SSD DIESEL OPERATOR’S MANUAL ■ SSD-503067E/G For technical assistance or the SHARK dealer nearest you visit our website at www.shark-pw.com 97-6167 MACHINE SPECIFICATIONS Machine 503067E/G Volume at Pump Head (GPM) Pressure at Pump Head (PSI) Weight (Lbs) Dimensions Length x Width x Height (Inches) 5.2 3000 1066 51" x 44" x 41" OPTIONS Part No. Description Field Installation Factory Installation 35-130 Stainless Steel Float Tank X 35-131 Stainless Steel Frame X 35-138 Wheel Kit 35-168 Steam Combination X X CONTENTS Introduction and Important Safety Information 4-5 Component Identification 6 Assembly Instruction 7 Operating Instructions 8-9 Detergents and Cleaning Tips 10 Shut Down and Clean-Up 11 Maintenance 12-14 Troubleshooting 15-18 Maintenance and Oil Change Chart 19 Exploded View 20-21 Exploded View, Parts List 22-24 Platform, Isolator, Exploded View and Parts List 25 Pump Assemblies, Exploded View 26 Pump Assemblies, Parts List 27 Control Panel, Exploded View 28 Control Panel, Parts List 29 Float Tank Assembly, Exploded View and Parts List 30 Hose and Spray Gun Assembly and Parts List 31 Specifications 32-34 Warranty Model Number ______________________________ Serial Number ______________________________ Date of Purchase ___________________________ The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. 3 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL INTRODUCTION & IMPORTANT SAFETY INFORMATION Thank you for purchasing a diesel pressure washer. All information in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. WARNING 5. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poisonous carbon monoxide gas; exRISK OF posure may cause loss of conASPHYXIATION. USE THIS PRODUCT sciousness and may lead to ONLY IN A WELL death. It also contains chemi VENTILATED AREA. cals known in certain quantities, to cause cancer, birth defects, or other reproductive harm. WARNING Owner and/or user must study and maintain for future reference the manufacturers’ instructions. This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When ordering parts, please specify model and serial number. IMPORTANT SAFETY INFORMATION WARNING: When using this product basic precautions should always be followed, including the following: CAUTION: To reduce the risk of CAUTION injury, read operating instrucWARNING tions carefully before using. READ OPERATOR’S MANUAL THOROUGHLY PRIOR TO USE. 1. Read the owner’s manual thoroughly. Failure to follow instructions could cause a malfunction of the machine and result in death, serious bodily injury and/or property damage. 2. Know how to stop the machine and bleed pressures quickly. Be thoroughly familiar with the controls. 3. Stay alert — watch what you are doing. 4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. WARNING: Risk of asphyxiation. Only use this product outdoors. RISK OF EXPLOSION: DO NOT USE WITH FLAMMABLE LIQUIDS. WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury. CAUTION: Risk of fire. Do not add fuel when the product is operating. 6. Allow engine to cool for 2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.) Engines on mobile or portable equipment shall be refueled: (a) outdoors; (b) with the engine on the equipment stopped; (c ) with no source of ignition within 10 feet of the dispensing point; and (d ) with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature. In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner. WARNING: Risk of explosion – do not spray flammable liquids. 7. Do not place machine near flammable objects as the engine is hot. WARNING HIGH PRESSURE STREAM CAN PIERCE SKIN AND TISSUES. 4 SHARK SSD DIESEL • #97-6167 • REV. 7/05 WARNING: Risk of injection or severe injury to persons - Keep clear of nozzle - Do not touch or direct discharge stream at persons. This machine is to be used only by trained operators. CAUTION: Hot discharge fluid. Do not touch or direct discharge stream at persons. 8. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result. WARNING 9. Eye safety devices, safety clothing, hand and foot protection must be worn when using this equipment. 10. Never make adjustments on machine while it is in operation. WARNING: Spray gun kicks back. Hold with both hands. 11. Grip cleaning wand securely with both hands before starting the cleaner. Failure to do this could result in injury from a whipping wand. 12. Machines with spray gun should not be operated with the spray gun in the off position for extensive periods of time as this may cause damage to the pump. 13. The best insurance against an accident is precaution and knowledge of the machine. 14. Manufacturer will not be liable for any changes made to our standard machines, or any components not purchased from the manufacturer. WARNING WARNING: Keep wand, hose and water spray away from electrical wiring or fatal electric shock may result. 15. Read engine safety instructions provided. KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING. 16. Never run pump dry or leave spray gun closed longer than 2 minutes. OPERATOR’S MANUAL USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT. WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. 17. Inlet water must be cold and clean fresh water. 18. Use No. 1 or No. 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your fuel oil tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination. 19. Protect machine from freezing. 20. Be certain all quick coupler fittings are secured before using pressure washer. 21. Do not allow acids, caustic, or abrasive fluids to pass through the pump. 22. To reduce the risk of injury, close supervision is necessary when a product is used near children. Do not allow children to operate the pressure washer. This machine must be attended during operation. 