Regal 2100 Boat OWNER’S MANUAL
The Regal 2100 is a sleek and stylish boat that is perfect for a day on the water. This boat is equipped with all the features you need for a fun and safe boating experience. The 2100 is powered by a variety of engines and comes with a variety of standard and optional features, including a swim platform, a stereo system, and a navigation system.
Advertisement
Advertisement
OWNER’S MANUAL
2100
OWNER’S MANUAL
2100
784017 10-2012
INTRODUCTION 4 SYSTEMS
Your Regal Owner’s Manual
Int-8
General Information
Int-8
Regal Express Limited Warranty
Int-18
Auto Fire Extinguisher 4-1
Bilge/Drainage 4-2
Electrical 4-4
5 VESSEL OPERATION
1 SAFETY ON BOARD
Safety Labels
General Boating Safety
Required Safety Equipment
Fire Extinguishers
Visual Distress Signals
Sound Protecting Devices
Navigation Lights
Marine Sanitation Devices
Pollution Regulations
Exhaust & Carbon Dioxide
Boating Under The Infl luence
Boating Accidents
Water Sports
Weather & Water Conditions
2 RULES OF THE ROAD
1-17
1-21
1-25
1-27
1-29
1-34
1-1
1-3
1-7
1-10
1-12
1-15
1-15
1-17
Getting Underway 5-1
Fueling 5-3
Starting & Stopping 5-6
Steering 5-8
Fenders 5-10
Dock Line Basics 5-11
Steps-Stern Drive Docking 5-14
Stern Drive Maneuvering 5-16
Trim Angle 5-19
Anchoring 5-24
Towing 5-25
Law of Salvage 5-26
Knots 5-27
Emergencies 5-28
First Aid 5-29
Hypothermia 5-30
Environmental Awareness 5-31
Navigation Rules Defi ned
Navigation Rules
Navigation Aids
Night Running
Bridge Clearance
2-1
2-2
2-6
2-9
2-10
3 ENGINES & CONTROLS
Engines 3-1
Stern Drive Basics 3-18
Propellers 3-22
Instrumentation 3-23
Helm Controls 3-28
Steering 3-36
Table Of Contents
6 EQUIPMENT
OPERATION
7 COSMETIC CARE &
MAINTENANCE
Automatic Fire Extinguisher 6-3
Battery 6-6
Battery Switch Circuitry 6-7
Bilge Pump/Automatic Switch 6-9
Canvas 6-10
Cockpit Carpet/Table 6-14
Compass
Drain Plug
6-15
6-16
Depth Finder/Sounder 6-17
Doors/Walk-Thru Bow 6-20
Engine Hatch
Ladder
6-21
6-22
Lighting-Docking
Lighting-Stern
6-23
6-24
Lighting-Underwater 6-24
PowerTower 6-25
Seating-Bucket Operation 6-27
Seating-Bow 6-29
Sirius Satellite Radio
Ski Pylon/Ski Tow
6-30
6-31
Stereo iPod
Stereo/CD Player
6-32
6-33
Stereo Remote 6-41
Stereo Performance Package 6-44
Swim Platform 6-45
Windshield-Center Latch 6-46
Regal Vue Display 6-48
Cosmetic Care 7-1
Maintenance 7-11
8 TROUBLESHOOTING
Diagnostic Charts
9 STORAGE &
WINTERIZATION
10 TRAILERING
8-1
Decomissioning Checklist 9-2
Recomissioning Checklist 9-6
Before Trailering 10-1
Driving 10-5
Launching 10-6
Loading Boat 10-8
11 GLOSSARY & INDEX
Glossary 11-1
Index 11-5
12 TECHNICAL
INFORMATION
Welcome To Regal
Dear Regal Owner,
I know I speak for everyone at Regal when I welcome you to the ever-growing family of Regal boat owners. You’ve chosen a boat that is recognized worldwide for its standard of excellence. Each step in construction has been carefully scrutinized to assure comfort, performance, reliability and safety for both your passengers and yourself.
Your boat is certified by the National Marine
Manufacturers Association. It also complies with the applicable standards set by the United States
Coast Guard and American Boat and Yacht Council.
Your Regal boat was built with the same attention to detail and quality of construction that we would expect in a boat we would purchase ourselves.
Whether you’re a veteran boater or a newcomer, we strongly urge you to read this boat owner’s manual thoroughly. Familiarize yourself with the various components of your boat, and heed the safety precautions noted herein.
If you have questions that are not covered in this manual, please consult your authorized Regal dealer for assistance or phone the Regal factory at
407-851-4360.
Thank you, and welcome to the “World of Regal !”
Duane Kuck
President & CEO
Regal Marine Industries, Inc.
1-5
Mission Statement
1-6
With God’s help and a steadfast commitment to integrity, we will develop a team of exceptional people and relationships to provide exceptional customer satisfaction.
THIS PAGE IS LEFT INTENTIONALLY BLANK.
1-7
Introduction
Boating is becoming more popular every year. There are numerous types of recreational vessels on our waterways today involved in an every growing number of activities. Therefore, as a new boat owner it is of the highest priority to learn about general boating practices before operating your craft.
Your Regal dealer will answer many questions and provide valuable
“hands on” information during the completion of the new boat delivery process. In addition, your dealer has received special factory training on the product line and his services should be employed to solve technical problems and periodic maintenance beyond the scope of this manual. Also, your Regal dealer carries a line of factory approved parts and accessories.
Your Regal dealer can provide information regarding national training organization such as the U.S. Power Squadron and United States Coast
Guard Auxiliary. Along with other organizations and literature, they can help build your “boating savvy” by developing the necessary skills and awareness to be a safe and competent skipper. Your local library can also help in providing recommended boating literature such as Chapman
Piloting (Seamanship & Boat Handling by Elbert S. Maloney).
Remember, the waterway conditions can change from normal to abnormal in a heartbeat. Knowing how to react quickly comes from experience and knowledge which can be gained through boating education.
Welcome aboard!
1-8
Introduction
YOUR REGAL OWNER’S MANUAL
Your Regal owner’s manual has been developed to assist you in operating your vessel with safety and pleasure. Be sure to read and become familiar with the contents before operating your craft. Your owner’s manual has been divided into general chapters to assist you in becoming more knowledgable with your Regal boat. Also, we have added a special technical drawing chapter which can be valuable in maintenance and troubleshooting. This manual is not intended to be a workshop guide. These skills require education and experience levels beyond this manual.
In keeping with its commitment to continued improvement, Regal notes that all drawings, specifi cations, models, standard and optional equipment referred to in this manual are subject to change without notice.
OWNER’S INFORMATION PACKET
Your Regal boat features an information pouch with vessel and engine owner’s manuals. In addition, this packet contains valuable literature on your propulsion package, standard and optional equipment systems, along with various care and cleaning instructions. Be sure to store the information pouch in a clean dry area aboard your vessel.
GENERAL INFORMATION
Hull Identifi cation Number (HIN)
The United States Coast Guard has established a universal system of numerically identifying vessels by using a hull identifi cation number or
“HIN.” This number identifi es your Regal boats model, hull number, month and year of manufacture. The HIN is normally found on your boats transom, on the starboard side, just below the rub rail vertical surface. The HIN consists of 12 alpha or numeric characters imprinted
INT-9
on a metal band. Also, another location for the HIN could be under the extended swim platform on the transom.
It is recommended that you locate and write down the HIN for future reference in the owner’s manual. It can be especially useful when ordering parts from your Regal dealer. A second HIN number is found in a hidden location. This second HIN is useful to authorities if if the vessel is stolen and the original transom HIN is modifi ed or eliminated.
HULL IDENTIFICATION
NUMBER
RUB RAIL
TRANSOM
RGMMA0000C202
Vessel Information Sheet
It is recommended that you fi ll out the information on the following page. It will supply vital statistics on your vessel. Make a copy of the data for safe keeping.
Vessel Float Plan
Fill out the fl oat plan on the following page before departing. Leave it with a responsible person who will notify the United States Coast Guard or local law enforcement authorities if you do not return as planned.
If you change your plans be sure to notify this person. Make copies of the fl oat plan and use one each time you go boating. This will help people know where to fi nd you should you not return on schedule. Do not fi le the fl oat plan with the United States Coast Guard.
INT-10
Introduction
VESSEL INFORMATION SHEET
Owner: ____________________________________________
Address: ___________________________________________
City & State: ________________________________________
Home Phone: Business Phone: ____________
In Case Of Emergency Notify: _________________________
Address: ___________________________________________
City:__________________________________State: ________
Phone: ____________________________________________
Insurance Agent’s Name: ______________________________
Policy#: __________________________________________
USCG Phone: ___________ Local Police:
Marina Phone: _________________ Slip (Dock#): _________
Hull Serial #: RGM __ __ __ __ __ __ __ __ __
Key #:__________ Engine Serial #: _____________________
Outdrive Serial #:
Key #:__________ Cabin Door: (If Applicable) ___________
Selling Dealer:
Address:
City & State:
Phone: ______________________ Fax:
Servicing Dealer:
Address:
City & State:
Phone: Fax:
INT-11
FLOAT PLAN
Address: Life Jackets
City & State: First Aid Kit
Person Filing Report:
Home Telephone#:
Cell Phone #:
Registration#:
Leave From:
VHF Radio
Anchor
Food
Water
Gel Color:
Fuel Level: 1/4, 1/2, 3/4, F
Trim Color: Est. Time Of Arrival:
Inboard/Outboard:
Fuel Capacity:
If not back by, call local authorities
Est. Time of Arrival:
Name Of Person Aboard Age Address
INT-12
Phone#
Introduction
LAUNCH & CRUISE CHECKLIST
Obtain a current weather report.
Inspect the hull and propeller for damage.
Check all electrical system switches for proper operation.
If your boat has been in the water, run the bilge pump
If your boat has been out of the water, check to see that all bilge water has drained out. Install the drain plug.
Check that all required safety equipment is on board and
in good working condition.
Check that all other equipment is on board such as
Open engine compartment. Inspect for fuel odors and visible leaks in the fuel, oil, exhaust & power steering.
Visually inspect engine for cracked hoses, defective belts, loose fasteners such as bolts, nuts and hose clamps.
Check fuel level. Fuel tanks should be fi lled to near full
capacity.
Make sure all navigation charts, equipment and vessel registration paperwork are onboard.
Check operation of bilge blower, steering system, navigation lights and horn.
Make sure passengers and crew know how to operate safety equipment and react toan emergency.
File a fl oat plan with a responsible party ashore.
INT-13
SUGGESTED TOOLS, PARTS & GEAR
SUGGESTED TOOLS SPARE PARTS
Phillips Screwdriver Set
Slotted Screwdriver Set
Combination Wrench Set
Ratchet & Socket Set
Vise Grip Pliers
Oil Filter Wrench
Fuel Filter Wrench
BASIC GEAR
Tie Lines
Mooring Lines
Dock Fenders
First Aid Kit
Boat Hook
Foul Weather Gear
VHF Radio, EPRIB
Charts/GPS
Emergency Water & Food
Bailer Or Hand Pump
Fire Extinguisher
Personal Flotation Devices
Anchor & Line
Life Raft
INT-14
Water Pump Belt
Propellers
Anti-Siphon Set
Propeller Nut & Hardware
Extra Batteries
Power Steering Fluid
Water Pump Impeller
Introduction
Capacity Plate
Close to the helm on Regal boats up to 26’ in length is a capacity plate.
This plate represents manufacturers who participate in the National
Marine Manufacturer’s Association small boat certifi cation program.
Your Regal boat model has been certified by NMMA approved inspectors to be in compliance with their system guidelines along with federal safety regulations. The driver of the craft shall read the plate information before operating the vessel.
The capacity plate data applies under normal conditions. Be sure to read and abide by the capacity limits. Remember, the boat operator is responsible for the vessel and passengers.
Note the following typical capacity plate information below:
• The plate states the maximum number of persons allowed on the boat.
• The total weight of persons, gear and other items under normal conditions that the vessel is capable of carrying.
• Overloading, improper loading and weight distribution are well documented causes of accidents. Provide for an extra margin of safety in rough sea conditions.
INT-15
Owner’s Registration & Systems Checklist
Please note that your Regal boat requires the proper registration by your authorized Regal dealer. To initiate your Regal express limited warranty the dealer must complete the owner’s registration form and systems checklist at the time of delivery. The owner must sign the paperwork to acknowledge that the dealer has reviewed the boat systems and
Regal express limited warranty provisions with the owner. The owner should keep the original paperwork that features a temporary Regal express limited warranty registration. A Regal express limited warranty certifi cate containing all relevant boat and engine serial numbers will be sent after the factory receives the paperwork.
Dealer’s Responsibility
Your boat has undergone rigid quality assurance inspections before leaving the factory. However, your dealer has been trained to perform fi nal pre-delivery checks and to service your Regal boat prior to your pickup. Your dealer’s responsibilities include:
♦ A complete orientation in the operation of your Regal boat,
including matters relating to the safe operation of your craft.
♦ Completion and mailing of your Regal express limited registration
warranty form to the factory.
♦ Limited warranties, registration materials, owner’s manual, operation, installation and maintenance instructions for all auxiliary equipment supplied with or installed on your Regal boat.
Owner’s Responsibility
You are entitled to all the benefi ts and services outlined in your Regal express limited warranty. However, you have certain responsibilities to ensure Regal express limited warranty satisfaction. These are:
♦ To read Regal express limited warranty materials and understand
them fully.
INT-16
Introduction
♦ To examine the boat in detail at the time of delivery.
♦ Apply the following: boating rules and regulations, safety
equipment, environmental regulations, accident reports and Regal
express limited warranty regulations terms and conditions.
♦ To read thoroughly all literature supplied with your boat, including
this owner’s manual and to follow the recommendations in the
literature.
♦ To return the boat after the recommended hours of engine
operation for the proper dealer service inspections.
♦ To provide proper maintenance and periodic servicing of your
boat and equipment as set forth in the various manuals supplied.
INT-17
INT-18
Introduction
REGAL MARINE INDUSTRIES, INC.
LIFETIME PLUS LIMITED HULL WARRANTY
Welcome to the Worldwide Family of Regal Owners! We are very pleased that you have chosen a Regal
Powerboat!
This document is your Warranty Registration Certifi cate and Statement of Warranty. Please check the registration information section for accuracy. If this information is not correct or if you change your address at some future date, please notify us at the following address: Regal Marine Industries, Inc.
Attention: Warranty Registrations, 2300 Jetport Drive, Orlando, Florida 32809; or E-mail at customer. [email protected].
Please read the warranty carefully. It contains important information on Regal’s claims procedures and your rights and obligations under this warranty.
WHAT IS COVERED: This Limited Warranty applies to Regal boats beginning with model year 2013.
LIFETIME LIMITED STRUCTURAL HULL WARRANTY: Regal Marine
Industries, Inc. warrants to the original retail purchaser of this boat if purchased from an authorized
Regal dealer that the selling dealer or Regal will, repair or replace the fi berglass hull if it is found to be structurally defective in material or workmanship for as long as the original retail purchaser owns the boat.
For purposes of this warranty, the hull is defi ned as the single fi berglass casting which rests on the water.
This limited warranty is subject to all limitations and conditions explained below.
FIVE-YEAR TRANSFERABLE LIMITED STRUCTURAL HULL
WARRANTY: In addition to the Lifetime Limited Structural Hull Warranty, Regal offers a Transferable
Five-Year Limited Structural Hull Warranty. Under the Five-Year Transferable Limited Structural Hull
Warranty, the selling dealer or Regal will repair or replace the fi berglass hull if it is found to be structurally defective in material or workmanship within the fi rst (5) years after date of delivery to the original retail purchaser. The remaining term of this Five-Year Limited Hull Warranty may be transferred to a second owner if within 60 days of purchase, the new owner registers the transfer with Regal and pays the established warranty transfer fee. Contact Regal Customer Service at the above address for details.
FIVE-YEAR LIMITED HULL BLISTER WARRANTY: Regal warrants that the selling dealer or Regal will repair any underwater gelcoated surfaces of the hull against laminate blisters which occur as a result of defects in material or workmanship within (5) years of the date of delivery, provided that the original factory gelcoat surface has not been altered. Alternation would include but is not limited to damage repair; excessive sanding, scraping, sandblasting; or from improper surface preparation for application of a marine barrier coating or bottom paint, any of which shall void this Five-Year
Limited Hull Blister Warranty. Proper preparation must be applied to the hull bottom if the boat is to be moored in the water for periods in excess of 60 days. Regal Marine shall repair or cause to be repaired any covered laminate blisters based on the following prorated schedule. Less than two (2) years from delivery date - 100%, Two (2) to three (3) years from delivery date - 75%, Three (3) to four (4) years from delivery date - 50%, Four (4) to fi ve (5) years from delivery date - 25%.
Reimbursement shall be limited to one repair, not to exceed ($80.00) dollars per foot of boat length prior to prorating. Regal’s prior authorization for the method and cost of repair, must be obtained before repairs are commenced. All costs to transport the boat for repairs are the responsibility of the owner.
INT-19
LIMITED GENERAL WARRANTY: In addition to above hull warranties, Regal warrants to the original purchaser of this boat if purchased from an authorized Regal dealer or Regal that the dealer or Regal will repair or replace any parts found to be defective in materials or workmanship for a period of one (1) year from the date of delivery, subject to all limitations and conditions contained herein.
LIMITED EXTERIOR FINISH WARRANTY : Regal warrants that the selling dealer or Regal will repair cosmetic defects in the exterior gelcoat fi nish including cracks or crazing reported to
Regal within 90 days from the date of delivery to the original retail purchaser, subject to all limitations and conditions contained herein. All warranty work is to be performed at a Regal dealership or other location authorized by a Regal Customer Service Manager after it is established to Regal’s satisfaction that there is a defect in material or workmanship.
REGISTRATION INFORMATION:
CUSTOMER OBLIGATIONS: The following are conditions precedent to the availability of any benefi ts under these limited warranties:
(a) The purchaser must sign and the dealer must submit to Regal the “OWNER
REGISTRATION AND SYSTEMS CHECKLIST
FORM within ten (10) days of the date of delivery and such information must be on fi le at Regal.
(b) The purchaser must fi rst notify the dealer from whom the boat was purchased of any claim under this warranty within the applicable warranty period and within a reasonable period of time (not to exceed thirty (30) days) after the defect is or should have been discovered; and (2) if such continued use causes other or additional damage to the boat or component parts of the boat.
(c) Regal will not be responsible to repair any condition or replace any part, (1) if the use of the boat is continued after the defect.
is or should have been discovered; and (2) if such continued use causes other or additional damage to the boat or component parts of the boat.
(d) Based on the dealer’s knowledge of Regal’s warranty policy and/or consultations with Regal, the dealer will accept the claim and arrange for appropriate repairs to be performed, or deny the claim if it is not within the warranty.
(e) The dealer will contact the Regal boat owner regarding instructions for delivery of boat or part for warranty repair if it is covered by the limited warranty.
TRANSPORTATION COST IS THE BOAT OWNER’S RESPONSIBILITY;
(f) If the Regal boat owner believes a claim has been denied in error or the dealer has performed the warranty work in an unsatisfactory manner, the owner must notify
Regal’s Customer Service Department in writing at the address listed for further consideration. Regal will then review the claim and take appropriate follow-up action.
INT-20
Introduction or discoloration as a result of condensation or moisture or water continually contacting the plywood causing staining to upholstery, carpet or other interior surfaces;
(n) Costs or charges derived from inconveniences or loss of use, commercial or monetary loss due to time loss, and any other special, incidental or consequential damage of any kind or nature whatsoever.
NO WAVIER OF THESE ITEMS:
The terms, conditions, limitations and disclaimers contained herein cannot be waived except by the Customer Service Manager of Regal.
Any such waiver shall be in writing. Neither the dealer, nor the customer, nor any service, sales and/or warranty representative of Regal is authorized to waive and/or modify these conditions, limitations and/or disclaimers.
GENERAL PROVISIONS: ALL GENERAL, SPECIAL, INDIRECT, INCI-
DENTAL AND/OR CONSEQUENTIAL DAMAGES ARE EXCLUDED
FROM THIS WARRANTY AND ARE TOTALLY DISCLAIMED BY RE-
GAL
.
IT IS THE INTEREST OF THE PARTIES THAT THE OWNER’S
SOLE AND EXCLUSIVE REMEDY IS THE REPAIR OR REPLACEMENT
OF THE VESSEL OR ITS ALLEGEDLY DEFECTIVE COMPONENT
PARTS AND THAT NO OTHER LEGAL OR EQUITABLE REMEDIES
SHALL BE AVAILABLE TO SAID OWNER. SOME STATES DO NOT
ALLOW THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES SO THE INCLUSION OF INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES MAY NOT APPLY TO YOU.
THIS IS A LIMITED WAR-
RANTY; REGAL MAKES NO WARRANTY, OTHER THAN CONTAINED
HEREIN;
TO THE EXTENT ALLOWED BY LAW ANY WARRANTIES OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARISING
IN STATE LAW ARE EXPRESSLY EXCLUDED TO THE EXTENT AL-
LOWED BY LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY
IS LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. ALL
OBLIGATIONS OF REGAL ARE SPECIFICALLY SET FORTH HEREIN.
REGAL DOES NOT AUTHORIZE ANY PERSON OR DEALER TO AS-
SUME ANY LIABILITY IN CONNECTION WITH REGAL BOATS.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Regal’s obligation with respect to this warranty is limited to making repairs to or replacing the defective parts and no claim for breach of warranty shall be cause for cancellation or rescission of the contract or sale for any boat manufactured by REGAL MARINE INDUSTRIES, INC.
Regal will discharge its obligations under this warranty as rapidly as possible, but cannot guarantee any specifi c completion date due to the different nature of claims which may be made and services which may be required. Regal reserves the right to change or improve the design of its boats without obligation to modify any boat previously manufactured. This limited warranty gives you specifi c legal rights, and you may also have other rights which may vary from state to state. Regal shall in no way be responsible for any repairs not PRE-AUTHORIZED by a Regal Customer Service Manager or repairs performed by a repair shop not PRE- AUTHORIZED by a Regal Customer Service Manager.
INT-21
WARRANTY EXCEPTIONS:
THIS LIMITED WARRANTY does not cover and the following are not warranted:
(a) Engines, metal plating or fi nishes, windshield breakage, leakage, fading and deterioration of paints, canvas, upholstery and fabrics;
(b) Gelcoat surfaces including, but not limited to, cracking, crazing, discoloration or blistering except as noted above;
(c) Accessories and items which were not part of the boat when shipped from the Regal factory, and/or any damage caused thereby;
(d) Damage caused by misuse, accident, galvanic corrosion, negligence, lack of proper maintenance, or improper trailering;
(e) Any boat used for racing, or used for rental or commercial purposes;
(f) Any boat operated contrary to any instructions furnished by Regal, or operated in violation of any federal, state, Coast Guard or other governmental agency laws, rules, or regulations;
(g) The limited warranty is void if alterations have been made to the boat;
(h) Transportation of boat or parts to and/or from the REGAL factory or service location;
(i) Travel time or haul outs, loss of time or inconvenience;
(j) Any published or announced catalog performance characteristics of speed, fuel and oil consumption, and static or dynamic transportation in the water;
(k) Any boat that has been repowered beyond Regal’s power recommendations;
(l) Boats damaged by accident and boats damaged while being loaded onto, transported upon or unloaded from trailers, cradles, or other devices used to place boats in water, remove boats from water or store or transport boats on or over land;
(m) Water damage to, dry rot to, condensation to, or absorption by interior surfaces, wood structures or polyurethane foam; interior wood including, but not limited to, bleeding and/
INT-22
INT 23
Notes
Safety On Board
Safety awareness can’t be over emphasized. Safety on board needs to be the skipper’s number one priority. In this manual you will fi nd many safety precautions and symbols to identify safety related items. Heed all safety precaution information. Remember, the skipper is responsible for the safety of his passengers and crew.
SAFETY LABELS
Safety Precaution Defi nition
Safety precautions are stated as caution, warning and danger signal words. They are highlighted in this manual by font design and symbol usage. Also, a notice heading is included which provides operation and maintenance information but is not hazard-related.
Become familiar and understand all safety precaution labels!
!
DANGER
IMMEDIATE HAZARDOUS SITUATION THAT,
IF NOT AVOIDED, WILL RESULT IN
DEATH OR SERIOUS INJURY.
!
WARNING
POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT
AVOIDED, COULD RESULT
IN DEATH OR SERIOUS INJURY.
1-1
CHAPTER 1
!
CAUTION
Indicates a potentially hazardous situation or unsafe practice that, if not avoided, may result in injury or property or product damage..
NOTICE
General or specifi c information which is important to correct operation or maintenance, but is not hazard related.
Precautionary Labels
Read and understand all safety labels affi xed to your Regal boat. Most of the safety labels are found close to the helm, aft cockpit and or swim platform. The location of the labels may vary by model and the label list does not cover everything! Use common sense to analyze the result of an action on board your vessel. Always think safety fi rst!
NOTICE
DO NOT REMOVE OR COVER ANY
PRECAUTIONARY LABELS.
KEEP HARSH CHEMICALS AWAY FROM LABELS.
IF A LABEL BECOMES ILLEGIBLE,
CONTACT YOUR REGAL DEALER
FOR ORDERING REPLACEMENTS.
1-2
Safety On Board
GENERAL BOATING SAFETY
We understand that you are eager to get your Regal boat on the water.
However, we strongly suggest that you thoroughly familiarize yourself and friends or members of your family with safe boating practices before setting out.
Remember, that along with the freedom and exhilaration of boating comes the responsibility that you have for the safety of your passengers and other boaters who share the water with you.
Boating regulations vary from state to state. Check with your local state and local authorities for the regulations pertaining to your area.
Check with local weather stations, the U. S. Coast Guard, or weather station broadcasts for the latest conditions. Remember getting
caught in severe weather is hazardous, Check weather conditions
periodically while you are boating and before your outing. If you are forced to operate your boat in a storm condition, take common sense precautions; wear PFD’s, store gear, reduce speed and head for safe refuge.
It is best to avoid operating your boat in foggy weather. When fog sets in, take bearings, log courses and speeds. You are required to emit a fi ve second blast from your horn or whistle once a minute.
Also, have your passengers wear PFD’s and observe for oncoming vessels.
Operating in shallow water presents a number of hazards including sand bars and water levels infl uenced by tides. If the vessel strikes an underwater hazard, check for boat and engine damage. If the engine vibrates excessively after striking an underwater obstruction, it may indicate a damaged propeller. If you run aground, seek help by radio or fl ares.
Make sure your boat and equipment are in top condition. Do this by frequently inspecting the hull, engine and gear.
1-3
CHAPTER 1
You must provide a Coast Guard approved personal fl otation device (PFD) for every person on board. These PFD’s should be in good condition and easily accessible.
Insist that non-swimmers and children on board wear a PFD at all times. Any time you encounter rough weather conditions, make sure everyone on board is wearing a PFD, including yourself. Instruct your passengers in how to put on their PFDs and be sure they know their storage location on the boat. Remember, in an emergency, a PFD that cannot be quickly located and worn is useless.
Never allow anyone to sit anywhere on the boat not specifi cally designed a seat. While underway, ALWAYS insist passengers remain seated.
Use maximum caution when fueling. Never allow any smoke or fl ame nearby while you are fueling. ALWAYS check for fuel leaks and fumes when fueling is completed.
!
WARNING
GASOLINE VAPORS CAN EXPLODE.
BEFORE STARTING ENGINE, OPERATE
BLOWER 4 MINUTES AND CHECK
ENGINE COMPARTMENT FOR GASOLINE FUMES
OR LEAKS. RUN BLOWER MOTOR
BELOW CRUSING SPEEDS.
1-4
!
WARNING
USE OF ALCOHOL ENHANCED FUEL, OR ANY FUEL
OTHER THAN GASOLINE,
CAN LEAD TO DETERIORATION OF THE FUEL
SYSTEM COMPONENTS.
CAN RESULT IN FIRE AND POSSIBLE EXPLOSION
Safety On Board
Never drink and drive! As captain, you are responsible for the safety of your passengers and yourself. Alcohol and boating can be a dangerous combination. DO NOT mix them. Alcohol impairs the boat operators ability to make conscious decisions and react to emergency situations quickly.
Never overload your boat! An overloaded boat, or one with uneven weight distribution,can be diffi cult to steer.
Be certain there is enough fuel aboard
for your cruising needs. Include any reserve that might be needed should you change your plans due to weather or emergency. Practice
the “one-third rule: (Use one-third of your fuel going out, one-third to return and keep one-third as a reserve).
Check the weather before departure. Be particularly cautious of electrical storms and high winds.
Have up-to-date charts aboard. You will need current charts of the area you’ll be cruising to stay on proper course. Charts can be obtained at your closest marine outlet or store or by contacting one of three federal government agencies.
File a fl oat plan. Leave details of your trip with someone responsible who will be remaining on shore. Include expected return, plus name and phone number of a contact person in case of emergency.
Use care, courtesy and common sense when launching, docking or operating your boat.
1-5
CHAPTER 1
Learn and obey the “Rules of the Road”. A copy of the “Rules of the Road” can be obtained from the U. S. Coast Guard Auxiliary or local Power Squadron.
Ιn case of emergency: Know the international distress signals if you have a VHF radio aboard. The spoken word “MAYDAY” is the international signal of distress and is for emergency use only. Under no circumstances should this word be used, unless there is danger at hand.
Posted speed limits, swimming areas, “no wake” zones and other restrictions should be red-fl agged. They are so noted for a reason.
Sensible boat use plus courtesy fosters enjoyable and safe boating.
It is your responsibility to stay abreast of all federal, state and local rules, as some laws or regulations may change or be different from state to state. Contact your local boating agencies for updated information.
We can not stress safety enough! Remember, there are no brakes on your boat, and the water current and wind velocity all affect your ability to respond. The driver must use caution at all times to maintain control of his vessel and especially to maintain a safe distance from other boats and obstacles.
Always keep all safety gear in optimum condition. Pay special attention to attached tags and plates indicating expiration dates on equipment such as fi re extinguishers, and personal fl otation devices.
Encourage a periodic maintenance check on all safety equipment.
Contact your Regal dealer or marine professional for more information. Again, remember that the captain is responsible for his passengers and vessel.
1-6
Safety On Board
REQUIRED SAFETY EQUIPMENT
Personal Flotation Devices
All personal fl otation devices (PFD’s) must be Coast Guard approved, in good working condition, and must be the correct size for the wearer.
All PFD’s must be readily accessible. This means being able to wear them in a reasonable amount of time in case of an emergency (fi re, boat sinking, etc.). They should not be stored or locked in closed areas.
