Shark BR-353037 Troubleshooting guide

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Shark BR-353037 Troubleshooting guide | Manualzz

MODEL: BR

OPERATING INSTRUCTION

AND PARTS MANUAL

BR-353031BR-353037BR-353531BR-353537BR-304031

BR-304037BR-404021BR-404027BR-405031E BR-405037E

BR-503021BR-503027BR-505031E BR-505037E

SHARK PRESSURE WASHERS

4275 N.W. Pacific Rim Blvd.

Camas, WA 98607

USA

For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.

CONTENTS

Component Identification ........................................ 4

Introduction ............................................................. 5

Important Safety Information ................................ 5-6

Assembly Instructions .......................................... 6-7

Installation ........................................................... 7-8

Operating Instructions .......................................... 8-9

Washing Procedures............................................... 9

Shutdown Procedures ............................................ 9

Storage ................................................................... 9

Maintenance & Service ......................................... 10

Troubleshooting Guide .......................................... 11

Machine Assembly & Parts List ....................... 12-15

Trigger Gun/Wand Assembly & Parts List ........ 16-17

Pump Exploded Views & Parts Lists ................ 18-20

Downstream Injector Assembly & Parts List ......... 21

Warranty

3

SERIAL NUMBER:

DATE PURCHASED:

FOR SALES AND SERVICE, PLEASE CONTACT:

Shark BR Manual Form 97-6139 Revised 5/02

4

BR PRESSURE WASHER

OPERATOR’S MANUAL

COMPONENT IDENTIFICATION

PRESSURE NOZZLE

SPRAY GUN/

WAND

ASSEMBLY

BATTERY

BOX

FUEL

TANK

ENGINE

PRESSURE

HOSE

UNLOADER

VALVE NOZZLE

HOLDERS

PRESSURE

HOSE CONNECTOR

(OUTLET)

GARDEN

HOSE

CONNECTOR

INLET

WATER

FILTER

RUPTURE

DISK

ASSEMBLY

(5000 PSI

ONLY)

TEMPERATURE

RELIEF VALVE

PUMP

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

5

INTRODUCTION

Thank you for purchasing a Shark pressure washer.

This manual covers the operation and maintenance of the BR pressure washers. All information in this manual is based on the latest product information available at the time of printing.

Shark reserves the right to make changes at any time without incurring any obligation.

The BR Series was designed for maximum use of 8 hours per day, 5 days per week.

Owner/User Responsibility:

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this Shark pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.

This manual should be considered a permanent part of the machine and should remain with it if machine is resold.

When ordering parts, please specify model and serial number.

IMPORTANT SAFETY

INFORMATION

CAUTION

CAUTION: To reduce the risk of injury, read operating instructions carefully before using.

1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the machine and result in

READ OPERATOR’S

MANUAL THOROUGHLY

PRIOR TO USE.

death, serious bodily injury and/or proper ty damage.

2. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details.

3. This machine has been provided with Warning and

Instruction decals for the safety of the operator. If these decals are removed or become damaged they should be replaced. Contact your dealer for replacement decals.

CAUTION: Risk of asphyxiation —

Use this product only in a well ventilated area.

4. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poisonous carbon monoxide gas; ex-

RISK OF

ASPHYXIATION.

USE ONLY IN A WELL

VENTILATED AREA.

death. It also contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.

posure may cause loss of consciousness and may lead to

WARNING

WARNING: Flammable liquids can create fumes which can ignite causing property damage or severe injury.

WARNING: Risk of fire — Do not add fuel when the product is operating.

RISK OF FIRE.

DO NOT ADD FUEL

WHEN OPERATING

MACHINE.

WARNING: Risk of explosion —

Do not spray flammable liquids.

5. Do not place machine near flammable objects as the engine is hot.

6. Allow engine to cool for 2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)

When refueling gasoline engines on mobile or portable equipment, make sure to refuel: a. outdoors; b. with the engine on the equipment stopped; c. with no source of ignition within 10 feet of the dispensing point; and d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature.

In an overfilling or spillage situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.

Shark BR Rev. 5/02

6

BR PRESSURE WASHER

OPERATOR’S MANUAL

WARNING

WARNING: High pressure stream of water that this equipment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

HIGH PRESSURE

SPRAY CAN PIERCE

SKIN AND TISSUES.

WARNING

WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye safety devices must be worn.

PROTECTIVE

EYEWEAR AND

CLOTHING MUST

BE WORN.

7. Protective clothing and foot protection must be worn when using this equipment.

8. High pressure developed by these machines will cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result.

9. Never make adjustments on machine while in operation.

10. Do not block or tie trigger gun in open position.

11. Do not place hands or feet on non-insulated areas of the pressure washer when starting gasoline engine.

12. When applying detergents, follow the safety rules on the detergent label.

13. Use detergent from a covered D.O.T. approved container.

14. Cleaning area should be provided with adequate slopes and drainage. This will reduce the possibility of a fall due to slippery surface.

