Dynasty 300 Series Issued February 2001 • Index No. AD/5.0 ™ Quick Specs TIG/Stick Welding Power Source Heavy Industrial Applications Processes Input Power Precision Metal Fabrication Aerospace Bicycle Manufacturing Mechanical Contractors Shipboard Installation/Repair Maintenance/Repair Operations Automation TIG (GTAW) Welding Pulsed TIG (GTAW-P) Welding with DX and LX Models Stick (SMAW) Welding Amperage Range Requires 3- or 1-Phase Power Rated Output Weight 5 – 300 A 250 A at 30 V, 40% Duty Cycle (AC) 200 A at 28 V, 40% Duty Cycle (DC) Without Auxiliary Power: 90 lb (41 kg) With Auxiliary Power: 106 lb (48.1 kg) The Power of Blue . ® Advanced Squarewave arc for improved weldability on aluminum and magnesium using low power. Continuous high-frequency is NOT needed because of the advanced Squarewave arc, and extended balance control allows you to fine-tune the duration of the electrode negative portion of the cycle from 50 to 90%. This provides precise cleaning control and prolonged tungsten life. Available in Three Models: SD: Provides the basic features that are required for most AC/DC TIG or Stick welding applications. Superior arc performance even on difficult to run electrodes like E6010. DX: When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time, background amperage, initial amperage, initial slope time, final slope time and final amperage control. LX: Automation made simple. With the Automation Interface Connector, the integrator can quickly interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and end of weld sequence outputs. Programmable HF start parameters allows the operator to independently set HF starting conditions based upon process and memory selection. HF start for non-contact arc starting that eliminates tungsten or material contamination. Dynasty 300 LX Dynasty 300 SD Dynasty 300 DX TIGRunner Auto-Link ™ provides connection to 230 V or 460 V single- or three-phase power without having to remove the covers and relink the power source. Lift-Arc™ start for TIG arc starting without the use of high frequency. Inverter-based, AC/DC power source has state-of-the-art operator interface allowing the user extra set-up capabilities in a compact machine. Features more precise control of output parameters than traditional knobs and switches. Power source is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. International Headquarters Web Site An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 www.MillerWelds.com Specifications (Subject to change without notice.) For Multivoltage Units Input Power Rated Output at 40% Duty Cycle Welding Amperage Range Max. OpenCircuit Voltage Amps Input at Rated Output, 60 Hz 230 V 460 V KVA KW ThreePhase 250 A at 30 VAC 5–300 A 95 VDC 26.3 17 14.2 10.5 200 A at 28 VDC 20.5 13.4 8.39 7.7 SinglePhase 250 A at 30 VAC 63 32.2 14.8 10.4 200 A at 28 VDC 44 25.8 11.9 8.1 Dimensions Net Weight H: 17 in (432 mm) W: 12-1/2 in (318 mm) D: 24 in (610 mm) Without Aux. Power: 90 lb (41 kg) Dimensions Net Weight H: 17 in (432 mm) W: 12-1/2 in (318 mm) D: 24 in (610 mm) Without Aux. Power: 90 lb (41 kg) With Aux. Power: 106 lb (48.1 kg) With Aux. Power: 106 lb (48.1 kg) For Single-Voltage Units Rated Output at 40% Duty Cycle Welding Amperage Range Max. OpenCircuit Voltage Amps Input at Rated Output, 50 Hz 400 V KVA KW 250 A at 30 VAC 5–300 A 95 VDC 20.2 14.0 10.5 200 A at 28 VDC 5–300 A 95 VDC 15.1 10.5 7.5 Certified by Canadian Standards Association to both Canadian and U.S. Standards. Conforms to European standards. Control Panels Dynasty 300 SD Dynasty 300 DX/LX 6 1 6 1 2 2 7 7 1. Voltmeter 2. Ammeter 3. Polarity Control 4. Process Control 5. Output Control 6. Encoder Control 7. Amperage Control 8. AC Waveshape Control 9. Adjust Control 10. Sequencer Controls 11. Pulser Control 3 8 3 8 4 5 9 4 5 9 10 11 Dynasty 300 SD (CE) Dynasty 300 DX/LX (CE) 6 1 6 1 2 2 7 7 8 3 3 8 4 5 9 4 10 5 9 10 11 Control Panel Parameter Values A. Preflow (s) B. Initial Time (s) C. Initial Amperage (A) D. Initial Slope Time (s) E. Weld Amperage (A) 2 0.0 – 25 0.0 – 25 (LX only) 5 – 300 0.0 – 25 5 – 300 F. AC Frequency (Hz) G. Balance Control (%EN) H. Background Amperage (%) I. Pulse Frequency (Hz) J. Peak Percent Time (%) 20 – 250 50 – 90 0 –100 0.1 – 500 5 – 95 K. Final Slope Time (s) L. Final Amperage (A) M. Final Time (s) N. Postflow Time (s) O. Dig (%) 0 – 25 5 – 300 0.0 – 25 (LX only) 0.0 – 50 0 – 100 Performance Data VOLT/AMP CURVE, AC DUTY CYCLE CHART 100 1000 80 600 500 400 300 250 200 AC VOLTS WELD AMPS 800 AC DC GTAW-MAX 40 GTAW-MIN 20 150 100 10 SMAW-MAX 60 SMAW-MIN 15 20 25 30 40 50 60 80 0 100 0 50 100 % DUTY CYCLE 150 200 250 300 350 AC AMPS (250 HZ @ BALANCED) VOLT/AMP CURVE, DC 100 DC VOLTS 80 SMAW-MAX 60 GTAW-MAX 40 DIG-MIN GTAW-MIN 20 SMAW-MIN DIG-MAX 0 0 50 100 150 200 250 300 350 DC AMPS Included Accessories Non-CE SD/DX Models Include: (1) DA1820L torch adapter (2) International-style connectors 35/50 TIGRunner Packages ® CE SD/DX Models Include: (2) International-style connectors 35/50 (1) 14-pin amphenol with clamp (1) 5/8 in - 18 gas fitting Non-CE LX Model Includes: (1) DA1820L torch adapter (2) International-style connectors 35/50 (1) 14-pin amphenol with clamp (1) 10-pin amphenol with clamp CE LX Model Includes: (2) International-style connectors 35/50 (1) 14-pin amphenol with clamp (1) 10-pin amphenol with clamp (1) 5/8 in - 18 gas fitting Dynasty 300 SD w/TIGRunner #903 840 Dynasty 300 DX w/TIGRunner #903 841 Includes Dynasty 300 SD or DX, Auxiliary Power, Coolmate™ 3, Deluxe Carrying Cart and Cylinder Rack, and Remote Foot Control (completely assembled). Dynasty 300 SD w/TIGRunner and Torch #903 840-01-1 Dynasty 300 DX w/TIGRunner and Torch #903 841-01-1 Includes Dynasty 300 SD or DX, Auxiliary Power, Coolmate™ 3, Deluxe Carrying Cart and Cylinder Rack, and Remote Foot Control (completely assembled). Also a 25-ft 250-Amp, Water-Cooled DB20M25R Diamondback Torch, Work Clamp, 10-ft Gas Hose, Regulator/Flowmeter, Cable Cover, and an AK-4 Accessory Kit. 3 Genuine Miller Accessories Remote Controls RFCS-14 HD Foot Control #194 744 For all Miller solid-state power sources after serial number JK674521. This new design increases stability with a larger base and durability with a heavier cord. Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes 20 ft (6 m) cord and 14-pin plug. RFCS-14 Foot Control #043 554 For all Miller solid-state power sources after serial number JK674521. Foot pedal provides remote current and contactor control. Includes 20 ft (6 m) cord and 14-pin plug. 4 RCCS-14 Remote Contactor and Current Control #043 688 14-pin plug For all Miller solid-state power sources after serial number JK674521. North/south rotary-motion fingertip control fastens to TIG torch using two Velcro® straps. Great for applications that require a finer amperage control. Includes 26.5 ft (8 m) control cord. RCC-14 Remote Contactor and Current Control #151 086 14-pin plug For all Miller solid-state power sources after serial number JK674521. Side-to-side rotary-motion fingertip control fastens to TIG torch using two Velcro® straps. Great for production or contractors that need quick ramp-up. Includes 26.5 ft (8 m) control cord. RMLS-14 Switch #129 337 For all Miller solid-state power sources after serial number JK674521. Momentaryand maintained-contact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact. Includes 26.5 ft (8 m) cord and 14-pin plug. RMS-14 On/Off Control #187 208 For all Miller solid-state power sources after serial number JK674521. Momentarycontact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes 26.5 ft (8 m) cord and 14-pin plug. Genuine Miller Accessories (Continued) Carts and Racks Educational Resources Gas Tungsten Arc (TIG) Welding Book #170 555 To order, call the Miller Literature Distribution Center at 1-920-751-2120, or FAX 1-920-751-2121. A comprehensive, 86-page text on all aspects of the TIG process. Deluxe