Also, make sure that all coverings are removed, such as plastic from any PFD’s. Throwable devices such as a ring buoys need to be available for immediate deployment. A PFD should be worn at all times when your boat is operating on the water. A PFD may save your life, but it must be worn to do so.
As minimum U. S. Coast Guard requirements all recreational boats must carry one type I, II, III, or V PFD (wearable) for each
person aboard. See the explanation following for each type. For type V to be counted they must be used according to the label instructions. In addition, all boats over 16’ must carry one Type IV (throwable) PFD.
Some states require that PFD’s be worn by children of specifi c ages at all times. Check with state boating agencies for particular requirements in your state before taking children on the water.
Remember PFD’s will not necessarily keep you from drowning, even though they are designed to keep a person from sinking. When purchasing PFD’s make sure it safely fi ts the person wearing it. It is a good idea to test PFD’s in a shallow pool before venturing on the water.
Refer to the USCG minimum equipment requirements at the end of this chapter. It is meant to be a guide only. Contact state and local agencies for additional equipment requirements. Remember as the captain of your vessel you are responsible for its safe operation.
1-7
1-8
CHAPTER 1
•
TYPE I- Also known as an offshore jacket, it provides the most buoyancy. It is a PFD for all waters and is especially useful in rough waters where rescue may encompass additional time.
It is designed to turn most unconscious users in the water to a face-up position. Type I PFD is available in adult & child sizes.
• TYPE II- Also known as near-shore buoyant vest, it is recommended for calm, inland water where rescue time will be minimal. It will turn some unconscious people face-up in the water but not as numerous as Type I. They are available in adult, medium child, along with infant and small child sizes.
• TYPE III- Known as a fl otation aid it is good for calm, inland water or where there is a chance for quick rescue. It is designed so wearers can place themselves in a face-up position in the water. The wearer may have to tilt their head back to avoid turning facedown in the water.
•
TYPE IV- Intended for calm, inland water with heavy vessel traffic, where help is constantly present. It is designed to be thrown into the water for someone to grab on to and held until rescued. It should not be worn. Type
IV includes ring buoys, buoyant cushions, and horseshoe buoys.
Safety On Board
• TYPE V- This is the least bulky of all
PFD’s. It contains a small amount of inherent buoyancy, and an infl atable chamber. It is rated even to a Type I, II, or III PFD (as noted on the jacket label) when infl ated. Hybrid PFD’s must be worn to be acceptable.
equipment.
Maintaining your PFD’s
A PFD is only useful if it’s well maintained. Always be aware of PFD age since it has a life expectancy like any other piece of equipment.
√ Do a periodic operation check of all PFD’s in shallow water.
√ Be sure to air dry all PFD’s after each use. Store in a dry, easily
accessible location.
√ Check periodically for broken zippers, frayed webbing, water
soaked kapok bags, missing straps, and sewing that is
undone.
√ Clean each PFD with mild soap and water only. Again, let dry
suffi ciently before storing.
√ Keep PFD’s out of grease and oil since they can deteriorate the
jacket inner and outer materials.
√ Check any kapok-bagged jackets by squeezing. If jacket loses air
the bag is defective and the PFD should be thrown away.
√ Grab the cover with the fi ngers. If the cover material rips, the
PFD is rotted and should be thrown away.
√ If the kapok bag is hard the PFD should be discarded.
1-9
CHAPTER 1
FIRE EXTINGUISHERS
General Information
Fire extinguishers are classifi ed by a letter and numeric symbol. The letter references the type of fi re the unit is designed to extinguish.
For example, type B extinguishers commonly used on boats are designed to put out fl ammable liquids such as grease, oil and gasoline.
The number indicates the general size of the extinguisher and minimum extinguishing agent weight.
CLASS
FIRE EXTINGUISHER CONTENTS
FOAM
IN GALS.
C02
IN LBS.
DRY CHEM. HALON
IN LBS. IN LBS.
4 2.5
MINIMUM PORTABLE FIRE EXTINGUISHERS
REQUIRED
VESSEL NO FIXED WITH FIXED
LENGTH SYSTEM SYSTEM
LESS THAN 26’ 1 B-1
26’ TO LESS THAN 40’ 2 B-1 OR 1 B-II
40’ TO 65’ 3 B-1 OR 1 B-II
1-10
0
1 B-1
2 B-1
AND 1 B-1
OR 1 B-II
Safety On Board
U. S. Coast Guard approved fi re extinguishers are required on all Regal boats. Besides the minimum Coast Guard requirements always check state and local agencies for additional requirements and equipment.
Coast Guard approved extinguishers are hand-portable, either B-I or
B-II classifi cation.
U. S. Coast Guard approved hand-portable and semi-portable extinguishers contain a metal plate that shows the manufacturer’s name and extinguisher type, capacity and operating instructions. They have a special marine type mounting bracket which keeps the extinguisher solidly mounted until needed. The extinguisher needs to be mounted in a readily accessible location but one out of being bumped by people while underway. All approved extinguishers need to have an indication gauge.
USCG- Approved Fire Extinguisher Types & Features
The dry chemical agent is widely used because of its convenience and low cost. The extinguisher canister is fi lled with a white dry chemical power along with a pressurized gas.
It is a good idea to shake this type periodically because they tend to “pack” on the canister bottom.
The foam type uses a chemical foaming agent plus water and is best when used for fi res involving fl ammable liquids- solvents, gasoline,oil, grease and various paints. It will work on fi res involving rubber, plastics, cloth, wood, and paper. It leaves a messy residue. Not for electric fi res.
The carbon dioxide unit uses CO2 gas under high pressure, with a funnel discharge hose usually swivel mounted. This extinguisher leaves no residue and does not cause interior engine harm. To ensure workability, weigh the unit annually. A 10% max. wt. variance is allowed.
1-11
CHAPTER 1
Another type of liquefi ed gas used today is Halon. This gas is colorless and odorless, heavier than air and sinks to the lower bilge to extinguish fi res. Since the year 2000 ingredients for Halon have changed to a more environmental friendly formula. Halon is used in portable-hand units along with making up the majority of boat automatic fi re extinguishing systems. The canister needs to be weighed once a year. Halon units must feature a dash mount indicator.
Refer to the information regarding fi re prevention in this manual.
VISUAL DISTRESS SIGNALS
All vessels used on coastal waters, any of the Great Lakes, territorial seas, and those waters connected directly to them , up to point where a body of water is less than two miles wide, must have Coast Guard approved visual distress signals.
Pyrotechnic Devices
Pyrotechnic visual distress signals must be Coast Guard approved, be ready for service and must be readily accessible. They all display a marking which is the service life, which must not have expired. A minimum of 3 devices are required for day and 3 devices for night.
Some devices meet both day and night requirements. Pyrotechnic devices should be stored in a cool, dry location. Most of these devices can be purchased in an highly visible (orange) watertight container.
Types of Coast Guard approved pyrotechnic distress signals and associated devices are:
Pyrotechnic red fl ares, hand- held or aerial type.
Pyrotechnic orange smoke, hand-held or fl oating type.
Launchers for parachute fl ares or aerial red meteors.
1-12
Safety On Board
All in all, each distress signal has certain pros and cons. There is no distress signal that is best under all situations. Pyrotechnics are recognized worldwide as superior distress signals. A downfall is they emit a very hot fl ame that can cause burns and or ignite fl ammable materials. Pistol launched and hand-held parachute fl ares operate consistent with fi rearms and therefore must be carefully handled.
Check with local and state regulations since some of these device are considered fi rearms and are prohibited.
Non-Pyrotechnic Devices
Non-pyrotechnic devices must all be in serviceable condition, readily accessible, and must be certifi ed by the manufacturer to comply with
Coast Guard standards. They include:
Orange distress fl ag.
Electric distress fl ag.
The distress fl ag is for day use only. It must be 3 x 3 or larger with a black square and ball on an orange background. It can be spotted when attached to a boat hook, long fi shing rod, or paddle with the person waving the fl ag back and forth overhead.
The electric distress fl ag is for night use only fl ashing the international
SOS distress signal (..._ _ _ ...).
Under Inland Navigation Rules, a high intensity white light that fl ashes at regular intervals from 50-70 times per minute is considered a distress signal.
Remember that regulations prohibit the display of visual distress signals on the water under any circumstances except when assistance is required to prevent immediate or potential danger to passengers on a vessel.
1-13
CHAPTER 1
INTERNATIONAL DISTRESS SIGNALS
1-14
POSITION
INDICATING
RADIO BEACON
DYE MARKER
(ANY COLOR)
HAND-HELD
FLARE
Safety On Board
SOUND PRODUCING DEVICES
According to both Inland and International Rules, all boats must carry some way of producing an effi cient sound signal. If your vessel is 12 meters
(39’ 4”) or longer, a power whistle, power horn or bell must be carried. The bell must be 7 7/8” in diameter.
Boats less than 12 meters a horn or whistle is
recommended to signal intentions or signal position. The sound signal made in all cases must be capable of a four or six second blast audible for one half mile. See the section discussing bridge and whistle signals for more information.
RADIO COMMUNICATIONS
VHF radios are used for distress and ship to shore and ship to ship communications today. Learn the specialized messages such as
Mayday, Mayday, Mayday is only used when life or vessel is in imminent danger.
NAVIGATION LIGHTS
The U. S. Coast Guard requires recreational boats operating at night to display navigation lights between sunset and sunrise. Navigation lights help avoid collisions by improving the night visibility of vessels. Red and green directional lights, white stern lights, white masthead lights and white all-around lights must be displayed in specifi ed positions, depending on boat size, and mode of operation. The confi guration of visible lights tells and operator the size, direction of travel and means of propulsion (sail, power, rowing or at anchor) of another vessel.
Larger boats are required to carry larger, brighter lights that are visible over longer distances.
1-15
CHAPTER 1
NAVIGATION LIGHT RULES
1-16
Safety On Board
MARINE SANITATION DEVICES
Recreational vessels under 65’ with installed toilet facilities must have an operable marine sanitation device (MSD) on board. Vessels 65’ and under may use Type I, II, or III MSD. All installed MSD’s must be
U.S. Coast Guard certifi ed. Most of the devices are labeled to show conformity to the regulations.
POLLUTION REGULATIONS
The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous substances which may be harmful into U. S. navigable waters. Vessels 26’ and over must display a placard at least 5” x 8”, made of durable material, fi xed in a conspicuous machinery space laocation, stating the following:
NOTICE
1-17
CHAPTER 1
You must immediately notify the U. S. Coast Guard if your vessel discharges oil or hazardous substances in the water. Call toll free 800-
424-8802. Report the following information: location, source, size, color, substances and time observed. This placard is located in bilge.
Garbage
The Act to Prevent Pollution from Ships places limitations on the discharge of garbage from vessels. It is illegal to dump plastic trash anywhere in the ocean or navigable waters of the United States. Also, it is illegal to discharge garbage in the navigable waters of the United
States, including the Great Lakes. The discharge of other types of garbage is allowed outside certain specifi ed distances from shore as determined by the nature of that garbage.
1-18
Safety On Board
1-19
CHAPTER 1
Communications
EPIRB
It is a good idea to carry communication gear such as a VHF-FM and/or HF transceivers set up for your operating area. Also, cell phones are useful in many coastal areas. Be sure to carry extra batteries. Also, mainly for offshore vessels,
EPIRB’s are designed to quickly and accurately alert rescue forces, indicate an accurate distress position, and guide units to the distress scene.These devices operate from satellite signals sent to a ground station where the signal is downloaded. The downside is that they are relatively expensive but they are reliable even when other communications have been exhausted.
Life Rafts
I n f l a t a b l e l i f e r a f t s a r e recommended for oceangoing and operating a vessel in a large body of water like the Great
Lakes. They provide a shelter for extended periods. If used, make sure it is large enough for all aboard and contains the proper emergency equipment pack. Periodically fi nd a professional to service the life raft. Store it on board in an area safe from sharp objects. Make sure the life raft is Coast Guard approved.
Remember the U. S. Coast Guard requirements are minimal
standards. They are an excellent starting point. Check with local and state boating agencies for further required safety equipment.
You are best prepared for emergencies by a well equipped vessel.
Don’t skimp when purchasing equipment for your boat!
1-20
Safety On Board
EXHAUST & CARBON MONOXIDE
Carbon monoxide (CO) in exhaust can be hazardous. It is important for you and your passengers to be aware of the potential safety hazard created by exhaust gases. Familiarize yourself with the symptoms of carbon monoxide poisoning.
For safety sake avoid the following:
1. Do not allow the boat to remain stationary with the engine idling for an extended period of time.
2. Do not disable the carbon monoxide alarms that come with your
Regal boat. Test the unit in accordance with the alarm manufacturers instructions.
3. Do not operate the engine for extended periods of time while in a confi ned area or where exhaust outlets face a wall or bulkhead.
4. Do not operate the engine for an extended period of time with the canvas in the upright and installed position.
5. Have the engine exhaust system inspected when the boat is in for service.
6. Persons sleeping can easily be overcome by carbon monoxide without realizing it. Do not sleep on board while the engine is running or a neighboring boats engine is running.
!
WARNING
AVOID SERIOUS INJURY OR DEATH
FROM CO POISONING!
DO NOT OPERATE THE BOAT WITH PEOPLE
HOLDING ON TO THE SWIM PLATFORM
WHILE IN THE WATER
1-21
CHAPTER 1
Blockage of exhaust outlets can cause carbon monoxide to accumulate in the cabin and cockpit area even when the hatches, windows, portholes and doors are open.
Exhaust from another vessel alongside your boat, while docked or anchored, can emit poisonous CO gas inside the cabin and cockpit areas of your boat.
The “station wagon effect” or backdrafting can cause CO gas to accumulate inside the cabin, cockpit or bridge areas when the boat is under-way, using protective weather coverings, high bow angle, improper or heavy loading, slow speeds, or when boat is at rest.
Typical Carbon Monoxide Label At Helm
Typical Carbon Monoxide Label At Transom
1-22
Safety On Board
Typical Carbon Monoxide Label In Cabin/Head
In high concentrations, CO can be fatal in minutes. However, lower concentrations over an extended period of time can be just as lethal.
Symptoms of excessive exposure to carbon monoxide are:
•
Dizziness
• Drowsiness
•
Watering, itchy eyes
• Flushed appearance
• Nausea
• Headache
• Ringing in the ears
•
Throbbing temples
•
•
•
• Inattentiveness
Incoherence
Fatigue or vomiting
Convulsions
Carbon monoxide accumulation requires immediate attention!
Thoroughly ventilate cabin and cockpit areas. Determine the probable source of the carbon monoxide and correct the condition immediately.
Regal has installed CO detectors on your boat. Have these detectors professionally calibrated at regular intervals.
DESIRED AIR FLOW
THROUGH BOAT
To help prevent carbon monoxide accumulation, ventilate your cabin and cockpit while underway. Open a forward hatch, porthole or window to allow air to travel through the boat’s interior. See the illustration below for desired air fl ow.
1-23
CHAPTER 1
Each Trip
Make sure all exhaust clamps are in place and secure.
Look for exhaust leaking from the exhaust system components, indicated by rust and or black streaking, water leaks, or corroded or cracked fi ttings.
Inspect all rubber exhaust hoses for burned or cracked areas.
All rubber hoses should feel soft and be free of kinks.
Visually verify that water exits at the engine exhaust outlet.
Keep an ear tuned for any change in exhaust sound that could indicate an exhaust component malfunction.
DO NOT OPERATE THE VESSEL IF ANY OF THE ABOVE
ITEMS EXIST, CONTACT A MARINE PROFESSIONAL!
At Least Annually (To be performed by a marine professional)
Replace exhaust hoses or muffl ers if any evidence of cracking, charring or deterioration is found.
Replace the engine water pump impeller along with the plate and housing if necessary. This will help prevent cooling system and in turn exhaust system
overheating.
Inspect each of the metallic exhaust components for cracking, rusting, leaking or looseness. Pay detailed attention to the exhaust manifold, cylinder head and water injection elbows. Make sure all exhaust clamps are in place
1-24
Safety On Board
BOATING UNDER THE INFLUENCE
!
WARNING
FEDERAL LAWS PROHIBIT OPERATING A VESSEL
UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.
THESE LAWS ARE VIGOROUSLY ENFORCED
BY ALL ENFORCEMENT AGENCIES.
Operating a vessel while intoxicated became a specifi c federal offense effective in 1988. The ruling set federal standards for determining when an individual is intoxicated. If the blood alcohol content (BAC) is .10%
(.08 in some states) or higher for operators of recreational vessels being used only for pleasure are subject to a civil penalty up to $1,000 or criminal penalty up to $5,000, one year imprisonment or both. In some states the fi nes and imprisonment may increase signifi cantly.
The effects of alcohol and drugs account for the highest single cause of marine accidents and deaths. Most deaths in boating accidents occur when someone falls into the water. Balance is one of the fi rst things you lose when drinking alcohol or under the infl uence of drugs. The problem arises out of not knowing your balance is restricted.
Overall vision is reduced by alcohol especially at night, along with double or blurred vision. Peripheral vision is lessened which restricts seeing vessels or objects on the side. Also, color awareness decreases especially with red and green which happen to be the colors of boat navigation lights, buoys, and channel markers.
Alcohol will greatly increase your heat loss so it increases the effects of hypothermia. Finally, your ability to make correct judgements in emergency situations is greatly reduced. Alcohol takes away the brains ability to process information quickly and delays a persons reaction time. Don’t drink and drive!
1-25
CHAPTER 1
Alcohol Myths And Facts
Myth: Beer is less intoxicating than other alcoholic beverages.
Fact: One 12 oz. can of beer has about the same amount of alcohol as a 5oz. glass of wine or a shot of liquor.
Myth: Black coffee, fresh air, and a shower will sober the effects of alcohol.
Fact: After consuming alcohol time is the only thing that will sober you up. Our bodies average burning 1 oz. of alcohol every hour. If a person is drunk, it will take about seven or more hours to sober up.
Myth: Telling if a person is too drunk to operate a vessel is easy.
Fact: Many experienced drinkers have learned to compensate for the visual effects of alcohol and can disguise their drunk condition.
Myth: You’re the best person to judge if you are fi t to operate a boat.
Fact: Judgement is one of the fi rst elements you lose when drinking.
B o d y W e i g h t
P o u n d s
I n
B L O O D A L C O H O L C O N T E N T C H A R T
N u m b e r
( 1 2 o z .
o f b e e r = 5
D r i o z .
n k s I n w i n e = 1
A o z .
2
8 0
H o u r p r o o f
P e r i o d l i q u o r )
1 0 0
1 2 0
1 4 0
1 6 0
1 8 0
2 0 0
2 2 0
2 4 0
B A C t o .
0 5 %
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9
B e C a r e f u l L o s s o f J u d g e m e n t & C o o r d i n a t i o n
A b i l i t i e s I m p a i r e d A c c i d e n t C h a n c e I n c r e a s e d
B A C .
0 5 % t o .
1 0 %
D o N o t O p e r a t e A B o a t H i g h A c c i d e n t R i s k
B A X .
O v e r 1 0 %
1-26
Safety On Board
BOATING ACCIDENTS
The following is a list of common causes of boating accidents. Be aware of them and take the necessary steps to ensure that your crew and yourself are educated and prepared to act in an emergency.
Mixing boating and alcohol. Remember the skipper is responsible for his boat and crew.
Trying to reach the bow by the deck walk-around while the boat is moving too fast.
Someone sitting on the bow, deck, or swim platform while underway.
Choosing a boating outing day with inclement weather, especially with high winds and thunderstorms in the forecast or staying out when bad weather is approaching..
Disembarking without checking all fl uids or systems and especially fuel system components.
Not monitoring the boating traffi c or possible obstructions around you.
Emergency communications equipment, signaling devices, and navigation lights not working.
Improper boat handling especially high speed turns in rough water.
Improper trim.
Being too far from shore with inadequate fuel supply or navigational aids.
1-27
CHAPTER 1
Passengers, especially children that are not wearing the proper life saving devices.
Skipper or passengers not seated in the boat.
Running a craft that is mechanically marginal.
Reporting Boating Accidents
According to the Federal Boat Safety Act of 1971 involving collision, accident or other casualty, the operator must make a formal report within 48 hours to the nearest state boating authority when the incident involves:
1. Death
2. Injury requiring treatment other than fi rst aid
3. The disappearance of someone from a boat under death or injury
circumstances.
A formal report must be made within 10 days for accidents involving more than $500 damage or complete loss of vessel.
For information regarding accident reporting, please call:
Boating Safety Hotline at 800-368-5647.
Rendering Assistance
The operator of a vessel is obligated by law to provide assistance that can be provided safely to any individuals in dangerous situation on the waterways. The operator is subject to fi ne and or imprisonment for failure to do so. Move cautiously and think before acting.
1-28
Safety On Board
WATER SPORTS
Besides learning the safety precautions for safe boating, as well as understanding and knowing required rules and regulations, you are obligated to be particularly careful around other water sportsman, such as scuba divers, water skiers, wakeboarders, and fi sherman.
Skin & Scuba Divers
Whenever you see a “Diver Down” fl ag, maintain a distance of at least 100 feet on inland waters. In bays and open waters stay 300 feet away. The fl ag indicates a diver in the water. If a diver is operating from your boat, be certain to use this fl ag and post a lookout on board for a divers air bubbles.
Sometimes divers stray from the fl ag area.
Water Skiers & Wakeboarders
For information on water skiing and how to get started, we recommend you contact the American
Water Ski Association, P. O. Box 191, Winter
Haven, Florida 33880. They offer pamphets and instructional materials.
For wakeboarding information there are numerous training schools throughout the country along with instructional videos and the internet.
1-29
CHAPTER 1
General safety procedures for towing skiers and wakeboarders include the following:
Know your hand signals and make sure all your passengers know them. See the illustration.
Do not allow non-swimmers to ski or wakeboard. You’re asking for trouble!
Always have an observer on board whose sole job is to watch the skier/wakeboarder and communicate with the driver.
If you plan to do alot of skiing/wakeboarding, it is advisable to have a ski pylon and driver’s rear view mirror installed.
Acquaint yourself with the ski site before skiing/wakeboarding.
Follow the speed limits and all posted signs- i.e. no wake, etc.
Keep the boat away from swimmers or other people in the water.
Avoid running near the shoreline or in heavily congested areas with skier/wakeboarder in tow.
Do not allow skier/wakeboarder to spray fisherman or other parties.
Keep the engine speed steady while towing a skier/wakeboarder.
Make wide turns with skier/wakeboarder in tow.
Instruct skier/wakeboarder in case of a fall to raise his ski in the air to ensure his visibility.
Always turn your engine off when the skier/wakeboarder is near the platform or transom.
1-30
Safety On Board
If the skier falls, return promptly to retrieve him, circling wide from the starboard side, to bring his rope within easy grasp. See illustration.
Ski Tow
Insert the ski tow line as shown for safe operation. It provides a tight fastening for skiing while allowing the line to be readily removed if needed. Check your tow line for abrasion and tow ring for tightness periodically.
The illustration shows a typical hookup.
!
WARNING
AVOID SERIOUS INJURY OR DEATH!
DO NOT USE SKI TOW FITTING
FOR LIFTING OR PARASAILING.
THE FITTING COULD PULL OUT OF DECK.
Swim Platform
On integrated or extended swim platforms you should make periodic inspections of the swim ladder and swim platform hardware to ensure that all connectors and fi ttings are tight and free from corrosion. Check the laminated fi berglass under platform supports for fatigue and cracks. Never run the boat with someone holding on to or standing/sitting on the platform. Use heed when operating the boat in reverse to insure that water does not accumulate excessively on the platform especially in rough seas or strong currents. Do not exceed the platform recommended maximum capacity label!
1-31
CHAPTER 1
WATER SKI & WAKEBOARD SIGNALS
FASTER
SLOWER
CAUTION OR FALLEN
SKIER; PICK ME UP
SKIER OK
AFTER FALL
STOP SHUT ENGINE
OFF
SPEED OK
RETURN TO DROP
OFF AREA
STARBOARD
TURN
PORT TURN
1-32
Safety On Board
!
WARNING
AVOID SERIOUS INJURY OR DEATH!
DO NOT OPERATE THE BOAT
WITH PEOPLE IN THE WATER
OR ON TOP OR HOLDING ON TO
THE SWIM PLATFORM STRUCTURE OR HARDWARE.
Fishing
Most boaters fi sh from time to time. With the propulsion systems of today it is possible to fi sh in out-of-the-way places. When cruising, stay clear of fi sherman. They may have lines or nets out which might be cut or get caught in your propeller if you come too close. Slow down when approaching fi shing boats.
Do not return to cruising speed until the boats have been passed. If a fi shing boat should be anchored, a large wake could fl ip or swamp the boat, upset fi shing gear, pull the anchor loose from the bottom or worse yet cause someone to fall overboard.
When fi shing from your boat, never anchor in shipping channel or tie up to any navigational aids. These must be kept clear of at all times.
Be sure to carry a chart of the area and be on the lookout for shallow water and hidden obstructions. Pick up a local tidal chart if appropriate so you do not end up grounded.
Remember, the skipper is responsible for any damage caused by his wake. Use common sense and be a responsible captain!
1-33
CHAPTER 1
WEATHER & WATER CONDITIONS
Before a boating outing check the weather conditions. As we all know the weather can change rapidly in many parts of the country. It does so sometimes without being predicted. NOAA weather radio reports are continuously available on designated frequencies installed on VHF radios and various handheld devices. Also, many local radio stations carry weather reports.
Cloud Formations
HIGH CLOUDS cirrus
Clouds indicate the type of current weather and upcoming changes in cumulonimbus
(thunderstorm) cirrostratus
MIDDLE CLOUDS altostratus cirrocumulus
20,000 Ft.
altocumulus the weather. Knowing t h e t y p e o f c l o u d formations can assist you in choosing the appropriate boating day
LOW CLOUDS stratocumulus
6,500 Ft.
cumulus or if already on the water will help you understand any upcomingweather changes
Flat clouds (stratus) nibostratus stratus catspaw normally indicate stable air. Cumulus clouds indicate unstable air.
Many times a “cotton ball” or cumulus cloud builds vertical height in the afternoon and the result is a thunderstorm with increased winds and waves; sometimes these storms are quite violent. You can fi nd additional information on weather (meteorology) at your local library.
1-34
Safety On Board
Waves & Fog
As the wind blows across water waves are created.
The stronger the wind and increased distance across the water enlarges the wave action.
Other factors that can cause problem situations for vessels are fog, currents, and tidal changes.
Fog can develop inland on clear, calm mornings.
Coastal areas see large “blankets” of fog roll in and stay for extended time periods causing sometimes hazardous navigation conditions. If you are caught in the fog, do not panic. Think of the best plan of action and proceed carefully. If you are limited in navigation equipment at the fi rst sign of fog proceed to the nearest shoreline and wait until the fog lifts.
Boats equipped with navigation equipment, local waterway experience and charts should proceed to a safe harbor. Use extreme caution, signal as needed, and reduce to a speed where you can stop within half of your forward vision range.
If foul weather catches you at sea do the following:
1. Slow down. Proceed with caution and put on your life vests.
2. Try to reach the nearest safe shoreline.
3. Navigate your vessel slowly into the waves at a 45 degree angle.
4. Passengers should sit low in the center of the vessel.
5. Monitor your bilge pump. Make sure sump stays free of water.
6. Secure loose gear. Make ready emergency equipment.
7. If the engine stops, throw the anchor over the bow. If needed
use a sea anchor. Never anchor off the stern.
1-35
CHAPTER 1
Marine Weather Symbols
Although the National Weather Service has discontinued the use of the day fl ags and night lights, many marinas and ports of call still display them.
1-36
Rules Of The Road
NAVIGATION RULES DEFINED
The Navigation Rules set forth actions to be followed by boats to avoid collision. They are referred to as the “Rules of the Road”. There are two main parts referred to as the inland and international rules. The inland rules apply to vessels operating inside the boundaries of the United States. The international rules referred to as72 COLREGS apply to vessels operating on the high seas and all connected waters outside the established demarcation boundaries. Most navigational charts show the demarcation lines by red dotted lines and are published in the navigation rules. Remember to consult state and local agencies since areas such as “no wake zones”
, swimming beaches, “diver down fl ag” and inland landlocked lakes fall under their jurisdiction. This section is only an introduction to the
“rules of the road”. We strongly recommend additional training before getting behind the “wheel” of your boat.
!
WARNING
TO AVOID INJURY AND DEATH
FOLLOW THE NAVIGATION “RULES OF THE ROAD”
TO PREVENT COLLISIONS.
You can order the Inland & International Navigation Rules from:
Superintendent of Documents
U. S. Government Printing Offi ce
Washington, DC 20402
Telephone: (202-512-1800) Fax:(202-512-2250
2-1
CHAPTER 2
NAVIGATION RULES
Right Of Way
1. Cross waves at right angles.
2. When caught in heavy water or squalls, head either directly into the waves or at a slight angle. Reduce speed, but maintain enough power to maneuver your boat safely.
3. Keep your speed under control. Respect the rights of other boaters engaged in all water sports. Give them a “wide berth”.
4. Whenever meeting a boat head on, keep to the right where possible.
5. When two boats cross, the boat to the right (starboard) has the right of way.
6. When overtaking or passing, the boat being passed has the right of way.
In general, boats with less maneuverability have right-of-way over more agile craft. The skipper must keep his craft clear of the following vessels:
•
A vessel not under command or aground; due to their circumstances, these vessels have no maneuverability.
• A vessel restricted in its maneuverability; these vessels usually are performing work which limits their maneuverability such as surveying, dredging, laying pipe or cable, or servicing navigational markers among others.
• A vessel engaged in fi shing; these include boats fi shing with lines, trawls or nets, but not trolling lines.
2-2
Rules Of The Road
•
Sailboats; they have the right-of-way over power boats. However, if a sailboat is using a prop to move forward, it is considered a powerboat even if the sails are up.
• Remember the unwritten “rule of tonnage”. Basically a smaller tonnage vessel should take every effort to avoid close quarters with a larger tonnage vessel. One way to accomplish this is to have a designated human lookout to “eyeball” the horizon for any developing collision course.
•
Use defensive driving skills on the waterway just as you do on the roadway. The other vessel may not know the “rules of the road” Be alert and ready to take immediate action.
• If a collision course is unavoidable neither boat has the right of way.
Both boats must react to avoid an accident according to the rules of the road.
Signals
2-3
CHAPTER 2
NAVIGATION RULES
The Navigation Rules set forth 3 types of crossing situations- crossing, meeting, and overtaking. In each case, both boats are governed by special procedures.
In a head-on meeting, both vessels must sound a single blast to give way toward starboard and pass to port.
These rules appear when there is a risk of collision. In a crossing situation be aware of the other craft's position. For safety, there should be a noticeable change in the angle, bow or stern; a gradual change in position indicates possible danger.
