High-Speed, Wide Area Charge Removal Area Ionizer

High-Speed, Wide Area Charge Removal Area Ionizer
Pulse AC Method
Area Ionizer
ER-X SERIES
Conforming to
EMC Directive
2012.04
panasonic.net/id/pidsx/global
High-Speed,
Wide Area
Charge Removal
Three charge removal modes for
diverse application coverage
The ER-X series offers an airless charge removal capability to eliminate the need for
compressed air in addition to low pressure and high speed compressed air based modes.
Furthermore, it supports dual-head configurations for expanded application coverage.
▪Head 1
▪Head 2
Airless
or LowPressure
Fast
Charge
Removal
Massive ion discharge when using air reduces
charge removal time.
By applying a compressed air source, the ion volume increases
providing an improved tact time for substrate ionization. This makes
the ER-X suitable for applications such as electronic paper and thin film
solar cells, where charge removal time is directly linked to productivity.
2
Resolves target movement
issues in the presence of
compressed air.
The ER-X series works extremely
well for charge removal applications.
Precision substrates like laminated
film and lead frames, as an example,
may become unseated or shifted due
to the presence of a compressed air
source. The absence of compressed
air during ionization facilitates
smooth operation while efficiently
removing surface charges.
Dual Head Configuration for Enhanced Charge
Area and Layout Expansion
Compressed air is supplied through a port opposite that
of the power cable. This allows for the use of a single air
line (using a T-branch) to supply multiple ionizers, while
a single controller powers and manages two heads. The
ER-X series allows for a combination of varied heads
sizes for enhanced charge removal area and layout
expansion.
▪Controller
* T he two head units can be set to the same discharge
frequency for synchronization or alternating frequencies
between the two heads.
LowPressure
(Air pressure:
Less than 0.05MPa)
Prevents dust dispersion and
cleanliness degradation!
The ER-X series can effectively remove surface
charges with an air pressure of less than 0.05 MPa.
With the advantage of minimal dust dispersion, it
is suitable for charge removal in semiconductor,
FPD (mobile panel), and other applications that
require high degree of cleanliness. The presence
of air also helps prevent adhesion of dust to the
discharge needles, requiring less cleaning than in
the airless charge removal mode.
3
Head variations
The ER-X series offers four head sizes so you can
choose one that best fits your work piece.
Compact heads with a 360-degree
angle adjustment mechanism
The ER-X series heads are compact in size (30 × 22 mm
1.181 × 0.866 in) and installable even in a narrow
space. The heads can be rotated 360 degrees to enable
charge removal area adjustment after installation.
Approx. 160 mm 6.299 in
Approx. 320 mm 12.598 in
Angle adjustment screw
30 mm
(1.181 in)
360degree
angle
adjustment
Approx. 480 mm 18.898 in
Approx. 640 mm 25.197 in
Effective charge removal width
Flat discharge surface for easy cleaning
The ER-X series heads have a flat discharge face, allowing
effortless cleaning of the discharge needles and air outlets
by simply brushing along the groove provided.
22 mm
(0.866 in)
Discharge needle unit for simple
needle replacement
The removable discharge needle unit (including a set of four
needles) substantially simplifies maintenance. To remove the
unit, just slide it toward both ends as indicated by the arrows.
Discharge needles
Air outlets
Discharge needle unit
Groove
Commercial brush
Carefully designed to prevent contamination in manufacturing processes
In consideration of the manufacturing process (secondary cells etc.), the ER-X series heads neither use copper nor
plate processing. This minimizes the risk of contamination with foreign substances.
4
Pulse AC method for faster charge removal*
The ER-X series has adopted the pulse AC method that alternately
applies positive and negative voltages to each discharge needle. This
enables generation and discharge of a large amount of ions, resulting in
faster charge removal. In addition, the method offers variable discharge
frequency/ion balance (between the positive (+) and negative (-) widths)
and is useful for charge removal on different types of workpieces.
