Craftsman | 320.61199 | Operator`s manual | Craftsman 320.61199 Operator`s manual

Operator's
Manual
CRI:IF
X E MRN°I
12-Volt Lithium-Ion Cordless
Multi-Tool
Model No. 320.61199
c_ius
LISTED
• Warranty
_k WARNING:
To reduce the risk of
injury, the user must read and understand
the Operator's manual before using
this product.
• Safety
• Assembly
• Operation
• Maintenance
Charge battery
Before first use
Sears, Roebuck and Co., Hoffman Estates, IL 60179
www.craftsman.com
U.S.A.
Warranty
page 2
Safety Symbols
page 3
Safety Instructions
pages 4-12
Description
page 13
Assembly
pages 13-14
Operation
pages 14-22
Application
Page 23
Maintenance
pages 24-25
Troubleshooting
page 26
Exploded
page 27
View and Part List
Sears Repair Parts Phone Number
Back Cover
ONE YEAR FULL WARRANTY ON CRAFTSMAN®
TOOL
If this Craftsman tool fails to give complete satisfaction within one year
from the date of purchase, return it to any Sears store or Parts & Repair
Center or other Craftsman outlet in the United States for free repair (or
replacement, if repair proves impossible).
This warranty does not include expendable parts such as lamps,
batteries, bits, or blades.
This warranty applies for only 90 days from the date of purchase if this
product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates IL 60179
INTRODUCTION
SAVE THESE INSTRUCIONSZ
This cordless Multi-Tool has many features for making its use more pleasant and
enjoyable. Safety, performance, and dependability
have been given top priority
in the design of this product making it easy to maintain and operate.
WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive
61199
harm.
ManuaLRevised_09
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Page 2
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols and the explanations with them deserve your careful
attention and understanding.
The symbol warnings do not, by themselves,
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.
,_
WARNING:
Be sure to read and understand
all safety instructions
in this
manual, including all safety alert symbols such as "DANGER," "WARNING,"
and "CAUTION,"
before using this tool. Failure to following all instructions listed
below may result in electric shock, fire, and/or serious personal injury.
SYMBOL SIGNAL MEANING
DANGER:
Indicates an imminently hazardous
avoided, will result in death or serious injury.
_1, WARNING:
Indicates a potentially
could result in death or serious
NOTE: (Without Safety Alert Symbol)
property damage.
WARNING:
by a qualified
hazardous
injury.
A_, WARNING:
if not
which, if not avoided,
situation,
Indicates a situation
To ensure safety and reliability,
service technician
situation,
which,
injury.
CAUTION: Indicates an imminently
avoided, may result in death or serious
_,
hazardous
situation,
which,
if not
that may result in
all repairs should
be performed
at a Sears Service Center.
The operation
of any power tool can result in
foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shields
and a full-face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard safety
glasses with side shields. Always use eye protection which is
marked to comply with ANSI Z87.1
SAVE THESE INSTRUCTIONS
61199
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Page 3
Some of these following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation
of these symbols will allow you to
operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
A
Amperes
Current
Hz
Hertz
Frequency
W
Watt
Power
rain
Minutes
"k.,
Alternating
---==
Direct
no
Class
.../rain
Current
Current
Rotational
Per Minute
Read The Operator's
Safety
t_
Double-insulated
at no load
construction
Alert
Manual
Do not expose
locations.
speed,
to rain or use in damp
read and understand
operator's
manual
To reduce the risk of injury, user must
before using this product.
glasses with side shields and a full face
Always wear safety goggles or safety
shield when operating this product.
Precautions
No Hands
Symbol
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
No Hands
Symbol
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
No Hands
Symbol
Symbol
Hot Surface
0310
that involve
your safety,
Alert
No Hands
61199 ManuaLRevised_09
speed,
of current
Revolutions,
strokes, surface
orbits, etc., per minute
Eye Protection
_i,
Type of current
Type or a characteristic
II Construction
Wet Conditions
per second)
Time
No Load Speed
]
(cycles
Failure will
blade
to result
keep your
in serious
hands personal
away frominjury.
the
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
To reduce
avoid
contact
the with
risk of
anyinjury
hot surface.
or damage,
Page 4
GENERAL SAFETY RULES
_,
WARNING:
Read and understand
all instructions.
Failure to follow all
instructions listed below may result in electric shock, fire, and/or serious
personal injury. The term "power tool" in all of warnings listed below refers to
corded power tools or battery-operated
(cordless) power tools.
READ AND SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
•
Keep your work area clean and well lit. Cluttered
or dark areas invite accidents
•
Do not operate power tools in explosive environments,
such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks,
which may ignite the dust or fumes.