2-4
Rules Of The Road
NAVIGATION RULES
An overtaking boat is burdened, and is not the privileged craft, even though it approaches the danger zone of the overtaken boat.
The overtaking boat fi rst signals with a single blast if that boat desires to pass on the starboard side of the boat ahead, or a double blast if passing to port.
The overtaken craft responds with the same signal if it is safe, or with the danger signal (5 short blasts or more) if unsafe. The boat overtaking must not pass unless the appropriate signals are sounded.
2-5
CHAPTER 2
NAVIGATION AIDS
Navigation aids are placed along coasts and navigable waters as a guide for mariners in determining their position in reference to land and hidden danger. Each aid provides specifi c information. They form a continuous system of charted markers for accurate piloting on paper and on the water.
Nautical charts are provided by the National Ocean Service (NOS) and are distributed nationwide through marinas and outlet stores.
These charts show the geography of the coast, water depth, landmarks, navigation aids (buoys and markers), marine hazards, and port facilities.
Use only up-to-date charts for navigation. We recommend when purchasing a chart to look for the weather resistant ones.
Buoys provide a road map to keep the skipper on course and to avoid hazards. Buoys are identifi ed by light, shape, color and in severe weather conditions by sound.
Buoys or beacons called lateral markers indicate the port and starboard sides of the waterway to be followed. U. S markers follow the buoy system known as Red Right Returning. When returning from sea or traveling upstream, the green markers are to port (on your left) and the red markers are to the starboard side (on your right). When traveling downstream or out to sea the marker color would be reversed. The
Intercoastal waterway uses a different system of lateral markers for port and starboard. Before operating your vessel, learn to identify the various navigational aids such as lateral aids, mid-channel markers, information and regulatory markers.
NOTICE
2-6
SKIPPERS MUST NOT RELY ON BUOYS ALONE
TO MARK THEIR POSITION.
SEVERE WEATHER CONDITIONS
AND WAVE ACTION CAN ALTER A BUOYS POSITION.
NEVER TIE UP TO A BUOY.
IT IS ILLEGAL AND EXTREMELY DANGEROUS.
LATERAL AIDS
Rules Of The Road
Port Side
Odd Numbers
Starboard Side
Even Numbers
Chart Symbol Chart Symbol
Lighted Buoy
(Green Light Only)
Chart Symbol
Lighted Buoy
(Red Light Only)
Chart Symbol
Can Buoy
(Unlighted)
Chart Symbol
Nun Buoy
(Unlighted)
Chart Symbol
Daymark Daymark
2-7
CHAPTER 2
MID-CHANNEL MARKERS
Chart Symbol
Chart Symbol
Chart Symbol
REGULATORY MARKERS
Diamond Shape
Danger Warning
Diamond Shape With Cross-
Boats Keep Out
2-8
Circle Marks Area Controlled
As Indicated
For showing information such as locations, distances and directions
Rules Of The Road
NIGHT RUNNING
Boats operating between sunset and sunrise ( hours vary by state), or in conditions of reduced visibility, must use navigation lights. Nighttime operation, especially during bad weather and fog, can be dangerous. All
Rules of the Road apply at night, but it is best to slow down and stay clear of all boats regardless of who has the right-of-way.
To see more easily at night, avoid bright lights when possible. Also, it is helpful to have a passenger keep watch for other boats, water hazards and navigational aids.
To determine the size, speed and direction of other vessels at night, you should use the running lights. A green light indicates starboard side, and a red light indicates port side. Generally, if you see a green light, you have the right-of-way. If you see a red light, give way to the other vessel.
WHITE
GREEN
IF YOU SEE GREEN;
CAUTIOUSLY HOLD
COURSE
WHITE
RED
IF YOU SEE RED;
GIVE WAY!
2-9
CHAPTER 2
BRIDGE CLEARANCE
Be aware that your vessel requires a specifi ed bridge clearance height.
This height is a measured estimate from the waterline to the top of the highest object usually the sport arch, radar or the masthead light depending on what arch equipment is installed. All canvas should be in the stored position. The estimated height can change because of variances in the loaded condition of the vessel. Consult the bridge clearance specifi cations located in Chapter 12 (technical information section). An easy way to measure bridge clearance is to have someone place a long straightedge such as a piece of wood at a 90 degree angle across the highest point of the boat with the boat in the water. Then with a tape rule measure the distance straight down (90 degrees) to the waterline. Take this measurement with the fuel and water tanks
1/2 full and only 1 person besides yourself on board. This will give you a safe measurement. As your boat is loaded down with people the bridge clearance will be slightly lower.
Some bridges are tendered. Know and use the proper bridge signals when approaching these bridges (see bridge signals on page 2-3). You can also monitor and communicate on channel 13 of a VHF radio for bridge information in most domestic locals. Other bridges are marked with a clearance measurement and you are on your own. After determining your vessel will clear the bridge proceed with caution at a safe idle speed. Keep your eye on vessel traffi c at all times in order to react quickly. Resume a safe speed once clear of the bridge structure and acknowledgment of clear visibility.
Use common sense regarding bridge clearance because bodily injury and property damage could result if a mishap occurs with a bridge structure.
2-10
Engine &
Controls
ENGINE BASICS
It is important that you read the engine manual carefully and become completely familiar with the operation as well as necessary maintenance on the engine and propulsion systems. Pay careful attention to the sections on winterization if you live in freezing climates. Extensive damage can result if proper winter storage is not followed. Your
Regal dealer for further information regarding technical issues and parts. Refer to the maintenance section of this manual for further information or call your nearest Regal dealer.
!
WARNING
AVOID SERIOUS INJURY OR DEATH! READ ALL
MANUFACTURER’S ENGINE AND PROPULSION
OWNER’S MANUALS BEFORE OPERATING YOUR VESSELS.
This chapter is intended to give general information about the location and function of a typical engine and control setup. Control systems and engines may vary from model to model. Refer to the specifi c owner’s manual for your equipment that would include the following information and much more in greater detail and accuracy.
3-1
Chapter 3
!
WARNING
AVOID SERIOUS INJURY OR DEATH! USE ONLY APPROVED
MARINE REPLACEMENT PARTS THAT ARE IGNITION PROTECTED
IN AND AROUND THE ENGINE COMPARTMENT.
Engines function based off four principles, fuel, compression, ignition, and exhaust. The proper ratio of fuel and air must be drawn into the engine’s cylinders in order to be compressed by the pistons and ignited by a spark. The force of which pushes the piston back down, providing the energy used to turn your propeller, before the engine kicks into the exhaust stage where it expels the by-products. If any of these four functions fail, so does the engine itself.
Beyond these basic concepts of engine functionality include engine cooling, lubrication, electrical, and ventilation systems. The specifi c details of these systems can be found in your owner’s manual for the specifi c engine option you chose on your Regal boat. These options are limited to specifi c single drive Mercury and Volvo engines.
Engine Mounts
The engine is placed in the boat on a set of metal or wooden platforms called mounts. These rubber insulated mounts keep the engine from moving laterally and athwart ship (right angles to the center line), as well as reduce vibration from the engine and drive. Periodically, the mount hardware should be checked for tightness.
3-2
Engine & Controls
Engine Alignment
The engine uses a rubber spline hub to which the out drive shaft is attached. This alignment specifi cation between the engine and out drive needs to be checked periodically. It should be checked after every 50 hours of operation, or if the vessel has run aground or hit a submerged object. Alignment should be checked by a Regal dealer or marine professional, since special tools and procedures are required.
Engine Removal
In the event the engine or out drive (sometimes referred to as stern drive) requires major service where it needs to be removed, consult your Regal dealer.
Engine Checklist Before Each Outing
Every engine option may require different checks before each use, but a general engine checklist is included here as a guide.
At Engine/ Stern Drive:
• Check the cooling system. Ensure no leaks, and that coolant level is suffi cient.
• Check the fuel pump for operation, and check fuel lines for any leaks.
• Check engine oil.
• Check power steering fl uid level.
• Check power trim fl uid.
3-3
Chapter 3
At Helm/ Deck
• Check power trim for operation.
• Check control lever for operational defects. Check the clip and safety lanyard for functionality.
• Check gauges for accuracy.
• Check fuel level and ensure it is suffi cient for the outboard and inbound trip with a reserve.
ENGINE COOLING SYSTEM
Your typical engine normally utilizes a raw water cooling system for cooling the engine. It is important that this system continues to run properly at all times to avoid hazardous situations and ensure a safe voyage.
Raw water is drawn up through the stern drive through pick-up feeds by the water pump. Water passes through a thermostat which controls how much cool water circulates through the engine before passing through a circulatory pump and impeller that distributes the coolant throughout the engine block. The cool water absorbs heat produced by the engine, before being emitted via a coolant exhaust system.
Impeller/ Water Pump
Periodically, the coolant system’s impeller and pump should be inspected for debris or damage. Damaged parts will affect the system’s ability to function, and may cause engine damage. The water pump is can normally be traced back from the thermostat.
3-4
Engine & Controls
Coolant Hoses
Before each trip, the coolant system should be checked for leaks. After locating the pump housing, check the hose feeds for leaks, particularly around the hose clamps. Inspect the hoses for signs of melting or cracks, and replace as necessary.
!
WARNING
AVOID OPENING THE FILLER CAP FOR THE COOLANT SYSTEM
OR DISCONNECTING THE COOLANT SYSTEM HOSES WHILE THE
ENGINE IS STILL ON / HOT. UPON LOSS OF SYSTEM PRESSURE,
STEAM OR HOT COOLANT CAN SPRAY OUT OF THE SYSTEM
CAUSING BURNS.
Thermostat
If the temperature gauge starts yielding abnormal readings, it may become necessary to look at or replace the engine thermostat after determining whether it is functioning properly. The thermostat reads the temperature of coolant and determines whether to open or close a valve to allow warm sea water to pass into the exhaust manifold.
The thermostat may recirculate hot coolant for the purposes of reaching standard operating temperatures. If standard operating temperatures have been reached, the thermostat will open a valve and allow hot raw water to exit through the exhaust manifold. To inspect the thermostat, locate the thermostat housing, remove the housing, thermostat, o-ring, and gasket. Inspect these components for damage, and replace as necessary. Clean the intake manifold and thermostat housing at the location of the gasket to ensure a tight fi t before replacing components.
3-5
Chapter 3
!
WARNING
AVOID TOUCHING THE THERMOSTAT OR ITS COMPONENTS
WHILE THE ENGINE IS ON / HOT. AVOID RUNNING THE ENGINE
WITHOUT A FUNCTIONING THERMOSTAT, AS IT MAY OVERHEAT.
Typical Open Thermostat Diagram
Typical Closed Thermostat Diagram
Freshwater Flushing Port
Some engines offer a fresh water fl ushing system. After linking up to a fresh water hose at the fl ush port, water can be pumped through the engine’s raw water cooling system to fl ush out all salt and debris that may be left behind. It is supposed to be utilized after each trip to ensure a maximum lifespan of your cooling system components.
Check your engine owner’s manual regarding this system’s availability and use. Some manufacturers incorporate a fl ushing port directly into the engine’s coolant hose system while others require an adapter to be inserted onto the pick up feeds on the stern drive.
3-6
Engine & Controls
ENGINE ELECTRICAL SYSTEM
Your engine utilizes a great deal of electronic equipment. Some equipment sends signals between the engine and dash mounted instruments, while other systems set off alarms, and still others are used by the engine to generate a spark and ignite the fuel. The battery switch controls electrical power distribution to the boat systems.
To regularly maintain your DC electrical system, inspect the battery charge before each trip. Test all gauges and control equipment prior to departure, and replace as necessary. Spark plugs should be replaced according to your engine owner’s manual maintenance schedule.
When a fuse blows, investigate the problem, fi x it, and then replace the fuse.
Gauge Electrical Signals
Most engines transmit signals through electrical harnesses to different components. The thermostat for instance transmits an electrical signal to the dash temperature gauge which mechanically rotates the needle in the display to represent the approximate engine temperature. Faults in these electrical components should be fully inspected by your Regal dealer.
Alarms
When a malfunction with your engine or drive occurs, select engines will sound an alarm to alert the skipper of a problem. Common engine and stern drive problems include overheating, low oil pressure, or a miscommunication with equipment. Learn the alarm systems that apply to your engine by consulting your engine owner’s manual.
3-7
Chapter 3
!
WARNING
AVOID OPERATION OF THE ENGINE AFTER AN ALARM HAS
SOUNDED. USE OF THE ENGINE WITHOUT ADDRESSING THE
PROBLEM MAY RESULT IN ENGINE DAMAGE OR FAILURE.
Distributor
Your gasoline engine ignites the fuel by use of a spark generated at the precise moment when the fuel mixture has been fully compressed.
However, your engine doesn’t spark each cylinder at the same time, each cylinder requires a spark according to which stage of the engine cycle the cylinder is in. A distributor takes the electrical current generated by the starter battery and distributes the electrical potential to each cylinder in turn as needed to generate the spark as needed.
Spark Plugs
The spark plugs are the piece of equipment that make the spark occur.
As electrical potential builds on one side of the gap based upon the energy distributed by the distributor, the potential eventually grows large enough to cause the electric current to jump the gap on the spark plug. This spark is what ignites the compressed fuel generating a controlled explosion that will power the piston down and deliver power to the drive shaft.
3-8
Engine & Controls
Alternator
Under normal circumstances, the starter battery would wear down after being used so often to generate a spark for the engine. This isn’t an ideal setup because a strong battery is needed for continual operation. A weak battery does no good out on the water. The alternator connected to the serpentine belt takes care of recharging the battery(ies). As the serpentine belt rotates the pulley, a magnet inside a coil of electric wire rotates with the pulley. The rotation of this magnet inside the coil of wire generates a current which is the used to recharge the battery.
However, in an effort to conserve battery life, the starter battery should still be turned off after every trip and turned on at the start of every trip. This limits the drain on the battery while the boat is not in use. The alternator will only recharge the battery while the engine is running. So if the battery is drained before it can provide the initial spark to the engine to start the serpentine belt turning, the alternator does no good.
Fuses
Your engine also comes equipped with fuses that will burn out when engine components attempt to draw more power than the piece of equipment or wiring can handle. When the fuse blows, it breaks the circuit, and electricity stops fl owing. Before replacing the fuse, investigate the cause of the problem, and why the equipment was overworked. Some engines feature a fuse box, while others feature inline fuses, while still others feature a mixture of both. Refer to your engine owner’s manual for complete details on your electrical system.
3-9
Chapter 3
ENGINE EXHAUSTING SYSTEM
Your engine expels the by-products of the engine operation through an exhaust system, just like cars do. In boats however, this exhaust system mixes the debris left over after the power stroke of the engine with the hot water that is expelled after cooling the engine. Basically the exhaust system contains the exhaust manifolds, exhaust vent and most likely a catalytic converter. Basically the exhaust fl ows through the catalytic converter to purify the exhaust before expelling the exhaust through the stern drive either just above the propeller, or through the prop shaft.
Catalytic Converter
The catalytic converter is now required on modern engines. These catalytic converters sit at the top of the exhaust manifolds on either side of the engine. These boxes grow very warm and burn excess hydrocarbons emitted by the engine, resulting in cleaner emissions.
These converters require oxygen to fuel the burning process of these hydrocarbons, and will often times have an upstream oxygen sensor that will adjust the fuel injection process to add more oxygen in the fuel ratio. These converters have been implemented to provide cleaner emissions.
Typical Catalytic Converter Diagram
3-10
Engine & Controls
ENGINE FUELING SYSTEM
All engines require a source of fuel in order to run. The fuel that an engine uses, is not only comprised of gasoline (in some cases diesel), but also air. This mixture of gas and air are combined into a ratio, best suited for your engine and boat. If this system fails, the engine will have no fuel to compress and ignite. It is important to make sure your fuel system is functioning properly.
!
WARNING
GASOLINE VAPORS CAN EXPLODE. BEFORE STARTING THE
ENGINE, OPERATE BLOWER FOR 4 MINUTES AND CHECK
ENGINE COMPARTMENT FOR GASOLINE LEAKS OR VAPORS.
RUN BLOWER BELOW CRUISING SPEED.
!
WARNING
USE OF ALCOHOL ENHANCED FUEL, OR ANY FUEL OTHER THAN
GASOLINE, CAN LEAD TO DETERIORATION OF THE FUEL SYSTEM
COMPONENTS. THIS CAN RESULT IN FIRE AND POSSIBLE
EXPLOSION.
Your typical factory installed fuel system is comprised of a fuel fi ll fi tting marked “gas”, fuel tank, fuel hoses, fuel vents, anti-siphon valve, fuel fi lter, fuel pumps, fuel injectors, fuel gauge, and sender among other items.
You should understand the purposes of each of these components
3-11
Chapter 3 and discover their location by reading the associated owner’s manual so that you can fi x a fuel system problem when the need arises out on the water. The pictures displayed in this section may not refl ect you specifi c engine. Always review your engine owner’s manual fi rst.
Fuel Fill Cap
The fuel fi ll is labeled with either “gas” or “diesel” and are normally located along the starboard side fo the boat on the aft portion of the deck. When fueling, it is important to keep the fi ll nozzle in contact with the fuel fi ll line since it decreases static electricity, which may spark and ignite gasoline vapors. Always use the recommended fuel octane rating as specifi ed in your engine owner’s manual. Extinguish all fl ame producing agents before fueling. The fi ll cap leads to the anti-siphon valve and fuel tank.
Anti Siphon Valve
The anti-siphon valve at the base of the fuel feed line is pulled off its seat by fuel pump pressure as the engine is cranking or running. It forms a one-way fuel roadway by sealing off the fuel feed line from the fuel fi tting. It prevents fuel from siphoning out of the tank in the event of a fuel line rupture, or disconnected fuel feed hose. It is an important safety item, so DO NOT remove the anti-siphon valve.
Fuel Vent
Fuel vents are often combined into the fuel fi tting on the deck. Fuel tanks are vented overboard for the fumes to escape. While the tank is fi lled with fuel, air is displaced by the incoming fuel, and relieved through the fuel vent hose. When the fuel tank is near full, slow down or stop the nozzle fl ow to keep the fuel from splashing out the vent.
3-12
Engine & Controls
Fuel Hoses
Fuel hoses transport gasoline from one component to another. These hoses are required to be of certain diameters in order to comply with engineering and environmental standards. Hose clamps are often used to seal the hose to a fi tting, and these connections should be checked regularly.
Fuel Pumps/ Filter
From the fuel tank, gasoline is moved from the tank to the engine by the pressure produced by fuel pumps. One fuel pump is used to move fuel from the fuel tank to the fuel fi lter, while a second pump will pump fi ltered fuel to each cylinder in the engine block. The fi lter normally located right next to the fuel pumps is meant to take out some small debris as well as small amounts of water. Fuel fi lters are not able to remove large amounts of water. If the fuel becomes contaminated with water, the fuel must be run through a fuel polisher available at select marinas to remove large amounts of water.
Fuel Injectors
After the fuel has passed through the fuel pumps and fi lter, it is ready to be injected into the engine. Because boat engines run off four strokes (intake, compression, spark, exhaust), fuel must be delivered to the appropriate cylinders at the appropriate time for optimal engine performance. This action is performed by fuel injectors that inject an air and fuel mixture into the engine cylinders.
3-13
Chapter 3
Fuel Sender & Gauge
A fuel sender on the fuel gauge uses a dipstick/fl oat system to measure the amount of fuel left in the tank. This measurement generates a specifi c resistance value in an electronic circuit connected to the fuel gauge at the helm. As different fuel levels are reached, the resistance value in the circuit with the fuel gauge changes which is read by the fuel gauge and is converted to an approximate fuel level.
Fuel Tank
The fuel tank should be inspected for damage before each voyage.
This should be done when you check the fuel lines for tightness and leaks. Your Regal boat uses an aluminum or polyester fuel tank that has been tested several times along with other fuel system components for safety requirements and dependability in house, and they are inspected independently by National Marine Manufactures
Association personnel.
1
2
4
5
Fuel Tank
1) Fuel Sender
2) Anti Siphon Valve
3) Fuel Vent Line
3-14
4) Fuel Feed Line
5) Fuel Fill Line
3
Engine & Controls
ENGINE LUBRICATION SYSTEM
Whenever two components rub together, friction causes wear on both components. To minimize the wear on your engine, a lubrication system has been put in place to help components slide next to each other easier. This is particularly important within the inner workings of an engine. It is important to ensure your lubrication system is working properly at all times.
Your Regal utilizes lubrication and fl uids that need regular check ups.
These engine fl uids are engine oil and power steering fl uid. Refer to your engine owner’s manual for specifi c details regarding the proper maintenance procedure of your lubrication system. The pictures displayed in this section may represent a different engine model than the one equipped on your Regal boat. All pictures and procedures in this section are meant to be used as a guide, and should not take priority over the proper engine owner’s manual.
Engine Oil
The purpose of engine oil is to lubricate the cylinders of the engine and ensure that parts that regularly move against each other have reduced friction to reduce wear and noise between components. An oil fi lter keeps metal particles and water out of the engine’s interior.
Engines performing on regular oil should have the oil drained and replaced every 100 hours while synthetic oil typically should be drained and replaced every 200 hours. In either case, if your Regal boat has endured one year since its last oil change, the oil should be changed again. The oil fi lter should be replaced every time the oil is changed, or upon damage. It is normal for the fi rst 50 hours of operation to require frequent changes until the engine is seasoned.
3-15
Chapter 3
Typical Volvo Engine Oil Dipstick And Fill
Typical Mercury Engine Oil Dipstick
Power Steering Fluid
Power steering fl uid should be checked before every trip. It shouldn’t require changing unless contaminated with debris or water, in which case a root cause must be investigated. Contact your Regal dealer.
Typical Volvo Power Steering Fluid Fill
Typical Mercury Power Steering Fluid Fill
Other Component Lubrication
System components may also require their own lubrication schedule.
Steering systems, throttle cable, shift cable, stern drive u-joint splines and o-rings, and the engine coupler may require grease, oil, or other lubrication. Refer to your engine owner’s manual for specifi c details.
3-16
Engine & Controls
ENGINE VENTILATION
Ventilation systems are required for all engine compartments. Your vessel features a set of four deck vents located underneath the sun pad seat, which constantly supplies fresh air to the engine compartment.
A powered blower motor attached to duct work in the lower one third of the bilge evacuates air to the atmosphere. The other vents are used to take air into the engine compartment. Understand the following warning!
!
WARNING
GASOLINE VAPORS CAN EXPLODE. BEFORE STARTING THE
ENGINE, OPERATE THE BLOWER FOR 4 MINUTES AND CHECK
THE ENGINE COMPARTMENT FOR GASOLINE LEAKS OR VAPORS.
RUN BLOWER BELOW CRUISING SPEEDS.
All owners are responsible for keeping their boat’s ventilation system operating properly. This means making sure the vent openings are obstruction free, ducts are not blocked, blower operates properly, and all worn parts are replaced with approved marine ignition protected parts.
3-17
Chapter 3
STERN DRIVE BASICS
Inboard/outboard drives, or stern drives, make it easier to control your boat. Your Regal comes standard with either a Mercury or Volvo stern drive. This drive is what converts the power produced by the engine into the force required to spin a propeller. It is important that you read the stern drive manual carefully and become familiar with the operation as well as necessary maintenance on the drive unit components. Pay careful attention to the section on winterization if you live in freezing climates. Extensive damage can result if proper winter storage is not followed.
Stern Drive Mounts
The stern drive attaches to your vessel via the transom assembly. It is through this assembly that the engine passes its energy to the stern drive to spin the propeller. These mounts should be inspected by a marine professional periodically.
Stern Drive Alignment
Your stern drive unit connects to the engine coupler by use of the drive shaft. The splines on the drive shaft are inserted into the engine coupler, allowing energy to be transferred to the drive. This alignment should be inspected periodically or after running aground.
Stern Drive Removal
The stern drive should only be removed by a professional. The stern drive should be removed or inspected after failure, in particular, after water enters the power trim fl uid or bellows. It is best to leave stern drive removal to a marine professional or your Regal dealer.
3-18
Engine & Controls
STERN DRIVE MECHANICS
The engine transmits rotational energy to the drive shaft at the engine coupler. Once engine output energy is transferred to the drive shaft, it undergoes a ratio change determined by the gear case. This converts the revolutions of your engine to applicable rotations of the propeller. From here, the propeller shaft turns in accordance with the energy ratio determined by the gear case, and rotates the propeller shaft. Your drive hub and other prop hardware keeps the propeller in contact with the prop shaft allowing the propeller to spin without coming off the shaft.
The stern drive uses water pickup feeds normally found on the port and starboard face of the stern drive. These holes allow raw water to be drawn up into the stern drive and pass through the transom to the engine where it can be used as coolant. Used water as regulated by the thermostat is transferred back to the stern drive and emitted at a vent above the propeller, or through the prop shaft, depending on the engine and drive manufacturer. Refer to your stern drive owner’s manual for details on the location and operation of the components.
3-19
Chapter 3
STERN DRIVE LUBRICATION
The stern drive uses power trim fl uid, drive oil, and propshaft lubricants to reduce wear on moving components. These fl uids should be checked according to the recommended maintenance procedures determined by the stern drive manufacturer.
Drive Oil
Drive oil keeps all the mechanical components in the stern drive functioning optimally. It reduces friction in the stern drive. Sometimes drive oil is called gear lubricant, as the oil essentially lubricates the gears inside the gear box. Drive oil should be inspected with each trip.
The location of the drive oil may change based on your manufacturer, as some chose to mount the fi ll on the stern drive, while others chose to mount it separately in the engine compartment or on the engine.
Typical Volvo Drive Oil Dipstick
Typical Mercury Gear Lube Fill
3-20
Engine & Controls
Power Trim Fluid
Power trim fl uid allows your stern drive to angle up or down. This is particularly useful when trying to get your boat to plane where the hull is as much out of the water as physically possible, reducing friction, and improving ride performance. This power trim fl uid is used in hydraulic rams that maneuver the stern drive unit, and shouldn’t need to be replaced very often, if at all.
Power trim fl uid should be checked regularly, despite not requiring replacement unless something serious happens. Discoloration or water presence indicates a water leak in the stern drive. In that case, contact your Regal dealer.
Typical Volvo Power Trim Housing (Power Trim Fill Underneath)
Typical Mercury Power Trim Fill
Shaft Lubricant
Drive and prop shaft lubricant keeps the turning parts on the propshaft from wearing out too quickly. It also assists in the removal of the props by preventing the metal parts from binding. Lubricant should be placed on the u-joint and spline shaft, along with an anticorrosive grease to ensure continued functionality. Consider having the shafts serviced periodically to ensure proper lubrication at the engine coupler and propeller.
3-21
Chapter 3
PROPELLERS
Regal has carefully tested and chosen the propellers to give your stern drive boat the best possible performance based on the engine and propulsion package you choose. We have allowed for the additional weight in equipment that might be added to the boat. It is a good idea to carry a spare set of propellers and hand tools onboard, in order to handle emergency propeller changes. Refer to the sterndrive manual for procedures, as the application is unique to the manufacturer. Call a marine professional or your Regal dealer for further information.
Propulsion Checklist
At least twice a year, check the propeller for:
•
Loose, missing, or corroded hardware.
•
Nicks, dings, or missing propeller material
•
Bent propeller blades.
•
Objects wrapped around the prop such as fi sh line.
•
Decomposing propeller blades (electrolysis symptom).
•
Aluminum prop with paint coming off near blade tip
(ventilation symptom).
•
Check the propeller rubber hub for slippage
Contact a propeller shop or your closest Regal dealer if any of the above symptoms exist. They have purchased special equipment to refurbish both stainless steel and aluminum propellers.
3-22
Engine & Controls
INSTRUMENTATION
The helm station is equipped with a complete set of instruments that allows you to monitor the condition of the engine. Close observation of the gauges may save the engine from damage. Gauges do however have some inaccuracy, so do not rely upon them fully.
The dash ignition panel is protected by a amain 20 amp ignition breaker located next to the key switch on the panel. It is connected through the ignition switch. Your dash instrumentation (gauges, displays, etc.) are protected by a 10 amp fuse underneath the dash. Should this fuse
“blow”, investigate the cause before replacing it. Also located on your ignition panel is a 12 volt accessory plug that fi ts many portable electronic chargers meant for a cigarette plug.
Note that with the battery switch in the “off ” position, there is no power to the dashboard, and the ignition switch will not function properly.
All electrical features are protected by a main fuse mounted close to the battery switch. A fuse for the stereo memory and the automatic bilge pump system are also located next to the battery switch in the engine compartment. Fuses for the engine are located either in-line, between components, or in a fuse box. All the switches on the dashboard also have a fuse, located in the forward starboard storage area directly in front of the helm. Should a fuse “blow” it is fi rst necessary to fi gure out the reason and address the cause before replacing it.
3-23
Chapter 3
Depth Gauge
The depth gauge indicates the water depth under the keel of the boat.
It features a shallow water alarm to warn the skipper of hazardous situations. By monitoring the water depth, damage to props, and underwater hardware can be avoided. This gauge is connected to a transducer on the bottom of the hull, accessible through a removable plate in the ski locker. Refer to the equipment operation chapter for details on gauge settings/operation.
Typical Depth Gauge
Multi Gauge (Fuel, Volt, Oil, Temp)
The multi gauge consists of four engine system measurement gauges.
The gauge in the upper left location is the fuel gauge. It indicates the level of fuel inside the fuel tank sent by the fuel sender. It is a good idea to keep the fuel tanks “topped off ” when possible to reduce fuel vapors inside the tank. Do not run your fuel gauge to low and allow for a “safety” factor.
3-24
Engine & Controls
The gauge in the upper right location is the volt meter. It monitors the battery condition as well as the alternator performance. Normal voltage is between 12.0 and 15.0 volts. Readings outside this range may indicate a charging system problem. Operation of a boat with low battery may lead to a hazardous situation.
The gauge in the lower left location is the oil pressure gauge. It indicates the pressure of the oil inside the engine lubrication system. A drop in oil pressure may indicate a low oil situation or leak. Operation of the engines with low oil pressure could lead to engine damage.
The gauge in the lower right location is the temperature gauge. It monitors the cooling system’s effect on the engine as registered by the thermostat. A sudden increase in the temperature could be a sign of a malfunctioning cooling system. Continued operation of the engines without a proper cooling system could lead to engine damage.
Typical Multi Gauge
3-25
Chapter 3
Speedometer
The speedometer indicates the approximate speed of travel of your boat in miles per hour and kilometers per hour by measuring water pressure against a small hole in a device mounted on the transom or stern drive. Obey all posted speed limit signs and slow down near other boaters and swimmers to a safe speed. Remember, you are responsible for the wake produced by your boat.