15. The best insurance against an accident is precaution and knowledge of the machine.

16. Shark will not be liable for any changes made to our standard machines, or any components not purchased from Shark.

17. Read engine safety instructions provided.

WARNING

WARNING: Keep water spray away from electrical wiring or fatal electric shock may result.

KEEP WATER SPRAY

AWAY FROM

ELECTRICAL WIRING.

18. Never run pump dry or leave spray gun closed longer than 5 minutes.

19. Do not allow children to operate the pressure washer at any time.

Shark BR Rev. 5/02

20. Do not allow machine to run unattended.

21. Inlet water supply must be cold and clean fresh water.

CAUTION: Trigger gun kicks back – Hold with both hands.

CAUTION: Risk of injury – Disconnect battery ground terminal before servicing.

ASSEMBLY INSTRUCTIONS

Unpacking

Unpack carefully. Wear safety glasses or goggles while unpacking, assembling, or operating pressure washer.

If there are missing components or hidden damage, immediately contact carrier concerning discrepancies.

Parts Included

Pressure Washer

Pressure Hose

Wand

Trigger Gun

Operater's Manual

Gasoline Engine Manual

Pressure Nozzle (4 ea.)

Pressure Hose, Trigger Gun and Wand

1. Install the pressure hose on the pressure washer as shown in picture below.

PRESSURE

HOSE

BR PRESSURE WASHER

OPERATOR’S MANUAL

7

2. Assemble wand components as shown in the picture below.

NOTE: The pressure nozzle is not to be installed at this time.

TRIGGER GUN/

WAND

ASSEMBLY

PRESSURE

HOSE

3. Make sure all plumbing connections are tight.

Battery

WARNING: Wear eye, hand and skin protection when handling or connecting battery.

WARNING: Batteries generate explosive gases during normal battery operation. DO NOT expose the battery to flame or sparks as these gases may ignite.

WARNING: Battery fluid is highly acidic. If battery fluid contacts skin or clothing, wash immediately with soap and water. If battery fluid enters eye, immediately flood eye with running cold water for at least 15 minutes and get immediate medical attention.

NOTE: The battery must be capable of accepting ring terminals.

1. Place battery in battery box (battery not included). Use a group U1, 12 volt, 30 amp hour battery (garden tractor battery). Select a battery similar to the one in the picture below for proper fit and installation.

6.25"

8.00"

2. To reduce the possibility of sparking attach the battery cables in the following order. First attach the positive battery cable (red) to the positive “+” terminal of battery. Next, attach the negative battery cable

(black) to the negative “—” terminal of the battery.

To disconnect the battery remove the cables in the opposite order as installed. Install battery box cover and fasten in place.

INSTALLATION

Getting Started

IMPORTANT: Proper initial installation of equipment will assure more satisfactory performance, longer service life, and lower maintenance cost.

IMPORTANT: The use of a backflow preventer on the water supply hose is recommended and may be required by local codes.

The pressure washer should be run on a level surface where it is not readily influenced by outside sources such as strong winds, freezing temperatures, rain, etc. The pressure washer should be located to assure easy access for filling of fluids, adjustments and maintenance.

Normal precautions should be taken by the operator to prevent moisture from reaching the pressure washer.

It is recommended that a partition be made between the wash area and the pressure washer to prevent direct spray from the wand coming in contact with the pressure washer. Moisture reaching this equipment will reduce the pressure washer’s life. All installations should comply with local codes covering such installations.

Venting

DANGER: Do not run machine indoors or in an enclosed area, as engine exhaust fumes may be hazardous to your health.

DANGER: Do not operate machine in areas where flammable vapors (gasoline, solvents, etc.) may be present, as this machine may ignite the vapors.

CAUTION: All venting must be in accordance with applicable federal and state laws, and local ordinances. Consult local contractors.

If the pressure washer is to be used in an enclosed area, a flue must be installed to vent engine exhaust to the outside atmosphere. When selecting the location for operation, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Proper combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to use the

5.25"

Shark BR Rev. 5/02

8

BR PRESSURE WASHER

OPERATOR’S MANUAL

machine in a poorly ventilated area, outside fresh air may have to be piped to the engine and a fan installed to bring sufficient air into the machine.

In addition, the pressure washer should never be operated in an enclosed area where high ambient temperatures exist. High ambient temperatures (above 100 o F) can cause engine oil failure and will greatly reduce the engine’s performance.

Gasoline Engine

This gasoline engine is preset for operation at altitudes below 3000 feet above sea level. If operated at higher altitudes, it may be necessary to install a high altitude main jet in the carburetor. Contact an authorized engine sales and service center for details. It may become necessary to lower PSI to compensate for high altitudes.

