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- LMAP02-E
- Specification
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CITY MULTI ® WR2-SERIES
SYSTEM DESIGN
1. ELECTRICAL WORK .........................................................................................................................................WR2SD-2
1-1. General Cautions .....................................................................................................................................WR2SD-2
1-2. Power Supply for Indoor Unit and Outdoor Unit .......................................................................................WR2SD-3
1-3. Power Cable Specifications .....................................................................................................................WR2SD-7
1-4. Power Supply Examples ..........................................................................................................................WR2SD-8
2. M-NET CONTROL............................................................................................................................................WR2SD-10
2-1. Transmission Cable Length Limitation ...................................................................................................WR2SD-10
2-2. Transmission Cable Specifications ........................................................................................................ WR2SD-11
2-3. System Configuration Restrictions .........................................................................................................WR2SD-12
2-4. Address Setting ......................................................................................................................................WR2SD-15
3. PIPING DESIGN ..............................................................................................................................................WR2SD-25
3-1. R410A Piping Material ............................................................................................................................WR2SD-25
3-2. PQRY-P-T/Y(S)HMU’s Piping Design ....................................................................................................WR2SD-26
3-3. Refrigerant Charging Calcuation ............................................................................................................WR2SD-30
4. INSTALLATION ................................................................................................................................................WR2SD-31
4-1. PQRY-P-T/Y(S)HMU’s Installation .........................................................................................................WR2SD-31
4-2. Installation Space ...................................................................................................................................WR2SD-31
4-3. Piping Direction ......................................................................................................................................WR2SD-32
5. CAUTIONS .......................................................................................................................................................WR2SD-33
5-1. Refrigerant Properties ............................................................................................................................WR2SD-33
5-2. Confirm the Critical Concentration and Perform Countermeasures .......................................................WR2SD-33
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-1
1. ELECTRICAL WORK
1-1. General Cautions
Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations, and guidance of each electric power company.
source wire in the same conduit.)
Be sure to provide designated grounding work to heat source unit.
Give some allowance to wiring for electrical part box of indoor and heat source unit, because the box is sometimes removed at the time of service work.
Never connect 100V, 208~230V, 460V power source to terminal block of transmission . If connected,electrical parts will be burnt out.
cable
If transmission cables of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations.
Indoor unit Heat source unit
Heat source unit OK
2-core shield cable
BC controller
Remote controller
NO
BC controller
Remote controller
Indoor unit
WR2SD-2 WR2-SERIES SYSTEM DESIGN (June 2010)
1. ELECTRICAL WORK
1-2. Power Supply for Indoor Unit and Outdoor Unit
1-2-1. Electrical Characteristics of Indoor Unit
Model
PLFY-P06NLMU-E
PLFY-P08NLMU-E
PLFY-P12NLMU-E
PLFY-P15NLMU-E
PLFY-P18NLMU-E
PLFY-P08NCMU-E
PLFY-P12NCMU-E
PLFY-P15NCMU-E
PLFY-P12NBMU-E
PLFY-P15NBMU-E
PLFY-P18NBMU-E
PLFY-P24NBMU-E
PLFY-P30NBMU-E
PLFY-P36NBMU-E
Hz
60Hz
Volts
Symbols: MCA : Min.Circuit Amps (=1.25xFLA) FLA : Full Load Amps
IFM :Indoor Fan Motor Output : Fan motor rated output
Indoor Unit
Voltage range MCA(A)
0.43 / 0.47
IFM
FLA(A)
0.34 / 0.37
188 to 253V
0.43 / 0.47
0.43 / 0.47
0.48 / 0.53
0.49 / 0.54
0.29 / 0.29
0.34 / 0.37
0.34 / 0.37
0.38 / 0.42
0.39 / 0.43
0.23 / 0.23
208 / 230V
198 to 253V
0.35 / 0.35
0.35 / 0.35
0.64 / 0.64
0.64 / 0.64
0.64 / 0.64
0.64 / 0.64
0.64 / 0.64
1.25 / 1.25
0.28 / 0.28
0.28 / 0.28
0.51 / 0.51
0.51 / 0.51
0.51 / 0.51
0.51 / 0.51
0.51 / 0.51
1.00 / 1.00
PMFY-P06NBMU-E
PMFY-P08NBMU-E
PMFY-P12NBMU-E
PMFY-P15NBMU-E
PEFY-P06NMAU-E
PEFY-P08NMAU-E
PEFY-P12NMAU-E
PEFY-P15NMAU-E
PEFY-P18NMAU-E
PEFY-P24NMAU-E
PEFY-P27NMAU-E
PEFY-P30NMAU-E
PEFY-P36NMAU-E
PEFY-P48NMAU-E
PEFY-P54NMAU-E
PEFY-P06NMSU-E
PEFY-P08NMSU-E
PEFY-P12NMSU-E
PEFY-P15NMSU-E
PEFY-P18NMSU-E
PEFY-P24NMSU-E
PEFY-P27NMHU-E
PEFY-P30NMHU-E
PEFY-P36NMHU-E
PEFY-P48NMHU-E
PEFY-P54NMHU-E
PEFY-P72NMHU-E
PEFY-P96NMHU-E
60Hz
60Hz
60Hz
208 / 230V
208 / 230V
208 / 230V
188 to 253V
198 to 253V
188 to 253V
0.25 / 0.25
0.25 / 0.25
0.26 / 0.26
0.33 / 0.33
1.05 / 1.05
1.05 / 1.05
1.21 / 1.21
1.45 / 1.45
1.56 / 1.56
2.25 / 2.25
2.49 / 2.49
2.50 / 2.50
3.33 / 3.33
3.41 / 3.41
3.31 / 3.31
0.47 / 0.50
0.47 / 0.50
0.68 / 0.74
1.20 / 1.33
1.20 / 1.33
1.57 / 1.73
1.72 / 1.89
2.08 / 2.29
4.23 / 4.67
4.23 / 4.67
4.29 / 4.73
5.60 / 6.18
7.12 / 7.85
0.20 / 0.20
0.20 / 0.20
0.21 / 0.21
0.26 / 0.26
0.84 / 0.84
0.84 / 0.84
0.97 / 0.97
1.16 / 1.16
1.25 / 1.25
1.80 / 1.80
1.99 / 1.99
2.00 / 2.00
2.66 / 2.66
2.73 / 2.73
2.65 / 2.65
0.32 / 0.31
0.41 / 0.39
0.46 / 0.43
0.47 / 0.45
0.64 / 0.60
0.88 / 0.83
1.37 / 1.51
1.66 / 1.83
3.38 / 3.73
3.38 / 3.73
3.43 / 3.78
4.48 / 4.94
5.69 / 6.28
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-3
Model
PCFY-P15NKMU-E
PCFY-P24NKMU-E
PCFY-P30NKMU-E
PCFY-P36NKMU-E
PKFY-P06NBMU-E
PKFY-P08NBMU-E
PKFY-P12NHMU-E
PKFY-P15NHMU-E
PKFY-P18NHMU-E
PKFY-P24NKMU-E
PKFY-P30NKMU-E
PFFY-P06NEMU-E
PFFY-P08NEMU-E
PFFY-P12NEMU-E
PFFY-P15NEMU-E
PFFY-P18NEMU-E
PFFY-P24NEMU-E
PFFY-P06NRMU-E
PFFY-P08NRMU-E
PFFY-P12NRMU-E
PFFY-P15NRMU-E
PFFY-P18NRMU-E
PFFY-P24NRMU-E
PVFY-P12E00A
PVFY-P18E00A
PVFY-P24E00A
PVFY-P30E00A
PVFY-P36E00A
PVFY-P48E00A
PVFY-P54E00A
PWFY-P36NMU-E-BU
PWFY-P36NMU-E-AU
PWFY-P72NMU-E-AU
1. ELECTRICAL WORK
Hz
60Hz
60Hz
60Hz
60Hz
60Hz
60Hz
Volts
Symbols: MCA : Min.Circuit Amps (=1.25xFLA) FLA : Full Load Amps
IFM :Indoor Fan Motor Output : Fan motor rated output
Indoor Unit
Voltage range MCA(A)
0.44 / 0.44
IFM
FLA(A)
0.35 / 0.35
208 / 230V 188 to 253V
0.52 / 0.52
1.22 / 1.22
1.22 / 1.22
0.41 / 0.41
0.97 / 0.97
0.97 / 0.97
208 / 230V
208 / 230V
198 to 253V
188 to 253V
0.19 / 0.19
0.19 / 0.19
0.38 / 0.38
0.38 / 0.38
0.38 / 0.38
0.37 / 0.37
0.54 / 0.54
0.32 / 0.34
0.32 / 0.34
0.34 / 0.38
0.40 / 0.44
0.48 / 0.53
0.59 / 0.64
0.15 / 0.15
0.15 / 0.15
0.30 / 0.30
0.30 / 0.30
0.30 / 0.30
0.29 / 0.29
0.43 / 0.43
0.25 / 0.27
0.25 / 0.27
0.27 / 0.30
0.32 / 0.35
0.38 / 0.42
0.47 / 0.51
208 / 230V 188 to 253V
0.32 / 0.34
0.32 / 0.34
0.34 / 0.38
0.40 / 0.44
0.48 / 0.53
0.59 / 0.64
0.25 / 0.27
0.25 / 0.27
0.27 / 0.30
0.32 / 0.35
0.38 / 0.42
0.47 / 0.51
208 / 230V
208 / 230V
188 to 253V
188 to 253V
0.56 / 0.50
1.53 / 1.38
1.39 / 1.25
2.50 / 2.25
2.09 / 1.88
2.23 / 2.00
2.64 / 2.38
25
0.09
0.09
0.45 / 0.40
1.22 / 1.10
1.11 / 1.00
2.00 / 1.80
1.67 / 1.50
1.78 / 1.60
2.11 / 1.90
-
-
-
WR2SD-4 WR2-SERIES SYSTEM DESIGN (June 2010)
1. ELECTRICAL WORK
1-2-2. Electrical Characteristics of Water-source Unit
PQRY-P-T(S)HMU
Model
PQRY-P72THMU-A
PQRY-P96THMU-A
PQRY-P120THMU-A
PQRY-P144TSHMU-A
PQRY-P168TSHMU-A
PQRY-P192TSHMU-A
PQRY-P216TSHMU-A
PQRY-P240TSHMU-A
Unit Combination
-
-
-
PQRY-P72THMU-A
PQRY-P72THMU-A
PQRY-P72THMU-A
PQRY-P96THMU-A
PQRY-P96THMU-A
PQRY-P96THMU-A
PQRY-P96THMU-A
PQRY-P120THMU-A
PQRY-P120THMU-A
PQRY-P120THMU-A
Hz
60Hz
Water-source unit
Volts Voltage range RLA(A)
12.6/11.4
18.0/16.2
23.6/21.4
208/230V 188 to 253V
12.6/11.4
12.6/11.4
12.6/11.4
18.0/16.2
18.0/16.2
18.0/16.2
18.0/16.2
23.6/21.4
23.6/21.4
23.6/21.4
Symbols: MCA : Min.Circuit Amps
SC : Starting Current RLA : Rated Load Amps
MCA(A) Max.Fuse(A)
16/15
23/21
30/27
25/20
40/30
50/40
16/15
16/15
16/15
23/21
23/21
23/21
23/21
30/27
30/27
30/27
25/20
25/20
25/20
40/30
40/30
40/30
40/30
50/40
50/40
50/40
Compressor
SC(A)
15
15
15
15
15
15
15
15
15
15
15
15
15
PQRY-P-Y(S)HMU
Model
PQRY-P72YHMU-A
PQRY-P96YHMU-A
PQRY-P120YHMU-A
PQRY-P144YSHMU-A
PQRY-P168YSHMU-A
PQRY-P192YSHMU-A
PQRY-P216YSHMU-A
PQRY-P240YSHMU-A
Unit Combination
Hz Volts
-
-
-
PQRY-P72YHMU-A
PQRY-P72YHMU-A
PQRY-P72YHMU-A
PQRY-P96YHMU-A
PQRY-P96YHMU-A
PQRY-P96YHMU-A
PQRY-P96YHMU-A
PQRY-P120YHMU-A
PQRY-P120YHMU-A
PQRY-P120YHMU-A
60Hz 460V
Symbols: MCA : Min.Circuit Amps
SC : Starting Current RLA : Rated Load Amps
Heat source unit
Voltage range
414 to 506V
RLA(A)
8.1
8.1
8.1
10.7
10.7
10.7
5.7
8.1
10.7
5.7
5.7
5.7
8.1
MCA(A) Max.Fuse(A)
11
11
11
14
14
14
8
11
14
8
8
8
11
15
15
15
20
20
20
15
15
20
15
15
15
15
Compressor
SC(A)
7
7
7
7
7
7
7
7
7
7
7
7
7
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-5
1. ELECTRICAL WORK
1-2-3. Electrical Characteristics of BC Controller
BC-Controller for PQRY-P-TGMU
Model
CMB-P104NU-G
Hz
CMB-P105NU-G
CMB-P106NU-G
CMB-P108NU-G
CMB-P1010NU-G
CMB-P1013NU-G
CMB-P1016NU-G
CMB-P108NU-GA
CMB-P1010NU-GA
CMB-P1013NU-GA
CMB-P1016NU-GA
CMB-P104NU-GB
CMB-P108NU-GB
60Hz
Volts
208 / 230V
Voltage range
198 to 253V
MCA(A)
0.36 / 0.34
0.45 / 0.40
0.53 / 0.48
0.68 / 0.61
0.84 / 0.75
1.08 / 0.98
1.31 / 1.19
0.68 / 0.61
0.84 / 0.75
1.08 / 0.98
1.31 / 1.19
0.33 / 0.30
0.64 / 0.59
Symbols: MCA : Min.Circuit Amps (=1.25 x RLA)
RLA : Rated Load Amps
MOCP
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
15 / 15
RLA(A)
0.29 / 0.27
0.36 / 0.32
0.42 / 0.38
0.54 / 0.49
0.67 / 0.60
0.86 / 0.78
1.05 / 0.95
0.54 / 0.49
0.67 / 0.60
0.86 / 0.78
1.05 / 0.95
0.26 / 0.24
0.51 / 0.47
WR2SD-6 WR2-SERIES SYSTEM DESIGN (June 2010)
1. ELECTRICAL WORK
1-3. Power Cable Specifications
Thickness of wire for main power supply, capacities of the switch and system impedance
Model
Minimum wire thickness (mm 2 /AWG)
Breaker for current leakage
Main cable Branch Ground
Water-source unit
PQRY-P72THMU-A
PQRY-P96THMU-A
PQRY-P120THMU-A
Indoor unit
3.3/12
5.3/10
8.4/8
0.41/22
-
-
-
0.41/22
3.3/12
5.3/10
8.4/8
0.41/22
20A 30mA or 100mA 0.1sec. or less
30A 30mA or 100mA 0.1sec. or less
40A 100mA 0.1sec. or less
15A 30mA or 100mA 0.1sec. or less
Switch (A)
Capacity Fuse
20
30
25
40
40
15
50
15
Breaker for wiring (NFB)
20
30
40
15
Model
Water-source unit
PQRY-P72YHMU-A
PQRY-P96YHMU-A
PQRY-P120YHMU-A
Indoor unit
Minimum wire thickness (mm 2 /AWG)
Main cable Branch
2.1/14 -
2.1/14 -
Ground
2.1/14
2.1/14
3.3/12
0.41/22
-
0.41/22
3.3/12
0.41/22
Breaker for current leakage
15A 30mA or 100mA 0.1sec. or less
15A 30mA or 100mA 0.1sec. or less
20A 30mA or 100mA 0.1sec. or less
15A 30mA or 100mA 0.1sec. or less
Switch (A)
Capacity Fuse
15
15
15
15
20
15
20
15
Breaker for wiring (NFB)