Typical Speedometer
Tachometer
The tachometer indicates the speed of the engine in revolutions per minute. The tachometer allows you to monitor the engine speed so you can be sure not to exceed the recommended limits described in your engine owner’s manual. Some tachometers equip an hour meter, which is useful to time your maintenance needs.
Typical Tachometer
3-26
Engine & Controls
Trim Gauge
The gauge measures the stern drive tilt and indicates the relative position of the bow, up or down when the boat is on plane. The power trim normally begins in the down position when used to accelerate the boat onto a plane position. The gauge can be helpful in achieving the most economical running plane. A sensor in the stern drive communicates with the gauge on the dash.
Typical Trim Gauge
3-27
Chapter 3
HELM CONTROLS
2100 RX Typical Helm
Regal Vue Option
Feature Switch Panel
Accessory Switch Panel
Ignition Switch Panel
It is important that the skipper fully understands all control equipment located at the helm before operating the boat.
Each gauge is designed with a light bulb so it can be seen at night. On most models, this is normally activated by the navigation lights. Dash relay circuits are protected by fuses on the dash fuse panel located in the starboard storage locker directly in front of the helm.
3-28
Engine & Controls
Feature Switch Panel
This switch panel controls the featured systems on your Regal boat.
It features a horn switch, bilge blow switch, navigation light & anchor light switch, and a manual bilge pump switch. A red light shows activation.
Accessory Switch Panel
The accessory switch panel activates cockpit lights and optional accessories installed aftermarket. The two cockpit lights are placed at the bow and transom walk-thru. A red light shows activation.
3-29
Chapter 3
Steering Wheel
Your Regal utilizes a power steering system controlled by a steering wheel. While in forward gear, to turn your bow to starboard, rotate the steering wheel clockwise to starboard from the straight position.
To turn to port while moving forward, simply rotate the steering wheel counter-clockwise. In reverse, rotation of the wheel achieves the same effect, only it controls the stern of the boat. A button on the bottom locks/unlocks the steering wheel tilt which can be manipulated for maximum comfort while boating.
Typical Steering Wheel
Ignition Panel
The ignition switch features four positions; off, run, start, and auxiliary
(aux.) The start position is spring loaded and the key should be held in this position to engage the starter. Once the engine has started, release the key from the start position. It will then be energized in the run position. Be a smart skipper and remove the ignition key from the ignition switch, especially with children aboard and when there are persons in the water. The ignition switch auxiliary position is used when the engine is “off ”. With the key in the far left auxiliary position, the stereo can be activated without sending current through the engine wiring circuit. It supplies power only to the stereo unit.
3-30
Engine & Controls
!
NOTICE
TO AVOID DRAINING THE BATTERY, DO NOT LEAVE IGNITION
KEY IN THE “RUN” POSITION WITH THE ENGINE NOT RUNNING.
REMOVE THE KEYS FROM THE IGNITION SWITCH.
Typical Ignition Switch
3-31
Chapter 3
1 2 3
Typical Ignition Panel
1) Ignition Switch
2) Ignition Breaker
3) 12 Volt Accessory Plug
Your ignition panel features a 20 amp ignition breaker that protects the dash instrumentation. Should this breaker pop, investigate the cause before resetting it.
Binnacle Control Lever
Your vessel uses a single side-mount control lever (binnacle lever) to control the stern drive on your Regal. The three gears the binnacle can shift into are forward, reverse, and neutral.
To help visualize the operating principles, we have used a clock mode.
The lever in the straight up position is indented in the neutral position.
In order to start the engine, your control lever must be in the 12 o’clock neutral position. Your neutral release button may be useful in helping to fi nd the locked neutral position.
3-32
Engine & Controls
1
2
3
Typical Control Lever In Neutral Position
1) Neutral Release Button 3) Control Lever
2) Trim Control Switch
Typical Control Lever Showing Five Positions
Pushing the throttle control lever forward from the neutral 12 o’clock position to the 11 o’clock position will engage forward gear with minimal throttle. From the 11 o’clock position to the 9 o’clock position, the vessel is in forward gear with differing levels of throttle selections.
Pulling the throttle control lever back from the neutral 12 o’clock position to the 1 o’clock position will engage the reverse gear with minimal throttle. From the 1 o’clock position to the 3 o’clock position, the vessel is in reverse gear with differing levels of throttle selections.
3-33
Chapter 3
As you shift from neutral to forward or reverse, push the neutral release button, this allows the control lever to come out of the indented position.
The control lever features a neutral safety switch which ensures the stern drive and control are in the indented neutral position for starting the engine. You will hear a distinct sound and will feel the remote control’s rotation lock, once in the proper position. If your turn the key to the start position and the engine starter doesn’t crank the engine, ensure the control lever is in the neutral position.
Your control lever also features a trim control switch. This switch allows the captain to set the trim for the drive from the helm either up or down to achieve a plane position. Refer to the vessel operations chapter for further information on trim angle.
Follow these points when shifting:
1) DO NOT shift quickly from forward to reverse gear positions. Drive system damage may occur.
2) DO NOT “pump” the throttle in neutral or fl ooding will result. The same thing will happen if you keep pumping the automobile accelerator pedal. Today’s engines use an enrichment valve system that requires very little starting throttle.
3) DO NOT try to shift into forward or reverse gear at high rpm’s. Personal injury, drive system, or property damage may result.
4) Only use idle throttle positions when docking or maneuvering in tight quarters.
3-34
Engine & Controls
5) Wear your safety lanyard at all times.
6) Never shift the controls with the engine not running.
Control, linkage, and/or sterndrive damage may occur.
7) For more information, read your engine manufacturer’s manual before operating the remote control.
Safety Lanyard (Interrupter Switch)
The safety lanyard (used on selected control levers) sometimes called an interrupter switch is attached to the operator and the remote control panel. Should the operator lose control of the vessel and become dislodged from his/her seat or fall overboard, the lanyard will shut the engine off.
Make sure the lanyard is installed to a part of clothing such as a belt or belt loop before operating the vessel. Flip the switch to the run position before starting the engine.
!
WARNING
INTERRUPTER SWITCH MUST BE ATTACHED TO THE OPERATOR
WHILE THE ENGINE IS RUNNING. A QUALIFIED OPERATOR MUST
BE IN CONTROL AT ALL TIMES. READ THE OWNER’S MANUAL
BEFORE USE.
3-35
Chapter 3
!
NOTICE
IF THE INTERRUPTER SWITCH IS IN THE “OFF” POSITION, THE
ENGINE WILL CRANK OVER BUT WILL NOT START. ENSURE THE
SAFETY LANYARD IS ATTACHED CORRECTLY AND SWITCHED TO
THE “RUN” POSITION.
ATTACH TO
OPERATOR
Safety Lanyard
STEERING
Your Regal uses a rotary or rack style steering system. These systems transfer helm mechanical motion ot he engine. There is a hydraulic steering cylinder which with the assistance of a steering pump sends fl uid force to the stern drive steering arm, changing the course of the boat, depending on the direction the steering wheel is turned.
Since the steering system is the primary link for engine control, it must be periodically inspected and maintained. The hardware at both the helm and engine must be checked regularly for tightness and lubrication. Check the steering system for full steering to port and starboard before disembarking. Refer to the steering manufacturer’s owner’s manual and the maintenance chapter of this manual for more information.
3-36
Engine & Controls
!
WARNING
AVOID PERSONAL INJURY AND PROPERTY DAMAGE!
LOOSENING OR LOSS OF ONE OR MORE FASTENERS MAY
CAUSE FAILURE OF THE STEERING SYSTEM, OR DAMAGE TO
THE STEERING CABLE, RESULTING IN LOSS OF STEERING
CONTROL. PERIODICALLY INSPECT THE STEERING SYSTEM.
!
WARNING
AVOID PERSONAL INJURY AND PROPERTY DAMAGE! ABRUPT
TURNS ABOVE 30 MPH MAY RESULT IN LOSS OF CONTROL.
STEERING RESPONSE AT HIGH SPEEDS CAN BE VERY SUDDEN.
ABRUPT TURNS MAY CAUSE YOU TO CROSS OVER YOUR OWN
WAKE. JUMPING A WAKE, SUDDEN TURNS, AND INCREASES
OR DECREASES IN SPEED MAY PROVE DANGEROUS. THE
OPERATOR MUST MAKE SURE THAT ALL PASSENGERS ARE
SEATED SECURELY BEFORE MAKING SPEED OR DIRECTIONAL
CHANGES.
3-37
3-38
Chapter 3
Systems
AUTOMATIC FIRE EXTINGUISHER
Automatic Fire Extinguisher
This optional system installs a fi xed fi re extinguisher mounted along the engine compartment wall. The extinguishing system uses an environmentally friendly agent HFC227 ea. This colorless, odorless gas is liquefi ed in the canister until deployment. The agent has acceptable toxicity ratings in enclosed spaces of your engine compartment’s size and is approved by the EPA. It leaves no residue upon discharge in your engine compartment. The fi re extinguisher should be checked according to manufacturer specifi cations by a marine professional.
DO NOT attempt to disassemble the fi re extinguishing contraption.
This fi xed system is not intended to be explosion suppressive. Boat owner’s need to take normal precautions for checking gasoline fumes and using blowers.
Your automatic fi re extinguisher uses an actuator to discharge.
This is usually enclosed by a metal cage. DO NOT handle the fi re extinguisher at this location. Sensors are mounted to the extinguisher to detect a fi re. A pressure gauge is also mounted to make checkups a lot easier.
A manual dishcharge cable runs from the fi re extinguisher to the helm or aft cockpit where a “T” handle and pin can manually dishcarge the extinguisher. If a fi re starts, DO NOT wat for the automatic system to take effect - manually discharge the system by removing the pin and pulling the “T” handle.
4-1
Chapter 4
BILGE/DRAINAGE
Regal boats are designed with a drainage system so water can be moved to the bilge from the deck where the bilge pump can pump it out to the through hull drain normally on the aft starboard side. It is important to keep all drains clear of debris so when a wave fl oods the deck of the boat, all water will leave in an effective manner.
Your boat is equipped with main drains installed near the transom walk-thru on the aft starboard side of your boat, underneath the aft cockpit seats where the cooler normally is set, and a third drain installed in the ski locker. All three of these drains then route back to the bilge pump in the engine compartment. All cup holders and the bow storage compartment drain to the ski locker whereupon it is transferred to the engine compartment bilge pump.
Once the water has been drained to the bilge pump in the engine compartment, the bilge pump can pump it out through a hole located along the aft starboard side of your boat. The bilge pump is connected to a fuse located near the battery switch in the engine compartment and also to an automatic fl oat switch placed directly forward of the bilge pump. The bilge pump receives power from your battery, and the automatic fl oat switch is installed so that the bilge pump will automatically turn on as required. The circuit to the bilge pump receives battery power regardless of the state of your battery switch, so turning off the battery switch at the end of each voyage will not affect your boat’s ability to pump water out of the bilge. A manual switch, operated from the dashboard however, requires the battery switch to be turned on.
Monitor your bilge pump’s condition to keep your vessel from sinking due to taking on large amounts of water. Debris should be cleared from the impeller regularly. Inspect the condition of the impeller
4-2
Systems and replace the impeller as necessary. To gain access to the impeller, the pump must be disassembled from the bilge pump grate. Simply push the tabs of the grate inward towards the bilge pump, while simultaneously pulling up on the bilge pump. This locking mechanism functions much like a quick disconnect clip. If the fuse for your bilge pump “blows”, be sure to investigate why the bilge pump was drawing too much power. Likely causes of bilge pump malfunction are debris in the impeller, bad impeller, debris in the fl oat switch, bad motor, or short circuit.
Typical Bilge Pump And Automatic Float Switch
4-3
Chapter 4
ELECTRICAL
Your boat runs off direct current (DC), supplied by your battery.
Regal boats primarily use 12 volt DC batteries located in your engine compartment. It is called direct current because the current fl ows one way in the circuit. Your automobile is a typical example of 12 volt
DC current.
Direct Current (12 Volt DC)
Storage batteries (sometimes called wet-lead cell batteries) furnish
12 volt electricity to boat components. Storage batteries use two dissimilar metals immersed in a liquid (acid) to carry current. The engines require large amounts of battery power for starting purposes.
Check the maintenacne chapter for battery information.
An automobile battery is charged up by the engine alternator. The same holds true for the marine battery. The dash volt meter displays the battery voltage. If the volt meter shows below 12 volts, there could be a charging system malfunction. This condition needs to be addressed before the voyage and before the batteries become completely drained.
Your battery should be removed for proper winter storage. A battery not properly stored for winter or extended periods of latency may exhibit charging problems. See the storage and winterization chapter for battery storage information.
Wire Color Codes
Utilize the following table when looking at your electrical harnesses.
Your boat may not feature all of these functions, as some are optional features, while others are not available on your model.
4-4
Systems
Red
Red
Red
Red
Red
COLOR GAUGE FUNCTION
Black 16 to 4
Black / White 16
Blue 14
All Grounds
Halon Automatic Fire Extinguishing System
Interior Lights
Blue 10
Blue / White 16
Blue / White 14
Brown 12
Brown 16
Brown 16
Brown / Black 10
Brown / Pink 16
Brown / Red 16
Brown / White 16
Grey 16
Grey / Black 16
Grey / White 16
Green 16
Green 8
Orange
Orange
16
12
Orange 10
Orange / Black 16
Orange / White 16
Purple
Red
16
16
4
2
14
8
8
Cabin Light Main Feed
Transom Courtesy Lights
Cockpit Lights
Water Pressure Pump
Aft Bilge Pump / Manual
Fwd. Bilge Pump / Manual
Overboard Discharge
Carbon Monoxide Detector
Fwd. Auto Bilge Pump
Aft Auto Bilge Pump
Bow Navigation Lights
Mast Light (Anchor Light)
Mast Light (Fwd. Running)
Tank Level Monitor
Bonding
Windshield Wiper / Run
Refrigerator, Hatch Run
Spotlight
Horn
Windshield Wiper Park
Hour Meter
Gas Vapor Detector, Stereo Remote, Breaker
To Dash Feed Lines
Positive Feed, Electronics
Positive Feed, Alternator Charge
Positive Feed, Alternator Charge
Positive Feed
Positive Feed, Starter Battery
4-5
Chapter 4
COLOR GAUGE FUNCTION
Red
Red
Red / Black
2 / 0
00
16
Main DC Panel Feed
Battery Cable To Engine
Windlass Up
Red / White
Yellow
16
12
Yellow / Black 16
Yellow / Black 16
Yellow / Red 14
Windlass Down
Blower
Stereo Memory
Track Monitor
Engine Cranking Circuit
The standard wire color, gauge size, and function shown is used throughout the marine industry. The chart is helpful in identifying wire circuitry during troubleshooting or the adding or marine accessories.
NEVER replace a wire with a size other than shown in the chart.
This practice could result in fi re or component failure. Contact your
Regal dealer for replacement wires and harnesses.
DC Switches
Switches located at the helm are part of your DC circuitry. Switches are in essence a break in the circuit from the battery to your electrical components. When the switch is turned on, a red light shows activation. See chapter 3.
DC Circuit Protection
As part of the direct current circuitry, depending on the make and model engine you chose, will have either in line fuses or a fuse box for its electrical components. These fuses protect the engine wiring from overloads. Refer to the engine manufacturer’s manual for the fuse locations, sizes, and operations.
4-6
Systems
A dash fuse box protects the individual switch controlled components and is located in the starboard bow storage locker.
The ignition panel is protected by a 20 amp breaker mounted to the panel itself. All gauges and helm electrical systems like the head radio unit are protected by a dashboard protection fuse located underneath the dash connected to the ignition switch. Your fusion stereo is also protected by a fusion installed stereo memory fuse located underneath the dash along the radio wiring, in addition to the Regal provided stereo memory fuse in the engine compartment near the battery switch. Additionally, there is an automatic bilge pump fuse located next to the battery switch in the engine compartment. See chapter 3.
If the fuses “blow” or breakers “pop” due to an overload, the cause should be investigated before replacing the fuse or resetting the breaker. Only replace fuses with the same amperage and type. In emergency situations, fuses installed in the fuse block for features that are not used on your model can be used as replacements when appropriately sized for the fuse your are replacing, but be careful of electrical shock when removing or replacing a fuse.
FUNCTION
Accessory 1 (If Included)
Accessory 2 (Not Available)
Bilge Pump Manual
Bilge Pump Automatic
Blower
Cabin Lights (Not Available)
AMPS TYPE PLACE
15
15
Fuse
Fuse
Dash Fuse
Box
Dash Fuse
Box
7.5
Fuse
10
10
5
Fuse
Fuse
Fuse
Dash Fuse
Box
Engine
Compartment
Dash Fuse
Box
Dash Fuse
Box
4-7
Chapter 4
FUNCTION
Cockpit Lights
CO Monitor (Not Available)
Dashboard Protection Fuse
Docking Lights (Not Available)
Fresh Water (Not Available)
Garmin (Not Available)
Horn
Ignition Breaker
Navigation / Anchor Lights
Stereo Memory Fusion Feed
Stereo Memory Main Feed
Stereo Performance (Optional)
Wiper (Not Available)
12 Volt Accessory
Typical Fuse Listings
AMPS TYPE PLACE
10
2
10
Fuse
Fuse
Fuse
Dash Fuse
Box
Dash Fuse
Box
Underneath
Dash
15
7.5
10
10
20
10
15
15
30
10
15
Fuse
Fuse
Fuse
Fuse
Dash Fuse
Box
Dash Fuse
Box
Breaker Ignition
Panel
Fuse
Fuse
Dash Fuse
Box
Dash Fuse
Box
Dash Fuse
Box
Underneath
Dash
Fuse
Breaker /
Fuse
Fuse
Fuse
Engine
Compartment
Engine
Compartment
Dash Fuse
Box
Dash Fuse
Box
4-8
Systems
Transducer
Your transducer is the device mounted on the hull bottom that sends out sonar signals that rebound upon hitting the bottom of a lake or ocean. These signals are measured, and converted into a usable depth measurement displayed by the depth gauge at the helm. This system does not register signal defl ections due to fi sh. Access the transducer for removal via an access plate in the ski locker. Note that the transducer is a sealed, non-serviceable unit.
Battery Switch
All of your electrical systems onboard your Regal eventually connect with your battery. This is where electrical power originates. In order for any electrical systems to receive power, with the exception of your automatic bilge pump function and stereo memory require the battery switch to be turned “ON”. The two excluded systems have a direct battery feed a tall times without the use of the battery switch. The battery switch connects the battery to all deck and engine circuitry. It is important to turn your battery “ON” before each trip, and “OFF” at the end of each trip to avoid battery drain. Your battery switch is normally located in the engine compartment.
4-9
4-10
Notes
Vessel Operation
This chapter explores the many faucets of running your vessel from casting off to docking and handling emergencies. We cover the basics but suggest you read other information on the chapter topics. Also, become familiar with your engine owner’s manual since many of the items discussed here are found there in more detail.
GETTING UNDERWAY
Pre-Departure Questionnaire
Have all fl uid levels been topped off?
Is the fuel tank full?
Is all safety equipment accounted for and easily accessible?
Are navigation lights and horn in good working condition?
Is the bilge free of water and does the bilge pump operate?
Is the engine, stern drive, & propeller in good condition?
Is the drain plug in place ?
Have all passengers been briefed on emergency procedures and
seated for departure? Is the boat load balanced?
5-1
CHAPTER 5
Is the operator sober, alert and ready to skipper the vessel?
Have all passengers been fi tted for life jackets?
Has a fl oat plan been fi led and left with a component person?
Has the bilge been sniffed and the fuel system leak checked?
Are the seacocks open (if applicable)?
Is all communication equipment in good operating condition?
Has a second person been briefed on operational procedures
should the skipper become disabled?
Are all gauges and electrical switches functioning properly?
Has weather information been gathered and analyzed?
Underway Questionnaire
After casting off have all dock lines and fenders been stowed?
Are all passengers seated and all transom doors closed?
As skipper are you monitoring the dash gauges for changes?
As skipper are you on the lookout for changing weather?
As skipper are you checking for abnormal vibration?
Is the remote control safety lanyard (if equipped) tightly
secured to your belt or clothing?
5-2
Vessel Operation
Disembarking Questionnaire
Have you removed the keys from the ignition and secured them?
Have all systems been checked for leaks?
Has the battery switch been turned to the “off ” position?
Are all hatches and portholes secured and seacocks closed?
Has the fuel tank been fi lled enough to prevent condensation?
Is the vessel properly tied and covered with equipment stored?
FUELING
!
DANGER
AVOID PERSONAL INJURY OR DEATH!
GASOLINE IS A HIGHLY FLAMMABLE
AND EXPLOSIVE MATERIAL.
PRACTICE “NO SMOKING” AND EXTINGUISH ALL
FLAMMABLE MATERIALS WITHIN 75 FEET
OF THE FUEL DOCK.
!
WARNING
AVOID SERIOUS INJURY OR DEATH
FROM EXPLOSION OR FIRE
RESULTING FROM LEAKING FUEL.
INSPECT ENTIRE FUEL SYSTEM
AT LEAST ONCE A YEAR.
5-3
CHAPTER 5
NOTICE
SINCE GASOLINE IS AVAILABLE IN SEVERAL GRADES
INCLUDING ETHENOL & VARIOUS OCTANE LEVELS,
REFER TO THE ENGINE MANUFACTURER’S OWNER’S
MANUAL FOR THE CORRECT ONE FOR YOUR ENGINE.
USING IMPROPER OCTANE FUEL CAN CAUSE
ENGINE DAMAGE AND VOID THE WARRANTY.
Before Fueling
Make sure a working fi re extinguisher is at close hand.
Stop engines and any device that can cause a spark.
Disembark all passengers and crew not needed for fueling.
Fuel if possible during the daylight hours.
Check to ensure nobody is smoking in the boat or near the
fueling dock.
Close all portholes, hatches and doors to keep vapors from
blowing aboard and settling in the bilge.
Tie up your boat securely at the fuel dock.
Identify the fuel fi ll. Unfortunately, people have mistakenly
fi lled the water or waste with fuel.
Visually inspect all fuel system components before each fi lling.
Avoid using fuels with alcohol additives. They can attack fuel
system hoses and cause deterioration.
5-4
Vessel Operation
During Fueling
Keep the fuel nozzle in contact with the fuel fi ll to guard against static sparks. The fuel fi ll pipe is grounded through the fuel system wiring to protect against static electricity.
Avoid overfi lling the fuel tank. Leave room for expansion. Also, if fuel exits the fuel vent indicating the tank is full, this situation is dangerous and unfriendly to the environment.
Avoid spilling any fuel. Clean up any fuel accidently spilled with a clean rag and dispose of it onshore.
After Fueling
Close all fuel fi ll openings tightly. Use a fuel key if needed.
Open all portholes, hatches and doors.
Energize the blower for a minimum of 4 minutes.
Sniff in the lower bilge and engine compartment for gas fumes.
If fumes are detected continue to ventilate until the odor is gone.
Look for any traces of fuel droplets or spillage. Do not start the engines, smoke or run any electrical components except the blower until the fumes can no longer be detected.
!
WARNING
AVOID SERIOUS INJURY OR DEATH!
THE OPERATOR OF THE CRAFT MUST HAVE
COMPLETE CONTROL OF THE HELM STEERING
STATION WHILE THE VESSEL IS MOVING.
NEVER LEAVE THE HELM STATION UNATTENDED
WHILE THE VESSEL IS MOVING.
5-5
CHAPTER 5
STARTING & STOPPING
The following general information covers starting and stopping your engine. Read and understand all previous information on remote controls, fueling and operational procedures. Pay particular attention to all labels. Refer to the engine owner’s manual for in depth propulsion system information.
Starting Guidelines
Review all pre-departure information. Before starting your engine make sure all canvas is removed and stored. Start engine only in a well ventilated location to avoid CO buildup. Turn the battery switch to the number 1 or 2 position.
Set the remote control handle in the neutral position. Advance the neutral throttle position as instructed in the engine owner’s manual.
Connect the safety lanyard to a belt or secure to clothing such as a pants belt loop. Keep passengers seated and away from controls.
Turn the ignition key to the momentarily start position. You will hear the starter cranking over the engine. When the engine starts release the key switch. It will automatically align itself in the run position (ignition).
If the engine does not start, refrain from cranking the engine over 10-
12 seconds. Allow the starter and battery a chance to recover. Advance the remote control in the neutral throttle position as recommended in the engine manual. Do not race the remote control in the neutral position.
5-6
Vessel Operation
!
WARNING
GASOLINE VAPORS CAN EXPLODE. BEFORE STARTING
ENGINE, OPERATE BLOWER 4 MINUTES AND CHECK
ENGINE COMPARTMENT FOR GASOLINE LEAKS OR
VAPORS. RUN BLOWER BELOW CRUSING SPEED.
!
CAUTION
TO AVOID ENGINE DAMAGE!
CHECK THE OIL GAUGE IMMEDIATELY AFTER
STARTING. IF LOW OR NO READING SHUT DOWN
ENGINE IMMEDIATELY AND
INVESTIGATE THE PROBLEM.
Shifting Guidelines
Before shifting into reverse or forward gear positions make sure the coast is clear. When shifting to either gear from neutral make sure the throttle is in the idle position. Allow your vessel to lose all headway before shifting into reverse or forward gear. Practice shifting! You will become more familiar with the procedure and selfconfi dence will build especially in tight docking situations. Stay alert at all times!
5-7
CHAPTER 5
Stopping
Before stopping the engine make sure it is in neutral and idle speed.
After an outing let the engine cool down at idle speeds for a few minutes before turning the ignition off. Glance at the gauges one last time to monitor their readings. Do not pull on the safety lanyard verses the ignition switch to stop the engine. Never turn off the engine while in forward or reverse gear since water could enter the engine through the exhaust system and cause extensive damage. The same holds true for running the boat in reverse. Above all, use common sense.
STEERING
Your Regal uses a rotary or rack style steering system. These systems transfer helm mechanical motion to the engine. There is a hydraulic steering cylinder which with the assistance of a steering pump sends fl uid force to the stern drive steering arm changing the course of the boat, depending on the direction the steering wheel is turned.
Since the steering system is the primary link for engine control, it must be periodically inspected and maintained. The hardware at both the helm and engine must be checked regularly for tightness.
Check the steering system for full steering port and starboard before disembarking. Refer to the steering manufacturer’s literature in the owner’s pouch and the maintenance chapter for more information.
!
WARNING
AVOID PERSONAL INJURY AND PROPERTY DAMAGE!
LOOSENING OR LOSS OF ONE OR MORE FASTENERS
MAY CAUSE FAILURE OF THE STEERING SYSTEM
OR DAMAGE TO THE STEERING CABLE,
RESULTING IN LOSS OF STEERING CONTROL.
PERIODICALLY INSPECT THE STEERING SYSTEM.
5-8
Vessel Operation
5-9
CHAPTER 5
FENDERS
Fender Usage
Fenders are normally made of a rubberized plastic and are usually fi lled with air. Most have a fi tting like a basketball so they can be infl ated or defl ated. Fenders are available in a wide range of sizes and shapes to fi t both small and large vessels. Fenders are normally designated in inches. They are used between piers, docks, sea walls and the boat.
They protect the top sides of the boat from rubbing against rough objects. Most fenders have eyes of attachment which allow a line to be inserted vertically or horizontally. This will permit the fender to be tied off to fi t a variety of marina, dock and tidal situations. Be sure the fender is correct for the vessel size. It is a good idea to carry extra fenders but half a dozen is normally an acceptable number. Remember to store fenders on board so they can be easily accessed. Some people incorrectly call fenders “bumpers”.
Fender Types
There is a variety of fender styles and types, each selected for specifi ed uses. When choosing fenders, contact a marine dealer or supply house. Explain how you moor and use your vessel so they can recommend the best fender type for you. We suggest the type with a fi ll plug so you can infl ate them with a hand pump like the ones used for bicycles.
5-10
Vessel Operation
DOCK LINE BASICS
Most skippers use dock line terminology fairly loose but there is more to the basics than just bow or stern lines. There are several lines that can be secured to the bow and stern and depending on their direction and use, can be called other names.
Remember that “forward” and “aft” refer to the direction that a spring line runs from the vessel, and not where it is secured on board.
Bow & Stern Lines
There is only one true bow line. It is secured to the forward cleat and run forward along the dock to prevent the vessel from moving to the stern. The stern line leads from a rear cleat to a piling or cleat on the dock astern of the vessel. This line keeps the boat from moving ahead.
For small vessels these are the only lines needed for normal wind and current conditions. If located in a tidal environment, keep slack in the lines.
Breast Lines
These lines are attached to the bow and stern that lead to nearly right angles from the center of the vessel to the dock. They help keep larger vessels from moving away from the dock, or are pulled in to help people board the vessel. Larger vessels may use bow or quarter breast lines.
Spring Lines
Most small boats use two spring lines although it is possible to have four.
They are called the after bow spring and forward quarter spring.
5-11
CHAPTER 5
Bow springs are secured at the vessels bow area. Forward spring lines lead forward from the boat to the dock and control movement toward the stern. After springs stem aft from the vessel, and stop movement ahead. Spring lines are used to prevent movement in a berth, ahead or astern. They are really useful in controlling the effects of a real active tidal surge. Spring lines are useful where fenders need to be kept in place against piles.
1.
2.
TYPICAL PIER MOORING
3.
4.
=FENDER
1. Bow line
2. After bow spring
3.Forward quarter spring
4. Stern line
TYPICAL PILING MOORING
Boat Mooring
Most boats can be secured to a dock using four lines. The after bow spring is crossed with the forward quarter spring and secured to individual dock cleats or pilings. This ensures longer springs and can be snugged up tighter for more effi cient tidal control. Remember, if you only have one piling available, position the vessel so this point is opposite admidships. Run both spring lines to it. These lines will be shorter but still useful.
5-12
Vessel Operation
The bow and stern lines should be relatively at a 45 degree angle with the dock. The stern line can be attached to the near-shore quarter cleat, but will work more effi ciently to the offshore quarter cleat.
The longer line will allow the boat fl ow with the tide with less time checking the vessel.
Dock Line Sizing
Most dock lines today are made of nylon, either of twisted rope or braided core and cover. The most often used material is nylon because of its stretching abilities absorbing shock loads. It is chafe resistant for extended life and is easier on bare hands.
The line’s size varies with the vessel. Normally, a vessel in the 20’ to 40’ boats will use 1/2” diameter nylon lines. Larger yachts use 5/8” and
3/4” diameter nylon lines. Smaller boats can use 3/8” nylon lines.
