Toro 42in Twin Bagger, 190 User manual

Toro 42in Twin Bagger, 190 User manual
Form No. 3357-362 Rev. A
To The Owner • Carton Contents • Assembly • Parts Lists • Warranty
OPERATOR’S MANUAL
Twin Rear Bagger Kit
For FastAttach™ Lawn Tractors
with 38” & 42” Decks
Models OEM-190-180
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
PRINTED IN U.S.A.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO. 770-10253F
03/2005
This Operator’s Manual is an important part of your new grass collector. It will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
TABLE OF CONTENTS
1. Rider Identification ........................................... Page 3
2. Carton Contents .............................................. Page 4
3. Bracket Assembly ............................................ Page 6
4. Attach Grass Bags........................................... Page 9
5. Attach Discharge Chute................................... Page 10
6. Parts List ......................................................... Page 12
7. Notes ............................................................... Page 14
Warranty .......................................................... Page 16
Finding and Recording Model Number
BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT,
please locate the model plate and copy the information from it in this Operator’s Manual for future reference. The information on
the model plate is very important if you need help from our Customer Support Department or your authorized dealer.
You can locate it by looking on the front, left portion of the plastic grass catcher cover as seen below:
Model Number
Serial Number
*Locate the model plate on your bagger and copy the information from it in the space provided above for future reference.
Customer Support
Please do NOT return the unit to the retailer from which it was
purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this
unit, you can seek help from the experts. Choose from the options below:
• Visit www.mtdproducts.com. Click on the Service & Support menu option.
• Phone a Customer Support Representative at 1-800-800-7310.
• Please have your unit’s model number and serial number ready when you call. See above to locate this information. You will
be asked to enter the serial number in order to process your call.
2
FastAttach™ Twin Bag
Grass Collector
Model Plate
.ccotsm 800-800-7310
w td p ro d u
w w .m
MTD LLC
P. O. BOX 361131
44136
CLEVELAND,OH
330-220-4683
The Model OEM-190-180 Twin Bag Grass Collector is a
grass collection system designed for use on all MTD 38”
& 42” cut FastAttach™ compatible lawn tractors (except
2001 MTD/Yard-Man Revolution).
The instructions in this manual are divided into sections.
Carefully read all sections pertaining to your model of
rider, and study the illustrations to ensure proper installation and usage of this attachment. Read and observe all
WARNING, NOTES and IMPORTANT statements. They
are included to provide for the protection of the equipment installer and user, and to ensure the prolonged
service life of the equipment.
NOTE: References to LEFT and RIGHT indicate the left
and right sides of the tractor when facing forward in the
operator’s position. Reference to the FRONT indicates
the grille end; to the REAR, the rear end of the rider.
Figure 1
Determine The Model
of Your Rider
Sample Model Number
Since this manual is designed for installation of your new
bagger on several different rider units, it is important
for you to determine which model of rider you have.
Therefore you will know which set of instructions in the
following pages to follow.
13AM 7 9 0 G000
Indicates Model Series 700
To determine which model of rider you have, you will
need to locate the rider’s model plate, located under the
seat. Simply flip the seat up and locate the model plate,
which will consist of an 11 digit/letter model number
and a serial number. For ease in this installation and
for future use, copy your rider’s model number & serial
number below now:
Figure 2
Rider Model Number:__ __ __ __ __ __ __ __ __ __ __
Rider Serial Number:_________________________
The 5th, 6th & 7th numbers from the left in your model
number determine your rider’s model series. See Figure
2.
When you fill in your model number in the space above,
the actual model series number should fall into the gray
shaded area.
Now that you have determined what model rider you are
attaching this grass bag collection system to, follow the
instructions on the following pages according to your
model of rider.
3
1
Rider Model
Identification
NOTE:
References to LEFT
and RIGHT indicate the
left and right sides of
the tractor when facing
forward in the operator’s
position. Reference to
the FRONT indicates the
grille end; to the REAR,
the rear end of the rider.
2
Carton
Contents
If you are missing
any parts, please
do not contact the
retailer where you
purchased this unit,
call MTD directly at
1-330-220-4MTD or
toll free at
1-800-800-7310.
CONTENTS OF CARTON
Before beginning installation, remove all parts from the carton to make sure everything is present. Carton
contents are listed below and shown in Figure 3. Hardware part numbers are shown in parentheses.