Carrying Cart and Cylinder Rack #043 867 Accommodates inverter power source, cooler, and one gas cylinder. Includes bottom drawer for miscellaneous items. Running Gear/Cylinder Rack #042 537 Has adjustable handles and is slanted for convenient access to power source front panel controls. Carries two 160 lb (72.6 kg) gas cylinders, or one gas cylinder and one Coolmate V3 coolant system for TIG (GTAW) welding. Can be used with the Dynasty™, ® Maxstar®, Invision™ or XMT inverter power supplies. Also accommodates Radiator, Watermate™, or Coolmate™ coolant systems. Inverter Rack #043 562 6-Rack 230/460 V The XMT® 304 Rack conveniently houses multiple power sources for multiple welders. This is an ideal system for onsite applications including construction and ship building. TIG Fundamentals Welding CD #196 567 To order, please call 1-800-934-5148, or FAX 1-920-751-2121, or log on to our Web site. An interactive CD designed for anyone who’s looking to better understand the TIG process. TIG (GTAW) Torches Diamondback™ TIG Torches The NEW Diamondback line of ergonomically designed TIG torches from Miller Electric complements the most popular TIG power source line available today. The Diamondback torch line includes both air-cooled and water-cooled models. The air-cooled models range in size from 125 to 200 A. The water-cooled models include 250 and 350 A torches. All models are standard with a rigid head. See Diamondback TIG Torch Selector Guide. TIG (GTAW) Torch Adapters Universal Carrying Cart and Cylinder Rack #042 934 Accommodates power source, plus one gas cylinder up to 56 in (142.2 cm) high measuring 6 to 9 in (15.2 to 22.8 cm) in diameter. Also provides storage for auxiliary items such as electrodes, helmets, gloves, etc. Can also be used with XMT®, Dynasty™ Series, Maxstar ® Series, and Millermatic® 130 power sources. DA-917F #194 720 Used to adapt a 1-piece 125 or 150 amp air-cooled torch to an International-style connector. DA-1820L #190 219 Used to adapt a 250 or 350 amp watercooled torch to an International-style connector. DA-26R #194 724 Used to adapt a 1-piece 200 amp air-cooled torch to an International-style connector. 5 Genuine Miller Accessories (Continued) Coolant Systems For more information, see the Miller Coolant Systems literature sheet, Index No. AY/7.2. Coolmate V3 Coolmate™ 3 #043 007 115 VAC #043 007-01-2 115 VAC, CE #043 008 230 VAC #043 008-01-2 230 VAC, CE For use with water-cooled torches rated up to 500 amps. Unique paddle-wheel indicator, external filter and easy-fill spout. Coolmate 4 Coolmate 3 Coolmate™ V3 #043 009 115 VAC #043 009-01-2 115 VAC, CE For use with water-cooled torches rated up to 500 amps. Vertical design conveniently mounts to Miller cylinder rack in place of one cylinder. Coolmate™ 4 #042 288 115 VAC #042 288-01-5 115 VAC, CE For use with water-cooled torches rated up to 600 amps. Tough molded polyethylene case with carrying handle. Low-Conductivity Coolant #043 810 Sold in multiples of four in 1-gallon recyclable plastic bottles. Primarily used in TIG (high-frequency) applications, but can also be used in MIG systems where aluminum is not in the water path. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37°F (-38°C) or boiling to 227°F (108°C). Also contains a compound that resists algae growth. International-Style Connectors (Will accept Dinse™ or other International connectors.) Note: All Dynasty power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male International-style plugs for use with #1 or #2 AWG size cable.) Extension Kit for International-Style Cable Connectors International-Style Connector Kit Used to adapt or extend weld and/or work cables. Kit includes one male International-style plug and one in-line female International-style receptacle. #042 418 50 mm Accepts #1 or #2 AWG cable size. Required if male plugs shipped with power source must be replaced, if additional plugs are needed. Kit includes one International-style male plug which attaches to the work and/or weld cables and plugs into the International-style receptacles on the power source. 