Dock lines need to have the strength to hold the vessel and have enough density to resist chafi ng. They shouldn’t be too heavy that they lose their shock-absorbing capabilities. Use the right size line for the vessel since a line to large for the boat will pull hard against the vessel since it won’t be forced to stretch. If the line is too small for the vessel, there is no margin for wear and chafe when under strain.
Securing Lines
When mooring your boat, make sure the dock lines are secured at both ends. Depending on your situation you may need to loop the eye splice of the dock line around a piling. Sometimes the mooring line will lead down sharply from the piling to the deck cleat. Loop the eye splice around the piling twice to keep it from being pulled up off the pile.
Pull the line through the looped eye if the mooring line is too small to go around the piling twice or too small to fi t over once.
If you must drop a line over a piling that already holds another boat’s line, run the eye of the line up through the fi rst eye from below, then loop it over the pile. This will allow either line to be removed without disturbing the other. If another line is dropped over yours, simply
5-13
CHAPTER 5 reverse the process. Secure a little slack in the other dock line, then slip your eye up through its loop and over the top of the pile. Your line can be dropped through the other eye.
When debarking from a dock, it is easier to release the line from a cleat or piling, from on board the boat, as soon as you leave the dock. Loop a long line around the cleat or pier and leading both ends on board you can release the line easily. Slip one end around the cleat or pile, the pull it back on board. Release the line without the eye splice, so it will run freely from around the pile without hanging up on the splice.
STEPS TO STERN DRIVE DOCKING
Inboard/Outboard powered boats are fairly easy to back up and maneuver with a little knowledge and docking practice. One of the most important aspects of the process is to keep your calm in the wake of a busy marina. Basically, the reversing propeller is turned in the direction you want to go by using the wheel.
Some boats tend to be infl uenced by the wind. When backing down in a crosswind, allow room to maneuver and watch the bow. Try not to overreact or get excited, but use your knowledge and experience. If the wind begins to swing the bow, you need to stop backing, turn the wheel to port and go forward to straighten the boat. Use a quick burst of power but not too much to knock your crew off balance.
A. Stop the boat by shifting in reverse. Put the wheel over to the port and begin backing in. Slow down your speed by momentarily shifting into reverse.
* Control in reverse idle position, Outdrive to port.
5-14
Vessel Operation
B. Continue backing up the boat with the wheel hard to port. Keep an eye on the bow, and begin to straighten the wheel as the boat enters the slip.
* Control in reverse idle position, Outdrive to port.
C. Center the wheel to align the boat parallel with the dock.
If the stern is too far from the dock, shift to neutral, then put the wheel hard over to port and then go forward
a second or two.
* Control in neutral idle position. Drive centered.
D. When the boat is completely into the dock, stop stern movement by shifting into forward. Put the wheel to port to kick the stern over
close to the dock if necessary. Shift into neutral and tie up the boat.
* Control in forward idle position. Drive to port.
5-15
CHAPTER 5
STERN DRIVE MANEUVERING
Inboard/outboard, I/O or sometimes called stern drive boats do not have rudders. The boat uses a steering system that directs the propeller thrust, by turning the stern drive unit where the propeller is mounted.
Normally maneuvering the I/O boat is easier than a similar single screw vessel.
Directing propeller energy (thrust) makes slower speed maneuvering easier. The propeller discharge current is turned from one side to the other which results in turning forces. Rudder boats need water to fl ow by the rudder to be effi cient. Stern drive units are designed to have reduced shaft angle, so the propeller does not produce as much unequal blade thrust and resistance as does a propeller on a single screw boat.
Large horsepower stern drive boats do produce more thrust and steering torque but your vessel has the advantage of power steering. Below is some basic information on how single stern drive boats handle in normal conditions.
Gathering Headway
When a stern drive is not moving forward or reverse in the water and the propeller is not turning, (shift in neutral) the boat will not react to the helm steering wheel.
As soon as the vessel is shifted into forward gear the propellers action creates a discharge motion and generates energy in the form of thrust.
If the stern drive is centered, the discharge motion is directed straight back causing the vessel to advance forward.
You may notice that if you advance the throttle quickly in initial takeoff (make sure you have a fi rm grip on the wheel), the boat has a tendency to pull the stern of the vessel to starboard. There is a trim tab
(also serves as a sacrifi cial anode) located on the vertical drive housing just to the top of the propeller blade. This trim tab helps compensate for the low speed steering torque. Once the boat increases headway and the propeller is operating in a faster water fl ow this torque effect
5-16
Vessel Operation decreases.
Sometimes the trim tab may need adjustment on stern drive models.
Contact your Regal dealer for further information or consult your engine manufacturer’s manual.
Turning
Once the boat has gathered headway, with the boat planing at the correct bow angle and the stern drive unit and helm straight the boat tends to stay on a uniform course heading. To assure the boat trim angle is correct use the trim gauge as a guide while activating the trim button on the remote control panel.
When the helm wheel is turned to the right or starboard, the stern drive unit is turned in the same direction. The propeller’s discharge force is directed to starboard forcing the boats stern to port. Water fl owing past the hull strikes the stern drive gear housing in its starboard side, creating additional turning torque. The stern starts a move to port, forcing the bow to starboard.
If the helm is turned to the left or port the stern drive turns to port, the stern of the boat goes starboard as the bow turns to port.
As the vessel operator gains experience, he will better gauge each maneuver and speed situation. In this way he will understand the handling characteristics of his boat. He needs to keep the safety of his passengers in the highest priority.
Backing Down
Inboard/Outboard (I/O) boats do not have rudders. The boat uses a steering system that directs the propeller thrust, by turning the stern drive unit where the propeller is mounted. Normally maneuvering the
I/O boat is easier than a similar single screw vessel.
If your boat has the steering wheel and stern drive straight with the control in reverse, the stern will be pushed a bit to port by the reversing propeller thrust. This tendency to back to port can be eliminated by turning the stern drive to starboard.
5-17
CHAPTER 5
When the vessel begins to gather speed to stern, the water passing by the lower gearcase housing will continue to increase steering torque.
If the helm wheel is turned to starboard, and will direct the propeller thrust to port, tracking the stern to starboard.
Wind and current will affect how a vessel backs. Stern drive boats tend to be light displacements and when backing down in a strong crosswind, the bow will tend to fall toward the windward. This may cause steering problems.
Once increased headway is gathered in reverse gear, the force of the lower hull moving through the water is enough to track straight. When backing, the stern will lead as it heads to port or starboard, before the vessel actually starts to turn.
When the control is put in forward gear position, the stern is pushed to starboard; the amount of push depends on the hull design and the amount of throttle advance.
See illustration.
Stopping
Remember that your boat does not have any brakes. It uses reverse thrust from the propeller to stop. If the vessel has headway, with the helm and propeller in reverse the propeller thrust is directed backwards, past the lower gearcase of the stern drive.
Depending on how far the throttle is advanced, the discharged thrust may not be strong enough to reverse the water fl owing by the gearcase.
As the power is increased, the propeller thrust becomes strong enough to stop the fl ow of water past the lower unit, and, as the throttle is advanced it reverses its fl ow more completely.
When water is fl owing past the gearcase, steering torque is increased, but when the thrust stops the water fl ow, the boat will not respond to the helm. This is a short lived event and is overcome quickly when the water again fl ows past the gearcase. Furthermore, added to the energy
5-18
Vessel Operation of the water hitting the lower gear case, the propeller thrust is directed by turning the stern drive, which can add to the steering torque.
The prop tends to throw the stern to port.
This is why experienced skippers undertake a portside landing when wind and current conditions permit. They allow the prop to move the stern to port toward the dock.
With a forward motion when the helm wheel is turned hard to one side, the vessel pivots around a point about 1/3 its length abaft to stern. See illustration.
TRIM ANGLE
Stern drive boats have the ability to angle in or out their drive unit in relationship to the transom. This is accomplished by hydraulic shocks located on the stern drive along with an electrical sender unit that reads the drive angle and sends information to the dash trim gauge showing a reading.
Purpose Of Power Trim
The purpose of the power trim/tilt is to enable the operator to change the angle of the drive while at the helm. Changing the angle of the drive or “trimming” provides the following benefi ts:
l. Improves acceleration onto a plane.
2. Maintains boat on plane at reduced throttle settings.
3. Increases fuel economy.
4. Provides smoother ride in choppy water.
5. Increases top speed.
5-19
CHAPTER 5
In short, it is a way of fi ne-tuning the ride of your boat and will enable you to get the most effi cient and comfortable ride possible, whatever the conditions.
Use Of Power Trim
The power trim is normally used prior to accelerating onto a plane, after reaching the desired RPM or boat speed and when there is a change in water or boating conditions. Position passengers and equipment in the boat so that the weight is balanced correctly fore and aft as well as side to side. Trimming will not compensate for an unbalanced load.
To operate the trim, push the switch until the desired bow position is reached. The trim may be operated at any boat speed or at rest. Avoid operating the trim system when running in reverse. Observe the trim/ tilt gauge which indicates the boat’s bow position achieved by the trim angle of the vertical drive unit. “Bow-Up” corresponds to the upper portion of the trim range on the gauge while “Bow Down” corresponds to the lower portion of the trim range on the gauge.
To determine the proper trim angle, experiment a little until you are familiar with the changes in your boat. The vessel will be properly trimmed when the trim angle provides the best boat performance for the particular operating conditions. A trim position that provides a balanced steering load is desirable.
To familiarize yourself with the power trim, make test runs at slower speeds and at various trim positions to see the effect of trimming.
Note the time it takes for the boat to plane. Watch the tachometer and speedometer readings as well as the ride action of the boat.
5-20
Vessel Operation
Operation In “Bow Up” Position
The “Bow Up” or out position is normally used for cruising, running with a choppy wave condition, or running at full
DN
TRIM
UP speed. Excessive “bow up” trim will cause propeller ventilation resulting in propeller slippage. Use caution when operating in rough water or crossing another boat’s wake. Excessive “bow up” trim may result in the boat’s bow rising rapidly, creating a hazardous condition.
Operation In “Bow Down” Position
DN UP
The “Bow Down” or in position is normally used for acceleration onto a plane, operating at slow planning speeds, and running against a choppy wave condition. It is also used when pulling water skiers, tubers, kneeboarders, etc. In this position
TRIM the boats’ bow will want to go deeper into the water. If the boat is operated at high speed and/ or against high waves, the bow of the boat will plow into the water.
Operation In “Level” Position
DN
TRIM
UP
In normal running conditions, distribute passengers and gear so boat is level. At or below cruising speeds, trim the vessel for optimum performance.
The trim gauge will show somewhere in the center of the gauge. This position will also enhance running visibility and overall stability. Again, each outing provides different wave, load and running conditions. Be prepared to make trim changes as needed.
5-21
CHAPTER 5
!
CAUTION
THE BOAT TRIM SHOULD BE ADJUSTED TO PROVIDE
BALANCED STEERING AS SOON AS POSSIBLE EACH
TIME YOU GET UNDERWAY. SOME BOAT/ENGINE/
PROPELLER COMBINATIONS MAY CREATE BOAT
INSTABILITY AND/ OR HIGH STEERING TORQUE WHEN
OPERATED AT OR NEAR THE LIMITS OF THE “BOW
UP” OR “BOW DOWN” POSITIONS. BOAT STABILITY
AND STEERING TORQUE CAN ALSO VARY DUE TO
CHANGING WATER CONDITIONS. IF YOU EXPERIENCE
BOAT INSTABILITY AND/OR HIGH STEERING TORQUE,
SEE YOUR AUTHORIZED REGAL DEALER.
Shallow Water Operation
DANGER
SHALLOW
WATER
Operating your vessel in shallow water presents various hazards. You are more apt to hit a submerged object such as a rock, sand bar, stump coral, or other unmarked objects.
Pay close attention to your charts for descriptions of any shallow areas along with marked submerged objects. Always post a lookout when operating in shallow water. Trim your outdrive up as needed to provide adequate draft. Set the alarm on your depth sounder and travel at a speed that keeps the boat level in these shallow areas.
If your boat strikes a submerged object stop immediately and check for hull, outdrive and propeller damage.
5-22
Vessel Operation
TRIMMED “TO FAR IN” POSITION
DN UP
TRIM
TRIMMED “TOO FAR OUT” POSITION
DN UP
WELL TRIMMED “LEVEL” POSITION
TRIM
DN
TRIM
UP
!
CAUTION
DO NOT RUN ENGINE ABOVE 1000 RPM
WITH THE STERN DRIVE TRIMMED
FOR SHALLOW WATER MANEUVERING SINCE THE
STERN DRIVE IS OUT BEYOND THE GIMBAL RING
SIDE SUPPORT BRACKETS.
OPERATING IN ABOVE MANNER COULD PRODUCE A
DANGEROUS STEERING CONDITION OR COULD
DAMAGE THE STERN DRIVE COMPONENTS.
5-23
CHAPTER 5
ANCHORING
Selecting the correct anchor is an important decision. The anchor style in part depends on the usage and boat type.
Regal boats designate an anchor type and or model.
Some models incorporate chain, line with an optional windlass. Contact an authorized Regal dealer for more information.
Anchoring is easier with another person on board.
First be certain that the line for the anchor is properly attached, to avoid losing the anchor and anchor line overboard.
For most anchors to perform more effi ciently, you should attach 3 to
6 feet of chain. The chain will stand up to the abrasion of sand, rock, or mud on the bottom much better than a nylon line. It should be galvanized to reduce corrosion. Next, attach a length of nylon line to the other end of the chain.
The nylon will stretch under a heavy strain cushioning the impact of waves or wind on both the boat and the anchor.
To anchor, select a well protected area, preferably with a fl at bottom.
Contrary to modern belief, you do not throw the anchor over while the boat is making headway, or moving forward. In fact, the bow of the boat should be bought slowly backward, while easing the anchor slowly over the side of the boat until it hits the bottom. To “snub the line” means to stop its outward “pay” or movement. Usually the length of anchor line used should be 5 to 10 times the depth of the water.
After you have anchored, check your position with landmarks if possible. You need to continue to monitor these landmarks to make sure you are not drifting. Since anchoring can also be an emergency procedure, the anchor and line should be readily accessible.
For increased holding power in windy conditions, two anchors are sometimes set. If your primary anchor drags, you can run out your secondary anchor without picking up the primary one. The important thing is to lay them out at an angle. When setting two anchors, make sure they are fastened to separate rodes or cleats. This is done in case
5-24
Vessel Operation you need to adjust one later so the line is accessible.
If two anchors are used ahead of a boat, make sure to set the rodes at an angle than in a straight line to reduce the chances of tangeling as the boat moves in wind and current. See the above illustration.
TOWING
In case you fi nd yourself aground or in need of a tow, or should you want to tow another vessel, keep in mind that you never use deck hardware or cleats to secure lines for towing!
Deck hardware is intended for mooring and anchoring, and is not designed to withstand the strain and pull of towing. Rather than tie the line to your cleats on deck, it is suggested that you tie a bridle by passing a line completely around the hull of your boat to avoid damage.
When towing, always stand clear of a taut line, as any type of line breaking under stress can be extremely dangerous. The preferred line for towing is double-braided nylon, as it has suffi cient elasticity to cushion shock loads. Move slowly and cautiously.
5-25
CHAPTER 5
Law Of Salvage
The Admiralty law sometimes referred to as the salvage law was founded primarily on English law fundamentals and basically says that a vessel distressed, in danger of fl ounder, if rendered assistance from a towing company or private agency, can be forced to relinquish a portion of the vessels’ worth for the assistance received.
NOTICE
IN THE EVENT YOUR VESSEL IS IN DISTRESS,
PRIOR TO ALLOWING ANY TOWING COMPANY OR
PRIVATE AGENCY THE RIGHT TO PASS A LINE TO
YOUR VESSEL, BE SURE TO ESTABLISH THAT YOU
DO NOT AGREE TO ANY SALVAGE RIGHTS.
ESTABLISH WITH THE CAPTAIN OR OPERATOR
THAT YOU WISH TO BE ASSISTED IN A CONTRACT
BASIS AND ESTABLISH A PRICE.
OF COURSE IN CERTAIN SITUATIONS, YOU MAY
NOT HAVE THIS OPTION.
USE YOUR BEST JUDGEMENT!
5-26
Vessel Operation
!
DANGER
AVOID DEATH OR SERIOUS BODILY INJURY!
DO NOT USE DECK HARDWARE INCLUDING
CLEATS FOR TOWING.
Knots
Knots are useful in docking, towing and other emergency situations.
Learning to tie knots requires practice. As they say “ Practice makes perfect”. Some of the knots used in boating are the square, bowline, anchor bend, clove hitch, fi gure eight and half hitch. There are several periodicals available that explain various knots and how to tie them effectively. An experienced skipper will know the basic nautical knots and will use them when on the water. Take the time to know the basic knots.
Figure 8 Knot
Tied To Cleat
A useful knot to learn for general docking is the fi gure eight with one end reversed. By turning the free end of the line back under, the knot can be released without disturbing the boat. After some practice one person can secure a vessel easily to a dock or pier in a variety of weather conditions. This knot normally is used to tie the bow and stern. Then the vessel can further be fastened by tying the spring line in the fi gure eight knot. Wrap it around the cleat 2 or 3 times.
5-27
CHAPTER 5
EMERGENCIES
Always be ready to help others on the water if possible, but do not take any unnecessary risks. Use equipment to save a life, but do not risk a life to save equipment. Consult earlier information in this manual concerning accidents, etc. Also, read other literature concerning on the water emergencies. Be alert and prepared!
Fire
Fire aboard a vessel can spread quickly and can cause tremendous alarm among everyone. Most fi res can be prevented by keeping the bilge free from oil and debris. Keep all equipment stowed and maintained in working order. Carry a backup fi re extinguisher on board. If something becomes a possible fi re hazard, remove that possibility at once.
Never use water on gasoline, oil or electrical fi res. When you dump water on an electrical fi re a you can be shocked since water conducts electricity.
Follow these instructions if a fi re breaks out:
Fit everyone aboard with a life jacket. Turn off the ignition.
Try to keep the fi re downwind. If the fi re is to the stern, head the
bow toward the wind. If forward, put the stern to the wind.
If the engine should catch fi re, shut off the fuel supply Usually
there is a fuel tank access that you can crimp the fuel feed line.
Use a hand fi re extinguisher. Make sure to point it at the base of the fl ames. Use short bursts and sweep the extinguisher side to side.
Remember : (4 lb. extinguisher discharges in 20 seconds)
These actions help prevent the fi re from spreading to other parts of the boat. You can extinguish fi res quickly if you act swiftly. Have a plan of action in motion in case a fi re breaks out.
5-28
Vessel Operation
FIRST AID
Knowing fi rst aid can save lives. A fi rst aid kit and the ability to use it are important ingredients for the safety of a skippers’ passengers, crew and vessel. Having confi dence and competence in handling medical emergencies on board is a must for the skipper. Invest your time in a fi rst aid course available at the American Red Cross.
CPR (Basic Life Support)
If someone is seriously injured have someone call for help while the injured person is being attended.
Check for possible danger signs; loss of breathing, unconsciousness, severe bleeding and heartbeat. If you determine the individual is not breathing or unconscious place the victim on their back on a hard surface and do the following:
1. If unconscious, open the airway. Neck lift, head lift or chin head
lift.
2. If not breathing, begin artifi cial breathing. Pinch the nose. Give 4
quick breaths. If airway is blocked, try back blows, abdominal or
chest thrusts and fi nger probe until airway is open.
3. Check for pulse. begin artifi cial circulation. Depress sternum 2”.
15 compressions rate 80 per minute. 2 quick breaths. Continue
uninterrupted until advanced medical support is available.
Follow up immediately with medical authorities!
5-29
CHAPTER 5
HYPOTHERMIA
Hypothermia is a condition where the body temperature decreases because the body can’t generate enough heat to maintain its normal temperature. It can be serious and usually occurs where victims have been immersed in water (under 68 degrees) for extended periods of time. If you encounter a possible hypothermia victim call for help on the radio and get the person out of the water.
Symptoms are:
1. Shivering that if condition is advanced may stop.
2. Confusion, clumsiness or slurred speech.
3. Rigid muscles.
4. Semiconscious to unconscious.
Treat hypothermia by the following:
Remove wet clothing.
Monitor the victim’s pulse and breathing.
Rapidly apply heat to the body core by using blankets, naked
bodies or warm water.
Do not give the person any food or drink.
Do not warm the arms and legs. Warming of these extremities
can be fatal.
5-30
Follow up immediately with medical authorities!
Vessel Operation
ENVIRONMENTAL AWARENESS
There are numerous vessels operating on our waterways on a daily basis.
Each boat has as impact on our environment. Boat operation habits, marine sanitation, and maintenance all play a role in a delicate battle to keep the ecosystem clean. Each of us has a role in doing our part as a environmentally conscious skipper to conserve our waterways.
The National Marine Manufacturer’s Association lists their top ten of
Eco-Boating Practices as follows:
1. Observe all regulatory agency policies regarding marine toilets.
2. If equipped with a holding tank, use marina pump-out facilities.
3. If used, make sure bottom paints are legal and ecosystem friendly.
4. Use only biodegradable cleaning agents.
5. Dispose of all garbage and liter on shore properly, not on the water.
6. Don’t top off fuel tanks. Leave expansion room. Clean up spills.
7. Watch your wake and propeller wash.
8. Make sure your engines are well tuned and maintained.
9. Control your bilge water.
10. When fi shing, practice the “catch and release” principle.
Follow these basics practices when on the waterways. Treat the environment in a way that you would like to be treated.
5-31
1-32
CHAPTER 5
Notes
Equipment Operation
INTRODUCTION
This chapter assists the operator in understanding selected standard and optional equipment installed on the vessel.
A portion of the equipment described may not be installed on your boat or the pictorials may
not exactly resemble your equipment. Regal is constantly improving its product line and therefore may make changes in parts and specifi cations without notice. For further equipment information refer to the individual vendor literature in the owner’s pouch.
To allow you easier information access, all equipment, standard or optional is listed alphabetically.
6-1
CHAPTER 6
Automatic Fire Extinguisher
Overview (Typical)
Actuator
Cylinder
Pressure
Gauge
If equipped, the automatic fire extinguishing system is located in the bilge at the forward engine bulkhead. See the illustration. The system uses a environmentally friendly agent FE-241 which has been approved by the EPA to replace the old Halon agent. This system is formulated only for use in the engine space or bilge of your vessel. FE-241 is to be used with gasoline fuel systems only since the agent will not “stall” diesel engines.
This could cause a fi re to re-fl ash.
Operation-Automatic
Automatic fi re extinguisher systems are not nor are they intended to be explosion suppression devices. Boat owner’s still need to take normal precautions for checking gasoline fumes and using blowers.
Read the information in chapter 4 regarding the dash installed portion of the fi re extinguisher system. When the system actuation starts you may hear a loud sound similar to that of small arms fi re, followed by a rushing air sound.
6-2
Equipment Operation
The system will show actuation whenever the ignition key is ON and the indicator light is OFF.
The actual actuation time when a fi re occurs is dependent on the severity of the fi re.
When the automatic fi re extinguisher activates
IMMEDIATELY SHUT DOWN ALL
ENGINES, POWERED VENTILATION
(BLOWER), ELECTRICAL SYSTEMS AND EXTINGUISH
ALL SMOKING MATERIALS. DO NOT OPEN THE ENGINE
COMPARTMENT IMMEDIATELY.
Allow the agent to “soak” the compartment for a period of time and wait for hot metals and any fuels to cool before inspecting for the fi re cause. Premature opening of the engine compartment allows an inrushing of oxygen and could result in a fl ash-back. When the engine compartment is opened have ready portable fi re extinguishers.
!
WARNING
AVOID SERIOUS INJURY OR DEATH!
DO NOT BREATH FUMES OR VAPORS
CAUSED BY A FIRE ASTHEY ARE
HAZARDOUS AND TOXIC.
6-3
CHAPTER 6
Operation-Manual
“FIRE”
HANDLE
If a fire has started in the engine compartment where the automatic fire extinguisher system is located, do not wait for automatic activation. Release the system manually. Close any opened hatches leading to the engine compartment, s h u t d ow n a l l f o r c e d ventilation devices, engines, and electrical components. SAFETY
PIN Remove the safety pin from the “Fire” T-handle, and pull fi rmly on the “FIRE” cable handle which will activate the fi re extinguisher unit in the engine compartment. A loud “rushing” or air” sound may be heard. Complete discharge will take several seconds. Do not open the compartment immediately! Keep the compartment closed for a period of time suffi cient to allow the agent to soak all areas of the protected space.
This allows hot metals and fuel to cool.
KEEP ADDITIONAL MARINE APPROVED HAND HELD FIRE
EXTINGUISHERS ON BOARD AS BACKUPS. THESE UNITS
SHOULD BE SERVICED PERIODICALLY.
!
WARNING
AVOID SERIOUS INJURY!
ACCIDENTIAL DISCHARGE COULD OCCUR
DURING HANDLING, INSPECTION,
OR WORKING IN THE ENGINE COMPARTMENT.
WEAR EYE PROTECTION AT ALL TIMES!
6-4
Equipment Operation
Premature opening of the compartment could cause a refl ash. When opening the engine compartment for inspection have hand held portable extinguishers ready.
Inspect the pressure gauge and system before and after each outing.
Refer to the maintenance chapter for caring for your fi re extinguisher system.
The illustration opposite shows the actuator not discharged at the top and one which has been discharged at the bottom.
6-5
CHAPTER 6
Battery
The battery is the heartbeat of the on-board DC (direct current) electrical system. It supplies the power to crank over the engine (650 or 1000 Cold Cranking Amps) and to operate the electrical equipment through the engine charging system.
The battery is a wet-cell design with maintenance free features. The battery system features red and black RED OR “+”
BOOT boots to protect the terminals and a battery tray with hold downs. Make sure the red (positive) and black
(negative) boot are completely covering their respective terminals of the battery. The boots and the terminal nuts should be checked periodically for tightness and corrosion. In colder climates battery removal for the winter months is to be considered. See chapter 7 for more specifi c information on the battery system or contact your closest Regal dealer for recommended battery size and amperage requirements.
6-6
Equipment Operation
Battery Switch Circuitry
Aft Bilge Pump
Fuse
Battery
Switch
Wiring To
Helm
50/60 Amp
Stereo Memory
Fuse
Stereo Performance
Package 30 Amp
The typical battery box shown above features a battery switch and over current protection devices (breakers). The battery switch box is located in the bilge at the starboard forward bulkhead. The 15 and
30 amp breakers normally will be installed even if the options are not there. The 50/60 amp breaker protects the main harness feeder wire
(red) to the helm area.
The stereo memory fuse protects the memory circuit and holds the stereo settings for a predetermined time frame should the stereo loose power due to a dead battery.
The aft bilge pump fuse provides over current protection for the bilge pump.
Note: Should a breaker “pop” or fuse “blow” determine the cause of the problem before resetting the breaker or replacing the fuse. When replacing breakers and fuses use the correct type and amperage.
6-7
CHAPTER 6
The battery switch features ignition protection technology which makes it same to use in the engine compartment.
It features “on” and “off ” positions.
To operate the battery switch simply rotate the knob to the green or
“on” position. Current will now be available at the helm to start the engine and run the accessories. To turn off the battery switch rotate the knob to the red position.
Note: Never turn off the battery switch with the engine running as damage to the engine charging circuit may occur.
With the battery switch in the “OFF” position (recommended for docking and mooring for extended periods) the aft bilge pump still will function in the automatic position and the stereo memory will continue to function as normal.
6-8
Equipment Operation
Bilge Pump/Automatic Float Switch
AUTOMATIC FLOAT SWITCH
CHECK
FOR DEBRIS
BILGE
PUMP
Before each outing check the operation of the bilge pump and automatic switch.
With the dash switch in the automatic position manually pick up the automatic switch or you can activate the switch by throwing a bucket of water in the bilge. The automatic switch should energize the bilge pump. Periodically, check for debris around the grates of bilge pump base. The bilge pump and automatic switch are located in the sump in front of the engine.
By holding up on the end of the fl oat switch, you can periodically test the unit. With the automatic fl oat switch held up the bilge pump should pump.
6-9
CHAPTER 6
Canvas
The standard canvas package varies by year but may include bimini top with boot, bows and hardware, side, aft and front connector canvas.
To install a typical bimini top, unzip the top boot and remove it from the bimini top. Store it for future use. Unroll the canvas and install the front canvas snaps in place. Pull one of the canvas straps aft until tight and install the clip to the eyelet. Install the other canvas strap to the other side.
Zip the windscreen to the bimini top. Then attach the windscreen to the windshield snaps. It may be necessary to unzip a portion of it to access the snaps. If equipped, install the port and starboard side curtains.
They are marked for easy identifi cation. If not, a visual inspection will indicate their side. If equipped, install the aft curtain to the bimini top rear section and zip it in place. Remember to take down the canvas above idle speeds. Make sure each canvas piece is dry especially the clear window glass material. Roll all canvas parts before stowing them.
Folding canvas parts could permanently damage them.
Convertible tops follow the same basic installation process.
Install tonneau cover to snaps and lower center windshield. Install pole in canvas receiver and tighten pole thumb screw. The cockpit cover uses the same canvas receiver and pole system.
6-10
!
CAUTION
TO PREVENT BODILY INJURY AND PROPERTY
DAMAGE,DO NOT TOW BOAT
WITH CANVAS UP. TOW BOAT WITH
CANVAS DOWN AND STORED IN THE COCKPIT.
FOR WATER CRUISE USE,
PLACE THE BIMINI OR CONVERTIBLE TOP
IN THE CRUISE POSITION.
Equipment Operation
TYPICAL BIMINI TOP W/ BOWS
Cockpit Cover
TYPICAL COCKPIT
COVER
The cockpit cover installs over the windshield and snaps to the deck. To install the cockpit cover, note that on the bow end of the cover there is a middle seam on the inside which separates the port and starboard sides.
Align this seam with the center snap below the windshield. Complete snapping the canvas to the outside and then down each gunnel to admidships. Your boat may use several cockpit poles. Their purpose is to keep the canvas tight and water out of the interior. Notice on the underside of the cover there are areas of reinforced canvas material. These are for the cockpit cover poles. Each pole is adjustable by opening it to the desired length and tightening the thumb screw. You may fi nd it helpful to mark the poles so you can install the poles in the same spot each time. Continue to snap the cockpit cover to the deck snaps.
6-11
6-12
CHAPTER 6
BIMINI TOP & BOOT
COCKPIT COVER
BOW VIEW
TONNEAU COVER
AFT CURTAIN
SIDE CURTAIN
TYPICAL CANVAS
BIMINI TOP
WINDSCREEN
PowerTower Canvas
Equipment Operation
A PowerTower canvas enclosure package is installed similar to the vessel without the tower except select canvas is attached to the tower itself.