OPERATING INSTRUCTIONS

Before Starting

1. Read all manuals provided with this pressure washer.

Become familiar with location and function of all operating and safety controls.

CAUTION: Check hoses, fittings, wand, and trigger gun daily for signs of wear, cracks and looseness, and replace as required.

2. Connect water supply hose to the garden hose connector located on the pump. The water faucet and supply hose must be capable of providing a minimum of 5.0 gallons per minute (GPM).

3. Fill the engine fuel tank. Do not overfill, fill to the bottom of filler neck only. Use lead free gasoline minimum 85 octane. DO NOT use gasoline containing methanol. Refer to the provided gasoline engine

manual for additional details.

4. Check pump and engine oil levels.

IMPORTANT: Before installing pressure nozzle on initial start-up, turn on the water supply and allow water to run from the end of the wand until clear to prevent the nozzle from clogging.

IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the pressure nozzle from the end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.

5. Install the proper pressure nozzle for your cleaning needs on end of wand, refer to the picture below.

PRESSURE

NOZZLE

MANUAL TRIGGER

LOCK

IMPORTANT: The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun.

The trigger lock should be used whenever the trigger gun is not in use.

To Start

IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage and void warranty.

IMPORTANT: Do not allow the machine to run with trigger of the trigger gun released for more than

10 minutes at any one time or damage to pump may occur.

1. Turn ON water supply.

2. Hold wand firmly, release trigger of trigger gun.

3. Turn fuel shutoff valve to ON position (if so equipped).

Move choke lever to full choke position (choke may not be needed on warm engine). Move throttle lever to full throttle position.

4. Turn key on engine clockwise, hold until engine starts.

DO NOT crank engine for longer than 15 seconds at any one time or starter damage may occur.

5. When the engine starts, move choke lever until engine runs smoothly. When engine warms, move choke lever to no choke position.

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

9

NOTE: If the battery charge is too low to start the engine, the manual rope start may be used. Set the engine controls the same as for the key start.

NOTE: If engine fails to start, refer to Troubleshooting Guide in this manual.

6. Squeeze trigger of trigger gun and allow air and pressure to purge from system.

WASHING PROCEDURES

DANGER: Do not place hands or fingers in front of high pressure spray. Bodily injury may result.

WARNING

1. Wash from the bottom to the top, using side to side motions.

SOME DETERGENTS

MAY BE HARMFUL IF

INHALED OR

INGESTED.

2. Do not wash at a 90 o angle to wor k (straight at it). This allows water to splash back at you and reduces your cleaning power. Wash at a 30 o to

60 o angle to the work. This will allow the water to splash away from you and the water will wash the dirt away faster and easier.

3. Use the full width of the spray pattern to wash in a wide path. Overlap spray paths for complete coverage. Wash from side to side, using slow, steady motions.

4. The nozzle should be 12" to 24" from work, closer for tough areas. Be careful on painted or delicate surfaces, the pressure may damage surface if nozzle is too close.

5. Small parts should be washed in a basket and larger, lightweight parts should be clamped down so the pressure does not push them away.

SHUTDOWN PROCEDURES

1. Move throttle lever to idle position.

2. Turn engine ON/OFF switch to the OFF position.

IMPORTANT: Do not use choke lever to stop engine as damage to engine may occur.

3. Turn fuel shutoff valve to OFF position (if so equipped).

4. Turn water supply OFF.

5. Squeeze trigger of trigger gun to relieve system pressure.

STORAGE

WARNING

DANGER: Do not store flammable liquids (gasoline, diesel fuel, solvents, etc.) near pressure washer, or in non-ventilated areas.

RISK OF FIRE.

DO NOT USE WITH

FLAMMABLE

LIQUIDS.

1. Protect from freezing by storing in a heated area, or by flushing the system with antifreeze (use an automotive engine antifreeze or windshield washer solvent to antifreeze). To flush the system with antifreeze, attach a short length of hose to the garden hose connector located on the pump. Place the other end of the hose into a container of antifreeze. Start machine and allow to run until antifreeze flows from the end of the wand.

Squeeze and release the trigger of the trigger gun several times to antifreeze the unloader system. If the pressure washer is not to be used for an extended length of time, it is recommended that the system be flushed with antifreeze for rust protection. Refer to provided gasoline engine manual for engine storage information.

Shark BR Rev. 5/02

10

BR PRESSURE WASHER

OPERATOR’S MANUAL

MAINTENANCE

WARNING: Unauthorized machine modification or use of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty.

Pump

Lubrication: To lubricate pump, use 30W non-detergent oil for pump crankcase. Crankcase must be filled to center of sight glass window found on the side of the pump; refer to the picture below. During the break-in-period, make sure the oil is changed after the first 25 hours of operation. After that, replace oil every 3 months or 300 hours, whichever comes first.

OIL FILL /

DIPSTICK

Gasoline Engine

Refer to the provided gasoline engine manual for recommended maintenance.