One Chute Tube
One Support Tube
One Discharge Chute Assembly
One Grass Catcher Cover Assembly
Two Grass Bag Assemblies
Grass Catcher Cover
Assembly
One Mounting Bracket
Chute Tube
Discharge Chute
Assembly
Support Tube
Grass Bag Assemblies
Mounting Bracket
Figure 3
4
CONTENTS OF HARDWARE PACK
This grass collector kit is shipped with a hardware pack enclosed. This hardware pack may contain extra
parts for installation on a different rider from which you have. Please check your hardware pack against the
illustration below in accordance with your model of rider as determined in Section 1 of this manual.
Carton
Contents
For all Model Series 650 through 699 tractors
A
B
(2)
(2)
C
(1)
(2)
(1)
F2
(LH)
F1
(RH)
For all Model Series 700 tractors
A
B
(2)
(2)
(2)
(4)
C
(1)
D
(1)
F2
(LH)
For older tractors only
F1
(RH)
For decks with grass catcher pin
not pre-installed
(1)
G
E
(1)
(1)
H
Figure 4
NOTE: Each item has been identified in above for ease of assembly, and the letter code assigned here is maintained
in assembly instructions.
RH = Right Hand
LH = Left Hand
2
(#) = Quantity
5
If you are missing
any parts, please
do not contact the
retailer where you
purchased this unit,
call MTD directly at
1-330-220-4MTD or
toll free at
1-800-800-7310.
NOTE: Each item
has been identified
in above for ease of
assembly, and the
letter code assigned
here is maintained
in assembly instructions.
RH = Right Hand
LH = Left Hand
(#) = Quantity
3
Attaching
Bracket
Assembly
Model Series 600
through 619
Attaching The Bracket
Assembly
Model Series 600 through 619
IMPORTANT: Before assembly, place the tractor on
a firm, level surface, disengage the PTO, stop the
tractor engine and set the parking brake.
1. For convenience, pivot the seat forward and leave
it in that position until the grass collector is fully
mounted and assembled.
Remove
Pin
2. Remove the hairpin clip and clevis pin from the rear
of the mounting bracket assembly. See Figure 5.
3. Position the hooked ends of the bracket assembly
over the shoulder bolts (1). Swing in the bottom of
the bracket assembly down and in (2) over the hitch
plate and aligning with the hole on the hitch plate.
See Figure 5.
IMPORTANT:
Before assembly, place
the tractor on a firm,
level surface, disengage
the PTO, stop the tractor
engine and set the parking brake.
NOTE:
There are two holes in
the clevis pin. Be sure
to insert the hairpin
clip in the upper hole
to properly secure the
bracket assembly to the
hitch plate.
Hitch Plate
Figure 5
4. Reinsert the clevis pin through the aligned holes in
both the bracket assembly and the hitch plate and
secure with the hairpin clip removed earlier. Refer to
Figure 6.
NOTE: There are two holes in the clevis pin. Be
sure to insert the hairpin clip in the upper hole to
properly secure the bracket assembly to the hitch
plate.
Upper Hole
Figure 6
Model Series 650 through 699
This graphic below coordinates with the instructions for the Model Series 650 through 699, which begin on the next page.
Screws
Removed
Earlier
Outer Hole
Support
Bracket
Outside of Bracket
Figure 8
Figure 7
6
Assembling Support
Brackets
Model Series 650 through 699
IMPORTANT: Before assembly, place the tractor on
a firm, level surface, disengage the PTO, stop the
tractor engine and set the parking brake.
1. Remove the top four self-tapping screws from the rear
of the lawn tractor. See Figure 7 on the previous page.
2. Place the right hand grass catcher support bracket (F1
from Figure 4), in position, with the wide end on top and
the narrow end pointing down as shown in Figure 8.
3. Secure the support bracket to the tractor frame with two
self-tapping screws earlier removed. Refer to Figure 8.
Repeat on the other side using part F2 from Figure 4.
NOTE: If the grass collection system is removed for
any reason, it is not necessary to remove the support
brackets from the tractor.
Clevis Pin
Figure 9
Outer holes
3
Attaching
Support
Bracket &
Bracket
Assembly
Model Series 650
through 699
4. Insert a shoulder bolt (C in Figure 4) through a bell
washer, (B in Figure 4) and insert the bolt from the
outside of the bracket through the outer hole on the
support bracket. Secure with a nut (A in Figure 4).
See Figure 8 for details. Repeat on other side.
NOTE: The reference above to “the outer hole”
means the hole furthest away from the frame.
Attaching Bracket
Assembly
Figure 10
Model Series 650 through 699
1. Remove the two nuts and bolts on each side of the
mounting bracket holding the hitch plate.
2. Rotate the hitch plate 180° from its original position.
Re-insert the four bolts through mounting bracket
and hitch plate frame and secure with nuts removed
earlier. Use the outer holes (furthest from the mounting hooks) on the mounting bracket. See Figure 10.