The bottom illustration shows a typical travel cover which installs close to a cockpit cover only with a ratchet system verses snaps. Do not pull the vessel on the highway with canvas installed.
6-13
CHAPTER 6
Cockpit Carpet/Table
If installed, the cockpit car pet is a 40 ounce weight. It features a nonslip backing and stitched edges. As required, snaps are installed.
When storing the carpet, roll it up verses folding it. If the carpet gets wet dry out before storing it. Never trailer
vessel with carpet installed. Roll and store it.
Your vessel may include a cockpit table. To set up the table install the table leg in the receiver. Attach the table to the top of the leg. Tighten in place.
The receiver may be in the bow or at the swim platform area.
RECEIVER
6-14
Equipment Operation
Compass
The compass is set by the m a nu f a c t u r e r t o e n s u r e its accuracy. If in doubt it can be zeroed in by using a nonmagnetic screwdriver to turn the compensator screws as recommended. Refer to the compass manual in the owner’s information pouch.
Also, a compass can be checked while underway for variance and deviation by comparing your heading with a nautical chart. Compass error is part of the calculation.
6-15
CHAPTER 6
Drain Plug
!
CAUTION
TO PREVENT VESSEL FROM SINKING,
INSTALL DRAIN PLUG!
TIGHTEN-CLOCKWISE
Your boat is equipped with a garboard style drain plug. Make sure it is tightly installed before launching. Tighten
with a wrench. Do not use your fi ngers alone. After your outing while the boat is angled on the ramp remove the drain plug to help eliminate any bilge water accumulation or run the bilge pump. When the water stream is diminished, remove foreign objects stuck in the drain hole. Pull the drain plug if dry storing the boat for extended periods especially in colder climates.
6-16
Equipment Operation
Depth Finder/Sounder
In theory the depth gauge picks up a bottom signal sent through a transducer to the helm gauge unit which is converted to readings in feet, meters, or fathoms and displayed on the gauge. The unit features shallow or deep water alarms, both of the audio and visual type, and keel offset.
General Description
If equipped the depth fi nder will display depths of 2-199 feet, 1-92 meters, or 1-54 fathoms. To accommodate greater depths to be displayed in the “ft” feet mode the depth sounder will automatically change to “F” fathoms mode and continue to display depths to around
54 fathoms.
When the depth decreases below 200 feet the display will return to the
“ft” mode. Limits on depth will vary depending on transducers and bottom conditions.
If the reading is less than 19.9 feet, meters, or fathoms, 1/10th increments will be displayed. If the reading is more than 19.9 feet, all readings will be in whole numbers.
The depth fi nder features an audible and LCD displayed depth alarm with adjustable shallow and deep limits and a depth below keel offset feature. These settings once made are stored in memory and will remain even if the battery is not connected.
6-17
CHAPTER 6
Operation
Power On. When the helm is powered up by the key switch 12 volt
DC energy is available at the depth gauge along with the remainder of the instrument cluster. You do not need to press the “ON/OFF
MODE” keypad.
The LCD will illuminate showing the depth and the type of units selected; feet (FT), meters (M), or fathoms (F). To deactivate the depth sounder, hold the “ON/OFF MODE” keypad for 4 seconds.
If you press the “ON/OFF MODE keypad again the unit will be reactivated.
Depth Alarm. Shallow mode: If you press the “ON/OFF” MODE” keypad again the “SH” shallow depth alarm setting is displayed. This is the shallowest water that will energize the alarm. Press and hold the up or down arrow keypads to adjust the reading to the desired depth.
Depth Alarm. Deep Mode: By pressing the “ON/OFF MODE” keypad displays again the “DP” deep depth alarm setting. This is the deepest water that will energize the alarm.
Press and hold the “UP” or “DOWN” keypads to adjust the reading to the desired depth. When the shallow depth setting is read by the depth fi nder, the “SH” will fl ash on the LCD and the audible alarm will sound in a rapid sequence. When the deep depth setting is read by the depth fi nder the “DP” will fl ash on the LCD and the audible alarm will sound at 2 beeps per second.
Note: To fully deactivate the alarm, reset it to zero. Pressing the “ON/
OFF MODE” keypad temporarily deactivates the alarm. To reactivate the alarm press the “ON/OFF MODE” keypad until the depth reading appears.
6-18
Equipment Operation
Keel Offset. By pressing the “ON/OFF MODE” keypad again displays the “KL” keel offset setting. It can be set so the depth fi nder shows the depth below the transducer or the depth under the keel. Press the
“UP” or “DOWN” arrow keypads to adjust the reading to the desired depth no further than 19.9 feet.
An example would be if the keel bottom is 3 feet below the transducer and you desire the depth sounder to read the depth below the keel, the display should be adjusted to read 3.0 FT.
Note: Once the keel offset is programmed, the shallow and deep alarms will be energized by the depth under the keel.
Units. Pressing the “ON/OFF MODE” keypad again displays “UN” on the LCD indicating the units mode.
Press either the up or down arrow keypads to set the units desired to
(FT) feet, (M) meters, or (F) fathoms. Once these units are set, they will remain the same for all modes. By pressing the “ON/OFF MODE” keypad again returns the depth fi nder to normal operation.
Transducer Note: At the step area there is an access plate. Under the plate near the keel is the depth sounder transducer.
It bounces a constant signal off the bottom and sends it to the dash head unit. Never use bottom paint on the hull side of the transducer.
6-19
CHAPTER 6
Doors/Walk-Thru Bow
STORED POSITION IN OPERATION POSITION
The walk-thru bow doors are great for foul weather or sea spray. With the tonneau cover in place, simply unsnap the doors and pull across the bow opening. Secure shut.
To store, fold against the walk-thru and secure with snap strap or latch.
6-20
Equipment Operation
Engine Hatch
NOTCH W/
LATCH
The engine hatch is a mechanical type with hydraulic assist rams. The hydraulic rams aid in opening the hatch as it is being lifted up.
To lift up the hatch access the latch assembly located at the center bench seat backrest. Insert your fi nger in the notched upholstery area and push up on the latch.
When closing the hatch make sure all body parts are clear of the hatch itself before lowering it. LOCK the latch by pushing down on the top of the upholstery until it latches.
6-21
CHAPTER 6
Ladder
Your vessel features a stainless steel ladder.
The ladder is stored under the aft swim platform hatch cover. When using the ladder utilize the appropriate hand rails and ladder rungs. Be sure all body parts are clear of hinged ladder hardware when folding the ladder up or down and repositioning it on the swim platform. Be sure to read and adhere to any written warnings posted on the dash or swim platform regarding ladder load limits.
Turn the engine off and remove the ignition keys while people are swimming near the boat, using the swim platform
or the boarding ladder. Also, insist people use the ladder not the stern drive ventilation plate for entering and exiting the vessel.
Again, safety fi rst!
!
WARNING
AVOID BODILY INJURY DUE TO MOVING PARTS!
KEEP ALL BODY PARTS CLEAR OF THE LADDER’S
MOVING/ROTATING PARTS!
6-22
Equipment Operation
Lighting-Docking
If equipped, docking lights are integrated into the hull. They are very useful for night docking and maneuvering. To operate turn on the helm switch marked “docking lights”.
Docking Lights
LED cockpit courtesy lights are standard equipment on your vessel.
They are located along the cockpit at various locations. To operate, turn the “cockpit light” helm switch to the “on” position.
6-23
CHAPTER 6
Lighting-Stern
Remove From
Holders
The stern light is nor mally stored under one of the cockpit cushions.
It must be used between dusk and dawn. It is controlled by the navigation light switch located at the helm. Simply remove the light from the holders and install it in the stern light receptacle located at the aft cockpit.
Lighting-Underwater
As an option two light bars w/ LED bulbs make up the transom located underwater lighting. There is a dash switch for energizing the lights.
6-24
Equipment Operation
PowerTower
The optional PowerTower features a ski pylon roller system located high at the top tower center for water sports. As part of the innovative design the tower utilizes hydraulic cylinders to hinge it forward for tight overhead clearances such as bridges.
PowerTower Shown In Up Position
PowerTower Shown In Forward Tilted Position
6-25
CHAPTER 6
Hinging Mechanism
The PowerTower can be hinged forward for clearance purposes or for highway towing.
There is a single pole switch labeled
“arch” at the helm area that connects to a lift motor and a set of hydraulic rams that raise or lower the wakesport tower.
Before energizing the switch pay special attention that all passengers maintain a safe distance from the tower hinge mechanisms located at the base of the wakesport
tower on the deck. As the operator energizes the arch switch to hinge the tower forward visually monitor the port and starboard deck to ensure all passengers are clear of the hinge mechanism. This same procedure applies for lowering the mechanism to the original position.
Regal recommends hinging the tower completely forward before towing the vessel.
!
WARNING
WHEN OPERATING POWERTOWER
KEEP ALL BODY PARTS CLEAR
OF TOWER HINGE MECHANISMS.
6-26
Equipment Operation
Seating-Bucket Operation
The bucket seat features a handle mechanism that operates multiple seat functions. The separate handles prevent the seat from rotating and sliding fore and aft during operation of the vessel. This provides the operator with a safety margin. Do not alter the seat slide mechanism.
To adjust the seat slider follow the instructions and refer the illustration.
1. To adjust fore and aft seat positions, pull up on handle “A”, slide seat to desired location and release the handle. The slide will lock in position.
2. To rotate seat and adjust the drag control feature for rotation, pull handle “B” up to the horizontal position and release. The handle will maintain the horizontal position. The seat is now able to be rotated
360 degrees. To increase the drag on rotation, turn handle “C” clockwise to desired resistance. To decrease drag, turn handle “C” counterclockwise.
3. To lock the rotational feature, push handle “B” down and the positive quick lock feature looks for the next available locking spline.
Always use the positive lock feature when your vessel is underway.
!
CAUTION
TO PREVENT BODILY INJURY!
PERIODICALLY CHECK AND TIGHTEN
THE MOUNTING BOLTS
BETWEEN THE SEAT SLIDER
AND THE BUCKET SEAT BOTTOM
ALSO, CHECK THE FLOOR INSERT BOLTS.
6-27
CHAPTER 6
BUCKET SEAT
HANDLE A
HANDLE B
SEAT SLIDER
HANDLE C
PEDESTAL
6-28
FLOOR INSERT
TYPICAL BUCKET SEAT LOCK MECHANISM
Seating/Bow
Equipment Operation
To use the bow fi ller cushion locate the 2 support bars located under the bow cushions. One is longer than the other. Make sure both bars are seated in the grooves.
Bars
Place cushion on bars. Make sure the cushion is completely seated on the bars. The cushion is now ready for use.
6-29
CHAPTER 6
Sirius Satellite Radio
Sirius satellite radio is an option on many Regal models. Sirius satellite radio features over 120 channels of music entertainment completely commercial-free along with sports and news channels. Sirius emphasizes the music and entertainment you want. Channels use the most updated digital fi ltering available for the clearest sound. Sirius uses three satellites fl ying over the United States for coast to coast coverage with high elevation angles. The result is a clearer line of sight and less signal blocking.
The system consists of the stereo receiver (sometimes called the head unit), Sirius radio tuner and antenna.With these components and an active account (6 month initial free subscription initialized by the customer after delivery) your Sirius system should be activated.
Following are the activation steps to be taken:
A. Unit must be completely installed and the antenna must have a clear view of the sky.
B. Turn on the radio and go to satellite mode.
C. Confirm reception by tuning to SIRIUS WEATHER &
EMERGENCY//CHANNEL 184. If you are not receiving Channel
184, please refer to the radio manufacturer owner’s manual.
D. Call SIRIUS sales support 1-866-580-7234 or customer care 1-888-
539-7474
E. Please have your name, address, phone number and the SIRIUS
ID#ESN available for the agent.
6-30
!
CAUTION
TO PREVENT BODILY INJURY!
DO NOT OCCUPY THE SUNDECK LOUNGER
WHILE THE BOAT IS MOVING.
Equipment Operation
Ski Tow/Pylon
The ski tow is located center line at the stern deck. Double loop the line around the ski pylon and cinch it tightly. This procedure to help to keep the line intact when there is no skier strain on it.
Always appoint a person to keep their eye out for the ski line when the vessel is running to prevent the line from being caught in the propeller.
Vessels with wakesport towers normally feature a ski pylon which is positioned at the top of the tower. This provides a high angle for various water sport activities.
6-31
CHAPTER 6
Stereo iPod
An iPod is designed into the stereo head unit. Simply press the catch release button on the top of the stereo receiver faceplate to access the iPod. This feature protects the unit and the iPod from the weather.
Several adapters (sleeves) are supplied with the stereo receiver to fi t the different generation iPods.
Refer to the stereo owner’s manual for more specifi c operating information.
6-32
Equipment Operation
Stereo/CD Player- Fusion
Regal boats feature Fusion® marine stereo audio systems.
Fusion stereo systems are designed and engineered to perform to the highest standards in the harsh marine environment. The head units feature easy to read displays and use oversized rubber buttons and controls for easier operation on a moving vessel. Being at the leading edge in stereo tech-
Typical Units Shown nology the head unit opens to a truly unique internal iPod dock. The iPod dock handles many generations of iPods through a set of sleeves. These sleeeves hold the iPod in position ensuring ease-ofuse and protect the iPod from the marine environment.
The standard MS-IP700 provides 70 watts x 4 total output.
All components including the speakers comply with the international
IP waterproof standards. Selected optional system components include an amplifi er and additional speakers.
The system utilizes a 15 amp automotive style fuse located behind the stereo head unit.
See the amplifi er and remote information for vessels equipped with the optional stereo performance package and remote controls.
Note: As standard equipment on Regal sport boats the stereo functions from the auxiliary key switch position which is located to the left of the normally “off ” position. Here the stereo can be operated without the typical draw on the ignition circuit which normally occurs when the key switch is in the “on” position.
6-33
CHAPTER 6
Typical Unit Shown
6-34
Equipment Operation
6-35
6-36
CHAPTER 6
Equipment Operation
6-37
6-38
CHAPTER 6
Equipment Operation
6-39
6-40
CHAPTER 6
Equipment Operation
TYPICAL REMOTE
CONTROL.
If equipped, the Fusion remote control is normally mounted at the transom area which makes it easier to use during water activities.
It is a plug and play device and uses the same function buttons and rotary encoder as the helm head unit. It features the ability to select various speaker zones on the vessel. Refer to the Fusion owner’s manual for more detailed information.
6-41
6-42
CHAPTER 6
Equipment Operation
6-43
CHAPTER 6
Stereo Performance Package
The stereo performance package features extra speakers including a sub-woofer and a 2 channel amplifi er to provide leading edge performance in sound and power.
The simplicity of design contributes to low distortion and high effi ciency. Normally the amp is located under the starboard helm or may be in the cockpit refreshment center. The circuit is protected by twin 25 amp automobile type fuses. It is a good idea to carry extra fuses which are available at local marine or automotive stores. The amplifi er does not require any type of maintenance other than periodic checking of the wiring connectors for tightness. Contact your Fusion owner’s manual or closest Regal dealer for additional information.
Vessels with the optional sport arch speakers use an additional 4 channel amplifi er located under the helm or the cockpit refreshment center depending on the specifi c boat model.
6-44
Equipment Operation
Swim Platform
On integrated swim platforms you should perform periodic inspections of the swim ladder and hardware that supports the platform to insure that all connections and fi ttings are tight and in good condition before using it to support weight. Never dive off the swim platform. Do not exceed the weight label attached to the swim platform or as noted above.
!
WARNING
AVOID SERIOUS INJURY OR DEATH!
DO NOT OPERATE THE BOAT
WITH PEOPLE ON TOP OR HOLDING ON TO
THE SWIM PLATFORM STRUCTURE OR HARDWARE.
Hand Hold
Ladder
Hatch
Always close the ladder hatch once the ladder is extended.
Remind people entering from the water to use the hatch hand hold to aid in safe boarding.
Never use the stern drive to access the swim platform.
6-45
CHAPTER 6
Transom Trim Switch
The transom switch location on the swim platform permits the operator to raise the stern drive for inspection purposes. Also, it can be used on land to achieve a trim or trailer position.
Never allow the engine to be running while running the drive in the trialer position as component damage may result.
6-46
Equipment Operation
Windshield-Center Latch
Center
Windshield
Magnet
The center windshield should be closed and locked at all times the boat is moving. Make sure the 2 locking latches are fi rmly seated in a horizontal position against the windshield framework.
In the open position at the dock make sure the center windshield is held securely by the magnet. See illustration.
!
WARNING
AVOID BODILY INJURY!
CLOSE AND SECURE CENTER WINDSHIELD AT ALL
TIMES THE ENGINE IS RUNNING!
6-47
CHAPTER 6
Regal Vue Display
Note: We continually strive to bring you the highest quality, full featured products. As a result, you may fi nd thet your actual Regal Vue display screens may be slightly different than what is represented in this manual at the time of printing.
6-48
Equipment Operation
INSTALLING/REMOVING MEMORY CARD
As an option Regal Vue is installed as shown. Each unit is outfi tted with a memory card with predetermined geographical regions. Should the operator want a different memory card access to the Regal Vue panel is outlined below.
1. The battery switch should be turned to the “off ” position before starting to work behind the dash. At the rear of the Regal Vue display
(behind the dash) you will see a small compartment with 2 allen head type fasteners. Remove both fasteners and the panel cover to access the memory card compartment.
2. Insert a fi ngernail or small slotted screwdriver into the memory card end tab. Push up to disengauge the card. Next, pull down on the card to remove it from the card slot.
FASTENERS
6-49
CHAPTER 6
3. Install the new card with written side out into the card slot. Make sure the memory card seats into the card slot.
4. Reinstall the panel cover and tighten the allen head screws. There must be a small
“crush” on the cover gasket to ensure a tight fi t but do not over tighten the fasteners.
5. Energize the battery switch and test the display unit.
6-50
Equipment Operation
6-51
6-52
CHAPTER 6
Equipment Operation
6-53
6-54
CHAPTER 6
Equipment Operation
6-55
6-56
CHAPTER 6
Equipment Operation
6-57
6-58
CHAPTER 6
Equipment Operation
6-59
6-60
CHAPTER 6
Equipment Operation
6-61
6-62
CHAPTER 6
Equipment Operation
6-63
6-64
CHAPTER 6
Equipment Operation
6-65
6-66
CHAPTER 6
Equipment Operation
6-67
6-68
CHAPTER 6
Equipment Operation
6-69
6-70
CHAPTER 6
Equipment Operation
6-71
6-72
CHAPTER 6
Cosmetic Care &
Maintenance
COSMETIC CARE
This section covers the care and maintenance of your Regal boat. Many cosmetic care topics including exterior hardware, upholstery, fi berglass and canvas are described. Also, major equipment and systems are covered. As always, refer to the owner’s information pouch and the manufacturer’s owner’s manual for detailed procedures.
Upholstery
Cockpit and interior vinyl require periodic cleaning to maintain a neat appearance and to prevent the build up of dirt and contaminants that may stain and reduce the vinyl life if they are not removed. The frequency of cleaning depends on the amount of use and conditions to which the vinyl is subjected.
Most common stains can be cleaned using warm, soapy water and clear rinses. Scrubbing with a soft bristle brush will help loosen soiled material from embossed surfaces and under welting. If the stains are not removed with the above method use a mild cleaner such as Fantastic. This cleaner should be used only as needed and not the normal means.
With more stubborn stains, rubbing alcohol or mineral spirits may be tried cautiously. Widespread solvent use can severely damage or discolor vinyl. Try to remove stains immediately before they have a chance to penetrate the surface of the vinyl.
7-1
CHAPTER 7
Powdered abrasives, steel wool, or industrial strength cleaners are not recommended for cleaning our vinyl. Lacquer solvents will cause immediate damage. Dilute chlorine bleach before using. Do not wax the vinyl as it may cause cracking. Always wear protective gloves and make sure there is suffi cient ventilation when cleaning vinyl. Wear eye protection.
Remember that suntan oil will damage vinyl. Use suntan lotion instead of suntan oil. Exposure to the sun is a natural enemy of vinyl upholstery. For maximum life, keep the vessel covered with a cockpit cover when not in use.
Carpet
Use approved cleaners on carpet. Always try on a test area fi rst. Many spots and spills can be removed using a cleaner combined with a clean, white terry towel. Try not to soak an area excessively and do not use solvents because most interior carpet is rubber backed and glued in place. Solvents and abrasives will break down the backing and fi bers.
Plastics
Use plastic cleaners and polishes recommended for marine use only. Use proper applicators. Read all instructions carefully. Test the product in a small area fi rst. Use a soft rag and always rinse the surface with water.
Ammonia based cleaners and abrasives will damage plastic parts.
NOTICE
NEVER CLEAN PLASTIC SURFACES WITH A DRY
CLOTH OR GLASS CLEANING SOLUTIONS
CONTAINING AMMONIA. NEVER USE SOLVENTS
OR WIPE WITH ABRASIVES
7-2
Cosmetic Care & Maintenance
Interior Fabrics
Clean fl at good interior fabrics with dry cleaning fl uid style cleaners approved for use with soft fabrics. Allow adequate ventilation and follow the label instructions carefully. Use a soft cleanser with feldspar to clean stubborn marks or stains on wallpaper. Normal interior vinyl such as the headliner and head need a mild soap and water solution.
Rinse immediately with clean water and wipe dry. Always test an area with a cleaner before applying it to a larger area.
Fiberglass & Gelcoat
!
CAUTION
AVOID BODILY INJURY!
WAXED GELCOAT SURFACES
CAN BE VERY SLIPPERY.
DO NOT WAX NORMALLY USED AREAS
OF THE DECK, LINER, OR GUNWALES.
DO NOT WAX ANY TEXTURED
OR NONSKID SURFACES
SUCH AS FLOORS, WALKWAYS,
STEPS, LADDERS OR SWIM PLATFORMS.
WEAR NON-SLIP FOOTWEAR WHEN WALKING
ON VESSEL SURFACES.
Routine maintenance is the only practical way to keep the surface of your boat looking shiny and new. Most objects left outdoors will gradually deteriorate from exposure to the sun, water, dust and pollution. Such outdoor exposure can cause your boat’s gelcoated surface to change or fade. Darker colors tend to fade more rapidly than lighter colors because they absorb more of the sun’s rays (ultraviolet and infrared).
Basic maintenance includes monthly washing of the boat’s surface to remove normal accumulation of soil and stain.
7-3
CHAPTER 7
Use a mild detergent such as dishwasher powder or liquid. Do not use automatic dishwasher detergent. Avoid any kind of alkaline cleaners such as trisodium phosphate (TSP), abrasives, bleaches and ammonia.
For best results use cleaners that are recommended for fi berglass.
NOTICE
WIRE BRUSHES, SCOURING PADS, OR OTHER
ABRASIVE TYPE MATERIALS AND SOLUTIONS
SHOULD NEVER BE USED ON THE HULL
OR DECK OF YOUR BOAT.
THEY CREATE SMALL SCRATCH MARKS
THAT WILL COLLECT MARINE GROWTH
AND OTHER FOREIGN MATERIALS.
It is recommended that you wax the gelcoat surface twice yearly to prevent loss of gloss and to protect the fi nish. Use only waxes for fi berglass and follow the label instructions. Apply a 3’ x 3’ section at a time using clean applicator cloths or a buffi ng bonnet. When a haze develops, use a power buffer at low speeds (1200-2000 rpm) to remove the haze. Keep the buffer moving to avoid heat buildup. The power buffer is very effi cient at removing contaminants from gelcoat. Never wax gelcoat in the direct sun.
When the washing and waxing as recommended does not restore the shine it may be necessary to use a fi ne rubbing compound. Do not apply rubbing compound in direct sunlight. A power buffer at low speed does an excellent job to remove impurities from the gel coat that cause dulling. Use light pressure and keep the buffer moving. Re-wax after compounding to buff the surface.
“Hairline cracks” or “spider webbing” could develop in the gelcoat surface of a hull or deck. This can be caused by impact or other factors. Small air pockets or gouges may also occur through normal wear.
7-4
Cosmetic Care & Maintenance
These do not affect the strength of the hull or deck and can be repaired by yourself, a marine professional or a Regal dealer.
The affected area should be chipped or sanded away and a thin layer of color matched gelcoat applied. This layer is then sanded smooth and buffed to its original luster.
Most minor scratches, nicks, and dents can be removed by compounding the surface. Marine type compounds can be found at most auto body supply stores. Specify a number 25 which is a coarser compound up to a number 55 being less coarse. Various glazes and polishes are available as needed. Ask your marine professional or Regal dealer for more information. Fiberglass hulls are strong but they can be damaged.
A fi berglass hull has virtually no internal stresses. Thus when a part is broken or punctured, the rest of the hull retains its original shape.
A severe blow will either be absorbed or result in a defi nite localized break. A break of this nature should be checked and repaired by a marine professional or a Regal dealer.
Minor Repairs
You will need the following materials for minor repairs:
• Gelcoat
• Clear Liquid Catalyst
• Putty Knife
• Razor Blade
•
Fine Sandpaper (400,600,1000)
• Wax Paper (to cover repair area)
!
WARNING
AVOID BODILY INJURY!
GELCOAT & FIBERGLASS RESIN ARE FLAMMABLE
WORK IN A WELL VENTILATED AREA FREE FROM
OPEN FLAMES. DO NOT SMOKE!
7-5
CHAPTER 7
For minor repairs refer to the following procedure:
1. Clean the area to be repaired and get rid of any wax or grease residues.
2. Clean out scratches, chips, and nicks.
3. Sand area to be repaired so gelcoat will bond.
4. In a separate container, measure only the amount of gelcoat you will need. Mix a ratio of 2% ratio of catalyst to the amount of gelcoat being used ( a spoonful of gelcoat will require only a drop or two of catalyst). Do not pour any unused portions of the gelcoat/catalyst mixture back into either original container.
5. Apply gelcoat to area leaving a slight lift above the surface.
6. Cover the area with wax paper. It will help the mixture to set up faster.
7. Remove wax paper and shave off any extra gelcoat with a razor blade.
8. After the area is shaved smooth, start with the 400, 600, and fi nally
1000 grit sand papers.
9. Buff the area with compound, polish and a fi nish wax. You may notice a difference between the repaired area and the original fi n ish due to the natural weathering process.
Canvas
Boat canvas is in most cases subjected to more severe punishment than practically any other type of material. Moisture, dirt and chemicals from industrial fallout, heat, ultraviolet rays and salt water are all factors which accelerate the deterioration of your boat canvas.
7-6
Cosmetic Care & Maintenance
These elements can cause serious damage if left unchecked.
The boat top and other canvas supplied on your Regal boat are manufactured from top quality materials to provide you with years of trouble free service. The following information on the care, cleaning and proper storage of the fabrics and fasteners that make up your marine canvas is being provided to help you maintain the appearance and ease of operation.
Sunbrella is used on most Regal tops, aft curtains, camper enclosures, bow tonneaus and cockpit covers. Sunbrella is a woven fabric made from
100% solution dyed acrylic fi ber. It is color fast and will withstand long term exposure to the sun (ultraviolet rays) without excessive fading.
Sunbrella is a woven fabric. Even though it is treated with water repellency some “misting” through the fabric is typical. With new canvas, the greatest potential for leakage is through the sewn seams. Because
Sunbrella and the long term thread used is synthetic, the holes created by sewing will not swell up and seal when exposed to water as cotton does. Usually the movement of the fabric in use will move the fi bers enough to seal the holes. You may apply Apseal or Uniseal to the seams to speed up this process.
When the canvas is new, the fi t will normally be tight. It is designed this way because Sunbrella stretches as it ages, The initial tight fi t allows for a suitable fi t for the life of the canvas. The Sunbrella fi t will vary slightly in the heat, cold, and rain.
Sunbrella Cleaning Instructions
Sunbrella should be cleaned regularly before substances such as dirt, roof particles, etc., are allowed to accumulate on and become embedded in the fabric. The fabric can be cleaned without being removed from the boat. Simply brush off any loose dirt, hose down, and clean with a mild solution of natural soap in lukewarm water. Rinse thoroughly to remove soap. DO NOT USE DETERGENTS! Allow to air dry.
For heavily soiled fabric, remove the top from the frame.
7-7
CHAPTER 7
Soak the fabric in a solution that has been mixed to the following proportions.: 1/2 cup of bleach and 1/4 cup of Ivory or Lux soap
(liquid or soap) per each gallon of lukewarm water. Allow the fabric to soak until the bleach has killed the mildew and the stains can be brushed out with a common kitchen scrub brush. Rinse the fabric thoroughly in cold water to remove all the soap. This may require several rinsings. Incomplete rinsing can cause deterioration of sewing threads and prohibit the fabric from being properly retreated. Allow the fabric to dry completely. DO NOT STEAM PRESS OR DRY
IN AN ELECTRIC OR GAS DRYER! Excessive heat can damage and shrink the fabric since it is heat sensitive.
This method of cleaning may remove part of the water and stain repellent that was applied to the fabric during its manufacture. It is recommended to retreat with such water repellency products as Apseal and Uniseal. We do not recommend any wax based treatments such as
Thompson’s Water Seal or any of the silicone products such as SC-15 or Aqua-Tite. Wax based products prevent the fabric from breathing, and encourage mildew growth while the silicone products interact with the original fl uorocarbon fi nish and seem to cause a rapid loss of water repellency. Scotchguard has not been found to be very effective for restoring water repellent to Sunbrella. It seems to work well in the short run, but doesn’t maintain it’s performance very long.
Clear Vinyl, Zipper & Snap Care
Never store canvas wet or in an unventilated, moist area. Always roll the canvas instead of folding. This is of particular importance on side curtains or any other part with the clear vinyl “glass”. Roll the top carefully around the bows and cover with the storage boot provided.
The clear vinyl “glass” used in side curtains, aft curtains, visors, and camper enclosures is very susceptible to heat and cold. Keep vinyl curtains from touching metal tubing to minimize burning the vinyl.
If the boat is stored with top, side curtains and aft curtain in place, heat build up inside the boat may discolor the vinyl.
To clean the clear “vinyl” glass, use a solution of Ivory or Lux soap,
7-8
Cosmetic Care & Maintenance liquid or fl akes, and lukewarm water. Allow to air dry. Never use any type of abrasive cleaner as it will scratch the “vinyl” glass. There are many cleaners and scratch removers on the market specifi cally for clear vinyl. Handle the clear curtains carefully. They are soft and prone to scratching.
Canvas parts are designed with zippers. When zippers are new they can be a little diffi cult to use. Zip carefully without forcing the zipper or the material. They will loosen with use. A zipper lubricant may be used to help new zippers as well as maintaining used ones. The most vulnerable part of the zipper is the starts. Use care when starting the zipper.