Battery

Refer to battery manfacturer’s literature for recommended maintenance.

Unloader Valve

CAUTION: The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty. For replacement refer to Page 18.

Relief Valve (Rupture Disk)

CAUTION: The relief valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty. For replacement refer to Page 18.

OIL

DRAIN

SIGHT

GLASS

Proper Pump Care:

• DO NOT pump acids.

• DO NOT allow pump to run dry.

Winterize if storing in freezing temperatures. Refer to Storage for details.

Use a water softener on the water system if known to be high in mineral content.

Flush the pressure washer system with antifreeze if storing for an extended period of time. Refer to Stor-

age for details.

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

11

SYMPTOM

Gas engine will not run.

Pressure washer runs but won't spray.

Low spray pressure at pressure nozzle.

Uneven spray pattern.

TROUBLESHOOTING GUIDE

POSSIBLE CAUSES CORRECTIVE ACTION

Out of gas.

Fuel valve closed (if so equipped).

Loose spark plug wire.

Choke or throttle set incorrectly.

Engine ON/OFF switch in OFF position.

Low engine oil level.

Repl enish supply. Use only recommended fuels. Refer to Before Starting under Operation.

Open valve.

Reconnect.

Refer to To Start under Operation.

Place engine ON/OFF switch in ON position.

Replenish supply. Engine will not start or run if oil is low (on engines equipped with low oil protection).

Refer to provided gasoline engine manual for additional troubleshooting.

Trigger of trigger gun released.

Squeeze trigger.

Water supply not turned on.

Open water supply valve.

Clogged pressure nozzle.

Inadequate water supply.

Clean pressure nozzle opening.

Fully open faucet. Check for kinked or damaged hose. Use 5/8 inch minimum hose. Check for debris clogging inlet screen.

Clean or replace.

Partially clogged or damaged pressure nozzle.

Engine throttle not in full throttle position.

Partially clogged or damaged pressure nozzle.

Place engine throttle in full throttle position.

Clean or replace.

Shark BR Rev. 5/02

12

BR PRESSURE WASHER

OPERATOR’S MANUAL

MACHINE ASSEMBLY

SIDE VIEW

2

34, 35

3,4,5

Bottom

View

36

11,12

13,14

15,16,17

1

27

30

31

30

29

28

30

29

Shark BR Rev. 5/02

30

32

31

28

9, 10

8

37

26

20

21, 22, 23,

24, 25

19

Small Frame

Axle Assy.

31

30

33

31

Large Frame

Axle Assy.

30

33

7

37

6

29

28

29

30

28

30

BR PRESSURE WASHER

OPERATOR’S MANUAL

13

MACHINE ASSEMBLY

SIDE VIEW PARTS LIST

13

14

15

16

17

18

9

10

11

12

ITEM PART NO.

DESCRIPTION

1

QTY.

95-07104020 Frame, Welded Cage Assy

16/20/24 HP (404021, 404027,

503021, 503027, 405031,

405037, 505031, 505037) 1

4

5

2

3

6

7

8

95-07104003 Frame, Welded Cage Assy 11/13

HP (353031, 353037, 353531,

353537, 304031, 304037) 1

10-02025A Label, "Hot/Caliente" Warning 1

77-VHLM4

76-807964

7-01434

Muffler, Honda GX620 20 & 24 HP

(405031, 405037, 505031,

505037) 1

Muffler, Briggs 16 HP (404021,

404027, 503021, 503027) 1

Insulation, Muffler Guard 1

95-07104029 Shield, Heat, Muffler Guard,

Honda 20/24 HP (405031,

405037, 505031, 505037)

95-07101214 Shield, Heat, Muffler Guard,

Vanguard 16 HP (404021,

404027, 503021, 503027)

10-02011

10-02029

5-1660

5-1665

5-1661

5-1668

Label, Gasoline Only

Label, Danger Cool Engine

Pump, Legacy TT-3540

(353037, 353537)

1

1

1

1

1

Pump, Legacy KT-4040

(304037, 404027) 1

Pump, Legacy TT-3555 (503027)1

5-23040

Pump, Legacy HDL-5050

(405037, 505037)

Pump, General, TS-1011

(353031, 353531)

1

1

5-2307

5-2320

5-2331

90-102751

90-3096

90-18012

90-40011

Pump, General, TS-2021 (503021)1

Pump, General, T-9281

(304031, 404021) 1

Pump, General, T-5050

(405031, 505031)

Bolt, 1/2" x 3-1/2", NC HH

Washer, 1/2", Flat

1

1

1

7-80320

2-010061

90-100543

90-4001

90-2001

2-00471

Screw, 1/4" x 5/8", PHIC PH MS4

Washer, 5/16", Flat, Cut 4

Shut Off Valve, Fuel Tank

Grommet, Fuel Tank

Screw, 5/16"-18 x 3/4" MPH TRH4

Washer, 5/16", Flat, SAE 4

1

1

Nut, 5/16" ESNA, NC 4

▲ Plug, 1/8" Square Head, Black 1

Shark BR Rev. 5/02

23

24

25

26

27

20

21

22

ITEM PART NO.

