JV0600 | User manual | Makita Repair

T
ECHNICAL INFORMATION
Model No.
Description
PRODUCT
P 1/ 12
JV0600
Jig Saw
L
CONCEPT AND MAIN APPLICATIONS
H
Model JV0600 has been developed as a jig saw to cover
the midrange class that had not been in our range.
Its main features are:
• Compact and lightweight design has been achieved
without losing strong power nor high maneuverability
• New toolless blade clamp for quick blade changes
• Rigid aluminum support housing with blow-off device
added to protect the rod portion from saw dust for
enhanced performance against dust.
W
Dimensions: mm (")
236 (9-1/4)
Length (L)
77 (3)
Width (W)
199 (7-7/8)
Height (H)
Specification
Voltage (V)
Current (A)
Cycle (Hz)
110
120
220
230
240
6.2
6.5
3.1
3.0
2.9
50/60
50/60
50/60
50/60
50/60
No load speed: strokes per min.
Stroke length: mm (")
Shank type
Wood*
Capacities: mm (") Steel
Aluminum
Cut settings
Vibration measured according to
EN60745-2-11: m/s²
500 - 3,100
23 (7/8)
B-type
90 (3-1/2)
10 (3/8)
20 (25/32)
3 Orbital settings + Straight cutting
10.5
Variable speed control by dial
Material of base
Housing type
Yes
Aluminum
Clamshell type
Toolless blade change
Protection against electric shock
Power supply cord: m (ft)
Continuous Rating (W)
Input
Output
650
380
380
--650
380
650
380
650
380
Yes
Double insulation
Europe: 4.0 (13.1), Australia, Brazil: 2.0 (6.6),
Other countries: 2.5 (8.2)
Weight according to
EPTA-Procedure 01/2003: kg (lbs)
2.4 (5.2)
* When cutting with optional blade No. B-16L
Standard equipment
Jig saw blade No. B-10 ......... 1
Hex wrench 3 ........................ 1
Guide rule set ........................ 1 (for some countries only)
Plastic carrying case ............. 1
Note: The standard equipment for the tool shown above may differ by country.
Optional
accessories
Guide rule set
Kerf board set
Hose 28-1.5
Hose 28-3.0
Jig saw blades
Cover plate
Max. Output (W)
600
600
600
600
600
P 2/ 12
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No.
1R006
1R269
1R291
1R381
Description
Retaining ring R Pliers RT-2
Bearing extractor
Retaining ring S & R Pliers
Claw for 1R006
Use for
Removing Retaining ring R-13 from Rod
Separating Armature from Bearing case
Removing retaining ring S-6 from the Pin of Bearing case
Attachment for 1R006
[2] LUBRICATIONS
Apply the grease designated by Makita to the portions pointed with triangles to protect parts and product
from unusual abrasion.
Item No.
Description
Portion to lubricate
22
Pin 4
23
Slider
25
Flat washer 10
27
Needle gauge 407 Drum portion for smooth rotation in sleeve 7
28
Gear complete
29
Balance plate
33
Push plate
Contact surface to 29 Balance plate
34
Bearing case
complete
(g) Shaft portion for smooth rotation of 28 Gear complete
Lubricant
Amount
Makita grease
FA. No.2
Approx.
15 g
in total
Drum portion which is inserted into 57 Rod
(a) Surface where Slider guide contacts
(b) Inside of frame where Sleeve 7 moves
whole portion
(c) Crank pin for smooth rotating of 27 Needle gauge 407
(d) Teeth portion for smooth engaging with Armature’s gear
(e) Inside of frame where 28 Gear complete moves
(f) Contact surface to 28 Gear complete
(h) Three small pins for smooth moving of 29 Balance plate
Fig. 1
34
33
(g)
(e)
29
28
(c)
Armature
27
25
(h)
Slider guide
23
(a)
(f)
Dust seal
(b)
22
(d)
Sleeve 7
Slider support
57
P 3/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Housing
DISASSEMBLING
(1) Remove Base section for disassembling Housing.
See Fig. 2.
Fig. 2
1. Inserting Slotted head screwdriver
into the cut portion, remove Lever 8
by levering up it with the screwdriver.
< Note in Disassembling >
Be careful not to lose Compression spring 4
and Steel ball 4 in this step.
Compression spring 4
Steel ball 4
Lever 8
2. Remove M4x20 hex socket head boot with
wrench 3.
M4x20
Hex socket head bolt
3. Separate Base section from the Machine.
And then, remove M4x12 Hex socket head bolt with
which Housing cover is secured to Housing set with
the same Wrench.