* Compared with conventional Panasonic models
High-speed charge removal on FPCs
Example of variable discharge frequency/
ion balance
Variable discharge
frequency
Variable ion balance
Level meter for visual monitoring of the charge removal status
The ER-X series has two built-in monitoring modes. Ion Monitor mode
detects and displays the amount of positive and negative ions being
generated. The level meter can be used to visually identify degradation
of ion production due to factors such as dust accumulation on the
discharge needles. The Charge Monitor mode lets you quickly
determine if the area around the head carries a positive or negative
charge. These modes can be selected by using the display selector
switch to determine how you would like to utilize the level meter.
Ion monitor display
Charge monitor display
Displays the amount of ions being generated by
the head. The current level of positive ions will
be indicated on the "+" side; the current level of
negative ions will be indicated on the "-" side.
Displays how much the area around the head
carries an electric charge. The level indicator
moves up or down in the "+" or "-" range depending
on the amount of the positive or negative charge.
Normal ion generation Unbalanced generation
Not charged
(The amount of positive
ions decreased.)
Automatic ion balance control
Charged
(The area around the head
carries a positive charge.)
The ER-X series provides an automatic ion balance control mechanism that senses the amount of ions being
generated (which changes according to environmental factors) and compensate for this deviation in the controller,
thus maintaining a highly stable ion balance as an original operator setting.
5
ER-X
ORDER GUIDE
Heads
Head connection cable is not supplied with the head. Please order it separately.
Type
Charge removal time
Appearance
Ion balance
(±1,000 V→±100 V)
Bar type
±30 V or less
(Note 1, 2)
1 sec. approx. (Note 1)
Effective charge
removal width
Model No.
160 mm 6.299 in
approx.
ER-X016
320 mm 12.598 in
approx.
ER-X032
480 mm 18.898 in
approx.
ER-X048
640mm 25.197 in
approx.
ER-X064
Notes:1)In condition of discharge distance 100 mm 3.937 in, center of the product, discharge wavelength 50 Hz and no air supply.
2)Ion balance is average of plus and minus. Also, the specification value is typical value in condition of less than ±10°C ambient temperature
change, set the ion balance after 30 minutes of the discharge starting, switching on the ion balance control function.
Controller
Power cable is not supplied with the controller. Please order it separately.
Type
Appearance
Standard type
Head connection cable
Appearance
Model No.
Number of heads
connected
Output
ER-XC02
Max. 2 units
PhotoMOS relay
Head connection cable is not supplied with the head. Please order it separately.
Model No.
ER-XCCJ2H
ER-XCCJ5H
Description
Length: 2 m 6.562 ft, Net weight: 80 g approx.
Cabtyre cable with
Length: 5 m 16.404 ft, Net weight: 190 g approx. both connector
OPTIONS
Designation
Power cable
AC adapter
AC cable
Discharge
needle unit
Model No.
ER-XCC2
ER-XCC5
Description
Length: 2 m 6.562 ft,
Net weight: 80 g approx.
Length: 5 m 16.404 ft,
Net weight: 190 g approx.
0.15 mm2 10-core cabtyre cable
with connector
Cable outer diameter: ø5.3 mm
ø0.209 in
ER-XAPS-EX IN: 100 to 240 V AC, 50 / 60 Hz
OUT: 24 V DC, 1.5 A
(Note)
Ambient temperature: 0 to +40 °C +32 to +104 °F
Ground wire: 3.7 m 12.139 ft
AC cable: 1 pc., Cable length 1.8 m 5.906 ft, Rating 125 V AC (Note)
ER-XAPS
Wiring connector terminals: 6 pcs.
AC adapter
・ER-XAPS-EX
・ER-XAPS
CN-ACCN-C2 AC cable (conforming to CCC), Length: 2 m 6.562 ft
CN-ACKR-C2 AC cable (conforming to KTL), Length: 2 m 6.562 ft
ER-XANT
Unit with replacement tungsten needles: 1 pc.
Note:Rating of the AC cable is 125 V AC. In case using at more than 125 V, prepare a proper cable by
yourself or purchase our optional cable CN-ACCN-C2 or CN-ACKR-C2. And, the AC cable is not
enclosed with ER-XAPS-EX.
