P/N 95-0444 02-06 Above Ground Pool Assembly & Installation OVAL POOL INSTRUCTIONS Buttress Free and Traditional Buttress THIS POOL IS NOT DESIGNED FOR DIVING OR JUMPING. DANGEROUS INJURY CAN RESULT-SHALLOW WATER!!! Follow All Safety and Maintenance Instructions Your pool is designed for years of pleasurable, safe family fun. But, when gate is always closed. Be sure to follow local building code requirements for load used incorrectly, a swimming pool can be dangerous. To insure your pool is capacity and fencing if using an aftermarket or homebuilt deck. You must make used safely you must observe the following safety precautions: sure all fence and barriers are in working order so that pool is always protected. L] Do not divel-Do not jumpt- No rough play!- No running or pushing! [_] Check with your local town for any special laws in your locale. L] Do not walk on the top rail. It can be slippery and is not a walkway, [_] Never drink alcoholic beverages or use any intoxicants which could hinder your |] Be sure to install all safety labels provided with your pool according to the judgment and reflexes. instructions. [J Never use pool alone. All children must be supervised continuously, Keep a safety rope 1/4" by 50° with a flotation buoy with an outside diameter of [_] Do not use pool if bottom is not clearly visible: At night, sufficient lighting must 15". Have accessible in a prominent area by your pool. be available. It is the pool owners sole responsibility to provide adequate [ Post near all entrances to pool area; a list of telephone numbers of the: lighting for pool bottom, safety signs and walkways, which exceeds minimum * Nearest available police * Nearest ambulance service standards of the IES of North America. * Nearest available fire department - Nearest available hospital [_] Do not climb, stand or sit on any pool structure or the filter system. Components * Nearest available rescue unit Nearest available physician such as the filtration system, pumps and heater must be positioned so as to * 911 emergency number if available prevent their being used as a means of access to the pool by young children, [1 Provide fencing or enclosure which is independent of the house as a closure [_] Be sure that all toys, chairs and tables or similar objects that a young child could around the entire pool area. The fencing must be made of durable material, a climb on be at least four feet (4') from pool. minimum of 4 in height from ground level and with closures with self-latching [1 Da not use pool during electrical or rain storms. locks, to make pool inaccessible to toddlers and uninvited guests. Make sure [_] See available National Spa and Pool Institute (NSPI), publications for more tips on pool safety. IMPORTANT NOTICE! READ BEFORE INSTALLATION WARNING: ENCLOSED IN FRAME CARTON IS SAFETY ENVELOPE. THE SAFETY STICKERS MUST DO NOT AFFIX BE INSTALLED AS PER FOLLOWING INSTRUCTIONS. FAILURE TO PROPERLY ANY OTHER PRODUCTS INSTALL WARNING LABELS WILL VOID WARRANTY. FAILURE TO MOUNT THESE SIGN MUST BE PLACED MADE BY OTHERS SAFETY LABELS MAY SUBJECT YOU TO ON WALL NEXT TO ENTRY SUBSTANTIAL LIABILITY IN CASE OF INJURY. TO POOL TO YOUR POOL SUCH AS, THESE WARNINGS ARE NOT TO BUT NOT LIMITED TO, BE REMOVED UNDER ANY CIR- CUMSTANCES! IF THEY BECOME DECKS AND SLIDES! DISCOLORED OR FALL OFF, rrr YOU CAN BE PARALYZED! PLEASE REQUEST REPLACE- SIGN TO BE PLACED ON MENTS WHICH WILL BE SENT AT LINER ABOVE WATER LINE NO CHARGE. OPPOSITE ENTRY TO POOL BUTTRESS-FREE POOL SIZES 15' 4" 102 nn Л 2510.5" 1 12 x 24 Actual size of pool. Sp na Space needed for installation. 17 17 Л\ 28'6" 20'4" < 2660 < И > / 7N 20'4" 20'4" 152 Y 15 x 26 15 x 30 35 42' AN 23'4" 1 82" 1 8'2" № 18 x 33 45' 6" > УЛ N 23'4" 18'2" 1 8'2" N. x. 18 x 44 21 x 43 Note: All above diagrams are for Buttress-Free oval pools. If you have a traditional Buttress oval pool, you will need to add 3 feet to the width of the space needed for installation. The length measurement will not change. Actual size of pool. pri ae Space needed for installation. INTRODUCTION: Congratulations on becoming the owner of a new above ground swimming pool. This is the instruction packet for installing your swimming pool. The following are some helpful hints that you should take into consideration before installing your pool. 1) Read through the entire instruction booklet before you begin. This will enable you to find out exactly what is involved with installing your swimming pool before you begin. While you are going through the instructions, please be aware that all of the diagrams are representative of a 15' x 30/18" x 33' pool. If you have a different size pool you will find that your pool has a different number of uprights than the ones in the diagrams. 2) DO NOT ATTEMPT INSTALLATION IN WINDY OR GUSTY WEATHER. This will not only make installation more difficult, it may result in damage to your pool before it is completely installed. 3) Although we have broken down the installation into many simple steps, you will probably find that steps one and two will be the most labor intensive and time consuming steps. Once you have completed those two steps you should find that the rest of the installation moves along much more quickly. 4) Please be sure to review all safety material and local codes before beginning your installation. There is a yellow safety envelope packed with your pool. This envelope contains safety material and warning stickers to be placed on your pool. If you are missing any of these items please contact your dealer or the factory to obtain it. The warranty is void if all safety precautions are not followed. 5) In the event that you need to make a warranty claim, it is important to know the size and model of your swimming pool in order to expedite the handling of your claim. Please fill in the information below and keep for your records. All of this information can be found on the labels attached to the cartons your pool is packed in. NAME OF POOL: SIZE OF POOL: DATE OF PURCHASE: В NAME OF POOL WALL: NAME OF LINER: = 6) Make sure you have the necessary tools and materials before beginning your installation. Below is a list of the tools and materials needed. -Shovel -Carpenters level and/or transit (Optional) -Tape measure -Patio Blocks (2" x 8" x 16") - -Phillips head screwdriver -Box cutter (Razor blade) -Duct tape -Tamp -Sand -5/16" wrench -Filter -1/4" wrench -Skimmer/Return fitting POOL LOCATION: = Ро not locate pool over underground lines, | vom *BE SURE TO AVOID: septic tanks, under electrical lines, near hazardous -All electrical wires structures, or out of local code restrictions. It is -All gas lines essential that the area selected for your pool has | | -Septic tanks a level and firm base. Do not assemble your pool | 28 on asphalt, tar or oil base surfaces. Avoid areas | EM “Cesspools with sharp objects, or ground treated with weed | № “Dry wells killer or other chemicals. Also avoid areas where a -Tree roots/stumps nut grass, Bermuda grass or bamboo grass grows, | a, | -buried debris(trees, as they can grow through your liner. Grass must | AUN AT № building material, etc be removed. Do not place components such as | (OT - | | -sudden slopes within filters, pumps, and heaters in a way that they can ТА чб | of pool area be used as a means of access to pool by young — eme ey children. Be sure to follow all local building codes - sou [SEP ; a and obtain all building permits required for your area, = E Fig. 1 STEP 1 — PREPARING THE SITE: Refer to the "True Size" diagram on the second page to see the dimensions of your swimming pool. Once you have these measurements and have chosen a site to install your pool, mark or outline the ground where the pool will be going using spray paint or some other marking agent. Please keep in mind that you will need some extra room to work. Be sure to account for the s The strap end channel extends out 37" Buttress oval. If you have a Buttress- wall on each For example, a 15x30 oval should have the following Traditional Buttress Oval: Fig. 2 *Once you have