•
Keep children and bystanders away while operating
Distractions may cause you to lose control.
a aower tool.
ELECTRICAL SAFETY
Avoid body contact with grounded surfaces, such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adaptor plugs with grounded power tools. Unmodified plugs
and matching outlets will reduce the risk of electric shock.
Do not expose power tools to rain or wet conditions.
tool will increase the risk of electric shock.
Water entering
a power
Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging
the power tool. Keep the cord away from heat, oil, sharp edge, or moving
parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
•
Use the battery only with the charger listed:
BATTERY
PACK
320.11221
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Manual_Revised_09
CHARGER
320.10006
0310
Page 5
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
Use safety equipment. Always wear eye protection. Safety equipment,
as dust mask, non-skid safety shoes, hard hat, and hearing protection,
used for appropriate conditions, will reduce personal injuries.
such
when
Avoid accidental starting. Make sure that the switch is in the "OFF" position
before plugging the tool into an electrical outlet. Carrying power tools with
your finger on the switch or plugging in power tools that have the power
switch "ON" invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A
wrench or key left attached to a rotating part of the power tool may result in
personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection
facilities, make sure that these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Use clamps or another practical way to support and secure the workpiece
to a stable platform. Holding the work by hand or against your body leaves it
unstable and may lead to loss of control.
Do not use on a ladder or unstable support. Stable footing on a solid surface
enables better control of the power tool in unexpected situations.
Keep handles dry, clean, and free from oil and grease. Slippery
safely control the power tool.
hands cannot
Always wear safety glasses with side shields. Everyday glasses may have
impact-resistant
lenses, but they are NOT safety glasses. Following this rule
will reduce the risk of eye injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty.
Following this rule will reduce the risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of
operation. Following this rule will reduce the risk of serious person injury.
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Page 6
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and more safely at the rate for
which it was designated.
Do not use the power tool if the switch does not turn it ON and OFF. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories,
blades, etc. in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could
result in a hazardous situation.
Hold power tools by the insulated gripping surfaces when performing any
operation in which the cutting tool may contact hidden wiring or its own
cord. Contact with a "live" wire will also make exposed metal parts of the
tool "live" and can shock the operator.
Know your power tool. Read the product manual carefully. Learn the
applications
and limitations, as well as the specific, potential hazards related
to this tool. Following this rule will reduce the risk of electric shock, fire or
serious injury.
Save these instructions.
Refer to them frequently and use them to instruct
others who may use this tool. If you lend this tool to someone else, also lend
them these instructions.
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Page 7
BATTERY TOOL USE AND CARE
•
Make sure that the switch is in the OFF position before inserting the battery
pack. Inserting the battery pack into power tools that have the switch ON
invites accidents.
Recharge only with the charger specified by the manufacturer. A charger that
is suitable for one type of battery pack may create a risk of fire when used
with another battery pack.
Use power tools only with specifically designated battery
other battery packs may create a risk of injury and fire.
packs. Use of any
When the battery pack is not in use, keep it away from other metal objects,
such as paper clips, coins, keys, nails screws, or other small metal objects
that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Battery tools do not have to be plugged into an electrical outlet; therefore,
they are always in operating condition. Be aware of possible hazards when
not using your battery tool or when changing accessories. Following this rule
will reduce the risk of electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries
the risk of explosion and possible injury.
near fire or heat. This will reduce
Do not crush, drop or damage the battery pack. Do not use a battery pack or
charger that has been dropped or received a sharp blow. A damaged battery
is subject to explosion. Properly dispose of a dropped or damaged
battery immediately.
A damaged battery is subject to explosion.
damaged battery immediately.
Properly
dispose
of a dropped
or
Batteries vent hydrogen gas and can explode in the presence of a source of
ignition, such as a pilot light. To reduce the risk of serious personal injury,
never use any cordless product in the presence of open flame. An exploded
battery can propel debris and chemicals. If exposed to such debris or
chemicals, immediately flush the exposed area with water.
Do not charge a battery tool in a damp or wet location.
reduce the risk of electric shock.
Under extreme
•
If contact accidentally occurs, flush with water. If liquid contacts eyes, seek
medical help. Liquid ejected from the battery may cause irritation or burns.
•
If liquid comes in contact with your skin, wash immediately
water, then neutralize with lemon juice or vinegar.
•
If liquid from the battery gets in your eyes, flush them with clean water for at
least 10 minutes, and then seek immediate medical attention. Following this
rule will reduce the risk of serious personal injury.
ManuaLRevised_09
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conditions,
this rule will
•
61199
usage or temperature
Following
battery leakage may occur.
with soap and
Page 8
SERVICE
•
Have your power tool serviced
•
When servicing
•
Follow instructions
by a qualified
a power tool, use only identical
in the Maintenance
unauthorized parts or failure to follow
risk of shock or injury.