6
Power cable
・ER-XCC□
Discharge needle unit
・ER-XANT
ER-X
SPECIFICATIONS
Heads
Type
Item
Model No.
Effective charge removal width
Head
ER-X016
ER-X032
160 mm 6.299 in approx.
ER-X048
Charge removal time
1 second or less (Note 1)
Ion balance
±30 V or less (Note 1, 2)
Discharge method
ER-X064
320 mm 12.598 in approx. 480 mm 18.898 in approx. 640 mm 25.197 in approx.
Pulse AC method
Discharge output voltage
7,000 V approx.
Ozone generation
0.01 ppm or less
Maximum air pressure
0.5 MPa
Applicable fluid
Air (dried clean air) (Note 3)
Ambient temperature
0 to +50 °C +32 to +122 °F (No dew condensation), Storage: -10 to +65 °C +14 to +149 °F
Ambient humidity
35 to 65 % RH, Storage: 35 to 85 % RH
Vibration resistance
10 to 55 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each
100 m/s2 acceleration (10 G approx.), in X, Y and Z directions for three times each
Shock resistance
Enclosure grounding method
Floating
Main unit enclosure: PPS, Stainless steal (SUS)
Head mounting bracket: Stainless steal (SUS), Discharge needle: Tungsten
Material
Net weight
410 g approx.
530 g approx.
650 g approx.
780 g approx.
Notes: 1)In condition of discharge distance 100 mm 3.937 in, center of the product, discharge wavelength 50 Hz and no air supply.
2)Ion balance is average of plus and minus. Also, the specification value is typical value in condition of less than ±10 °C ambient temperature
change, set the ion balance after 30 minutes of the discharge starting, switching on the ion balance control function.
3)The dried clean air is dried (dew point: equivalent of -20 °C) and filtered (mesh-size: equivalent of 0.01 μm) air.
Controller
Item
Type
Controller
Model No.
ER-XC02
Number of heads connected
Supply voltage
Current consumption
Indictor
DSC (Discharge)
CHECK
ERROR
Level meter
Output
ALARM
ERROR
COM (Common)
Output operation
Short-circuit protection
Discharge control input
(DSC OFF)
Ambient temperature
Ambient humidity
Voltage withstandability
Maximum 2 units
24 V DC ±10 %
450 mA or less when connecting 1 heads, 800 mA or less when connecting 2 heads
Displays status of Head 1 and 2
Green LED (lights up when discharging)
Orange LED (lights up when dirt, wear, etc. of the discharge needle is detected)
Red LED (lights up when abnormal discharge is detected)
Green LED (5 levels, lights up depending on amount of the charge or ion generation)
PhotoMOS relay output
•Maximum load current: 100 mA
•Applied voltage: 30 V DC or less (between output-output common)
•Residual voltage: 1.5 V or less (at load current of 100 mA)
ALARM:ON when dirt or wear of the discharge needle is detected;
OFF when operation is normal.
ERROR:OFF when abnormal discharge is detected;
ON when operation is normal.
Incorporated (automatic reset type)
Discharge allowed: Open,
Discharge halt: 24 V or 0 V shorted
0 to +50 °C +32 to +122 °F (No dew condensation), Storage: -10 to +65 °C +14 to +149 °F
35 to 65 % RH, Storage: 35 to 85 % RH
1,000 V AC for one min. between all supply terminals connected together and enclosure
Insulation resistance
20 MΩ, or more, with 250 V megger between all supply terminals connected together and enclosure
Vibration resistance
10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each
Shock resistance
Enclosure grounding method
Material
Weight
Accessories
100 m/s2 acceleration (10 G approx.) in X, Y and Z directions for three times each
Floating
Enclosure: ABS
130 g approx.
Power supply / I/O connector: 1 set (Housing 5557-10R, Terminal 5556TL [manufactured by Molex Inc.])
Ground wire (3.7 m 12.139 ft approx.): 1 pc.
7
ER-X
CHARGE REMOVAL CHARACTERISTICS (TYPICAL)
Please contact our office for details on data that is not listed here.