the appropriate area marked gas lines, septic tanks, cesspools, dry wells, 23'4" “= == — 15 x -30' „= г — == 1 —_—— = 30 152" pace that the side supports extend out on each side of an oval pool. from the wall of the pool on each of the Free oval pool system, the strap end channel extends only 19" out from the side. Refer to the "Actual Size" chart for further clarification. two straight sides of a Traditional space in order to install the pool. Buttress-Free Oval: Tay 32" 20'4" Fig. 2A out, remove any sod that is in the area. tree roots, stumps, buried debris, Pa > # " 7 * # % | \ -304+—— 4152" “= Sn fom = I | 15 x 30 Also be sure to avoid all electrical wires, and sudden slopes within 6° of the pool area. STEP 2 — LEVELING: Once you have designated the space for installation, and have cleared away the sod in that area, you can begin to level the ground. The ideal tool for doing this is a transit. If you do not have access to a transit, use a long board (be sure that the board is perfectly straight) and a carpenters level, as shown in the diagram. The key to properly leveling the surface for an above ground swimming pool 1s to start at the lowest point and dig everything else down to that level. You do not want to build up the lower areas to be level with the higher areas. Doing this will cause the ground to settle once the pool is full of water. If the ground settles it could destroy your pool, which could be dangerous and 1s not covered under the warranty. You will probably not be able to get the ground completely level until you lay out the frame, but the closer you get it now the easier the job will be later. We recommend that you do not proceed until the entire site 15 within an inch of being perfectly level. Remove grass only from low areas. A a e roman e =} я ето 1700 oi E de Fania nd * DO NOT ADD DIRT TO LOW AREAS. Fig. 3 Fig. 4 — Lo De Ron BL RE — STEP 3 — UNPACKING THE POOL: becoming familiar with each by checki envelope. Count the number of each p missing something you can contact At this point you should open all of of the pool. the cartons that have come with your pool. ng them against the specific parts breakdown sheet packed in the yellow art and check that against the packing list as well. This way if you are the people you purchased the pool from before you begin the construction used. IMPORTANT: Do not attempt to assemble these parts now. Once the components needed for your pool, continue on with the instructions. Separate all of the parts, Below are some generic diagrams of oval pool components to help you identify the parts and where they will be You confirm that you have all of TRADITIONAL BUTTRESS OVAL ASSEMBLY | Fig. 5 rN PRESSURE PLATE BOTTOM RAIL, STRAIGHT SIDE STRAIGHT SIDE TOP PLATE STRAIGHT SIDE 4"x4" UPRIGHT CHANNEL, 2" TALL | STRAIGHT SIDE BOTTOM CONNECTOR STRAP SCREWS, #10 X 1/2 | SCREWS, #12 X 3/4” 10 BOLTS, 5/16-18 X 1/27" | 11 BOLTS, 5/18-18 X 4 1/2” | 12 TRADITIONAL BUTTRESS STRUT | po pp а X= Fig. 6 — ини PRESSURE PLATE | a == == =» = MO OO AAO OB BO m ол ыыы — с CHANNEL, 2” TALL STR SCREWS, #10 X 1/2¢ SCREWS, #12 X 3/4“ BOLTS, 5/16-18 X 1/2“ BOLTS, 5/16-18 X 5* UNDER BOX CHANNEL WASHER, 3 HOLE BOTTOM RAIL, STRAIGHT SIDE STRAIGHT SIDE TOP PLATE STRAIGHT SIDE 4"x4" UPRIGHT STRAIGHT SIDE BOTTOM CONNECTOR TRAP BOLTS, 5/16-18 X 4 1/2" BUTTRESS-FREE OVAL ASSEMBLY: GUSSET, LEFT SIDE (Buttrass-Frea) GUSSET, RIGHT SIDE (Buttrass-Free) / EP 4 - PRE-ASSEMBLIN HE STRAIGHT SIDES OF A TRADITIONAL B RESS OVAL POOL CO #%* THESE INSTRUCTIONS ARE FOR TRADITIONAL BUTTRESS OVAL POOLS ONLY!!! IF YOU HAVE A BUTTRESS-FREE OVAL PLEASE USE ALTERNATE STEP FOUR. A) Start by laying the strap end channels out on the ground so that the open ends face down. Notice the two slots on top of each of these channels. You will not be using these slots in the construction of the pool, but pay attention to where they * Fig. 7 are located in the diagrams. They indicate which way the channels are facing. See Fig.7 B) Now take the straight side 4"x4" Upright and push it down A over the strap end channel where those slots are located. Position the open end of the straight side upright to face the short end of the channel (the inside of the pool) as shown in Fig.8. The two holes on each side of the upright should line up with two of the holes on each side of the strap end channel. Secure the parts with two 5/16" x 4 +" bolts and two 5/16" nuts. Repeat for all assemblies. Fig. 8 C) Once all of the straight side uprights are attached, you can begin attaching the struts. This is done by pushing the angled end of the strut (the end with two holes on each side) over the end of the strap end channel and the other side around the straight side upright. The hole on each side of the strut lines up with the hole in the straight side upright that is farthest from the open end of the straight side upright. The two holes on the other end of the strut line up with the only two holes in the back end of the strap Ss end channel. Secure the struts using three 5/16" x 4 A" Fig. 9 bolts and three 5/16" nuts. See Fig.9 for visual instructions. <TH | | a | PART IDENTIFIER D) Now you can install the straight side bottom rail connectors. 8 "mi 1 PRESSURE PLATE Use one per strap end channel. Place the connector on top | 2 BOTTOM RAIL, STRAIGHT SIDE of the strap end channel so that the open part of the A Ee Te ir connector sits inside the straight side upright. The hole cp in the See Fig. 10 for visual instructions straight side | 1] ==, A CU HE connector will line up with the hole between the two slots oui 9 SCREWS, #12 X 3/4" : - oe 10 BOLTS, 5/18-18 X 1/2 on the strap end channel. Secure the piece using a ANN if, SOLE, nn #12 x %ı" screw. See Fig. 10 for visual instructions. Fig. 10 — *Please do not be alarmed if you are not using all of the holes in the strap end channels. We use this same channel for a few different products so there are some holes that you will not be using for this pool. Please follow diagrams to be sure you are using all of the correct holes. ALTERNATE STEP 4 - PRE-ASSEMBLING THE STRAIGHT SIDES OF *** IF YOU HAVE A TRADITIONAL BUTTRE A) Start by laying out the under box channels so that the open sides of each under box channel is facing up. Then slide the strap end channel over the top of the under box channels so that they form a tube. Be sure that the holes in both channels are aligned, but do not bolt them together yet. See Fig. 11 B) Now slide the straight side 4"x4" uprights over the strap end channels making sure that the holes line up as shown in Fig.12. C) Once the straight side 4"x4" uprights are attached, apply the left and right side gussets on each. The pieces are marked "L" and "R" The gussets are applied under the channels and around the straight side upright. Once you have them in place screw the left and right gussets to each other using three #10 screws. See Fig.13 for visual instructions. D) All holes should be lined up at this point. Bolt the components together as shown in the diagram. Use 5/16" x 5" long bolts and 5/16" nuts for the channels, and 5/16" x 4 14" long stainless steel bolts for connecting the gussets to the uprights. Remember to include the three-hole washer at the fronts of the gussets. If these washers are left off your pool will break! See Fig.14 for visual instructions. E) Once all of the 5" long bolts have been tightened, install the straight side bottom connectors. This is done by placing the connector on top of the strap end channel just inside the straight side upright. The hole in the connector should line up with the hole in the strap end channel. Secure the connector to the channel using a single # 12 x 34" screw for each as shown in Fig.15. BUTTRE al ыы _ VAL PLEASE REFER TO THE PREVI H- SE = a E Ta : = ay, hy = a Fig. 15 “=>, =, -FREE OVAL P L ONLY: TEP 4! 