SPECIFIC
SAFETY
repair person.
parts.
section of this manual. Use of
Maintenance
RULES FOR CORDLESS
to perform
replacement
instructions
may create a
MULTI-TOOL
•
Never use your Multi-Tool
wet conditions.
sanding or separating
•
Always wear eye protection.
•
Always wear ear protection
•
Always wear a dust mask if the operation
•
Wear protective gloves when changing application
accessories become hot after prolonged usage.
•
Always
•
Always check walls and ceilings to avoid hidden power cables and pipes. A
metal detector (available separately) is very helpful for this purpose.
•
Whenever possible, use clamping
the workpiece to a firm surface.
•
When working with the machine, always hold it firmly with both hands and
provide for a secure stance. The power tool is guided more securely with
both hands.
during extended
operations
in
periods of operation.
is dusty.
inspect for and remove all nails, screws,
accessories.
staples, etc. before sanding.
devices or other suitable
Keep your workplace clean. Blends of materials
Dust from light alloys can burn or explode.
Application
means to secure
are particularly
dangerous.
Avoid unintentionally switching on the tool. Ensure that the on/off switch is
in the OFF position before inserting the battery pack. Do not carry the power
tool with your finger on the on/off switch or insert the battery pack into power
tools that have the switch on.
•
Do not open the battery.
•
Do not scrape wet or dampened materials (e.g. wallpaper) or on moist surfaces.
Penetration of water into the machine increases the risk of an electric shock.
•
Do not treat the surface to be worked with solvent-containing
fluids.
Materials being heated by the scraping can cause toxic vapors to develop.
•
Exercise extreme caution when handling the scraper accessory.
accessory is very sharp; danger of injury.
•
Use only the original Craftsman accessories and the other accessories (Fein
and Rockwell Multi-Tool Accessories) available for this Mulit-Tool, no others.
61199
Manual_Revised_09
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Danger of short-circuiting.
The
Page 9
•
Only use application
are torn or worn.
accessories
•
Do not restart a cutting operation in the workpiece. To resume a cutting
operation: while keeping the tool from contacting the workpiece, allow the tool
reach full speed and then carefully guide the cutting accessory into the cut.
•
Keep your hands away from the cutting
being cut.
•
Hold power tools by their insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a "live" wire will make exposed metal parts of the tool "live" and
shock the operator.
hearing loss.
_lk WARNING:
SAFETY
in good condition.
area. Do not reach under the material
Wear ear protection.
Exposure to noise can cause
RULES FOR CHARGER
_L. WARNING:
Read and understand
all instructions.
instructions listed below may result in electric
personal injury.
_,
Do not use them if they
WARNING:
Failure to follow all
shock, fire, and/or serious
Before using the battery charger,
read all instructions
and
cautionary markings in this manual and on the battery charger, the battery, and
the product using the battery to prevent misuse of the products and possible
injury or damage.
_,
CAUTION:
To reduce the risk of electric
shock or damage
to the charger
and battery, charge only those lithium-ion rechargeable batteries specifically
designated on your charger's label. Other types of batteries may burst, causing
personal injury or damage.
•
Do not use the charger outdoors or expose it to wet or damp conditions.
Water entering the charger will increase the risk of electric shock.
•
Use of an attachment not recommended
or sold by the battery-charger
manufacturer may result in a risk of fire, electric shock, or injury.
Do not abuse the cord or charger. Never use the cord to carry the charger.
Do not pull the charger cord to disconnect the plug from receptacle. Damage
to the cord or charger could occur and create an electric shock hazard.
Replace damaged cords immediately.
Make sure that the cord is located so that it will not be stepped on, tripped
over, come in contact with sharp edges or moving parts, or otherwise be
subjected to damage or stress. This will reduce the risk of accidental falls,
which could cause injury and damage to the cord and which could then
result in electric shock.
61199
ManuaLRevised_09
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Page 10
•
Keep the cord and charger from heat to prevent damage
internal parts.
•
Do not allow gasoline, oils, petroleum-based
products, etc. to come in
contact with plastic parts. These materials contain chemicals that can
damage, weaken, or destroy plastic.
•
An extension cord should not be used unless absolutely necessary. Use of
an improper extension cord could result in a risk of fire and electric shock. If
an extension cord must be used, make sure that:
The pins on plug of extension
those of the plug on charger.
The cord is properly
cord are the same number,
wired and in good electrical
to housing or
size and shape as
condition
The size is large enough for AC ampere rating of charger as specified
The Cord Length (Feet)
25'
50'
100'
Cord Size(AWG)
16
16
16
NOTE: AWG = American
•
below:
Wire Gauge
Do not operate the charger with a damaged cord or plug, as this could
cause shorting and electric shock. If damaged, have the charger repaired or
replaced by an authorized service technician at a Sears Service Center.