3. For convenience, pivot the seat forward and leave it in
that position until the grass collector is fully mounted
and assembled.
4. Remove the hairpin clip and clevis pin from the rear of
the mounting bracket assembly. See Figure 9.
5. Position the hooked ends of the mounting bracket
assembly to the outside of the support brackets and
over the shoulder bolts just installed on both sides of
the tractor frame. See Figure 11.
6. Reinsert the clevis pin through the aligned holes in
both the bracket assembly and the hitch plate and
secure with the hairpin clip removed earlier. See
Figure 12 for reference.
IMPORTANT: There are two holes in the clevis pin.
Be sure to insert the hairpin clip in the upper hole to
properly secure the bracket assembly to the hitch plate.
Figure 11
Upper Hole
NOTE: For some tractor models, this clevis pin is
too large. Use a smaller clevis pin (E in Figure 4) in
its place with the same hairpin clip.
Figure 12
7
IMPORTANT:
Before assembly, place
the tractor on a firm,
level surface, disengage
the PTO, turn off tractor
engine and set the parking brake.
NOTE:
If the grass collection
system is removed for
any reason, it is not
necessary to remove the
support brackets from the
tractor.
IMPORTANT:
There are two holes in
the clevis pin. Be sure
to insert the hairpin
clip in the upper hole
to properly secure the
bracket assembly to the
hitch plate.
NOTE:
For some tractor
models, this clevis
pin is too large. Use a
smaller clevis pin in
its place with the same
hairpin clip.
3
Attaching
Support
Bracket &
Bracket
Assembly
Model Series 700
Assembling Support
Brackets
Model Series 700
Self tap
screws
1. Locate the four self-tapping screws supplied in your
hardware pack (D from Figure 4). Attach the right
hand grass catcher support bracket (F1 from Figure
4) using two of the supplied screws in position
as shown in Figure 13. Place the left hand grass
catcher support bracket (F2 from Figure 4) in position
and secure with the other two screws.
Support
Bracket
Inner Hole
5. Insert a shoulder bolt (C in Figure 4) through a bell
washer, (B in Figure 4) and insert the bolt through
the Inner hole (closest to the frame) on the outside
of the support bracket. Secure with a nut (A in Figure
4). See Figure 13 for details. Repeat on other side.
Outside of Bracket
Figure 13
NOTE: If the grass collection system is removed
for any reason, it is not necessary to remove the
support brackets from the tractor.
Attaching The Bracket
Assembly
NOTE:
If the grass collection
system is removed for
any reason, it is not
necessary to remove the
support brackets from the
tractor.
IMPORTANT:
There are two holes in
the clevis pin. Be sure
to insert the hairpin
clip in the upper hole
to properly secure the
bracket assembly to the
hitch plate.
1. Remove the two nuts and screws on each side of the
mounting bracket holding the hitch plate.
See Figure 14.
Clevis Pin
2. Rotate the hitch plate 180° from its original position.
Re-insert the four bolts through mounting bracket
and hitch plate frame and secure with nuts removed
earlier. Use the inner holes (closest to the mounting
hooks) on the mounting bracket. Refer to Figure 15.
Figure 14
Inner holes
3. Remove the hairpin clip and clevis pin from the hitch
plate as seen in Figure 14. Save the hardware.
4. Position the hooked ends of the mounting bracket
assembly to the outside of the support bracket and
over the shoulder bolts on both sides. Refer back to
Figure 11 for reference.
5. Reinsert the clevis pin through the aligned holes in
both the bracket assembly and the hitch plate and
secure with the hairpin clip removed earlier. See
Figure 16.
Figure 15
IMPORTANT: There are two holes in the clevis pin.
Be sure to insert the hairpin clip in the upper hole to
properly secure the bracket assembly to the hitch
plate.
Upper Hole
Figure 16
8
Attaching Grass Bags &
Grass Bag Cover
1. Place the support tube in position on the rear of unit
by sliding the support tube down through the holes in
the left side of the bracket assembly. Use the inside
hole on the bracket assembly regardless of what size
deck your tractor is equipped with. Refer to Figure 17.
2. Attach the grass bags by hooking them onto the grass
bag bracket using the slots in the grass bag and the
tabs on the grass bag bracket as shown in Figure 18.
3. Place the grass bag cover on top of the grass bags
and align the holes on the hinges of the grass bag
cover with the corresponding holes on the support
tube assembly. See Figure 19.
4. Insert the clevis pin through the hinge on the support
tube assembly and then through the grass bag cover.
