Stand-alone remote I/O modules for fieldbus solutions series sigma

Stand-alone remote I/O modules for fieldbus solutions series sigma
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BT. 03.01 S2/E
Stand-alone remote I/O modules
for fieldbus solutions
sigmadue® series
These highly modular devices uniquely combine complete programmability,
high performance analogue and digital I/O, into a series of powerful,
compact and autonomous modules, with direct interface to any control unit
(PCs, PLCs, DCS or Operator Panels).
• Stand alone modules for effective Distributed Automation
• Fully software configurable
• Built-in Fieldbus Interface for CANopen, DeviceNet
and Modbus
• Network Adapters for PROFIBUS DP
and Ethernet
• Easy wiring with built-in terminal blocks
• DIN rail mounting
• Extended temperature range -20..+70 °C available
E
ISO 9001 Certified
ASCON spa
20021 Bollate - (Milano) Italy - Via Falzarego, 9/11 - Tel. +39 02 333 371 - Fax +39 02 350 4243
www.ascon.it - [email protected]
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sigmadue® I/O line
Remote I/O modules
for effective distributed
automation
Each module has embedded
fieldbus interface and power
supply: therefore the modules
can be distributed along
the plant or on board of
machines, in order to reduce
engineering, mounting
and wiring costs.
Multifunction modules
for high flexibility
Through software
configuration, sigmadue®
I/O modules can be used
for different purposes.
For example a module can be
used at the same time
for state and counter inputs,
state and PWM outputs.
Some sigmadue® modules
boast universal analogue
inputs and can be configured
for different sensors.
The availability of 8, 16 and
32-channel modules provides
great flexibility, fitting many
different applications.
Processing capability on board
The embedded microprocessor
allows local signal conditioning
and data handling, such as
linearisation, data scaling,
engineering units conversion,
alarm handling, etc.. .
This relieves the PC or PLC
CPU from a considerable
load of computing power,
thus improving performance
and bus efficiency.
STAND ALONE REMOTE I/O MO
High performances
Accuracy class: 0,1%, and 16 bit
resolution for analogue I/O.
Analogue sampling: from 5ms
max total conversion time.
Transfer of input data
on fieldbus network: 5ms max
for all I/O.
Easy installation and Quick
Wiring
- Bus Connection: two RJ45
connectors on each module
for fast hot swap
- Removable terminal block
plugs
- Screw or spring clamp type
plugs
- Additional Terminal Block
available to make an easier
wiring of field signals just
added by a “click”.
Fieldbus technology
- Built-in fieldbus interface
for CANopen, DeviceNet
or RS485 Modbus
- Network Adapters for
PROFIBUS DP and Ethernet.
CANopen is successfully
employed in many industrial
control systems: the very
flexible applications layer and
many optional functionalities
perfectly match network
designer needs.
DeviceNet is based on a
object-oriented communication
model and designed
to connect simple devices.
Modbus is one of the best
known communication
protocols, implemented
by hundreds of vendors, in a
very large number of devices.
Removable label
user tags
I/O status signalling leds
Rotary switch
for node-ID and baud rate
RJ45 terminated cables
Analogue modules
Model
Ch.s
Inputs
Outputs Resolution Isolation Accuracy Acq.
