USB to Parallel Converter User Manual (AKZ250) CNCDIY CNCDIY CNC Routing Machines System CNCDIY CNC Machine System Group 華特數控機械系統集團 Website: www.cncdiy.org / http://shop59049237.taobao.com/ Email: [email protected] / [email protected] MSN/Skype: [email protected] QQ: [email protected] 【USB to Parallel Converter】 User Manual Last Update: 9 June 2011 ©2011 CNCDIY CNC Routing Machine System. All Rights Reserved. 1 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System WALTER USB to Parallel Converter (AKZ250Version) User Manual Ver1.10 Features: Fully support all Mach3 software versions, included the latest version of the Mach3 R3.042.040. Support Windows OS,included the Windows7 OS. Do not need to install any USB drivers,the card can be used immediately after connecting the USB cable. Full support USB hot-swappable, monitoring the USB connection status any time. So, if USB cable is disconnected during the Mach3 operation, the card is still working after USB cable is connected. Support controlling 4 axes CNC system at the same time. Support tool auto-checking instrument, electronic hand wheel, limit switches, emergency stop button and the software function for consuming the backlash. 48M speed. The control signals generated by the USB card are isolated from the PC signals that the USB card is a real-time and stable system. 200KHz output, it is suitable for the control system of the servo / stepping motor system. A LED indicator is installed that the states of the USB card can be displayed during the system operation. 16 LEDs are installed in the particular input channels for indicating the status of the input channels. Spindle speed sensing system,the spindle speed can be displayed on the Mach 3 interface in graphic detail. An isolated power supply is included, thus, external power supply is not requested for simple connection. Furthermore, external power supply can also be applied for enhancing the functions of the USB card. Select ten 10Mhz High Speed Optocouplers and 24 Optocouplers for isolating the input/output signals and protecting the system. In addition, a completed high-cost anti-interference performance and an improved protection are provided 2 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Contents I Document Update 4 II General Connection Diagram 5 III Dimension 6 1 Preparation for Installation 7 2 Mach 3 Parameters Setting 11 3 Hardware Installation 14 4 Hardware Installation for CNCDIY’s control system 17 5 Pin function list 23 6 Power Supply 25 7 External Rating Knob 33 8 Spindle Speed PWM Output Control 35 9 Spindle Speed Test 39 10 Tool Auto-Checking Instrument 43 11 Electronic Hand Wheel 46 12 Reading Buffer Setting 49 3 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System I. Document Update Date/Version Contents 主轴调速:增加变频器接线图,调速信号 PWM 相位配置 Mach3 的软件配置:增加电机运行参数设置 2010-11-29 Ver1.05 2011-1-1 Ver1.06 2011-3-2 Ver1.07 2011-3-30 Ver1.08 2011-4-18 Ver1.09 2011-5-7 Ver1.10 安装准备:增加使用原配 USB 电缆的提示信息 USB 运动控制卡的接线图:增加必须外接续流二极管的提示 Mach3 的软件配置:增加 Mach3 中输入信号配置 Port#为”1” 排版调整:主轴测试等 1. 电子手轮 2. 自动对刀 增加自动对刀的软件配置 1. 增加主轴继电器配置 2. 增加输入传感器,PNP,NPN,接线和配置 1. 输入接线表增加手轮描述 2. 更新控制卡图片(光耦) 1. 修正自动对刀章节文字输入错误 4 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System II. General Connection Diagram MACH3 and Computer [8 Output Channels] You can add: Spindle ON/OFF Relay, Coolant control, Driver enabling, etc. VFD spindle USB Cable and magnet rings VFD inverter /Speed Controller Spindle speed feedback [4 Axis Control] Stepping motor / Serve drivers PWM signal X Axis Y Axis [16 Input Channels] You can add: tool auto-checking instrument, electronic hand wheel, limit switches, emergency stop button, etc. 2 External Rating Channels Z Axis A Axis 5 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System III. Dimension 77.5 ±0.1 85.1 Φ3.8 x 4 141 ±0.1 148.6 6 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 1. Preparation for Installation Mach3 Software installation 1. Download a latest and licensed Mach3on the official website: http://www.machsupport.com/downloads.php 2. Download the plugin file of “usbmove.dll” at www.cncdiy.org Please select the Red Box one. Go to the bottom of the page of “USB to Parallel Converter” to find and download the plugin file of “UsbMove(V2.0.1.1)” 7 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System When you installed the Mach 3,you can deselect the “Parallel Port Driver”. 