DESCRIPTION

19 95-07104037 Slider, Pump/Guard Legacy

(353037, 353537, 304037)

95-07104035 Slider, Pump/Guard General

(353031, 353531, 304031)

95-07104039 Slider, Pump/Guard Legacy

(404027, 503027, 405037,

505037)

QTY.

1

1

1

28

29

30

31

32

33

34

35

36

37

95-07104023 Slider, Pump/Guard General

(404021, 503021, 405031,

505031)

11-3218

2-01041

90-1021

90-40125

90-4002

90-2002

2-0103

5-0105

5-010721

5-0306

Label, Nozzle

Pad, Soft Rubber, 50 Duro

Bolt, 3/8" x 2-1/2", NC HH

Washer, 3/8" x 1" Steel

Washer, 3/8", Flat, SAE

Nut, 3/8" ESNA, NC 2

Grommet, Rubber, Nozzle Holder 5

Engine, Honda, 11 HP

(353031, 353037)

Engine, Honda, 13 HP

(353531, 353537)

1

1

Engine, Vanguard 16 HP Pull

Start (404021, 404027, 503021,

503027) 1

2

2

1

1

2

2

5-01093

5-01094

4-0307

Engine, Honda, 20 HP, E/S

(405031, 405037) 1

Engine, Honda 24 HP E/S

(505031, 505037) 1

Wheel & Tire Compl. 6" Steel (All

Models Except 405031,405037)2

Wheel & Tire Compl. 6" Mag 2

Washer, 5/8" Flat SAE 2

4-0302

90-4005

90-20041

90-40181

Collar, 5/8" 4

Washer, Nylon Spacer, 0.656

2

95-07104032 Axle Spacer, .875" OD x

2.0 Pipe (Large Frame Only) 1

95-07104723 Axle, 5/8" x 27.80"L

(353031, 304031, 304037,

353037, 353531, 353537) 1

95-07101012A Axle, 5/8" x 28.5" (404021,

404027, 503021, 503027, 405031,

405037, 505031, 505037) 1

90-19925 Screw, M6 x 20mm, BH, SOC, Blk 4

90-40001

2-9016

11-0316

Washer, 1/4", Flat, SAE, Black 4

Clamp, Round, 0.56 ID

Label, Instructions

▲ Not Shown

1

1

14

BR PRESSURE WASHER

OPERATOR’S MANUAL

MACHINE ASSEMBLY

SIDE VIEW

1

31

2

3

26

4, 5, 6

28, 29,30

27

25

24

23

22

21

20

19

13, 14

18

32,33

15, 16

17

12,13, 14

11

9,10

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

15

MACHINE ASSEMBLY

SIDE VIEW PARTS LIST

11

12

13

14

15

ITEM PART NO.

DESCRIPTION

1 2-01443 Plug, Plastic, 1-1/4"

2 2-011507 Tank, Encore, 5 Gal. Fuel

3

4

5

6

9

10

16

17

18

QTY.

2

1

2-0117

2-011700

77-31620-

ZG5-003

90-19980

90-2000

2-9040

Battery Box

▲ Plate, Battery Box, Small

Rectifier 18 Amp (405031,

(405037, 505031, 505037) 1

Screw, 1/4" x 1" BH SOC CS 2

1

1

Nut, 1/4" ESNA, NC 2

Clamp, Hose, UNI .46 - .54 ST 2

4-02100000 Hose, 1/4", Push-On,

Fuel Line

2-90151

90-1010

Clamp, Snap-in Wire

Bolt, 5/16" x 2", NC HH

5.5 Ft.

2

4

90-4001

90-2001

Washer, 5/16", Flat, SAE

Nut, 5/16" ESNA, NC

8

4

95-07104027 Guard, Belt, Front Steel (404021,

404027, 503021, 503027, 405031,

405037, 505031, 505037) 1

2-011729 Belt Guard, Plastic ( 353031,

353037, 353531, 353537) 1

95-07104028 Guard, Belt, Rear Steel (404021,

503021, 405031, 505031) 1

95-07104036 Guard, Belt, Rear, SQ (404027,

405037, 503027, 505037) 1

5-531112

5-511100

Bushing, P2 x 1" 1

Bushing, H x 1" (353031, 353037,

353531, 353537, 404021,

404027, 503021, 503027) 1

5-531113

5-407034

5-407036

Bushing, P2 x 1-1/8"

(505031, 505037)

Pulley, 3TB36 (505031)

5-40203001 Pulley 2AK 30H (353031,

353037, 304031, 304037)

5-40203201 Pulley 2AK 32H

(353531, 353537)

5-40503601 Pulley, 2BK 36H (404027)

5-40504001 Pulley, 2BK 40H (404021)

5-40503201 Pulley, 2BK 32H

(503021, 503027)

5-41003001 Pulley, 3BK30 x 1" Bore

(405037)

1

Pulley, 3TB34 (405031, 505037)1

1

1

1

1

1

1

1

28

29

30

31

32

33

24

25

26

27

ITEM PART NO.

