkout Application Examples – Batch, Continuous, Combustion, Distillation, Unit Coordination Prerequisites Courses 7101, PlantWeb/DeltaV Intro. or 7009, DeltaV Implementation I or equivalent field experience. Topics • • • • • • • The Control Foundation in DeltaV • Traditional Tools e.g. Override, Cascade, Ratio • Improvements Provided by Advanced Control DeltaV Inspect with InSight • Detection of Abnormal Conditions • Performance Indices • Performance Reports DeltaV Tune with InSight • Tuning Response • Process Learning • Adaptive Tuning • Adaptive Control DeltaV Fuzzy • Principles of Logic Control • FLC Function Block, Tuning DeltaV Predict • MPC for Multi-Variable Control • Model Identification, Data Screening • Simulation of Response, Tuning DeltaV Neural • Creation of Virtual Sensor • Data Screening, Training DeltaV Simulate Suite • • Process Simulation Simulate Pro Note: Virtual Training Available, Call to Schedule. Prerequisites Course 7009, DeltaV Implementation I Topics • • • • • • • • • • • • • • • • Visual Basic Primer Forms Modules Schedules User Preferences Picture Sizing Environment Customization Custom Faceplates Function Block Faceplates FRS Functions Pop Up Menus Color Threshold Tables Custom Dynamos Tag Groups Key Macro Editor Theme Dynamos Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software DeltaV Hardware & Troubleshooting DeltaV Implementation I DeltaV Implementation II Course 7018 Course 7009 Course 7017/V Overview Overview Overview This course is recommended for instrumentation and maintenance technicians, managers, and configuration engineers who need to know about DeltaV hardware. It provides an overview of the DeltaV Control Network, Mand S-series hardware, and software applications. Upon completion, you will be familiar with the hardware and be able to perform troubleshooting techniques. This 4-day course focuses on the hardware components that make up the DeltaV system: M-series controllers and I/O, S-series controllers and I/O (including CHARMs), and DeltaV Smart Switches. Using a combination of lectures and workshops, you will learn how to use operator and diagnostic tools to identify and locate hardwarerelated fault conditions. Workshops provide the opportunity to disassemble and reassemble the M- and S-series hardware and return the system to an operating state. If your systems include bus technologies such as Foundation Fieldbus, we recommend courses 7030, 7032, or 7037. The 7018 course satisfies the prerequisite requirement for these bus course (except 7032). This course is designed for process & process control engineers responsible for obtaining key production data, maintaining, configuring and troubleshooting a DeltaV system. This course is for process control engineers responsible for designing, implementing and testing configuration using the DeltaV system. Prerequisites Topics Windows Experience • • • • • • Topics • • • • • • • • • • DeltaV Overview Operator Alarms DeltaV Diagnostics DeltaV Smart Switches DeltaV I/O Cards and Carriers Controllers and Power Supplies Electronic Marshalling (CHARMs) HART I/O DeltaV and AMS Suite Intelligent Device Manager Redundant I/O During the 4-1/2 day course, the student will be able to define system capabilities, define nodes, configure continuous and sequential control strategies, create process alarms, operate the system, troubleshoot the system and modify operator displays. This course includes access to a virtual DeltaV system to practice and review course workshops complete with brief recorded demonstrations available after course completion. Prerequisites Prerequisites Course 7009, DeltaV Implementation I Topics • Microsoft Windows experience. Prospective attendees lacking process control experience should first attend Control Loop Foundation, Course 9025. Prospective attendees new to DeltaV should first attend PlantWeb/DeltaV Introduction, Course 7101, or DeltaV Hardware & Troubleshooting, Course 7018. • • • • • • • • • During the 4-1/2 day course, the student will be able to identify function block structures, interpret function block status values, design error masking, define nodes, configure modules using StateDriven & Command-Driven algorithms, configure modules with Analog Control Palette Blocks and create simulation for testing purposes. • • • • • • • • Function Block Structures & Status Values Analog Control Palette Blocks – Bias/ Gain, Deadtime, Limit, Ratio, Signal Characterizer, Splitter HART Inputs and Outputs HART Device Alarms AMS Intelligent Device Manager Unit Alarms DeltaV Tune with InSight Device Control Options Class Based Control Modules System Overview DeltaV Explorer DeltaV Diagnostics Control Modules Control Studio Motor Control with Interlocking and Permissive Conditions Cascade Control Regulatory Control DeltaV Operate System Operation Alarms & Process History View Alarm Help Sequential Function Charts Configure Theme Dynamos Electronic Marshalling (CHARMS) Note: Virtual Training Available, Call to