Mitsubishi Electric LMAP02-E Specifications

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Mitsubishi Electric LMAP02-E Specifications | Manualzz

CITY MULTI ® WR2-SERIES

SYSTEM DESIGN

1. ELECTRICAL WORK .........................................................................................................................................WR2SD-2

1-1. General Cautions .....................................................................................................................................WR2SD-2

1-2. Power Supply for Indoor Unit and Outdoor Unit .......................................................................................WR2SD-3

1-3. Power Cable Specifications .....................................................................................................................WR2SD-7

1-4. Power Supply Examples ..........................................................................................................................WR2SD-8

2. M-NET CONTROL............................................................................................................................................WR2SD-10

2-1. Transmission Cable Length Limitation ...................................................................................................WR2SD-10

2-2. Transmission Cable Specifications ........................................................................................................ WR2SD-11

2-3. System Configuration Restrictions .........................................................................................................WR2SD-12

2-4. Address Setting ......................................................................................................................................WR2SD-15

3. PIPING DESIGN ..............................................................................................................................................WR2SD-25

3-1. R410A Piping Material ............................................................................................................................WR2SD-25

3-2. PQRY-P-T/Y(S)HMU’s Piping Design ....................................................................................................WR2SD-26

3-3. Refrigerant Charging Calcuation ............................................................................................................WR2SD-30

4. INSTALLATION ................................................................................................................................................WR2SD-31

4-1. PQRY-P-T/Y(S)HMU’s Installation .........................................................................................................WR2SD-31

4-2. Installation Space ...................................................................................................................................WR2SD-31

4-3. Piping Direction ......................................................................................................................................WR2SD-32

5. CAUTIONS .......................................................................................................................................................WR2SD-33

5-1. Refrigerant Properties ............................................................................................................................WR2SD-33

5-2. Confirm the Critical Concentration and Perform Countermeasures .......................................................WR2SD-33

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-1

1. ELECTRICAL WORK

1-1. General Cautions

Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations, and guidance of each electric power company.

source wire in the same conduit.)

Be sure to provide designated grounding work to heat source unit.

Give some allowance to wiring for electrical part box of indoor and heat source unit, because the box is sometimes removed at the time of service work.

Never connect 100V, 208~230V, 460V power source to terminal block of transmission . If connected,electrical parts will be burnt out.

cable

If transmission cables of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations.

Indoor unit Heat source unit

Heat source unit OK

2-core shield cable

BC controller

Remote controller

NO

BC controller

Remote controller

Indoor unit

WR2SD-2 WR2-SERIES SYSTEM DESIGN (June 2010)

1. ELECTRICAL WORK

1-2. Power Supply for Indoor Unit and Outdoor Unit

1-2-1. Electrical Characteristics of Indoor Unit

Model

PLFY-P06NLMU-E

PLFY-P08NLMU-E

PLFY-P12NLMU-E

PLFY-P15NLMU-E

PLFY-P18NLMU-E

PLFY-P08NCMU-E

PLFY-P12NCMU-E

PLFY-P15NCMU-E

PLFY-P12NBMU-E

PLFY-P15NBMU-E

PLFY-P18NBMU-E

PLFY-P24NBMU-E

PLFY-P30NBMU-E

PLFY-P36NBMU-E

Hz

60Hz

Volts

Symbols: MCA : Min.Circuit Amps (=1.25xFLA) FLA : Full Load Amps

IFM :Indoor Fan Motor Output : Fan motor rated output

Indoor Unit

Voltage range MCA(A)

0.43 / 0.47

IFM

FLA(A)

0.34 / 0.37

188 to 253V

0.43 / 0.47

0.43 / 0.47

0.48 / 0.53

0.49 / 0.54

0.29 / 0.29

0.34 / 0.37

0.34 / 0.37

0.38 / 0.42

0.39 / 0.43

0.23 / 0.23

208 / 230V

198 to 253V

0.35 / 0.35

0.35 / 0.35

0.64 / 0.64

0.64 / 0.64

0.64 / 0.64

0.64 / 0.64

0.64 / 0.64

1.25 / 1.25

0.28 / 0.28

0.28 / 0.28

0.51 / 0.51

0.51 / 0.51

0.51 / 0.51

0.51 / 0.51

0.51 / 0.51

1.00 / 1.00

PMFY-P06NBMU-E

PMFY-P08NBMU-E

PMFY-P12NBMU-E

PMFY-P15NBMU-E

PEFY-P06NMAU-E

PEFY-P08NMAU-E

PEFY-P12NMAU-E

PEFY-P15NMAU-E

PEFY-P18NMAU-E

PEFY-P24NMAU-E

PEFY-P27NMAU-E

PEFY-P30NMAU-E

PEFY-P36NMAU-E

PEFY-P48NMAU-E

PEFY-P54NMAU-E

PEFY-P06NMSU-E

PEFY-P08NMSU-E

PEFY-P12NMSU-E

PEFY-P15NMSU-E

PEFY-P18NMSU-E

PEFY-P24NMSU-E

PEFY-P27NMHU-E

PEFY-P30NMHU-E

PEFY-P36NMHU-E

PEFY-P48NMHU-E

PEFY-P54NMHU-E

PEFY-P72NMHU-E

PEFY-P96NMHU-E

60Hz

60Hz

60Hz

208 / 230V

208 / 230V

208 / 230V

188 to 253V

198 to 253V

188 to 253V

0.25 / 0.25

0.25 / 0.25

0.26 / 0.26

0.33 / 0.33

1.05 / 1.05

1.05 / 1.05

1.21 / 1.21

1.45 / 1.45

1.56 / 1.56

2.25 / 2.25

2.49 / 2.49

2.50 / 2.50

3.33 / 3.33

3.41 / 3.41

3.31 / 3.31

0.47 / 0.50

0.47 / 0.50

0.68 / 0.74

1.20 / 1.33

1.20 / 1.33

1.57 / 1.73

1.72 / 1.89

2.08 / 2.29

4.23 / 4.67

4.23 / 4.67

4.29 / 4.73

5.60 / 6.18

7.12 / 7.85

0.20 / 0.20

0.20 / 0.20

0.21 / 0.21

0.26 / 0.26

0.84 / 0.84

0.84 / 0.84

0.97 / 0.97

1.16 / 1.16

1.25 / 1.25

1.80 / 1.80

1.99 / 1.99

2.00 / 2.00

2.66 / 2.66

2.73 / 2.73

2.65 / 2.65

0.32 / 0.31

0.41 / 0.39

0.46 / 0.43

0.47 / 0.45

0.64 / 0.60

0.88 / 0.83

1.37 / 1.51

1.66 / 1.83

3.38 / 3.73

3.38 / 3.73

3.43 / 3.78

4.48 / 4.94

5.69 / 6.28

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-3

Model

PCFY-P15NKMU-E

PCFY-P24NKMU-E

PCFY-P30NKMU-E

PCFY-P36NKMU-E

PKFY-P06NBMU-E

PKFY-P08NBMU-E

PKFY-P12NHMU-E

PKFY-P15NHMU-E

PKFY-P18NHMU-E

PKFY-P24NKMU-E

PKFY-P30NKMU-E

PFFY-P06NEMU-E

PFFY-P08NEMU-E

PFFY-P12NEMU-E

PFFY-P15NEMU-E

PFFY-P18NEMU-E

PFFY-P24NEMU-E

PFFY-P06NRMU-E

PFFY-P08NRMU-E

PFFY-P12NRMU-E

PFFY-P15NRMU-E

PFFY-P18NRMU-E

PFFY-P24NRMU-E

PVFY-P12E00A

PVFY-P18E00A

PVFY-P24E00A

PVFY-P30E00A

PVFY-P36E00A

PVFY-P48E00A

PVFY-P54E00A

PWFY-P36NMU-E-BU

PWFY-P36NMU-E-AU

PWFY-P72NMU-E-AU

1. ELECTRICAL WORK

Hz

60Hz

60Hz

60Hz

60Hz

60Hz

60Hz

Volts

Symbols: MCA : Min.Circuit Amps (=1.25xFLA) FLA : Full Load Amps

IFM :Indoor Fan Motor Output : Fan motor rated output

Indoor Unit

Voltage range MCA(A)

0.44 / 0.44

IFM

FLA(A)

0.35 / 0.35

208 / 230V 188 to 253V

0.52 / 0.52

1.22 / 1.22

1.22 / 1.22

0.41 / 0.41

0.97 / 0.97

0.97 / 0.97

208 / 230V

208 / 230V

198 to 253V

188 to 253V

0.19 / 0.19

0.19 / 0.19

0.38 / 0.38

0.38 / 0.38

0.38 / 0.38

0.37 / 0.37

0.54 / 0.54

0.32 / 0.34

0.32 / 0.34

0.34 / 0.38

0.40 / 0.44

0.48 / 0.53

0.59 / 0.64

0.15 / 0.15

0.15 / 0.15

0.30 / 0.30

0.30 / 0.30

0.30 / 0.30

0.29 / 0.29

0.43 / 0.43

0.25 / 0.27

0.25 / 0.27

0.27 / 0.30

0.32 / 0.35

0.38 / 0.42

0.47 / 0.51

208 / 230V 188 to 253V

0.32 / 0.34

0.32 / 0.34

0.34 / 0.38

0.40 / 0.44

0.48 / 0.53

0.59 / 0.64

0.25 / 0.27

0.25 / 0.27

0.27 / 0.30

0.32 / 0.35

0.38 / 0.42

0.47 / 0.51

208 / 230V

208 / 230V

188 to 253V

188 to 253V

0.56 / 0.50

1.53 / 1.38

1.39 / 1.25

2.50 / 2.25

2.09 / 1.88

2.23 / 2.00

2.64 / 2.38

25

0.09

0.09

0.45 / 0.40

1.22 / 1.10

1.11 / 1.00

2.00 / 1.80

1.67 / 1.50

1.78 / 1.60

2.11 / 1.90

-

-

-

WR2SD-4 WR2-SERIES SYSTEM DESIGN (June 2010)

1. ELECTRICAL WORK

1-2-2. Electrical Characteristics of Water-source Unit

PQRY-P-T(S)HMU

Model

PQRY-P72THMU-A

PQRY-P96THMU-A

PQRY-P120THMU-A

PQRY-P144TSHMU-A

PQRY-P168TSHMU-A

PQRY-P192TSHMU-A

PQRY-P216TSHMU-A

PQRY-P240TSHMU-A

Unit Combination

-

-

-

PQRY-P72THMU-A

PQRY-P72THMU-A

PQRY-P72THMU-A

PQRY-P96THMU-A

PQRY-P96THMU-A

PQRY-P96THMU-A

PQRY-P96THMU-A

PQRY-P120THMU-A

PQRY-P120THMU-A

PQRY-P120THMU-A

Hz

60Hz

Water-source unit

Volts Voltage range RLA(A)

12.6/11.4

18.0/16.2

23.6/21.4

208/230V 188 to 253V

12.6/11.4

12.6/11.4

12.6/11.4

18.0/16.2

18.0/16.2

18.0/16.2

18.0/16.2

23.6/21.4

23.6/21.4

23.6/21.4

Symbols: MCA : Min.Circuit Amps

SC : Starting Current RLA : Rated Load Amps

MCA(A) Max.Fuse(A)

16/15

23/21

30/27

25/20

40/30

50/40

16/15

16/15

16/15

23/21

23/21

23/21

23/21

30/27

30/27

30/27

25/20

25/20

25/20

40/30

40/30

40/30

40/30

50/40

50/40

50/40

Compressor

SC(A)

15

15

15

15

15

15

15

15

15

15

15

15

15

PQRY-P-Y(S)HMU

Model

PQRY-P72YHMU-A

PQRY-P96YHMU-A

PQRY-P120YHMU-A

PQRY-P144YSHMU-A

PQRY-P168YSHMU-A

PQRY-P192YSHMU-A

PQRY-P216YSHMU-A

PQRY-P240YSHMU-A

Unit Combination

Hz Volts

-

-

-

PQRY-P72YHMU-A

PQRY-P72YHMU-A

PQRY-P72YHMU-A

PQRY-P96YHMU-A

PQRY-P96YHMU-A

PQRY-P96YHMU-A

PQRY-P96YHMU-A

PQRY-P120YHMU-A

PQRY-P120YHMU-A

PQRY-P120YHMU-A

60Hz 460V

Symbols: MCA : Min.Circuit Amps

SC : Starting Current RLA : Rated Load Amps

Heat source unit

Voltage range

414 to 506V

RLA(A)