class
class
time
Functions
AI-02UI
2
Universal:
RTD, TC, mA,
mV, V,
Potentiometer
AI-08TC
8
TC, mV
16bit
800V
0.1%
AI-04RT
4
RTD,
TC, mV
16bit
800V
0.1%
AI-08HL
8
mA, V
16bit
800V
0.1%
Linearisation
Scaling,
Enginering Units
20ms Limits
Autotare
Autozero
Linearisation
Scaling
60ms Enginering Units
Limits
Linearisation
Scaling
120ms Enginering Units
Limits
Limits
5ms Offset, scaling
AO-08HL
8
16bit
800V
0.1%
20ms Limits
mA, V
16bit
2500V
0.1%
2
Remarks
Isolation between
the two inputs
High accuracy
High Speed
Differential
inputs
Fast acquisition
High accuracy
High Speed
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MODULES FOR EFFECTIVE DISTRIBUTED AUTOMATION
Common Features
LED name
RUN
ERR
ST
PWR
Status
Meaning
ON
Blinking
Single flash
OFF
ON
Single flash
Double flash
Triple flash
OFF
ON
Blinking
Single flash
OFF
ON
OFF
Operational
Pre-operational (CANopen)
STOPPED
Device in RESET state
BUS OFF
Warning limit reached
Error Control Event
Sync Error (CANopen)
No error. Device working
DIAG Error
INIT and DIAG running
Baud rate setting
Module OK and ready
Module Power Supply ON
Module Power Supply OFF
Electrical
Power Supply:
Three ways isolation:
24Vdc nominal (min 18V, max 30V)
I/O to Logic - Logic to Fieldbus
Power Supply to all circuits
Environmental
Operating temperature: -10..+65 °C standard
-20..+70 °C extended
Storage temperature: -40..+85 °C
Relative humidity:
5..95%, non condensing
Vibrations (3 axes):
10..57Hz, 0.0375 mm / 57..150Hz, 0.5g
Shock (3 axes):
15g, 11ms half sine
General
Mounting:
on DIN rail, vertical, free air
Protection degree:
IP20
CE Marking:
EN 50081-2, EN 50082-2, EN 61010
Dimensions
I/O modules
Single size
Double size
66
64
70
46
40
110
76
152
21
45
For Rail DIN 35x7,5
DIN 46277-3
22
Terminal block
48
Terminal block
Plug clamps
Digital modules
Model
Channels
I
O
Size
Input
Voltage
Output
Voltage
Functions
Output Isolation Counters Edge Latch PWM Pulse
Current Class
detect
DI-16LV
16
Single
24Vdc
–
800V
DI-32LV
32
Double 24Vdc
–
800V
DO-16TS
16 Single
24Vdc
0.5A
800V
DO-16TP
16 Single
24Vdc
2A
800V
DO-32TS
32 Double
24Vdc
0.5A
800V
DO-04RL
4 Single
250Vac
2A (SPST)
4000V
1A (SSR)
DM-08TS
8 I/O
Optoisolated
Sink (PNP)
High Side Transistor
High Side Transistor
SPST Relay
SSR Relay
Optoisolated
Sink (PNP) Input or/and
High Side Trans. Output
800V
800V
24Vdc
0.5A
800V
DM-16TS 8
8 Single
24Vdc
24Vdc
0.5A
DM-32TS 16
16 Double 24Vdc
24Vdc
0.5A
3
High Side Transistor
24Vdc
Single
Remarks
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sigmadue® I/O line ANALOGUE I/O MODULES
Technical data
sigmadue-I/O
AI-02UI
2-channel Universal Analogue Input
HIGH
PERFORMANCES
The sigmadue® I/O AI-02UI is a 2,5 kV isolation class,
analogue input module for acquisition and signal conditioning
of thermocouple, RTD, Volt, milliVolt, milliamps, and
potentiometer signals.
A special thermocouple input or programmable custom scale
can be downloaded.
The two input channels are independent and fully
configurable in a separate way.
Block diagram
The Device Profile supported is the CiA DS 404: Measuring
Devices and Closed Loop Controllers, as far as the Analogue
Input function block is concerned.
Diagram for each channel:
Common features
Resolution:
Conversion time:
Accuracy class:
Overvoltage protection
TC input
TC J
TC K
TC L
TC T
TC N
TC R
TC S
Others (W3, W5, B,..)
Cold junction
compensation accuracy:
RTD input
PT100
2, 3 or 4 wires connection
PT1000
2 wires connection
Potentiometer input
Potentiometer range:
Current input
0/4.. 20mA
Input impedance:
Voltage input
0..150mV or 0..10V
Input impedance:
Custom input
Non-linear custom curve
can be programmed on
different available ranges:
16bit
20ms
0.1%
-200.. +600 °C
-200..-1370 °C
-200.. +600 °C
-200.. +400 °C
0.. +1300 °C
0.. +1600 °C
0.. +1760 °C
downloadable.