Canvas snap fasteners should be unsnapped as close to the button as possible. Never remove canvas by pulling roughly on the edge of the material. This can damage the canvas as well as the fasteners. Use petroleum jelly on snaps to keep them from developing corrosion especially in harsh environments.
Metal
Keep all stainless steel and other metal parts rinsed and wiped dry. To maintain their fi nish annually polish the stainless steel and other bright works at least annually. Use commercially available metal products and read the labels carefully before use. Refer to the fl yer in the owners information pouch. Most marinas and boating retail outlets carry metal care products.
Hull Bottom
Never use wire brushes or highly abrasive scouring pads on your hull bottom. It could damage the gel coat surface or the bottom paint. The bottom of your boat needs to be clean since the build up of natural coatings from water or marine life can potentially create drag and affect your boat’s performance. Contact a marine professional or Regal dealer for more information.
7-9
CHAPTER 7
FREQUENT STAINS/CLEAN-UP STEPS 1 2 3
Coffee, Tea, Chocolate................................... B
Permanent Marker*........................................ E B C
Household Dirt............................................... A B
Grease............................................................... D B
Ketchup, Tomato Products............................ A
Latex Paint....................................................... A
Oil Base Paint.................................................. D
B
B
B
Mustard............................................................. A B C
Suntan Oil........................................................ A B
Asphalt/Road Tar........................................... D B
Crayon.............................................................. D B
Engine Oil........................................................ B
Spray Paint....................................................... B
Chewing Gum................................................. D
Shoe Polish*..................................................... D
Ballpoint Pen*.................................................. E
A
Lipstick............................................................. A B
B
B A
Eyeshadow........................................................ E B
Mildew*............................................................ C B A
Wet Leaves *.................................................... C B A
A= Soft brush; warm soapy water/rinse/ dry
B= Fantastik cleaner
C= One tablespoon ammonia, 1/4 cup of hydrogen peroxide, 3/4 cup of warm water/ rinse/dry
D= Scrape off residue ( use ice to lift gum)
E= Denatured alcohol/rinse/dry
* These products contain dyes which leave permanent stains.
7-10
Cosmetic Care & Maintenance
MAINTENANCE
Engine
Each engine package is unique and quite complex. A select portion of the maintenance items are covered in this chapter. Many times because of the advanced ignition and fuel injection systems used on marine engines it is best to use trained marine professionals. This is especially true with the new DTS and EVC systems. For more detailed information, refer to the manufacturer’s engine owner’s manual or call your closest Regal dealer.
Stern Drive
The stern drive unit should be checked before each outing. Tilt up the drive and check for any debris around the intake and any fi sh line tangled in the propeller. Check your engine manual for stern drive maintenance schedules.
Propellers
Out-of-balance or nicked props will effect performance or cause vibration. Damaged props should be replaced, but those that are chipped or bent can usually be reconditioned by a marine dealer or a propeller repair facility. When cruising, consider carrying a spare set of props on board because many marinas do not carry a full inventory of replacement propellers. Refer to the manufacturer’s engine manual for appropriate stern drive and inboard propeller replacement.
Be sure to make a note of the propeller diameter and pitch while the vessel is in dry dock. They are pressed into the prop for easy reading.
In an emergency an aluminum propeller blade can be straightened by laying the propeller blade on a 2 x 4 and hammering the bent portion of the blade until straight. This procedure will assist the operator in reaching port so he can have the propeller re-pitched.
7-11
CHAPTER 7
It is advantageous to carry the needed tools to change propellers. Use the following procedure to remove stern drive propellers.
This method provides a safety margin from sharp propeller blades especially those with stainless steel propellers. A 2” x 4” piece of wood placed across the ventilation plate allows safe removal of propeller.
With propeller units you may need to add a shim to the 2” x 4” piece of wood to remove the propeller safely. Some of these units use 2 locknuts, one for each propeller. Below are drawings showing selected propeller shaft hardware. See the engine manufacturer’s owners manual for further information.
2X4 WOOD
ZINC ANODE
COUNTERCLOCKWISE
TO LOOSEN
CLOCKWISE
TO TIGHTEN
PROPELLER SHAFT NUT
TYPICAL PROPELLER CHANGING
7-12
Cosmetic Care & Maintenance
VOLVO DUO PROP INSTALLATION
Coat both shafts with marine
grease. Place the remote control in forward position to lock shafts.
Install the front propeller.
Install propeller nut. Tighten to 45 ft. lbs. Make sure the chamfered edge of the prop nut is facing forward. Failure to install prop nut correctly could result in loss of prop or damage to lower unit.
7-13
7-14
CHAPTER 7
MERCRUISER ALPHA & BRAVO ONE
MERCRUISER BRAVO THREE
Cosmetic Care & Maintenance
Steering
Your boat uses a rack or rotary style steering systems that features a cable that functions with assistance through the engine power steering pump. As you turn the wheel force is applied through the system to a hydraulic cylinder found at the aft end of the engine and attached through the engine power steering pump hoses.
With the engine running, check the engine power steering pump level before each outing. Add the appropriate power steering fl uid.
Periodically inspect the entire steering system for tightness and signs of wear and leaks including the steering wheel. Lubricate the steering shaft at the engine. Refer to the manufacturer’s engine manual in the owner’s pouch for additional information along with the maintenance chart in this chapter.
!
CAUTION
AVOID PERSONAL INJURY AND PROPERTY DAMAGE!
ABRUPT TURNS ABOVE 30 M.P.H. MAY RESULT
IN LOSS OF CONTROL.
STEERING RESPONSE AT HIGH SPEEDS
CAN BE VERY SUDDEN.
ABRUPT TURNS MAY CAUSE YOU
TO CROSS YOUR OWN WAKE.
JUMPING A WAKE, SUDDEN TURNS, AND INCREASES
OR DECREASES IN SPEEDS MAY BE DANGEROUS.
THE OPERATOR MUST MAKE SURE THAT ALL
PASSENGERS ARE SEATED SECURELY
BEFORE MAKING SPEED CHANGES.
Battery
Frequently check your battery terminals for corrosion buildup. If you fi nd a greenish, powdery substance, remove the cable connections
7-15
CHAPTER 7
!
WARNING
TO PREVENT BODILY INJURY!
WEAR GOGGLES, RUBBER GLOVES
AND A PROTECTIVE APRON
WHEN WORKING WITH A BATTERY.
BATTERY ELECTROLYTE CAUSES SEVERE EYE
DAMAGE AND SKIN BURNS.
IN CASE OF SPILLAGE, WASH AREA WITH
A SOLUTION OF BAKING SODA AND WATER.
and clean both the both the terminals and the connectors with a soft wire brush. When the cleaning is fi nished reconnect the battery cables and coat the terminal with an approved grease or petroleum jelly to help prevent further corrosion. Check the electrolyte level at least every
30 days, more often in hot weather. The level should be maintained between the top of the battery plates and the bottom of the fi ll cap opening. Add distilled water as needed after charging the batteries or periodically as needed. Do not overfi ll because sulfuric acid could run over and cause burns or an explosion.
!
WARNING
TO PREVENT BODILY INJURY!
BATTERIES CONTAIN SULFURIC ACID (POISON)
WHICH ALSO CAN CAUSE BURNS.
AVOID CONTACT WITH THE SKIN, EYES & CLOTHING.
IF CONTACTED, FLUSH WITH WATER AT LEAST 15
MINUTES. IF SWALLOWED, DRINK LARGE AMOUNTS
OF WATER OR MILK. FOLLOW UP WITH MILK OF
MAGNESIA, BEATEN EGG OR VEGETABLE OIL. GET
MEDICAL ATTENTION IMMEDIATELY!
7-16
Cosmetic Care & Maintenance
Batteries should be charged outside the boat. Do not smoke or bring fl ames near a battery that is being or has recently been charged. The hydrogen gas generated by battery charging is highly explosive.
Set batteries on a block of wood rather than concrete since this procedure will help the batteries from losing their charge.
Do not allow a metal object or loose wires to spark across battery posts while working close to the battery. Contact across terminals will cause a short circuit and electrical burns or personal injury may result.
Tighten all battery connectors securely. Check their tightness by pulling on the connectors. They should not move from their tightened position.
Be sure to reinstall the positive boot over the battery terminal after tightening the battery post connection. While using the boat, use the volt meters to monitor the charge level of each battery bank. Monitor the charge with the engines turned off (static condition).
The engine alternators recharge the batteries. A fully charged battery will indicate between 12.3 and 12.6 volts on the voltmeter. Readings below this could indicate a dead battery cell or a charging system malfunction which should be checked by a marine professional.
Remote Control
Check the helm control box and the cable attachment at the engine for tightness and shifting without binding. This applies to engines with standard remote controls only. Shift and throttle controls at both the engine and helm areas must be checked on a periodic basis. At the engine end, make sure all control cable hardware is tight and control cable brackets are secure.
An application of silicone spray on the cable ends periodically will keep control cables working freely and fi ghts corrosion. At the helm end check to make sure the control box hardware is tightly secured. Contact a marine professional or Regal dealer for further assistance.
7-17
CHAPTER 7
Seating
The bucket seat slider needs periodic inspection and maintenance. Loosen the swivel knob located on the slider and pull the slider off the pedestal.
Inspect all fasteners and metal for fatigue.
Lubricate the points shown in the illustration with a marine type grease. type of grease will not run off under warm temperatures. Use a paint brush to apply the grease. Also, use silicone spray for areas that can not be accessed with the grease. Reassemble slider to pedestal with the delrin cup positioned correctly.
BUCKET SEAT SLIDER MAINTENANCE
LUBRICATE SLIDER PLATE
LUBRICATE
HANDLES &
BOLT
HANDLE
HANDLE
BOLT
HANDLE
LUBRICATE ALL
SPLINES
CHECK FASTENERS
FOR TIGHTNESS
7-18
Cosmetic Care & Maintenance
Bilge Pump
The bilge pump is usually installed in the engine compartment just below the engine front. Check for foreign materials stuck in the strainer area or discharge hose.
Check all clamps and electrical connections for tightness. A quick check of the bilge pump automatic fl oat switch is afforded by lifting up on the fl oat and listening for the pump operating. Look around the fl oat area for foreign debris and remove as necessary.
Fuel Tank & Fittings
Periodically inspect the fuel tank components at least annually for loose clamps at the vent, fi ll and feed locations. Examine each hose for signs of deterioration and leakage. Check the fuel sender for loose bolts, nuts, and leaks at all areas of contact. Also, inspect the fuel tank for signs of leakage or abrasion. Tighten all components as needed.
TYPICAL FUEL TANK
ANTI-SIPHON VALVE
HOSE CLAMPS
FUEL SENDER
FUEL VENT
FUEL FILL
FUEL FEED
7-19
CHAPTER 7
EVC/DTS Electronics
Engines with Volvo EVC or MerCruiser DTS control technology feature a solid state controller under the helm or at the engine.
Periodically check the connectons for tightness and corrosion. For further information, contact your closest Regal dealer or marine professional.
Note: Do not over stuff storage compartments where electrical components are attached such as the helm area.
Volvo EVC Controller
7-20
Cosmetic Care & Maintenance
Fuse Panel
Fuses
Steering Rack Nut
The fuse panel is located under the dash and can be accessed on the cockpit side of the helm.
Be sure to carry extra fuses with all the amperages. When a fuse “blows” determine the cause before replacing the fuse. Never replace with a higher amperage fuse since the equipment, wiring or even worse a fi re could develop due to an overload.
This inspection area also allows you to access wiring harness connections and the steering rack nut. Refer to the illustration for locations.
7-21
CHAPTER 7
Stereo
The stereo requires little maintenance. Keep the cover closed whenever possible as it protects the unit from water, dirt and ultraviolet damage.
When washing the interior, do not discharge water directly at the cover or the stereo unit. Possible damage will result. As with any CD unit clean your CD’s to keep them from skipping. This process also aids in keeping dust out of the unit. For further information, refer to your stereo owner’s manual located in the pouch.
7-22
Cosmetic Care & Maintenance
Automatic Fire Extinguisher
Vessels with the automatic fi re extinguisher system should check the halon unit for tightness at the engine compartment monthly. At that time the unit itself should be weighed to ensure it is full. If the green dash indicator light is not on when the key is in the ignition position there is a system malfunction that must be investigated immediately.
Refer to the manual in the owner’s pouch.
Blower
Check the blower hoses to ensure they are fastened in the bilge properly and there are no holes in them. The hose connected to the blower needs to be 3/4 down in the bilge to evacuate fumes properly. All vents need to be checked for debris.
Make sure the blower motor is securely fastened and all hose clamps and or tie wraps are tight. Also, check the electrical connectors for tightness.
7-23
CHAPTER 7
Electrolysis Protection
Sacrifi cial zinc anodes usually found on the stern drive housing, trim cylinders or prop shaft to protect softer metals exposed to the water.
Electrolysis attacks the least noble metals fi rst. Because zinc is a less noble metal, it will decompose before other metals. Check these zinc anodes periodically and have them replaced when they are 50% gone.
Zinc is also used to protect metal that is exposed to saltwater. The salt causes a galvanic action that decomposes metals.
VOLVO SHOWN
SACRIFICIAL ANODE
Zinc anodes in saltwater need to be checked more frequently. If the anodes seem to be requiring frequent replacement there may be a boat emitting a shore power leak into the water taxing the anodes. This is especially possible around a marina environment. If this is the case contact the marina personnel since the current in the water can be measured by a device. Refer to the engine manufacturer’s manual for exact location and detailed information regarding anodes. Stern drive damage due to neglecting anode inspection service is not covered under the warranty.
7-24
Cosmetic Care & Maintenance
VOLVO MAINTENANCE GUIDE
F U N C T I O N
E a c h T r i p
A n o d e s
L e a k s ,
C o o l i n g
S y s t e m
S t o p S w i t c h
L e a k s ,
F u e l S y s t e m
O i l , E n g i n e
O i l , D r i v e
S a f e t y
E q u i p m e n t
S h i f t S y s t e m
F l u i d , P
S t e e r i n g o w e r
S t e e r i n g C a b l e
M o n t h l y
B a t t e r y
A D J U S T
E x h a u s t S y s
E v e r y 5 0 O p e r a t i n g H o u r s
B a t t e r y
C o n n e c t i o n s
A l l B e l t s
E x h a u s t
S y s t e m
H o s e s , C l a m p s
F a s t e n e r s
F u e l S y s t e m
W a t e r P u m p
I m p e l l e r
C H E C K
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
L U B E F I L L R E P L A C E T I G H T E N
*
*
*
E v y e e r a y r s
2
*
*
*
*
*
7-25
CHAPTER 7
VOLVO MAINTENANCE GUIDE CONT.
C H E C K L U B E F I L L R E P L A C E T I G H T E N F U N C T I O N
P e r S e a s o n
B e l l o w s
C l a m p s
D r i v e
&
E x h a u s t
M a n i f l o l d ,
R i s e r s
C a r b , F u e l
F i l t e r
W a t e r P u m p
I m p e l l e r
L e a k s ,
S y s t e m
F u e l
O i l , E n g i n e
O i l , D r i v e
O i l F i l t e r ,
E n g i n e
P r o p e l l e r
S h a f t
&
R e m o t e
C o n t r o l
C a b l e
S p a r k P l u g s
S p a r k
W i r e s ,
P l u g s
B o o t s
S t e e r i n g
S y s t e m
C a b l e
T h r o t t l e
C a b l e
S e r p e n t i n e w h e r e a p p l i c a b l e
C a r b A d j .
E n g i n e
A l i g n m e n t
G i m b a l
B e a r i n g
U n i v e r s a l
J o i n t s &
S p l i n e s
7-26
A D J U S T
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
E v e r y 2
Y e a r s
*
E v e r y 2
Y e a r s
*
*
*
*
Cosmetic Care & Maintenance
MERCRUISER MAINTENANCE GUIDE
E A C H
T R I P
W E E K L Y
E V E R Y
2
M T H S .
E V E R Y
( 1
Y E A R
0 0 H R S )
E V E R Y 3
( 3 0
Y R S .
0 H R S )
E V E R Y
2 Y R S .
E V E R Y
5 Y R S .
O i ,l E n g i n e *
*
E n g i n e ,
C o r r o s i o n
G u a r d
T o u c h U p
P a i n t
E n g i n e
& F i l t
O i l e r
D r i v e
O i ,l C h a n g e
F u e l F i l t e r ,
R e p l a c e
S t e e r i n g &
R e m o t e
C o n t r o l
O i ,l D r i v e
O i ,l T r i m
P u m p
F l u i d ,
P o w e r
S t e e r i n g
S a l t U s a g e ,
F l u s h
C o o l i n g
W a t e r
P i c k U p s
A n o d e s
F u e l P u m p
S i t e T u b e
B a t t e r y
C o n n e c t i o n
P r o p e l l e r
S h a f t / N u t
*
*
*
*
*
*
*
*
*
*
*
*
*
*
7-27
CHAPTER 7
B e l t s , I n s p e c t
L e a k s &
E
T i g h t n e s s , x h a u s t S y s .
S
D i s a s s e m b l e e a w a t e r P u m p
L e a k s &
C o
T i g h t n e s s , o l i n g S y s t e m
C l e a n s e a w a t e r s e c t i o n , c o o l i n g s y s t e m
R e p l a c e
C o o l a n t
L u b e U j o i n t s
MERCRUISER MAINTENANCE GUIDE CONT.
E A C H
T R I P
W E E K L Y
E V E R Y 2
M T H S .
E V E R Y
Y E A R
( 1 0 0 H R S )
E V E R Y
Y R S .
( 3 0 0
3
H R S )
E V E R Y 2
Y R S .
E V E R Y 5
Y R S .
U J o i n t s ,
S p l i n e s &
B e l l o w s
L u b e
B e a r
G i m b a l i n g &
E n g i n e C o u p l e r
T e s t
M e r C a t h o d e
B r a v o ' s
*
*
*
E n g i n e M o u n t s ,
R e t o r q u e
*
C h e c k i g n i t i o n p a r t s , t i m i n g
*
P C V V a l v e ,
R e p l a c e
F l a m e A r r e s t o r ,
C l e a n
*
*
*
*
*
*
*
*
*
7-28
Cosmetic Care & Maintenance
Engine
Each engine and stern drive package is unique and quite complex. A select portion of the maintenance items are covered in this chapter including lubrication specifi cations and general periodic maintenance.
Because of the advanced ignition and fuel injection systems used on marine engines it is best to contact your Regal dealer for more of the detailed service procedures.
!
CAUTION
AVOID ENGINE DAMAGE!
FOLLOW ALL ENGINE BREAK-IN PROCEDURES
AS RECOMMENDED BY THE ENGINE MANU-
FACTURER. FAILURE TO FOLLOW THE BREAK-
IN PROCEDURE MAY VOID THE ENGINE AND
STERN DRIVE WARRANTY.
!
CAUTION
AVOID ENGINE DAMAGE!
DO NOT RUN ENGINE AT A CONSTANT RPM
FOR PROLONGED PERIODS OF TIME DURING
BREAK-IN PERIOD. CHECK ENGINE OIL OFTEN.
!
CAUTION
AVOID ENGINE DAMAGE!
DO NOT RUN ENGINE OUT OF WATER UNLESS
YOU HAVE AN OPTIONAL FLUSHETTE. FOLLOW
MANUFACTURER’S ATTACHING & RUNNING IN-
STRUCTIONS.
7-29
CHAPTER 7
Recommended Lubricant Specifi cations
Volvo Engine
Checking the Engine Oil
A
T
F e
3 2
L n t
V O L V O E N G I
C H A R T
N E O I L m
& o i c w p e i p e a t r a s t e d t u r e
D e g r e e s
A b o v e
Volvo 3.0 uses approximately
4 quarts with oil fi lter.
R e c o m m e n d e d
S A E V i s c o s i t y
O i l s
S A E 3 0 *
S A E 2 0 W 5 0
S A E 1 5 W 5 0
Volvo 4.3 uses approximately
4.5 quarts with oil fi lter.
Volvo 5.0, 5.7 uses approximately
6 quarts with oil fi lter.
Volvo 8.1 uses approximately
9 quarts with oil fi lter.
O D e g r e e s
T o 3 2
D e g r e e s F
S A E 2 0 W 2 0
B e l o w 0
D e g r e e s F
S A E 1 0 W
* SAE 30 Volvo Penta DuraPlus synthetic motor oil for API Service
CE/SG (Volvo # 3851230-7). If the recommended oil is not available, use multi-viscosity oil.
1. Remove the dipstick. The oil level must lie between the 2 marks on the dipstick. Add the recommended oil to maintain the proper level.
2. Recheck the engine oil dipstick level.
Note: All fl uid recommendations are based on this manuals printing date. Regal is not responsible for the accuracy of the information since it can change at any time.
For more detailed information and procedures check your engine operators manual or contact your closest Regal dealer .
7-30
Cosmetic Care & Maintenance
NOTICE
PREVENT ENGINE DAMAGE!
DO NOT ALLOW THE CRANKCASE OIL LEVEL TO
RECEDE BELOW THE ADD MARK, AND DO NOT FILL
ABOVE THE FULL MARK. OVERFILLING RESULTS
IN REDUCED ENGINE LIFE, HIGH OPERATING
TEMPERATURES, FOAMING & LOSS OF POWER.
Checking the Power Trim/Tilt Fluid Level
Fill Cap
1. At least once annually preferably at the start of the boating season check the system fl luid level. Begin with the stern drive trimmed in (down) as far as possible.
2. Remove the fi ll cap on the power trim pump reservoir.
3. Check the fl uid level. It should be between the minimum and maximum marks on the reservoir.
4. If needed add Volvo Penta DuraPlus Power Trim/Tilt and Steering
Fluid.
5. Replace the fi ll cap and tighten cap securely.
7-31
CHAPTER 7
Checking Power Steering Fluid
1. Check the power steering fl uid before each boating outing. Remove the steering reservoir and check the fl uid level. If the engine has not been running use the “COLD” mark. Use the “HOT” mark for engines that have been running at normal operating temperature as indicated by the temperature gauge.
2. The fl luid shoud be between the minimum and maximum marks on the dipstick. If needed, fi ll to the proper level with Volvo Penta Dura
Plus Power Trim/Tilt & Steering Fluid. DO NOT OVERFILL THE
STEERING PUMP RESERVOIR.
!
CAUTION
PREVENT STEERING OPERATION IMPAIRMENT
OR COMPONENT DAMAGE!
NEVER FILL THE POWER STEERING SYSTEM
WITH AN UNKNOWN OIL.
3. Replace the fi ll cap and tighten securely.
7-32
NOTICE
HELPFUL HINT:
TO FILL TRIM, CRANKCASE & POWER STEERING
LEVELS WITHOUT SPILLING FLUID
PURCHASE A FUNNEL AT AN AUTOMOTIVE
STORE WITH A LONGER NECK THAT WILL FIT THE
RESERVOIR OPENINGS.
Cosmetic Care & Maintenance
Volvo Stern Drive
Checking Volvo Stern Drive Oil
Pulling Dipstick
Drive Housing Top
Dipstick Shown At Full Level
!
CAUTION
FULLY THREAD OIL DIPSTICK INTO THE OIL
LEVEL HOLE IN THE DRIVE UNIT TO PROPERLY
CHECK THE OIL LEVEL. AN IMPROPER OIL
LEVEL MAY RESULT IN SERIOUS STERN DRIVE
COMPONENT DAMAGE.
It is recommended to check the drive oil level on a weekly schedule.
Fully thread the dipstick into the hole. At this point, remove the dipstick and make sure the oil level is at the top of the mark as shown above.
If the oil level is low, add enough oil to bring the level to the top of the mark on the dipstick. DO NOT OVERFILL. Tighten up the dipstick with a slotted screwdriver.
If the oil color is milky in appearance there probably is water in the unit normally caused by a leaking seal.
No metal fl akes should be present in the oil. If the above conditions exist contact a Regal dealer.
7-33
CHAPTER 7
MerCruiser Engine
Checking Engine Crankcase Oil
1. Check the engine oil by fi rst allowing the engine to warm up. Stop the engine and allow about 5 minutes for the oil to drain to the oil pan to obtain an accurate reading.
2. Remove the dipstick. Wipe it clean and reinstall it into the dipstick tube. Wait 1 minute to allow any trapped air to vent. ( Install dipstick with oil indication marks facing the fl ywheel end of the engine. Add
Mercury/Quicksilver Synthetic Blend MerCruiser Engine Oil 25W-40 to bring the level up to the full or OK points on the oil dipstick. DO
NOT OVERFILL.
3. Remove the dipstick and look at the oil level. Level must be between full or OK range and add. Reinstall dipstick into the tube.
NOTICE
ADDING 1 QUART OF ENGINE OIL WILL RAISE
THE OIL LEVEL FROM THE ADD MARK
TO THE TOP OF THE OK RANGE
4. When checking or fi lling the engine crankcase oil ensure that the vessel is level in the water or on a trailer.
For changing the engine oil & fi lter see the MerCruiser maintenance schedule and operation manual or contact your Regal dealer.
Note: Above are basic recommendations. Regal is not responsible for the accuracy of the information since it can change at any time. For more detailed information and procedures check your engine operators manual or call your closest Regal dealer.
7-34
Cosmetic Care & Maintenance
Checking MerCrusier Stern Drive Oil
!
CAUTION
ENVIRONMENTAL HAZARD!
DISCHARGE OF OIL OR OIL WASTE
INTO THE ENVIRONMENT IS RESTRICTED BY
LAW. DO NOT SPILL OIL OR OIL WASTE INTO THE
ENVIRONMENT WHEN USING OR SERVICING
YOUR VESSEL. DISPOSE OF OIL OR OIL WASTE
AS DEFINED BY LOCAL & STATE AUTHORITIES.
1. Drive oil level must be checked with the engine cold before starting.
2. Check the gear oil level in the reservoir located on the engine. Keep the gear oil level at the recommended ranges as marked on the reservoir.
If any water is visible at the bottom of the reservoir or there are any metal chips in the drive oil do not run the engine since component damage can result. Contact your Regal dealer for more information.
Filling the Stern Drive
A
1. If more than 2 ounces of High Performance
Gear Lubricant is required to fi ll the monitor reservoir a seal may be leaking. Contact your
Regal dealer.
A=Drive Reservoir
2. If drive lubricant is free from water and metal chips proceed to fill the reservoir.
Remove the gear lube monitor cap. Fill the reservoir with High Performance Gear
Lubricant (Merc part # 92-802854A1).
7-35
CHAPTER 7
3. Fill the reservoir so that drive oil level is in the operating range.
Do not overfi ll reservoir. For changing the drive oil refer to the
MerCruiser operation manual or contact a Regal dealer for more information.
Checking Power Steering Fluid
1. Stop the engine and center the sterndrive unit.
2. Remove the combo fi ll cap/dipstick and observe the level.
a. Proper fl uid level with engine at normal operating temperature should be within the warm range.
b. Proper fl uid level with engine cold should be within cold range.
3. Fill to line with Quicksilver Power Trim & Steering Fluid (Merc #
92-802880A1) or Dextron III automatic transmission fl uid. If you can not see any fl uid in the power steering reservoir contact your Regal dealer since a leak must of developed in the system.
a=Power Steering Pump b=Engine Cold Range c=Engine Warm Range
7-36
Cosmetic Care & Maintenance
Checking Power Trim Fluid
!
CAUTION
ALWAYS CHECK THE OIL LEVEL
WITH THE STERN DRIVE
IN THE “FULL” DOWN OR “IN” POSITION.
1. Place the stern drive unit in the full down position.
2. Observe the oil level. Level must be between the “MIN” or “MAX” lines on the reservoir.
3. Fill as necessary with Power Trim & Steering Fluid (Merc part #
92-802880Al).
Refi lling The Reservoir
1. Remove the fi ll cap from the reservoir. Fill cap is vented.
2. Add lubricant to bring level to the within the “MIN” and “MAX” lines on the reservoir. Use Power Trim & Steering Fluid (92- 802880A1).
3. Install the cap.
Changing Power Trim Fluid
1. Power steering fl uid does not require changing unless it becomes comtaminated with water or debris. Contact a Regal dealer to change the fl uid.
7-37
CHAPTER 7
Checking Engine Coolant
!
WARNING
AVOID BODILY INJURY!
ALLOW ENGINE TO COOL DOWN BEFORE REMOVING
THE COOLANT PRESSURE CAP. A SUDDEN LOSS OF
PRESSURE COULD CAUSE HOT COOLANT TO BOIL
AND DISCHARGE VIOLENTLY. AFTER THE ENGINE
HAS COOLED, TURN THE CAP 1/4 TURN TO ALLOW
PRESSURE TO ESCAPE SLOWLY, THEN PUSH DOWN
AND TURN THE CAP COMPLETELY OFF.
1. Remove the cap from the heat exchanger and observe the level of the fl uid.
2. The coolant level in the heat exchanger should be at the bottom of the fi ller neck. A low coolant level means you should contact your
Regal dealer.
3.Install the cap onto the heat exchanger.
4. When reinstalling the pressure cap, be sure to tighten it until it seats on the fi ller neck.
5. With the engine at normal operating temperature, check the coolant level in the coolant recovery canister.
a=Coolant Cap
7-38
Cosmetic Care & Maintenance
6. The coolant level should be between the “ADD” and “FULL” marks.
7. Add Extended Life Antifreeze/Coolant (Mercury part # 92-
877770K1).
!
CAUTION
AVOID ENGINE DAMAGE!
DO NOT USE ALCOHOL OR METHANOL BASED
ANTIFREEZE OR PLAIN WATER IN THE COOLANT
SECTION OF THE CLOSED COOLING SYSTEM
AT ANY TIME.
NOTICE
ADD COOLANT ONLY WHEN THE ENGINE IS AT A
NORMAL OPERATING TEMPERATURE.
Filling Engine Coolant
1. Remove the fi ll cap from the coolant recovery canister.
2. Fill to the “FULL” line with Extended
Life Antifreeze/Coolant Mercury part #
92-877770K1.
3. Reinstall the cap onto the coolant recovery canister.
Changing Engine Coolant
Call your Regal dealer to change coolant in the entire system.
7-39
7-40
CHAPTER 7
Notes
Troubleshooting
DIAGNOSTIC CHARTS
The following diagnostic charts will assist you in identifying minor electrical, fuel, and mechanical problems. Some of the items listed require technical training and tools. Additional assistance is available in the engine manufacturer’s manual. Also, you can contact your closest Regal dealer or marine professional for more information. Most defects can be found by doing a logical sequence of elimination.
!
CAUTION
TO AVOID BODILY INJURY AND PROPERTY DAMAGE!
USE ONLY APPROVED MARINE
REPLACEMENT PARTS.
!
WARNING
TO AVOID BODILY INJURY AND DEATH!