8.1

8.1

8.1

10.7

10.7

10.7

5.7

8.1

10.7

5.7

5.7

5.7

8.1

MCA(A) Max.Fuse(A)

11

11

11

14

14

14

8

11

14

8

8

8

11

15

15

15

20

20

20

15

15

20

15

15

15

15

Compressor

SC(A)

7

7

7

7

7

7

7

7

7

7

7

7

7

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-5

1. ELECTRICAL WORK

1-2-3. Electrical Characteristics of BC Controller

BC-Controller for PQRY-P-TGMU

Model

CMB-P104NU-G

Hz

CMB-P105NU-G

CMB-P106NU-G

CMB-P108NU-G

CMB-P1010NU-G

CMB-P1013NU-G

CMB-P1016NU-G

CMB-P108NU-GA

CMB-P1010NU-GA

CMB-P1013NU-GA

CMB-P1016NU-GA

CMB-P104NU-GB

CMB-P108NU-GB

60Hz

Volts

208 / 230V

Voltage range

198 to 253V

MCA(A)

0.36 / 0.34

0.45 / 0.40

0.53 / 0.48

0.68 / 0.61

0.84 / 0.75

1.08 / 0.98

1.31 / 1.19

0.68 / 0.61

0.84 / 0.75

1.08 / 0.98

1.31 / 1.19

0.33 / 0.30

0.64 / 0.59

Symbols: MCA : Min.Circuit Amps (=1.25 x RLA)

RLA : Rated Load Amps

MOCP

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

15 / 15

RLA(A)

0.29 / 0.27

0.36 / 0.32

0.42 / 0.38

0.54 / 0.49

0.67 / 0.60

0.86 / 0.78

1.05 / 0.95

0.54 / 0.49

0.67 / 0.60

0.86 / 0.78

1.05 / 0.95

0.26 / 0.24

0.51 / 0.47

WR2SD-6 WR2-SERIES SYSTEM DESIGN (June 2010)

1. ELECTRICAL WORK

1-3. Power Cable Specifications

Thickness of wire for main power supply, capacities of the switch and system impedance

Model

Minimum wire thickness (mm 2 /AWG)

Breaker for current leakage

Main cable Branch Ground

Water-source unit

PQRY-P72THMU-A

PQRY-P96THMU-A

PQRY-P120THMU-A

Indoor unit

3.3/12

5.3/10

8.4/8

0.41/22

-

-

-

0.41/22

3.3/12

5.3/10

8.4/8

0.41/22

20A 30mA or 100mA 0.1sec. or less

30A 30mA or 100mA 0.1sec. or less

40A 100mA 0.1sec. or less

15A 30mA or 100mA 0.1sec. or less

Switch (A)

Capacity Fuse

20

30

25

40

40

15

50

15

Breaker for wiring (NFB)

20

30

40

15

Model

Water-source unit

PQRY-P72YHMU-A

PQRY-P96YHMU-A

PQRY-P120YHMU-A

Indoor unit

Minimum wire thickness (mm 2 /AWG)

Main cable Branch

2.1/14 -

2.1/14 -

Ground

2.1/14

2.1/14

3.3/12

0.41/22

-

0.41/22

3.3/12

0.41/22

Breaker for current leakage

15A 30mA or 100mA 0.1sec. or less

15A 30mA or 100mA 0.1sec. or less

20A 30mA or 100mA 0.1sec. or less

15A 30mA or 100mA 0.1sec. or less

Switch (A)

Capacity Fuse

15

15

15

15

20

15

20

15

Breaker for wiring (NFB)

15

15

20

15

1. Use dedicated power supplies for the heat source unit and indoor unit. Ensure OC and OS are wired individually.

2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.

3. The wire size is the minimum value for metal conduit wiring. If the voltage drops, use a wire that is one rank thicker in diameter.

Make sure the power-supply voltage does not drop more than 10%.

4. Specific wiring requirements should adhere to the wiring regulations of the region.

5. Power supply cords of parts of appliances for heat source use shall not be lighter than polychloroprene sheathed flexible cord

(design 245 IEC57). For example, use wiring such as YZW.

6. A switch with at least 3 mm [1/8 in.] contact separation in each pole shall be provided by the Air Conditioner installer.

Be sure to use specified wires for connections and ensure no external force is imparted to terminal connections. If connections are not fixed firmly, heating or fire may result.

Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of

Some installation sites may require attachment of an earth leakage breaker for the inverter. If no earth leakage breaker is installed, there is a danger of electric shock.

Do not use anything other than a breaker and fuse with the correct capacity. Using a fuse or wire of too large capacity may cause malfunction or fire.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-7

1. ELECTRICAL WORK

1-4. Power Supply Examples

The local standards and/or regulations is applicable at a higher priority.

1-4-1. PQRY-P72, 96, 120THMU/YHMU

<In the case a system controller is connected.>

Note12

SC transmission cable

>=1.25mm

2

Shield cable

Breakers for current leakage Switch

Power supply

3-phase 3-wire

208-230V 60Hz(THMU)

Note10,13

Connector

Note4

HU

G Note3

To *1 or *2

*1

Note4

To other HU

TB7

(S)

BC controller

S L,N

TB01

(Shield)

G

Note:

1 The transmission cable is not-polarity double-wire.

2 Symbol means a screw terminal for wiring.

3 The shield wire of transmission cable should be connected to the grounding terminal at

Heat source unit. All shield wire of M-Net transmission cable among Indoor units should be connected to the S terminal at Indoor unit or all shield wire should be connected together.

The broken line at the scheme means shield wire.

4 When the Heat source unit connected with system controller, power-supply to TB7 of the heat source unit(s) is needed. The connector change from CN41 to CN40 at one of the heat source units will enable the heat source unit to supply power to TB7, or an extra power supplying unit PAC-SC51KUA should be used. The transmission cable (above 1.25mm

2 , shielded, CVVS/CPEVS/MVVS) among Heat source units and system controllers is called central control transmission cable. The shield wire of the central control transmission cable must be grounded at the Heat source unit whose CN41 is changed to CN40.

5 MA R/C transmission cable (0.3-1.25mm

2 ) must be less than 200m in length, while ME

R/C transmission cable (0.3-1.25mm

2 ) must be less than 10m in length. But transmission cable to the ME R/C can be extend using a M-NET cable (>=1.25mm

2 ) when the length is counted in the M-Net length. Both Compact MA and ME R/C transmission cables size

0.75~1.25mm

2 in thickness.

6 MA remote controller and ME remote controller should not be grouped together.

7 If using 1 or 2 (main/sub) MA remote controller to control more than 1 Indoor unit, use MA transmission cable to connect all the TB15 terminals of the Indoor units. It is called

"Grouping".

If using 1 or 2 (main/sub) ME remote controller control more than 1 indoor unit, set address to Indoor unit and ME remote controller. For the method, refer to 2-4. "Address

Setting".

8 Indoor board consumes power from TB3. The power balance should be considered according to System Design 2-3 "System configuration restrictions".

9 If Transmission booster is needed, be sure to connect the shield wires to the both sides to the booster.

10 The critical current for choosing power source equipment is approximate

1.4 times of total rated current of the Heat source unit(s) or Indoor unit(s).

11 Numbers shown with ( ) indicates a diameter of the compact remote controller.

12 When System controller (SC) is connected to the system, turn the SW2-1 on.

13 The phases of electricity power must be confirmed to be right used. Phase-reverse, or

phase-missing could break the controllers.

Breakers for current leakage Switch

1-phase

208-230V 60Hz

Note10

* Power supply specifications vary with the units or BC controller transmission cable

>=1.25mm

2

Shield cable

Breakers for

Switch

1-phase

208-230V 60Hz

Note10

* Power supply model of connected indoor units or BC controller

>=1.25mm

Shield cable

*2

IU

S

TB2

(L,N)

(Shield)

TB2

(L,N)

S

(Shield)

Pull box

Note7

TB2

(L,N)

S

(Shield)

1-phase

208-230V 60Hz

Breakers for current leakage Switch

TB1

(R,S) E

TB2 TB3

S S

G

(Shield) (Shield)

Transmission booster

Note8

Note9

TB2

(L,N)

S

(Shield)

MA R/C

MA R/C cable

0.3-1.25mm

2

(0.75~1.25mm

2 )

MA R/C

BC controller

S L,N

TB01

(Shield)

G

MA R/C

IU

TB5

(M1,M2) (L,N)

S

(Shield)

TB15

(1,2)

ME R/C

TB5

(M1,M2) (L,N)

S

(Shield)

TB15

(1,2)

ME R/C

Note6

Pull box

Note7

TB5

(M1,M2) (L,N)

S

(Shield)

TB15

(1,2)

1-phase

208-230V 60Hz

Breakers for current leakage Switch

(Shield)

(R,S) E

TB2 TB3

S S

G

(Shield)

TB5

(M1,M2)

S

(Shield)

TB15

(1,2)

(0.75~1.25mm

2 ) booster

Note9

ME R/C

Symbol

BKC

OCP

NFB

HU

IU

SC

MA R/C

ME R/ C

Breaker capacity

Over-current protector

Non-fuse breaker

Heat source unit

Indoor unit

System controller

MA remote controller

ME remote controller

Model Breakers for current leakage

*1, *2

PQRY-P72THMU

PQRY-P96THMU

20 A 30 mA or 100 mA 0.1 sec. or less

30 A 30 mA or 100 mA 0.1 sec. or less

PQRY-P120THMU 40 A 100 mA 0.1 sec. or less

PQRY-P72YHMU 15 A 30 mA or 100 mA 0.1 sec. or less

PQRY-P96YHMU 15 A 30 mA or 100 mA 0.1 sec. or less

PQRY-P120YHMU 20 A 30 mA or 100 mA 0.1 sec. or less

BKC

<A>

20

30

40

15

15

20

Switch

OCP*3

<A>

20

30

40

15

15

20

Switch

(NFB)

<A>

20

30

40

15

15

20

Minimum Wire thickness

Power wire

<mm 2 /AWG>

G wire

<mm 2 /AWG>

3.3/12

5.3/10

8.4/8

2.1/14

2.1/14

3.3/12

*1 The breakers for current leakage should support Inverter circuit. (e.g. Mitsubishi Electric's NV-C series or equivalent).

*2 Breakers for current leakage should combine using of switch.

*3 It shows data for B-type fuse of the breaker for current leakage.

3.3/12

5.3/10

8.4/8

2.1/14

2.1/14

3.3/12

WR2SD-8 WR2-SERIES SYSTEM DESIGN (June 2010)

1. ELECTRICAL WORK

The local standards and/or regulations is applicable at a higher priority.

1-4-2. PQRY-P144, 168, 192, 216, 240TSHMU/YSHMU

<In the case a system controller is connected.>

Note12

SC transmission cable

>=1.25mm

2

Shield cable

(CVVS, CPEVS

MVVS)

Connector

Note4

HU

Note4

To other HU

HU

TB1

(L1,L2,L3)

Power supply

3-phase 3-wire

208-230V 60Hz(THMU)

460V 60Hz(YHMU)

Note10,13

Power supply

3-phase 4-wire

208-230V 60Hz(THMU)

G

Note3

G Note3

(Using MA remote controller)

Connecting TB5 terminal.

To *1 or *2

*1

BC controller(Main)

TB02

(M1,M2)

S

(Shield)

L,N

TB01

G

BC controller(Sub)

TB02

(M1,M2)

S L,N

TB01

G specifications vary with the units or BC controller IU

TB2

(L,N)

S

(Shield)

TB2

(L,N)

S

(Shield)

Pull box

Note7

TB2

(L,N)

S

(Shield)

Power supply

208-230V 60Hz

Note:

1 The transmission cable is not-polarity double-wire.

2 Symbol means a screw terminal for wiring.

3 The shield wire of transmission cable should be connected to the grounding terminal at

Heat source unit. All shield wire of M-Net transmission cable among Indoor units should be connected to the S terminal at Indoor unit or all shield wire should be connected together.

The broken line at the scheme means shield wire.