4 1/2" long ss bolts e E = a Fig. 1 4 —]. ] a 5" long balts PART IDENTIFIER ZA I PRESSURE PLATE BOTTOM RAIL, STRAIGHT SIDE STRAIGHT SIDE TOP PLATE STRAIGHT SIDE 4x4" UPRIGHT CHANNEL, 2° TALL STRAIGHT SIDE BOTTOM CONNECTOR STRAP SCREWS, #10 X 1/2" SCREWS, #12 X 3/4" BOLTS, b/168-18 X 1/2" В LO 9 Я 9 СЛ Y PO — BOLTS, Б/16-18 X 5° GUSSET, LEFT SIDE (Buttress-Froa) GUSSET, RIGHT SIDE (Buttress-Fres) UNDER BOX CHANNEL WASHER, 3 HOLE BOLTS 6/18-18 X 4 1/2 5 a = a I~ = 6 o, A Ma yy on E dd o ml СР сло Фо) в = 0 pr *Please do not be alarmed if you are not using all of the holes in the strap end channels. We use this same channel for a few different products so there are some holes that you will not be using for this pool. You will also have 3 extra 5/16" x 4 1/2" stainless steel bolts per upright when installing the Butress-Free system. Please follow diagrams to be sure you are using all of the correct holes and hardware. STEP 5 - STRAP ASSEMBLY FOR Traditional Buttress OVAL POOL ONLY: *** USE THIS STEP FOR TRADITIONAL BUTTRESS OVAL INSTALLATION ONLY! IF YOU HAVE A BUTTRESS-FREE OVAL PLEASE SEE ALTERNATE STEP 9. Notice that there are two different sizes of strap packed with your pool. Each strap is stamped with a part number and a length. A) If your pool is 10' wide, each strap will be made up of three pieces. Two of the pieces will measure 27.25" long and one will measure 39.275" long. B) If your pool is 12' wide, each strap will be made up of two 41.025" long pieces and one 39.275" long piece. C) If your pool is 15' wide, each strap will be made up of four pieces. Three of the pieces will measure 40.683" long and one will measure 39.275" long. D) If your pool is 18' wide, each strap will be made up of four pieces. Three of the pieces will measure 52.6875" long and one piece will measure 39.275" long. E) If your pool is 21' wide, each strap will be made up of four pieces. Three of the pieces will measure 48.984" long and one will measure 39.275" long. Strap Section Size Chart: 10x16' 1 12'x17' | 12'x13' | 12'x20' | 12'x24' | 15x24' | 15x26' | 15'x30' | 18'x33' | 18x40' | 18'x44' | 21x43 27.25” 4 39.275” 2 2 2 2 3 2 3 4 4 6 7 7 6 40.683" 9 12 41.025" 4 A 4 6 41.984” 28 52.6875” 12 18 21 Regardless of what size your pool is, each piece of every strap should be secured to the other using two 5/16" x 14" bolts and two 5/16" nuts. All holes must be used. 40.683" Strap Section 40.683" Strap Section 39.275" Strap Section Fig. 16 5/16" Nuts A AAT A a a в ВЕ Е Saal A” EB Bal WB aA EL Li AAA EEE ANNE ANNA IFA EE WF TIL RAS BR FSF AILTY AAN IEA ***IF YOU HAVE A TRADITIONAL BUTTRESS OVAL DO NOT USE THIS STEP FIVE. USE THE PREVIOUS STEP FIVE FOR YOUR OVAL POOL. When you separate the strap pieces, you will find that you have two different lengths. You will have three strap components per complete strap for 10' wide and 12' wide oval pools, and four strap components per com- plete strap for all pools 15' and 18' wide. If your pool is 21' wide, you will have five strap sections that form a complete strap for your pool. Regardless of the size of your oval pool, there is one piece of strap material that is 39.275" long for each strap assembly (example: a 15' x 30' pool has four strap assemblies so it comes with four 39.275" long strap pieces.) With the Buttress-Free system that strap piece will NOT be used. You should discard these pieces so that you do not accidentally include them in your strap assembly. Those pieces are only used on Traditional Buttress oval assemblies. Strap Section Size Chart: 10x16 | 12x17' | 12x18' | 12'x20' | 12x24' | 15x24' | 15'x26' | 15'x30' | 18'x33' | 18'x40' | 18'x44' | 21'x43 27.25" 4 9 12 41.025" 41.984" 52.6875" 12 18 21 Secure the remaining strap sections to each other using two 5/16" x 4" bolts and 5/16" nuts. All holes must be used. 40.683" Strap Section 40.683" Strap Section 40.683" Strap Section | | + + ; | Fig. 17 5/16" Nuts STEP 6 - ATTACHING STRAPS TO STRAP END CHANNELS ON A TRADITIONAL BUTTRESS OVAL POOL ONLY: ***USE THIS STEP FOR TRADITIONAL BUTTRESS OVAL INSTALLATION ONLY! IF YOU HAVE A BUTTRESS-FREE OVAL PLEASE SEE ALTERNATE STEP 6. After you have completed the assembly of all of the strap sections, each end of the assembled straps need to be attached to a strap end channel. Please keep in mind that the strap runs underneath the liner of the pool, so it should be attached to the open end of the channel, not the side where the strut connects. The straps connect to the channels, along with the end channel caps, shown in Fig.19 and Fig.20 using two 5/16" x 14" bolts and two 5/16" nuts at every connection. Be sure to attach the straps to the underside of the strap end channels. The heads of the bolts go on top of the channel, and the nuts should be on the under side. Always use the two holes closest to the end of the strap end channels when connecting the strap sections to the channel. [Fe fre E A 5/16" x 1/2" Bolts \ 4 Cr т] а i a 1] LI 11] LI = Al | 5/16" Nuts Fig. 18 ee = As you are bolting the strap to the strap end channels, add the end channel caps to the under side of the straps at each end as shown in Fig.19 and Fig.20 When these end channel caps are lined up properly, the two holes in these end channel caps will line up with the two holes in the straps, as well as, the corresponding holes in the strap end channels themselves. These end channel caps are secured in place using the same two 5/16" x A" bolts and 5/16" nuts that are used to secure the straps to the strap end channels. When these parts are installed correctly they will cover the openings at the ends of the channels. This will prevent the sand base of your pool from washing into these channels once the pool is filled with water. = strap end strap end channel cap channel cap Fig. 19 Fig. 20 ELS FOR A BUTTRESS-FREE ***IF YOU HAVE A TRADITIONAL BUTTRESS OVAL DO NOT USE THIS STEP 6. USE THE PREVIOUS STEP 6 FOR YOUR OVAL POOL. When the straps are completely assembled (as shown in Fig.21) attach each end of the straps, and an end channel cap (shown in Fig.22 and Fig.23) to a strap end channel using two 5/16" x 4" bolts and two 5/16" nuts at each point of connection. Note that the strap should be attached to the underside of the channels (as shown in Fig.21) with the heads of the bolts on top of the channel and the nuts on the underside of the channel. Always use the two holes closest to the end of the strap end channel when you are connecting the straps to the strap end channels (as shown in Fig.23). 5/16" x 1/2" Bolts 5/16" Nuts Fig. 21 — 15' 2" = As you are bolting the strap to the strap end channels, add the end channel caps to the underside of the straps at each end as shown in Fig.22 and Fig.23. When these end channel caps are lined up properly, the two holes in these end channel caps will line up with the two holes in the straps, as well as, the corresponding holes in the strap end channels themselves. These end channel caps are secured in place using the same two 5/16" x 14" bolts and two 5/16" nuts that are used to secure the straps to the strap end channels. When these parts are installed correctly they will cover the openings at the ends of the channels. This will prevent the sand base of your pool from washing into these channels once the pool is filled with water. Ea = strap end strap end channel cap channel cap Fig. 23 Fig. 22 STEP 7 - STRAIGHT SIDE LAYOUT After all of the straps have been fully assembled and attached to the strap end channels you can now start to set them up in their final positions. If your pool has an odd number of straps (for example a 12' X 24' pool has three straps) find the center point of the site you leveled earlier and put the first strap and straight side upright assembly there. You then place one assembly 42", from center of strap end channel to center of strap end channel, on each side of that first assembly. Continue like this until all assemblies are used. If your pool has an even number of straps and straight side assemblies (for example a 15' x 30' pool has four, which is pictured below) find your center point, mark it on the ground, and put an assembly on each side of that mark 21" away to the center of the strap end channels. If your pool has more than two assemblies you will put the next assemblies 42" on center from the