DESCRIPTION

19 90-1995

QTY.

Screw, 1/4" x 1/2", BH SOC CC 7

20 5-604042 Belt, BX42 (404027, 505037) 3

21

22

23

5-604041

5-602036

5-602037

Belt, BX41 (503027, 503021,

405037, 405031, 505031) 3

Belt, AX36 (353037, 353031) 2

Belt, AX37

(353537, 353531, 304031)

Belt, AX38 (304037)

Belt, BX40 (404021)

2

2

2

5-602038

5-604040

5-40207401 Pulley, 2AK 74H (353031, 353037,

353531, 353537, 304031) 1

1 5-40208401 Pulley, 2AK 84H (304037)

5-40508001 Pulley, 2BK 80H (404027,

503021, 503027)

5-41007001 Pulley, 3BK 70H

(404021, 505031)

5-41008001 Pulley, 3BK 80H

(405031, 405037)

5-512024 Bushing, H x 24MM (353031,

353037, 353531, 353537,

304031, 304037, 404021,

503021, 405031, 505031)

5-512026

11-013

Bushing, H x 30MM (404027,

405037, 503027, 505037)

Shark Logo Large,

Red/Blue/White

11-0101

6-05109

Label, Warning, Pictorial

Cable, Battery, 32" Red

1

1

1

1

1

1

1

1

6-051092 Cable, Battery, 36" Black 1

95-071040261 Weldment, BRKT, Battery,Red 1

90-1007

90-4001

90-2001

2-01167

90-1995

90-40001

Bolt, 5/16" x 1" NC HH

Washer, 5/16", Flat, SAE

Nut, 5/16" ESNA, NC

Cap, Fuel Tank, Plastic

Screw, 1/4" x 1/2", BH, SOC, Blk 7

Washer, 1/4", Flat, SAE, Black 7

▲ Not Shown

4

1

4

8

Shark BR Rev. 5/02

16

BR PRESSURE WASHER

OPERATOR’S MANUAL

TRIGGER GUN/WAND ASSEMBLY

1, 2

3

5

4

6

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

17

TRIGGER GUN/WAND ASSEMBLY PARTS LIST

ITEM PART NO.

DESCRIPTION

1

2

QTY.

4-16540 Nozzle, Compl. 6540, Black

(405037, 405031, 505037,

505031) 1

4-12803000 Nozzle, SAQCMEG 0003, Red

(304031, 304037) 1

4-12803015 Nozzle, SAQCMEG 1503, Yellow

(304031, 304037) 1

4-12803025 Nozzle, SAQCMEG 2503, Green

(304031, 304037) 1

4-12803040 Nozzle, SAQCMEG 4003 White

(304031, 304037) 1

4-12803500 Nozzle, SAQCMEG 0003.5, Red

(405031, 405037) 1

4-12803515 Nozzle, SAQCMEG 1503.5 Yellow

(405031, 405037) 1

4-12803525 Nozzle, SAQCMEG 2503.5 Green

(405031, 405037) 1

4-12803540 Nozzle, SAQCMEG 4003.5 White

(405031, 405037) 1

4-12804000 Nozzle, SAQCMEG 0004, Red

(353031, 353037, 353531,

353537, 404021, 404027) 1

4-12804015 Nozzle, SAQCMEG 1504 Yellow

(353031, 353037, 353531,

353537, 404021, 404027) 1

4-12804025 Nozzle, SAQCMEG 2504 Green

(353031, 353037, 353531,

353537, 404021, 404027) 1

4-12804040 Nozzle, SAQCMEG 4004 White

(353031, 353037, 353531,

353537, 404021, 404027) 1

4-12804500 Nozzle, SAQCMEG 0004.5,

Red (505031, 505037)

4-12804515 Nozzle, SAQCMEG 15045

Yellow (505031, 505037)

4-12804525 Nozzle, SAQCMEG 25045,

Green (505031, 505037)

1

1

1

ITEM PART NO.

DESCRIPTION

2 4-12804540 Nozzle, SAQCMEG 40045,

White (505031, 505037)

3

4

5

6

QTY.