4 When the Heat source unit connected with system controller, power-supply to TB7 of the heat source unit(s) is needed. The connector change from CN41 to CN40 at one of the heat source units will enable the heat source unit to supply power to TB7, or an extra power supplying unit PAC-SC51KUA should be used. The transmission cable (above 1.25mm

2 , shielded, CVVS/CPEVS/MVVS) among Heat source units and system controllers is called central control transmission cable. The shield wire of the central control transmission cable must be grounded at the Heat source unit whose CN41 is changed to CN40.

5 MA R/C transmission cable (0.3-1.25mm

2 ) must be less than 200m in length, while ME

R/C transmission cable (0.3-1.25mm

2 ) must be less than 10m in length. But transmission cable to the ME R/C can be extend using a M-NET cable (>=1.25mm

0.75~1.25mm

2 ) when the length is counted in the M-Net length. Both Compact MA and ME R/C transmission cables size

2 in thickness.

6 MA remote controller and ME remote controller should not be grouped together.

7 If using 1 or 2 (main/sub) MA remote controller to control more than 1 Indoor unit, use MA transmission cable to connect all the TB15 terminals of the Indoor units. It is called

"Grouping".

If using 1 or 2 (main/sub) ME remote controller control more than 1 indoor unit, set address to Indoor unit and ME remote controller. For the method, refer to 2-4. "Address

Setting".

8 Indoor board consumes power from TB3. The power balance should be considered according to System Design 2-3 "System configuration restrictions".

9 If Transmission booster is needed, be sure to connect the shield wires to the both sides to the booster.

10 The critical current for choosing power source equipment is approximate

.

11 Numbers shown with ( ) indicates a diameter of the compact remote controller.

12 When System controller (SC) is connected to the system, turn the SW2-1 on.

13. The phases of electricity power must be confirmed to be right used. Phase-reverse, or

phase-missing could break the controllers.

TB1

(R,S) E

TB2 TB3

S S

G

(Shield) (Shield)

Transmission booster

TB2

(L,N)

S

(Shield)

MA R/C

MA R/C cable

0.3-1.25mm

2

(0.75~1.25mm

<=200m

Note5, Note11

2 ) transmission cable

>=1.25mm

*2

MA R/C

BC controller(Main)

S

(Shield)

L,N

TB01

G

208-230V 60Hz

Note10

* Power supply specifications vary with the

IU

S

(L,N)

(Shield)

Indoor-heat source transmission cable

>=1.25mm

2

Shield cable

ME R/C

(L,N)

S

(Shield)

ME R/C

Note6

MA R/C

Note6

Note7

BC controller(Sub)

S L,N

TB01

G

Pull box

Note7

(L,N)

S

(Shield)

1-phase

208-230V 60Hz

(Shield)

(R,S) E

TB2 TB3

S S

G

(Shield) booster

Note9

ME R/C

S

(Shield)

(0.75~1.25mm

2 )

Symbol

BKC

OCP

NFB

HU

IU

SC

MA R/C

ME R/C

Breaker capacity

Over-current protector

Non-fuse breaker

Heat source unit

Indoor unit

System controller

MA remote controller

ME remote controller

Model

PQRY-P72THMU

PQRY-P96THMU

PQRY-P120THMU

PQRY-P72YHMU

PQRY-P96YHMU

PQRY-P120YHMU

Breakers for current leakage

*1, *2

20 A 30 mA or 100 mA 0.1 sec. or less

30 A 30 mA or 100 mA 0.1 sec. or less

40 A 100 mA 0.1 sec. or less

15 A 30 mA or 100 mA 0.1 sec. or less

15 A 30 mA or 100 mA 0.1 sec. or less

20 A 30 mA or 100 mA 0.1 sec. or less

BKC

<A>

20

30

40

15

15

20

Switch

OCP*3

<A>

20

30

40

15

15

20

Switch

(NFB)

<A>

20

30

40

15

15

20

Minimum Wire thickness

Power wire

<mm 2 /AWG>

G wire

<mm 2 /AWG>

3.3/12

5.3/10

8.4/8

2.1/14

2.1/14

3.3/12

*1 The breakers for current leakage should support Inverter circuit. (e.g. Mitsubishi Electric's NV-C series or equivalent).

*2 Breakers for current leakage should combine using of switch.

*3 It shows data for B-type fuse of the breaker for current leakage.

3.3/12

5.3/10

8.4/8

2.1/14

2.1/14

3.3/12

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-9

2. M-NET CONTROL

2-1. Transmission Cable Length Limitation

2-1-1. Using MA Remote controller

Long transmission cable causes voltage down, therefore, the length limitation should be obeyed to secure proper transmission.

Max. length via Heat source (M-NET cable) L1+L2+L3+L4, L1+L2+L6+L7, L3+L4+L6+L7 <=500m[1640ft.] 1.25mm

2 [AWG16] or thicker

Max. length to Heat source (M-NET cable)

Max. length from MA to Indoor

24VDC to AG-150A

L1+L8, L3+L4, L6, L2+L6+L8, L7 a1+a2, a1+a2+a3+a4 n

<=200m[656ft.] 1.25mm

<=200m[656ft.] 0.3-1.25 mm

<=50m[164ft.]

2 [AWG16] or thicker

0.75-2.0 mm 2

2 [AWG22-16]

[AWG18-14]

L

8

OS

(52)

TB3

M1 M2

TB7

M1 M2 S

OC

(51)

TB3

M1 M2

TB7

M1 M2 S

BC(Main)

(53)

Group1

IC

(01)

L

1

Group3

IC

(04)

BC(Sub)

(55)

IC

(05)

Group5 a4 a2

IC

(06)

Shielded wire

OC

(54 )

TB7

M1M2 S

TB3

M1 M2

BC(Main)

L

3

(56)

IC

(02)

A B

MA

IC

(03)

TB 15

1 2

L

4

BC(Sub)

(57)

IC

(07)

A B

MA

A B

MA

Power Supply Unit

V+V-FG

AG-150A

A B

MA

A B S V+V-FG

OC, OS: Heat source unit controller; IC: Indoor unit controller; ME: ME remote controller

2-1-2. Using ME Remote controller

Long transmission cable causes voltage down, therefore, the length limitation should be obeyed to secure proper transmission.

Max. length via Heat source (M-NET cable) L1+L2+L3+L4, L1+L2+L6+L7,L1+L2+L3+L5, L3+L4+L6+L7 <=500m[1640ft.] 1.25mm

2 [AWG16] or thicker

Max. length to Heat source (M-NET cable) L1+L8, L3+L4, L6, L2+L6+L8, L7, L3+L5

Max. length from ME to Indoor

24VDC to AG-150A e1, e2+e3, e4 n

*1. If the length from ME to Indoor exceed 10m, use 1.25 mm 2

<=200m[656ft.] 1.25mm

2 [AWG16] or thicker

<=10m[32ft.]*1 0.3-1.25 mm

<=50m[164ft.] 0.75-2.0 mm

2 [AWG22-16] *1

2 [AWG18-14]

.

OS

(52)

M1

TB3

M2

TB7

M1 M2 S

L

8

OC

(51)

TB3

M1 M2

TB7

M1 M2 S

BC(Main)

(53)

Group1

IC

(01)

Group3

IC

(04)

L

1

BC(Sub)

(55)

TB02

M2 S

IC

(05)

Group5

IC

(06) e3

Shielded wire

OC

(54 )

TB7

M1 M2 S

M1

TB3

M2

BC(Main)

L

3

(56)

A B

(101)

ME

IC

(02)

IC

(03)

L

4

BC(Sub)

(57)

TB02

M2 S

A B

(105)

ME

IC

(07)

TB5

M2 S

A B

(155)

ME

PAC-SC51KUA t

V+V-FG

AG-150A

A B S V+V-FG

OC, OS: Heat source unit controller; IC: Indoor unit controller; ME: ME remote controller

A B

(103)

ME

WR2SD-10 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-2. Transmission Cable Specifications

Type of cable

Cable size

Remarks

Connected with simple remote controller.

Transmission cables (L i

)

Shielding wire (2-core)

CVVS, CPEVS or MVVS

More than 1.25 [AWG16]

ME Remote controller cables MA Remote controller cables

Sheathed 2-core cable (unshielded)

CVV

2 2

When 10m [32ft] is exceeded, use cables with the same specification as transmission cables.

Max length : 200m [656ft]

CVVS, MVVS : PVC insulated PVC jacketed shielded control cable

CPEVS : PE insulated PVC jacketed shielded communication cable

CVV : PV insulated PVC sheathed control cable

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-11

2. M-NET CONTROL

2-3. System Configuration Restrictions

2-3-1. Common restrictions for the CITY MULTI system

For each Heat source unit, the maximum connectable quantity of Indoor unit is specified at its Specifications table.

A) 1 Group of Indoor units can have 1-16 Indoor units;

B) Maximum 2 remote controllers for 1 Group;

C) 1 LOSSNAY unit can interlock maximum 16 Indoor units; 1 Indoor unit can interlock only 1 LOSSNAY unit.

D) Maximum 3 System controllers are connectable when connecting to TB3 of the Heat source unit.

E) Maximum 3 System controllers are connectable when connecting to TB7 of the Heat source unit, if the transmission power is supplied by the Heat source unit.

F) 4 System controllers or more are connectable when connecting to TB7 of the Heat source unit, if the transmission power is supplied by the power supply unit PAC-SC51KUA. Details refer to 2-3-3-C.

*System controller connected as described in D) and E) would have a risk that the failure of connected Heat source

unit would stop power supply to the System controller.

2-3-2. Ensuring proper communication power for M-NET

In order to ensure proper communication among Heat source unit, Indoor unit, LOSSNAY and Controllers, the transmission power situation for the M-NET should be observed. In some cases, Transmission booster should be used. Taking the power consumption index of Indoor unit sized P06-P54 as 1, the equivalent power consumption index and supply capability index of others are listed at Table 2-3-1 and Table 2-3-2.

Table 2-3-1 The equivalent power consumption by index Indoor units, LOSSNAY, controllers

Indoor,OA unit Indoor unit

Sized P06-P54 Sized P72,P96

1

*RC : Remote Controller

7

BC controller

CMB

2

MA RC.LOSSNAY ME Remote Contr.

PAC-SF44SRA

PAC-YT34ST

AG-150A

Timers, System Contr.

GB-50A TC-24 PAC-

GB-24

PZ-41SLB

0 1/4 1/2 3 4 1

MN Converter

CMS

-MNF-B

CMS

-MNG-E

1/2 2

Table 2-3-2 The equivalent power supply capability index of Trans.Booster, Power supply unit, Connector TB3, TB7 of Heat source unit.

Transmission Booster Power supply unit Centralized Controller Expansion controller Heat source unit Heat source unit

PAC-SF46EPA

25

PAC-SC51KUA

5

GB-50ADA

6

PAC-YG50ECA

6

Connector TB3 and TB7 total *

32

Connector TB7 only

6

*If PAC-SC51KUA is used to supply power at TB7 side, no power supply need from Heat source unit at TB7, Connector TB3 itself will therefore have 32.

With the equivalent power consumption values in Table 2-3-1 and Table 2-3-2, PAC-SF46EPA can be designed into the airconditioner system to ensure proper system communication according to 2-3-2-A, B, C.

2-3-2-A) Firstly, count from TB3 at TB3 side the total quantity of Indoor units and ME remote controller, Timers and System controllers.If the total quantity reaches 40, a PAC-SF46EPA should be set.In this case, Indoor unit sized P72, 96 is counted as 7 Indoor units, but MA remote controller(s), LOSSNAY is NOT counted.

2-3-2-B) Secondly, count from TB7 side to TB3 side the total transmission power consumption index. If the total power consumption reaches 32, a PAC-SF46EPA should be set.Yet, if a PAC-SC51KUA is used to supply power at TB7 side, count from index TB3 side only.

2-3-2-C) Thirdly, count from TB7 at TB7 side the total transmission power consumption index, If the total power consumption reaches

6, a PAC-SF46EPA should be set.

System example

TB7 TB3

01 02

TRANSMISSION BOOSTER PAC-SF46EPA MODEL 220-240V:0.7A ~/N

POWER RATING WEIGHT

MADE IN JAPAN

Transmission booster

(No.1)

M-NET

Power supply unit

PAC-SC51KUA

24VDC

TB7 TB3

Heat source unit

ME remote controller

N1

Transmission booster (No.1) should be used, if the total quantity of Indoor units and ME remote controllers reaches 40, (Indoor unit sized P72, 96 is counted as 7); or if the total equivalent transmission power consumption reaches 32.