6 Aluminum-Protecting Coolant #043 809 Sold in multiples of four in 1-gallon recyclable plastic bottles. Primarily used in MIG products, such as the water-cooled XR, which has an aluminum drive housing, or in any system where high frequency is not used. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37°F (-38°C) or boiling to 227°F (108°C). Also contains a compound that resists algae growth. #042 419 50 mm Accepts #1 or #2 AWG size cable. International/Tweco® Adapter #042 465 A one-piece adapter which has an International-style male plug (to power source) on one end and a female Tweco receptacle (for weld cable connection) on other end. International/Cam-Lok Adapter #042 466 A one-piece adapter which has an International-style male plug (to power source) on one end and a Cam-Lok receptacle (for weld cable connection) on other end. Typical Installations TIG (GTAW) Basic Equipment Remote Control Shielding Gas Cylinder TIG Torch Work Stick Electrode Stick (SMAW) Basic Equipment Work 7 Ordering Information Equipment and Options Stock No. Description Qty. #903 832 #903 834 #903 832-01-1 #903 834-01-1 #903 832-01-2 #903 834-01-2 #903 832-02-1 #903 834-02-1 #903 832-02-2 #903 834-02-2 #903 840 #903 840-01-1 #903 841 #903 841-01-1 Basic controls, 230/460 VAC, 50/60 Hz Basic controls, 400 VAC, 50/60 Hz, CE Basic controls w/115 V auxiliary power, 230/460 VAC, 50/60 Hz Basic controls w/115 V auxiliary power, 400 VAC, 50/60 Hz, CE Full feature controls, 230/460 VAC, 50/60 Hz Full feature controls, 400 VAC, 50/60 Hz, CE Full feature controls w/115 V auxiliary power, 230/460 VAC, 50/60 Hz Full feature controls w/115 V auxiliary power, 400 VAC, 50/60 Hz, CE Full feature controls w/115 V auxiliary power & required automation connections Full feature controls w/115 V aux. power & required automation connections, CE Basic controls w/TIGRunner package (see pg 3) Basic controls w/TIGRunner & 250 A torch package (see pg 3) Full feature controls w/TIGRunner package (see pg 3) Full feature controls w/TIGRunner & 250 A torch package (see pg 3) #194 720 #190 219 #194 724 DA-917F DA-1820L DA-26R See Diamondback TIG Torch Selector Guide See Parts Guide Remote Controls RFCS-14 HD RFCS-14 RCCS-14 RCC-14 RMLS-14 RMS-14 #194 744 #043 554 #043 688 #151 086 #129 337 #187 208 Heavy-duty foot control Foot control North/south fingertip control Side-to-side fingertip control Momentary/maintained rocker control Momentary rubber dome switch Carts and Racks Deluxe Carrying Cart and Cylinder Rack Universal Carrying Cart and Cylinder Rack Running Gear/Cylinder Rack Inverter Rack #043 867 #042 934 #042 537 #043 562 Educational Resources Gas Tungsten Arc (TIG) Welding Book TIG Fundamentals Welding CD #170 555 #196 567 Power Source Dynasty™ 300 SD Dynasty™ 300 DX Dynasty™ 300 LX w/Auxiliary Power Dynasty™ 300 SD w/TIGRunner™ Dynasty™ 300 SD w/TIGRunner™ and Torch Dynasty™ 300 DX w/TIGRunner™ Dynasty™ 300 DX w/TIGRunner™ and Torch TIG Accessories TIG Torch Adapters Diamondback™ TIG Torches Consumables, Tungsten Gas Cylinder, Gas Hose and Fittings Stick Accessories Stick Electrodes Coolant Systems Coolmate™ 3 Coolmate™ V3 Coolmate™ 4 Aluminum-Protecting Coolant Low-Conductivity Coolant Cooling System Hoses International-Style Connectors International-Style Connector Kit Extension Kit for International-Style International/Tweco® Adapter International/Cam-Lok Adapter #043 007 #043 007-01-2 #043 008 #043 008-01-2 #043 009 #043 009-01-2 #042 288 #042 288-01-5 #043 809 #043 810 115 VAC 115 VAC, CE 230 VAC 230 VAC, CE 115 VAC 115 VAC, CE 115 VAC 115 VAC, CE #042 418 #042 419 #042 465 #042 466 50 mm 50 mm A one-piece adapter with International-style male plug A one-piece adapter with International-style male plug Date: Total Quoted Price: Distributed by: Litho in USA Price
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