1

4-12805500 Nozzle, SAQCMEG 0005.5

Red (503021, 503027)

4-12805515 Nozzle, SAQCMEG 1505.5

Yellow (503021, 503027)

1

1

4-12805525 Nozzle, SAQCMEG 2505.5

Green (503021, 503027)

4-12805540 Nozzle, SAQCMEG 4005.5

White (503021, 503027)

1

1

2-2001 Coupler, 1/4" Male, Brass 1

4-012192 Trigger Gun w/Wand, 5000PSI w/Coupler (405037, 405031,

505037, 505031) 1

4-0111341A ▲ Wand, VP w/Coupler & Soap

Nozzle (353037, 353031, 353537,

353531, 503027, 503021, 304037,

304031, 404027, 404021) 1

4-01246 Trigger Gun, Shut-Off AP-1000

(353037, 353031, 353537,

353531, 503027, 503021,

304037, 304031, 404027,

404021) 1

4-02093450BC Hose, 3/8" x 50', 1 Wire Blue w/Coupler (353037, 353031,

353531, 353537,

503027, 503021) 1

4-02083450F Hose, 3/8" x 50', 2 Wire, 4000 PSI w/5000 PSI CLP (304037,

304031, 404027, 404021) 1

4-02043450F Hose, 3/8" x 50', 2 Wire, 5800 PSI w/5000 PSI CPL (405037,

405031, 505037, 505031) 1

▲ Not Shown

Shark BR Rev. 5/02

18

BR PRESSURE WASHER

OPERATOR’S MANUAL

PUMP ASSEMBLY

353031, 353037, 353531, 353537, 304031, 304037, 404021, 404027, 503021, 503027

4

3

1

2

5

3

18

21

22

12

19

20

27

7

23,24,25

6

1

8

9

10

11

13

26

16

15

14

7

Shark BR Rev. 5/02

BR PRESSURE WASHER

OPERATOR’S MANUAL

19

PUMP ASSEMBLY

PARTS LIST

353031, 353037, 353531, 353537, 304031, 304037, 404021, 404027, 503021, 503027

ITEM PART NO.

DESCRIPTION

1 2-0053 Elbow, 1/2" JIC, 3/8", 90°

2

10

11

12

7

8

9

3

4

5

6

13

14

15

QTY.

2

4-02047725 Hose, 3/8" x 25", 2 Wire

Pressure Loop

2-1105

2-1060

1

Swivel, 1/2" JIC Fem, Push-On 2

Elbow, 1/2" JIC x 3/8", 90° 1

4-02110000 Hose, 1/2", Push-On, per ft. 1.5 ft.

2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe,

90° 1

2-9000 Clamp, Screw #4 2

2-1024

2-10942

2-1908

2-1061

2-30082

Elbow, 1/2" Street, Brass 1

Swivel, 1/2" MP x 3/4" GHF w/Strainer 1

Strainer, 1/2" General, Inline 1

Elbow, 1/2" JIC x 1/4", 90° 1

2-300816

Pump Protector, 1/2"

(3530, 3535, 5030)

Pump Protector

(353031, 304031)

1

1

4-02100000 Hose, 1/4", Push-On,

Fuel Line 1 ft.

2-1084

2-3100544

Hose Barb, 1/4" Barb x 1/8",

Male

Valve, E-Z Start,

3/8" MPT x 1/8" FPT

1

1

ITEM PART NO.

DESCRIPTION

16 2-0031 Elbow, 3/8" Street

18

19

20

21

22

23

24

25

26

27

QTY.

1

5-3207

5-3208

2-0079

Unloader, AL-VRT 606

(353031, 353037, 353531,

353537, 503021, 503027) 1

Unloader, AL-VRT 607 (304031,

304037, 404021, 404027) 1

Swivel, 1/2" JIC Fem x 3/8"

Male

Nipple, 1/2" JIC x 3/8" Pipe

1

1 2-0051

2-2007

2-20022

Nipple, 3/8" x 3/8" NPT ST Male

(3530, 3535, 3040, 5030) 1

Nipple, 3/8" Female, 5000 PSI

(4040, 4050, 5050) 1

95-07101216/B Block, Unloader, 3/8" x 3/8"

Brass 1

90-1010

90-4001

90-20012

2-1081

2-0006

Bolt, 5/16" x 1-3/4", NC HH

Washer, 5/16", SAE, Flat

Nut, 5/16", Whiz, NC

Bushing, 3/4" x 1/2"

(All Legacy Pumps)

Nipple, 3/8" Hex

(4040, 4050, 5050)

2

2

2

1

1

Shark BR Rev. 5/02

20

BR PRESSURE WASHER

OPERATOR’S MANUAL

PUMP ASSEMBLY

505031E, 505037E, 405031E, 405037E

25,27

28

2

3

10

11

14

1

4

12

20

17,18,19

13

16

9

11

5

23

24

26

25

29

21,22

15

ITEM PART NO.

DESCRIPTION

1 2-00510

QTY.