previous assembly, as shown in Fig. 26 and Fig. 27, always keeping the same number of assemblies on each side of your center point. Once you have all assemblies in place you want to be sure that all of the straight side uprights on one side line up with each other. This can be done fairly accurately by eye but we recommend that you use a string extending from the first upright to the last. If there are any uprights not touching the string, or that cause the string to bulge out, adjust that assembly so that the string is perfectly straight. If you are trying to install your pool parallel to an already existing object such as a fence, simply measure from the fence to each straight side upright making sure that the measurement is exactly the same for each. Once you are confident that one side is straight the other side should already be straight. If it does not appear to be straight, check to make sure that the straps are setting flat on the ground. Traditional Buttress Buttress-Free | Fig. 25 1 2e 42" Fig. 27 STEP 8 — PRESSURE PLATE INSTALLATION: Place one 44" pressure plate on each strap end channel so that the center of the plate is even with the center of the channel. When installing these plates the corrugation bumps should be up and the flat surface should be down. One edge has a larger flat surface than the other. The larger flat surface should be closer to the center of the pool. (See diagram). The pressure plate must extend past the end of the channel about 1" towards the center of your pool. If you have done this correctly the two holes in the center of the pressure plate line up with the two holes in the center of the strap end channel. Secure the plates to the channels using two #12 X 3%" screws in each. Once all plates are secured to the channels, the plates should overlap each other. Secure the plates to each other using three #12 screws in each overlapping area. Traditional Buttress iy sr PEL Fig. 28 Buttress-Free Fig. 29 “E HL STEP 9 - BOTTOM RAIL ASSEMBLY: When you unpacked the bottom rails you should have noticed the three different size rails (except if you have a 12' x 17' pool, in which case you only have two different size rails.) Some of the rails are 37 2" long, some are39" long, and the rest of the rails are longer but the exact measurement depends on which size pool you have. It is very important to separate rails by size now. Please note the different bottom tracks. Inner Stabilizer 5/8" x 5/8". Used on the top of the pool. Fig. 31 Resin Bottom Track Fig. 30 Bottom Rail 1” x 5/8”. Used on the bottom FE of the pool. Fig. 32 Metal Bottom Track *IMPORTANT: Make sure you are using the bottom rails and not the inner stabilizer bars. The bottom rails on some pool models are made of resin and not metal (see Fig. 31 and Fig.32). The stabilizer bars are always metal and they have a male and female end. The bottom rails are the larger width rails that have the straight cuts on both ends. The bottom rails do not interlock (see Fig. 30). A) The 37 %" long bottom rails go in between the straight side uprights. You simply press them down inside the straight side bottom connector on each side. These rails will eventually need to be sitting flat on the ground, but you can do that as you are leveling the pool. B) The four 39" bottom rails are for the "corners." One side snaps into the straight side connector on the final straight side upright, while the other side slides into a bottom plate or bottom cuff as shown in Fig.33 or Fig.34. C) You should have an even number of the longest bottom rails, as well as, an even number of bottom plates or bottom cuffs (depending on the model pool you have.) These will form the curved ends of your pool. Half of these rails and plates/cuffs will go on one end and the other half on the other end. Slide each rail into the plate, or cuff, up to the stop as shown. Be sure that the plate, or cuff, is outside of the half circle created on each side of the pool. Once all rails are assembled, you should now be able to see the entire shape of the oval pool on the ground. The bottom rail is inserted up Traditional Buttress to the dimple only. , | | — a | ==] 1 ! 1 se E Sia oad dn hE > = : = = SLIDE BOTTOM RAIL | al 7 = Ry Qu OUPTOBUMP — “O oir o BOTTOM CFR AO E ls BR ee ES ck ‘ The bottom rail is inserted up Fi io. 35 | Buttress-Free to the dimple only. 8 le € = ; + = T = + Lo WR Straight Side ra Bottom a Rail 37 '/; "as Corner Bottom Rail 39” Curved Side Bottom Rail Fig. 34 Fig. 36 IMPORTANT: Some pools have resin bottom plates or resin bottom cuffs rather than the traditional metal bottom plate. Please refer to your pool parts breakdown sheet to confirm which component applies to you particular pool. STEP 10 - SQUARING THE STRAIGHT SIDES: Now that the bottom structure of the pool is fully assembled, make sure that the straight sides of the pool are perfectly in line with each other. We refer to this as "squaring" the pool. This 1s done by measuring from the out- side of the first straight side upright on one side, to the outside of the last straight side upright on the opposite side (the two straight side uprights farthest from each other.) When making these measurements they should always be taken from the lower 12" of the straight side uprights because the higher up on the straight side upright you go, the less accurate the measurements will be. Once you have that measurement, you should measure the distance between the two opposite straight side uprights the same way (as shown in Fig.37 and Fig.38.) The two measurements should be exactly the same. If they are not, adjust one entire straight side as necessary. This 1s a very important step, do not continue until the measurements are identical. Traditional Buttress Buttress-Free == Am ) ———][—] 5 Shp ey E A must equal B. > must equal D. . Fig. 37 9 Fig. 38 C must equal D. The following are detailed diagrams for every size oval pool that we make. Most of these measurements apply to both the Traditional Buttress oval assemblies and the Buttress-Free oval assemblies. Please use the diagram that applies to your pool to make sure you have everything in its proper position before pro- ceeding with these instructions. Taking a few minutes to check these measurements now can save you major time and efforts down the road if something is not correct 127 1/8 N 120* 124 spé | (10 10° 2 | 2 10x16 * All measurements are in inches unless otherwise identified. 146 12 FT. 2 IN.) R71 12 X17 146 Q 142 (12 FT. 2 IN.) 40 244.5 20" 4 1/2% 42 — 42 148 12 FT. 4 IN, ( ) à 148 NJ *All measurements are in inches unless otherwise identified. 216” (18%) 42 37 142 \ 150 = 144 (12 FT.) || 148 150 12 x18 0* 77 108 142 8 N R71 182" 186 (15 FT. 6 IN.) ” 50 182° 18 (15 FT, 148 (12 FT. 4 IN.) 286.5 (23 FT. 10 4 INA | pe AL — o 28824" 03 " * All measurements are in inches unless otherwise identified. 