See Figure 20.
Figure 17
4
Attaching
Grass Bags
& Grass Bag
Cover
All Model Series
600 through 700
5. Secure with belleville washer and hairpin clip with the
crown side of the washer going against the hairpin
clip. See inset images in Figure 20.
6. Repeat with the second set of hardware through the
second hinge of the grass bag and the tube assembly
from the opposite direction.
NOTE: Insert the clevis pins from the outside in as
shown in the inset images of Figure 20.
NOTE: It is very important to maintain this order
and direction while installing these hardware pieces.
After installation, make sure that the grass bag cover
pivots on the support tube and opens.
Figure 18
Figure 19
Figure 20
9
NOTE:
Insert the clevis pins
from the outside in as
shown in the inset
images of Figure 20.
NOTE:
It is very important to
maintain this order and
direction while installing
these hardware pieces.
After installation, make
sure that the grass bag
cover pivots on the support tube and opens.
5
Attaching
Discharge
Chute
All 600 Model Series
600 through 699
Attaching Discharge
Chute
On Older Model Riders
1. On some older models, a clip is already installed on
the cutting deck next to the discharge chute opening
in position A, B, or C, as seen in Figure 21. If this
is the case, the clip must be removed and a grass
catcher pin installed.
2. Pin Installation: A grass catcher pin (G in Figure
4) and nut (H in Figure 4) have been supplied in
the hardware pack. First remove the clip, as seen
in Figure 22A, by removing the nut and bolt. Then
attach the grass catcher pin as seen in Figure 22B.
Make sure to secure the pin tightly.
Figure 21
3. Some units may not have clip, but will have an open
hole for pin installation. In this case, install the grass
catcher pin from the hardware pack in the available
hole.
NOTE:
The retainer strap is
fitted at position A on
the discharge chute.
However, on older models
of tractors, you will have
to change the position of
the strap depending on
the location of the grass
catcher pin on the deck.
Remove the retainer strap
from position A on the
discharge chute to position B or C corresponding
to the position of the
grass catcher pin at A,
B or C on the deck. See
Figure 23.
4. You will then need to position the retainer strap on
the discharge chute to correspond with the hole and
pin. See Figure 23 for retainer strap positioning.
NOTE: The retainer strap is fitted at position A on
the discharge chute. However, on older models of
tractors, you will have to change the position of
the strap depending on the location of the grass
catcher pin on the deck. Remove the retainer strap
from position A on the discharge chute to position
B or C corresponding to the position of the grass
catcher pin at A, B or C on the deck. See Figure 23.
A
Figure 22
Discharge Chute
Figure 23
10
B
Attaching Discharge
Chute
All Model Series
1. Raise the deck to its highest position.
2. Raise the chute deflector on the deck and hold it
while you position the discharge chute over the
chute opening.
3. Place the top rear edge of the discharge chute over
the top rear edge of the chute opening.
4. Push down on the discharge chute so that its front
bottom edge rolls around the bottom of the deck,
then slide the chute forward to the stop on the deck.
See Figure 24.
Retainer Strap
Grass Catcher Pin
Figure 24
5
Attaching
Discharge
Chute
All Model Series
5. Lock the discharge chute in position by hooking
the retainer strap over the grass catcher pin on the
deck. See Figure 24.
6. Insert the curved end of chute tube into the hole in
the grass bag cover. See Figure 25.
7. Place the lower end of the chute tube over the
discharge chute so that the tabs on the discharge
chute fits into the pockets on the chute tube. See
Figure 26.
8. Secure by hooking the two retainer straps of the
discharge chute to the pins on the chute tube. See
Figure 26.
Bagger Usage
All Models - 600 through 700
NOTE: When both grass bags are full, place the
tractor on a firm, level surface, disengage the PTO,
turn the tractor engine off and set the parking
brake.
Figure 25
1. Flip Seat up.
2. Lift up grass bag cover. Do not remove the chute
tube assembly from the tractor.
3. Remove the grass bags by lifting these up and moving the bags away from the support tube assembly.
4. Empty the grass clippings at a proper disposal sight,
use the handle at the bottom of each grass bag.
Holding the bag firmly, empty the contents
5. Replace grass bags, close lid, flip down seat, restart
your tractor and resume cutting your grass.
Pocket
Tab
Figure 26
11
NOTE:
When both grass bags
are full, place the tractor
on a firm, level surface,
disengage the PTO, turn
the tractor engine off and
set the parking brake.
6
21
32
32
Part List:
8
Rear Twin
Bagger
34
19
21
23
10
22
34
15
4
13
20
13
10
10
20
14
7
For parts and/or
accessories
please call
1-800-800-7310, or
1-330-220-4683.