15
15
20
15
1. Use dedicated power supplies for the heat source unit and indoor unit. Ensure OC and OS are wired individually.
2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
3. The wire size is the minimum value for metal conduit wiring. If the voltage drops, use a wire that is one rank thicker in diameter.
Make sure the power-supply voltage does not drop more than 10%.
4. Specific wiring requirements should adhere to the wiring regulations of the region.
5. Power supply cords of parts of appliances for heat source use shall not be lighter than polychloroprene sheathed flexible cord
(design 245 IEC57). For example, use wiring such as YZW.
6. A switch with at least 3 mm [1/8 in.] contact separation in each pole shall be provided by the Air Conditioner installer.
• Be sure to use specified wires for connections and ensure no external force is imparted to terminal connections. If connections are not fixed firmly, heating or fire may result.
• Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of
• Some installation sites may require attachment of an earth leakage breaker for the inverter. If no earth leakage breaker is installed, there is a danger of electric shock.
• Do not use anything other than a breaker and fuse with the correct capacity. Using a fuse or wire of too large capacity may cause malfunction or fire.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-7
1. ELECTRICAL WORK
1-4. Power Supply Examples
The local standards and/or regulations is applicable at a higher priority.
1-4-1. PQRY-P72, 96, 120THMU/YHMU
<In the case a system controller is connected.>
Note12
SC transmission cable
>=1.25mm
2
Shield cable
Breakers for current leakage Switch
Power supply
3-phase 3-wire
208-230V 60Hz(THMU)
Note10,13
Connector
Note4
HU
G Note3
To *1 or *2
*1
Note4
To other HU
TB7
(S)
BC controller
S L,N
TB01
(Shield)
G
Note:
1 The transmission cable is not-polarity double-wire.
2 Symbol means a screw terminal for wiring.
3 The shield wire of transmission cable should be connected to the grounding terminal at
Heat source unit. All shield wire of M-Net transmission cable among Indoor units should be connected to the S terminal at Indoor unit or all shield wire should be connected together.
The broken line at the scheme means shield wire.
4 When the Heat source unit connected with system controller, power-supply to TB7 of the heat source unit(s) is needed. The connector change from CN41 to CN40 at one of the heat source units will enable the heat source unit to supply power to TB7, or an extra power supplying unit PAC-SC51KUA should be used. The transmission cable (above 1.25mm
2 , shielded, CVVS/CPEVS/MVVS) among Heat source units and system controllers is called central control transmission cable. The shield wire of the central control transmission cable must be grounded at the Heat source unit whose CN41 is changed to CN40.
5 MA R/C transmission cable (0.3-1.25mm
2 ) must be less than 200m in length, while ME
R/C transmission cable (0.3-1.25mm
2 ) must be less than 10m in length. But transmission cable to the ME R/C can be extend using a M-NET cable (>=1.25mm
2 ) when the length is counted in the M-Net length. Both Compact MA and ME R/C transmission cables size
0.75~1.25mm
2 in thickness.
6 MA remote controller and ME remote controller should not be grouped together.
7 If using 1 or 2 (main/sub) MA remote controller to control more than 1 Indoor unit, use MA transmission cable to connect all the TB15 terminals of the Indoor units. It is called
"Grouping".
If using 1 or 2 (main/sub) ME remote controller control more than 1 indoor unit, set address to Indoor unit and ME remote controller. For the method, refer to 2-4. "Address
Setting".
8 Indoor board consumes power from TB3. The power balance should be considered according to System Design 2-3 "System configuration restrictions".
9 If Transmission booster is needed, be sure to connect the shield wires to the both sides to the booster.
10 The critical current for choosing power source equipment is approximate
1.4 times of total rated current of the Heat source unit(s) or Indoor unit(s).
11 Numbers shown with ( ) indicates a diameter of the compact remote controller.
12 When System controller (SC) is connected to the system, turn the SW2-1 on.
13 The phases of electricity power must be confirmed to be right used. Phase-reverse, or
phase-missing could break the controllers.
Breakers for current leakage Switch
1-phase
208-230V 60Hz
Note10
* Power supply specifications vary with the units or BC controller transmission cable
>=1.25mm
2
Shield cable
Breakers for
Switch
1-phase
208-230V 60Hz
Note10
* Power supply model of connected indoor units or BC controller
>=1.25mm
Shield cable
*2
IU
S
TB2
(L,N)
(Shield)
TB2
(L,N)
S
(Shield)
Pull box
Note7
TB2
(L,N)
S
(Shield)
1-phase
208-230V 60Hz
Breakers for current leakage Switch
TB1
(R,S) E
TB2 TB3
S S
G
(Shield) (Shield)
Transmission booster
Note8
Note9
TB2
(L,N)
S
(Shield)
MA R/C
MA R/C cable
0.3-1.25mm
2
(0.75~1.25mm
2 )
MA R/C
BC controller
S L,N
TB01
(Shield)
G
MA R/C
IU
TB5
(M1,M2) (L,N)
S
(Shield)
TB15
(1,2)
ME R/C
TB5
(M1,M2) (L,N)
S
(Shield)
TB15
(1,2)
ME R/C
Note6
Pull box
Note7
TB5
(M1,M2) (L,N)
S
(Shield)
TB15
(1,2)
1-phase
208-230V 60Hz
Breakers for current leakage Switch
(Shield)
(R,S) E
TB2 TB3
S S
G
(Shield)
TB5
(M1,M2)
S
(Shield)
TB15
(1,2)
(0.75~1.25mm
2 ) booster
Note9
ME R/C
Symbol
BKC
OCP
NFB
HU
IU
SC
MA R/C
ME R/ C
Breaker capacity
Over-current protector
Non-fuse breaker
Heat source unit
Indoor unit
System controller
MA remote controller
ME remote controller
Model Breakers for current leakage
*1, *2
PQRY-P72THMU
PQRY-P96THMU
20 A 30 mA or 100 mA 0.1 sec. or less
30 A 30 mA or 100 mA 0.1 sec. or less
PQRY-P120THMU 40 A 100 mA 0.1 sec. or less
PQRY-P72YHMU 15 A 30 mA or 100 mA 0.1 sec. or less
PQRY-P96YHMU 15 A 30 mA or 100 mA 0.1 sec. or less
PQRY-P120YHMU 20 A 30 mA or 100 mA 0.1 sec. or less
BKC
<A>
20
30
40
15
15
20
Switch
OCP*3
<A>
20
30
40
15
15
20
Switch
(NFB)
<A>
20
30
40
15
15
20
Minimum Wire thickness
Power wire
<mm 2 /AWG>
G wire
<mm 2 /AWG>
3.3/12
5.3/10
8.4/8
2.1/14
2.1/14
3.3/12
*1 The breakers for current leakage should support Inverter circuit. (e.g. Mitsubishi Electric's NV-C series or equivalent).
*2 Breakers for current leakage should combine using of switch.
*3 It shows data for B-type fuse of the breaker for current leakage.
3.3/12
5.3/10
8.4/8
2.1/14
2.1/14
3.3/12
WR2SD-8 WR2-SERIES SYSTEM DESIGN (June 2010)
1. ELECTRICAL WORK
The local standards and/or regulations is applicable at a higher priority.
1-4-2. PQRY-P144, 168, 192, 216, 240TSHMU/YSHMU
<In the case a system controller is connected.>
Note12
SC transmission cable
>=1.25mm
2
Shield cable
(CVVS, CPEVS
MVVS)
Connector
Note4
HU
Note4
To other HU
HU
TB1
(L1,L2,L3)
Power supply
3-phase 3-wire
208-230V 60Hz(THMU)
460V 60Hz(YHMU)
Note10,13
Power supply
3-phase 4-wire
208-230V 60Hz(THMU)
G
Note3
G Note3
(Using MA remote controller)
Connecting TB5 terminal.
To *1 or *2
*1
BC controller(Main)
TB02
(M1,M2)
S
(Shield)
L,N
TB01
G
BC controller(Sub)
TB02
(M1,M2)
S L,N
TB01
G specifications vary with the units or BC controller IU
TB2
(L,N)
S
(Shield)
TB2
(L,N)
S
(Shield)
Pull box
Note7
TB2
(L,N)
S
(Shield)
Power supply
208-230V 60Hz
Note:
1 The transmission cable is not-polarity double-wire.
2 Symbol means a screw terminal for wiring.
3 The shield wire of transmission cable should be connected to the grounding terminal at
Heat source unit. All shield wire of M-Net transmission cable among Indoor units should be connected to the S terminal at Indoor unit or all shield wire should be connected together.
The broken line at the scheme means shield wire.
4 When the Heat source unit connected with system controller, power-supply to TB7 of the heat source unit(s) is needed. The connector change from CN41 to CN40 at one of the heat source units will enable the heat source unit to supply power to TB7, or an extra power supplying unit PAC-SC51KUA should be used. The transmission cable (above 1.25mm
2 , shielded, CVVS/CPEVS/MVVS) among Heat source units and system controllers is called central control transmission cable. The shield wire of the central control transmission cable must be grounded at the Heat source unit whose CN41 is changed to CN40.