12 x24 R71 318 (26 FT. 6 IN.) 42 al 86.75" 2 2 IN. 186 El - 186° 186,75" o? 3 | | 15 х 24 186 (15 ЕТ. 6 IN.) 182 (15 FT. 2 IN.) 186 15 x 26-6 R9O 360 (30 FT.) 182 182 186 (15 FT. 6 IN.) 182 (15 FT. 2 IN)|| 186 221 = = Г и A, = me a EZ o M —— = UU: ; a 15 x 30 396 (33 FT.) — 42 42 7 . = я i \ я 27 Е 7 999 g а В = | = (18 FT. 6 IN) (e En IN) 252 222 R108 - = Py 222 ! ' В 18 x 33 480 (40 FT.) 42 42 | L "| 49 т # " m... © 51 | 217 217 Mos 222 С РА Es E H чай = FT, 8 IN) (1B FT. 2 IN.) 4 1 R90 E PE EE re pp A PS ! : 8 18 x40 * All measurements are in inches unless otherwise identified. \J R108 222 di — = 522 [43 FT, BIN 51 222 [16 FT, BIN.) B10 [42 FT. 6 IM.) Le EE = ————— ОО 4 N || № n RATOS * All measurements are in inches unless otherwise identified. STEP 11 — LEVELING THE STRAIGHT SIDES: The leveling of the straight sides is a very crucial part of a good installation. If this is not done accurately it will cause a lot of problems for you. The strap end channels are two inches deep. The top of the strap end channel needs to be level with the ground. The bottom plates or bottom cuffs on the curved sides also need to be level with the ground. One at a time we recommend digging the strap end channels into the ground. Once all of the channels on a side are level, put a 2" x 8" x 16" patio block under the back of each strap end channel as shown in Fig.39 and Fig.40. This must be done for each strap end channel. Remember the block is two inches deep and so is the end channel. You will need to dig down a total of 4” where the block is in order to get the top of the strap end channel to ground level. Once you have completed one entire side, do the same for every strap end channel on the opposite side. After that is complete it is a good idea to check that your straight side uprights are all level from top to bottom by using a carpenters level. The pressure plates and straight side bottom rails ensure that your bottoms are still 42" on center Be sure that the tops of the straight side uprights are as well. Traditional Buttress Buttress-Free La Fig. 39 E Congrata Block = HE Lr RARER STEP 12 - LEVELING THE CURVED SIDES: The next step 1s to level the curved sides of the pool. Before doing this you may want to measure the overall length and width of the pool to ensure that it is the same size as shown on step 10 of this booklet. If it is off by a couple of inches your wall will not fit properly. You can fix this situation by simply sliding the curved side bottom rails in or out of the bottom plates or bottom cuffs as shown in Fig.42 and Fig.43. This should be done an even amount for each plate or cuff. Once you are certain that the pool is the correct size, level the curved sides of the pool. Do this by placing a 2" x 8" x 16" patio block under each of the bottom plates or bottom cuffs. The blocks will need to be sunk into the ground so that the bottom plates or bottom cuffs are at the same level as the tops of the strap end channels. It is also important to make sure that the rails between the plates or cuffs are resting flat on the ground. Rails can be slid Ty Pm ¿a Eu wt NOTE: Check for levelness in all directions. When placing patio blocks under curved side bottom plates or bottom cuffs, leave 1" of the block inside the pool and 6" showing outside of the pool. Fig. 41 ==. | == in or out from the | LEVEL ___ PATIO BLOCK E | canada => | bottom plates or | => nn = й / cuffs to adjust for rem EE EE pr pr / wall length being у Du E te A — e a little off. E a e Fig. 42 STEP 13 — WALL INSTALLATION: *** D0 NOT ATTEMPT THIS STEP IN WINDY CONDITIONS. THE WALL IS VERY HEAVY AND EXTREMELY DIFFICULT TO MANAGE ON A WINDY DAY. IF THE WIND DOES CATCH THE WALL DURING INSTALLATION IT CAN CREATE DANGEROUS SITUATIONS AND/OR CAUSE DAMAGE TO THE POOL. Before beginning the wall installation, you may remove a curved side bottom rail to cart in sand or sifted soil for the pool cove and base as long as your curved sides are staked in position (make sure you return the bot- tom rail to its proper position once you are done with this.) In this step you should flatten the carton the wall came packed in, and use that as a base to unravel the pool wall as you install it. We recommend the skimmer and return hole to be placed at one of the four corners of the curved sections of the pool (as shown in Fig.44). The skimmer location is determined by where you start the wall. You can hide the wall joint assembly on most size pools by beginning the wall in the middle of one of the curved side bottom plates or bottom cuffs. Unfortunately, you will not be able to hide the wall joints behind an upright on some of the smaller size oval pools. Doing so will cause your skimmer and/or return punch out to fall behind an upright, which you cannot have. In any case, the wall joints MUST be on one of the curved ends of the pool and not on one of the straight sides. Unravel the wall a little at a time, inserting it into the bottom rails as you go. Do not unravel the entire wall at once, as doing so will make the installation much more difficult. As you unravel the wall you may temporarily install the stabilizer rails, or use landscaping stakes with clamps to keep the wall in place (as we show in Fig.45 and Fig.46). We recommend that in addition to the stabilizer rails or stakes that you temporarily use small pieces of duct tape from the top of the wall to the top of each of the straight side uprights as added support during the installation. [f the sidewall appears too long or too short, make the curved sides larger or X X smaller by equally sliding the bottom rails in or out of the bottom plates or cuffs (see Fig.42 and Fig.43 in step # 12). If the ground is uneven, the wall may jump out of the groove in the bottom rails. Correct this condition if it happens by rechecking the level of the entire pool. Fig. 44 | X X X = Suggested skimmer and return location, Traditional Buttress Buttress-Free Use stakes to support wall Use stakes to support wall Fig. 45 Fig. 46 STEP 14: WALL JOINT ASSEMBLY We manufacture two different kinds of wall joint assemblies. One has a single row of bolts with pre-attached aluminum wall bars, and the other is a staggered double row pattern where the aluminum wall bars are not pre-attached. Please check which design your pool has and follow the appropriate instructions below. *Wall bars must not Pre-Attached touch each other inside wall bar Fig. 47 Type #1 Single Row IMPORTANT = This operation must be done carefully! When joining the side- Wall, make sure that the pre-attached aluminum strips do not touch each other. ной One bar must be inside the pool (the bolts will touch this bar) and one bar must be Side wall | outside the pool (the nuts will touch this bar). Insert the bolts with the bolt head to the inside and the nuts to the outside of the pool. Do not tighten until all bolts Inside of pool y bar have been inserted. If your screwdriver slips and scratches the head of the bolt, file the scratch smooth so that it cannot puncture the liner. It is recommended that Outside of pool you cover the heads of the bolts, on the inside of the wall, with three layers of duct “If you are missing any hardware, do not leave empty tape. If the insertion of the wall in the bottom rail is tight at the point where the wall holes in the wall joint assembly. Doing so will cause your is joined together, insert a screwdriver and twist to make enough room, again being pool to break! See your pool dealer for additional hard- sure not to scratch the wall or the bottom rail. ware in the case of a shortage. REMEMBER: ALL NUTS SHOULD BE AS TIGHT AS POSSIBLE USING HAND TOOLS. BARS MUST NOT TOUCH EACH OTHER. EVERY HOLE FROM TOP TO BOTTOM OF THE WALL/WALL BAR SYSTEM MUST HAVE A SECURELY TIGHTENED NUT AND BOLT. IF THIS IS DONE INCORRECTLY YOUR POOL WILL BREAK! Type #2 Staggered Bolt Pattern IMPORTANT — This operation must be done carefully! When joining the sidewall, make sure that the aluminum strips do not touch each other. One bar must be inside the pool (the bolts will touch this bar) and one bar must be outside the pool (the nuts will touch this bar). Insert the bolts with the bolt head to the inside and the nuts to the outside of the pool. Do not tighten until all bolts have been inserted. If your screwdriver slips and scratches the head of the bolt, file the scratch smooth so that it cannot puncture the liner. It is recommend- ed that you cover the heads of the bolts, on the inside of the wall, with three layers of duct tape. If the insertion of the wall in the bottom rail is tight at the point where the wall is joined together, insert a screwdriver and twist to make enough room, again being sure not to scratch the wall or the bottom rail. * |f you are missing any hardware, do not leave empty holes in the wall joint assembly. Doing so will cause your pool to break! See your pool dealer for additional hardware in the case of a shortage. STAGGERED BOLT WALL BAR SYSTEM * Every hole from top to bottom of wall/Wall bar system must have a securely tightened nut and bolt. * *Wall bars must not G, Inside wall bar — Fig. 48 Top View Fig. 49 touch each other Inside of pool IL P ||| | | h | / 3/4" Bolts T | У TAS ut goes to ЭЙ © outside of | | Wall bar Side Wall il i | pool ills a IN AAA ПУ НИЙ Pool wall A Y y Outside wall bar Pool wall DOS EEE CORP Inside of pool TM o =” | p Y y i и Outside of pool Wall bar — В | LTR 1/4" Nuts => | = Outside of pool REMEMBER: ALL NUTS SHOULD BE AS TIGHT AS POSSIBLE USING HAND TOOLS. BARS MUST NOT TOUCH EACH OTHER, EVERY HOLE FROM TOP TO BOTTOM OF THE WALL/WALL BAR SYSTEM MUST HAVE A SECURELY TIGHTENED NUT AND BOLT. IF THIS IS DONE INCORRECTLY YOUR POOL WILL BREAK! ee m mm ee STEP 15 — PREPARING THE COVE: Using neutral alkalinity sifted earth or fine sand without pebbles, build a 2" base over the entire pool area to protect the liner. Make sure that the straps and the pressure plates are covered entirely. If the base does not fully cover the metal components, they will show through and will damage the liner. If using vermiculite or foam base, you must have at least two inches of soil or sand on top of the straps and pressure plates. Vermiculite alone will not properly cover these metal components, possibly allowing damage to the liner. Do not use any substance with high alkaline or acid content, such as peat moss. It will cause the pool to corrode. Má 50 ig. Next, using sifted earth or fine sand, build a 6" to 8" pool cove inside ~~ the metal wall along the entire circumference. The cove will prevent the liner from creeping under the wall and will also protect the liner from any metal corners of the pool framework. THIS STEP IS NOT OPTIONAL — IT MUST BE DONE! Since earth containing chemicals can cause discoloration or corrosion, it is suggested that you place polyethylene plastic sheeting under the cove around the perimeter of the wall, so no earth comes in contact with the metal. Since the presence of such chemicals is beyond the control of the manufacturer, such damage is not covered by the warranty. The plastic sheeting will not prevent a washout in the event that your liner is damaged. The plastic is only to protect the metal framework of the pool from corrosion. After the cove and base are in place, rake and tamp the entire pool area. Make sure that no sand remains on the wall above the cove. This could cause pinholes in your liner. Fig. 51 STEP 16 — CURVED EN PRIGHT ASSEMBLY: It is easiest to line up all of the uprights next to each other. [t helps to lean them up against a fence or some other sturdy object. On most models, the top of the upright can be determined by either an extra hole in the center, or an extra hole on each side (depending on which model pool you have) for the decorator caps. Place the metal top plate on the upright making sure that the holes Put front line up and the hooked part of the plate is facing the open side of screw of the upright. Now screw only the center hole using a #10 x %" tap plats in screw. Do not screw the two side holes until later. This will N make things easier and more efficient down the line. Upright Now is the time to install the fence post holders onto the uprights if you have a fence for the pool. Please see separate fence instructions for details on doing this. Install uprights on curved ends, refer to the appropriate step below for your particular pool. Fig. 52 TYPE #1 - BOTTOM PLATE POOLS: * Models with metal or resin bottom plates will require one, two, or three #10 x 4" screws for each upright, depending on which model you have. Upright + * The top plates can remain unsecured for now, but they should be Ge temporarily clipped over the wall to prevent them from falling backward. #10 Screw J #10 Screw v * If your pool has an additional resin "boot" for the bottom of the upright, secure them to the uprights at this point using two more #10 x 2" screws. * Check curved ends of the pool for roundness again, making sure that the stakes have not been moved and your pool is still a true oval shape. Bottom Plate TYPE #2 - BOTTOM CUFF POOLS: * Models with resin bottom cuffs, instead of bottom plates, do not require hardware in order to secure the upright at the bottom. Simply line up holes in the lower portion of the upright with the corresponding clips in the bottom cuff and push them down until they lock in place. When this is done properly the upri ght will not be able to be pulled up without bringing the bottom cuff with it. * The metal top plates can remain unsecured for the time being, but they should be temporari ly clipped over the wall to prevent them from falling backward. * Check curved ends of the pool for roundness again, making sure that the stakes have not been moved and your pool is still a true oval shape. Fig. 53 Be sure that the holes in the upright line up with the clips in the boot, and that snap securely in place. Fig. 54 Be sure that the holes in the upright line up with the clips in the boot, and that they snap securely in place. 9 | AGCENT CLIP INSTALLATION (Not a licable to Il models of pools): Some bottom cuffs and/or uprights have separate accent clips. This is a good time to snap those pieces on if your pool has these. Below are some examples of accent clips. Fig. 55 \ | ser 4x 1/16” Fig. 56 e Please note the difference of the accent clips for the resin boot and the steel Upright. For proper fit be sure to use the correct clips. = — — сш = =, STEP 17: LINER INSTALLATION If you opted to use the stabilizers to help hold the wall up, then you will need to take them off while installing the liner. Do not place the liner wall seam directly over the skimmer or skimmer return cutouts. Place the liner at the center of the pool with the flap from the seams facing down. (For print liners, leave the print side facing up.) Spread the liner so that the bottom seam of the circumference is resting on the cove evenly around the pool. The seam should not be up on the wall or shifted to one side. These conditions will cause tightness or stretching of the liner when the pool is being filled. Fig. 57 WAL TL M INCORRECT LINER SEAM Resting evenly on or near the cove Shifted up wall. of the pool. Seam may not always This should not be done. lie on the cove as pictured, so your focus should be to keep the seam consistent around the pool. Correct this situation if it occurs. Fig. 58 OHHHH, Л Y *Find the center point of each end of your liner and make sure you line that up perfectly with the center point of each end of your pool. *NOTE: Line wall seam straight up and down, away from skimmer and skimmer return. STEP 18: HANGING LINER There are a few different types of liners on the market today. The three most common liners are the Overlap, the Snap Bead, and the V-Bead liners (Also referred to as J-Bead liners). Please be sure which one you have and follow the appropriate step below: ТУРЕ #1 — OVERLAP LINER: Starting at the liner wall seam, hang the liner over the wall making sure that the seam is straight up and down, perpendicular to the floor. This will assure you that the liner begins going over the wall straight. As you put the liner over the wall you can secure it by using the plastic coping strips to keep it in place. If you end up with excess material, continue around the pool, pulling excess liner evenly, and distribute over the wall until the excess Is gone. Plastic coping = Outside pool wall Liner overlap > Liner overlapping pool wall Plastic coping installed at this time to hold liner in place TYPE # 2 — SNAP BEAD LINER: » With a snap bead liner you will not use the plastic coping strips SNAP BEAD LINER that are packed in the parts carton of many pools. You can discard those pieces (if they are included). Instead, you should Fig. 61 have received a beaded liner track (referred to as a “coping bead receiver” in the below diagram). Coping Bead Receiver Inner Stabilizer Rail * The beaded liner track should be installed onto the pool wall all (supplied with pool) of the way around the pool. These pieces should be as close together as possible. Leaving spaces between bead tracks can cause liner problems down the road. * Once all of the beaded liner track is on the wall, you can snap the liner bead into the beaded liner track at four random points a around the pool. After that is done, and you are