23. Do not operate this product when fatigued or under the influence of alcohol or drugs. Keep operating area clear of all persons. 24. Protect discharge hose from vehicle traffic and sharp objects. Inspect condition of high pressure hose before using or bodily injury may result. 25. Before disconnecting discharge hose from water outlet, release spray gun trigger, turn burner off and wait 3 seconds before opening spray gun to allow water to cool below 100°F before stopping the machine. Then open the spray gun to relieve pressure. Failure to properly cool down or maintain the heating coil may result in a steam explosion or coil damage. 26. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 27. This machine must be attended during operation. 28. CAUTION: Risk of injury. Disconnect battery ground terminal before servicing. PRESSURE WASHER IMPORTANT SAFETY INFORMATION 5 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION Inlet Connection Flue Adapter Optional 7-10049 Water Supply Hose (not included) Insulation Gasket Optional 7-01471 Note: Burner air adjustment must be tested after installation. Quick Coupler Burner Switch Detergent Metering Valve Diesel Fuel Tank Wand High Pressure Hose Adjustable Thermostat Pressure Nozzle Spray Gun Nozzle Quick Coupler Trigger/Safety Latch Pump Detergent Pick-up Hose Detergent Bucket (not included) Pump — Develops high pressure by pumping water volume through nozzle. High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun. Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch. Pressure Nozzle — Inserted into wand quick coupler to develop pressure Detergent Metering Valve — Controls detergent mixture. Adjustable Thermostat — Prevents water temperature from exceeding high temperatures. Is not used to maintain constant temperature setting. Wand — Must be connected to the spray gun. 6 SHARK SSD DIESEL • #97-6167 • REV. 7/05 Spray Gun Pressure Nozzle Pressure Nozzle Wand Coupler Wand Coupler Safety Latch Wand Collar STEP 1: Attach the high pressure hose to the spray gun using teflon tape on hose threads. DipStick STEP 2: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle. Coupler Collar STEP 3: Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly. Cold Water Source OPERATOR’S MANUAL High Pressure Hose PRESSURE WASHER ASSEMBLY INSTRUCTIONS Discharge Fitting Garden Hose STEP 4: Remove shipping cap and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use 30 wt. non detergent oil. STEP 5: Connect the high pressure hose to the pump discharge fitting. Push coupler collar forward until secure. STEP 6: Connect one end of garden hose to the cold water source. Garden Hose Water Inlet STEP7: Connect the other end of the garden hose to pump water inlet. Inspect inlets. CAUTION: Do not run the pump without water or pump damage will result. 7 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL OPERATING INSTRUCTIONS Oil Filler Cap Oil Dipstick STEP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine. IMPORTANT! Do not run engine with high or low oil levels as this will cause engine damage. Engine On-Off Switch Fuel Tank STEP 2: Fill engine fuel tank with Diesel fuel. STEP 3: Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle. STEP 4: Read engine operators manual before starting. Turn the engine switch to "Start" position. NOZZLES The five color-coded quick connect nozzles provide a wide array of spray widths from 0° to 40° and are easily accessible when placed in the convenient rubber nozzle holder, which is provided on the front of the machine. NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle. To scour the surface, select the yellow 15° or red 0° nozzle. To apply detergent select the black nozzle. Safety Latch WARNING! Never replace nozzles without engaging the safety latch on the spray gun trigger. 8 SHARK SSD DIESEL • #97-6167 • REV. 7/05 Steam Valve Burner Switch Thermostat This lowers the pressure and raises the temperature. Step 2: Turn the thermostat knob to the 270° mark, (The thermostat is a high limit device and does not regulate temperature. Step 3: To stop, reverse steps and set all controls to their original settings. Step 4: Turn burner switch off, open trigger on spray gun and allow water to cool. OPERATOR’S MANUAL Step 1: For steam, open the steam valve counterclockwise. PRESSURE WASHER STEAM COMBINATION 9 SHARK SSD DIESEL • #97-6167 • REV. 7/05 WARNING WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Use detergent designed specifically for pressure washers. Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the filter end of detergent suction tube into the detergent container. OPERATOR’S MANUAL PRESSURE WASHER APPLYING DETERGENTS & GENERAL CLEANING TECHNIQUES STEP 2: Open detergent valve knob to desired mixture ratio. Detergent Valve To Pump Detergent Knob STEP 3: With the engine running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface. IMPORTANT: You must flush the detergent line after each use by placing the suction tube into a bucket of clean water, then run the pressure washer for 1-2 minutes. pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump. CLEANING TIPS Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle. Recommendations: • Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results. • If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface. • Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing. CAUTION - Never use: • Bleach, chlorine products and other corrosive chemicals • Liquids containing solvents (i.e., paint thinner, gasoline, oils) • Tri-sodium phosphate products • Ammonia products • Acid-based products These chemicals will harm the machine and will damage the surface being cleaned. RINSING It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Open detergent valve. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle. THERMAL PUMP PROTECTION If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera10 tures. When the water reaches this temperature, the SHARK SSD DIESEL • #97-6167 • REV. 7/05 Engine On-Off Switch STEP 2: Read engine operator manual. STEP 3: Turn off water supply. OPERATOR’S MANUAL STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Open detergent mixing valve. Pull trigger on spray gun and siphon water for one minute. PRESSURE WASHER SHUTTING DOWN AND CLEAN-UP Pump Discharge Fitting Water Inlet Safety Latch STEP 4: Press trigger to release water pressure. STEP 5: Disconnect the garden hose from the water inlet on the machine. STEP 6: Disconnect the high pressure hose from pump discharge fitting. STEP 7: Engage the spray gun safety lock. STORAGE Measures should be taken to protect your FOCS series engine if the engine is not operated for a period of 30 days or more. Proper storage will protect the engine from corrosion and prevent costly repairs due to storage induced problems. Storage - 1 to 6 months 1. Start and idle the engine at a no-load condition for 15 minutes. 2. Stop the engine, allow the engine to cool enough to safely drain the oil as shown Re-install the oil drain plug, then fill the crankcase with MIL-L-644-P9 protectant oil. Fill the fuel tank with a high grade fuel preservative (add mix) such as STA-BIL per the manufacturer recommendations. 3. Start and operate the engine at 3/4 speed for 5-10 minutes. 4. Stop the engine, allow to cool enough to safely drain the engine oil as shown. Re-install the oil drain plug. 5. Refill the engine with standard recommended lubricating oil. 6. Drain the fuel tank. Remove the fuel filter. Install a new fuel filter. 7. Carefully clean all debris from the radiator fins. 8. Remove the intake manifold. Rotate the engine until the intake valve opens at each cylinder. Using suitable means, pour approximately t tsp. of engine oil into each cylinder. Rotate the engine several revolutions. Spray the inside of the intake manifold with SAE 10 W oil. Replace the intake manifold using a new gasket. 9. Spray the inside of the exhaust manifold with SAE 10W oil. 10. Cover all openings with tape and apply grease to any and all unpainted surfaces. 11. Loosen the fan belt before wrapping the engine in plastic film and storing in a dry place away from high voltage sources and off the ground. Storage - In excess of 6 months Perform the storage preparation procedures approximately as detailed, except with the following changes. 1. Replace the oil in step 2 above with MIL-L-21260, grade 2, SAE 30W rustproof oil. 2. Delete steps 5 and 11 above. 3. Coat any and all unpainted surfaces with MIL-C 16173D, grade 3 anti-rust grease. 4. Replace anti-freeze every 2 years. 11 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE PREVENTATIVE MAINTENANCE 1. Check to see that water pump is properly lubricated. 2. Follow winterizing instructions to prevent freeze damage to pump and coils. 3. Always neutralize and flush detergent from system after use. 4. If water is known to have high mineral content, use a water softener in your water system, or de-scale as needed. 5. Do not allow acidic, caustic or abrasive fluids to be pumped through system. 6. Always use high grade quality cleaning products. 7. Never run pump dry for extended periods of time. 8. Use clean fuel: kerosene, No. 1 fuel oil, or diesel. Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will damage the fuel pump. 9. If machine is operated with smoky or eye burning exhaust, coils will soot up, not letting water reach maximum operating temperature. 10. Never allow water to be sprayed on or near the engine or burner assembly or any electrical component. 11. Periodically delime coils as per instructions. 12. Check to see that engine is properly lubricated. It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep equipment clean and dry. The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. The area around the washer should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids. MAINTENANCE & SERVICE Unloader Valves: Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure. Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions. 12 pressed air is available, an air fitting can be screwed into the float tank by removing the float tank strainer and fitting. Then inject the compressed air. Water will be blown out of the machine when the trigger on the spray gun is opened. High Limit Hot Water Thermostat: For safety, each machine is equipped with a temperature sensitive high limit control switch. In the event that the water should exceed its operating temperature, the high limit control will turn the burner off until the water cools, then it will automatically reset itself. The thermostat sensor is located on the discharge side of the heating coil. The thermostat control dial is located on the control panel. Pumps: Use only SAE 30 weight non-detergent oil. Change oil after first 50 hours of use. Thereafter, change oil every three months or at 500 hour intervals. Oil level should be checked through use of dipstick found on top of pump, or the red dot visible through the oil gauge window. Oil should be maintained at that level. Cleaning of Coils: In alkaline water areas, lime deposits can accumulate rapidly inside the heating coil. This growth is increased by the extreme heat build up in the coil. The best preventative for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme problem, periodic use of Deliming Powder (Part #9-028008) will remove lime and other deposits before coil becomes plugged. (See Deliming instructions for use of Deliming Powder.) Deliming Coils: Periodic flushing of coils or optional float tank is recommended. Step 1 Fill a container with 4 gallons of water, then add 1 lb. of deliming powder. Mix thoroughly. Pour mixture into float tank. Step 2 Remove wand assembly from spray gun and putspray gun into float tank. Secure the trigger onthe spray gun into the open position. Step 3 Turn engine on, allowing solution to be pumped through coils back into the float tank. The solution should be allowed to circulate 2-4 hours or until the color changes. Step 4 After circulating solution, flush the entire system with fresh water. Clean out float tank and then reinstall wand assembly to spray gun. During winter months, when temperatures drop below 32°F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is not possible then mix a 50/50 solution of anti-freeze and water in the float tank. Turn the engine on to siphon the anti-freeze mixture through the machine. If comSHARK SSD DIESEL • #97-6167 • REV. 7/05 Removal of Soot from Heating Coil: Electrode Setting: Beckett Electrodes In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipes, and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following the coil removal steps (See Coil Removal on page 14). Gap 1/8" 1/8" 3/8" 1/2" 3/16" Rupture Disk: Fuel: Top View Side View Periodically Check Wiring Connections. If Necessary To Adjust Electrodes, Use Diagram. Electrode Setting: Wayne Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain the tank every 100 hours of operation. 5/32" Gap Use No.1 or No 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your diesel fuel tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination. Electrode OPERATOR’S MANUAL If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst allowing high pressure to be discharged through hose to ground. When disk ruptures it will need to be replaced. 2-7/8" Nozzle Adapter PRESSURE WASHER MAINTENANCE 5/16" Fuel Control System: Nozzle This machine utilizes a fuel solenoid valve located on the fuel pump to control the flow of fuel to the combustion chamber. The solenoid, which is normally closed, is activated by a flow switch when water flows through it. When the operator releases the trigger on the spray gun, the flow of water through the flow switch stops, turning off the electrical current to the fuel solenoid. The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way gives an instantaneous burn-or-no-burn situation, thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun. Periodic inspection, to insure that the fuel solenoid valve functions properly, is recommended. This can be done by operating the machine and checking to see that the burner is not firing when the spray gun is in the OFF position. Fuel Pressure Adjustment: To control water temperature, adjust fuel pressure by turning the regulating pressure adjusting screw clockwise to increase, counterclockwise to decrease. Do not exceed 200 psi. NOTE: When changing fuel pump, a bypass plug must be installed in return port or fuel pump will not prime. Burner Nozzle: 1/16" Top View Side View Air Adjustment: Machines are preset and performance tested at the factory - elevation 100'. A one-time initial correction for your location will pay off in economy, performance, and extended service life. If a smoky or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next, check the air adjustment on the burner. To adjust: start machine and turn burner ON. Loosen two locking screws found in the air shutter openings (refer to illustration) and close air shutter until black smoke appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke just starts to appear. Turn air shutter halfway back to the black smoke position previously noted. Tighten locking screws. If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting. Keep the tip free of surface deposits by wiping it with a clean, solvent saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season. SHARK SSD DIESEL • #97-6167 • REV. 7/05 13 PRESSURE WASHER OPERATOR’S MANUAL MAINTENANCE Coil Removal: Removal of coil because of freeze breakage, or to clean soot from it can be done quickly and easily. 1. Disconnect hose from pump to inlet side of the coil. 2. Carefully disconnect the thermostat sensor making sure you do not crimp the capillary tube. 3. Remove burner assembly from combustion chamber. 4. Remove the 3-3/8" bolts from each side of coil and tank assembly (these bolts are used to fasten tank to chassis). 5. Remove fittings connected to the 1/2" pipe nipples from inlet and discharge sides of coil. 6. Remove top tank wrap, bend back insulation tabs and fold back blanket. 7. Remove bolts that hold down coil to bottom wrap. 8. Remove coil. 9. Replace or repair any insulation found to be torn or broken. 10. Remove insulation retainer plates. Coil Reinstallation: Reinstall new or cleaned coil reversing Steps 9 through 1. 