8 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System USB Cable Please install the magnetic rings at the ends of the cable. Attention Please use the provided USB cable which must be attached at the package of this USB card. Otherwise the system may be affected by using other USB cable. Connecting the USB card This USB card is not requested any USB driver in Windows2000/XP/Vista/Windows7 OSs. 1. Please connect the USB card with your computer by using the attached USB cable. 1 2 3 A D17 LED installed on the USB card will turn on after the driver is installed completely. 9 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 2. Copy the usbmove.dll (after unzip the usbmove.zip),paste it in the location of Mach3\PlugIns folder. 例 If you installed the Mach 3in your C driver (C:\Mach3), please paste the usbmove.dll in the C:\Mach3\PlugIns. Mach3\PlugIns folder Copy and paste the file 3. Start the Mach3,the Mach 3will ask you to select one control device, please select the “Xulifeng-Mach3-USB-Motion-Card”. Select this option After Click the “OK”, a dialog will present. Furthermore, the D17 LED installed on the USB card will be flashing. 10 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 2. Mach 3 Parameters Setting 1. X、Y、Z、and A parameters (Config => Ports and Pins => Motor Outputs) Pick ”√ ” Do not set Do not set Please refer to the MACH 3 page Enable the 4th axis”√ ” Motor turning and setup. (Config => Motor Tuning) 1 Please press once after each x axis setting. 5 2 3 4 11 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Assumption: The step angle of the stepping motor is 1.8 degrees and selected a screw with 5mm pitch. 1. Steps Per - Please refer to the specification of the machine for finding the step angle data. A. For millimeter unit use 1. Pulses per revolution = 360 degrees/1.8 degrees = 200 pulses / revolution 2. According to the CNC driver specification, the prescale of the CNC driver is 1/8 steps. So, the actual value is 200 Pulses / revolution x 8 = 1600 pulses / revolution. 3. The “Steps Per” value of metric = 1600 Pulses / revolution ÷ Pitch of the driver screw = 1600 Pulses / revolution ÷ 5mm = 320 Pulses / revolution / mm If the stepping motor is losing step or not smooth, please adjust the values of "Velocity" and the "Acceleration" B. For inch unit use Method A: 1. Using the value of the “Steps Per” value of metric (320 Pulses / revolution / mm) 2. The constant different between mm and inch is 25.4mm : 1 inch. 3. So the “Steps Per” value = 320 x 25.4 = 8128 Pulses / revolution / inch Method B: 1. Pulses per revolution = 360 degrees/1.8 degrees = 200 pulses / revolution 2. According to the CNC driver specification, the prescale of the CNC driver is 1/8 steps. So, the actual value is 200 Pulses / revolution x 8 = 1600 pulses / revolution. 3. The “Steps Per” value = 1600 Pulses / revolution ÷ Pitch of the driver screw = 1600 Pulses / revolution ÷ 5mm = 320 Pulses / revolution / mm 4. Number of revolution per 1 inch: For metric driving screw: 25.4mm ÷ Pitch of the driver screw = 5.08 For metric driving screw: 1inch ÷ Pitch of the driver screw 5. The “Steps Per” value = 1600 Pulses / revolution x Number of revolution per 1 inch = 1600 Pulses / revolution ÷ 5.08 = 8128 Pulses / revolution / Inch 2. Velocity - Depending on what you want and the ability of your machine. 3. Acceleration - Depending on what you want and the ability of your machine. 4. Step Pulse and Dir Pulse - According to the CNC driver specification. Direction of the axis Mach3 =〉Config =〉Homing/Limits According to the actual situation to pick “√ ” or “X”. 12 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 2. Input Signals - This USB card has 16 input channels from pin 0 to pin 15 installed on the J4 socket. Suggestion: Set “X” for all channel to provide high level signal. Put”√ ” Refer to your setting This number is same as the input channel of the card Set ”1” 3. Output signals - This USB card has 8 output channels from pin 0 to pin 7 installed on the J5 socket. Suggestion: Set “√” for all channel to provide low level signal. Put”√ ” for enable your expected output channel(s). Enter the selected output channels’ numbers 13 Select ”√ ”, Low voltage output USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 3. Hardware Installation The USB card is used the USB power supply provided by your computer, and isolated power module is installed that any external 5 Volts power is not necessary. 