Do not operate the charger if it has received a sharp blow, been dropped,
or has otherwise been damaged in any way. Take it to an authorized service
technician at a Sears Service Center for an electrical check to determine if
the charger
is in good working
order.
•
Do not disassemble the charger. Take it to an authorized service technician
at a Sears Service Center when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
•
Unplug the charger from the electrical outlet before attempting
maintenance or cleaning to reduce the risk of electric shock.
any
Disconnect charger from the power supply when not in use. This will reduce
the risk of electric shock or damage to the charger if metal items should fall
into the opening. It will also help prevent damage to the charger during a
power surge.
•
Risk of electric shock. Do not touch the uninsulated portion of output
connector or uninsulated battery terminal.
Save these instructions. Refer to them frequently and use them to instruct
others who may use this tool. If you lend this tool to someone else, also lend
these instructions to them to prevent misuse of the product and
possible injury.
61199
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Page 11
IM PORTANT
SAFETY INSTRUCTIONS
•
Save these instructions. This manual contains
instructions for 12V Multi-Tool 320.61199.
•
Before using the ,battery charger, read all instructions and cautionary
markings on battery charger, the battery and the product using battery,
well as the operator's manuals for these products.
Fig. 1
important
safety and operating
On/Off Switch
Battery
as
Pack
LED Worklight
\
Battery Release
Button
Drive Shaft
Vents
Flange Bolt
_, CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable
batteries. Other types of batteries may burst, causing personal injury or damage.
_, WARNING: When using electric appliances,
always be followed, including the following.
basic precautions
a)
To reduce the risk of injury, close supervision
appliance is used near children.
b)
Only use attachments
c)
Do not use outdoors.
d)
For a portable appliance - To reduce the risk of electrical shock, do not put
the Multi-Tool and Battery Pack in water or other liquid. Do not place or
store appliance where or can fall or be pulled into a tub or sink.
61199
ManuaLRevised_09
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recommended
is necessary
should
when an
or sold by manufacturer.
Page 12
ID]=_.'_o_[[o_]
KNOW YOUR MULTI-TOOL (Fig.l)
PRODUCT
SEPCIFICATION
Motor
12 Volt DC
Tool Weight (with battery)
1.81bs
Oscillation
Rate
15000/Min
Oscillation
Angle
_+1.4degrees
Battery Type
Lithium-Ion
Battery Voltage
12 Volt DC
Charger
120-Volts,
Optimum
_,
Input
Charging
WARNING:
Temperature
60 Hz AC only
32°F (0 ° C) -104°F (40°C)
The safe use of this product
requires
an understanding
of the
information on the tool and in this operator's manual, as well as knowledge of
the project you are attempting. Before using this product, familiarize yourself
with all operating features and safety rules.
_,
WARNING:
If any parts are broken or missing, do not attempt
to plug in the
power cord or operate the tool until the broken or missing parts are replaced.
Failure to do so could result in possible serious injury.
_,
WARNING:
Do not attempt
to modify this tool or create accessories
not
recommended
for use with this tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading to possibly serious injury.
_,
WARNING:
To prevent
accidental
starting that could cause serious
injury, always remove the battery pack from the tool when assembling
personal
parts.
UNPACKING
This product
has been shipped
completely
assembled.
•
Carefully remove the tool and any accessories
all items listed in the packing list are included.
•
Inspect the tool carefully
during shipping.
•
Do not discard the packing material
satisfactorily operated the tool.
61199
ManuaLRevised_09
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from the box. Make sure that
to make sure that no breakage
or damage
until you have carefully
occurred
inspected
and
Page 13
•
If any part is damaged or missing, please refer to the numbers
back page of operator's manual.
listed on the
PACKING LIST
Multi-Tool, straight edge flush cut blade, circular saw blade, hardened steel scraping
blade, carbide circular adhesive removal blade, carbide triangular rasp, sanding
plate and 24 pcs sandpapers, hex key, vacuum adaptor, operator's manual.
SELECTING
_,
THE APPLICATION
WARNING:
ACCESSORY
If any part is broken or missing, do not attempt
to plug in the
power cord or operate the tool until the broken or missing part is replaced.
Failure to do so could result in possible serious injury.
ACCESSORY
MATERIALS
Carbide Circular Adhesive
Removal Blade
Grout, Plaster, Porous
Concrete and Masonry
Carbide Triangular
Hardened adhesives,
Thinset, Wood, Masonry
Hardened
Blade
Rasp
Steel Scraping
Steel High-Speed
Saw Blade
Circular
Paint & Varnish, Bonded
Carpet, Soft Adhesives, Vinyl
Flooring, wood and other
floor coverings.