Nipple, 1/2" JIC x 3/8" Female 1

2

3

4-02047816 Hose, 3/8" x 16-3/4",

2-00271

2 Wire Pressure Loop 1

Elbow, Street, 3/8" x 1/2" Steel 1

4

5

6

7

8

9

10

11

12

13

14

15

2-3408

2-30082

2-0053

2-1908

2-10942

2-0079

Disk, Rupture Assy, 8000 PSI 1

Pump Protector, 1/2" PTP

(4040, 4050, 5050)

Elbow, 1/2" JIC x 3/8", 90°

Strainer, 1/2" Inline

1

1

1

Swivel, 1/2" MPX x 3/4" GHF w/Strainer

Elbow, 1/2" JIC x 1/4", 90°

1

1 2-1061

4-02110000 Hose, 1/2" Push-On

2-1105 1/2" JIC Hose Barb

2-1060 Elbow, 1/2" JIC x 3/8", 90°

2-1062 Elbow 1/2" JIC x 1/2" Pipe

(505037E)

Swivel, 1/2" JIC Female,

3/8" Male

1

2-1046 Plug, 1/4" Countersunk

95-07101216B Unloader Block, 3/8" x 3/8"

Shark BR Rev. 5/02

1

2

1

1

1

1

24

25

26

21

22

23

6

7

8

ITEM PART NO.

DESCRIPTION

16 2-0051 Nipple, 1/2" JIC x 3/8" Pipe

17 90-1010 Bolt, 5/16" x 1-3/4"

QTY.

1

2

18

19

20

27

28

29

90-4001

90-20012

Washer, 5/16", Flat, SAE

Nut, 5/16" Whiz, NC

5-3014 Unloader, General, VB-350/4

(405031, 405037, 505031,

505037)

2-0006

2-20022

Nipple, 3/8" x 3/8" ST Male

Nipple, 3/8" Fem, 5000 PSI

1

1

1

4-02100000 Hose, 1/4", Push-On, Fuel Line 9"

2

2

2-1024

2-9000

2-1089

2-1088

2-3100544

2-0045

Elbow, 1/2" Street, Brass

Clamp, Screw #4

Hose Barb, 1/4" Barb x 1/4" Male,

90° 1

Hose Barb, 1/4" Barb x 1/8"

Male 1

Valve, E-Z Start,

3/8" MPT x 1/8" FPT

Tee, 3/8", Street

1

1

1

2

BR PRESSURE WASHER

OPERATOR’S MANUAL

21

DOWNSTREAM INJECTOR ASSEMBLY

4-011184 (3530, 3535, 5030)

4-011186 (3040, 4040, 4050, 5050)

1

5

6

1

2

3

4

ITEM PART NO.

DESCRIPTION

1

2

3-12021

3-1208

2-9000

QTY.

Detergent Injector Non-Adjust

(3530, 3535, 5030) 1

Detergent Injector (No Coupler)

5000 psi

(3040, 4040, 4050, 5050) 1

Clamp, Screw, #4 1

3 4-02080000 Tube, 1/4" x 1/2",

Clear Vinyl /ft.

6

ITEM

4

5

6

PART NO.

2-1904

2-20022

2-20021

DESCRIPTION

Strainer, 1/4" Hose Barb

Nipple 3/8" Female 5000 psi

(4-011186)

Coupler, 3/8" Fem. 5000 psi

(4-011186)

QTY.

1

1

1

Shark BR Rev. 5/02

BR PRESSURE WASHER

WARRANTY

SHARK LIMITED NEW PRODUCT WARRANTY

PRESSURE WASHERS

WHAT THIS WARRANTY COVERS

All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the orignial purchaser and is not transferable.

LIMITED LIFETIME PARTS WARRANTY:

Components manufactured by SHARK, such as frames, handles, coil wraps, float tanks, and belt guards. Forged brass pump manifold. All heating coils will have a one year warranty. Internal components on the oil-end of all pressure washer pumps will have a seven year warranty.

ONE YEAR PARTS WARRANTY:

All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on these par ts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY PROVIDED BY OTHER MANUFACTURERS:

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.

WHAT THIS WARRANTY DOES NOT COVER

This warranty does not cover the following items:

1.

Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2.

Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.

3.

Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.

4.

Damage to components from fluctuations in electrical or water supply.

5.

Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.

6.

Transportation to service center, shop labor charges, field labor charges, or freight damage.

WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE

While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer, freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these manufacturers’ local authorized service centers. If you are unable to resolve the warranty claim satisfactorily, write to SHARK at 4275 N.W.

Pacific Rim Blvd., Camas, WA 98607, ATTN: Warranty Dept., detailing the nature of the defect, the name of the Authorized

Dealer, and a copy of the purchase invoice.

LIMITATION OF LIABILITY

SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PAR-

TICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.

SHARK PRESSURE WASHERS

4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • USA • 1-800-771-1881

Shark BR Rev. 5/02

4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881

Form #97-6139 • Revised 5/02 • Printed in U.S.A.

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