5 MA R/C transmission cable (0.3-1.25mm
2 ) must be less than 200m in length, while ME
R/C transmission cable (0.3-1.25mm
2 ) must be less than 10m in length. But transmission cable to the ME R/C can be extend using a M-NET cable (>=1.25mm
0.75~1.25mm
2 ) when the length is counted in the M-Net length. Both Compact MA and ME R/C transmission cables size
2 in thickness.
6 MA remote controller and ME remote controller should not be grouped together.
7 If using 1 or 2 (main/sub) MA remote controller to control more than 1 Indoor unit, use MA transmission cable to connect all the TB15 terminals of the Indoor units. It is called
"Grouping".
If using 1 or 2 (main/sub) ME remote controller control more than 1 indoor unit, set address to Indoor unit and ME remote controller. For the method, refer to 2-4. "Address
Setting".
8 Indoor board consumes power from TB3. The power balance should be considered according to System Design 2-3 "System configuration restrictions".
9 If Transmission booster is needed, be sure to connect the shield wires to the both sides to the booster.
10 The critical current for choosing power source equipment is approximate
.
11 Numbers shown with ( ) indicates a diameter of the compact remote controller.
12 When System controller (SC) is connected to the system, turn the SW2-1 on.
13. The phases of electricity power must be confirmed to be right used. Phase-reverse, or
phase-missing could break the controllers.
TB1
(R,S) E
TB2 TB3
S S
G
(Shield) (Shield)
Transmission booster
TB2
(L,N)
S
(Shield)
MA R/C
MA R/C cable
0.3-1.25mm
2
(0.75~1.25mm
<=200m
Note5, Note11
2 ) transmission cable
>=1.25mm
*2
MA R/C
BC controller(Main)
S
(Shield)
L,N
TB01
G
208-230V 60Hz
Note10
* Power supply specifications vary with the
IU
S
(L,N)
(Shield)
Indoor-heat source transmission cable
>=1.25mm
2
Shield cable
ME R/C
(L,N)
S
(Shield)
ME R/C
Note6
MA R/C
Note6
Note7
BC controller(Sub)
S L,N
TB01
G
Pull box
Note7
(L,N)
S
(Shield)
1-phase
208-230V 60Hz
(Shield)
(R,S) E
TB2 TB3
S S
G
(Shield) booster
Note9
ME R/C
S
(Shield)
(0.75~1.25mm
2 )
Symbol
BKC
OCP
NFB
HU
IU
SC
MA R/C
ME R/C
Breaker capacity
Over-current protector
Non-fuse breaker
Heat source unit
Indoor unit
System controller
MA remote controller
ME remote controller
Model
PQRY-P72THMU
PQRY-P96THMU
PQRY-P120THMU
PQRY-P72YHMU
PQRY-P96YHMU
PQRY-P120YHMU
Breakers for current leakage
*1, *2
20 A 30 mA or 100 mA 0.1 sec. or less
30 A 30 mA or 100 mA 0.1 sec. or less
40 A 100 mA 0.1 sec. or less
15 A 30 mA or 100 mA 0.1 sec. or less
15 A 30 mA or 100 mA 0.1 sec. or less
20 A 30 mA or 100 mA 0.1 sec. or less
BKC
<A>
20
30
40
15
15
20
Switch
OCP*3
<A>
20
30
40
15
15
20
Switch
(NFB)
<A>
20
30
40
15
15
20
Minimum Wire thickness
Power wire
<mm 2 /AWG>
G wire
<mm 2 /AWG>
3.3/12
5.3/10
8.4/8
2.1/14
2.1/14
3.3/12
*1 The breakers for current leakage should support Inverter circuit. (e.g. Mitsubishi Electric's NV-C series or equivalent).
*2 Breakers for current leakage should combine using of switch.
*3 It shows data for B-type fuse of the breaker for current leakage.
3.3/12
5.3/10
8.4/8
2.1/14
2.1/14
3.3/12
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-9
2. M-NET CONTROL
2-1. Transmission Cable Length Limitation
2-1-1. Using MA Remote controller
Long transmission cable causes voltage down, therefore, the length limitation should be obeyed to secure proper transmission.
Max. length via Heat source (M-NET cable) L1+L2+L3+L4, L1+L2+L6+L7, L3+L4+L6+L7 <=500m[1640ft.] 1.25mm
2 [AWG16] or thicker
Max. length to Heat source (M-NET cable)
Max. length from MA to Indoor
24VDC to AG-150A
L1+L8, L3+L4, L6, L2+L6+L8, L7 a1+a2, a1+a2+a3+a4 n
<=200m[656ft.] 1.25mm
<=200m[656ft.] 0.3-1.25 mm
<=50m[164ft.]
2 [AWG16] or thicker
0.75-2.0 mm 2
2 [AWG22-16]
[AWG18-14]
L
8
OS
(52)
TB3
M1 M2
TB7
M1 M2 S
OC
(51)
TB3
M1 M2
TB7
M1 M2 S
BC(Main)
(53)
Group1
IC
(01)
L
1
Group3
IC
(04)
BC(Sub)
(55)
IC
(05)
Group5 a4 a2
IC
(06)
Shielded wire
OC
(54 )
TB7
M1M2 S
TB3
M1 M2
BC(Main)
L
3
(56)
IC
(02)
A B
MA
IC
(03)
TB 15
1 2
L
4
BC(Sub)
(57)
IC
(07)
A B
MA
A B
MA
Power Supply Unit
V+V-FG
AG-150A
A B
MA
A B S V+V-FG
OC, OS: Heat source unit controller; IC: Indoor unit controller; ME: ME remote controller
2-1-2. Using ME Remote controller
Long transmission cable causes voltage down, therefore, the length limitation should be obeyed to secure proper transmission.
Max. length via Heat source (M-NET cable) L1+L2+L3+L4, L1+L2+L6+L7,L1+L2+L3+L5, L3+L4+L6+L7 <=500m[1640ft.] 1.25mm
2 [AWG16] or thicker
Max. length to Heat source (M-NET cable) L1+L8, L3+L4, L6, L2+L6+L8, L7, L3+L5
Max. length from ME to Indoor
24VDC to AG-150A e1, e2+e3, e4 n
*1. If the length from ME to Indoor exceed 10m, use 1.25 mm 2
<=200m[656ft.] 1.25mm
2 [AWG16] or thicker
<=10m[32ft.]*1 0.3-1.25 mm
<=50m[164ft.] 0.75-2.0 mm
2 [AWG22-16] *1
2 [AWG18-14]
.
OS
(52)
M1
TB3
M2
TB7
M1 M2 S
L
8
OC
(51)
TB3
M1 M2
TB7
M1 M2 S
BC(Main)
(53)
Group1
IC
(01)
Group3
IC
(04)
L
1
BC(Sub)
(55)
TB02
M2 S
IC
(05)
Group5
IC
(06) e3
Shielded wire
OC
(54 )
TB7
M1 M2 S
M1
TB3
M2
BC(Main)
L
3
(56)
A B
(101)
ME
IC
(02)
IC
(03)
L
4
BC(Sub)
(57)
TB02
M2 S
A B
(105)
ME
IC
(07)
TB5
M2 S
A B
(155)
ME
PAC-SC51KUA t
V+V-FG
AG-150A
A B S V+V-FG
OC, OS: Heat source unit controller; IC: Indoor unit controller; ME: ME remote controller
A B
(103)
ME
WR2SD-10 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-2. Transmission Cable Specifications
Type of cable
Cable size
Remarks
Connected with simple remote controller.
Transmission cables (L i
)
Shielding wire (2-core)
CVVS, CPEVS or MVVS
More than 1.25 [AWG16]
—
ME Remote controller cables MA Remote controller cables
Sheathed 2-core cable (unshielded)
CVV
2 2
When 10m [32ft] is exceeded, use cables with the same specification as transmission cables.
Max length : 200m [656ft]
CVVS, MVVS : PVC insulated PVC jacketed shielded control cable
CPEVS : PE insulated PVC jacketed shielded communication cable
CVV : PV insulated PVC sheathed control cable
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-11
2. M-NET CONTROL
2-3. System Configuration Restrictions
2-3-1. Common restrictions for the CITY MULTI system
For each Heat source unit, the maximum connectable quantity of Indoor unit is specified at its Specifications table.
A) 1 Group of Indoor units can have 1-16 Indoor units;
B) Maximum 2 remote controllers for 1 Group;
C) 1 LOSSNAY unit can interlock maximum 16 Indoor units; 1 Indoor unit can interlock only 1 LOSSNAY unit.
D) Maximum 3 System controllers are connectable when connecting to TB3 of the Heat source unit.
E) Maximum 3 System controllers are connectable when connecting to TB7 of the Heat source unit, if the transmission power is supplied by the Heat source unit.
F) 4 System controllers or more are connectable when connecting to TB7 of the Heat source unit, if the transmission power is supplied by the power supply unit PAC-SC51KUA. Details refer to 2-3-3-C.
*System controller connected as described in D) and E) would have a risk that the failure of connected Heat source
unit would stop power supply to the System controller.
2-3-2. Ensuring proper communication power for M-NET
In order to ensure proper communication among Heat source unit, Indoor unit, LOSSNAY and Controllers, the transmission power situation for the M-NET should be observed. In some cases, Transmission booster should be used. Taking the power consumption index of Indoor unit sized P06-P54 as 1, the equivalent power consumption index and supply capability index of others are listed at Table 2-3-1 and Table 2-3-2.
Table 2-3-1 The equivalent power consumption by index Indoor units, LOSSNAY, controllers
Indoor,OA unit Indoor unit
Sized P06-P54 Sized P72,P96
1
*RC : Remote Controller
7
BC controller
CMB
2
MA RC.LOSSNAY ME Remote Contr.
PAC-SF44SRA
PAC-YT34ST
AG-150A
Timers, System Contr.
GB-50A TC-24 PAC-
GB-24
PZ-41SLB
0 1/4 1/2 3 4 1
MN Converter
CMS
-MNF-B
CMS
-MNG-E
1/2 2
Table 2-3-2 The equivalent power supply capability index of Trans.Booster, Power supply unit, Connector TB3, TB7 of Heat source unit.
Transmission Booster Power supply unit Centralized Controller Expansion controller Heat source unit Heat source unit
PAC-SF46EPA
25
PAC-SC51KUA
5
GB-50ADA
6
PAC-YG50ECA
6
Connector TB3 and TB7 total *
32
Connector TB7 only
6
*If PAC-SC51KUA is used to supply power at TB7 side, no power supply need from Heat source unit at TB7, Connector TB3 itself will therefore have 32.
With the equivalent power consumption values in Table 2-3-1 and Table 2-3-2, PAC-SF46EPA can be designed into the airconditioner system to ensure proper system communication according to 2-3-2-A, B, C.
2-3-2-A) Firstly, count from TB3 at TB3 side the total quantity of Indoor units and ME remote controller, Timers and System controllers.If the total quantity reaches 40, a PAC-SF46EPA should be set.In this case, Indoor unit sized P72, 96 is counted as 7 Indoor units, but MA remote controller(s), LOSSNAY is NOT counted.
2-3-2-B) Secondly, count from TB7 side to TB3 side the total transmission power consumption index. If the total power consumption reaches 32, a PAC-SF46EPA should be set.Yet, if a PAC-SC51KUA is used to supply power at TB7 side, count from index TB3 side only.
2-3-2-C) Thirdly, count from TB7 at TB7 side the total transmission power consumption index, If the total power consumption reaches
6, a PAC-SF46EPA should be set.
System example
TB7 TB3
01 02
TRANSMISSION BOOSTER PAC-SF46EPA MODEL 220-240V:0.7A ~/N
POWER RATING WEIGHT
MADE IN JAPAN
Transmission booster
(No.1)
M-NET
Power supply unit
PAC-SC51KUA
24VDC
TB7 TB3
Heat source unit
ME remote controller
N1
Transmission booster (No.1) should be used, if the total quantity of Indoor units and ME remote controllers reaches 40, (Indoor unit sized P72, 96 is counted as 7); or if the total equivalent transmission power consumption reaches 32.
CENTRALIZED CONTROLLER AG-150A
Centralized controller
(AG-150A)
LOSSNAY unit
PZ-52SF
N3
Transmission booster (No.2) should be used, if the total equivalent transmission power consumption reaches 5.