Schedule. On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 63 Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software DeltaV Model Predictive Control DeltaV Operator Interface for Batch DeltaV Operator Interface for Continuous Control Course 7202/V Course 7014/V Course 7012/V Overview Overview Overview This 3-day course is designed for process and control engineers who are applying DeltaV Model Predictive Controls capabilities. It provides practical examples of how to determine the benefits of MPC application and how this control may be used to meet specific application requirements. Students will gain hands on experience through lab exercises based on realistic dynamic process simulations. This course is for operators, supervisors, and managers responsible for the operation of batch processes using DeltaV system. This course is for operators, supervisors and managers responsible for the operation of continuous processes using DeltaV system. This 2-day course uses lectures and hands-on workshops to provide an in-depth overview on operating the DeltaV System. Students who complete this course will: Prerequisites DeltaV Advanced Control, Course 7201. Topics • • • • • How to Justify an MPC Project • Evaluating the Cost of Process Variation • Estimating the Reduction in Variation that is Possible Using MPC • Calculating the Benefit of Maximizing Throughput When Plant Production is Restricted by Input Limits or Measurable Constraint Meeting Application Requirements • Insuring Disturbance Inputs are Independent of Other Process Inputs • Meeting Control Requirements when the Response Times are Very Different • Understanding the Design and Testing of an Integrating Process Tailoring Control Performance • Placing more Emphasis on Selected Control or Constraint Parameters • Improving Control Performance when the Process is Deadtime Dominant • Compensating for Large Changes in Process Gain or Dynamics • Minimizing the Impact of Process Noise on Control Performance MPC Application • Selecting and Applying MPC, MPC-Pro and MPC-Plus Blocks Optimizing Control • Optimizing the Control Using the MPC-Pro or MPC-Plus Blocks Note: Virtual Training Available, Call to Schedule. 64 This 2-1/2 day course uses lectures and hands-on workshops to provide an in-depth overview on operating the DeltaV System. It includes all content in course 7012 plus students will: • • • • • understand basic batch terminology manipulate Unit Module parameters access the Batch Operator Interface run procedures review batch history data • • • • • Topics • • • • • • • • • • • • • System Overview Accessing DeltaV Operate Window, Menus Displays and Directories Discrete, Analog, Regulatory and Cascade Control Module Operation Motor Control Module Operation Accessing Alarm Displays/Alarm Handling Accessing Real-time/Historical Trend Data Accessing Process History View Sequential Function Chart Operation Phase and Recipe Controls Batch Operator Interface Batch Historian Campaign Price/Location/Start Date: Call to Discuss Note: Virtual Training Available, Call to Schedule. access operator displays manipulate various control module operating parameters to operate the process respond to process alarms monitor process performance view real-time and historical trend data Topics • • • • • • • • • • System Overview Accessing DeltaV Operate Window, Menus Displays and Directories Discrete and Analog Control Module Operation Accessing Alarm Displays/Alarm Handling Motor Control Module Operation Regulatory/Cascade Control Module Operation Accessing Real-time/Historical Trend Data Unit Alarms Sequential Function Chart Operation Phase Logic Modules Note: Virtual Training Available, Call to Schedule. Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software DeltaV Operator Interface for Continuous Control (eLearning) DeltaV Operator Interface for Batch Control (eLearning) DeltaV Safety Instrumented System with SLS 1508 Maintenance Course e7012 Course e7014 Course 7303 Audience Audience Overview Operators, supervisors and managers responsible for the operation of continuous processes with a DeltaV System. Ideal students for this course are new to the DeltaV System but already have process control/plant experience. This interactive on-line course includes audio presentations, demonstrations, practice sessions, workshops, quizzes, and a final examination. The average time to complete the course is 12 hours. Operators, supervisors, and managers responsible for the operation of a batch process using the DeltaV system. This is an interactive 16-hour on-line course with DeltaV screens including audio presentations, demonstrations, practice sessions, workshops, quizzes and a final examination. This course is for Electrical & Instrument technicians, maintenance technicians, E&I/ reliability engineers and other personnel responsible for maintaining a DeltaV SIS SLS 1508. Topics • • • • • • System Overview; Accessing DeltaV Operate Navigating in DeltaV Operate Discrete, Analog, Regulatory, and