Housing cover
Base
Clamp plate
M4x12 Hex
socket head bolt
Hex wrench 3
(Standard equipment)
M4x20
Hex socket head bolt
4. Remove Housing cover.
Base
5. Remove Safety wire.
Safety wire
Housing cover.
P 4/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Housing
DISASSEMBLING
(2) Housing set (R) is separated from the Machine.
Fig. 3
See Fig. 3.
6. Now Housing set (R) can be separated
from Housing set (L), by unscrewing
ten 4x18 Tapping screws.
4x18 Tapping screws
( 10 ocs. )
Housing set (R)
Housing set (L)
(3) After the above step, the inner parts (Carbon brush, Field, Armature, Gear complete, Slider, Rod, etc.) can be replaced.
ASSEMBLING
Take the reverse step of Disassembling. Refer to Fig. 3, Fig. 2.
[3]-2. Crank Mechanism
DISASSEMBLING
(1) Remove Housing set (R). See Fig. 2, Fig. 3.
(2) Disassemble Slider section as illustrated in Fig. 4.
Fig. 4
1. Remove Leaf spring.
And then, take off Slider
guide.
2. Turning Armature, move Crank pin of Gear
complete to the highest point from the edge
of Housing set (L), as illustrated below.
So, Slider section can be removed easily.
3. Disassemble Slider section, by
separating it from Sleeve 7.
Slider section
Crank pin
with Sleeve 7
Leaf spring
Slider guide
Sleeve 7
P 5/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
DISASSEMBLING
(3) Crank section and Armature are separated from the Housing set (L).
See Fig. 5.
Fig. 5
4. Disconnect Carbon brush
from Commutator.
5. Remove Armature
and Crank section
at a time.
Armature
Crank section
(4) Disassemble crank section as illustrated in Fig. 6.
Fig. 6
6. Remove Flat washer 10,
Sleeve 7, Needle gauge 407
from Crank pin of Gear
complete.
7. Gear complete, Balance plate,
Push plate, Bearing case complete
are secured with Retaining ring S-6.
So, remove the Retaining ring S-6.
8. From Bearing case complete, Push
plate, Balance plate and Gear complete
are separated.
Retaining
rig S-6
Sleeve 7
Push plate
Balance plate
Flat washer 6
Crank pin of
Gear complete.
Flat washer 10
Needle
Gauge 407
Bearing case
complete
9. Remove Armature with 1R269 from Bearing case complete.
Bearing case
complete
1R269
Armature
Gear complete
P 6/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
ASSEMBLING
(1) Assemble Armature to Bearing case complete. Refer to the lower illustrations in Fig. 6.
(2) Assemble Crank mechanism as drawn in Fig. 7.
Fig. 7
1. Mount Push plate, Balance plate, Gear complete and
Flat washer 6 to Bearing case complete. And push
Gear complete toward Bearing case complete to
reserve the groove for assembling Retaining ring S-6.
Push plate
2. Mount retaining ring S-6 to the pin of
Bearing case complete.
Now, Gear complete, Balance plate,
and push plate are secured to Bearing
case complete.
Balance plate
Bearing case complete
Gear complete
Flat washer 6
Bearing case complete
Retaining ring S-6
3. Assemble Needle gauge 407 and Sleeve 7 to crank pin of Gear complete, facing the brim
of sleeve 7 to Gear complete side. And mount Flat washer 10.
Needle gauge 407
Sleeve 7
Flat washer 10
(3) Referring to Fig. 5, mount the assembled Crank mechanism to Housing set (L).
(4) Make sure that O ring 5 is mounted to the accepting hole for Slider guide respectively before assembling slider section.
See Fig. 8.
Fig. 8
Housing set (R)
Housing set (L)
O ring 5
P 7/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
ASSEMBLING
(5) Turning Armature, move Crank pin of Gear complete to the highest point from the edge
of Housing set (L), for easy assembling of Slider section. Refer to the center illustration in Fig. 4.
And mount slider section to Housing set (L). Refer to the center illustration in Fig. 4.
(6) Mount Leaf spring and Slider guide plate as illustrated in Fig. 9.
Fig. 9
Leaf sprig
Slider guide plate
Fig. 8
Mount Leaf spring, facing its cut portion
to Rod side.
Mount Slider guide plate,
facing its short leg to Housing
set (L) side.
(7) Before assembling Housing set (R.), make sure that two Holders and Retainer complete are mounted to
Housing set (L). See Fig. 10.
Fig. 10
Retainer complete
two Holders
Holder as a Screw hole for securing
Base and Housing cover
P 8/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Toolless Blade Clamp Mechanism
DISASSEMBLING
(1) Disassemble Lever 8, Base, Housing cover, Safety wire as illustrated in Fig. 2. And then, remove Housing set (R)
as illustrated in Fig. 3.