CENTRALIZED CONTROLLER AG-150A

Centralized controller

(AG-150A)

LOSSNAY unit

PZ-52SF

N3

Transmission booster (No.2) should be used, if the total equivalent transmission power consumption reaches 5.

TRANSMISSION BOOSTER PAC-SF46EPA MODEL

POWER RATING WEIGHT

MADE IN JAPAN

220-240V:0.7A ~/N

Transmission booster

PAC-SF46EPA

(No.2)

PZ-52SF

LOSSNAY unit

N4

Within N4, the total equivalent transmission power consumption should not exceed 25.

ME remote controller

N2

Within N2, conditions 1,2 should be followed.

1.The total quantity of Indoor units and ME remote controller

should not exceed 40.

*Indoor unit sized P72, 96 is counted as 7 units.

2.The total equivalent transmission power consumption

should not exceed 25.

WR2SD-12 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-3-3. Ensuring proper power supply to System controller

The power to System controller (excluding LMAP03-U) is supplied via M-NET transmission line. M-NET transmission line at TB7 side is called Central control transmission line while one at TB3 side is called Indoor-Heat source transmission line. There are 3 ways to supply power to the System controller .

A) Connecting to TB3 of the Heat source unit and receiving power from the Heat source unit.

B) Connecting to TB7 of the Heat source unit and receiving power from the Heat source unit.

C) Connecting to TB7 of the Heat source unit but receiving power from power supply unit PAC-SC51KUA.

2-3-3-A. When connecting to TB3 of the

Heat source

unit and receiving power from the

Heat source

unit.

Maximum 3 System controllers can be connected to TB3.

If there is more than 1 Heat source unit, it is necessary to replace power supply switch connector CN41 with CN40 on one Heat source unit.

Fig. 2-3-3-A

Heat source unit

TB7

Replacement of

CN41 with CN40

TB3

M-NET transmission lines

(Indoor-Heat source transmission lines)

Group Group

Indoor unit

M-NET transmission lines

(transmission lines

for central controller)

MA remote controller

Heat source unit

Group Group

TB7

Use CN41

as it is.

TB3

Indoor unit

ME remote controller

Maximum 3 System controllers can be connected to TB3.

2-3-3-B. When connecting to TB7 of the

Heat source

unit and receiving power from the

Heat source

unit.

Maximum 3 System controllers can be connected to TB7 and receiving power from the Heat source unit.

It is necessary to replace power supply switch connector

CN41 with CN40 on one Heat source unit.

Fig. 2-3-3-B

Heat source unit

TB3

Group Group

TB7

M-NET transmission lines

(Indoor-Heat source transmission lines)

Replacement of

CN41 with CN40

Indoor unit

M-NET transmission lines

(transmission lines

for central controller)

MA remote controller

Heat source unit

Group Group

TB3

TB7

Use CN41

as it is.

Indoor unit

ME remote controller

System controller

Maximum 3 System controllers can be connected to TB7.

2-3-3-C. When connecting to TB7 of the Heat source unit but receiving power from PAC-SC51KUA.

When using PAC-SC51KUA to supply transmission power, the power supply connector CN41 on the Heat source units should be kept as it is. It is also a factory setting.

1 PAC-SC51KUA supports maximum 1 AG-150A unit due to the limited power DC 24V at its TB3.

However, 1 PAC-SC51KUA supplies transmission power at its TB2 equal to 5 Indoor units, which is referable at

Table 2-3-2.

If PZ-52SF, Timers, System controller, ON/OFF controller connected to TB7 consume transmission power more than 5 (Indoor units), Transmission booster

PAC-SF46EPA is needed. PAC-SF46EPA supplies transmission power equal to 25 Indoor units.

Fig. 2-3-3-D

TB7

TB7

PAC-SC51KUA

Heat source unit

Use CN41

as it is.

M-NET transmission lines

(Indoor-Heat source transmission lines)

M-NET transmission lines

(transmission lines

for central controller)

Heat source unit

Use CN41

as it is.

TB3

TB3

Group

MA remote controller

Group

ME remote controller

Group

Indoor unit

Group

Indoor unit

CAUTION

System controller

AG-150A/GB-50A/GB-50ADA/GB-24A/TC-24A is recommended to connect to TB7 because these controllers perform back-up to a number of data.

In an air conditioner system has more than 1 Heat source units, AG-150A/GB-50A/GB-50ADA/GB-24A/TC-24A receiving transmission power at TB3 or TB7 on one of the Heat source units would have a risk that the connected Heat source unit failure would stop power supply to AG-150A/GB-50A/GB-50ADA/

GB-24A/TC-24A, and disrupt the whole system. When applying apportioned electric power function, AG-150A/GB-50A/GB-24A/TC-24A is necessary to connected to TB7 and has its own power supply unit PAC-SC51KUA.* *Power supply unit PAC-SC51KUA is for AG-150A.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-13

2. M-NET CONTROL

2-3-4. Power supply to LM adapter LMAP03U

1-phase 208-230V AC power supply is needed.

The power supply unit is not necessary when connecting only the LMAP03U. Yet, make sure to change the power supply changeover connector CN41 to CN40 on the LM adapter.

2-3-5. Power supply to expansion controller

1-phase 100-240VAC power supply is needed.

The power supply unit PAC-SC51KUA is not necessary.

The expansion controller supplies power through TB3, which equals 6 indoor units. (refer to Table 2-3-2)

2-3-6. Power supply to BM ADAPTER

1-phase 100-240VAC power supply is needed.

The power supply unit PAC-SC51KUA is not necessary when only BM ADAPTER is connected.

Yet, make sure to move the power jumper from CN41 to CN40 on the BM ADAPTER.

WR2SD-14 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-4. Address Setting

2-4-1. Switch operation

In order to constitute CITY MULTI in a complete system, switch operation for setting the unit address No. and connection No. is required.

À Address No. of heat source unit, indoor unit and remote controller.

The address No. is set at the address setting board.

In the case of WR2 system, it is necessary to set the same No. at the branch No. switch of indoor unit as that of the BC controller connected. (When connecting two or more branches, use the lowest branch No.)

Á Caution for switch operations

Branch

No. setting

D

E F

0 1 2 3

4 5

Rotary switch

Unit address No. setting

8

7

9

0 1 2

6

4 5

8

7

9

0 1 2

6

4 5

¥ Be sure to shut off power source before switch setting. If operated with power source on, switch can not operate properly.

¥ No units with identical unit address shall exist in one whole air conditioner system. If set erroneously, the system can not operate.

 MA remote controller

¥ When connecting only one remote controller to one group, it is always the main remote controller.

When connecting two remote controllers to one group, set one remote controller as the main remote controller and the other as the sub remote controller.

¥ The factory setting is Main .

ON

Setting the dip switches

1 2 3 4

The dip switches are at the bottom of the remote controller.

Remote controller Main/Sub and other function settings are performed using these switches.

Ordinarily, only change the Main/Sub setting of SW1. (The factory settings are all ON .)

ON

SW No

1

2

3

4

SW contents Main

Remote controller

Main/Sub setting

When remote controller power turned on

Cooling/heating display in AUTO mode

Intake temperature display

ON

Main

OFF

Sub

Normally on Timer mode on

Yes

Yes

No

No

Comment

Set one of the two remote controllers at one group to Main .

When you want to return to the timer mode when the power is restored after a power failure when a Program timer is connected, select Timer mode .

When you do not want to display Cooling and Heating in the

Auto mode, set to No .

When you do not want to display the intake temperature, set to No .

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-15

2. M-NET CONTROL

2-4-2. Rule of setting address

Unit Address setting

Indoor unit,

Lossnay,

PAC-YG63MCA

(AI Controller),

PAC-YG66DCA

(DIDO Controller)

Heat source unit

BC controller

(Main)

01 ~ 50

51 ~ 99, 100

(Note1)

52 ~ 99, 100

ME, LOSSNAY

Remote controller

(Main)

101 ~ 150

1

Fixed

ME, LOSSNAY

Remote controller

(Sub)

151 ~ 199, 200

1

Fixed

201 ~ 250

000, 201 ~ 250

000, 201 ~ 250

2

Fixed

8

7

9

6

0 1 2

4 5

100

8

7

9

6

0 1 2

4 5

100

Example

8

9

6

0 1 2

4 5

10

8

9

6

0 1 2

4 5

10

8

9

6

0 1 2

4 5

10

8

9

6

0 1 2

4 5

1

8

9

6

0 1 2

4 5

1

8

9

6

0 1 2

4 5

1

Note

Use the most recent address within the same group of indoor units. Make the indoor units address connected to the BC controller (Sub) larger than the indoor units address connected to the BC controller (Main).

If applicable, set the sub BC controllers in an PQRY system in the following order:

(1) Indoor unit to be connected to the BC controller (Main)

(2) Indoor unit to be connected to the BC controller (No.1 Sub)

(3) Indoor unit to be connected to the BC controller (No.2 Sub)

Set the address so that (1)<(2)<(3)

The smallest address of indoor unit in same refrigerant system + 50

Assign sequential address numbers to the heat source units in one refrigerant circuit system. OC and OS are automatically detected. (Note 2)

Please reset one of them to an address between 51 and 99 when two addresses overlap.

The address automatically becomes "100" if it is set as "01~ 50"

The address of heat source unit + 1

Please reset one of them to an address between 51 and 99 when two addresses overlap.

The address automatically becomes "100" if it is set as "01~ 50"

Lowest address within the indoor units connected to the BC controller (Sub) plus 50.

BC controller

(Sub)

Group remote controller

System remote controller

ON/OFF remote controller

GB-50ADA,

AG-150A,

GB-50A,

GB-24A/TC-24A

52 ~ 99, 100

000, 201 ~ 250

0

100

8

7

9

6

0 1 2

4 5

10

8

7

9

6

0 1 2

4 5

10

8

7

9

6

0 1 2

4 5

10

8

7

9

6

0 1 2

4 5

10

8

9

6

0 1 2

4 5

10

8

7

9

6

0 1 2

4 5

10

0

10

8

7

9

6

0 1 2

4 5

1

8

7

9

6

0 1 2

4 5

1

8

7

9

6

0 1 2

4 5

1

8

7

9

6

0 1 2

4 5

1

8

9

6

0 1 2

4 5

1

8

7

9

6

0 1 2

4 5

1

0

1

The smallest address of indoor unit in the group + 100

The place of "100" is fixed to "1"

The address of main remote controller + 50

The address automatically becomes "200" if it is set as "00"

The smallest group No. to be managed + 200

PAC-YG50ECA 000, 201 ~ 250

0

100

0

10

0

1

Settings are made on the initial screen of AG-150A.

BAC-HD150 000, 201 ~ 250

0

100

0

10

0

1

Settings are made with setting tool of BM ADAPTER.

LMAP03U 201 ~ 250

2

Fixed

8

9

6

0 1 2

4 5

8

9

6

0 1 2

4 5

10 1

Note1: To set the address to "100", set it to "50"

Note2: Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their address.

WR2SD-16 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-4-3. System examples

Factory setting

Original switch setting of the heat sources, indoors, controllers and LMAP at shipment is as follows.

• Heat source unit

• Indoor unit

• BC controller

• ME remote controller

• LMAP

: Address: 00, CN41: U (Jumper), DipSW2-1: OFF

: Address: 00

: Address: 00

: Address: 101

: Address: 247, CN41: U (Jumper), DipSW1-2: OFF

Setting at the site

• DipSW2-1(Heat source) : When the System Controller is used, all the Dip SW2-1 at the heat source units should be

set to "ON". * Dip SW2-1 remains OFF when only LMAP03U is used.

• DipSW1-2(LMAP)

• CN40/CN41

: When the LMAP is used together with System Controller, DipSW1-2 at the LMAP

should be set to "ON".

: Change jumper from CN41 to CN 40 at heat source control board will activate central

transmission power supply to TB7;

(Change jumper at only one heat source unit when activating the transmission power supply

without using a power supply unit.)