satisfied with Pool Wall how the liner is situated within the pool, you can continue snap- ping the remainder of the liner into place around the pool. Go around the entire pool again making certain that the liner is securely snapped into the track. This is important to confirm so that the liner does not pull out while under the pressure of being filled with water. STEP 18: HANGING LINER continued TYPE # 3 — J or V-BEAD LINER: | | . J or V-BEAD LINER * With a V-Bead liner you will not use the plastic coping strips that : are packed in the parts carton of your pool. You can discard those | Fig. 62 pieces, if they are included, as they only apply to pools with | | overlap liners. Inner Stabilizer Rail (supplied with pool) * The top of the wall of the liner has what is called a “V-Bead” welded onto it. Simply open up the bead with your fingers and | <— V-Bead hang it directly on top of the pool wall. When this is done ner properly, the only portion on the outside of the pool wall is approximately 1” of the V-Bead. No printed liner material is actually going over the top of the wall to the outside of the wall. Sool ae Make sure the bead is on evenly around the entire pool, and that the liner is hanging straight down from the top of the wall. The liner should not have creases in it because it is twisting around tou the pool. If the liner is twisting, it is because it is not sitting properly in the pool. Make necessary adjustments before proceeding. STEP 19: LINER ADJUSTMENT (For Overlap liners ONLY) Once the liner is held securely in place by coping, temporarily pull wrinkles in the floor towards the side wall evenly, leaving the wrinkles at the cove. When the liner is correctly positioned, there must be no air space between the liner and the ground or side wall. Remove wrinkles at the cove by adjusting the amount of material over the wall. Do not pull too tight- leave the slack on the sides. When a liner is properly installed there is no downward pressure on the liner. The liner could pull in if it is hung too tightly. Start filling the pool. When the water is no more than 1” deep, check for levelness. If water runs to one side, pull back the liner and make the ground level. When level, continue to fill and adjust the liner. Do not cut the skimmer and skimmer return holes in the liner until fully adjusted and the pool is 1/3 filled. Fig. 63 Fig. 64 INCORRECT! CORRECT DO NOT LEAVE A GAP BETWEEN LINER NO AIR SPACE BETWEEN AND COVE. THIS WILL CAUSE DOWN- LINER AND POOL - SLACK ON SIDES. WARD PRESSURE ON THE LINER. CORRECT THIS CONDITION IF IT OCCURS. STEP 20 — INNER STABILIZER INSTALLATION: When the liner is completely adjusted and the plastic coping is secured, the next step is to install the inner stabilizer rails. You should have four different size stabilizer rails (except for 12' X 17' pools which only have three). You should have some 8" rails, some 33" rails, four 37" rails, and an even number of longer rails which have one tapered side and one straight cut side. Separate stabilizers into different sizes now. A) Starting at the first upright on one of the curved sides, push one of the longest stabilizer rails over the coping so it fits snugly. Be sure to leave the straight cut end of the stabilizer slightly raised so that the next stabilizer can interlock as shown below. As they are progressively installed around the curved side of the pool note that the tapered end of the stabilizer easily telescopes into the straight cut end of the previous stabilizer. The tapered end should be inserted approximately 1" into the adjacent stabilizer. This allows for adjustment either in or out. Continue this until you get to the last curved side upright and then do the same with the remaining “long” stabilizers on the other curved side. B) Once the curved sides have been completed find the four 37" stabilizer bars. Push these stabilizers over the coping in the “corners” in the same way with the exception that they do not interlock into any other rails. Remember, the “corners” are the space between the last straight side upright and the first curved side upright. There may be a small space between the stabilizers. C) The 33" stabilizer bars are also independent. These rails are used in the spaces between the straight side uprights. D) Finally, the 8" stabilizer bars are installed directly in front of each straight side upright. Because of the manner in which the wall bends around the straight side upright these stabilizer bars are installed so that the ends of each bar are bending out away from the center of the pool. Inner Stabilizer Rail Plastic Coping or beaded liner track Liner *Roll liner up inward to hide excess underneath top rail. (Rolling inward will prevent Fig. 65 water from collecting in flap.) Do not trim excess - this may cause liner to pull in! Traditional Buttress Buttress-Free E. по paw ана и — —] Ur dias — e n= oot ea a; B® hall if — a 3, — TY Lire Fig. 66 Coping Fig. 67 = Coping STEP 21 — STRAIGHT SIDE TOP PLATE INSTALLATION: Now is the time to install the straight side top Straight side top plates. Simply place each one over a different oval ede stelont upright and the stabilizer rail, match the holes on the side upright Straight side ; : & is attached top plate top plate to those on the straight side upright, and on sides with 2-#10 screws #10 screw fasten them together using four #10 x 2" screws in each. #10 screw Straight side upright Fig. 68 Ñ STEP 22 — SECURING THE CURVED SIDEU PRIGHTS:: For the uprights on the curved ends of the pool, you can now pull the front of the top plate (the hooked part) over the stabilizer bar and, after you are positive that the upright 1s level, you can now add the final two screws necessary to secure the uprights to the pool. If the uprights are not level, it will be very difficult to get the top rails to fit together. It is a good idea to use a carpenter's level to check that the upright is standing perfectly straight. If the upright is leaning left or right this is easy to correct before putting the final two screws into the top plate. STEP 23 — TOP RAIL INSTALLATION: Your pool either has metal top rails, or resin top rails. Please notice the different hardware that 1s necessary for the resin top rail pools. You should have two people while installing the top rails. If a top rail falls in the pool it can cut your liner. « You should have two different length top rails with your oval pool. The 41 4" long top rails (measured from longest point to longest point) are for the straight sides of the pool. Note, the four rails that connect the curved side uprights to the straight side uprights are 41 14" rails. “Sample Top Plate - Yours may look a little different Top Rail “Top Plate Lift back of top plate ay up slightly to snap ; over the stabilizer rail Put front screw of top plate in loosely Pool Wall N Fig. 69 Upright Stmight Side Top Fall Traditional Buttress Te о 2 Fig. 70 Simight Side Tap Rail * Install all straight side rails (41 14") first by placing them on the top plates, ButtressFre —— ———. lining up the holes in the top rail with the holes in the top plates, and = secure them down using four #10 screws for each top rail. All screws = should be put on loose and tightened after all rails are on. curved sides of the pool in the same fashion. » Once all of the straight side rails are done, install the longer rails on the Va || =a RESIN TOP RAIL "ox oil INSTALLATION washer washer Resin Top Rail _ a Resin Top Rall i | LU LJ = => #10 x We" + / fp #10 x Ya" : Metal Top Plata Fig 72 | ae Pool Upright RESIN TOP RAIL INSTALLATION When a resin top rail pool is assembled, you must use special hardware to attach the resin top rail to the metal top plate. Please see the diagram to the left for assembly. The special hardware is: a) A #10 screw that is 1" long. b) A washer with the screw to distribute the pressure more evenly. a DO NOT TIGHTEN UNTIL ALL OF THE TOP RAILS HAVE BEEN INSTALLED. *USE TWO PEOPLE FOR INSTALLATION. IF A TOP RAIL FALLS INTO THE POOL, IT CAN CUT THE LINER. Fig. 7: STEP 24 —- TOP COVER INSTALLATION: *ON 6” TOP RAIL POOLS WITH 2 PC. TOP COVERS, THE CURVED AND STRAIGHT SIDE COVERS ARE THE SAME. TWO PIECE RESIN TOP COVER WITH ATTACHMENTS ON THE SIDES: There is a straight support with a square cutout to fit the oval upright, instead of an angle support supplied for the curved ends. It attaches the exact same way as the angle support. ~ Fasten bottom half of top cap to upright using #10 screws. Secure top half to bottom half using #12 screws. CURVED SIDE ANGLE SUPPORT: Use on curved end upright. STRAIGHT SIDE SUPPORT: Used on the straight side of the pool-notice the square cutout. Use on oval uprights. #12 #10 LARGE TWO PIECE RESIN TOP COVER WITH ATTACHMENT IN FRONT: (DOES NOT INCLUDE 6” TOP RAIL POOLS.) The curved end angle support is slightly larger than the straight support. The straight support is not filled in the back. TOP VIEW OF CURVED SIDE ANGLE SUPPORT: Larger than straight side support. Has back wall. Use on curved end uprights. ~~ Back wall Vi —— No back wall TOP VIEW OF STRAIGHT = Sr Smaller piece that is open in back. Use on oval uprights. ONE PIECE RESIN CLIP-ON COVER: This installation requires no hardware. Simply hook the back end of the top cover into place, and use your fingers or a screwdriver to gently flex the front tabs enough to hook the cover in place. Make sure that the top cover is centered over the upright when installing. 2 PC RESIN TOP COVER: Center small half over hole in the top plate as shown and attach with a #12 screw. Slide the large half over the small half and secure using two #10 screws. #12 7 #10 1) Attach the inner top cap using a #12 Screw into hole #2. #12 screw small Half Inner Cap pr —:c Side view of top cover and top rail / Swing this end around and gently flex tab into place. Hook this end first. Bullnose rail is used for the illustration, but installation is the same for all 1 pc. clip-on resin covers. 2) Attach the resin outer Top Cap О а Mes screw into hole. Put the grill over the screw when finished. See Diagram below. #12 x 3/4" screw Top Cap Grill = Curved and Top Cap Important Pool Safety & Maintenance Keep your pool wall and frame clean. Always wash away any deposits of pool chemicals which land on the frame of your pool. Wash periodically with a mild soap solution (no abrasives). At least once a year use a clear non-yellowing household wax on all metal components. Your pool and liner must be inspected regularly for leaks, corrosion, scratches, and punctures. If any problem is found IMMEDIATE CORRECTIVE ACTION MUST BE TAKEN. Small repairs and punctures in your liner may be easily repaired using repair kits available at your local dealer. Scratches on your pool wall & frame must be touched up with anti-rust enamel. Wire brush all rust and add a coat of enamel primer followed by a coat of color matching paint. Pool water is full of various caustic chemicals, which will corrode metal parts. If any corrosion is allowed to continue, failure of the pool structure may occur which could result in excessive property damage as well as bodily harm. The skimmer area and below it are particular areas that must be carefully and regularly inspected. If this area is wet, and remains wet for any length of time, it usually means there is a small leak. Skimmer/skimmer return gaskets must be replaced when they become defective. Water must not be permitted to continually run down the wall, if neglected pool will break. If proper skimmer/skimmer return gasket care is not maintained, your warranty will be void! Be sure to follow all local and state safety regulations when installing any accessory to your pool. Any decks, and all entries, must be carefully mon- itored for safety and access to pool. Installing any other manufacturer's deck or slide is strictly forbidden! Winterizing Your Pool During the winter your pool is subject to more stress than in the summer, and any breakage that is caused by incorrect winter procedures is not subject to any warranty with this company. All of our pools and liners are designed to be left up all winter, but nonetheless are subject to the warranty of the liner being purchased. Continue to chio- rinate and filter until the pool is closed down. Before closing down your pool for the winter you must make a complete inspection of the pool. * Check all the connections to make sure everything is tight and in good condition * Check to see that the liner is snugly held in place over the wall. * Check for any indication of rust or deterioration in any part. IF ANY OF THE ABOVE IS FAULTY YOU MUST CORRECT THE SITUATION IMMEDIATELY. Lower the level of water to about one foot below the skimmer intake and return holes. Throughout the winter you must continually check this level, as it must not reach the skimmer holes at any time during the winter. During the winter the pool requires the use of an equalizer to allow for the expansion and contraction that occurs when ice is formed and to hold cover up. This can be a product manufactured for this express purpose and is available at your swimming pool dealer. The use of a winterizing agent will simplify the start up of your pool next season. A cover designed for winter use is also recommended to keep pressure on the equalizer so it is forces into the water, keep dirt out, and at the same time, serve as a safety cover. If your skimmer is supplied with a winter plate and cap you must still follow the same steps as above. It is essential that no water be allowed to run down the wall for any period of time. If your skimmer did not come with the winter plate it is available at a nominal charge at your dealer and is recommended. Important Winter Rules After your pool has been winterized and all steps carefully followed, the following checks and procedures must be strictly followed during fall, winter, and spring seasons. Your pool warranty will be invalid if pool has been improperly winterized and the following procedures not strictly adhered to. Pools that have been incorrectly winterized have been known to collapse under the tremendous pressures exerted by ice and snow. A pool that is left up during the freezing temperatures must not be allowed to leak. It is not uncommon for a leak to develop during rigorous summer usage and go undetected. What is thought to be water loss due to evaporation or spillage may be caused by a small leak. Persistent wet area around pools should be inspected. To determine if your pool is leaking, mark the liner at the water level and closely observe the water level in the pool for a period of 10 — 12 days after pool is closed for the season. Any rain during this period may compensate for any undetected water leakage. Therefore observation period must be extended to find any leaks. Maintain a strict leak inspection schedule throughout fall, winter, and spring months. Spring thawing which frequently leads to ground heaving can be especially dan- gerous if care is not taken Maintain a strict inspection of the inwall skimmer housing to see that water is not leaking at the gasket. If skimmer was not removed water should not be allowed to collect in the skimmer housing as the water will freeze and crack the housing and cause possible damage to the wall. Should ice, or anything else, cut your pool liner allowing the pool to empty, be sure to release the cover thereby removing the weight from the top of your pool. Failing to do so can cause your pool to collapse. Consult your pool dealer for the proper winter chemicals for quick spring start up. During the course of the winter the liner may pull out of it's coping due to no fault of the manufacturer or the pool installer. Due to freezing and thawing of the ground, the ground sometimes sinks and the liner with the weight of ice or water will sink also, thusly pulling the liner out of it's coping. Be sure to pull off all excess snow and ice from winter cover. Do not permit ice skating or horseplay during the winter as this can cause pool and liner damage, as well as, serious injuries.
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