1. 4 axis output signals of the J3 socket as shown as below Clock and pulse signals output of each axis Schematic J3: XS/XD/YS/YD/ZS/ZD/AS/AD GND 14 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 2. 16 input channels of the J4 socket, the input voltage is 5V(input current is 7mA) 16 Input channels. A 330 ohm resister and a LED are connected in each channel in serial Schematic Photo transistor 330 INPUT USB Card: 330ohm resistor + LED GND 15 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 3. 8 output channels in the J5 socket. The maximum control voltage is 24Volts, the maximum output current is 500mA during the low level power output signal presenting, otherwise, high output impedance will present. Photo transistor DC5V OUTPUT GND 8 output channels,J5 socket pin 0、1、2、3、4、5、6、7 16 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 4. Hardware Installation for CNCDIY’s control system For connecting the USB Card to the CNCDIY’s control system, a DB25F to IDC26 Parallel Port Bracket for MSI Mainboards is requested. Step 1 - Cut the cable Cut out the IDE 26 heater Final product Cut for separating each wire Write markers from the red wire and Make a pattern as a comb (101010101010101010101010R) 17 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Schematic of the final product Red Marker Marked Wire 1,2,3,4,5 ,6,7,8,9, 10,11,12 ,13 Unmarked Wire 14,15,16, … ,24,25 Step 2 - Cut the cable and do wiring Cut suitable length for each wire for do the wiring easily. Moving the marked wires to the front (1) and the unmarked wires (0) to the back Remove the plastic cover of the connected wires. Connect the wires to suitable connectors 18 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System A. For CB-W3-001 and CB-W4-001 control boxes (WALTER series controllers) Attention: Other Mach 3 parameters setting and the latest wring for the Parallel port of the controller must be listed in Manual Topic: the MACH3 - Basic Setting for CNCDIY.ORG's CNC machines uploaded to the “Manual Files “at www.cncdiy.org. The special Mach 3 parameters are listed in the following table. It can be directly connected to the DC5V for enabling. Mach 3 - Config>Ports and Pins>Output Signals Select the “Output Signals” columns and change the “Pin Number”. Signal Enable 1 Enabled Port# 1 Pin number 5 19 Active low If the CNC system does not work, please change the setting. USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System B. For CB-B3-001 (BORSH series - 3 axes controller and embedded E240 DC 0.2kW Spindle Controller) Attention: Other Mach 3 parameters setting and the latest wring for the Parallel port of the controller must be listed in Manual Topic: the MACH3 - Basic Setting for CNCDIY.ORG's CNC machines uploaded to the “Manual Files “at www.cncdiy.org. The special Mach 3 parameters are listed in the following table. Mach 3 - Config>Ports and Pins>Output Signals Select the “Output Signals” columns and change the “Pin Number”. Signal Enable 1 Enabled Port# 1 Pin number 5 20 Active low USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System C. For CB-B4-001 (BORSH series - 4 axes controller and embedded E240 DC 0.2kW Spindle Controller) Attention: Other Mach 3 parameters setting and the latest wring for the Parallel port of the controller must be listed in Manual Topic: the MACH3 - Basic Setting for CNCDIY.ORG's CNC machines uploaded to the “Manual Files “at www.cncdiy.org. The special Mach 3 parameters are listed in the following table. Mach 3 - Config>Ports and Pins>Output Signals Select the “Output Signals” columns and change the “Pin Number”. Signal Enable 1 Enabled Port# 1 Pin number 5 21 Active low USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System D. For CB-B4-002 (BORSH series - 4 axes controller and embedded VFD 1.5kW Spindle Inverter) Attention: Other Mach 3 parameters setting and the latest wring for the Parallel port of the controller must be listed in Manual Topic: the MACH3 - Basic Setting for CNCDIY.ORG's CNC machines uploaded to the “Manual Files “at www.cncdiy.org. The special Mach 3 parameters are listed in the following table. Mach 3 - Config>Ports and Pins>Output Signals Select the “Output