Wood, Plastic, Drywall, NonFerrous Metals, thin Sheet
Metal and other materials
High Carbide Steel Straight
Edge Flush Cut Blade
Wood, Plastic, Drywall, Soft
Metals and other Materials
Sandpaper
Sanding Plate and
plaster,
otherwood,
surfaces,
Bare or and
painted
depending on sandpaper grit
LOW-BATTERY CAPACITY INDICATOR
If the LED worklight begins to rapidly and continuously flash when the switch on
the tool is depressed, the battery-pack
power has run out, and the battery pack
should be recharged.
Unlike other battery pack types, Lithium-Ion battery packs deliver fade-free
power for their entire run time. The tool will not experience a slow, gradual loss
of power as you work. To signal that the battery pack is at the end of its run time
and needs to be charged, the power to the tool will drop quickly.
NOTE: The LED may also flash due to an overload
61199
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or high temperature
(see
Page 14
BATTERY
PROTECTION).
BATTERY PROTECTION
The battery circuitry protects the battery pack from extreme temperature,
over
discharge, and over-charge. To protect the battery from damage and prolong
its life, the battery pack circuitry will turn off the battery pack if it becomes
overloaded or if the temperature becomes too high during use. This may happen
in situations involving extremely high torque, binding, and stalling. This intelligent
system will shut down your battery pack if its operating temperature exceeds
176°F (80°C) and will begin normal operation when it returns to 32°F (0°C) 122°F (50°C).
The LED worklight light will begin flash slowly
momentary overload.
if the battery circuitry
detects
a
NOTE: The battery can automatically
reset. If the LED continues to flash rapidly,
it is indicating that the charge is substantially diminished. Place the battery into
the charger for charging. (See BATTERY CAPACITY INDICATOR, above.)
NOTE: A significantly
cates that the battery
reduced run time after fully charging the battery pack indiis near the end of its usable life and must be replaced.
COLD WEATHER OPERATION
This Lithium-Ion battery pack will provide optimal performance
in temperatures
between 32°F (0°C) and 104°F (40°C). When the battery pack is very cold, it may
"pulse" for the first minute of use to warm itself. Put the battery pack on a tool
and use the tool in a light application. After about a minute, the battery pack will
have warmed itself and will operate normally.
WHEN TO CHARGE THE BATTERY PACK
It is not necessary to run down
the battery pack charge before
recharging. The Lithium-Ion
battery can be charged at any
time and will not develop a
"memory" when charged after
only a partial discharge.
Fig. 2
Remove the battery pack from
the tool when convenient for
you and your job. "Top off" the
battery pack charge by charging
it for a time before starting a big
job or long period of use.
Due to Lithium-Ion
fade-free
properties, the only time it is necessary to charge the Lithium- Ion battery pack
is when the pack has reached the end of its charge. To signal the end of charge,
power to the tool will drop quickly. Charge the battery pack as needed.
61199
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Page 15
HOW TO CHARGE
THE BATTERY
PACK
NOTE: This Lithium-ion battery pack is shipped
the first time, fully charge the battery pack.
partially
charged.
A fully discharged battery pack will charge in about 30 minutes
environment between 32 ° F (0 ° C) and 104 ° F (40 ° C).
battery
pack with the correct
Before using it
in an
1.
Charge the Lithium-Ion
charger.
2.
Connect
3.
Align the raised ribs of the battery pack with the slot in the charger.
4.
Insert the battery pack into the charger
5.
The charger will communicate
condition of the battery pack.
6.
The green lights will flash while the battery pack is charging. After charging
is complete, the green LED on the charger will be on. The flickering red light
indicates a defective battery or a bad connection between the battery and
the charger.
7.
The battery pack will fully charge if left on the charger,
not overcharge.
the charger to a power supply.
(Fig. 2).
with the battery
pack to evaluate the
but it will
NOTE: For your convenience, the charger can operate with most generators
inverters rated at 300 watts or higher.
and
LED FUNCTIONS OF CHARGER (Fig. 3)
LED INDICATOR
_)
(SEE
I/LO MANUAL)
TEMP.
RED
LED
GREEN
LED
ACTION
Hot/Cold
battery
On
Off
Charging will begin
when battery returns to
32°F (0°C)-104°F (40°C)
Battery pack or
Charger/Adapter
is
defective
BATTERY
DEFECTIVE
Defective
Flashing
Off
CHARGING
BATTERY
Charging
Off
Flashing
Fully
charged
Off
On
FULL
BATTERY
61199
_]
BATTERY
PACK
ManuaLRevised_09
_
0310
Charging
Charging
is complete
Page 16
CHARGING A HOT BATTERY PACK
If the battery pack is above normal temperature range, the red LED will
illuminate and the green LED will be off. When the battery pack cools down to
approximately
104°F (40°C), the charger will automatically
begin charging.