TRANSMISSION BOOSTER PAC-SF46EPA MODEL
POWER RATING WEIGHT
MADE IN JAPAN
220-240V:0.7A ~/N
Transmission booster
PAC-SF46EPA
(No.2)
PZ-52SF
LOSSNAY unit
N4
Within N4, the total equivalent transmission power consumption should not exceed 25.
ME remote controller
N2
Within N2, conditions 1,2 should be followed.
1.The total quantity of Indoor units and ME remote controller
should not exceed 40.
*Indoor unit sized P72, 96 is counted as 7 units.
2.The total equivalent transmission power consumption
should not exceed 25.
WR2SD-12 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-3-3. Ensuring proper power supply to System controller
The power to System controller (excluding LMAP03-U) is supplied via M-NET transmission line. M-NET transmission line at TB7 side is called Central control transmission line while one at TB3 side is called Indoor-Heat source transmission line. There are 3 ways to supply power to the System controller .
A) Connecting to TB3 of the Heat source unit and receiving power from the Heat source unit.
B) Connecting to TB7 of the Heat source unit and receiving power from the Heat source unit.
C) Connecting to TB7 of the Heat source unit but receiving power from power supply unit PAC-SC51KUA.
2-3-3-A. When connecting to TB3 of the
Heat source
unit and receiving power from the
Heat source
unit.
Maximum 3 System controllers can be connected to TB3.
If there is more than 1 Heat source unit, it is necessary to replace power supply switch connector CN41 with CN40 on one Heat source unit.
Fig. 2-3-3-A
Heat source unit
TB7
Replacement of
CN41 with CN40
TB3
M-NET transmission lines
(Indoor-Heat source transmission lines)
Group Group
Indoor unit
M-NET transmission lines
(transmission lines
for central controller)
MA remote controller
Heat source unit
Group Group
TB7
Use CN41
as it is.
TB3
Indoor unit
ME remote controller
Maximum 3 System controllers can be connected to TB3.
2-3-3-B. When connecting to TB7 of the
Heat source
unit and receiving power from the
Heat source
unit.
Maximum 3 System controllers can be connected to TB7 and receiving power from the Heat source unit.
It is necessary to replace power supply switch connector
CN41 with CN40 on one Heat source unit.
Fig. 2-3-3-B
Heat source unit
TB3
Group Group
TB7
M-NET transmission lines
(Indoor-Heat source transmission lines)
Replacement of
CN41 with CN40
Indoor unit
M-NET transmission lines
(transmission lines
for central controller)
MA remote controller
Heat source unit
Group Group
TB3
TB7
Use CN41
as it is.
Indoor unit
ME remote controller
System controller
Maximum 3 System controllers can be connected to TB7.
2-3-3-C. When connecting to TB7 of the Heat source unit but receiving power from PAC-SC51KUA.
When using PAC-SC51KUA to supply transmission power, the power supply connector CN41 on the Heat source units should be kept as it is. It is also a factory setting.
1 PAC-SC51KUA supports maximum 1 AG-150A unit due to the limited power DC 24V at its TB3.
However, 1 PAC-SC51KUA supplies transmission power at its TB2 equal to 5 Indoor units, which is referable at
Table 2-3-2.
If PZ-52SF, Timers, System controller, ON/OFF controller connected to TB7 consume transmission power more than 5 (Indoor units), Transmission booster
PAC-SF46EPA is needed. PAC-SF46EPA supplies transmission power equal to 25 Indoor units.
Fig. 2-3-3-D
TB7
TB7
PAC-SC51KUA
Heat source unit
Use CN41
as it is.
M-NET transmission lines
(Indoor-Heat source transmission lines)
M-NET transmission lines
(transmission lines
for central controller)
Heat source unit
Use CN41
as it is.
TB3
TB3
Group
MA remote controller
Group
ME remote controller
Group
Indoor unit
Group
Indoor unit
CAUTION
System controller
AG-150A/GB-50A/GB-50ADA/GB-24A/TC-24A is recommended to connect to TB7 because these controllers perform back-up to a number of data.
In an air conditioner system has more than 1 Heat source units, AG-150A/GB-50A/GB-50ADA/GB-24A/TC-24A receiving transmission power at TB3 or TB7 on one of the Heat source units would have a risk that the connected Heat source unit failure would stop power supply to AG-150A/GB-50A/GB-50ADA/
GB-24A/TC-24A, and disrupt the whole system. When applying apportioned electric power function, AG-150A/GB-50A/GB-24A/TC-24A is necessary to connected to TB7 and has its own power supply unit PAC-SC51KUA.* *Power supply unit PAC-SC51KUA is for AG-150A.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-13
2. M-NET CONTROL
2-3-4. Power supply to LM adapter LMAP03U
1-phase 208-230V AC power supply is needed.
The power supply unit is not necessary when connecting only the LMAP03U. Yet, make sure to change the power supply changeover connector CN41 to CN40 on the LM adapter.
2-3-5. Power supply to expansion controller
1-phase 100-240VAC power supply is needed.
The power supply unit PAC-SC51KUA is not necessary.
The expansion controller supplies power through TB3, which equals 6 indoor units. (refer to Table 2-3-2)
2-3-6. Power supply to BM ADAPTER
1-phase 100-240VAC power supply is needed.
The power supply unit PAC-SC51KUA is not necessary when only BM ADAPTER is connected.
Yet, make sure to move the power jumper from CN41 to CN40 on the BM ADAPTER.
WR2SD-14 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-4. Address Setting
2-4-1. Switch operation
In order to constitute CITY MULTI in a complete system, switch operation for setting the unit address No. and connection No. is required.
À Address No. of heat source unit, indoor unit and remote controller.
The address No. is set at the address setting board.
In the case of WR2 system, it is necessary to set the same No. at the branch No. switch of indoor unit as that of the BC controller connected. (When connecting two or more branches, use the lowest branch No.)
Á Caution for switch operations
Branch
No. setting
D
E F
0 1 2 3
4 5
Rotary switch
Unit address No. setting
8
7
9
0 1 2
6
4 5
8
7
9
0 1 2
6
4 5
¥ Be sure to shut off power source before switch setting. If operated with power source on, switch can not operate properly.
¥ No units with identical unit address shall exist in one whole air conditioner system. If set erroneously, the system can not operate.
 MA remote controller
¥ When connecting only one remote controller to one group, it is always the main remote controller.
When connecting two remote controllers to one group, set one remote controller as the main remote controller and the other as the sub remote controller.
¥ The factory setting is Main .
ON
Setting the dip switches
1 2 3 4
The dip switches are at the bottom of the remote controller.
Remote controller Main/Sub and other function settings are performed using these switches.
Ordinarily, only change the Main/Sub setting of SW1. (The factory settings are all ON .)
ON
SW No
1
2
3
4
SW contents Main
Remote controller
Main/Sub setting
When remote controller power turned on
Cooling/heating display in AUTO mode
Intake temperature display
ON
Main
OFF
Sub
Normally on Timer mode on
Yes
Yes
No
No
Comment
Set one of the two remote controllers at one group to Main .
When you want to return to the timer mode when the power is restored after a power failure when a Program timer is connected, select Timer mode .
When you do not want to display Cooling and Heating in the
Auto mode, set to No .
When you do not want to display the intake temperature, set to No .
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-15
2. M-NET CONTROL
2-4-2. Rule of setting address
Unit Address setting
Indoor unit,
Lossnay,
PAC-YG63MCA
(AI Controller),
PAC-YG66DCA
(DIDO Controller)
Heat source unit
BC controller
(Main)
01 ~ 50
51 ~ 99, 100
(Note1)
52 ~ 99, 100
ME, LOSSNAY
Remote controller
(Main)
101 ~ 150
1
Fixed
ME, LOSSNAY
Remote controller
(Sub)
151 ~ 199, 200
1
Fixed
201 ~ 250
000, 201 ~ 250
000, 201 ~ 250
2
Fixed
8
7
9
6
0 1 2
4 5
100
8
7
9
6
0 1 2
4 5
100
Example
8
9
6
0 1 2
4 5
10
8
9
6
0 1 2
4 5
10
8
9
6
0 1 2
4 5
10
8
9
6
0 1 2
4 5
1
8
9
6
0 1 2
4 5
1
8
9
6
0 1 2
4 5
1
Note
Use the most recent address within the same group of indoor units. Make the indoor units address connected to the BC controller (Sub) larger than the indoor units address connected to the BC controller (Main).
If applicable, set the sub BC controllers in an PQRY system in the following order:
(1) Indoor unit to be connected to the BC controller (Main)
(2) Indoor unit to be connected to the BC controller (No.1 Sub)
(3) Indoor unit to be connected to the BC controller (No.2 Sub)
Set the address so that (1)<(2)<(3)
The smallest address of indoor unit in same refrigerant system + 50
Assign sequential address numbers to the heat source units in one refrigerant circuit system. OC and OS are automatically detected. (Note 2)
Please reset one of them to an address between 51 and 99 when two addresses overlap.
The address automatically becomes "100" if it is set as "01~ 50"
The address of heat source unit + 1
Please reset one of them to an address between 51 and 99 when two addresses overlap.
The address automatically becomes "100" if it is set as "01~ 50"
Lowest address within the indoor units connected to the BC controller (Sub) plus 50.
BC controller
(Sub)
Group remote controller
System remote controller
ON/OFF remote controller
GB-50ADA,
AG-150A,
GB-50A,
GB-24A/TC-24A
52 ~ 99, 100
000, 201 ~ 250
0
100
8
7
9
6
0 1 2
4 5
10
8
7
9
6
0 1 2
4 5
10
8
7
9
6
0 1 2
4 5
10
8
7
9
6
0 1 2
4 5
10
8
9
6
0 1 2
4 5
10
8
7
9
6
0 1 2
4 5
10
0
10
8
7
9
6
0 1 2
4 5
1
8
7
9
6
0 1 2
4 5
1
8
7
9
6
0 1 2
4 5
1
8
7
9
6
0 1 2
4 5
1
8
9
6
0 1 2
4 5
1
8
7
9
6
0 1 2
4 5
1
0
1
The smallest address of indoor unit in the group + 100
The place of "100" is fixed to "1"
The address of main remote controller + 50
The address automatically becomes "200" if it is set as "00"
The smallest group No. to be managed + 200
PAC-YG50ECA 000, 201 ~ 250
0
100
0
10
0
1
Settings are made on the initial screen of AG-150A.
BAC-HD150 000, 201 ~ 250
0
100
0
10
0
1
Settings are made with setting tool of BM ADAPTER.
LMAP03U 201 ~ 250
2
Fixed
8
9
6
0 1 2
4 5
8
9
6
0 1 2
4 5
10 1
Note1: To set the address to "100", set it to "50"
Note2: Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their address.
WR2SD-16 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-4-3. System examples
Factory setting
Original switch setting of the heat sources, indoors, controllers and LMAP at shipment is as follows.
• Heat source unit
• Indoor unit
• BC controller
• ME remote controller
• LMAP
: Address: 00, CN41: U (Jumper), DipSW2-1: OFF
: Address: 00
: Address: 00
: Address: 101
: Address: 247, CN41: U (Jumper), DipSW1-2: OFF
Setting at the site
• DipSW2-1(Heat source) : When the System Controller is used, all the Dip SW2-1 at the heat source units should be
set to "ON". * Dip SW2-1 remains OFF when only LMAP03U is used.
• DipSW1-2(LMAP)
• CN40/CN41
: When the LMAP is used together with System Controller, DipSW1-2 at the LMAP
should be set to "ON".
: Change jumper from CN41 to CN 40 at heat source control board will activate central
transmission power supply to TB7;
(Change jumper at only one heat source unit when activating the transmission power supply
without using a power supply unit.)
Change jumper from CN41 to CN 40 at LMAP will activate transmission power supply to LMAP
itself;
Power supply unit is recommended to use for a system having more than 1 heat source unit,
because the central transmission power supply from TB7 of one of heat source units is risking
that the heat source unit failure may let down the whole central control system.
2-4-3-1. MA remote controller, Single-refrigerant-system, No System Controller
<Two heat source units>
PQRY-P-TSHMU/YSHMU
OC OS
<One heat source units>
PQRY-P-THMU/YHMU
OC
CN40
00
CN41 CN40
00
CN41 CN40
00
CN41
DipSW2-1
OFF
TB3 TB3
DipSW2-1
OFF
DipSW2-1
OFF
TB3
BC controller
TB02
00
Group 1
Indoor unit
00
TB5 TB15 TB5
00
Group 2
TB15 TB5
00
TB15
Group 3 Group 4
TB5
00
TB15 TB5
00
TB15
SRU 1*
MA R/C MA R/C MA R/C
(Main)
MA R/C
(Sub)
1*
Wireless R/C
*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order
of their address.