Change jumper from CN41 to CN 40 at LMAP will activate transmission power supply to LMAP

itself;

Power supply unit is recommended to use for a system having more than 1 heat source unit,

because the central transmission power supply from TB7 of one of heat source units is risking

that the heat source unit failure may let down the whole central control system.

2-4-3-1. MA remote controller, Single-refrigerant-system, No System Controller

<Two heat source units>

PQRY-P-TSHMU/YSHMU

OC OS

<One heat source units>

PQRY-P-THMU/YHMU

OC

CN40

00

CN41 CN40

00

CN41 CN40

00

CN41

DipSW2-1

OFF

TB3 TB3

DipSW2-1

OFF

DipSW2-1

OFF

TB3

BC controller

TB02

00

Group 1

Indoor unit

00

TB5 TB15 TB5

00

Group 2

TB15 TB5

00

TB15

Group 3 Group 4

TB5

00

TB15 TB5

00

TB15

SRU 1*

MA R/C MA R/C MA R/C

(Main)

MA R/C

(Sub)

1*

Wireless R/C

*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order

of their address.

2. No address setting is needed.

3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".

4. Indoor units should be set with a branch number.

5. Address setting is required if a sub BC controller is connected.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-17

2. M-NET CONTROL

2-4-3-2. MA remote controller, Single-refrigerant-system, System Controller

<Two heat source units>

PQRY-P-TSHMU/YSHMU

OC OS

<One heat source units>

PQRY-P-THMU/YHMU

OC

CN40

51

CN41 CN40

52

CN41 CN40

51

CN41

DipSW2-1

TB3

ON

TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

BC controller

TB02

53

Group 1

Indoor unit

01

TB5 TB15 TB5

02

Group 2

TB15 TB5

03

TB15

Group 3 Group 4

TB5

04

TB15 TB5

05

TB15

201

SC

MA R/C

SRU 1*

MA R/C MA R/C

(Main)

MA R/C

(Sub)

1*

Wireless R/C

*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.

*SC can be connected to TB3 side or TB7 side;

Should SC connected to TB7 side, change Jumper from CN41 to CN40 at the Heat source unit module so as to supply power to the

SC.

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order

of their address.

2. Address should be set to Indoor units and central controller.

3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".

4. Indoor units should be set with a branch number.

WR2SD-18 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-4-3-3. MA remote controller, Multi-refrigerant-system, System Controller at TB7/TB3 side, Booster for long M-NET wiring

PQRY-P-TSHMU/YSHMU

OC

TB7

CN40

51

CN41

TB7

CN40

OS

52

CN41

PQRY-P-TSHMU/YSHMU

TB7

OC

91

CN40 CN41

OS

TB7

CN40

92

CN41

PQRY-P-THMU/YHMU

OC

TB7

97

CN40 CN41

DipSW2-1

ON

TB3 TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

PSU

Power supply unit (PSU)

(PAC-SC51KUA)

*2

000 or 201

SC

BC controller

53

TB02

Group1

Indoor unit

01

TB5 TB15

202

SC*3

SRU *1

*1

Wireless R/C

Group 2 Group 21

TB5

02

TB15

MA R/C

TB5

03

TB15 TB2 TB3 TB5

30

Transmission Booster

PAC-SF46EPA

TB15

MA R/C MA R/C

(Main) (Sub)

TB02

93

Group 31

Indoor unit

41

TB5 TB15

Group 32

TB5

42

Group 33

LOSSNAY

43

TB5

95

Group 34

TB5

45

TB15 TB5

46

Group 35

TB15

203

SC*3

SRU *1 142

ME R/C

143

PZ-52SF MA R/C MA R/C

(Main)

MA R/C

(Sub)

*1

Wireless R/C

*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.

*2 System controller should connect to TB7 at the Heat source unit and use power supply unit together in Multi-Refrigerant-System.

For AG-150A, 24VDC should be used with the PAC-SC51KUA.

*3 When multiple system controllers are connected in the system, set the controller with more functions than others as a "main"

controller and others as "sub".

Make the setting to only one of the system controllers for "prohibition of operation from local remote controller".

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order

of their address.

2. Address should be set to Indoor units, LOSSNAY and system controller.

3. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME remote controller consume the M-NET power

for transmission use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration

restrictions".

4. Indoor units should be set with a branch number.

5. Assign an address to each of the sub BC controllers which equals the sum of the smallest address of the indoor

units that are connected to each sub BC controller and 50.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-19

2. M-NET CONTROL

2-4-3-4. ME remote controller, Single-refrigerant-system, No system controller

<Two heat source units>

PQRY-P-TSHMU/YSHMU

<One heat source units>

PQRY-P-THMU/YHMU

OC OS OC

CN40

51

CN41 CN40

52

CN41 CN40

51

CN41

DipSW2-1

OFF

TB3 TB3

DipSW2-1

OFF

DipSW2-1

OFF

TB3

BC controller

TB02

53

Group 1

Indoor unit

01

TB5 TB5

02

Group 2

TB5

03

Group 3

TB5

04

TB5

05

Group 4

101

ME R/C

102

ME R/C

104

ME R/C

105 155

ME R/C ME R/C

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their

address.

2. Address should be set to Indoor units, system controller and ME remote controllers.

3. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME RC consume the M-NET power for transmission

use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration restrictions".

4. Indoor units should be set with a branch number.

2-4-3-5. ME remote controller, Single-refrigerant-system, System controller, LOSSNAY

<Two heat source units>

PQRY-P-TSHMU/YSHMU

<One heat source units>

PQRY-P-THMU/YHMU

OC OS OC

CN40

51

CN41 CN40

52

CN41 CN40

51

CN41

DipSW2-1

TB3

ON

TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

BC controller

53

TB02

Group 1

Indoor unit

01

TB5

Group 2

TB5

02

TB5

Group 3

LOSSNAY

03

Group 4

TB5

04

TB5

05

Group 5

201

SC

101

ME R/C

102

ME R/C

103

PZ-52SF

104

ME R/C

105 155

ME R/C ME R/C

*SC can be connected to TB3 side or TB7 side;

Should SC connected to TB7 side, change Jumper from CN41 to CN40 at the Heat source unit module so as to supply power to the SC.

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their

address.

2. Address should be set to Indoor units, LOSSNAY central controller, ME remote controllers.

3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".

4. Indoor units should be set with a branch number.

WR2SD-20 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-4-3-6. ME remote controller, Multi-refrigerant-system, System Controller at TB 7side, LOSSNAY, Booster for long M-NET wiring

PQRY-P-TSHMU/YSHMU

OC

TB7 TB7

OS

CN40

51

CN41 CN40

52

CN41

PQRY-P-TSHMU/YSHMU

TB7

OC OS

TB7

CN40

91

CN41 CN40

92

CN41

PQRY-P-THMU/YHMU

OC

TB7

96

CN40 CN41

DipSW2-1

ON

TB3 TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

BC controller

(Main)

TB02

53

Indoor unit

TB5

Group 1

01

TB5

02

Group 2

TB5

03

BC controller

(Sub)

80

TB02 TB2 TB3 TB5

Group 21

30

PSU

Power supply unit (PSU)

(PAC-SC51KUA)

*1 BC controller

93

TB02

101

ME R/C

Group 31

Indoor unit

41

TB5

102

ME R/C

Group 32

42

Group 33

LOSSNAY

43

TB5

Transmission Booster

PAC-SF46EPA

Group 34

44

130 180

ME R/C ME R/C

Group 35

45

000 or 201

SC

TB5 TB5 TB5

141

ME R/C

142

ME R/C

143

PZ-52SF

144

ME R/C

145 195

ME R/C ME R/C

*1 System controller should connect to TB7 at the Heat source unit and use power supply unit together in Multi-Refrigerant-System.

.

NOTE:

1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.

OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their address.

2. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME RC consume the M-NET power for transmission

use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration restrictions".

3. Indoor units should be set with a branch number.

4. Assign an address to each of the sub BC controllers which equals the sum of the smallest address of the indoor units that are connected

to each sub BC controller and 50.

When the address assigned to sub BC controller overlaps those of any other units including heat source units (OC/OS) or main BC

controller, sub BC controller will be given priority to have the address.

2-4-3-7. Example : BC, BC sub

PQRY-P-TSHMU/YSHMU

OS OC

CN40

52

CN41 CN40

51

CN41

DipSW2-1

OFF

TB3

DipSW2-1

TB3

OFF

TB02

53

NOTE

• Indoor units should be set with a branch number.

• BC (main) address = O/U address + 1

• BC (sub) address = Lowest address within the indoor units connected to the BC controller (sub) + 50

• If applicable, set the sub BC controllers in an PQRY system in the following order:

(1) Indoor unit to be connected to the BC controller (Main)

(2) Indoor unit to be connected to the BC controller (No.1 Sub)

(3) Indoor unit to be connected to the BC controller (No.2 Sub)

Set the address so that (1)<(2)<(3)

: M-NET wiring : Piping

BC controllers

CMB-NU-GA(main) TB02

54

BC controllers

CMB-NU-GB(No.1 sub) TB02

57

BC controllers

CMB-NU-GB(No.2 sub)

TB5

01

101

TB5

02

TB5

03

Group 1

04

TB5 TB5

05

104

Group 2

TB5

06

106

Group 3

07

TB5 TB5

08

107

Group 4

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-21

2. M-NET CONTROL

2-4-3-8. TG-2000A+AG-150A/GB-50A

AG-150A/GB-50A can control max. 50 indoor units;

TG-2000A can control max. 40 pieces of AG-150A

TG-2000A can control max. 2000 indoor units.

*2 or GB-50A;

GB-50A

000

PSU

(PAC-SC51KUA)

<Two heat source units>

PQRY-P-TSHMU/YSHMU

TB7

OC

CN40

51

CN41

OS

TB7

CN40

52

CN41

HUB

PC with

TG-2000A

BC controller

TB02

53

<One heat source units>

PQRY-P-THMU/YHMU

OC

TB7

51

CN40 CN41

DipSW2-1

ON

TB3 TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

Group 40

Indoor unit

01

TB5 TB15

SRU *1

TB5

02

TB15 TB5

03

TB15 TB2 TB3 TB5

42

TB15

Transmission Booster

PAC-SF46EPA

MA R/C MA R/C MA R/C

(Main) (Sub)

*1

Wireless R/C

LAN

AG-150A

000

24VDC

PSU

(PAC-SC51KUA)

PQRY-P-TSHMU/YSHMU

CN40

OC

TB7

91

CN41

OS

TB7

CN40

92

CN41

DipSW2-1

ON

TB3 TB3

DipSW2-1

ON

PQRY-P-THMU/YHMU

OC

TB7

CN40

51

CN41

DipSW2-1

TB3

ON

BC controller

52

TB02

Group 1

Indoor unit

01

TB5 TB5

02

Group 2

TB5

03

TB2 TB3

Transmission Booster

PAC-SF46EPA

TB5

Group 21

30

101

ME R/C

Group 31

Indoor unit

41

TB5

102

ME R/C

Group 32

130 180

ME R/C ME R/C

Group 34

BC controller

(Main)

TB02

93

TB5

42

TB5

43

BC controller

(Sub)

94

TB02

Group 33

TB5

44

TB5

45

141

ME R/C

142

ME R/C

144

ME R/C

145 195

ME R/C ME R/C

*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel

*2 Only AG-150As that are not connected to expansion controllers.

.

WR2SD-22 WR2-SERIES SYSTEM DESIGN (June 2010)

2. M-NET CONTROL

2-4-3-9. LMAP

LMAP can transmission for max. 50 indoor units;

If system controller (SC) is used, DipSW1-2 at LMAP and DipSW2-1 at Heat source unit should set to "ON".

Change Jumper from CN41 to CN40 to activate power supply to LMAP itself for those LMAP connected without system controller (SC).