Cascade Control Module Operation Motor Control Module Operation Accessing: Alarm Displays; Real-Time/ Historical Trend Data; Process History View Using DeltaV Operate Themes Topics • • • • • • • • • • • System Overview Accessing DeltaV Operate Navigation in DeltaV Operate Discrete, Analog, Regulatory, and Cascade Control Module Operation Motor Control Module Operation Accessing Alarm Displays Accessing Real-Time/Historical Trend Data Accessing Process History View Phase and Recipe Controls Batch Operator Interface How to Add/Run Batches www.emersonprocess.com/education www.emersonprocess.com/education Note: Course access is 12 months Note: Course access is 12 months On-site Traditional Virtual Learning eLearning This 3-day course is a hands-on instructor led course. The course covers the architecture of the DeltaV SIS including Rosemount SIS instruments and Fisher SIS Digital Valve Controllers. Students will gain a working knowledge of the hardware and software allowing them to troubleshoot and maintain the system. Prerequisites Course 7018, DeltaV Hardware and Troubleshooting, is a requirement. Topics • • • • • • • • Safety Lifecycle DeltaV SIS Overview DeltaV SIS Hardware Safety Instrumented Functions Rosemount SIS Instruments AMS Device Manager Fisher SIS Digital Valve Controller SISNet Repeaters [For the respective definitions, please refer to page 11.] 65 Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software DeltaV Systems Administration Windows 7/Server 2008 DeltaV Systems Batch Implementation eLearning: Features Training on DeltaV Analyze 2.0 (eLearning) Course 7027 Course 7016 Course e7045 Overview Overview Overview This 4-1/2 day course is designed for control system administrators, process control engineers and IT specialist responsible for managing, installing, and commissioning a DeltaV system running on the Windows 7 operating system and Windows Server 2008. This course is designed for individuals responsible for configuring and commissioning DeltaV Batch software. This course is for personnel who will be using DeltaV Analyze in their alarm management program. This on-line course includes audio presentations, quizzes, and up to a four hour access to DeltaV Analyze. To obtain hands on experience, e7045 students will have four hour access to DeltaV Analyze over a two week timeframe. Prerequisites Course 7009, DeltaV Implementation I, or Course 7018, DeltaV Hardware and Troubleshooting. The purchase of this course includes access to the eDVS23 course at no extra charge. Upon confirmed enrollment, the student will receive access to the eDVS23 online course (via email) to take at any time. This 4-1/2 day course covers the implementation of a complete batch application. A process simulator will provide a batch application. Students will use DeltaV Batch software to configure recipe entities including, Aliasing, Equipment Trains, Dynamic Unit Allocation, Phase Logic, Operations and Unit Procedures. Equipment entities will also be configured including, Units modules and Process cells. Prerequisites Topics Course 7009, DeltaV Implementation I • Topics • • • • • • • • • • • • • • Overview/Review of System Components and Topologies DeltaV Licenses Database Administration User Administration Network Node Diagnostics Auto Update Service Cybersecurity Tools – Smart Firewall, Controller Firewall, Smart Switches Installation Checklist of the Windows 7 and Windows Server 2008 Operating Systems Installation of the DeltaV Software and AMS Device Manager Components DeltaV Control Networks and Remote Access • DeltaV Domains and Workgroups Network Security Upgrading Hardware and Software Backup and Restore Procedures Importing/Exporting DeltaV Zones Note: Virtual Training Available, Call to Schedule. 66 • • • • • • • • • • • • • Batch Overview Unit Phase Alias Definition Unit Module Process Cell Class Based Control Modules Class Based Equipment Modules Operation Unit Procedure Procedure Equipment Trains Unit Aliasing Dynamic Unit Allocation Topics • • • • DeltaV Analyze Overview DeltaV Analyze Administration Features How to Create a Bookmark How to Create an Alarm Statistics Report www.emersonprocess.com/education Note: Course access is 12 months Operate & Manage Process Control & Automation Software Process Control & Automation Software Process Control & Automation Software Fieldbus Systems and Devices eLearning: Installing DeltaV Virtual Studio 2.3 (eLearning) PlantWeb/DeltaV Introduction Course 7032 Course eDVS23 Course 7101 Audience Overview Audience This 4-day lecture/lab course provides maximum hands-on experience working with FOUNDATION fieldbus instruments such as: the FIELDVUE® Digital Valve Controller, Rosemount Pressure and Temperature Transmitters. The student will use the DeltaV control system to commission fieldbus devices, assign foundation fieldbus function blocks to field devices, troubleshoot using diagnostics and AMS Device Manager to manipulate device parameters. This course is designed for control system administrators, IT administrators, or any other personnel installing DeltaV Virtual Studio 2.3. This course is for plant managers, process and process control engineers, and maintenance personnel needing an introduction to how the PlantWeb technology is utilized in basic process control systems and safety systems. 