2. No address setting is needed.
3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".
4. Indoor units should be set with a branch number.
5. Address setting is required if a sub BC controller is connected.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-17
2. M-NET CONTROL
2-4-3-2. MA remote controller, Single-refrigerant-system, System Controller
<Two heat source units>
PQRY-P-TSHMU/YSHMU
OC OS
<One heat source units>
PQRY-P-THMU/YHMU
OC
CN40
51
CN41 CN40
52
CN41 CN40
51
CN41
DipSW2-1
TB3
ON
TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
BC controller
TB02
53
Group 1
Indoor unit
01
TB5 TB15 TB5
02
Group 2
TB15 TB5
03
TB15
Group 3 Group 4
TB5
04
TB15 TB5
05
TB15
201
SC
MA R/C
SRU 1*
MA R/C MA R/C
(Main)
MA R/C
(Sub)
1*
Wireless R/C
*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.
*SC can be connected to TB3 side or TB7 side;
Should SC connected to TB7 side, change Jumper from CN41 to CN40 at the Heat source unit module so as to supply power to the
SC.
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order
of their address.
2. Address should be set to Indoor units and central controller.
3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".
4. Indoor units should be set with a branch number.
WR2SD-18 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-4-3-3. MA remote controller, Multi-refrigerant-system, System Controller at TB7/TB3 side, Booster for long M-NET wiring
PQRY-P-TSHMU/YSHMU
OC
TB7
CN40
51
CN41
TB7
CN40
OS
52
CN41
PQRY-P-TSHMU/YSHMU
TB7
OC
91
CN40 CN41
OS
TB7
CN40
92
CN41
PQRY-P-THMU/YHMU
OC
TB7
97
CN40 CN41
DipSW2-1
ON
TB3 TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
PSU
Power supply unit (PSU)
(PAC-SC51KUA)
*2
000 or 201
SC
BC controller
53
TB02
Group1
Indoor unit
01
TB5 TB15
202
SC*3
SRU *1
*1
Wireless R/C
Group 2 Group 21
TB5
02
TB15
MA R/C
TB5
03
TB15 TB2 TB3 TB5
30
Transmission Booster
PAC-SF46EPA
TB15
MA R/C MA R/C
(Main) (Sub)
TB02
93
Group 31
Indoor unit
41
TB5 TB15
Group 32
TB5
42
Group 33
LOSSNAY
43
TB5
95
Group 34
TB5
45
TB15 TB5
46
Group 35
TB15
203
SC*3
SRU *1 142
ME R/C
143
PZ-52SF MA R/C MA R/C
(Main)
MA R/C
(Sub)
*1
Wireless R/C
*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.
*2 System controller should connect to TB7 at the Heat source unit and use power supply unit together in Multi-Refrigerant-System.
For AG-150A, 24VDC should be used with the PAC-SC51KUA.
*3 When multiple system controllers are connected in the system, set the controller with more functions than others as a "main"
controller and others as "sub".
Make the setting to only one of the system controllers for "prohibition of operation from local remote controller".
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order
of their address.
2. Address should be set to Indoor units, LOSSNAY and system controller.
3. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME remote controller consume the M-NET power
for transmission use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration
restrictions".
4. Indoor units should be set with a branch number.
5. Assign an address to each of the sub BC controllers which equals the sum of the smallest address of the indoor
units that are connected to each sub BC controller and 50.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-19
2. M-NET CONTROL
2-4-3-4. ME remote controller, Single-refrigerant-system, No system controller
<Two heat source units>
PQRY-P-TSHMU/YSHMU
<One heat source units>
PQRY-P-THMU/YHMU
OC OS OC
CN40
51
CN41 CN40
52
CN41 CN40
51
CN41
DipSW2-1
OFF
TB3 TB3
DipSW2-1
OFF
DipSW2-1
OFF
TB3
BC controller
TB02
53
Group 1
Indoor unit
01
TB5 TB5
02
Group 2
TB5
03
Group 3
TB5
04
TB5
05
Group 4
101
ME R/C
102
ME R/C
104
ME R/C
105 155
ME R/C ME R/C
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their
address.
2. Address should be set to Indoor units, system controller and ME remote controllers.
3. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME RC consume the M-NET power for transmission
use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration restrictions".
4. Indoor units should be set with a branch number.
2-4-3-5. ME remote controller, Single-refrigerant-system, System controller, LOSSNAY
<Two heat source units>
PQRY-P-TSHMU/YSHMU
<One heat source units>
PQRY-P-THMU/YHMU
OC OS OC
CN40
51
CN41 CN40
52
CN41 CN40
51
CN41
DipSW2-1
TB3
ON
TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
BC controller
53
TB02
Group 1
Indoor unit
01
TB5
Group 2
TB5
02
TB5
Group 3
LOSSNAY
03
Group 4
TB5
04
TB5
05
Group 5
201
SC
101
ME R/C
102
ME R/C
103
PZ-52SF
104
ME R/C
105 155
ME R/C ME R/C
*SC can be connected to TB3 side or TB7 side;
Should SC connected to TB7 side, change Jumper from CN41 to CN40 at the Heat source unit module so as to supply power to the SC.
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their
address.
2. Address should be set to Indoor units, LOSSNAY central controller, ME remote controllers.
3. For a system having more than 32 indoor unit (P06-P54), confirm the need of Booster at 2-3 "System configuration restrictions".
4. Indoor units should be set with a branch number.
WR2SD-20 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-4-3-6. ME remote controller, Multi-refrigerant-system, System Controller at TB 7side, LOSSNAY, Booster for long M-NET wiring
PQRY-P-TSHMU/YSHMU
OC
TB7 TB7
OS
CN40
51
CN41 CN40
52
CN41
PQRY-P-TSHMU/YSHMU
TB7
OC OS
TB7
CN40
91
CN41 CN40
92
CN41
PQRY-P-THMU/YHMU
OC
TB7
96
CN40 CN41
DipSW2-1
ON
TB3 TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
BC controller
(Main)
TB02
53
Indoor unit
TB5
Group 1
01
TB5
02
Group 2
TB5
03
BC controller
(Sub)
80
TB02 TB2 TB3 TB5
Group 21
30
PSU
Power supply unit (PSU)
(PAC-SC51KUA)
*1 BC controller
93
TB02
101
ME R/C
Group 31
Indoor unit
41
TB5
102
ME R/C
Group 32
42
Group 33
LOSSNAY
43
TB5
Transmission Booster
PAC-SF46EPA
Group 34
44
130 180
ME R/C ME R/C
Group 35
45
000 or 201
SC
TB5 TB5 TB5
141
ME R/C
142
ME R/C
143
PZ-52SF
144
ME R/C
145 195
ME R/C ME R/C
*1 System controller should connect to TB7 at the Heat source unit and use power supply unit together in Multi-Refrigerant-System.
.
NOTE:
1. Heat source units OC and OS in one refrigerant circuit system are automatically detected.
OC and OS are ranked in descending order of capacity. If units are the same capacity, they are ranked in ascending order of their address.
2. M-NET power is supplied by the Heat source unit at TB3, while Indoor unit and ME RC consume the M-NET power for transmission
use. The power balance is needed to consider for long M-NET wiring. Details refer to 2-3 "System configuration restrictions".
3. Indoor units should be set with a branch number.
4. Assign an address to each of the sub BC controllers which equals the sum of the smallest address of the indoor units that are connected
to each sub BC controller and 50.
When the address assigned to sub BC controller overlaps those of any other units including heat source units (OC/OS) or main BC
controller, sub BC controller will be given priority to have the address.
2-4-3-7. Example : BC, BC sub
PQRY-P-TSHMU/YSHMU
OS OC
CN40
52
CN41 CN40
51
CN41
DipSW2-1
OFF
TB3
DipSW2-1
TB3
OFF
TB02
53
NOTE
• Indoor units should be set with a branch number.
• BC (main) address = O/U address + 1
• BC (sub) address = Lowest address within the indoor units connected to the BC controller (sub) + 50
• If applicable, set the sub BC controllers in an PQRY system in the following order:
(1) Indoor unit to be connected to the BC controller (Main)
(2) Indoor unit to be connected to the BC controller (No.1 Sub)
(3) Indoor unit to be connected to the BC controller (No.2 Sub)
Set the address so that (1)<(2)<(3)
: M-NET wiring : Piping
BC controllers
CMB-NU-GA(main) TB02
54
BC controllers
CMB-NU-GB(No.1 sub) TB02
57
BC controllers
CMB-NU-GB(No.2 sub)
TB5
01
101
TB5
02
TB5
03
Group 1
04
TB5 TB5
05
104
Group 2
TB5
06
106
Group 3
07
TB5 TB5
08
107
Group 4
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-21
2. M-NET CONTROL
2-4-3-8. TG-2000A+AG-150A/GB-50A
AG-150A/GB-50A can control max. 50 indoor units;
TG-2000A can control max. 40 pieces of AG-150A
TG-2000A can control max. 2000 indoor units.
*2 or GB-50A;
GB-50A
000
PSU
(PAC-SC51KUA)
<Two heat source units>
PQRY-P-TSHMU/YSHMU
TB7
OC
CN40
51
CN41
OS
TB7
CN40
52
CN41
HUB
PC with
TG-2000A
BC controller
TB02
53
<One heat source units>
PQRY-P-THMU/YHMU
OC
TB7
51
CN40 CN41
DipSW2-1
ON
TB3 TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
Group 40
Indoor unit
01
TB5 TB15
SRU *1
TB5
02
TB15 TB5
03
TB15 TB2 TB3 TB5
42
TB15
Transmission Booster
PAC-SF46EPA
MA R/C MA R/C MA R/C
(Main) (Sub)
*1
Wireless R/C
LAN
AG-150A
000
24VDC
PSU
(PAC-SC51KUA)
PQRY-P-TSHMU/YSHMU
CN40
OC
TB7
91
CN41
OS
TB7
CN40
92
CN41
DipSW2-1
ON
TB3 TB3
DipSW2-1
ON
PQRY-P-THMU/YHMU
OC
TB7
CN40
51
CN41
DipSW2-1
TB3
ON
BC controller
52
TB02
Group 1
Indoor unit
01
TB5 TB5
02
Group 2
TB5
03
TB2 TB3
Transmission Booster
PAC-SF46EPA
TB5
Group 21
30
101
ME R/C
Group 31
Indoor unit
41
TB5
102
ME R/C
Group 32
130 180
ME R/C ME R/C
Group 34
BC controller
(Main)
TB02
93
TB5
42
TB5
43
BC controller
(Sub)
94
TB02
Group 33
TB5
44
TB5
45
141
ME R/C
142
ME R/C
144
ME R/C
145 195
ME R/C ME R/C
*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel
*2 Only AG-150As that are not connected to expansion controllers.
.
WR2SD-22 WR2-SERIES SYSTEM DESIGN (June 2010)
2. M-NET CONTROL
2-4-3-9. LMAP
LMAP can transmission for max. 50 indoor units;
If system controller (SC) is used, DipSW1-2 at LMAP and DipSW2-1 at Heat source unit should set to "ON".
Change Jumper from CN41 to CN40 to activate power supply to LMAP itself for those LMAP connected without system controller (SC).