Signals” columns and change the “Pin Number”. Signal Enable 1 Enabled Port# 1 Pin number 5 22 Active low USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 5. Pin function list 4 Axis Output Signals 1. J3 GND DC5V AD AS ZD ZS YD YS XD XS Name Function Feature Description GND Common GND GND Common GND DC5V 5V Power Max:120mA Isolated power supply AD A axis direction (Adir) OC,12V/13mA Connect to the A axis driver AS A axis pulse (Astep) OC,12V/13mA Connect to the A axis driver ZD Z axis direction (Zdir) OC,12V/13mA Connect to the Z axis driver ZS Z axis pulse (Zstep) OC,12V/13mA Connect to the Z axis driver YD Y axis direction (Ydir) OC,12V/13mA Connect to the Y axis driver YS Y axis pulse (Ystep) OC,12V/13mA Connect to the Y axis driver XD X axis direction (Xdir) OC,12V/13mA Connect to the A axis driver XS X axis pulse (Xstep) OC,12V/13mA Connect to the A axis driver 2. Input Channels J4 0 1 Name 0 1 2 3 4 Function 5 6 Feature Simple/ Hand wheel 7 8 9 10 11 12 13 14 Description used as a hand wheel channel, “0”&”1” support signals ”A”&”B” of the hand wheel. 2 3 4 5 6 7 8 9 15 5V、7mA Simple Set the function on the Mach 3 10 11 12 13 14 15 23 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 3. Output Channels J5 GND Name GND GND DC5V DC5V Function PWM S+ S- Feature 0 1 2 3 4 5 6 7 Description Common GND GND Common GND 5V Power Max.:120mA Isolated Power Supply PWM PWM Output OC,12V/13mA Spindle speed control S+ Speed Test Signal+ 6mA LED Position S- Speed Test Signal - 6mA LED Negative Simple Output OC, Max.24V /500mA Set the function on the Mach 3 GND DC5V DC5V DC5V 0 1 2 3 4 5 6 7 Attention: 1. “DC5V” is the isolated power output provided by the isolated power supply module (internal Power Supply).The voltage is 5 Volts and the maximum current is 120mA. 2. ” OC ” Open Collector: (Open Drain) Output 24 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 6. Power Supply A. X、Y、Z and A axis outputs can be selected two different power supplying methods. They are USB card internal power supply and external power supply. I. For select USB card internal power supply, please connect a suitable value of resister for limiting the current. A Axis Driver Z Axis Driver Y Axis Driver D+ P- D- P+ Internal optocoupler X Axis Driver Internal resistor Pulse+ P+ Direction+ D+ Pulse- P- Direction- D- Please refer to J3Table. X Axis XS、XD Y Axis YS、YD Z Axis ZS、ZD A Axis AS、AD DC5V 25 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System II. For selecting external power supply,please connect a suitable value of resister for limiting the current. A Axis Driver Z Axis Driver Y Axis Driver Internal optocoupler X Axis Driver Internal resistor Pulse+ P+ Direction+ D+ Pulse- P- Direction- D- 5V External Power supply Please refer to J3Table. X Axis XS、XD Y Axis YS、YD Z Axis ZS、ZD A Axis AS、AD GND 26 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System B. Input channels:5 Volts TTL signal input can be operated with two different power supplying methods. They are USB card internal power supply and external power supply. I. USB card internal power supply Input Channels Each Channel: 5V / 7mA. DC5V 。。 。。。 。。 。。。 27 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System II. External power supply. For applying external power supply, if the voltage of the external power supply is over 5V,please connect a resistor to each channel in serial 。。 。。。 。。 。。。 。。 。。。 。。 。。。 5V External Power supply GND Common GND Input Channels Each Channel: 5V / 7mA. Attention: If the power provided by the external power supply is over 5 Volts, a resister must be requested to be connected for limiting the operating current. A 330ohm resister is connected in each channel for limiting the operating current. Suggestion: Power Voltage of the external power supply (Volts) Resistor value (Ohm) 24 3k 12 1.5k 28 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System C. Connection for the sensors III. PNP type sensor PNP SENSOR 24V External Power supply External resistor 24V: 3KΩ +24V The LED is lighting when a signal is inputting OUT Input Channels “0”-“15” GND GND Common GND Mach3 Input Signal Setting Select“√” Enable the input channel The Pin number is same as your selected input channel of the card 29 Normally, the “X” should be selected for the PNP sensor. USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System