Measured using a 150 × 150 mm 5.906 × 5.906 in CPM (charge plate monitor). (At center of CPM)
Common
Correlation between charge removal Correlation between charge removal Correlation between charge removal
distance and charge removal time (50 Hz) distance and charge removal time (10 Hz) distance and charge removal time (1 Hz)
− ER-X064
− ER-X048
− ER-X032
− ER-X016
300
200
100
0
0.1
0.2
0.3
0.4
0.5
─ Airless
─ 0.005 MPa
─ 0.1 MPa
─ 0.3 MPa
─ 0.5 MPa
8
6
CPM
Center
L
4
2
0
Applied pressure (MPa)
10
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
─ Airless
─ 0.005 MPa
─ 0.1 MPa
─ 0.3 MPa
─ 0.5 MPa
8
6
CPM
Center
L
4
2
10
Charge removal time (sec.)
10
Charge removal time (sec.)
Air flow [ℓ/min. (ANR)]
400
Charge removal time (sec.)
Air flow
6
CPM
Center
L
4
2
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
0
─ Airless
─ 0.005 MPa
─ 0.1 MPa
─ 0.3 MPa
─ 0.5 MPa
8
0
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
Common
L
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
−
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
CPM
+
Center
L
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
−
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937 Center
0
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
−
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
Charge removal field
(vertical direction, 0.005 MPa, 50 Hz)
Charge removal width W (mm in)
CPM
+
Center
Charge removal field
(vertical direction, airless, 1 Hz)
Charge removal width W (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
Charge removal field
(vertical direction, airless, 10 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
Charge removal field
(vertical direction, airless, 50 Hz)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
CPM
+
Center
−
L
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
Common
L
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
−
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937 Center
0
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
−
W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
Common
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
Center
L
−
W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
Charge removal field
(vertical direction, 0.5 MPa, 10 Hz)
Charge removal width W (mm in)
CPM
+
Center
Charge removal field
(vertical direction, 0.5 MPa, 50 Hz)
Charge removal width W (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
Charge removal field
(vertical direction, 0.005 MPa, 1 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
Charge removal field
(vertical direction, 0.005 MPa, 10 Hz)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
Center
L
−
W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
ER-X032
8
L
−
W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
Center
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
Center
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
Charge removal width W (mm in)
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
Charge removal width W (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937 Center
0
Charge removal width W (mm in)
Charge removal width W (mm in)
Charge removal field
Charge removal field
Charge removal field
Charge removal field
(vertical direction, 0.5 MPa, 1 Hz) (horizontal direction, airless, 50 Hz) (horizontal direction, airless, 10 Hz) (horizontal direction, airless, 1 Hz)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
CPM
Center
+
−100
−3.937
L
− W
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
ER-X
CHARGE REMOVAL CHARACTERISTICS (TYPICAL) Please contact our office for details on data that is not listed here.
Measured using a 150 × 150 mm 5.906 × 5.906 in CPM (charge plate monitor). (At center of CPM)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937 Center
0
Center
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
Center
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
ER-X032
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
Center
L
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
ER-X064
Charge removal field
(horizontal direction, airless, 50 Hz)
Charge removal field
(horizontal direction, airless, 10 Hz)
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937
0
500
19.685
400
15.748
300
11.811
200
7.874
100
3.937 Center
0
800
31.496
600
23.622
400
15.748
200
7.874
0
800
31.496
600
23.622
400
15.748
200
7.874
0
Center
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
−100
−3.937
−200
−7.874
−300
−11.811
−400
−15.748
−500
−19.685 0
CPM
+
L
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
Center
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
Charge removal width W (mm in)
Charge removal field
(horizontal direction, 0.5 MPa, 1 Hz)
Charge removal width W (mm in)
Charge removal field
(horizontal direction, 0.5 MPa, 10 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
CPM
+
L
− W
Charge removal width W (mm in)
Charge removal field
Charge removal field
(horizontal direction, 0.005 MPa, 1 Hz) (horizontal direction, 0.5 MPa, 50 Hz)
Charge removal width W (mm in)
Charge removal field
Charge removal field
(horizontal direction, 0.005 MPa, 50 Hz) (horizontal direction, 0.005 MPa, 10 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
ER-X032
Center
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
ER-X064
− 1 sec.