( L
ON
W
ORKS adapter)
LMAP(01) identified by Neuron ID
247
CN40 CN41
DipSW1-2
OFF
<Two heat source units> <One heat source units>
PQRY-P-TSHMU/YSHMU PQRY-P-THMU/YHMU
TB7
OC
CN40
51
CN41
OS
TB7
CN40
52
CN41
OC
TB7
CN40
51
CN41
DipSW2-1
OFF
TB3 TB3
DipSW2-1
OFF
DipSW2-1
OFF
TB3
BC controller
53
TB02
AG-150A
Group 1
Indoor unit
TB5
01
TB15
Power supply unit
(PAC-SC51KUA)
24VDC
PSU
000 SRU *1
*1
Wireless R/C
LMAP(02) identified by Neuron ID
247
CN40 CN41
DipSW1-2
ON
PQRY-P-TSHMU/YSHMU
OC
TB7 TB7
OS
CN40
51
CN41 CN40
52
CN41
TB5
02
Group 2
TB15 TB5
MA R/C
03
TB15 TB2 TB3
Transmission Booster
PAC-SF46EPA
PQRY-P-TSHMU/YSHMU
TB7
OC OS
TB7
CN40
91
CN41 CN40
92
CN41
TB5
Group 40
42
TB15
PQRY-P-THMU/YHMU
OC
TB7
CN40
96
CN41
DipSW2-1
ON
TB3 TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
TB3
DipSW2-1
ON
DipSW2-1
TB3
ON
TB02
53
Group 1
Indoor unit
01
TB5 TB5
02
Group 2
TB5
03
TB02
80
TB2 TB3
Group 21
TB5
30
PC
TB02
93
101
ME R/C
Group 31
Indoor unit
41
TB5
102
ME R/C
Group 32
TB5
42
Group 33
LOSSNAY
43
TB5 TB02
94
Transmission Booster
PAC-SF46EPA
Group 34
TB5
44
130 180
ME R/C ME R/C
Group 35
TB5
45
L ON W ORKS card
L
ON
W
ORKS
card
L
ON
W
ORKS
card
141
ME R/C
142
ME R/C
143
PZ-52SF
144
ME R/C
145 195
ME R/C ME R/C
For other equipments (Lighting, security, elevator etc.)
*1 For Wireless R/C and Signal receiver unit (SRU), channel 1, 2 and 3 are selectable and should be set to same channel.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-23
2. M-NET CONTROL
2-4-3-10.
BM ADAPTER
BM ADAPTER can transmission for max. 50 indoor units;
Change Jumper from CN41 to CN40 to activate power supply to BM ADAPTER itself for those BM ADAPTER connected without the power supply unit.
HUB
Heat source unit
(PQHY)
51 Group 1 Group 2
CN41 CN40
01
TB7 TB3
BM ADAPTER
000
CN41 CN40
DipSW2-1
ON
Heat source unit
(PQRY)
54
TB7
CN41 CN40
DipSW2-1
ON
101
BC controller
55
TB3
Group 1
04
02
151
Group 2
05
03
103
Group 3
06
Heat source unit
(PQHY)
51 Group 1
BM ADAPTER
201
CN41 CN40
01
TB7
TB3
DipSW2-1
OFF
DipSW1-2
OFF
BM ADAPTER
202
TB7
DipSW2-1
OFF
101
Heat source unit
(PQRY)
51
CN41 CN40
TB3
BC controller
52
CN41 CN40
DipSW1-2
OFF
Heat source unit
(PQHY)
51
BM ADAPTER
Group 1
203
CN41 CN40
01
TB7
DipSW2-1
OFF
TB3
CN41 CN40
DipSW1-2
OFF
BM ADAPTER
204
CN41 CN40
DipSW1-2
OFF
TB7
Heat source unit
(PQRY)
51
CN41 CN40
DipSW2-1
OFF
101
TB3
BC controller
52
104
01
101
Group 1
01
101
02
102
Group 1
Group 2
02
102
105
02
151
02
102
03
Group 3
106
Group 2
03
LOSSNAY
103
Group 2
Group 2
153
03
103
03
152
WR2SD-24 WR2-SERIES SYSTEM DESIGN (June 2010)
3. PIPING DESIGN
3-1. R410 Piping Material
Refrigerant pipe for CITY MULTI shall be made of phosphorus deoxidized copper, and has two types.
A. Type-O : Soft copper pipe (annealed copper pipe), can be easily bent with human's hand.
B. Type-1/2H pipe : Hard copper pipe (Straight pipe), being stronger than Type-O pipe of the same radical thickness.
The maximum operation pressure of R410A air conditioner is 4.30 MPa [623psi] . The refrigerant piping should ensure the safety under the maximum operation pressure. MITSUBISHI ELECTRIC recommends pipe size as Table 3-1, or You shall follow the local industrial standard. Pipes of radical thickness 0.7mm or less shall not be used.
Table 3-1. Copper pipe size and radial thickness for R410A CITY MULTI.
Size (mm)
ø6.35
ø9.52
ø12.7
ø15.88
ø19.05
ø19.05
ø22.2
ø25.4
ø28.58
ø31.75
ø34.93
ø41.28
Size (inch) Radial thickness (mm)
ø1/4"
ø3/8"
ø1/2"
ø5/8"
ø3/4"
ø3/4"
ø7/8"
ø1"
ø1-1/8"
ø1-1/4"
ø1-3/8"
ø1-5/8"
1.2
1.0
1.0
1.0
0.8
0.8
0.8
1.0
1.0
1.1
1.2
1.4
Radial thickness (mil)
[32]
[32]
[32]
[40]
[48]
[40]
[40]
[40]
[40]
[44]
[48]
[56]
Pipe type
Type-O
Type-O
Type-O
Type-O
Type-O
Type-1/2H or H
Type-1/2H or H
Type-1/2H or H
Type-1/2H or H
Type-1/2H or H
Type-1/2H or H
Type-1/2H or H
* F or pipe sized ø19.05 (3/4") for R410A air conditioner, choice of pipe type is up to you.
* The figures in the radial thickness column are based on the Japanese standards and provided only as a reference. Use pipes that meet the
local standards.
Flare
Due to the relative higher operation pressure of R410A compared to R22, the flare connection should follow dimensions mentioned below so as to achieve enough the air-tightness.
Flare pipe (mm[in.]) Flare nut (mm[in.]) Pipe size
ø6.35 [1/4"]
ø9.52 [3/8"]
ø12.70 [1/2"]
ø15.88 [5/8"]
ø19.05 [3/4"]
A (For R410A)
9.1
13.2
16.6
19.7
24.0
B
Pipe size
ø6.35 [1/4"]
ø9.52 [3/8"]
ø12.70 [1/2"]
ø15.88 [5/8"]
ø19.05 [3/4"]
B (For R410A)
17.0
22.0
26.0
29.0
36.0
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-25
3. PIPING DESIGN
3-2. Piping Design
3-2-1. IF 16 ports or less are in use, I.e., if only one BC controller is in use with no sub BC controller.r
Note1. PQRY systems do not require headers.
Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped
CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)
Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.
Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.
Note5. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.
Note6. Total “downstream indoor capacity” is the total of all the indoor units connected downstream. For example,
PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.
HU
H H' h1
Reducer (P06~P18)
(attached with BC controller)
Fig. 3-2-1-1 Piping scheme a
IU
(P06-P18)
A
For heat source units equal to or larger than a size P120, on the BC controller please ensure CMB-P•NU-GA is used.
BC controller
IU
CMY-Y102S-G2
(Joint) d h2 b
IU IU
(P24-P54) (P72-P96)
CMY-R160-J
(Joint)
B c
IU
Max.3 sets for 1 port.
Total capacity <= P54
Table 3-2-1-1 . Piping length limitation
Item
Total piping length
Farthest IU from HU
Distance between HU and BC
Piping in the figure
A+B+a+b+c+d
A+B+d
A
Farthest IU from BC controller B+d
Height between HU and IU (HU above IU) H
Height between HU and IU (HU under IU) H'
Height between IU and BC
Height between IU and IU h1 h2
(m [ft.])
Max. length Max. equivalent length
*1
165 [541']
110 [360'] *1
-
190 [623']
110 [360'] *1
40 [131'] *2 40 [131'] *2
50 [164'] *4
40 [131'] *5
15 [49'] (10 [32']) *3
-
-
15 [49'] (10 [32']) *3 -
-
Table3-2-1-2. Bends equivalent length "M"
Heat source Model M (m/bends [ft./bends])
P72THMU,YHMU 0.35 [1.15']
P96THMU,YHMU 0.42 [1.38']
P120THMU,YHMU 0.47 [1.54']
HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controller
*1. Please refer to Fig.3-2-4
*2. Farthest Indoor from BC controller "B+d" can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected. Details refer to Fig.3-2-1-2
*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.
Fig. 3-2-1-2 Piping length and height between IU and BC controller
70
60
50
40
30
20
10
0
0
250
200
5 10
Height difference between the main BC controller and farthest indoor unit (m)
15
Table3-2-1-3. Piping "A"size selection rule (mm [in.])
Heat source Model Pipe(High pressure) Pipe(Low pressure)
P72THMU,YHMU ø15.88 [5/8"]
P96THMU,YHMU ø19.05 [3/4"]
P120THMU,YHMU ø19.05 [3/4"]
ø19.05 [3/4"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
Table3-2-1-4. Piping "B" size seleciton rule
Total down-stream Indoor capacity Pipe(Liquid)
P54 or less ø9.52 [3/8"]
(mm [in.])
Pipe(Gas)
ø15.88 [5/8"]
Table3-2-1-5. Piping "a", "b", "c", "d" size selection rule (mm [in.])
Indoor Unit size
P06 to P18
P24 to P54
P72
P96
Pipe(Liquid) Pipe(Gas)
ø6.35 [1/4"] ø12.70 [1/2"]
ø9.52 [3/8"] ø15.88 [5/8"]
ø9.52 [3/8"] ø19.05 [3/4"]
ø9.52 [3/8"] ø22.20 [7/8"]
150
100
50
0
0 5 10 15 20 25 30 35 40
Height difference between the main BC controller and farthest indoor unit (ft)
45
WR2SD-26 WR2-SERIES SYSTEM DESIGN (June 2010)
3. PIPING DESIGN
3-2-2. IF more than 16 ports are in use, or if there is more than one BC controller in use for one heat source unit
Note1. PQRY systems do not require headers.
Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped
CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)
Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.
Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.
Note5. For sub BC controller CMB-P-NU-GB, the total connectable indoor unit capacity can be 126,000 BTUs or less.
If two sub BC controllers are used, the total indoor unit capacity connected to BOTH sub BC controllers also cannot exceed 126,000 BTUs.
For sub BC controller CMB-P1016NU-HB the total connectable indoor unit capacity can be 126,000 BTUs or less. However, if two sub controllers are used, the total indoor unit capacity connected to BOTH sub controllers must NOT exceed 168,000BTUs.
Note6. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.
Note7. Total "downstream indoor capacity" is the total of all the indoor units connected downstream.
For example, PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.
HU
IU e
BC controller (Sub BC) h1
A
Field supplied D
H H' h1
Reducer (P06-P18)
(attached with BC controller) a
IU
(P06-P18)
BC controller (Main BC)
IU
(P24-P54)
C
CMY-Y102S-G2
(Joint) b
B
CMY-R160-J
(Joint)
IU
(P72-P96) c
IU d
IU
Max.3 sets for 1 port.
Total capacity < = P54
E BC controller (Sub BC) f h3 h1 h2
Fig. 3-2-2-1 Piping scheme
IU
HU : Heat source unit, IU : Indoor unit
Table 3-2-2-1. Piping length limitation
Item Piping in the figure
Total piping length
Farthest IU from HU
Distance between HU and BC
Farthest IU from BC controller
Height between HU and IU (HU above IU)
Height between HU and IU (HU under IU)
Height between IU and BC
H' h1
Height between IU and IU h2
Height between BC(Main or Sub) and BC(Sub) h3
A+B+C+D+E+a+b+c+d+e+f
A+C+E+f
A
B+d or C+D+e or C+E+f
H
Max. length
*1
165 [541']
110 [360'] *1
40 [131'] *2
]
(m [ft.])
Max. equivalent length
15 [49'] (10 [32']) *3
15 [49'] (10 [32']) *3
15 [49'] (10 [32']) *4
-
190 [623']
110 [360'] *1
40 [131'] *2
-
-
-
-
-
Table3-2-2-2. Bent equivalent length "M"
Heat source Model M (m/bends [ft./bends])
P72THMU,YHMU 0.35 [1.15']
P96THMU,YHMU 0.42 [1.38']
P120THMU,YHMU 0.47 [1.54']
HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controlle
*1. Please refer to Fig.3-2-4
*2. Farthest Indoor from BC controller "B+d or C+D+e or C+E+f " can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected.
Details refer to Fig.3-2-2-2
*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.
*4. When using 2 Sub BC controllers, max. height "h3" should be considered.
Fig. 3-2-2-2 Piping length and height between IU and BC controller
70
60
50
40
30
20
10
0
0 15 5 10
Height difference between the main BC controller and farthest indoor unit (m)
250
200
150
100
50
0
0 5 10 15 20 25 30 35 40
Height difference between the main BC controller and farthest indoor unit (ft)
45
Table3-2-2-3. Piping "A"size selection rule (mm [in.])