-328.. +1112 °F
-328.. +2498 °F
-328.. +1112 °F
-328.. +752 °F
+32.. +2372 °F
+32.. +2912 °F
+32.. +3200 °F
1 °C/20 °C
-200.. +600 °C -328.. +1112 °F
-200..+600°C
-328..+1112 °F
100Ω.. 10kΩ
< 300Ω
> 20kΩ
20mV, ±40mV, ±80mV, 150mV, 10V, 20mA
sigmadue-I/O
AI-08HL
AI-08TC
AI-04RT
8-ch configurable V, mA, Analogue Input
8-ch configurable Thermocouple AI
4-ch configurable RTD or TC AI
Isolation
Bus
Fieldbus interface
AI 1
Ch #1
AI 2
Ch #2
• Channel to Channel: 2500V
• Logic to Serial Bus: 2500V
• Logic to Power Supply: 2500V
Logic
Power supply
2500V
Functions
Signal conditioning, linearisation, scaling, engineering units,
limits, autotare, autozero, moving average or repeating
average, ...
The I/O AI-08HL is a 8 channel fast analogue input module for
high level signals.
The I/O AI-08TC is a 8 channel with differential analogue input
module for thermocouple and low level signals.
The I/O AI-04RT is a 4 channel with differential analogue input
module for RTD, thermocouple and low level signals.
4
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sigmadue® I/O line ANALOGUE I/O MODULES
Block diagram
The Device Profile supported is the CiA DS 401 (Generic I/O
modules) for AI-08HL, and CiA DS 404 (Measuring Devices)
for AI-08TC and AI-04RT.
sigmadue-I/O
AO-08HL
8-channel analogue output
Diagram for each channel:
HIGH
PERFORMANCES
Isolation
Bus
Fieldbus interface
AI 1
AI 8
.........
Ch #1
Ch #2...
...Ch #8
• Logic to Power Supply: 800V
• Logic to Serial Bus: 800V
Logic
Power supply
The I/O AO-08HL is a 8 channel analogue output module
for high level signals. Every channel can be selected
as voltage or current output. Voltage output range is 0..10V.
Current output range is 0/4..20mA.
Block diagram
The Device Profile supported is the CiA DS 401 (Generic I/O modules).
Diagram for each channel:
800V
Technical data
Common Features
Resolution:
16bit
Accuracy class:
0.1%
Overvoltage protection
Conversion time
AI-08HL:
5ms
AI-08TC:
50ms
AI-04RT:
120ms
TC input (AI-08TC and AI-04RT)
TC J
-200..+600 °C -328..+1112 °F
TC K
-200 ...+1370 °C -328..+2498 °F
TC L
-200..+600 °C -328..+1112 °F
TC T
-200..+400 °C -328..+752 °F
TC N
0..+1300 °C
+32..+2372 °F
TC R
0..+1600 °C
+32..+2912 °F
TC S
0..+1760 °C
+32..+3200 °F
Cold junction
compensation accuracy: 1°C/20°C
RTD input (AI-04RT)
PT100
-200..+600°C -328..+1112 °F
2 or 3 wires connection
PT1000
-200..+600°C -328..+1112 °F
2 wires connection
Current input (AI-08HL)
0 (4)..20mA
Input impedance:
< 300Ω
Voltage input
-50 .. +50mV
(AI-08TC and AI-04RT)
-300 ..+300mV
(AI-08TC and AI-04RT)
-1 ..+1V
(AI-04TC and AI-04RT)
0 ..+10V
(AI-08HL)
Input impedance:
> 100kΩ
Functions
Signal conditioning, linearisation, scaling, engineering units,
limits.
5
Technical data
Common features
Resolution:
Accuracy:
Conversion time:
Output impedance:
- V output
- mA output
Protection
Overvoltage - Overload
Isolation
Logic to Power Supply:
Logic to Serial Bus:
16bit
0.1%
20ms
min 600Ω
max 600Ω
800V
800V
Functions
Ramp, triangle or saw-tooth output wave, 16 points output linearisation.