− 2 sec.
− 5 sec.
− 10 sec.
100
200
300
400
500
600
3.937 7.874 11.811 15.748 19.685 23.622
Charge removal distance L (mm in)
Center
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
800
31.496
600
23.622
400
15.748
200
7.874
0
Center
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
Charge removal width W (mm in)
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
800
31.496
600
23.622
400
15.748
200
7.874
0
Charge removal width W (mm in)
800
31.496
600
23.622
400
15.748
200
7.874 Center
0
Charge removal field
Charge removal field
Charge removal field
(horizontal direction, 0.005 MPa, 50 Hz) (horizontal direction, 0.005 MPa, 10 Hz) (horizontal direction, 0.005 MPa, 1 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
Charge removal field
(horizontal direction, airless, 1 Hz)
800
31.496
600
23.622
400
15.748
200
7.874
0
Center
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
− 1 sec.
− 2 sec.
− 5 sec.
200
400
600
800
1,000
7.874 15.748 23.622 31.496 39.370
Charge removal distance L (mm in)
ER-X064
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
Center
CPM
+
L
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
800
31.496
600
23.622
400
15.748
200
7.874
0
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
Center
CPM
+
L
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
Charge removal field
(horizontal direction, 0.5 MPa, 1 Hz)
Charge removal width W (mm in)
800
31.496
600
23.622
400
15.748
200
7.874
0
Charge removal field
(horizontal direction, 0.5 MPa, 10 Hz)
Charge removal width W (mm in)
Charge removal width W (mm in)
Charge removal field
(horizontal direction, 0.5 MPa, 50 Hz)
800
31.496
600
23.622
400
15.748
200
7.874 Center
0
−200
−7.874
−400
−15.748
−600
−23.622
−800
−31.496 0
CPM
+
L
− W
− 0.5 sec.
− 1 sec.
− 2 sec.
200 400 600 800 1,000 1,200 1,400 1,600
7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992
Charge removal distance L (mm in)
9
ER-X
I/O CIRCUIT AND WIRING DIAGRAMS
1
2
3
4
5
6
7
8
9
10
When connecting the output to negative common
(Orange) Alarm output
Main circuit
Housing:5569-10A
[Manufactured by Molex Inc.]
1
2
3
4
5
6
7
8
9
10
Terminal
name
10
3
Load
(Pink) Discharge control input
+
24 V DC
─
±10 %
9
10
(Blue) 0 V
1
5
Internal circuit
(Green/Yellow) F.G.
(Pink) Discharge control input
(Orange) Alarm output
(Black) Error output
(Violet) COM (OUT)
*2
Load
+
24 V DC
─
±10 %
Load
(Blue) 0V
2 COM (─)
2 COM (─)
Color code
Note:Wire colors are colors of
power supply cable of option.
(Black) Error output
3
4
1
0V
Blue
COM(–)
–
Discharge
Pink
control input
COM(OUT)
Violet
F.G. terminal Green/Yellow
24 V
Brown
COM(+)
–
–
White
Alarm output Orange
Error output
Black
Load
(Brown) +V
7 COM (+)
*1
(Violet) COM (OUT)
4
9
Terminal
No.
6
7 COM (+)
(Front view)
When connecting the output to positive common
(Brown) +V
6
Main circuit
Power connector pin arrangement
5
Be sure to ground.
*1
Be sure to ground.
(Green/Yellow) F.G.
Internal circuit
User’s circuit
User’s circuit
*2
Non-voltage contact or
PNP transistor/open collector
Non-voltage contact or
NPN transistor/open collector
or
or
Contact “closed” or transistor ON: Discharge halt
Contact “open” or transistor OFF: Starting discharge
Contact “closed” or transistor ON: Discharge halt
Contact “open” or transistor OFF: Starting discharge
Notes:1)Be sure to ground the F.G. terminal. If F.G. terminal is not connected properly, it may cause electric
shock.