(2) Take out Slider section as illustrated in Fig. 4.
(3) The Slider section can be disassembled as illustrated in Fig. 11.
Fig. 11
1. Separate Rod assembly
from Slider by taking off
Stop ring E-3 and Pin 4.
2. Remove Slider guide from
Slider. And Slider support,
Seal plate are removed from
Rod assembly.
Slider
Urethane sponge sheet
can be removed from
Seal plate.
Slider guide
Slider
Pin 4
Stop ring E-3
Slider support
Rod assembly
Urethane
Sponge sheet
Seal plate
Seal plate
Rod assembly
(4) Rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated in Fig. 12.
Fig. 12
1. Remove Dust cover from
Insert holder.
Retaining ring R-13 in
Insert holder comes into
your sight.
2. Remove Retaining
ring R-13 from the
inside of Insert holder
as illustrated below.
Retaining
ring R-13
1R381
3. Standing Rod assembly
on the work table, push
down Insert holder as
illustrated blow.
1R173
Dust cover
Retaining
ring R-13
Work table
Insert
holder
Insert
holder
4. Now rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated below.
Compression spring 4
Rod
Pin 2
Lock pin
Insert holder
Torsion spring 10
P 9/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Toolless Blade Clamp Mechanism
ASSEMBLING
(1) Assemble Blade clamp mechanism as illustrated in Fig. 13.
Fig. 13
1. Put Compression spring 4
and Lock pin into the hole
of Rod.
Lock pin
Torsion
spring 10
Compression
spring 4
Rod
4. Insert the Rod into
Insert holder, while
aligning the Tail of
Torsion spring to the
Groove on Slider
support.
3. Insert Pin 2 into
the hole illustrated
below.
2. Mount Torsion
spring 10.
Pin 2
5. While twisting Rod and
Insert holder each other,
push the Rod deep into
Insert holder.
So, the Rod and Insert
holder fit each other with
click.
6. Secure the Rod to
Insert holder with
Retaining ring R-13
and mount Dust cover.
Dust cover
Retaining
ring R-13
1R381
1R173
P 10/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Tool less Blade Clamp Mechanism
ASSEMBLING
(2) Assemble Toolless mechanism to Slider (Fig.14).
Fig.14
1. Set Poly urethane sponge
seal into Slider plate.
2. Assemble Slider plate to Rod.
Note: Locate the closed end of Slider plate
to right side viewing from the bore side of Rod.
Slider plate
3. Assemble Slider
support.
Bore
4. Assemble the Rod to Slider while facing the Bore side of Rod to Armature side.
Note: Blade clamp mechanism (Rod assembly) must be mounted to Slider as per illustrated direction.
5. Mount Slider guide.
Slider
Stop ring E-3
Pin 4
Bore
Armature side
Housing L side
Housing R side
Safety wire side
(Font side)
Circuit
P 11/ 12
diagram
Fig. D-1
Color index of lead wires' sheath
Orange
Blue
Black
White
with Terminal Block
Controller
Noise
Suppressor
Terminal Block
This Lead wire is brown
in stead of black for some
countries.
For some countries,
Noise supressor is not
used.
Switch
Power Supply Cord
This Lead wire is blue in
stead of white for some
countries.
Brush
holder B
Field
Brush
holder A
This Lead wire is white
in stead of blue for some
countries.
with Insulated Connector
Insulated Connector
replacing Terminal block
Noise
Suppressor
Controller
This Lead wire is brown
in stead of black for some
countries.
Power Supply Cord
This Lead wire is blue in
stead of white for some
countries.
For some countries,
Noise supressor is not
used.
Switch
Brush
holder B
Field
This Lead wire is white
in stead of blue for some
countries.
Brush
holder A
P 12/ 12
Wiring diagram
Fig. D-2
Set Brush holder to housing set L as per illustrated direction
below.
Note: Do not route Lead wire from Brush holder under
the Brush holder itself.
Housing L
Opening for
connecting
Lead wire
Housing R side
Fig. D-3
Housing L
Route the Lead wires in between the Ribs setting
Controller and Terminal block.
Note: Do not let Lead wires cross over the Ribs.
Switch
Controller
Controller’s Lead wire
(red) has to be connected
to Brush holder B.
Terminal block
Noise suppressor
Brush
holder B
Field
Put Field lead wires
under Brush holders.
Route Controller’s
lead wire (blue, or
white) into the Lead
wire holder here.
Brush
holder A