Isolation
Bus
Fieldbus interface
Logic
Ch #1
AO 1
Ch #2... .........
AO 8
...Ch #8
Power supply
800V
• Logic to Power Supply: 800V
• Logic to Serial Bus: 800V
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sigmadue® I/O line D I G I TA L I / O M O D U L E S
sigmadue-I/O
DI-16LV
DO-16TS
DO-16TP
DM-08TS
DM-16TS
DO-04RL
DO-04RS
16-channel Digital Input
16-channel Digital Output
16-channel 2A Digital Output
8-channel Digital Input or Output
16-channel 8 Digital Input + 8 Digital Output
4-channel Relay Digital Output
4-channel SSR Relay Digital Output
Block diagram
All modules support Device Profile CiA DS 401 (Generic I/O
modules.
Diagram for each channel:
Digital Input
Digital Output
sigmadue-I/O
DI-32LV
DO-32TS
DM-32TS
32-channel Digital Input
32-channel Digital Output
32-channel 16 Digital Input + 16 Digital Output
Technical data
Digital Input
Input type:
Signal voltage (0):
Signal voltage (1):
Input impedance:
Digital Output
Rated voltage:
Rated current/channel:
Relay Output
Relay:
SSR:
Functions
Input
The broad line of sigmadue I/O Digital modules from 4 to 32
channels per module, mixed Input and Output and advanced
functions can fit any application in an effective way for
space, cost and communication efficency.
Isolation
Bus
Fieldbus interface
DI 1
DI N
.........
Ch #1
Ch #2...
...Ch #N
Logic
Ch #1
DO 1
Ch #2... .........
DO N
...Ch #N
Power supply
800V
24V nominal (EN61131-2, type 2)
-3..+5V
11..+30V
5kΩ
24V (10..30Vdc)
0,5 A (DO-XX-TS, DM-XX-TS)
2A (DO-XX-TP)
SPST, 2A/250Vac
1A/250Vac
DM-08TS
Read Input
Read Pulse Frequency1)
Read Pulse width
Pulse counting
Edge detect
Latch input
Read Input monostable
Reset latch
Output
DM-08TS
DI-16LV
DO-16TS DM-16TP
DO-04RL DM-32TS
DO-04RS DO-32TS
Force Output
PWM Pulse generation2)
Single Pulse generation3)
1) Frequency: 0..20kHz - 2) PWM: max period 65s,
max frequency 4kHz - 3) Pulse: min 5ms, max 65s
6
DI-32LV
DM-16TS
DM-32TS
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FIELDBUS INTERFACES AND ACCESSORIES
Fieldbus Technology
Accessories
The sigmadue I/O series can be integrated in the most
commom fielbus networks:
Power Supply Unit
Native interfaces
CAN-bus Every module can be provided with built-in CAN-bus
interface, with CANopen protocol according to CiA DS401
or DS404 profiles, and operating as a network slave node.
• CAN 2.0b controller with physical connection according to ISO11898
• Galvanic isolation via high-speed opto-coupler
• Transmission data rate up to 1Mb/s
DeviceNet protocol has to come.
RS485
Every module can be provided with built-in serial RS-485 interface
with Modbus protocol, operating as a network slave node.
• Two wire RS485 serial
• Galvanic isolation
• Transmission data rate up to 9,6 kb/s.
Application example
CANopen or Modbus
AP-S2/AL-DR45-24
AP-S2/AL-DR120-24
Input Voltage:
Output Voltage:
Output rated current:
Protection:
Temperature:
Mounting:
Dimensions:
Operator panel
Sigmadue I/O modules Transmitter
PC
Actuators
Cables and connectors
Additional Terminal Block
2x11 poles.
sigmadue-I/O Network adapter
NA-00PB
NA-00ET
88..264 Vac
24V, ±1%
2A (DR-45-24),
5A (DR-120-24)
Over voltage, Overload,
auto recovery
-10..+50 °C
DIN Rail
97x78x67 mm (DR-45-24),
65x125x103 mm (DR-120-24)
PROFIBUS DP slave
Ethernet
Plug clamps available with
screw or spring clamp
option.