2)To stop discharge, turn ON the discharge control input for 20 ms or longer. To start discharge, turn
OFF (open) the discharge control input. Discharge will start in 20 ms.
PRECAUTIONS FOR PROPER USE
•Never use this product in a device for personnel
protection.
•In case of using devices for personnel protection,
use products which meet laws or standards,
such as OSHA, ANSI or IEC etc., for personnel
protection applicable in each region or country.
•Do not use this product in places where there may be a
danger of flammable or combustible items being present.
•To prevent electric shock and to conduct proper
discharge, be sure to ground a frame ground (F.G.)
terminal of a controller.
•Do not place hands near the discharge needle.
Doing so may cause electric shock.
•Since the tip of the discharge needle is sharp, take
sufficient care in handling the discharge needle, or
injuries may result.
•The high-voltage cable between the head and the
high-voltage unit must be fixed and the minimum
bend radius is R30 mm R1.181 in or more.
In case of using at the bend radius R30 mm R1.181
in or less and using at moving part may cause fire
and break down, etc. of the high-voltage cable.
•Clean the discharge needle regularly (about once
a week). Otherwise, optimum charge removal
performance may not be achieved, and accidents
or operating problems may occur.
•If this product is used in a confined space, ozone
emitted from this product may be detrimental. Be
sure to provide ventilation.
•Do not direct ionized air toward the face. Ozone may
cause irritation to places such as the nose and throat.
The discharge muzzle
must exceed this line
(surrounding metal.)
5)When installing two or more heads set the same frequency
and keep the distance as below. In face to face or parallel
using different frequency, keep the distance between the
heads 400 mm 15.748 in or more.
• Face-to-face installation
100 mm
3.937 in
or more
• Parallel installation
50 mm 1.969 in or more
•Using 2 M4 screws, fasten the unit with
tightening torque of 1.2 N・m or less.
Head installation
M4 screw
Angle adjustment screw
M4 screw
Angle adjustment screw
M6 screw
10
• Back-side mounting (All frequencies) • Side mounting (10 Hz or more)
50 mm 1.969 in or more
50 mm 1.969 in or more
Surrounding metal
High-voltage unit installation
Mounting
•Using 2 M4 screws or 1 M6 screw, mount
the head onto the equipment housing.
•Loosen the angle adjustment screw,
adjust the head angle, and then fasten
the head with the tightening torque of 0.5
N∙m or less.
Notes:1)Be sure to ground the equipment housing onto which the
head is mounted.
2)The distance between the head and the charge removing
object should be 30 mm 1.181 in or more.
If the static buildup of the charge removing object is 30 kV or
more, set the distance to 50 mm 1.969 in or more.
3)If there is metal near the head or between the head and the
charge removing object, ion is absorbed, hindering appropriate
static removal. Install the head under the following installation
condition.
4)In case using the side mounting, the discharge frequency
should be 10 Hz or more.
Notes:1)Do not place any objects on top of
the high-voltage unit.
2)When using multiple heads, keep
the distance of at least 10 mm
0.394 in between the high-voltage
units.
10 mm
0.394 in
or more
ER-X
PRECAUTIONS FOR PROPER USE
PIPING
Controller installation
•Air supplied to this product will reduce contamination of
the discharge needle and improve the charge removal
speed.
•The outer diameter of the air tube to fit to the air inlet
portion of this product should be ø6 mm ø0.236 in.
•Make sure that clean air (air containing no water, no oil
and no dust) should be supplied.
•Since the pressure will drop when the air piping from
the main pressure supply is extended or pneumatic
components (e.g., needle valve, speed controller, mini
filter) are added, keep an eye on the pressure supply
to the ionizer making sure it is not in short supply.
For the pneumatic components, select those that can
accommodate the air supply flow rate.
•Mount the controller on a 35 mm 1.378 in wide DIN rail or
using M4 screws.
<When mounting on a DIN rail>
Lock release
lever
①
②
35 mm 1.378 in wide
DIN rail
•Pull the lock release lever to remove this product from the
DIN rail.