Heat source Model Pipe(High pressure) Pipe(Low pressure)
P72THMU,YHMU ø15.88 [5/8"]
P96THMU,YHMU ø19.05 [3/4"]
P120THMU,YHMU ø19.05 [3/4"]
ø19.05 [3/4"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
Table3-2-2-4. Piping "B" size selection rule
Total down-stream Indoor capacity
P54 or less
(mm [in.])
Pipe(Liquid) Pipe(Gas)
ø9.52 [3/8"] ø15.88 [5/8"]
Table3-2-2-5 . Piping "C", "D", "E" size selection rule
Total down-stream Indoor capacity
P72 or less
P73 to P108
P109 to P126
P127 to P144
P145 to P168
Pipe(Liquid) Pipe(HP Gas)
ø9.52 [3/8"]
ø9.52 [3/8"]
ø15.88 [5/8"]
ø19.05 [3/4"]
ø12.70 [1/2"] ø19.05 [3/4"]
ø12.70 [1/2"] ø22.20 [7/8"]
ø15.88 [5/8"] ø22.20 [7/8"]
HP : High pressure, LP:Low pressure
Table3-2-2-6 . Piping "a", "b", "c", "d" saize selection rule (mm [in.])
Indoor Unit size
P06 to P18
P24 to P54
P72
P96
Pipe(Liquid) Pipe(Gas)
ø6.35 [1/4"]
ø9.52 [3/8"]
ø9.52 [3/8"]
ø9.52 [3/8"]
ø12.70 [1/2"]
ø15.88 [5/8"]
ø19.05 [3/4"]
ø22.20 [7/8"]
(mm [in.])
Pipe(LP Gas)
ø19.05 [3/4"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-27
3. PIPING DESIGN
3-2-3. IF more than 16 ports are in use, or if there is more than one BC controller in use for two heat source units
Note1. PQRY systems do not require headers.
Note2. Indoor units sized P72-P96 should be connected to a BC controller using the Y-shaped
CMY-R160-J joint adapter. These indoor units cannot use the same BC controller ports as other units. (They must use their own individual BC controller port.)
Note3. As bends cause pressure loss on transportation of refrigerant, the fewer bends in the system, the better it is. Piping length needs to factor in the actual length and equivalent length in which the bends are counted.
Note4. Indoor units connected to the BC controller sharing one port cannot operate separately in heating and cooling modes simultaneously; i.e., they must function in either heating or cooling in tandem.
Note5. For sub BC controller CMB-P-NU-GB, the total connectable indoor unit capacity can be 126,000 BTUs or less. If two sub BC controllers are used, the total indoor unit capacity connected to BOTH sub BC controllers also cannot exceed 126,000 BTUs.
For sub BC controller CMB-P1016NU-HB the total connectable indoor unit capacity can be 126,000 BTUs or less. However, if two sub controllers are used, the total indoor unit capacity connected to BOTH sub controllers must NOT exceed 168,000BTUs.
Note6. Indoor unit capacities are included in the model name. For example, PEFY-P24NMSU-E has a capacity of 24,000 BTUs.
Note7. Total "downstream indoor capacity" is the total of all the indoor units connected downstream.
For example, PEFY-P24NMSU-E + PEFY-P12NMSU-E: Total Indoor Unit Capacity = P24 + P12 = P36.
h4
H H'
Main unit h1
F
H
Sub unit Heat source Twinning kit (High/Low press.)
CMY-Q100VBK
The Low press. kit must be placed in the heat source unit that has a larger capacity index of the two, regardless of the relative positions of the heat source units or their addresses.
(If heat source units that have the same capacity are used in combination, the distributor can be placed in either heat source unit.)
The High press. kit is to be installed in the field.
G
A Field supplied
D
Reducer (P06-P18)
(attached with BC controller)
BC controller (Main BC) C
CMY-Y102S-G2
(Joint) a b
B
IU IU IU
(P06-P18) (P24-P54) (P72-P96)
CMY-R160-J
(Joint) c d
IU IU
Max.3 sets for 1 port.
Total capacity < = P54
E
IU e
BC controller (Sub BC)
BC controller (Sub BC) f
Fig. 3-2-3-1 Piping scheme
IU
IU : Indoor unit h1 h3 h1 h2
Table3-2-3-1. Piping length limitation
Item
Total piping length
Farthest IU from HU
Distance between HU and BC
Farthest IU from BC controller
Height between HU and IU (HU above IU)
Height between HU and IU (HU under IU)
Height between IU and BC
Piping in the figure
F+G+H+A+B+C+D+E+a+b+c+d+e+f
F(G)+A+C+E+f
F(G)+A
B+d or C+D+e or C+E+f
H
H' h1
Height between IU and IU h2
Height between BC(Main or Sub) and BC(Sub) h3
Distance between Main unit and Sub unit
Height between Main unit and Sub unit
F+G or H h4
(m [ft.])
Max. length Max. equivalent length
*1
165 [541']
110 [360'] *1
40 [131'] *2
-
190 [623']
110 [360'] *1
40 [131'] *2
15 [49'] (10 [32']) *3
15 [49'] (10 [32']) *3
15 [49'] (10 [32']) *4
5 [16']
0.1 [0.3'] -
-
-
-
-
-
-
Table3-2-3-2. Bent equivalent length "M"
Heat source Model M (m/bends [ft./bends])
P144TSHMU,YSHMU
P168TSHMU,YSHMU
P192TSHMU,YSHMU
P216TSHMU,YSHMU
P240TSHMU,YSHMU
0.50 [1.64']
0.50 [1.64']
0.50 [1.64']
0.50 [1.64']
0.50 [1.64']
HU : Heat source Unit ; IU : Indoor Unit ; BC : BC controller
*1. Please refer to Fig.3-2-4
*2. Farthest Indoor from BC controller "
Details refer to Fig.3-2-3-2
B+d or C+D+e or C+E+f " can exceed 40m(131ft.) till 60m(196ft.) if no Indoor sized P72, P96 connected.
*3. Distance of Indoor sized P72, P96 from BC must be less than 10m(32ft.), if any.
*4. When using 2 Sub BC controllers, max. height "h3" should be considered.
Fig. 3-2-3-2 Piping length and height between IU and BC controller Table3-2-3-3. Piping "A"size selection rule
Heat source Model
P144TSHMU,YSHMU
P168TSHMU,YSHMU
P192TSHMU,YSHMU
P216TSHMU,YSHMU
P240TSHMU,YSHMU
Pipe(High pressure)
ø22.20 [7/8"]
ø22.20 [7/8"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
(mm [in.])
Pipe(Low pressure)
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
Table3-2-3-4. Piping "B" size seleciton rule (mm [in.])
Total down-stream Indoor capacity Pipe(Liquid) Pipe(Gas)
P54 or less ø9.52 [3/8"] ø15.88 [5/8"]
Table3-2-3-5. Piping "C", "D", "E" size selection rule
Total down-stream Indoor capacity Pipe(Liquid) Pipe(HP Gas)
P72 or less
P73 to P108
P109 to P126
P127 to P144
P145 to P168
ø9.52 [3/8"]
ø9.52 [3/8"]
ø15.88 [5/8"]
ø19.05 [3/4"]
ø12.70 [1/2"] ø19.05 [3/4"]
ø12.70 [1/2"] ø22.20 [7/8"]
ø15.88 [5/8"] ø22.20 [7/8"]
HP : High pressure, LP:Low pressure
Table3-2-3-6. Piping "F", "G", "H" size selection rule
Heat source Model
(mm [in.])
Pipe(High pressure) Pipe(Low pressure)
P72THMU,YHMU
P96THMU,YHMU
P120THMU,YHMU
ø15.88 [5/8"]
ø19.05 [3/4"]
ø19.05 [3/4"]
ø19.05 [3/4"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
(mm [in.])
Pipe(LP Gas)
ø19.05 [3/4"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
ø28.58 [1-1/8"]
Table3-2-3-7. Piping "a", "b", "c", "d"size selection rule
Indoor Unit size
P06 to P18
P24 to P54
P72
P96
Pipe(Liquid)
ø6.35 [1/4"]
ø9.52 [3/8"]
ø9.52 [3/8"]
ø9.52 [3/8"]
(mm [in.])
Pipe(Gas)
ø12.70 [1/2"]
ø15.88 [5/8"]
ø19.05 [3/4"]
ø22.20 [7/8"]
WR2SD-28 WR2-SERIES SYSTEM DESIGN (June 2010)
3. PIPING DESIGN
3-2-4. Total piping length restrictions (m)
[PQRY-P72, 96, 120THMU-A/YHMU-A]
1000
900
800
700
600
500
400
300
200
10 20 30 40 50 60 70 80 90 100 110
Distance between heat source unit and BC controller (m)
[PQRY-P144, 168, 192, 216, 240TSHMU-A/YSHMU-A]
1000
900
800
700
600
500
400
300
200
10 20 30 40 50 60 70 80 90 100 110
Distance between heat source unit and BC controller (m)
3-2-5. Total piping length restrictions (ft.)
[PQRY-P72, 96, 120THMU-A/YHMU-A]
2000
1500
1000
500
30 90 150 210 270 330
Distance between heat source unit and BC controller (ft.)
[PQRY-P144, 168, 192, 216, 240TSHMU-A/YSHMU-A]
2500
2000
1500
30 90 150 210 270 330
Distance between heat source unit and BC controller䋨ft.䋩
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-29
3. PIPING DESIGN
+
3-3. Refrigerant Charging Calculation
Sample connection (with 3 BC controller and 6 indoor units)
HU
(Main unit) HU
(Sub unit)
Heat source Twinning kit (High/Low press.)
CMY-Q100VBK:
The Low press. kit must be placed in the heat source unit that has a larger capacity index of the two, regardless of the relative positions of the heat source units or their addresses.
(If heat source units that have the same capacity are used in combination, the distributor can be placed in either heat source unit.)
The High press. kit is to be installed in the field.
F
H
G
A
Field supplied
D
BC controller (Main BC)
Reducer (P06-P18)
(attached with BC controller) a
IU
1 : P18
CMY-R160-J
(Joint) b
IU
2 : P96
C
CMY-Y102S-G
(Joint)
B c
IU
3 : P06 d
IU
4 : P08
E e
IU
5 : P54
BC controller (Sub BC)
BC controller (Sub BC) f
Amount of additional refrigerant to be charged
IU
6 : P72
Refrigerant for extended pipes (field piping) is not factory-charged to the heat source unit. Add an appropriate amount of refrigerant for each pipes on site.
Record the size of each high pressure pipe and liquid pipe, and the amout of refrigerant that was charged on the heat source unit for future reference.
Calculating the amount of additional refrigerant to be charged
Calculate the amount of refrigerant to be charged according to the formula below.
Round up the calculation result to the nearest 0.1kg[4oz]. (i.e., 16.08 kg = 16.1 kg)
<Amount of additional refrigerant to be charged>
Calculating the amount of additional refrigerant to be charged
Additional refrigerant charge
(kg)[oz]
=
High pressure pipe size
Total length of
ø 28.58mm[1-1/8 in]
(m) 0.36(kg/m)
(ft) 3.88(oz/ft)
+
High pressure pipe size
Total length of
ø 22.2mm[7/8 in]
(m) 0.23(kg/m)
(ft) 2.48(oz/ft)
+
High pressure pipe size
Total length of
ø 19.05mm[3/4 in]
(m) 0.16(kg/m)
(ft) 1.73(oz/ft)
+
High pressure pipe size
Total length of
ø 15.88mm[5/8 in]
(m) 0.11(kg/m)
(ft) 1.19(oz/ft)
Liquid Piping size
Total length of
ø 15.88mm[5/8 in]
(m) 0.2(kg/m)
(ft) 2.16(oz/ft)
+
Liquid Piping size
Total length of
ø 12.7mm[1/2 in]
(m) 0.12(kg/m)
(ft) 1.30(oz/ft)
+
Liquid Piping size
Total length of
ø 9.52mm[3/8 in]
(m) 0.06(kg/m)
(ft) 0.65(oz/ft)
+
Liquid Piping size
Total length of
ø 6.35mm[1/4 in]
(m) 0.024(kg/m)
(ft) 0.26(oz/ft)
+
BC controller
(Standard / Main)
BC controller
(Sub) Total Units
Charged amount Total Capacity of
Connected Indoor Units
Charged amount
+ +
3.0 kg[106oz] 1
2
1.0 kg[36oz]
2.0 kg[71oz]
Models ~ 27
Models 28 ~ 54
Models 55 ~ 126
Models 127 ~ 144
Models 145 ~ 180
Models 181 ~ 234
Models 235 ~ 273
Models 274 ~ 307
Models 308 ~ 342
Models 343 ~ 411
Models 412 ~
2.0 kg [71 oz]
2.5 kg [89 oz]
3.0 kg [106 oz]
3.5 kg [124 oz]
4.5 kg [159 oz]
5.0 kg [177 oz]
6.0 kg [212 oz]
8.0 kg [283 oz]
9.0 kg [318 oz]
10.0 kg [353 oz]
12.0 kg [424 oz]
Amount of factory charged refrigerant
Heat source unit
Model
P72
P96
P120
Charged amount
5.0 kg
Sample calculation
A :
B :
C :
D :
ø28.58 [1-1/8"]
ø9.52 [3/8"]
ø12.70 [1/2"]
ø9.52 [3/8"]
E :
F :
ø9.52 [3/8"]
ø22.20 [7/8"]
G : ø22.20 [7/8"]
40m [131ft.]