( L

ON

W

ORKS adapter)

LMAP(01) identified by Neuron ID

247

CN40 CN41

DipSW1-2

OFF

<Two heat source units> <One heat source units>

PQRY-P-TSHMU/YSHMU PQRY-P-THMU/YHMU

TB7

OC

CN40

51

CN41

OS

TB7

CN40

52

CN41

OC

TB7

CN40

51

CN41

DipSW2-1

OFF

TB3 TB3

DipSW2-1

OFF

DipSW2-1

OFF

TB3

BC controller

53

TB02

AG-150A

Group 1

Indoor unit

TB5

01

TB15

Power supply unit

(PAC-SC51KUA)

24VDC

PSU

000 SRU *1

*1

Wireless R/C

LMAP(02) identified by Neuron ID

247

CN40 CN41

DipSW1-2

ON

PQRY-P-TSHMU/YSHMU

OC

TB7 TB7

OS

CN40

51

CN41 CN40

52

CN41

TB5

02

Group 2

TB15 TB5

MA R/C

03

TB15 TB2 TB3

Transmission Booster

PAC-SF46EPA

PQRY-P-TSHMU/YSHMU

TB7

OC OS

TB7

CN40

91

CN41 CN40

92

CN41

TB5

Group 40

42

TB15

PQRY-P-THMU/YHMU

OC

TB7

CN40

96

CN41

DipSW2-1

ON

TB3 TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

TB3

DipSW2-1

ON

DipSW2-1

TB3

ON

TB02

53

Group 1

Indoor unit

01

TB5 TB5

02

Group 2

TB5

03

TB02

80

TB2 TB3

Group 21

TB5

30

PC

TB02

93

101

ME R/C

Group 31

Indoor unit

41

TB5

102

ME R/C

Group 32

TB5

42

Group 33

LOSSNAY

43

TB5 TB02

94

Transmission Booster

PAC-SF46EPA

Group 34

TB5

44

130 180

ME R/C ME R/C

Group 35

TB5

45

L ON W ORKS card

L

ON

W

ORKS

card

L

ON

W

ORKS

card

141

ME R/C

142

ME R/C

143

PZ-52SF

144

ME R/C

145 195

ME R/C ME R/C

For other equipments (Lighting, security, elevator etc.)

*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-23

2. M-NET CONTROL

2-4-3-10.

BM ADAPTER

BM ADAPTER can transmission for max. 50 indoor units;

Change Jumper from CN41 to CN40 to activate power supply to BM ADAPTER itself for those BM ADAPTER connected without the power supply unit.

HUB

Heat source unit

(PQHY)

51 Group 1 Group 2

CN41 CN40

01

TB7 TB3

BM ADAPTER

000

CN41 CN40

DipSW2-1

ON

Heat source unit

(PQRY)

54

TB7

CN41 CN40

DipSW2-1

ON

101

BC controller

55

TB3

Group 1

04

02

151

Group 2

05

03

103

Group 3

06

Heat source unit

(PQHY)

51 Group 1

BM ADAPTER

201

CN41 CN40

01

TB7

TB3

DipSW2-1

OFF

DipSW1-2

OFF

BM ADAPTER

202

TB7

DipSW2-1

OFF

101

Heat source unit

(PQRY)

51

CN41 CN40

TB3

BC controller

52

CN41 CN40

DipSW1-2

OFF

Heat source unit

(PQHY)

51

BM ADAPTER

Group 1

203

CN41 CN40

01

TB7

DipSW2-1

OFF

TB3

CN41 CN40

DipSW1-2

OFF

BM ADAPTER

204

CN41 CN40

DipSW1-2

OFF

TB7

Heat source unit

(PQRY)

51

CN41 CN40

DipSW2-1

OFF

101

TB3

BC controller

52

104

01

101

Group 1

01

101

02

102

Group 1

Group 2

02

102

105

02

151

02

102

03

Group 3

106

Group 2

03

LOSSNAY

103

Group 2

Group 2

153

03

103

03

152

WR2SD-24 WR2-SERIES SYSTEM DESIGN (June 2010)

3. PIPING DESIGN

3-1. R410 Piping Material

Refrigerant pipe for CITY MULTI shall be made of phosphorus deoxidized copper, and has two types.

A. Type-O : Soft copper pipe (annealed copper pipe), can be easily bent with human's hand.

B. Type-1/2H pipe : Hard copper pipe (Straight pipe), being stronger than Type-O pipe of the same radical thickness.

The maximum operation pressure of R410A air conditioner is 4.30 MPa [623psi] . The refrigerant piping should ensure the safety under the maximum operation pressure. MITSUBISHI ELECTRIC recommends pipe size as Table 3-1, or You shall follow the local industrial standard. Pipes of radical thickness 0.7mm or less shall not be used.

Table 3-1. Copper pipe size and radial thickness for R410A CITY MULTI.

Size (mm)

ø6.35

ø9.52

ø12.7

ø15.88

ø19.05

ø19.05

ø22.2

ø25.4

ø28.58

ø31.75

ø34.93

ø41.28

Size (inch) Radial thickness (mm)

ø1/4"

ø3/8"

ø1/2"

ø5/8"

ø3/4"

ø3/4"

ø7/8"

ø1"

ø1-1/8"

ø1-1/4"

ø1-3/8"

ø1-5/8"

1.2

1.0

1.0

1.0

0.8

0.8

0.8

1.0

1.0

1.1

1.2

1.4

Radial thickness (mil)

[32]

[32]

[32]

[40]

[48]

[40]

[40]

[40]

[40]

[44]

[48]

[56]

Pipe type

Type-O

Type-O

Type-O

Type-O

Type-O

Type-1/2H or H

Type-1/2H or H

Type-1/2H or H

Type-1/2H or H

Type-1/2H or H

Type-1/2H or H

Type-1/2H or H

* F or pipe sized ø19.05 (3/4") for R410A air conditioner, choice of pipe type is up to you.

* The figures in the radial thickness column are based on the Japanese standards and provided only as a reference. Use pipes that meet the

local standards.

Flare

Due to the relative higher operation pressure of R410A compared to R22, the flare connection should follow dimensions mentioned below so as to achieve enough the air-tightness.

Flare pipe (mm[in.]) Flare nut (mm[in.]) Pipe size

ø6.35 [1/4"]

ø9.52 [3/8"]

ø12.70 [1/2"]

ø15.88 [5/8"]

ø19.05 [3/4"]

A (For R410A)

9.1

13.2

16.6

19.7

24.0

B

Pipe size

ø6.35 [1/4"]

ø9.52 [3/8"]

ø12.70 [1/2"]

ø15.88 [5/8"]

ø19.05 [3/4"]

B (For R410A)

17.0

22.0

26.0

29.0

36.0

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-25

3. PIPING DESIGN

3-2. Piping Design

3-2-1. IF 16 ports or less are in use, I.e., if only one BC controller is in use with no sub BC controller.r

Note1. PQRY systems do not require headers.

Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped

CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)

Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.

Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.

Note5. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.

Note6. Total “downstream indoor capacity” is the total of all the indoor units connected downstream. For example,

PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.

HU

H H' h1

Reducer (P06~P18)

(attached with BC controller)

Fig. 3-2-1-1 Piping scheme a

IU

(P06-P18)

A

For heat source units equal to or larger than a size P120, on the BC controller please ensure CMB-P•NU-GA is used.

BC controller

IU

CMY-Y102S-G2

(Joint) d h2 b

IU IU

(P24-P54) (P72-P96)

CMY-R160-J

(Joint)

B c

IU

Max.3 sets for 1 port.

Total capacity <= P54

Table 3-2-1-1 . Piping length limitation

Item

Total piping length

Farthest IU from HU

Distance between HU and BC

Piping in the figure

A+B+a+b+c+d

A+B+d

A

Farthest IU from BC controller B+d

Height between HU and IU (HU above IU) H

Height between HU and IU (HU under IU) H'

Height between IU and BC

Height between IU and IU h1 h2

(m [ft.])

Max. length Max. equivalent length

*1

165 [541']

110 [360'] *1

-

190 [623']

110 [360'] *1

40 [131'] *2 40 [131'] *2

50 [164'] *4

40 [131'] *5

15 [49'] (10 [32']) *3

-

-

15 [49'] (10 [32']) *3 -

-

Table3-2-1-2. Bends equivalent length "M"

Heat source Model M (m/bends [ft./bends])

P72THMU,YHMU 0.35 [1.15']

P96THMU,YHMU 0.42 [1.38']

P120THMU,YHMU 0.47 [1.54']

HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controller

*1. Please refer to Fig.3-2-4

*2. Farthest Indoor from BC controller "B+d" can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected. Details refer to Fig.3-2-1-2

*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.

Fig. 3-2-1-2 Piping length and height between IU and BC controller

70

60

50

40

30

20

10

0

0

250

200

5 10

Height difference between the main BC controller and farthest indoor unit (m)

15

Table3-2-1-3. Piping "A"size selection rule (mm [in.])

Heat source Model Pipe(High pressure) Pipe(Low pressure)

P72THMU,YHMU ø15.88 [5/8"]

P96THMU,YHMU ø19.05 [3/4"]

P120THMU,YHMU ø19.05 [3/4"]

ø19.05 [3/4"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

Table3-2-1-4. Piping "B" size seleciton rule

Total down-stream Indoor capacity Pipe(Liquid)

P54 or less ø9.52 [3/8"]

(mm [in.])

Pipe(Gas)

ø15.88 [5/8"]

Table3-2-1-5. Piping "a", "b", "c", "d" size selection rule (mm [in.])

Indoor Unit size

P06 to P18

P24 to P54

P72

P96

Pipe(Liquid) Pipe(Gas)

ø6.35 [1/4"] ø12.70 [1/2"]

ø9.52 [3/8"] ø15.88 [5/8"]

ø9.52 [3/8"] ø19.05 [3/4"]

ø9.52 [3/8"] ø22.20 [7/8"]

150

100

50

0

0 5 10 15 20 25 30 35 40

Height difference between the main BC controller and farthest indoor unit (ft)

45

WR2SD-26 WR2-SERIES SYSTEM DESIGN (June 2010)

3. PIPING DESIGN

3-2-2. IF more than 16 ports are in use, or if there is more than one BC controller in use for one heat source unit

Note1. PQRY systems do not require headers.

Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped

CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)

Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.

Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.

Note5. For sub BC controller CMB-P-NU-GB, the total connectable indoor unit capacity can be 126,000 BTUs or less.

If two sub BC controllers are used, the total indoor unit capacity connected to BOTH sub BC controllers also cannot exceed 126,000 BTUs.

For sub BC controller CMB-P1016NU-HB the total connectable indoor unit capacity can be 126,000 BTUs or less. However, if two sub controllers are used, the total indoor unit capacity connected to BOTH sub controllers must NOT exceed 168,000BTUs.

Note6. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.

Note7. Total "downstream indoor capacity" is the total of all the indoor units connected downstream.

For example, PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.

HU

IU e

BC controller (Sub BC) h1

A

Field supplied D

H H' h1

Reducer (P06-P18)

(attached with BC controller) a

IU

(P06-P18)

BC controller (Main BC)

IU

(P24-P54)

C

CMY-Y102S-G2

(Joint) b

B

CMY-R160-J

(Joint)

IU

(P72-P96) c

IU d

IU

Max.3 sets for 1 port.

Total capacity < = P54

E BC controller (Sub BC) f h3 h1 h2

Fig. 3-2-2-1 Piping scheme

IU

HU : Heat source unit, IU : Indoor unit

Table 3-2-2-1. Piping length limitation

Item Piping in the figure

Total piping length

Farthest IU from HU

Distance between HU and BC

Farthest IU from BC controller

Height between HU and IU (HU above IU)

Height between HU and IU (HU under IU)

Height between IU and BC

H' h1

Height between IU and IU h2

Height between BC(Main or Sub) and BC(Sub) h3

A+B+C+D+E+a+b+c+d+e+f

A+C+E+f

A

B+d or C+D+e or C+E+f

H

Max. length

*1

165 [541']

110 [360'] *1

40 [131'] *2

]

(m [ft.])

Max. equivalent length

15 [49'] (10 [32']) *3

15 [49'] (10 [32']) *3

15 [49'] (10 [32']) *4

-

190 [623']

110 [360'] *1

40 [131'] *2

-

-

-

-

-

Table3-2-2-2. Bent equivalent length "M"

Heat source Model M (m/bends [ft./bends])

P72THMU,YHMU 0.35 [1.15']

P96THMU,YHMU 0.42 [1.38']

P120THMU,YHMU 0.47 [1.54']

HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controlle

*1. Please refer to Fig.3-2-4

*2. Farthest Indoor from BC controller "B+d or C+D+e or C+E+f " can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected.

Details refer to Fig.3-2-2-2

*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.