14 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger supply hose; clean filter at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Belt slippage Tighten or replace; use correct belt. Plumbing or hose leak Check plumbing system for leaks. Retape leaks with teflon tape. Faulty or misadjusted unloader valve Adjust unloader for proper pressure. Install repair kit when needed. Worn packing in pump Install new packing kit. Fouled or dirty inlet or discharge valves in pump Clean inlet and discharge valves. Worn inlet or discharge valves Replace with valve kit. Obstruction in spray nozzle Remove obstruction. Leaking pressure control valve Rebuild or replace as needed. Slow engine RPM Set engine speed at proper specifications. Pump sucking air Check water supply and possibility of air seepage. Valves sticking Check and clean or replace if necessary. Unloader valve seat faulty Check and replace if necessary. Little or no fuel Fill tank with fuel. Improper fuel or water in fuel Drain fuel tank and fill with proper fuel. Clogged fuel line Clean or replace. Plugged fuel filter Replace as needed. Misadjusted burner air bands Readjust air bands for clean burn. Little or no fuel pressure from fuel pump Increase fuel pressure to specification and/or replace fuel pump. Test with pressure gauge. Faulty burner transformer Test transformer for proper arc between contacts. Replace as needed. Disconnected or short in electrical wiring All wire contacts should be clean and tight. No breaks in wire. BURNER WILL NOT LIGHT (continued on next page) PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING 15 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT (continued from previous page) Flex coupling slipping on fuel pump shaft or burner motor shaft Replace if needed. On-Off switch defective Check for electrical current reaching burner assembly with burner switch on. Heavy sooting on coil and burner can cause interruption of air flow and shorting of electrodes Clean as required. Improper electrode setting Check and reset according to diagram in Operator's Manual. Fuel not reaching combustion chamber Check fuel pump for proper flow. Check solenoid flow switch on machines with spray gun control for proper on-off fuel flow control. Clogged burner nozzle Replace. Thermostat faulty or slow engine speed Increase engine RPM to increase voltage. Flow switch malfunction Remove, test for continuity and replace as needed. Flow solenoid malfunction Replace if needed. Valves worn Check and replace if necessary. Blockage in valve Check and replace if necessary. Pump sucking air Check water supply and air seepage at joints in suction line. Worn piston packing Check and replace if necessary. Improper fuel or water in fuel Drain tank and replace contaminated fuel. Improper air adjustment Readjust air bands on burner assembly. Low fuel pressure Adjust fuel pump pressure to specifications. Plugged or dirty burner nozzle Replace nozzle. Faulty burner nozzle spray pattern Replace nozzle. Heavy accumulation of soot on coils and burner assembly Remove coils and burner assembly, clean thoroughly. Misaligned electrode setting Realign electrodes to specifications. Obstruction in smoke stack Check for insulation blockage or other foreign objects. Low engine RPM Increase RPM. PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING FLUCTUATING PRESSURE MACHINE SMOKES 16 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Replace with clean and proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump pressure. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build-up on coils not allowing heat transfer Clean coils. Improper burner nozzle See burner specifications (page 34). Incoming water to machine warm or hot Lower incoming water temperature. Fuel pump pressure too high See specifications for proper fuel pressure. Fuel pump defective Replace fuel pump. Detergent line sucking air Tighten all clamps. Check detergent lines for holes. Defective temperature switch Replace. Incorrect fuel nozzle size See burner specifications (page 34). Insufficient water supplied Check water G.P.M. to machine. Restrict water flow Check nozzle for obstruction, proper size. Air in suction line Check water supply and connections on suction line. Broken or weak inlet or discharge valve springs Check and replace if necessary. Excessive matter in valves Check and clean if necessary. Worn bearings Check and replace if necessary. Oil seal worn Check and replace if necessary. High humidity in air Check and change oil twice as often. Piston packing worn Check and replace if necessary. O-Ring plunger retainer worn Check and replace if necessary. Cracked piston Check and replace if necessary. Pump protector Lower water supply pressure. Do not run with spray gun closed longer than 2 minutes. WATER TEMPERATURE TOO HOT PUMP NOISY PRESENCE OF WATER IN OIL WATER DRIPPING FROM UNDER PUMP PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING 17 SHARK SSD DIESEL • #97-6167 • REV. 7/05 Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION OIL DRIPPING Oil seal worn Check and replace if necessary. EXCESSIVE VIBRATION IN DELIVERY LINE Irregular functioning of the valves Check and replace if necessary. DETERGENT NOT DRAWING Air leak Tighten all clamps. Check detergent lines for holes. Restrictor in float tank is missing Replace restrictor. Check for proper orifice in restrictor. Filter screen on detergent suction hose plugged Clean or replace. Dried up detergent plugging metering valve Disassemble and clean thoroughly. High viscosity of detergent Dilute detergent to specifications. Hole in detergent line(s) Repair hole. Low detergent level Add detergent, if needed. Pump sucking air Check water supply and possibility of air seepage. Valves sticking Check and clean or replace if necessary. Nozzle incorrectly sized Check and replace if necessary (See serial plate for proper size). Unloader valve seat faulty Check and replace if necessary. Worn piston packing Check and replace if necessary. Fuel pump seized Replace fuel pump. Burner fan loose or misaligned Position correctly, tighten set screw. Defective control switch Replace switch. Loose wire Check and replace or tighten wiring. Defective burner motor Replace motor. Relief valve defective Replace or repair. PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION BURNER MOTOR WILL NOT RUN RELIEF VALVE