RJ45 terminated cables
are available with 14 cm
or 22 cm standard lengths for
easy daisy-chain connection
of the I/O modules.
Profibus DP
Direct integration on PROFIBUS DP fieldbus networks is made
via Network Adapter sigmadue I/O NA-00PB.
The NA operates as slave node on PROFIBUS DP side,
extending data exchange to the sigmadue I/O modules.
• PROFIBUS DP slave SPC3 controller according EN 50170
• Galvanic isolation via high-speed opto-coupler.
• Transmission data rate up to 12Mb/s with automatic baud
rate detection.
Ethernet
Sigmadue I/O NA-00ET provides Ethernet connection
to the sigmadue I/O modules for accessing field I/O data via
internet/intranet technology.
IEEE 802.3 10baseT.
PROFIBUS DP
PLC
Application example
Network
Adapter
Sigmadue I/O modules
7
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Ordering codes
I/O modules
Model:
I O - A / B1 - B2
B3 -
C
D
Line
Fieldbus interfaces
Module function
N° of channels
Type of channel
Type of out relay (RL)
Manual language
Fieldbus interfaces
CANopen
Modbus
DeviceNet protocol has to come
A
C B
M B
D N
Module function
Analogue input
Analogue output
Digital input
Digital output
Mix In/Out
B1
A I
A O
D I
D O
D M
N° channels
2 channels
4 channels
8 channels
16 channels
32 channels
B2
02
04
08
16
32
Type of channels
B3
High level V, mA
H L
RTD (Pt100)
R T
Analogue I/O Thermocouple
T C
Universal
U I
Low voltage 24V
L V
Relay
or
SSR
R
L
Digital I/O
Transistors 24Vdc, -0,5A T S
Transistors 24Vdc, -2A T P
Type of output RL (only for relay modules)
Modules other than RL
SPST Relay
250V-2A
SSR Relay
250V-1A
C
0
1
2
User manual
Italian/English (standard)
French/English
German/English
Spanish/English
D
0
1
2
3
Ordering example: mod. IO - CB/AI - 02UI - OO
2-channel configurable CANopen Universal Analog Input
B1 - B2 - B3
available combinations
B1
B2
B3
AI
02
UI
AI
08
HL
AI
08
TC
AI
04
RD
AO
08
HL
DI
16
LV
DI
32
LV
DO
16
TS
DO
32
TS
DO
16
TP
DO
04
RL
DM
08
TS
DM
32
TS
DM
16
TP
Accessories
Power supply
- 45W - 24 Vdc/2A power supply
mod.: AP-S2 / AL-DR45-24
- 120W - 24 Vdc/5A power supply
mod.: AP-S2 / AL-DR120-24
Cables and connectors
- Additional terminal block
mod.: AP-S2 / TB-211-1
- Screw clamp plug 11 poles
mod.: AP-S2 / SPINA-V11
- Spring clamp plug 11 poles
mod.: AP-S2 /SPINA-M11
Network adapter modules
Model:
I O - A / N A -
0 0
- Screw clamp plug 5 poles
mod.: AP-S2 / SPINA-V5
B
- Spring clamp plug 5 poles
mod.: AP-S2 / SPINA-M5
Line
Fieldbus interfaces
Type of Network
Fieldbus interfaces
A
CANopen
C B
Modbus
M B
DeviceNet protocol has to come D N
Ordering example: mod. IO - CB/NA - 00PB
PROFIBUS DP Network Adapter Module
- RJ45 terminated 14 cm segment cable
mod.: AP-S2 / LOCAL-BUS76
Type of Network
PROFIBUS DP
Ethernet
B
P B
E T
- RJ45 terminated 22 cm segment cable
mod.: AP-S2 / LOCAL-BUS152
- Bus termination adapter
mod.: AP-S2 / TERM-CAN
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