7009 DeltaV Implementation I or 7018 DeltaV Hardware Installation and Troubleshooting. This 1 hour (average duration) on-line course shows the process of installing a DeltaV Virtualization (DeltaV Virtual Studio 2.3) solution. This video is not intended to be a video installation manual, but does attempt to show important installation details to the viewer. Viewers are encouraged to have a copy of the DeltaV Virtualization Planning and Installation guide when watching the video to better follow and understand the methods and procedures in completing a DeltaV Virtualization installation. The latest DeltaV Virtualization system planning and installation documentation should be available through the Emerson Guardian and Foundation Support website. Topics Prerequisites • • • • • • • • • Control System/IT administration experience. • Topics • This course is for individuals responsible for maintaining, troubleshooting, calibrating, and modifying FOUNDATIONTM fieldbus device parameters. Prerequisites • • • FOUNDATIONTM fieldbus Overview Macro Cycle Execution Fieldbus Function Blocks Control Anywhere Fieldbus Wiring and Installation Segment Checkout Procedures Commissioning and Configuring Devices Control Strategy Configuration PlantWeb Alerts Configuring an Operator Display Upon completion of this course, the student will be able to identify the various installation steps including: • Installing Windows Server 2012 • Installing Microsoft Hyper-V Server 2012 • Creating a Domain in Server 2012 • Installing the Required Software Components • Using the Automated Configuration Tools to Configure the Storage Area Network Device, or SAN Device, and Create a Failover Cluster • Creating a virtualized ProfessionalPLUS • Using a USB to Network device for the DeltaV Dongle • Creating a DeltaV Operator Station Students will perform basic workstation operations including accessing displays, accessing faceplates, accessing modules to make process changes, responding to alarms and observing/changing tunable configuration parameters. Students who complete this 3-day course will be able to: • • • • • use and apply PlantWeb terminology and acronyms identify DeltaV Explorer components define the different types of downloads commission and download a controller identify DeltaV Operate functionality operate a process using faceplates, detail displays, and primary control displays using DeltaV Operate define the Foundation™ Fieldbus technology terminology view device alerts using AMS Suite: Intelligent Device Manager define the DeltaV SIS architecture Prerequisites None Topics • • • • • • • • • • • DeltaV System Description DeltaV Hardware Engineering Application Operation & Maintenance Alarm Management Security Bus Architecture Safety Life Cycle DeltaV SIS Overview Data Integration Batch www.emersonprocess.com/education Note: Course access is 12 months On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] 67 Operate & Manage Safety Instrumented System Safety Instrumented System DeltaV Safety Instrumented System with Electronic Marshalling Maintenance DeltaV SIS Implementation Course 7304 Course 7305/V Overview Overview This course is for Electrical & Instrument technicians, maintenance technicians, E&I/ reliability engineers and other personnel responsible for maintaining DeltaV SIS with Electronic Marshalling. This course is for personnel who design, implement, commission and service DeltaV SIS. This 3-day hands-on instructor led course covers the architecture of the DeltaV SIS with Electronic Marshalling including Rosemount SIS instruments and Fisher SIS Digital Valve Controllers. Students will be able to identify the DeltaV SIS with Electronic Marshalling hardware and software components. Students will be able to configure Partial Stroke Test using DeltaV SIS with Electronic Marshalling. Students will practice troubleshooting and maintenance techniques with DeltaV SIS simulators throughout the course. This 4-1/2 day course is a hands-on instructor led course. The course covers complete DeltaV SIS Implementation including hardware and software architecture. Students will be able to design a DeltaV SIS Network and Safety Instrumented Functions (SIFs). Additionally, students will be able to configure smart SIS instruments and their associated alerts, including partial stroke testing. Prerequisites Course 7009 is a requirement. Recommend IEC 61511 knowledge. Prerequisites Topics Course 7018, DeltaV Hardware and Troubleshooting, is a requirement. • • Topics • • • • • • • • • • • 68 Safety Lifecycle DeltaV SIS Overview DeltaV SIS with Electronic Marshalling Hardware architecture Including Power Requirements Commissioning