IV. NPN type sensor External Resistor 24V: NPN SENSOR 3KΩ +24V 24V External Power supply The LED is not lighting when a signal is inputting OUT Input Channels “0”-“15” GND GND Common GND Mach3 Input Signal Setting Select“√” Enable the input channel The Pin number is same as your selected input channel of the card 30 Normally, the “√” should be selected for the NPN sensor. USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System D. Output Channels: the maximum control voltage of the output channels is DC24V,the maximum driving current is 500mA during low level output signal operating,otherwise, high output impedance will be presenting. I. If selecting USB card internal power supply for driving the LED Driving low loading devices such as LED, driver enabling, etc. USB card internal power supply can be used directly. DC5V Limit resistor 510 Ohm LED 510 8 Channels 。。。。。 510 31 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System V. Using external power supply for providing the output power from 5 Volts to 24 and output current of 500mA to driving a relay. For high current operation devices such as relay, external power supply should be selected. 5-24V External Power supply Relay Maximum 24V/500mA GND Diode 。。 。。 。。。 8 Channels A Diode must be connected with the relay in parallel, otherwise, the card may be damaged. 32 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 7. External Rating Knob Please read the Chapter 1 “Preparation for Installation” first. Connect the external rating knob to J16 socket (EXTO) of the USB card. Additional external rating knob to J17 socket (EXT1) of the USB card is added by you. Mach3- Config=>Config Plugins,go to PlugIn Control and Activation Select“Config” Must set as “√”。Otherwise, please use the USB cable and connection between the USB Card and the PC. Click the“Config”to open the “USB Motion Card” page. 33 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Select“External 0”(EXT 0, J16) and “External 1” (EXT 1, J17) for under the Ratios. Since the USB card has only two external rating channels that only two ratios can be selected. FRO%(Feed rate) SRO%(Spindle speed) Jog % (Jog rate) Press “OK” after the setting. The selected ratio will be changed and displaying on the Mach 3 interface. 34 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 8. Spindle Speed PWM Output Control Software setting ,select“Use Spindle Motor Output” 、“PWM Control”。 Go to the“Spindle Setup” In the “PWMBase Freq.”, enter the PWM’s frequency,which is between 1 KHz and 60 KHz. Pick ”√” PWM frequency(KHz) Boundary:1-60 Relay control Between“1”and“20” In this setting: Clockwise M3:“Output #1” CCW M4: “Output #2” The names of the “ Output Signals ” are corresponded to “Output #1—Output #20”. Output #1 Output #2 Select“√” to enable the channels According to your setting, select pin number from 0 to 7. 35 Please select“√” USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Spindle PWM signal setting According to the actual situation to pick a “X” or a “√”. Mach3 “Config=>Spindle Pulleys..”,go to “Pulley Selection” Select any one option Set the maximum value Please refer to the official Mach 3 manual and the official motor driver manual for more information about the setting for controlling the spindle. Spindle Test Please enter following instructions in the manual input box: Enter States M3 The relay should be activated (If your system has been installed a relay for controlling the start and stop of the spindle. S10000 Spindle starts to turning M5 Spindle stops turning 36 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Schematic of Spindle Speed Output Signal USB Card: Isolator USB Card:PWM ” OC ” : Collector Open circuit Output USB Card:GND Using the USB card internal power supply(TTL Output signal level from 0 Volt to 5 Volts) [GND] GND 0-5V Internal isolated power: DC5V 1K PWM: VFD spindle speed control signal External loading resistance 37 [0—5V] PWM Signal USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System External Power Supply from the VFD inverter(Output 0-10V) [GND] GND GND VFD [VI] Signal input of the inverter VI Additional Resistor 1K PWM spindle speed signal Inverter 10V [10V] Inverter Power Supply 10V 38 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 9. Spindle Speed Test USB Card Setting Mach3-Config=>Config Plugins,go to PlugIn Control and Activation Select“Config” Must set as “√”。