34
18
12
20
13
10
26
10
11 5
2
www.mtdproducts.com
25
1
35
3
33
11
9
30
24
9
33
11
29
31
30
16
31
29
28
12
6
27
REF
NO.
PART NUMBER
DESCRIPTION
Qty.
1
Support Bracket: Bagger
1
2
Support Tube Assembly
1
3
Grass catcher Cover Assembly
1
4
Screw 1/4-20 x 1”
3
5
Clevis Pin
1
6
Part List:
Rear Twin
Bagger
6
Clevis Pin (on older model tractors)
1
7
Clevis Pin
2
8
Lock Nut 7/16-20
2
9
Lock Nut 5/16-18
6
10
Hex Flange Lock Nut, 1/4-20
14
11
Hairpin Clip
1
12
Click Pin
2
13
Chute Strap
3
14
Discharge Chute 38”/42” Bag
1
15
Chute Tube
1
16
Self-Tapping Screw 5/16-18
8
17
Bag Hanger Bracket
2
For parts and/or
accessories
please call
1-800-800-7310, or
1-330-220-4683.
18
Bell Washer
2
www.mtdproducts.com
19
Bell Washer
2
20
Flat Washer
3
21
Shoulder Screw
2
22
Supt. Bracket RH
1
23
Supt. Bracket LH
1
24
Mounting Bracket
1
25
Mounting Bracket RH
1
26
Mounting Bracket LH
1
27
Bracket: Cross Support
1
28
Catcher Bag
2
29
Grass Bag Frame
2
30
Hex Sems Nut, #10-24
10
31
Machine Screw, , #10-24 x .5
10
32
AB Screw 5/16-12
4
33
Hex Head Screw 5/16-18 x .75
6
34
Grass Catcher Pin 1/4-20
3
35
Hex Head Screw 1/4-20 x .62
8
13
7
NOTES:
Use this page to make
notes and write down
important information.
For parts and/or
accessories
please call
1-800-800-7310, or
1-330-220-4683.
www.mtdproducts.com
14
7
NOTES:
Use this page to make
notes and write down
important information.
For parts and/or
accessories
please call
1-800-800-7310, or
1-330-220-4683.
www.mtdproducts.com
15
MANUFACTURER’S LIMITED WARRANTY FOR
The limited warranty set forth below is given by MTD LLC with respect to
new merchandise purchased and used in the United States, its possessions and territories.
“MTD” warrants this product against defects in material and workmanship
for a period of two (2) years commencing on the date of original purchase
and will, at its option, repair or replace, free of charge, any part found to
be defective in materials or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in accordance
with the Operator’s Manual furnished with the product, and has not been
subject to misuse, abuse, commercial use, neglect, accident, improper
maintenance, alteration, vandalism, theft, fire, water, or damage because
of other peril or natural disaster. Damage resulting from the installation or
use of any part, accessory or attachment not approved by MTD for use
with the product(s) covered by this manual will void your warranty as to
any resulting damage.
Normal wear parts are warranted to be free from defects in material and
workmanship for a period of thirty (30) days from the date of purchase.
Normal wear parts include, but are not limited to items such as: batteries,
belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow
thrower skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH
PROOF OF PURCHASE, through your local authorized service
dealer. To locate the dealer in your area, check your Yellow Pages, or
contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or
call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at
www.mtdproducts.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items may carry a
separate manufacturer’s warranty. Refer to applicable manufacturer’s
warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a separate one year
warranty.
c. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments, deck
adjustments, and normal deterioration of the exterior finish due to use
or exposure.
e. MTD does not extend any warranty for products sold or exported
outside of the United States, its possessions and territories, except
those sold through MTD’s authorized channels of export distribution.
f. Replacement parts that are not genuine MTD parts.
g. Transportation charges and service calls.
No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable
period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as
mentioned above, given by any person or entity, including a dealer
or retailer, with respect to any product, shall bind MTD. During the
period of the warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the sole and
exclusive remedy arising from the sale. MTD shall not be liable
for incidental or consequential loss or damage including, without
limitation, expenses incurred for substitute or replacement lawn care
services or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of incidental or
consequential damages, or limitations on how long an implied warranty
lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be greater than the amount of the
purchase price of the product sold. Alteration of safety features of the
product shall void this warranty. You assume the risk and liability for
loss, damage, or injury to you and your property and/or to others and their
property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original
purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase to obtain
warranty coverage.
d. Service completed by someone other than an authorized service
dealer.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
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