LEAKS WATER 18 SHARK SSD DIESEL • #97-6167 • REV. 7/05 This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent. No. of Operating Hours Since Last Oil Change Brand Name and Type of Oil (see above) OPERATOR’S MANUAL Date Oil Changed Month/Day/Year PRESSURE WASHER PREVENTATIVE MAINTENANCE MAINTENANCE Maintenance Operation Every 8 Hrs or Daily Pump 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or Yearly Yearly X Check Oil Engine X Pump X Change Oil Engine Air Cleaner X Check Clean Spark Plug X Check Valve Clearance X Fuel Tank Filter Water Filter/Clean X Check X 19 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER EXPLODED VIEW B04 B05 P31 G32 G03 G02 G30, G31 P32 B01 B03 P30 E05 G00 OPERATOR’S MANUAL E04 B02 B00 L06 L08 L04 L00 L06 L02 L01 L05 Fuel Lines to Engine (Reversed View Of Label) L05 R101 R103 R071 X05 L03 X01 R100 X03 X00 R106 R070 X04 R105A R105B R105C R104 R105D X03 F00 X02 For Detail See Float Tank Illus. H050 H051 H052 LEGEND 20 G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box T = Float Tank B = Beltguard H = Hose W= Power Platform U = Unloader P = Pump C = Coil SHARK SSD DIESEL • #97-6167 • REV. 7/05 For Detail See Platform Isolator Illus. PRESSURE WASHER EXPLODED VIEW C301 R102 OPERATOR’S MANUAL C23 C21 C34 C33 C35 C22 C17 C00 C31 C16 C32 C30 C31 C18 E27 C15 E002 Fuel Lines To Burner H100,H101 H110,H111 C19 C05 S01 S04 Steam C20 H023,H024, H025 E00 H010,H011, H020,H021,H022 C19 C04 C02 C20 S03 C06 C09 C08 Fuel Lines To Fuel Tank C36 C10 E03 E02 C03 E20,E21,E22 C07 For E23,E24,E25 E09,E10, Detail See E251,E252 E11,E12, Control E13 Box Illus. E17 C01 H060 C11 E14 H030 H061 For Detail See Pump Assy. Illus. H090 E16 U021 G10,G11, G12,G13 H080 R016 R017 W00 P091, P092,P093 P081 P082 E18 E19 G25,G26,G27 Option S02 P25,P26, P27 U022 H071 To Float Tank H040, H041 H081 R018 R017 H070 H071 U023 E02 E01 21 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM QTY ITEM B00 PART NO. 95-07200077 Belt Guard, Diesel SS DESCRIPTION 1 C33 PART NO. DESCRIPTION 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1 B01 90-2002 Nut, 3/8" ESNA, NC 3 B02 90-4002 Washer, 3/8", SAE, Flat 3 C34 2-99050 Filter, Fuel/H2O/Oil Separator 1 2-1003 Nipple, 1/4" Hex 1 B03 2-0108 Bumper Pad, Engine 2 C35 B04 10-02025A Label, Hot/Caliente w/Arrows Warning 1 C36 2-00742 Adapter, 1/2” x 1/2” Pipe STL 1 E00 5-0405 Engine, Lombardini Diesel, 15 HP 1 E01 90-101810 Bolt, 3/8" x 1-1/2", HH NC GRD 8, Zinc 4 90-4002 Washer, 3/8", SAE, Flat 9 Nut, 3/8" ESNA, NC 4 B05 10-02028 Label, Warning-Exposed Pulleys 1 C00 95-07200055 Coil, Rodless C01 2-000891 Nipple, 1/2" x 2-1/2", Galvanized SCH 80 1 E02 E03 90-2002 C02 2-0036 Tee, 1/2" Female, Steel Pipe 1 E04 Pulley, See Parts Specifications Pages 32-33 C03 2-0054 Elbow, 1/2" JIC, 1/2", 90° 1 E05 Bushing, See Parts Specifications Pages 32-33 C04 2-00681 Bushing, 1/2" x 3/8", Steel 1 E051 90-1007 ▲ Bolt, 5/16" x 1", NC HH C05 2-3245 Valve, Safety Relief, 4500 PSI 1 E09 2-11065 Adapter, M18-1.5 x 3/8" FNPT 1 C06 2-00101 Nipple, 1/2" x 4", Galv. SCH 801 E10 2-0051 Nipple, 1/2" JIC, 3/8" FNPT C07 95-07101226 Block, Discharge, Brass, 1/2" x 1/2" E11 4-0210000 Hose, 1/2" Push-On 1 E12 2-1105 Swivel, 1/2" Fem, Push-On 2 C08 2-00681 Bushing, 1/2" x 3/8", Steel 1 E13 2-1050 Plug, 1/2" JIC, Flare, 639F-8 1 C09 2-2007 Nipple, 3/8" x 3/8" NPT ST Male 1 E14 74-9997832 Shaft, Lombardini LDW602/903 1 1 1 3 1 2 ft. C10 2-1019 Elbow, 3/8" Female 1 E15 74-9170104 ▲ Deflector, Exhaust C11 2-3409 Disk, Rupture Assy, 7000 PSI 1 E16 2-9013 Clamp, 1/2" Ro-Clip, Kleinhuis1 C15 95-07200012 Weldment, Bottom Wrap, SS 1 E17 90-1994 C16 7-01430 Insulation, Blanket, No Foil 1 Screw, 10/32" x 1-1/4" RH, SL, Black 1 C17 7-0140 Insulation, Front Head, No Hole E18 90-017 Nut, 10/32" KEPS 1 1 E19 90-4000 Washer, 1/4", Flat, SAE 1 Insulation, Burner Head, w/Hole 1 E20 6-0117 Wire, THWN, 6 Gauge, Red 6.7 ft. Gasket, Burner Plate 2 E21 6-0118 Wire, THWN, 6 Gauge, Black 5.8 ft. C18 7-0141 C19 7-0144 C20 95-07121113 Insulation Retainer C201 90-2990 C21 95-07200010 Top Wrap, SS C211 90-40021 ▲ Washer, 3/8", SAE, SS C22 7-01484 C23 90-19959 2 E22 6-0503 Terminal, Ring Tongue 2 8 E23 6-05030 Terminal, Ring Tongue 2 1 E24 6-05101 Connector, Battery Post 2 4 E25 7-0139 Insulation, Fiber Sleeving, 1/2"3.5 ft. Insulation/Blanket, Die-Cut 28 1 E251 2-9016 Clamp, Round, 0.56 ID 3 Screw, 3/8" x 1" HX Wash Head E252 90-300210 Screw, #14 x 1", TEK, Black, Zinc 3 Label, RPM Factory Set 1 ▲ Screw, SS #10 HH Tek C30 Burner Assembly, See Spec's Pages 32-33 C301 6-0516 8 Strain Relief, 1/2" Metal, Two Screw 1 4 C31 2-9040 Clamp, Hose, UNI .46 - .54 C32 2-10893 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1 E27 10-0624 F00 95-07200075 Frame Assy, 24 HP, Diesel G00 6-0601 LEGEND 22 QTY G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box T = Float Tank U = Unloader B = Beltguard P = Pump H = Hose W= Power Platform SHARK SSD DIESEL • #97-6167 • REV. 7/05 Generator, 2FSM2PC-1/A, WINC 1 1 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY G01 90-1016 ▲ Bolt, 3/8" x 1", NC HH 4 H100 4-02100000 G02 90-4002 Washer, 3/8", SAE, Flat 8 Hose, 1/4", Push-On, Fuel Line 1.6 ft. G03 90-2002 Nut, 3/8", ESNA, NC 4 G10 95-07200009 Weldment, Pump/General Rail H101 2-9000 Clamp, Screw #4 H110 4-02100000 Hose, 1/4", Push-On, Fuel Line 1 2.1 ft. 90-1016 ▲ Bolt, 3/8" x 1", NC HH 3 H111 G12 2-011981 ▲ Washer, Snubbing 3 L00 95-07200081 Fuel Tank Assy, 20 Gal. MS 1 L01 90-4001 Washer, 5/16", Flat, SAE 4 L02 90-2001 Nut, 5/16", ESNA, NC 4 2-0108 Bumper Pad, Engine 4 1 90-4009 ▲ Washer, 3/8", Lock, Split Ring 3 G25 90-10220 G26 G27 G30 Pulley, See Parts Specifications Pages 32-33 G31 ▲ Bushing, See Parts Spec’s Pages 32-33 G32 Belt, See