<When mounting using M4 screws>
M4 screw
Head section
Air inlet
ø6 mm ø0.236 in tube
11.4 mm 0.449 in
•The tightening torque should be 1.2 N•m or less.
Note:A fter inserting the tube into the joint of this product, always
make sure that the tube is all the way in and securely inserted.
Insufficient tube insertion will cause air leakage.
DIMENSIONS (Unit: mm in)
The CAD data in the dimensions can be downloaded from our website.
ER-X□
Head
Joint for ø6 ø0.236 air tube
28.5
1.122
9.4 0.370
ø6.9 ø0.272 high-voltage cable 500 mm 19.685 long
6.5 0.256
B
40
1.575
160 6.299
9.4
0.370
A
40
1.575
28.5
1.122
28 1.102
5 0.197
2-ø4.5 ø0.177 mounting holes
170 6.693
162 6.378
(18)
(0.709)
171 6.732
12-pin connector
Details of a head mounting bracket
ø6.5
ø0.256
18
0.709
6.2
0.244
ø12 18
ø0.472 0.709
28.4
1.118
(25)
(0.984)
9.4 0.370
9.5 0.374
Points of discharge
needle ion air outlet
Clean air outlet (4 points)
(E)
2-ø6.5
ø0.256
38
1.496
35
1.378
31
1.220
4.2
0.165
6 0.236
9.4
0.370
4.2
0.165
D
C
22
0.866
30 1.181
Head mounting bracket
Head mounting bracket
Discharge needle unit
18
0.709
Model No.
A
B
C
D
(E)
ER-X016
120 4.724
194 7.638
226 8.898
238 9.370
251 9.882
ER-X032
280 11.024 354 13.937 386 15.197 398 15.669 411 16.181
ER-X048
440 17.323 514 20.236 546 21.496 558 21.969 571 22.480
ER-X064
600 23.622 674 26.535 706 27.795 718 28.268 731 28.780
11
ER-X
DIMENSIONS (Unit: mm in)
The CAD data in the dimensions can be downloaded from our website.
ER-XC02
Controller
ER-XCCJ□H
(ø6)
(9.1)
(0.358) (ø0.236)
44 1.732
Head connection cable
L
•Length L
(14)
(0.551)
(9.3)
(0.366)
7
0.276
18
0.709
34
1.339
39
1.535
(103.5)
(4.075)
Length L
2,000
ER-XCCJ2H
78.740
5,000
ER-XCCJ5H
196.850
(14)
(0.551)
(8.8)
(0.346)
Suitable for 35 mm 1.378 in
width DIN rail
Model No.
(9.1) (0.358)
(8.8)
(0.346)
ER-XCC□
7 0.276
Power cable (Optional)
•Length L
L
(ø5.3) (ø0.209)
(19.6)
(0.772)
Model No.
(22.2)
(0.874)
76
2.992
(140)
(5.512)
ER-XCC2
(14.4)
(0.567)
ER-XCC5
ER-XAPS(-EX)
Length L
2,000
78.740
5,000
196.850
AC adapter (Optional)
4 0.157
F.G. wire 3.7 m 12.139 ft
(16.5)
(0.650)
60 2.362
(14.4)
(0.567)
2-ø5 ø0.197 mounting holes
(22.2)
(0.874)
9.2
0.362
23.2
0.913
Cable
1.8 m
5.910 ft
(19.6) (0.772)
95.9
3.776
28 1.102
AC cable 1.8 m
5.910 ft (Note)
43.8
1.724
Note: The AC cable is not enclosed with ER-XAPS-EX.
Please contact ..........
Panasonic Electric Works SUNX Co., Ltd.
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Telephone: +81-568-33-7211
Facsimile: +81-568-33-2631
Global Sales & Marketing Division
Telephone: +81-568-33-7861
Facsimile: +81-568-33-8591
panasonic.net/id/pidsx/global
All Rights Reserved ©Panasonic Electric Works SUNX Co., Ltd. 2012
No. CE-ERX-5 April, 2012
Specifications are subject to change without notice.
PRINTED IN JAPAN
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