*4. When using 2 Sub BC controllers, max. height "h3" should be considered.

Fig. 3-2-2-2 Piping length and height between IU and BC controller

70

60

50

40

30

20

10

0

0 15 5 10

Height difference between the main BC controller and farthest indoor unit (m)

250

200

150

100

50

0

0 5 10 15 20 25 30 35 40

Height difference between the main BC controller and farthest indoor unit (ft)

45

Table3-2-2-3. Piping "A"size selection rule (mm [in.])

Heat source Model Pipe(High pressure) Pipe(Low pressure)

P72THMU,YHMU ø15.88 [5/8"]

P96THMU,YHMU ø19.05 [3/4"]

P120THMU,YHMU ø19.05 [3/4"]

ø19.05 [3/4"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

Table3-2-2-4. Piping "B" size selection rule

Total down-stream Indoor capacity

P54 or less

(mm [in.])

Pipe(Liquid) Pipe(Gas)

ø9.52 [3/8"] ø15.88 [5/8"]

Table3-2-2-5 . Piping "C", "D", "E" size selection rule

Total down-stream Indoor capacity

P72 or less

P73 to P108

P109 to P126

P127 to P144

P145 to P168

Pipe(Liquid) Pipe(HP Gas)

ø9.52 [3/8"]

ø9.52 [3/8"]

ø15.88 [5/8"]

ø19.05 [3/4"]

ø12.70 [1/2"] ø19.05 [3/4"]

ø12.70 [1/2"] ø22.20 [7/8"]

ø15.88 [5/8"] ø22.20 [7/8"]

HP : High pressure, LP:Low pressure

Table3-2-2-6 . Piping "a", "b", "c", "d" saize selection rule (mm [in.])

Indoor Unit size

P06 to P18

P24 to P54

P72

P96

Pipe(Liquid) Pipe(Gas)

ø6.35 [1/4"]

ø9.52 [3/8"]

ø9.52 [3/8"]

ø9.52 [3/8"]

ø12.70 [1/2"]

ø15.88 [5/8"]

ø19.05 [3/4"]

ø22.20 [7/8"]

(mm [in.])

Pipe(LP Gas)

ø19.05 [3/4"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-27

3. PIPING DESIGN

3-2-3. IF more than 16 ports are in use, or if there is more than one BC controller in use for two heat source units

Note1. PQRY systems do not require headers.

Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped

CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)

Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.

Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.

Note5. For sub BC controller CMB-P-NU-GB, the total connectable indoor unit capacity can be 126,000 BTUs or less. If two sub BC controllers are used, the total indoor unit capacity connected to BOTH sub BC controllers also cannot exceed 126,000 BTUs.

For sub BC controller CMB-P1016NU-HB the total connectable indoor unit capacity can be 126,000 BTUs or less. However, if two sub controllers are used, the total indoor unit capacity connected to BOTH sub controllers must NOT exceed 168,000BTUs.

Note6. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.

Note7. Total "downstream indoor capacity" is the total of all the indoor units connected downstream.

For example, PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.

h4

H H'

Main unit h1

F

H

Sub unit Heat source Twinning kit (High/Low press.)

CMY-Q100VBK

The Low press. kit must be placed in the heat source unit that has a larger capacity index of the two, regardless of the relative positions of the heat source units or their addresses.

(If heat source units that have the same capacity are used in combination, the distributor can be placed in either heat source unit.)

The High press. kit is to be installed in the field.

G

A Field supplied

D

Reducer (P06-P18)

(attached with BC controller)

BC controller (Main BC) C

CMY-Y102S-G2

(Joint) a b

B

IU IU IU

(P06-P18) (P24-P54) (P72-P96)

CMY-R160-J

(Joint) c d

IU IU

Max.3 sets for 1 port.

Total capacity < = P54

E

IU e

BC controller (Sub BC)

BC controller (Sub BC) f

Fig. 3-2-3-1 Piping scheme

IU

IU : Indoor unit h1 h3 h1 h2

Table3-2-3-1. Piping length limitation

Item

Total piping length

Farthest IU from HU

Distance between HU and BC

Farthest IU from BC controller

Height between HU and IU (HU above IU)

Height between HU and IU (HU under IU)

Height between IU and BC

Piping in the figure

F+G+H+A+B+C+D+E+a+b+c+d+e+f

F(G)+A+C+E+f

F(G)+A

B+d or C+D+e or C+E+f

H

H' h1

Height between IU and IU h2

Height between BC(Main or Sub) and BC(Sub) h3

Distance between Main unit and Sub unit

Height between Main unit and Sub unit

F+G or H h4

(m [ft.])

Max. length Max. equivalent length

*1

165 [541']

110 [360'] *1

40 [131'] *2

-

190 [623']

110 [360'] *1

40 [131'] *2

15 [49'] (10 [32']) *3

15 [49'] (10 [32']) *3

15 [49'] (10 [32']) *4

5 [16']

0.1 [0.3'] -

-

-

-

-

-

-

Table3-2-3-2. Bent equivalent length "M"

Heat source Model M (m/bends [ft./bends])

P144TSHMU,YSHMU

P168TSHMU,YSHMU

P192TSHMU,YSHMU

P216TSHMU,YSHMU

P240TSHMU,YSHMU

0.50 [1.64']

0.50 [1.64']

0.50 [1.64']

0.50 [1.64']

0.50 [1.64']

HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controller

*1. Please refer to Fig.3-2-4

*2. Farthest Indoor from BC controller "

Details refer to Fig.3-2-3-2

B+d or C+D+e or C+E+f " can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected.

*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.

*4. When using 2 Sub BC controllers, max. height "h3" should be considered.

Fig. 3-2-3-2 Piping length and height between IU and BC controller Table3-2-3-3. Piping "A"size selection rule

Heat source Model

P144TSHMU,YSHMU

P168TSHMU,YSHMU

P192TSHMU,YSHMU

P216TSHMU,YSHMU

P240TSHMU,YSHMU

Pipe(High pressure)

ø22.20 [7/8"]

ø22.20 [7/8"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

(mm [in.])

Pipe(Low pressure)

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

Table3-2-3-4. Piping "B" size seleciton rule (mm [in.])

Total down-stream Indoor capacity Pipe(Liquid) Pipe(Gas)

P54 or less ø9.52 [3/8"] ø15.88 [5/8"]

Table3-2-3-5. Piping "C", "D", "E" size selection rule

Total down-stream Indoor capacity Pipe(Liquid) Pipe(HP Gas)

P72 or less

P73 to P108

P109 to P126

P127 to P144

P145 to P168

ø9.52 [3/8"]

ø9.52 [3/8"]

ø15.88 [5/8"]

ø19.05 [3/4"]

ø12.70 [1/2"] ø19.05 [3/4"]

ø12.70 [1/2"] ø22.20 [7/8"]

ø15.88 [5/8"] ø22.20 [7/8"]

HP : High pressure, LP:Low pressure

Table3-2-3-6. Piping "F", "G", "H" size selection rule

Heat source Model

(mm [in.])

Pipe(High pressure) Pipe(Low pressure)

P72THMU,YHMU

P96THMU,YHMU

P120THMU,YHMU

ø15.88 [5/8"]

ø19.05 [3/4"]

ø19.05 [3/4"]

ø19.05 [3/4"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

(mm [in.])

Pipe(LP Gas)

ø19.05 [3/4"]

ø22.20 [7/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

ø28.58 [1-1/8"]

Table3-2-3-7. Piping "a", "b", "c", "d"size selection rule

Indoor Unit size

P06 to P18

P24 to P54

P72

P96

Pipe(Liquid)

ø6.35 [1/4"]

ø9.52 [3/8"]

ø9.52 [3/8"]

ø9.52 [3/8"]

(mm [in.])

Pipe(Gas)

ø12.70 [1/2"]

ø15.88 [5/8"]

ø19.05 [3/4"]

ø22.20 [7/8"]

WR2SD-28 WR2-SERIES SYSTEM DESIGN (June 2010)

3. PIPING DESIGN

3-2-4. Total piping length restrictions (m)

[PQRY-P72, 96, 120THMU-A/YHMU-A]

1000

900

800

700

600

500

400

300

200

10 20 30 40 50 60 70 80 90 100 110

Distance between heat source unit and BC controller (m)

[PQRY-P144, 168, 192, 216, 240TSHMU-A/YSHMU-A]

1000

900

800

700

600

500

400

300

200

10 20 30 40 50 60 70 80 90 100 110

Distance between heat source unit and BC controller (m)

3-2-5. Total piping length restrictions (ft.)

[PQRY-P72, 96, 120THMU-A/YHMU-A]

2000

1500

1000

500

30 90 150 210 270 330

Distance between heat source unit and BC controller (ft.)

[PQRY-P144, 168, 192, 216, 240TSHMU-A/YSHMU-A]

2500

2000

1500

30 90 150 210 270 330

Distance between heat source unit and BC controller䋨ft.䋩

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-29

3. PIPING DESIGN

+

3-3. Refrigerant Charging Calculation

Sample connection (with 3 BC controller and 6 indoor units)

HU

(Main unit) HU

(Sub unit)

Heat source Twinning kit (High/Low press.)

CMY-Q100VBK:

The Low press. kit must be placed in the heat source unit that has a larger capacity index of the two, regardless of the relative positions of the heat source units or their addresses.

(If heat source units that have the same capacity are used in combination, the distributor can be placed in either heat source unit.)

The High press. kit is to be installed in the field.

F

H

G

A

Field supplied

D

BC controller (Main BC)

Reducer (P06-P18)

(attached with BC controller) a

IU

1 : P18

CMY-R160-J

(Joint) b

IU

2 : P96

C

CMY-Y102S-G

(Joint)

B c

IU

3 : P06 d

IU

4 : P08

E e

IU

5 : P54

BC controller (Sub BC)

BC controller (Sub BC) f

Amount of additional refrigerant to be charged

IU

6 : P72

Refrigerant for extended pipes (field piping) is not factory-charged to the heat source unit. Add an appropriate amount of refrigerant for each pipes on site.

Record the size of each high pressure pipe and liquid pipe, and the amout of refrigerant that was charged on the heat source unit for future reference.

Calculating the amount of additional refrigerant to be charged

Calculate the amount of refrigerant to be charged according to the formula below.

Round up the calculation result to the nearest 0.1kg[4oz]. (i.e., 16.08 kg = 16.1 kg)

<Amount of additional refrigerant to be charged>

Calculating the amount of additional refrigerant to be charged

Additional refrigerant charge

(kg)[oz]

=

High pressure pipe size

Total length of

ø 28.58mm[1-1/8 in]

(m) 0.36(kg/m)

(ft) 3.88(oz/ft)

+

High pressure pipe size

Total length of

ø 22.2mm[7/8 in]

(m) 0.23(kg/m)

(ft) 2.48(oz/ft)

+

High pressure pipe size

Total length of

ø 19.05mm[3/4 in]

(m) 0.16(kg/m)

(ft) 1.73(oz/ft)

+

High pressure pipe size

Total length of

ø 15.88mm[5/8 in]

(m) 0.11(kg/m)

(ft) 1.19(oz/ft)

Liquid Piping size

Total length of

ø 15.88mm[5/8 in]

(m) 0.2(kg/m)

(ft) 2.16(oz/ft)

+

Liquid Piping size

Total length of

ø 12.7mm[1/2 in]

(m) 0.12(kg/m)

(ft) 1.30(oz/ft)

+

Liquid Piping size

Total length of

ø 9.52mm[3/8 in]

(m) 0.06(kg/m)

(ft) 0.65(oz/ft)

+

Liquid Piping size

Total length of

ø 6.35mm[1/4 in]

(m) 0.024(kg/m)

(ft) 0.26(oz/ft)

+

BC controller

(Standard / Main)

BC controller

(Sub) Total Units

Charged amount Total Capacity of

Connected Indoor Units

Charged amount

+ +

3.0 kg[106oz] 1

2

1.0 kg[36oz]

2.0 kg[71oz]

Models ~ 27

Models 28 ~ 54

Models 55 ~ 126

Models 127 ~ 144

Models 145 ~ 180

Models 181 ~ 234

Models 235 ~ 273

Models 274 ~ 307

Models 308 ~ 342

Models 343 ~ 411

Models 412 ~

2.0 kg [71 oz]

2.5 kg [89 oz]

3.0 kg [106 oz]

3.5 kg [124 oz]

4.5 kg [159 oz]

5.0 kg [177 oz]

6.0 kg [212 oz]

8.0 kg [283 oz]

9.0 kg [318 oz]

10.0 kg [353 oz]

12.0 kg [424 oz]

Amount of factory charged refrigerant

Heat source unit

Model

P72

P96

P120

Charged amount

5.0 kg

Sample calculation

A :

B :

C :

D :

ø28.58 [1-1/8"]

ø9.52 [3/8"]

ø12.70 [1/2"]

ø9.52 [3/8"]

E :

F :

ø9.52 [3/8"]

ø22.20 [7/8"]

G : ø22.20 [7/8"]

40m [131ft.]