Parts Specifications Pages 32-33 H010 4-02100001 H011 H020 Clamp, Screw, #4 2 Bolt, 3/8" x 3-1/2", TAP 1 L03 90-4002 Washer, 3/8", SAE, Flat 4 L04 2-01153 Cap, Fuel Tank, Plastic 90-2007 Nut, 3/8", Hex, NC 2 L05 2-1088 Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90° 3 L06 2-10893 Hose Barb, 1/8" Barb x 1/8" MPT, 90° 1 L07 2-1046 ▲ Plug, 1/4" Countersunk 1 4 ft. L08 10-020110 Label, Use Only Kerosene 1 2 P081 7-0139 Insulation, Fiber Sleeving, 22" 1 P082 2-9016 Clamp, Round, 0.56 ID 2 3.3 ft. P091 90-1016 ▲ Bolt, 3/8" x 1", NC HH 3 2 P092 2-011981 ▲ Washer, Snubbing 3 P093 90-4009 ▲ Washer, 3/8" Lock, Split Ring 3 1 2-9000 4-02100000 Hose, 3/16", Push-On, Fuel Line Clamp, Screw, #4 Hose, 1/4", Push-On, Fuel Line H021 2-9000 Clamp, Screw, #4 H022 7-0139 Insulation, Fiber Sleeving, 1/2" 2.5 ft. H023 2-9016 Clamp, Round, 0.56 ID 1 P25 90-10220 Bolt, 3/8" x 3-1/2", Tap H024 90-1030 Bolt, 8mm x 16mm Hex Head 1 P26 90-4002 Washer, 3/8", SAE, Flat 4 H025 90-4008 Washer, 5/16", Lock, Split Ring 1 P27 90-2007 ▲ Nut, 3/8" Hex, NC 2 H030 4-02047762 Hose, 3/8" X 62", 2 Wire, Pressure P30 Pulley, See Parts Specifications Pages 32-33 P31 Bushing, See Parts Specifications Pages 32-33 P32 Belt, See Parts Specifications Pages 32-33 1 H040 4-020900000 Hose, 1/4" x 1/2", Braided Vinyl 4 ft. H041 2-9040 Clamp, Hose, UNI .46 - .54 H050 4-02080000 H051 2 R016 90-1007 Bolt, 5/16" x 1", NC HH 4 Tube, 1/4" x 1/2", Clear Vinyl 6 ft. R017 90-2001 Nut, 5/16", ESNA, NC 4 2-9000 Clamp, Screw, #4 1 R018 90-4001 Washer, 5/16", Flat, SAE 8 H052 2-1905 Strainer, 1/4", Brass w/Check 1 R070 2-30152 Valve, Metering, 1/4" Hose 1 H060 4-02110000 Hose, 1/2" Push-On 2 ft. R071 11-0711 Label, Detergent Valve 1 H061 2-1108 Hose Barb, 1/2” Barb x 3/8” MPT, Push-On 1 R100 95-07200073 Control Panel H070 4-02120000 Hose, 3/4", Push-On R101 90-300210 Screw, #14 x 1", Tek, Black, Zn13 H071 2-11050 Swivel, 3/4" FJIC, Push-On R102 11-0602 Label, Stripe 17” H080 4-02110000 Hose, 1/2" Push-On R103 11-1043 Label, Warning, Text 1 H081 2-1105 Swivel, 1/2" FJIC, Push-On 2 R104 11-1044 Label, Control Panel 1 H090 4-02047716 Hose, Pressure, 3/8" x 16" 1 Nozzle, SAQCMEG 0005.5, Red 1 4 ft. 2 1.25 ft. R105a 4-12805500 OPERATOR’S MANUAL G11 G13 2-9000 2 PRESSURE WASHER EXPLODED VIEW PARTS LIST 1 LEGEND G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box SHARK SSD DIESEL • #97-6167 • REV. 7/05 T = Float Tank B = Beltguard H = Hose W= Power Platform U = Unloader P = Pump 23 PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM PART NO. ITEM PART NO. DESCRIPTION U022 90-4002 Washer, 3/8", SAE, Flat 2 U023 90-2002 Nut, 3/8" ESNA, NC 2 W00 95-07200076 Assy, Power Platform, Diesel 1 X00 2-0115 Box, Battery, M100 1 1 X01 90-1002 Bolt, 1/4" x 1", Hex Head 4 9.800-049.0 Label, Manufacturer’s Cleaning Solution 1 X02 90-2000 Nut, 1/4", ESNA, NC 4 X03 90-4000 Washer, 1/4", Flat, SAE 8 S01 2-00681 Bushing, 1/2" x 3/8" Steel 1 X04 2-0108 Bumper Pad, Engine 4 S02 2-0053 Elbow, 1/2" JIC x 3/8" MPT 1 X05 2-011500 Plate, Battery Box, Large, PO 1 S03 6-021730 Switch, MV60 1 S04 2-00270 Elbow, 3/8" Male Pipe 1 U021 90-1021 Bolt, 3/8" x 2-1/2", GRD 5, Zinc 2 R105b 4-12805515 R105c 4-12805525 R105d 4-12805540 R106 DESCRIPTION QTY Nozzle, SAQCMEG 1505.5, Yellow 1 Nozzle, SAQCMEG 2505.5, Green 1 Nozzle, SAQCMEG 4005.5, White LEGEND 24 G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box T = Float Tank U = Unloader B = Beltguard P = Pump H = Hose W= Power Platform SHARK SSD DIESEL • #97-6167 • REV. 7/05 ▲ Not Shown QTY PRESSURE WASHER PLATFORM ISOLATOR EXPLODED VIEW W11 W06 W08 W10 W12 W13 OPERATOR’S MANUAL W07 W05 W06 W06 W01 W09 W06 W09 W05 W06 W07 W05 W06 W08 W11 W09 W13 W14 PLATFORM ISOLATOR PARTS LIST PART NO. DESCRIPTION QTY ITEM W01 2-01013 Isolator, Vibration Mount, 100L12 W05 90-1007 Bolt, 5/16" x 1", NC HH 24 W06 90-4001 Washer, 5/16", Flat, SAE 48 W07 90-2001 Nut, 5/16", ESNA, NC 24 W08 90-1021 Bolt, 3/8" x 2-1/2" GR 5 Zinc 10 W09 2-011981 Washer, Snubbing 12 W10 90-4002 Washer, 3/8" SAE, Flat 10 W11 90-2002 Nut, 3/8" ESNA, NC 10 ITEM PART NO. DESCRIPTION QTY W12 90-1012 Bolt, 5/16" x 2-1/2" NC HH 2 W13 90-4001 Washer, 5/16" Flat, SAE 4 W14 90-2001 Nut, 5/16" ESNA, NC 2 LEGEND G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box T = Float Tank B = Beltguard H = Hose W= Power Platform U = Unloader P = Pump 25 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER OPERATOR’S MANUAL PUMP ASSEMBLIES EXPLODED VIEW Standard Pump Assembly H090 U051 U05 U09 U01 U07 H080 U08 H081 U04 U021 U03 P08 U02 H030 P01 P07 U031 P06 P05 Steam Option Pump Assembly P02 H090 P04 P09 U051 P03 P013 U05 P012 P011 U09 U01 U07 U08 H080 U04 U021 U03 P16 U02 P12 H030 P01 U031 P11 P13 P05 P14 P02 P04 P15 P09 P10 P013 P012 P03 P15 LEGEND 26 G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box T = Float Tank U = Unloader B = Beltguard P = Pump H = Hose W= Power Platform SHARK SSD DIESEL • #97-6167 • REV. 7/05 P011 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION H030 4-02047762 Hose, 3/8" Pressure 5 ft. P11 2-1089 H080 4-02100000 Hose, 1/2" Push-On 1.6 ft. Hose Barb, 1/4” Barb x 1/4” ML Pipe, 90° 1 H081 2-1105 Swivel, 1/2" JIC Fem, Push-On P12 2-30151 Valve, Steam 1 2 P13 2-00301 Elbow, 1/4” x 3/8” Street 1 Hose, 3/8" Pressure 16" P14 2-0045 Tee, 3/8” Street 1 P15 2-0006 Nipple, 3/8” Hex Steel 1 H090 4-02047716 QTY Pump, See Parts Specification’s Pages 32-33 P011 1-99364400 Screw, Pump 4 P16 2-0051 Nipple, 1/2” JIC x 3/8” Pipe 1 P012 1-96710600 Washer, Lock, Pump 4 U01 5-3208 P013 2-10630 Elbow, 3/4" JIC x 1/2" 90° 1 Unloader, AL-VRT 607, 7.8 GPM @ 4200 PSI 1 P02 2-1081 Bushing, 3/4" x 1/2" Pipe 1 P03 2-10421 Tee, 1/2" with 1/8" Hole, Street 1 P04 2-1062 Elbow, 1/2" JIC, 3/8", 