Otherwise, please use the USB cable and connection between the USB Card and the PC. Click“Config”to show the USB Motion Card page 39 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Spindle Speed Display Displaying the spindle speed on Mach 3 Furthermore, the real-time record of the spindle speed can be shown as waveform on the Mach 3. Right click the mouse Start / Stop ware 40 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Schematic of the Hall device Hall device “44E” is open collector (Open Drain) Output,OC Output。 +5V 510 Magnet Hall Device 44E GND Magnet moves closely the Hall device, the LED will be lighting Spindle speed by using Hall device and magnet Attention : The magnet has S and N poles , please make sure the position of the magnet. Hall Device”44E” Supporting Magnet 41 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Schematic of spindle speed recording by using the USB Card USB Card:S+ Positive input signal USB Card: Resistor and LED 330 USB Card: Isolator USB Card:SNegative input signal Hall device connection with the USB card If the magnet moves nearly the Hall device, the LED will be lighting Magnet Hall Device 44E GND External connection with “DC5V”and “S+” Hall device signal“S-” 42 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 10. Tool Auto-Checking Instrument Schematic Select one channel Internal isolated power: DC5V Mach3 Input Signal Setting: (Config => Ports and Pins) Signal type Select “√”, Enable the function According to the actual wiring situation, enter related input pin number 43 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Mach 3 Setting 1.Mach3- Operator => Edit Button Script 点击菜单: 编辑按钮功能 2.Select the flashing button of “Auto Tool Zero“. Press this flashing button 3. A VB editor will be exploded,please delete the code. Delete the code 44 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 4.Please enter the VB code into the VB editor. A USB VB code of“M7101.m1s”is attached in the “usbmove.zip”. Use the notepad to open it. VB Code Use notepad to open“M7101.m1s” Copy the code to the Mach3 VB editor Close it Select “Yes” 5.Testing:Select “Auto Tool Zero” button to test the tool auto-checking instrument. The VB code should be made and changed with the actual situation. 45 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 11. Electronic Hand Wheel USB Card Internal Power Supply Vcc 0V B 0 Input Channel 0 A 1 Input Channel 1 Exchange the poles “A” and “B”, the changed directly will also be exchanged GND DC5V USB Power Attention: 1. “DC5V”is the USB card internal power supply。The voltage is 5V and the maximum output current is 120mA. 2. If the Electronic Hand Wheel is designed to be operated in 12 Volts or 24 Volts or the operating current is overloaded, an external power supply must be requested. 46 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System External Power Supply for the Hand-Wheel Vcc 0V B 0 INPUT A 1 INPUT 24V External Power supply If the power of the external power supply is over 5 Volts, a resistor must be connected in series for preserving the system. GND 47 DC5V USB Power USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Mach 3 Setting for Hand-Wheel Mach3- Config => Ports and Pins Not need to set Select”√” to enable Set “1” for detecting 25 pulses generated by the Hand-Wheel. Set “4” for detecting 100 pulses generated by the Hand-Wheel. 48 Hand-Wheel Speed, the value is increased, the speed is also increased USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System 12. Reading Buffer Setting Mach3 - Config=>Config Plugins,go to PlugIn Control and Activation Select“Config” Must set as “√”。Otherwise, please use the USB cable and connection between the USB Card and the PC. According to the ability of your computer to adjust the rates of the G code and Jog, the system can be operating smoothly. “G Code” buffer “Jog” buffer 49 USB to Parallel Converter User Manual (AKZ250) CNCDIY CNC Routing Machines System Contact Us CNCDIY CNC Machine System Group 華特數控機械系統集團 Website: www.cncdiy.org / http://shop59049237.taobao.com/ Email: [email protected] / [email protected] MSN/Skype: [email protected] QQ: [email protected] ©2011 CNCDIY CNC Routing Machine System. All Rights Reserved. 50
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