CHARGING A COLD BATTERY PACK
If the battery pack is below the normal temperature range, the red LED will
illuminate and the green LED will be off. When the battery warms to a temperature
of more than 32°F (0°C), the charger will automatically begin charging.
DEFECTIVE BATTERY
If the charger detects
LED will be off.
1.
a problem,
the red LED will begin flashing
and the green
If registering as defective, remove and reinsert the battery pack in the
charger. If the LED status reads "defective" a second time, try charging
different battery pack.
2.
If a different battery pack charges
pack (see Maintenance section).
3.
If a different battery
be defective.
normally,
pack also indicates
dispose
"defective,"
of the defective
a
battery
the charger may
BATTERY CHARGING
If the battery pack is being charged within a normal environmental
temperature
range (32 °F to 104°F), the green LED will begin flashing and the red LED will be
off. The battery pack will reach a full charge in 30 minutes.
BATTERY FULL
If the battery pack is within normal temperature range, the green LED will
illuminate and the red LED will be off. The battery pack is fully charged and
ready to use. The battery pack will fully charge, but will not overcharge, if left on
the charger.
NOTE: The charger may heat up with several continuous charge cycles. This is
part of the normal operation of the charge. Charge in a well ventilated area.
TO ATTACH BATTERY PACK (Fig. 4)
1.
Make sure that the tool is "OFF"
2.
Align the raised rib on the battery
attach the battery pack.
pack with the grooves
in the tool, and then
NOTE: Make sure that the latch on the battery pack snaps into place and that
the battery pack is secured to the tool before beginning operation.
61199
Manual_Revised_09
0310
Page 17
TO DETACH BATTERY
PACK (Fig. 4)
1.
Make sure that the tool
is "OFF"
2.
Depress the battery release
buttons located on the both
Fig. 4
sides of th of the battery
pack to release the
battery pack.
3.
Pull the battery pack out
and remove it from the tool.
A_, CAUTION:
When placing
the battery pack in the tool,
be sure that the raised rib on
Fig. 5
battery pack aligns with the
groove inside the tool and that
the latches snap into place
properly. Improper assembly
of the battery pack can cause
damage to internal components.
_,
WARNING:
Battery tools are
always in operating condition;
therefore, the direction-ofrotation selector should always
be locked when not in use or
carrying the tool at your side.
ON/OFF SWITCH (Fig. 5)
To turn the tool ON, push the
on/off switch forward. To turn it
OFF, push the switch backward.
Fig. 6
LED WORKLIGHT (Fig. 6)
The LED worklight, located
on the front of the tool, will
illuminate when the on/
off switch is in the forward
(ON) position. This provides
additional light on the surface of
the workpiece for operation in
lower-light conditions. The LED
worklight will turn off when the
switch is slid backwards (OFF).
61199
Manual_Revised_09
0310
Page 18
DETACHABLE VACUUM
ADAPTOR (Fig.7)
I
Fig. 7
Always connect the vacuum
adaptor when sanding.
Remove the application tool
before mounting the vacuum
adaptor. To improve dust
extraction from the working
area, insert the dust-extraction
adaptor into the rear of the tool,
and connect the adaptor to a
dust-extraction
system or a
suitable vacuum cleaner.
ATTACHING
THE APPLICATION
A_, WARNING:
TOOL (FIG. 8, 9, 10, 11)
Failure to remove the battery
pack from the tool when
assembling parts, making adjustments, or changing
accidental starting causing possibly serious injury.
_,
CAUTION:
For all work or when changing
accessories
application
could result in
tools, always wear
protective gloves. The sharp edges of the application tools will cause personal
injury. Application tools can be very hot while working.
_,
WARNING:
Check that the application
or insecurely fastened
cause a hazard.
_,
WARNING:
application
tools are correctly
attached.
tools can come loose during operation
Incorrect
and
Do not attach the circular saw blade or the straight edge cutting
blade facing backwards
serious injury.
(Fig. 8), as operation
in this position
may cause
1.
Remove the battery pack from the Multi-Tool.
2.
Loosen the flange bolt with the hex key provided.
3.
Ensure that the inner threads
4.
Align the grooves on the application tool with the four raised ribs on the
drive shaft; put the application tool onto the drive shaft. (Fig.10)
5.
With your gloved hand holding the blade, put on and tighten the flange bolt
using the hex key.
(Fig. 9)
and the drive shaft are clean.