90° P05 2-1088 Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90° 1 (Steam Option) 2 2 95-071012150/B Block Unloader, 1/2" x 1/2", Brass 1 U021 90-10210 Bolt, 3/8" x 3" 2 U03 2-000891 Nipple, 1/2" x 2-1/2", Galvanized SCH 80 1 U031 2-00602 Elbow, 1/2" FNPT x 1/2" MJIC 1 U04 2-0052 Nipple, 1/2" JIC, 1/2" Pipe 1 U05 2-00575 Elbow, 3/8", Street, 45° 1 P06 2-0053 Elbow, 1/2" JIC, 3/8", 90° P07 70-460146 Cap, Valve with 1/4" Gauge Port 1 U051 2-0051 Nipple, 1/2" MJIC x 3/8" NPT 1 P08 6-021720 Switch, Pressure, N/O, 1/4" NPT SS 1 U07 2-0079 Swivel, 1/2" JIC Fem, 3/8" Male 1 Weldment, Pump Rail, Wide 1 U08 2-106301 Elbow, 1/2" JIC x 3/8", 45° 1 U09 2-300816 Pump Protector, 3/8" PTP 1 P09 95-07200054 P10 2-9040 Clamp, Hose (With Steam) 1 U02 1 3 OPERATOR’S MANUAL P01 PRESSURE WASHER PUMP ASSEMBLIES PARTS LIST LEGEND G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box SHARK SSD DIESEL • #97-6167 • REV. 7/05 T = Float Tank B = Beltguard H = Hose W= Power Platform U = Unloader P = Pump 27 PRESSURE WASHER OPERATOR’S MANUAL CONTROL BOX EXPLODED VIEW R012 R015 R010 R011 R030 R020 R023 R021 R060 R022 R040 R050 28 SHARK SSD DIESEL • #97-6167 • REV. 7/05 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY R010 6-03915 Box, Plastic, Back 1 R040 6-020251 R011 90-1001 Bolt, 1/4" x 3/4", NC HH 4 Switch, Curvette RA901VB-B-1 1 R012 90-200012 Nut, 1/4", Flange, ZN 4 R050 4-050822 Hour Meter, 115VAC 60HZ 1 1 R060 6-020530 Light Indicator, Green 125V 1 90-1994 ▲ Screw, 10/32" x 1-1/4", Ground 1 95-07200058 Bracket, Electrical Box R020 6-0391601 Box, Plastic, Front, Fabricated 1 R092 R021 11-1045 Label, Electrical Box, w/o Reset 1 R093 90-017 ▲ Nut, 10/32" 8 R094 11-1042 ▲ Label, Ground 1 R022 70-180503 Screw, M4 x 10 4 R023 70-030207 Nut 4 R030 4-05088 Thermostat, Adjustable, 302° 1 R031 6-01270 ▲ Conduit, Corrugated, Tubing ▲ Not Shown 3 ft. OPERATOR’S MANUAL R015 PRESSURE WASHER CONTROL BOX PARTS LIST LEGEND G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box SHARK SSD DIESEL • #97-6167 • REV. 7/05 U = Unloader B = Beltguard P = Pump H = Hose W= Power Platform 29 PRESSURE WASHER FLOAT TANK ASSEMBLY T01 T00 OPERATOR’S MANUAL T09 T07 T10 T12 T08 T03 T02 T11 T06 T04 T05 To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION T00 2-01164100 T01 T02 Tank, Float, 2-1/2 Gallon 1 T07 90-300210 Screw, #14 x 1", TEK, Blk, Zinc 2 2-3011 Valve, Float, Brass 1 T08 2-10942 2-1906 Strainer, 1/2" Basket 1 Swivel, 1/2" MP x 3/4" GHF, w/Strainer 1 2-11141 Stem, 5" Float 1 6-05134 Cable, TY, 48" 1 T03 2-1053 Nipple, 1/2" JIC x 1/2” MPT 1 T09 T04 2-010049 Bulkhead, 1/2" PVC 1 T10 T05 2-10630 Elbow, 3/4" JIC x 1/2", 90° 1 T11 2-11041 Anchor, Connector, 1/2" 1 1 T12 2-0102 Ball, Float, Black Plastic 1 T06 95-07200014 Support Plate, Float Tank LEGEND 30 QTY G = Generator R = Controls E = Engine N = Final Assembly L = Fuel Tank F = Frame X = Battery Box U = Unloader B = Beltguard P = Pump H = Hose W= Power Platform SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER HOSE & SPRAY GUN ASSEMBLY 4 3 OPERATOR’S MANUAL 2 1 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION 1 4-020750C Hose, 50' x 3/8", 2 Wire, TUFF Flex QTY ITEM 4 1 PART NO. DESCRIPTION 2-2000 Coupler, 1/4" QTY 1 2-20023 Coupler, 1/4" Female 1 2 4-01246 Spray Gun, Shut-Off, AP 1000 1 2-0003 ▲ Nipple, 1/4" Steel 1 3 4-0111021 Lance, Spray, Insulated, 35.5" SS 2-0119 ▲ O-Ring, Replacement Only 1 2-0132 ▲ Seal, 1/4" Replacement Only 1 1 ▲ Not Shown 31 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER Specifications SPECIFICATIONS PART SPECIFICATIONS PUMP Machine Pump Model Model ENGINE Pulley Part # 503067E/GGT-4035 5-1924 Unloader 5-3208 Pulley Part # Bushing Bushing Part # 2BK90H5-40509001 25MM 5-512025 Engine Size 15 HP 32 SHARK SSD DIESEL • #97-6167 • REV. 7/05 Engine Engine Part# Pulley Pulley Part# Bushing 5-0405 3TB34 5-407034 P2 x 1 1/2 GENERATOR ENGINE (CON'T) Model Bushing (Con't) Part # 503067E/G 5-531114 Belt Belt Pulley Belt Size Part # Pulley Part# Belts Part # Bushing BX 34 5-604034 BK 32H 5-40403201 BX22 5-604022 5-511063 PRESSURE WASHER Specifications SPECIFICATIONS 33 SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER Specifications SPECIFICATIONS BECKETT BURNER SPECIFICATIONS Model No. SSD-503067E/G Burner Assy No. Fuel Nozzle Transformer 7-00011 7-01284 7-51824 Burner Motor 7-21344U Fuel Pump/ Solenoid/Cord Fuel Solenoid Coil Electrode 7-21844U 7-21755U 7-578703 34 SHARK SSD DIESEL • #97-6167 • REV. 7/05 WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser and is not transferable. LIMITED LIFETIME PARTS WARRANTY: Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps will have a seven year warranty. ONE YEAR PARTS WARRANTY: All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty. WARRANTY PROVIDED BY OTHER MANUFACTURERS: Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items. WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items: 1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors. 2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual. 3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion. 4. Damage to components from fluctuations in electrical or water supply. 5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions. 6. Transportation to service center, shop labor charges, field labor charges, or freight damage. WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’ local authorized service centers. LIMITATION OF LIABILITY SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product. SHARK PRESSURE WASHERS 1-800-771-1881 • www.shark-pw.com SHARK SSD DIESEL • #97-6167 • REV. 7/05 PRESSURE WASHER WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS Form #97-6167 • Revised 7/05 • Printed in U.S.A.