and Downloading the DeltaV SIS with Electronic Marshalling components Safety Instrumented Functions Rosemount SIS Instruments AMS Device Manager Fisher SIS Digital Valve Controller DeltaV Diagnostics Partial Stroke Test using DeltaV SIS with Electronic Marshalling Local Safety Network Bridges • • • • • • • • • DeltaV SIS Overview DeltaV SIS SLS 1508 Hardware Architecture DeltaV SIS with Electronic Marshalling Hardware Architecture DeltaV Safety Instrumented Functions Rosemount SIS Instruments Security AMS Device Manager relating to DeltaV SIS DeltaV SIS Fisher SIS Digital Valve Controllers SISNet Repeaters DeltaV SIS Security DeltaV Version Control Local Safety Network Bridges Final Control and Regulate Control Valves Control Valves Control Valves Control Valve Engineering I Fisher Actuator Basics (eLearning) Fisher Sliding Stem Control Valve Basics (eLearning) Course 1300 Course e1503 Course e1501 This course is for engineers, technicians and others responsible for the selection, sizing and application of control valves, actuators and control valve instrumentation. Overview Overview This 1/2-hour (average duration) course introduces the basic definition of an actuator, lists the types of actuators for sliding stem and rotary control valves, states the general components of an actuator and lists the general actuator selection guidelines. This 1/2-hour (average duration) course introduces the basic definition of sliding stem control valves, types of sliding stem valves, their common components, guiding methods, typical uses, flow characteristics, the general sizing capacity and selection guidelines. Note: Course access is 3 months Note: Course access is 3 months Prerequisites Prerequisites None. However, a basic familiarity with Industrial Process Control is beneficial. A basic familiarity with Industrial Process Control is beneficial. Topics Topics • • • • • • • • • • • • Overview This 4-1/2 day course reviews design and operating principles of control valves, actuators, positioners and related accessories. It describes the sizing and selection methods for a broad variety of control valve assemblies. Students will solve several demonstration sizing and selection problems using Fisher Specification Manager and published materials, plus participate in equipment demonstrations and hands-on workshops. Students who complete this course will: • • • • select the proper valve characteristic for a given process choose suitable styles of control valves for an application size control valves and actuators properly apply positioners and instruments Prerequisites Some experience with industrial controls equipment including control valves and actuators would be helpful. • • • • Function of an Actuator Pneumatic Spring-and-Diaphragm Actuators Pneumatic Piston Actuators Electric Actuators Electro-Hydraulic Actuators Actuator General Selection Guidelines www.emersonprocess.com/education Control Valves Fisher Rotary Control Valve Basics (eLearning) Overview • This 1/2-hour (average duration) course introduces the basic definition of rotary control valves, defines the body types and styles of rotary valves, as well as their common components, flow characteristics and considerations, and finally the general sizing capacity and selection guidelines. • • • • • • • • • • www.emersonprocess.com/education Course e1502 Topics Control Valve Selection: Rotary/Sliding Stem Actuator Selection and Sizing Corrosion Resistant Valves Liquid Valve Sizing Gas Valve Sizing Positioners and Transducers Valve Application Guidelines Valve Characteristics Valve Packing Considerations Cavitation Valve Noise Sliding Stem Valves Types of Globe Valves Plug Design, Gaskets and Trim Bonnet Packing Assembly End Connections Pressure and Temperature Flow Direction Shutoff General Sizing and Selection Guidelines Note: Course access is 3 months Prerequisites None. Topics • • • • • • • • Butterfly Control Valves Disc designs Rotary Ball Valves Ball Styles Eccentric Plug Valves End Connections Packing Options General Sizing and Selection www.emersonprocess.com/education 69 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Final Control and Regulate Control Valves Control Valves Control Valves Fundamentals of HART Based FIELDVUE Digital Valve Controller using the 475 Field Communicator Introduction to Fisher Control Valves (eLearning) Valve Technician I Course 1751 Course e1500 Course 1400 This course is for technicians, engineers and others responsible for installing, calibrating and basic troubleshooting FIELDVUE instruments using the 475 Field Communicator. Overview This introductory course is for valve mechanics, maintenance personnel, instrument technicians, and others who are responsible for maintaining control valves, actuators and control valve instrumentation. Overview This 2-day course provides the skills necessary to: • • install and mount FIELDVUETM digital valve controller onto Sliding Stem Actuator/ Valve and Rotary Actuator/ Valve Assemblies configure