NOTE: Attach the application tool at the desired orientation for the task at hand.
The shaft is configured so that the application tool can be attached every 30 °
around the shaft, from 0°to 330 ° (Fig. 11).
61199
ManuaLRevised_09
0310
Page 19
Fig. 8
Fig. 9
Fig. 10
Ribs on shaft
Grooves
Fig. 11
0
30
120
60
150
MOUNTING/CHANGING
A_, WARNING:
90 _
180'
240'
300'
330'
210
THE SANDPAPER
(Fig.12)
Failure to remove the battery pack from the tool when
assembling parts, making adjustments, or changing
accidental starting causing possibly serious injury.
1.
270'
Follow the directions for
Attaching the Application
Tool to attach the sanding
plate to the Multi-Tool.
2.
Align the sandpaper with
the sanding plate and use
your hand to press it firmly
on the sanding plate.
3.
Press the sandpaper firmly
against a smooth surface
for a short period, then
switch on the tool. The burr
accessories
could result in
Fig. 12
Sanding
Plate
will form a non-slip bond
with the outer edge of the
sandpaper felt. This will
avoid premature wear.
4.
6±199
If one point has become worn, pull off the sandpaper,
it on the sanding plate again.
ManuaLRevised_09
0310
turn it 120 ° and place
Page 20
SAWING
Fig. 13
&
WARNING: Use sharp,
undamaged saw blades only.
Deformed, blunt saw blades or
saw blades that are otherwise
damaged
can break.
WARNING:
When sawing
light building materials, observe
the statutory provisions and
the recommendations
of the
material
_,
suppliers.
WARNING:
Plunge cuts
may only be applied to soft
materials, such as wood, gypsum
_,
WARNING:
plaster boards,
etc.
The sawing teeth are very sharp. Do not touch during mounting
and application.
To cut and remove damaged portions of plasterboard:
Make two sets of parallel cuts on around the the damaged section. Then use a
chisel (available separately) to break out the piece between the cuts.
SEPARATI NG
Fig. 14
The Carbide Circular Adhesive
Removal Blade is designed to
cut out the grout around wall
tiles. It can also be used to cut
plaster, porous concrete
and masonry.
Put the Carbide Circular
Adhesive Removal Blade on
the cutting surface at 90 ° to the
workpiece, switch the tool on,
and apply with appropriate
pressure (Fig. 14).
NOTE: When separating wall
tiles, take into consideration
that the application
when used for longer periods of time.
61199
Manual_Revised_09-0310
tools/accessories
wear heavily
Page 21
SANDING
WARNING:
very hot.
Do not touch the gear box after prolonged
use; it could be
•
The removal rate and the sanding pattern are determined
sanding sheet and the work surface.
by the choice of
•
Apply uniform sanding
•
Intensifying the sanding pressure does not lead to an increase of the sanding
capacity, but instead it increases wear on the machine and the sanding sheet.
•
Use only the tip or an edge of the sanding sheet for precise sanding of
edges, corners and hard to reach areas.
•
When selectively sanding on one spot, the sanding sheet can heat up
considerably.
Remove the tool from the surface periodically to permit the
sanding sheet to cool down.
•
A sanding sheet that has been used for metal should
other materials.
•
Use only original
dust extraction.
1.
For Rough sanding
2.
For Smooth
pressure to extend the life of the sanding
Sears sanding
accessories.
sheets.
not be used for
For sanding,
always connect
use 40-80 grit paper
sanding
use 120-180 grit
paperSORAPING
Use the Scraping
Blade to:
•
remove paint, coatings
•
scrape off adhesive residue
•
cut carpet
To cut and remove
switch the tool on,
flat angle (not over
cut into the surface
61199
Manual_Revised_09
and vinyl on wood, and other floor coverings
carpet, place the Scraping Blade vertically on the workpiece,
and cut the carpet, then put the tool on the workpiece at a
20°), and apply only light pressure. Otherwise the scraper can
beneath the carpet.
0310
Page 22
r:1-,J-,Jal[t]_aiil[,)_i
ACCESSORY
APPLI CATION
Carbide Circular
Adhesive Removal Blade
Cut out the grout around tile
Carbide Triangular
Remove tile adhesive
Hardened Steel
Scraping Blade
Rasp
residue
Remove floor coverings and
scrape off adhesive residue
Cut and remove the damaged
part of plasterboard
High Speed Steel
Circular Saw Blade
First make two parallel cuts,
then break out the piece in
between with chisel and sinker
to lay the cable and
plaster over
High Carbide steel
Straight Edge Flush
Cut Blade
Sanding Plate and
Sandpaper
61199
Manual_Revised_09-0310
Plunging and sawing with a
slight rocking motion in wood,
plasterboard and soft plastics
1. Rough sanding using grit
size 40-80
2. Smooth sanding
size 120-180
using grit
Page 23
_, WARNING: To avoid serious personal injury, always remove the battery
pack from the tool when cleaning or performing any maintenance.