BEFORE PERFORMING ANY MAINTENANCE WORK
TURN OFF THE BATTERY SWITCH AND REMOVE
THE KEYS FROM THE IGNITION SWITCH
8-1
CHAPTER 8
REMOTE CONTROL DIAGNOSTIC CHART
PROBLEM POSSIBLE CAUSE POSSIBLE FIX
Remote control stiff/inoperative
Corroded cable Clean/lubricate cable
Kinked cable Replace cable
Broken cable
Remote control box jammed
Replace cable
Repair/Replace box
Throttle only control inoperative (neutral)
Does not apply to
EVC/DTS systems
Worn throttle cable
Binding Cable
Replace cable
Follow cable routing; look for pinched cable
Broken cable
Control box worn or in need of lubrication
Replace cable
Refer to information supplied by control mfg.
INSTRUMENT DIAGNOSTIC CHART
PROBLEM POSSIBLE CAUSE
Faulty gauge
No reading on gauge or gauge reads wrong
Wiring to gauge faulty
Faulty sender
POSSIBLE FIX
Replace gauge
Inspect/repair wiring
Replace sender
Gauge reads erratic
8-2
Loose ground or hot wire
Repair or replace wire and or connection
Troubleshooting
PERFORMANCE DIAGNOSTIC CHART
PROBLEM POSSIBLE CAUSE
Material obstructing propeller
Bent propeller shaft
POSSIBLE FIX
Remove material by reversing engine
Call Regal dealer
Excessive vibration
Bent propeller blade
Propeller hub slipping
Repair/replace propeller
Replace propeller
Poor performance
Engine trim incorrect
Uneven load distribution
Engine problem
Adjust trim
Adjust boat load
Call Regal dealer
FUEL SYSTEM DIAGNOSTIC CHART
PROBLEM POSSIBLE CAUSE POSSIBLE FIX
Fuel tank vent obstructed
Clean vent hose or and fitting. Check for kinks.
Engine won't start or
not running right
Fuel line blocked
Lack of fuel
Water in fuel
Clogged fuel filter
No fuel reaching engine
Check for kinked hose
Clean filter. Check for clogged anti-siphon valve
Eliminate water
Replace filter element
Check fuel pump output.
Clean filters. Check fuel tank gauge level.
8-3
CHAPTER 8
DC ELECTRICAL DIAGNOSTIC CHART
PROBLEM POSSIBLE CAUSE POSSIBLE FIX
No 12 volt power
Battery not charging;
(Engine running)
Battery will not hold charge
12 volt equipment not working
Battery switch in "off" position
Weak or dead battery
Loose belt
Faulty alternator
Faulty volt meter
Turn selector switch to
"on" position
Charge or replace battery
Tighten belt
Repair/Replace alternator
Replace volt meter
Faulty/Old battery Replace battery
Equipment switch "off" Switch to "on" position
Circuit breaker blown Push reset on circuit breaker
Weak or dead battery
Corroded connection
Loose wire
Internal equipment short
Replace battery
Eliminate corrosion
Tighten connection
Replace equipment
8-4
Storage & Winterization
Storage procedures are outlined in this chapter. These are guidelines to follow in freezing climates. Be sure to familiarize yourself with all relevant information in the owner’s pouch. Special winterization procedures are necessary for the boat equipment and systems. Use the enclosed checklists to help you identify areas of concern and maintenance. These lists cover land stored boats either inside or outside.
Be sure to read and follow all caution and warning labels.
Call a Regal dealer or marine professional for further information.
!
WARNING
EXPLOSION, FIRE AND POLLUTION HAZARD!
DO NOT FILL FUEL TANK TO RATED CAPACITY
LEAVE ROOM FOR EXPANSION.
!
CAUTION
REMOVE BATTERIES WHEN VESSEL
IS IN EXTENDED STORAGE PERIODS.
!
CAUTION
TO PREVENT ENGINE DAMAGE!
USE ONLY ETHYLENE GLYCOL BASE ANTIFREEZE
DO NOT USE ALCOHOL BASE PRODUCTS.
9-1
CHAPTER 9
GENERAL STORAGE GUIDELINES
LIFTING THE BOAT
To prevent any structural damage to your vessel slings must be used to lift the boat. Always use the fl at wide-belt type as they distribute and hold the boat weight in a supported fashion. Do not use the cable-type slings since they may cause hull damage. Make sure the proper width spreader bars are used to attach the slings. Using too narrow a spreader bar may cause damage to the rub rail. Always lift at approved lifting points. If sling markers are not found, contact a Regal dealer to identify the proper location for slings. Always tie a line between the forward and aft slings to prevent the hull from slipping out of the slings while lifting or moving the vessel fore or aft.
CRADLES AND TRAILERS
Your vessel must be positioned properly for extended land storage in colder climates. One approved method is to use a Regal Marine designed cradle which can be ordered by your Regal dealer. When using a Regal Marine cradle the vessel hull weight must be distributed and supported both fore and aft and port to starboard along the hull surface. If needed, adjust the cradle or vessel fore or aft to eliminate any gaps between the hull and the cradle. A rubber type gasket can be installed on the cradle supports on the port and starboard sides to achieve a closer hull-cradle fi t.
Another method to store your vessel for extended periods is on a trailer designed and adjusted for your Regal boat. Make sure all rollers and bunks are functioning properly. Lubricate rollers and re-carpet bunks as needed.
Never use blocking to support the hull!
Make sure the bow is elevated enough to evacuate any bilge water.
Remove the hull drain plug. Cover the vessel with a mooring cover.
Make sure there is enough “venting” between the mooring cover and the vessel to prevent mold and mildew.
9-2
Storage & Winterization
DECOMISSIONING CHECKLIST
ENGINE
Run engine. Pour a fuel stabilizer/conditioner in the fuel tank.
Allow time for it to circulate through the fuel system.
Change all engine fl uids as referenced in the engine manufacturer’s owners manual.
Drain cooling and exhaust system or have a marine professional
“pickle” the engine with antifreeze and rust preventative.
Spray all exterior parts with a rust preventative.
STERN DRIVE
Remove stern drive. Perform maintenance as referenced in the manufacturer’s owners manual.
Remove propeller. Refurbish as needed.
Touch up paint on stern drive upper and lower gear housings as required.
Apply a coat of wax to stern drive.
BOAT
Check hull bottom for any fiberglass damage. Repair as needed
Apply a coat of wax to hull and deck surfaces.
Pour a pint of 50/50 antifreeze into bilge pump.
9-3
CHAPTER 9
Drain the fresh water system per instructions in this chapter.
Remove battery. Trickle charge as needed.
Remove all loose gear from boat such as life jackets, etc. Inspect and store in cool, dry environment.
Remove drain plug. Clean drain plug hole of debris as needed.
Enclose drain plug in plastic bag and tie to steering wheel.
Make sure bow is higher than stern to permit proper drainage.
Clean all upholstery and store so it breathes.
Conduct a visual inspection to ensure boat is balanced properly on the trailer or cradle.
Cover boat with tarp. Tie down for wind protection if outside.
Prop tarp up as needed to provide proper ventilation. Do not cover up the fuel vent.
TRAILER
Repack all wheel bearings per manufacturer’s specifi cations.
Check all trailer parts for excessive wear. Replace/refurbish as needed.
Touch up trailer paint as needed.
Lubricate moving parts as needed.
If stored on trailer block the trailer frame up just enough to relieve a portion of the strain on the trailer wheels and bearings.
9-4
Storage & Winterization
FRESH WATER SYSTEM
1. Turn on the fresh water pump switch.
2. Open all faucets including transom shower (if equipped) and allow tank to empty.
3. Drain the water tank. Shut off fresh water pump switch.
4. Mix nontoxic antifreeze with water in accordance with the manufacturer’s recommendations. (Available at marina & RV stores)
5. Pour solution into the fresh water tank.
6. Turn on fresh water pump switch.
7. Open water faucet and purge until a steady stream of nontoxic antifreeze fl ows from the faucet. If equipped, do the same to the transom shower. Turn the fresh water switch off..
WASTE SYSTEM
1. With chemical heads, make sure to dump both upper and lower tanks. Rinse well with fresh water.
2. With marine head, pump out holding tank. Add nontoxic antifreeze to toilet and holding tank. Pump from toilet to holding tank to eliminate any water remaining in lines.
NOTICE
AVOID VESSEL AND ENGINE DAMAGE!
CONTACT MARINE PROFESSIONAL FOR
WINTERIZATION INSTRUCTIONS. DAMAGE NOT
COVERED BY WARRANTY
9-5
CHAPTER 9
RECOMISSIONING CHECKLIST
ENGINE/STERN DRIVE
Check all components per engine manufacturer’s owner’s manual especially fl uid levels.
Run engine on “ear muffs” before launching. Check for fuel, exhaust, oil, and water leaks.
BOAT
Install drain plug.
Install battery and tighten all terminals.
Check all equipment, switches, alarms, gauges and breakers for proper operation.
Add necessary chemicals and water to chemical head.
Add water to fresh water tank. Turn on faucet to purge tank.
Refi ll water tank and sanitize water.
Make sure all safety gear is on board and in excellent working condition.
After launching, check controls and gauges for proper operation.
TRAILER
Make sure all equipment is in working condition.
Trailering
This chapter covers trailering/towing basics including equipment, maintenance, and techniques of trailer usage. Check with state and local and state agencies for detailed information on required equipment, safety issues, and licensing.
BEFORE TOWING
Before towing your boat, be sure to check the air pressure of your tires for the recommended infl ation rating. Also, be certain that your tow vehicle is in good working order.
Stow all gear to be carried properly, especially heavy items such as batteries or anchors. Be sure these items are secured. Don’t overload and try to carry excessive weight on your trailer.
Give consideration to the weight distribution of your trailer. If the rear end of your vehicle sags, chances are the load is positioned too far forward on your trailer.
This can make it especially diffi cult to drive safely, as the hitch may be in danger of striking the road. Also, this situation can be caused by worn rear shock absorbers. One option is to install a set of air shocks which will assist in supporting the load. As a rule of thumb 5 to 7 percent of the total trailer load should be on the trailer tongue.
Check all lights to ensure they are in good working order. You may fi nd it helpful at ask someone to check your turn signals, brake lights, and towing lights while you remain in the vehicle and check them.
Be certain that the trailer winch cable is securely attached to the boat’s bow eye and the cable lock is engaged. Make sure the bow of the boat is snug against the bow stop at the winch stand. It is a good idea to tie
10-1
10-2
CHAPTER 10
Trailering
HUB
BEARING
LUG NUT
WHEEL
LEAF SPRING
TYPICAL WHEEL PARTS DESCRIPTION
BOW CHAIN
WINCH/CABLE
WINCH STAND
TONGUE JACK
MASTER
CYLINDER
BRAKE
ACTUATOR
COUPLER
TYPICAL TONGUE SECTION
10-3
CHAPTER 10 another line or secure an extra cable to the winch stand and boat bow eye as a backup system.
Be certain that your trailer is of rated capacity for the size and weight of your boat, including the weight for all fuel, water and gear. Your authorized Regal dealer can advise you on the proper trailer capacity and tongue weight ( the weight exerted on the rear of your vehicle).
Never use a bumper mounted trailer hitch. Always use a bolted or welded frame-mounted hitch, class 2 or 3. Consult your Regal dealer for more information.
Should your trailer be equipped with surge brakes, that is brakes on the trailer that cut in with a very slight delay when your brakes are applied, be sure to follow recommended service and maintenance instructions.
Be sure that the trailer master cylinder is fi lled with the recommended fl uid before towing your boat. Inspect the trailer brake lines for any leakage. Also, if you notice brake fl uid on the inside of the tires, you may have a wheel cylinder leaking. Consult a professional.
Never place your hands between the trailer hitch coupling and the hitch ball on your towing vehicle while hooking up. Be sure the tongue jack is in the full up position before departure. Be certain safety chains are crisscrossed and secured; do not allow them to drag on the road.
Be sure to buy a suitable set of tie downs which can be attached to the boats’ stern eyes and the eyelets provided on most trailers. Tighten them securely and neatly fold up the extra strap material and secure it with tape so it doesn’t loosen and dangle on the road.
Check the trailer lug nuts for the proper torque. Use a foot pound wrench and torque in a star sequence to the correct poundage as recommended by the trailer manufacturer. Torque the lug nuts at half the poundage on all nuts. Then set the torque wrench to the full poundage and fasten to the last foot poundage fi gure.
Check the trailer tires often for voids, excessive wear or out of round tire conditions. If the trailer seems to vibrate you may have a bad tire or one that is unbalanced. These wheels can be rebalanced at most automotive or tire shops. Never pull a boat on a patched tire. Buy a spare tire and wheel. Mount it on the trailer for speedy installation should a blow out occur. Always keep a lug wrench close by.
10-4
Trailering
Check the trailer harness often for signs of fraying. Check the harness connector for corrosion. Make sure the trailer harness when connected to the trailer has enough slack for turning
Check the wheel bearings for wear periodically by a professional. On most trailers, there is a zerk fi tting on the wheel hub to add the proper lubricant to the wheel bearing with a grease gun. These wheel bearing waterproof covers for the bearings can be purchased at retail outlets.
Be sure everything is secured in the boat and canvas is down in the towing position with the bimini stored in the boot. Tilt the stern drive up to clear the road and any bumps that might occur while in transit.
Note: Make sure all tops are zipped into boots, cockpit carpet is rolled up and stored along with all tonneau, cockpit and travel covers. Do not tow vessel with any of the above equipment installed on the vessel!
DRIVING
Practice maneuvering the vehicle and trailer in a large, empty parking lot or open space. If you practice slowly and cautiously, you will soon develop a feel for maneuvering the trailer .
Test your vehicle and trailer brakes before departure along with the lights. Also, be sure you pack a tool kit with extra bulbs, fuses and fl uids.
Drive as smoothly as possible, anticipating your stops and giving yourself plenty of room for turning and stopping. Avoid any quick turns or sudden jerks of the steering wheel.
Remember to maintain safe speed limits. It takes longer to stop your loaded boat. Allow enough more room to the front in bad weather.
Keep an eye on your rig through the rear view and side mirrors. If your rear view mirror is obstructed, purchase a set of side mirrors that extend out over the side of the vehicle for increased visibility. In addition, it is a good idea to install a set of round mirrors to the side mirrors as they help identify blind spots.
Plan to stop periodically on your way to check the trailer hitch for tightness, harness connector, tires, wheel bearings. Also, check to make sure the cockpit cover is secure and the load is balanced.
10-5
CHAPTER 10
LAUNCHING
Serious accidents can occur at the launching ramp. Therefore, it is imperative you be alert and attentive during launching and docking activities. Study the ramp area and surrounding water for any potential hazards, such as a short ramp or one with a drop off at the end. If you are uncertain of the conditions, ask someone else who has just used the ramp if there are any peculiarities to the area.
Attach 2 lines, one each at the bow and stern, to control your boat once it is off the trailer. If you need additional fenders to keep the sides of the boat from banging against the ramp walls, use those as well.
Unhook the stern tie-downs and the winch line to the bow. Unplug the trailer harness connector so the hot trailer light bulbs won’t blow out when they come in contact with water.
When backing in, have someone assist, giving the palms up stop signal when the boat is in deep enough water to fl oat off, or when the rear wheels of your vehicle approach the water’s edge.
After your boat is fl oating freely, position it clear of the trailer before pulling out of the water. If there is no one to help you, secure one of the lines you’ve attached from the boat to the dock and use the other line to pull the boat off trailer. The process is easier with 2 people.
!
CAUTION
AVOID LOSING VEHICLE TRACTION!
DO NOT ALLOW REAR WHEELS TO ENCOUNTER
SAND OR SLIPPERY CONCRETE CONDITIONS.
!
WARNING
AVOID BODILY INJURY!
RAMPS ARE VERY SLIPPERY. DO NOT ATTEMPT TO
WALK OR STAND ON AN ANGLED BOAT RAMP.
10-6
BACKING A TRAILER
1
Trailering
2
LAUNCHING
RAMP
3 4
A trailer backs in a direction opposite to an automobile. In 1, driver swings the rig near the launching ramp. In 2, the driver cuts the vehicle toward the driveway. In 3, the driver cuts the vehicle wheels to the left and then backs into the ramp as the trailer moves to the right. In 4, the driver straightens the vehicle wheels to follow the trailer as it backs down the ramp.
NOTICE
ALLOW TRAILER WHEEL BEARINGS AND LIGHTS
TO COOL BEFORE SUBMERGING
10-7
CHAPTER 10
LOADING BOAT
The most important thing to remember when pulling your boat out of the water is that often the ramp will be crowded. As you approach the ramp, make a visual inspection of the traffi c, both at the ramp and all around you. This is an important time to use caution, courtesy, and common sense. While you may feel it’s your next turn, another boater may not be as courteous. Don’t insist on your rightful place in line; it could lead to disastrous consequences in the confi nes of a crowded boat ramp. If there is any perceived danger, stand off until you can safely approach the ramp.
Back your trailer down to the water’s edge. At this point it is a good idea to let a suffi cient amount of line out of the winch to reach the bow eye. Make sure you disconnect the trailer harness to keep the bulbs from blowing out due them being subjected to the cold water.
On roller or bunk style trailers back up until the aft roller is just at the water level. This allows you to hook up the winch cable and to start cranking the boat on to the trailer properly. This method gives you a good starting point and helps keep the boat centered on the trailer as it is reloaded. It may be necessary to further back the trailer into the water to allow cranking up the boat.
Once the boat is positioned correctly on the trailer have someone hook up the winch cable hook to the bow eye. Also, this will help keep the boat bow against the trailer roller. Shut down the engine and run the stern drive up to the top of the trailer position.
With the bow snug against the roller, start to crank the boat up onto the trailer. Make sure the hull bottom or keel stays in the center of each roller as it is being cranked on the trailer. On bunk style trailers, watch the bunks to make sure the boat is centered as they usually do not touch any rollers other than the aft one because the boat weight is being supported more by the bunks as it is cranked onto the trailer.
Stop cranking the winch when the boat bow contacts the bow roller.
Be sure the winch is in the locked position. Stand back and make sure the boat is centered on the trailer.
10-8
Trailering
After pulling your boat away from the ramp, be sure to go through all the checks involved before departure. Reinstall the harness connector and check the lights, brakes, safety chain, winch, hitch, and tie downs.
Double check to ensure the hitch is locked tight on the vehicle ball.
Make sure the boat is covered properly and all loose gear is stowed.
Remove the hull drain plug to exit any excess water in the bilge. Make sure you reinstall the hull drain plug and tighten it.
!
WARNING
AVOID PERSON INJURY!
DO NOT LET ANYONE STAND NEAR THE WINCH OR
CABLE. THE CABLE COULD BREAK.
!
CAUTION
HULL BOTTOM DAMAGE COULD RESULT
FROM THE BOAT NOT BEING POSITIONED
ON THE ROLLERS BUT RESTING
ON THE TRAILER FRAME.
AVOID BACKING TRAILER TOO FAR INTO THE WATER!
10-9
CHAPTER 10
Notes
Technical Information
NOTICE
The following technical information and drawings are accurate up to the printing date listed at the beginning of this manual.
Note that all product specifications, models, standard and optional equipment, systems, along with the technical information is subject to change without notice. For more information contact your nearest authorized Regal dealer. For the location of your nearest authorized dealer call 407-851-4360. Your Regal dealer has received special factory training on the entire product line and his services should be employed to solve more technical problems.
12-1
2100 SPECIFICATIONS
LENGTH OVERALL
W/ EXTENDED
PLATFORM
CENTERLINE
LENGTH
U.S.A.
21'
21'
METRIC
6.4 M
6.4 M
BEAM 8' 6" 2.5 M
20 DEGREES DEADRISE
APPROXIMATE DRY
WEIGHT W/ 4.3 L
BRIDGE
CLEARANCE- TOP
UP
BRIDGE
CLEARANCE- TOP
DOWN
COCKPIT DEPTH
DRAFT-HIGH TRIM
POSITION
DRAFT-DRIVE
DOWN
FUEL CAPACITY
MAXIMUM
PERSONS
CAPACITY
3400 LBS.
78"
54"
35"
19"
34"
42 GALS.
10
1542 Kg.
1.9 M
1.3 M
.9 M
.5 M
.9 M
158 L
CE 9
12-2
Technical Information
TYPICAL LABEL LOCATIONS
!
CARBON MONIXIDE IS A TASTELESS, ODORLESS AND
INVISIBLE GAS THAT CAN CAUSE DISCOMFORT, SEVERE
AND EVEN DEATH. EXERCISE CAUTION WHILE OPERATING
GENERATOR OR ENGINES IN CONFINED SPACES OR AT
DOCKSIDE. DO NOT ALLOW HULL EXHAUST OUTLETS TO
BECOME BLOCKED OR EXHAUST FUMES CAN BECOME
BLOWERS SHOULD BE USED.
!
WARNING
INTERRUPT SWITCH MUST BE ATTACHED TO
OPERATOR WHILE ENGINE IS RUNNING.
QUALIFIED OPERATOR MUST BE IN CONTROL
AT ALL TIMES. READ OWNER'S MANUAL BEFORE USE
!
WARNING
GASOLINE VAPORS CAN EXPLODE. BEFORE STARTING
ENGINE, OPERATE BLOWER 4 MINUTES AND CHECK
ENGINE COMPARTMENT FOR GASOLINE LEAKS OR
VAPORS. RUN BLOWER MOTOR BELOW CRUSING SPEED.
!
WARNING
STOP ENGINE BEFORE BOARDING
LEAKING FUEL IS A FIRE AND
EXPLOSION HAZARD. INSPECT
SYSTEM REGULARLY. EXAMINE
FUEL SYSTEM FOR LEAKS OR
CORROSION AT LEAST ANNUALLY
12-3
2100 FUEL SYSTEM
ANTI-SIPHON
VALVE
FUEL FEED
HOSE
FUEL
TANK
CARBON
CANISTER
FUEL FILL
FUEL
SENDER
FUEL
FILL
HOSE
FUEL
VENT
HOSE
12-4
DOCKING
LIGHTS
TRAILER
PLUG
Technical Information
2100 EQUIPMENT LAYOUT
HORN
TRANSDUCER
STEREO
CONTROL
VHF RADIO
BILGE
PUMP
W/
AUTO
SWITCH
BLOWER
BATTERY
NOTE: EQUIPMENT MENTIONED ABOVE
MAY BE OPTIONAL.
AIR
COMPRESSOR
BATTERY
SWITCH
POWER
TRIM PUMP
UNDERWATER
LIGHTS
12-5
2100 HARNESS w/ CONNECTORS
CB HARNESS LAYOUT
08/04/08
C. WOO MCB25S 1of 2
2100 HARNESS RUN
ROUTE TO ENG
STARTER
POS TERMINAL.
SEE NOTE 4.
ROUTE TO ENG
GROUND STUD
ENG STARTER POS
BATTERY POS
ROUTE TO BATTERY
POS & NEG TERMINALS.
SEE NOTE 4.
MAIN DC
GROUND BUSS
NOTES:
1. BATTERY CABLES TO BE INSTALLED AS
SHOWN.
2. BATTERY CABLES TO BE SECURED EVERY
18" MAX.
3. INSTALL CHAFE PROTECTION AS NEEDED.
4. RED BATTERY INSULATOR BOOTS REQUIRED
AT BOTH STARTER POSITIVE AND BATTERY
POSITIVE CONNECTION POINTS.
TRIM PUMP
SUPPLIED W/ENG
2100 BATTERY CABLE RUN
REV. # DR. BY: APP. BY: REV. DATE:
REGAL MARINE INDUSTRIES
2300 JETPORT DRIVE
ORLANDO, FLORIDA 32809
TEL (407) 851-4360 ALL RIGHTS RESERVED
DRAWING TITLE:
CB BATTERY CABLE ROUTING
DATE:
04-11-08
CHECKED BY: PAGE:
1 OF 1
DR. BY:
R SIFORD
APP. BY: DWG. NO.:
ECB22C.dwg
ROUTE TO ENG
STARTER
POS TERMINAL.
SEE NOTE 4.
ROUTE TO ENG
GROUND STUD
NOTES:
1. BATTERY CABLES TO BE INSTALLED AS
SHOWN.
2. BATTERY CABLES TO BE SECURED EVERY
18" MAX.
3. INSTALL CHAFE PROTECTION AS NEEDED.
4. RED BATTERY INSULATOR BOOTS REQUIRED
AT BOTH STARTER POSITIVE AND BATTERY
POSITIVE CONNECTION POINTS.
2100 BATTERY CABLE RUN
REV. # DR. BY: APP. BY: REV. DATE:
REGAL MARINE INDUSTRIES
2300 JETPORT DRIVE
ORLANDO, FLORIDA 32809
TEL (407) 851-4360 ALL RIGHTS RESERVED
DRAWING TITLE:
CB BATTERY CABLE ROUTING
DATE:
04-11-08
CHECKED BY: PAGE:
1 OF 1
DR. BY:
R SIFORD
APP. BY: DWG. NO.:
ECB22C.dwg
HORN 10 AMP
MAIN HARNESS FEED
WIPER 10 AMP
NAV LTS. 10 AMP
BLOWER 10 AMP
COCKPIT LTS 10 AMP
BILGE PUMP 7.5 AMP
DOCKING LTS.
7.5 AMP
CABIN LT. HEAD
5 AMP
ACC. SWITCH 5 AMP
CO MONITOR 2 AMP
12 VOLT OUTLET
15 AMP
EVC RELAY
20 AMP (VOLVO)
GROUND TERMINAL
FUSE PANEL DESCRIPTION W/BREAKER SIZE
STEREO REMOTE
2 AMP
FRESH WATER PUMP
5 AMP
STANDARD PACKAGE
KTS-300
RX PACKAGE
RADIO PLUG
FRONT CH (A)
REAR CH (B)
KAC-8404
4 CH AMP
RCA CABLE (A)
RCA CABLE (B)
KTS-400
SUB
RCA CABLE (SUB OUT)
KAC-6202
2 CH AMP
SUBWOOFER OUTPUT
2100 STEREO WIRING
SPP PACKAGE
KAC-6202
2 CH AMP
RCA CABLE
(REAR CH)
RADIO PLUG
FRONT CHANNEL
SPK OUTPUT
KTS-300
RADIO PLUG
REAR CHANNEL
SPK OUTPUT
(OPTION)
TWO TOWER SPEAKER OPTION
OFF SPP PACKAGE
FRONT CH
SPK OUT
REAR CH
SPK OUT
KAC-8404
4 CH AMP
RCA CABLE
(FRONT CH)
RCA CABLE
(REAR CH)
RADIO PLUG
FRONT CHANNEL
SPK OUTPUT
KTS-300
REVISION DESCRIPTION DR. BY: APP. BY: REV. DATE:
REGAL MARINE INDUSTRIES
2300 JETPORT DRIVE
ORLANDO, FLORIDA 32809
TEL (407) 851-4360 ALL RIGHTS RESERVED
DRAWING TITLE:
(CB)2100-STEREO LAYOUT
DATE:
7/21/08
CHECK BY:
M.GARCIA
DR. BY:
M.GARCIA
APP. BY:
M.GARCIA
PAGE NO.:
1 OF 1
DWG. NO.:
WI-899
4 3
SEE DETAIL "A'
2 1
* TOWER SPEAKERS ARE WIRED IN PARALELL IN QUAD
CONFIGURATION, WHEN ONLY TWO SPEAKERS ARE USED, ONLY THE
OUTER MOST SPEAKERS WILL BE CONNECTED. THE OTHER UNUSED
PIGTAILS WILL BE TUCKED BACK INTO THE TOWER PIPE. THE
SPEAKERS WILL BE ADJUSTED FOR PROPER SPACING.
REVISION DESCRIPTION DR. BY: APP. BY: REV. DATE:
REGAL MARINE INDUSTRIES
2300 JETPORT DRIVE
ORLANDO, FLORIDA 32809
TEL (407) 851-4360 ALL RIGHTS RESERVED
DRAWING TITLE:
RX TOWER SPEAKERS WIRING
DATE:
5/16/08
CHECK BY:
M.GARCIA
PAGE NO.:
1 OF 2
DR. BY:
M.GARCIA
APP. BY: DWG. NO.:
WI-887
2100 RX TOWER SPEAKER WIRING 1 0F 2
SPLICES SHOULD BE MADE AT THESE POINTS IN THE HARNESS.
KEEP THEM OUTSIDE OF THE GROMMET FOR THE PURPOSE
OF SERVICE. USE HEATSHRINK TO COVER SPLICES & WIRE.
SPEAKER 1 AND 4 WILL BE USED WHEN TWO SPEAKER CONFIGURATION
IS ACQUIRED.
DETAIL "A"
4 3
1 2
1. PURPLE (+)
PURPLE/BLACK (-)
2. PURPLE (+)
PURPLE/BLACK (-)
3. GREEN (+)
GREEN/BLACK (-)
4. GREEN (+)
GREEN/BLACK (-)
NOTES: ADD PINS TO END OF CABLE AT SPEAKER
CONNECTIONS.
ADD A 9 POSITION MATE-N-LOCK PLUG AT STBD
SIDE OF TOWER.
2100 RX TOWER SPEAKER WIRING 2 0F 2
1. UNUSED
2. GRN/BLK
3. GRN
4. UNUSED
5. PUR/BLK
6. PURPLE
7. UNUSED
8. UNUSED
9. UNUSED
1
2
3
4
5
6
7
8
9
REVISION DESCRIPTION DR. BY: APP. BY: REV. DATE:
REGAL MARINE INDUSTRIES
2300 JETPORT DRIVE
ORLANDO, FLORIDA 32809
TEL (407) 851-4360 ALL RIGHTS RESERVED
DRAWING TITLE:
RX TOWER SPEAKERS WIRING
DATE:
5/16/08
CHECK BY:
M.GARCIA
PAGE NO.:
2 OF 2
DR. BY:
M.GARCIA
APP. BY: DWG. NO.:
WI-887
REGAL 2100
SUMP LAYOUT DRAWING
REGAL MARINE INDUSTRIES
Battery Tray/ Battery
Blower
Bilge Pump/ Switch
Ground Bar
Breaker Box
Battery Switch
Fuel Tank
REGAL 2100
HARDWARE DRAWING
REGAL MARINE INDUSTRIES
Grab Rail
Engine Hatch Hinges
Deck Drains
Bow Cleats
Navigational Lights
Vents Stern Cleats Brake Lights
Ski Pylon
Fuel Fill Engine Hatch Latch Spring Cleats
Rubrail
Horn Plate
Stern Eyes
Swim Ladder
Bilge Hole
Docking Lights (Option)

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Fiberglass hull
- Standard and optional equipment
- Engine options
- Safety features
- Maintenance instructions
- Troubleshooting guide
- Storage and winterization information
- Trailering instructions