10m [32ft.]

10m [32ft.]

5m [16ft.]

5m [16ft.]

2m [6ft.]

1m [4ft.]

Total length for each pipe size : ø28.58

ø22.20

ø12.70

ø9.52

ø6.35

Therefore, additional refrigerant charge

(kg)

Indoor

1 : P18

2 : P96

3 : P06

4 : P08

5 : P54

6 : P72

A = 40m [131ft.]

F+G = 2+1 = 3m [10ft.]

C = 10m [32ft.]

B+D+E+b+e+f = 36m [116ft.] a+c+d =10m [32ft.]

= 40 0.36 + 3 0.23 + 10 0.12 + 36 0.06 + 10 0.024 + 9.0 + 2.0 + 6.0

= 37.69kg

= 37.7kg

or

Therefore, additional refrigerant charge

(oz)

= 131 3.58+10 2.48+32 1.30+116 0.65+32 0.26+318+71+212

= 1220.1oz

= 1220oz

a : b : c : d : e : f :

ø6.35 [1/4"]

ø9.52 [3/8"]

ø6.35 [1/4"]

ø6.35 [1/4"]

ø9.52 [3/8"]

ø9.52 [3/8"]

5m [16ft.]

3m [10ft.]

2m [6ft.]

3m [10ft.]

3m [10ft.]

10m [32ft.]

Limitation of the amount of refrigerant to be charged

The above calculation result of the amount of refrigerant to be charged must become below the value in the table below.

Heat source unit model

Maximum amount of refrigerant *1 kg

(oz)

P72

26.3

928

P96

32.8

1157

*1 Amount of additional refrigerant to be charged on site.

P120

33.8

1192

P144

45.5

1605

P168

47.0

1658

P192

58.2

2053

P216

67.2

2370

P240

70.9

2501

WR2SD-30 WR2-SERIES SYSTEM DESIGN (June 2010)

4. INSTALLATION

4-1. PQRY-P-T(S)HMU/Y(S)HMU’s Installation

1. Install indoors; avoid exposing the unit to outside elements.

2. Do not install in an area where it could be subjected to direct heat.

3. Avoid installing the unit in a location where the operating sound could be an annoyance.

4. Install on a stable, load-bearing surface.

5. Ensure there is adequate drain flow from the unit when in heating mode;

6. See space requirements for installation and maintenance;

7. Do not install the unit in an environment that may have combustible gas, oil, steam, chemical gas like acidic solutions, sulfur gas, etc.

8. Make sure the declining gradient of the exhaust pipe is higher than 1/100.

4-2. Installation Space

In case of a single unit installation, 23-11/16 in. (600mm) or more of clearance space in the front of the unit makes for easier access when servicing the unit.

600 (23-11/16)

450

(17-3/4)

170 (6-3/4)

Service space

(front side)

Top view

Service space

(front side)

(53)

(2-1/8)

350

(13-13/16)

725 (28-9/16)

880

(34-11/16)

(102)

(4-1/16)

The space for control box

replacement mm (in.)

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-31

4. INSTALLATION

4-3. Piping Direction

<Model : PQHY, PQRY-P-THMU-A/YHMU-A>

A

A

J

C

C

G

I

F

F

D

Main circulating water pipe

Shutoff valve

Shutoff valve

Water outlet (lower)

Refrigerant pipes

B

B

H

H

E

E

Y-type strainer

Water inlet (upper)

Drain pipe

Water outlet flange (lower)

Water intlet flange (upper)

1. Insulation installation

With City Multi WY/ WR2 Series piping, as long as the temperature range of the circulating water is kept to average temperatures year-round

(29.4°C[85°F] in the summer, 21.1°C[70°F] in the winter), there is no need to insulate or otherwise protect indoor piping from exposure. You should use insulation in the following situations:

• Any heat source piping.

• Indoor piping in cold-weather regions where frozen pipes are a problem.

• When air coming from the outside causes condensation to form on piping.

• Any drainage piping.

2. Water processing and water quality control

To preserve water quality, use the closed type of cooling tower for WY/

WR2. When the circulating water quality is poor, the water heat exchanger can develop scales, leading to a reduction in heat-exchange power and possible corrosion of the heat exchanger. Please pay careful attention to water processing and water quality control when installing the water circulation system.

• Removal of foreign objects or impurities within the pipes.

During installation, be careful that foreign objects, such as welding fragments, sealant particles, or rust, do not enter the pipes.

• Water Quality Processing

Depending on the quality of the cold-temperature water used in the air conditioner, the copper piping of the heat exchanger may become corroded. We recommend regular water quality processing.

Cold water circulation systems using open heat storage tanks are particularly prone to corrosion.

When using an open-type heat storage tank, install a water-to-water heat exchanger, and use a closed-loop circuit on the air conditioner side. If a water supply tank is installed, keep contact with air to a minimum, and keep the level of dissolved oxygen in the water no higher than 1mg/ .

Water quality standard

Standard items

Reference items pH (25°C)[77°F]

Electric conductivity (mS/m) (25°C)[77°F]

(µS/cm) (25°C)[77°F]

Chloride ion

Sulfate ion

(mg Cl / )

(mg SO

4 2-

/ )

Acid consumption (pH4.8)

Total hardness

Calcium hardness (mg CaCO

3

/ )

Ionic silica

Iron

Copper

Items

Sulfide ion

(mg CaCO

3

/ )

(mg CaCO

(mg SiO

(mg Fe/ )

(mg Cu/ )

(mg S

3

2

2-

/ )

/ )

/ )

Ammonium ion

Residual chlorine

Free carbon dioxide (mg CO

2

/ )

Ryzner stability index

(mg NH

4

+

/ )

(mg Cl/ )

Lower mid-range temperature water system

Recirculating water

[20<T<60°C]

[68<T<140°F]

7.0 ~ 8.0

Make-up water

7.0 ~ 8.0

30 or less

[300 or less]

50 or less

50 or less

50 or less

70 or less

50 or less

30 or less

1.0 or less

1.0 or less not to be detected

0.3 or less

0.25 or less

0.4 or less

30 or less

[300 or less]

50 or less

50 or less

50 or less

70 or less

50 or less

30 or less

0.3 or less

0.1 or less not to be detected

0.1 or less

0.3 or less

4.0 or less

Tendency

Corrosive

Scaleforming

Reference : Guideline of Water Quality for Refrigeration and Air Conditioning

Equipment. (JRA GL02E-1994)

Please consult with a water quality control specialist about water quality control methods and water quality calculations before using anti-corrosive solutions for water quality management.

When replacing a previously installed air conditioning device (even when only the heat exchanger is being replaced), first conduct a water quality analysis and check for possible corrosion.

Corrosion can occur in cold-water systems even if there has been no prior signs of corrosion. If the water quality level has dropped, please adjust water quality sufficiently before replacing the unit.

WR2SD-32 WR2-SERIES SYSTEM DESIGN (June 2010)

5. CAUTIONS

The installer and/or air conditioning system specialist shall secure safety against refrigerant leakage according to local regulations or standards.

The following standard may be applicable if no local regulation or standard is available.

5-1. Refrigerant Properties

R410A refrigerant is harmless and incombustible. The R410A is heavier than the indoor air in density. Leakage of the refrigerant in a room has possibility to lead to a hypoxia situation. Therefore, the Critial concentration specified below shall not be exceeded even if the leakage happens.

Critical concentration

Critical concentration hereby is the refrigerant concentration in which no human body would be hurt if immediate measures can be taken when refrigerant leakage happens.

Critical concentration of R410A: 0.30kg/m 3

(The weight of refrigeration gas per 1 m 3 air conditioning space.);

The Critical concentration is subject to ISO5149, EN378-1.

For the CITY MULTI system, the concentration of refrigerant leaked should not have a chance to exceed the Critical concentration in any situntion.

5-2. Confirm the Critical Concentration and Perform Countermeasures

The maximum refrigerant leakage concentration (Rmax) is defined as the result of the possible maximum refrigerant weight (Wmax) leaked into a room divided by its room capacity (V). It is referable to Fig. 5-1. The refrigerant of Heat source unit here includes its original charge and additional charge at the site.

The additional charge is calculated according to the refrigerant charging calculation of each kind of Heat source unit, and shall not be over charged at the site. Procedure 5-2-1~3 tells how to confirm maximum refrigerant leakage concentration (Rmax) and how to take countermeasures against a possible leakage.

Heat source unit (No.1) Heat source unit (No.1) Heat source unit (No.2)

Flow of refrigerant Flow of refrigerant Flow of refrigerant

Indoor unit Indoor unit

Maximum refrigerant leakage concentration (Rmax)

Rmax=Wmax / V (kg/m 3 )

Maximum refrigerant leakage concentration (Rmax)

Rmax=Wmax / V (kg/m 3 ) where, Wmax=W1+W 2

W1: Refrigerant weight of Heat source unit No.1

W2: Refrigerant weight of Heat source unit No.2

Fig. 5-1 The maximum refrigerant leakage concentration

5-2-1.Find the room capacity (V),

If a room having total opening area more than 0.15% of the floor area at a low position with another room/space, the two rooms/space are considered as one. The total space shall be added up.

5-2-2.Find the possible maximum leakage (Wmax) in the room. If a room has Indoor unit(s) from more than 1 Heat source unit, add up the refrigerant of the Heat source units.

5-2-3.Divide (Wmax) by (V) to get the maximum refrigerant leakage concentration (Rmax).

5-2-4.Find if there is any room in which the maximum refrigerant leakage concentration (Rmax) is over 0.30kg/m 3 .

If no, then the CITY MULTI is safe against refrigerant leakage.

If yes, following countermeasure is recommended to do at site.

Countermeasure 1: Let-out (making V bigger)

Design an opening of more than 0.15% of the floor area at a low position of the wall to let out the refrigerant whenever leaked.

e.g. make the upper and lower seams of door big enough.

Countermeasure 2: Smaller total charge (making Wmax smaller) e.g. Avoid connecting more than 1 Heat source unit to one room.

e.g. Using smaller model size but more Heat source units. e.g. Shorten the refrigerant piping as much as possible.

Countermeasure 3: Fresh air in from the ceiling (Ventilation)

As the density of the refrigerant is bigger than that of the air . Fresh air supply from the ceiling is better than air exhausting from the ceiling.

Fresh air supply solution refers to Fig. 5-2~4.

Refrigerant pipe (high pressure pipe)

Fresh air supply fan (always ON)

Refrigerant pipe

Fresh air supply fan

Refrigerant pipe

Fresh air supply fan

Refrigerant stop valve to Heat source unit to Heat source unit to Heat source unit

Indoor unit

Indoor unit

Indoor space

Indoor unit

Indoor space

(Floor)

Indoor space

(Floor) (Floor)

Opening Opening Opening

Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).

[At 0.3m height from the floor]

Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).

[At 0.3m height from the floor]

Fig.5-2. Fresh air supply always ON Fig.5-3. Fresh air supply upon sensor action Fig.5-4. Fresh air supply and refrigerant shut-off upon sensor action

Note 1. Countermeasure 3 should be done in a proper way in which the fresh air supply shall be on whenever the leakage happens.

Note 2. In principle, MITSUBISHI ELECTRIC requires proper piping design, installation and air-tight testing after installation to avoid leakage happening.

In the area should earthquake happen, anti-vibration measures should be fully considered.

The piping should consider the extension due to the temperature variation.

WR2-SERIES SYSTEM DESIGN (June 2010)

WR2SD-33

WR2SD-34 WR2-SERIES SYSTEM DESIGN (June 2010)

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