_1, WARNING:
When servicing,
use only identical
Craftsman
Use of any other parts may create a hazard or cause product
replacement
parts.
damage.
A_, WARNING:
It is not recommended
to use compressed
dry air as cleaning
method of the tool. If cleaning with compressed air is the only method to apply,
always wear safety goggles or safety glasses with side shields when using
compressed air to clean the tool. If the operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible
to damage from various types of commercial solvents and may be damaged by
their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
_1, WARNING:
Do not at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc. to come in contact with plastic parts. Chemicals
can damage, weaken or destroy plastic which may result in serious
personal injury.
,&
WARNING: When servicing, use only identical Craftsman replacement parts.
Use of any other parts may create a hazard or cause product damage. To ensure
safety and reliability, all repairs should be performed by a qualified service
technician at a Sears Service Center.
BATTERIES:
The battery pack is equipped with Lithium-Ion
rechargeable batteries. The duration of use from each
charge will depend on the type of work performed.
The batteries in this tool have been designed to
provide maximum trouble-free
life. Like all batteries,
they will eventually wear out. Do not disassemble
the battery pack or attempt to replace the batteries.
Handling of the batteries, especially when wearing
rings and jewelry, could result in a serious burn.
To obtain the longest
operator's manual.
•
61199
battery
life, read and understand
the
It is good practice to unplug the Charger/Adaptor and remove the LithiumIon battery pack when not in use.
For Lithium-Ion
•
possible
battery pack storage
Store the Lithium-Ion
Manual_Revised_09
0310
battery
longer than 30 days:
pack where the temperature
is below 80°F
Page 24
(26°C) and free of moisture.
•
Store Lithium-Ion
battery packs
in a 30%-50%
charged
condition.
•
Every six months of storage,
fully charge the Lithium-Ion
battery
•
Exterior may be cleaned with a cloth or soft non-metallic
brush.
pack.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
This product contains lithium-ion batteries. Local, state, or federal laws may
prohibit disposal of lithium-ion batteries in ordinary trash. Consult your local waste
authority for information regarding available recycling and/or disposal options.
_,
WARNING:
Upon removal of the battery pack for disposal
or recycling,
cover the battery pack's terminals with heavy-duty adhesive tape. Do
not attempt to destroy or disassemble battery pack or remove any of its
components.
Lithium-Ion batteries must be recycled or disposed of properly.
Also, never touch both terminals with metal objects and/or body parts as
short circuit may result. Keep away from children. Failure to comply with these
warnings could result in fire and/or serious injury.
61199
ManuaLRevised_09
0310
Page 25
PROBLEM
CAUSE
The tool does not work
Battery
Motor overheating
Be sure cooling vents
are free from dust and
Clean, clear vents. Do
not cover with hand
obstacles
during operation
61199
Manual_Revised_09
0310
is depleted
SOLUTION
Charge the battery
Page 26
12 VOLT LITHIUM-ION CORDLESS MULTI-TOOL MODEL NUMBER
320.61199
The Model Number will be found on the Nameplate attached to the handle of the
Multi-Tool. Always mention the Model Number when ordering parts for this tool.
,\
\,
,\
\,
\\
\
/
]
I
____J
61199
ManuaLRevised_09
0310
Page 27
61199
Manual_Revised_09
0310
Page
28
61199
Manual_Revised_09
0310
Page
29
Your Home
For expert troubleshooting and home solutions advice:
manage
home
www.managemyhome.com
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it !
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself
For Sears professional installation of home appliances
and items like garage door openers and water heaters
1-800-4-MY-HOME
(1-800-469-4663)
www,sears,com
®
Call anytime, day or night
(U.S.A. and Canada)
www,sears,ca
Our Home
Forrepair
ofcaw-initems
likevacuums
lawnequipment
i
and electronics call anytime for the location of the nearest
Sears Parts & Repair Service Center
1"800-488"1222
(U.S.A.)
www.sears.com
1"800"469-4663
(Canada)
www.sears.ca
TO purchase a protection agreement on a product serviced by Sears:
1"800"827"6655
(U.S.A.)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR®
1"800"361"6665
(Canada)
Au Canada pour serv ce en franc_,a
s
1.800.LE.FOYERMC
(1-800-533-6937)
(1-888-784-6427)
www.sears.ca
SesIrS
@Sears Brands, LLC
® Registered Trademark / TMTrademark / SMService Mark of Sears Brands, LLC
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