10m [32ft.]
10m [32ft.]
5m [16ft.]
5m [16ft.]
2m [6ft.]
1m [4ft.]
Total length for each pipe size : ø28.58
ø22.20
ø12.70
ø9.52
ø6.35
Therefore, additional refrigerant charge
(kg)
Indoor
1 : P18
2 : P96
3 : P06
4 : P08
5 : P54
6 : P72
A = 40m [131ft.]
F+G = 2+1 = 3m [10ft.]
C = 10m [32ft.]
B+D+E+b+e+f = 36m [116ft.] a+c+d =10m [32ft.]
= 40 0.36 + 3 0.23 + 10 0.12 + 36 0.06 + 10 0.024 + 9.0 + 2.0 + 6.0
= 37.69kg
= 37.7kg
or
Therefore, additional refrigerant charge
(oz)
= 131 3.58+10 2.48+32 1.30+116 0.65+32 0.26+318+71+212
= 1220.1oz
= 1220oz
a : b : c : d : e : f :
ø6.35 [1/4"]
ø9.52 [3/8"]
ø6.35 [1/4"]
ø6.35 [1/4"]
ø9.52 [3/8"]
ø9.52 [3/8"]
5m [16ft.]
3m [10ft.]
2m [6ft.]
3m [10ft.]
3m [10ft.]
10m [32ft.]
Limitation of the amount of refrigerant to be charged
The above calculation result of the amount of refrigerant to be charged must become below the value in the table below.
Heat source unit model
Maximum amount of refrigerant *1 kg
(oz)
P72
26.3
928
P96
32.8
1157
*1 Amount of additional refrigerant to be charged on site.
P120
33.8
1192
P144
45.5
1605
P168
47.0
1658
P192
58.2
2053
P216
67.2
2370
P240
70.9
2501
WR2SD-30 WR2-SERIES SYSTEM DESIGN (June 2010)
4. INSTALLATION
4-1. PQRY-P-T(S)HMU/Y(S)HMU’s Installation
1. Install indoors; avoid exposing the unit to outside elements.
2. Do not install in an area where it could be subjected to direct heat.
3. Avoid installing the unit in a location where the operating sound could be an annoyance.
4. Install on a stable, load-bearing surface.
5. Ensure there is adequate drain flow from the unit when in heating mode;
6. See space requirements for installation and maintenance;
7. Do not install the unit in an environment that may have combustible gas, oil, steam, chemical gas like acidic solutions, sulfur gas, etc.
8. Make sure the declining gradient of the exhaust pipe is higher than 1/100.
4-2. Installation Space
In case of a single unit installation, 23-11/16 in. (600mm) or more of clearance space in the front of the unit makes for easier access when servicing the unit.
600 (23-11/16)
450
(17-3/4)
170 (6-3/4)
Service space
(front side)
Top view
Service space
(front side)
(53)
(2-1/8)
350
(13-13/16)
725 (28-9/16)
880
(34-11/16)
(102)
(4-1/16)
The space for control box
replacement mm (in.)
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-31
4. INSTALLATION
4-3. Piping Direction
<Model : PQHY, PQRY-P-THMU-A/YHMU-A>
A
A
J
C
C
G
I
F
F
D
Main circulating water pipe
Shutoff valve
Shutoff valve
Water outlet (lower)
Refrigerant pipes
B
B
H
H
E
E
Y-type strainer
Water inlet (upper)
Drain pipe
Water outlet flange (lower)
Water intlet flange (upper)
1. Insulation installation
With City Multi WY/ WR2 Series piping, as long as the temperature range of the circulating water is kept to average temperatures year-round
(29.4°C[85°F] in the summer, 21.1°C[70°F] in the winter), there is no need to insulate or otherwise protect indoor piping from exposure. You should use insulation in the following situations:
• Any heat source piping.
• Indoor piping in cold-weather regions where frozen pipes are a problem.
• When air coming from the outside causes condensation to form on piping.
• Any drainage piping.
2. Water processing and water quality control
To preserve water quality, use the closed type of cooling tower for WY/
WR2. When the circulating water quality is poor, the water heat exchanger can develop scales, leading to a reduction in heat-exchange power and possible corrosion of the heat exchanger. Please pay careful attention to water processing and water quality control when installing the water circulation system.
• Removal of foreign objects or impurities within the pipes.
During installation, be careful that foreign objects, such as welding fragments, sealant particles, or rust, do not enter the pipes.
• Water Quality Processing
Depending on the quality of the cold-temperature water used in the air conditioner, the copper piping of the heat exchanger may become corroded. We recommend regular water quality processing.
Cold water circulation systems using open heat storage tanks are particularly prone to corrosion.
When using an open-type heat storage tank, install a water-to-water heat exchanger, and use a closed-loop circuit on the air conditioner side. If a water supply tank is installed, keep contact with air to a minimum, and keep the level of dissolved oxygen in the water no higher than 1mg/ .
Water quality standard
Standard items
Reference items pH (25°C)[77°F]
Electric conductivity (mS/m) (25°C)[77°F]
(µS/cm) (25°C)[77°F]
Chloride ion
Sulfate ion
(mg Cl / )
(mg SO
4 2-
/ )
Acid consumption (pH4.8)
Total hardness
Calcium hardness (mg CaCO
3
/ )
Ionic silica
Iron
Copper
Items
Sulfide ion
(mg CaCO
3
/ )
(mg CaCO
(mg SiO
(mg Fe/ )
(mg Cu/ )
(mg S
3
2
2-
/ )
/ )
/ )
Ammonium ion
Residual chlorine
Free carbon dioxide (mg CO
2
/ )
Ryzner stability index
(mg NH
4
+
/ )
(mg Cl/ )
Lower mid-range temperature water system
Recirculating water
[20<T<60°C]
[68<T<140°F]
7.0 ~ 8.0
Make-up water
7.0 ~ 8.0
30 or less
[300 or less]
50 or less
50 or less
50 or less
70 or less
50 or less
30 or less
1.0 or less
1.0 or less not to be detected
0.3 or less
0.25 or less
0.4 or less
–
30 or less
[300 or less]
50 or less
50 or less
50 or less
70 or less
50 or less
30 or less
0.3 or less
0.1 or less not to be detected
0.1 or less
0.3 or less
4.0 or less
–
Tendency
Corrosive
Scaleforming
Reference : Guideline of Water Quality for Refrigeration and Air Conditioning
Equipment. (JRA GL02E-1994)
Please consult with a water quality control specialist about water quality control methods and water quality calculations before using anti-corrosive solutions for water quality management.
When replacing a previously installed air conditioning device (even when only the heat exchanger is being replaced), first conduct a water quality analysis and check for possible corrosion.
Corrosion can occur in cold-water systems even if there has been no prior signs of corrosion. If the water quality level has dropped, please adjust water quality sufficiently before replacing the unit.
WR2SD-32 WR2-SERIES SYSTEM DESIGN (June 2010)
5. CAUTIONS
The installer and/or air conditioning system specialist shall secure safety against refrigerant leakage according to local regulations or standards.
The following standard may be applicable if no local regulation or standard is available.
5-1. Refrigerant Properties
R410A refrigerant is harmless and incombustible. The R410A is heavier than the indoor air in density. Leakage of the refrigerant in a room has possibility to lead to a hypoxia situation. Therefore, the Critial concentration specified below shall not be exceeded even if the leakage happens.
Critical concentration
Critical concentration hereby is the refrigerant concentration in which no human body would be hurt if immediate measures can be taken when refrigerant leakage happens.
Critical concentration of R410A: 0.30kg/m 3
(The weight of refrigeration gas per 1 m 3 air conditioning space.);
The Critical concentration is subject to ISO5149, EN378-1.
For the CITY MULTI system, the concentration of refrigerant leaked should not have a chance to exceed the Critical concentration in any situntion.
5-2. Confirm the Critical Concentration and Perform Countermeasures
The maximum refrigerant leakage concentration (Rmax) is defined as the result of the possible maximum refrigerant weight (Wmax) leaked into a room divided by its room capacity (V). It is referable to Fig. 5-1. The refrigerant of Heat source unit here includes its original charge and additional charge at the site.
The additional charge is calculated according to the refrigerant charging calculation of each kind of Heat source unit, and shall not be over charged at the site. Procedure 5-2-1~3 tells how to confirm maximum refrigerant leakage concentration (Rmax) and how to take countermeasures against a possible leakage.
Heat source unit (No.1) Heat source unit (No.1) Heat source unit (No.2)
Flow of refrigerant Flow of refrigerant Flow of refrigerant
Indoor unit Indoor unit
Maximum refrigerant leakage concentration (Rmax)
Rmax=Wmax / V (kg/m 3 )
Maximum refrigerant leakage concentration (Rmax)
Rmax=Wmax / V (kg/m 3 ) where, Wmax=W1+W 2
W1: Refrigerant weight of Heat source unit No.1
W2: Refrigerant weight of Heat source unit No.2
Fig. 5-1 The maximum refrigerant leakage concentration
5-2-1.Find the room capacity (V),
If a room having total opening area more than 0.15% of the floor area at a low position with another room/space, the two rooms/space are considered as one. The total space shall be added up.
5-2-2.Find the possible maximum leakage (Wmax) in the room. If a room has Indoor unit(s) from more than 1 Heat source unit, add up the refrigerant of the Heat source units.
5-2-3.Divide (Wmax) by (V) to get the maximum refrigerant leakage concentration (Rmax).
5-2-4.Find if there is any room in which the maximum refrigerant leakage concentration (Rmax) is over 0.30kg/m 3 .
If no, then the CITY MULTI is safe against refrigerant leakage.
If yes, following countermeasure is recommended to do at site.
Countermeasure 1: Let-out (making V bigger)
Design an opening of more than 0.15% of the floor area at a low position of the wall to let out the refrigerant whenever leaked.
e.g. make the upper and lower seams of door big enough.
Countermeasure 2: Smaller total charge (making Wmax smaller) e.g. Avoid connecting more than 1 Heat source unit to one room.
e.g. Using smaller model size but more Heat source units. e.g. Shorten the refrigerant piping as much as possible.
Countermeasure 3: Fresh air in from the ceiling (Ventilation)
As the density of the refrigerant is bigger than that of the air . Fresh air supply from the ceiling is better than air exhausting from the ceiling.
Fresh air supply solution refers to Fig. 5-2~4.
Refrigerant pipe (high pressure pipe)
Fresh air supply fan (always ON)
Refrigerant pipe
Fresh air supply fan
Refrigerant pipe
Fresh air supply fan
Refrigerant stop valve to Heat source unit to Heat source unit to Heat source unit
Indoor unit
Indoor unit
Indoor space
Indoor unit
Indoor space
(Floor)
Indoor space
(Floor) (Floor)
Opening Opening Opening
Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).
[At 0.3m height from the floor]
Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).
[At 0.3m height from the floor]
Fig.5-2. Fresh air supply always ON Fig.5-3. Fresh air supply upon sensor action Fig.5-4. Fresh air supply and refrigerant shut-off upon sensor action
Note 1. Countermeasure 3 should be done in a proper way in which the fresh air supply shall be on whenever the leakage happens.
Note 2. In principle, MITSUBISHI ELECTRIC requires proper piping design, installation and air-tight testing after installation to avoid leakage happening.
In the area should earthquake happen, anti-vibration measures should be fully considered.
The piping should consider the extension due to the temperature variation.
WR2-SERIES SYSTEM DESIGN (June 2010)
WR2SD-33
WR2SD-34 WR2-SERIES SYSTEM DESIGN (June 2010)
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