and calibrate FIELDVUE Instruments with the Field Communicator Prerequisites Control valve experience and/or course 1400, 1300, 1710, or 1451. Topics • • • • FIELDVUE Digital Valve Controller Theory of Operation FIELDVUE Instrument Installation Field Communicator for Instrument Configuration, Calibration and Troubleshooting ValveLinkTM Mobile Overview This 1-hour (average duration) elearning course introduces anyone with no prior experience to industrial process control valves. Students are led on a self-paced discussion on how control valve designs vary, basic theory of operation, and how control valves function in a process control loop. Student interaction in the form of “Check your knowledge” and quiz assessments are used throughout to confirm student understanding. Note: Course access is 3 months Prerequisites A basic familiarity with Industrial Process Control is beneficial. Topics • • • • • Basic Terminology of Control Valve Types Uses of Control Valves Role of the Control Valve in Industrial Process Inherent Flow Characteristics Entities that Define Codes and Standards for Final Control Devices www.emersonprocess.com/education Overview This 4-1/2 day course explains how valves and actuators function and how they are installed and calibrated. It emphasizes installation, troubleshooting, parts replacement, and calibration of control valves, actuators, positioners and digital valve controllers. Those who complete this course will be able to: • • • • correctly perform installation procedures perform basic troubleshooting properly apply and calibrate, positioners and FIELDVUETM digital valve controllers change valve trim, gaskets and packing Prerequisites Some experience in instrument calibration and in control valve maintenance, installation, and operation would be helpful. Topics • • • • • • • • • • 70 Control Valve Terminology Globe Valves Packing Actuators, Positioners and Digital Valve Controllers Bench Set Seat Leak Testing Ball Valves Butterfly Valves Eccentric Disc Valves Valve Characteristics Final Control and Regulate Control Valves Control Valves ValveLinkTM Software for Diagnostics of FIELDVUETM Digital Valve Controller ValveLinkTM Software for Configuration and Calibration of FIELDVUE Digital Valve Controllers Course 1759 Course 1752 This course teaches the techniques necessary to collect and interpret valve diagnostic tests performed using ValveLinkTM software. This course is for technicians, engineers and others responsible for installation, calibration and diagnostics for FIELDVUE digital valve controllers and ValveLinkTM software. The primary focus of this course is to provide a comprehensive experience in managing digital valve controllers using the ValveLinkTM software. Overview This 2-1/2 day course uses practical excercies and discussions to teach the student to interpret and analyze diagnostic data obtained using FIELDVUE Digital Valve Controllers and ValveLinkTM software. Students will perform diagnostic tests on a variety of valve/actuator combinations and use the data to determine bench set, dynamic error band, seat load, spring rate and other pertinent parameters. Students will also perform comparison tests on valves/actuators containing assembly or operating flaws and use the data for troubleshooting purposes. Prerequisites Completion of courses: 1750, 1752 or 7036 prior to attending. Topics • • • • • • • Pneumatic Control Valve Terminolog Features of the Digital Valve Controller and ValveLinkTM Software ValveLinkTM Diagnostic Tests Data Interpretation Troubleshooting Techniques Comparison Testing Techniques Performance Diagnostics Overview This lecture/lab style 2-1/2 day course provides hands-on experience working with FIELDVUE digital valve controller and ValveLinkTM software. Students will be able to execute ValveLinkTM calibration and diagnostic routines, and create an instrument database. Prerequisites Control valve experience and/or course 1400, 1300, 1710, or 1451. Topics • • • • • • • Introduction to ValveLinkTM Software ValveLinkTM Tag and Database Management Configuration with ValveLinkTM Calibration with ValveLinkTM ValveLinkTM Advanced and Performance Tier Diagnostics Troubleshooting Introduction to Diagnositc Data Interpretation 71 On-site Traditional Virtual Learning eLearning [For the respective definitions, please refer to page 11.] Emerson Process Management Asia Pacific Pte Ltd Educational Services, Singapore 1 Pandan Crescent, Singapore 128461 +65 6770 8587 (Phone) +65 6774 6970 (Fax) © Emerson Process Management 2015. All rights reserved. The Emerson logo is a trade mark and service mark of Emerson Electric Co. All other marks are property of their respective owners. The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. E M E R S O N . C O N S I D E R I T S O LV E D . Facebook.com/ EmersonProcessManagement Twitter.com/ EmersonProcess YouTube.com/ EmersonPlantWeb LinkedIn.com/Company/ emerson-process-management
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