F210 Vision Sensor Brochure

F210 Vision Sensor Brochure
F210 Vision Sensor
Advanced machine vision capability for high-speed,
two-camera applications in a compact package
Advanced Visual Inspection Performance for
Today’s Demanding Applications
Omron’s F210 vision sensor delivers high-performance vision analysis
using industry-leading inspection and location algorithms combined
with high-speed one- or two-camera capability. Omron’s F210 setup
software uses a flexible, easy-to-load tool set and flow-chart
style drop down menu system to simplify configuring the
inspection process. Compared to PC-based vision solutions,
F210 provides a lower-cost integrated and compact, advanced
high-speed industrial machine vision solution for complex
quality, motion and process control applications.
Advanced Algorithms
Edge Code (EC) Positioning
High-precision positioning and
low-contrast workpiece detection
Omron’s advanced technology and know-how give you the productivity edge:
• Edge Code Technology adds enhanced and ultra-precise detection performance to many of the
F210’s commonly used algorithms. For example, defect inspection can detect fine scratches,
dirt and deformities, as well as acquire high-precision position detection.
• Omron’s original QUEST Optical Character Recognition and Verification algorithm uses built-in character
libraries and can discern multiple characters simultaneously. QUEST also enhances the detection of
printed alphanumeric characters regardless of their shape or size without additional teaching.
Fast Image Input
Conventional
OMRON
products
QUEST Character Recognition
Confirm expiration dates and lot
numbers using the OCR/OCV algorithm
F210
Frame image input
33.3 ms
16.7 ms
Conventional
OMRON
products
Field image input
F210
16.7 ms
8.3 ms
Fast Image Processing
Edge Code (EC) Defect Inspection
Inspection for fine scratches, dirt,
and deformation
Conventional
OMRON
products
2 to 10 times
F210
Fine Matching
Inspection of characters and
graphic patterns for blurring or dirt
Flow Chart Menu System
The flow chart style drop-down menu system lets you select the required
processing items from a library then combines and links them for you.
• Stabilize measurement images by filtering the required number of times.
• Perform measurements according to workpiece tolerance by
changing the measurement area based on measurement results.
Camera image
Precise search
Branch 1
Calculate
Branch
Branch 0
Normal data
Set unit data
Set unit data
2
High-Speed Measurement and Inspection Applications
Product Sorting
High-Speed Detection/Counting
Sort multiple product by size or labels and inspect for quality.
Detect missing parts and count high quantity part lots.
F210 Controller
F210 Controller
Trigger sensor
ACME
BOX
ACME
BOX
ACME
BOX
Trigger sensor
High-Speed Electronics Inspection
High-Speed Part Gauging
Gauge object lengths, diameters and feature locations on assemblies.
Electronic component inspection/board position measurement.
F210 Controller
F210 Controller
Trigger sensor
RS-232C/422
data to PLC
or SCADA
Gripper
RS-232C/422 data
to PLC or SCADA
Assembly
OCR and Packaging Inspection
High-Speed Robotic Tool Guidance
Seal presence/absence and label defect, lot/date confirmation.
Report tool and part alignment/position and monitor tooling wear.
F210 Controller
F210 Controller
S.C.A.R.A. Robot
Trigger sensor
RS-232C/422
data to PLC
or SCADA
I/O and
RS-232C to
PLC Motion
Controller
Tooling
Drill
3
Advanced Algorithms
Edge Code (EC) Technology
Edge Code Technology’s advanced inspection and positioning algorithms use the direction of changes in brightness and the differences in image
brightness to achieve ultra-precise detection. EC technology also enables the detection of low-contrast images and deformed or partly defective
parts or features to a degree that was never before possible.
EC Positioning
The F210 performs positioning and
measurement accurately even if the workpiece
internally changes or its appearance viewed
from the sensor changes.
Positioning of PCB’s Fiducial Marks
Rotation
Low-contrast
Internal dirt
EC Defect Inspection
Accurately detects
fine defects that
could not be
detected before,
even on edges of
parts.
Correctly detects
distortion or
deformation in
rubber packing, etc.
Detects
scratches on
metal
surfaces,
even with
low-contrast
images.
Fine Matching
The F210 quickly and accurately detects any differences between the registered model and the image being measured. This dramatically improved
model matching algorithm now reveals fine defects on the edges of characters, printed labels and graphic patterns that may have gone undetected
in the past using less accurate matching algorithms.
Registered image
Application example: inspection for soft drink bottle caps
Cracks near
the edge
Fine
Matching
Displays
inspection
results as an
area value
Inspected image
Stains in
patterns
Fine stains
4
Incomplete
characters
Advanced Algorithms
QUEST Optical Character Recognition
QUEST technology can recognize characters correctly, regardless of their size or shape. Using built-in character libraries
makes setup easy with no character teaching required.
Correctly Recognizes Six Different Types of Character Variations
Size
2
Width
Breaks
2
2
2
2
2
2
Blurriness
Line width
Printed characters such as
expiration dates, lot numbers
and date codes can vary in
shape, size and line width based
on the printing method and
conditions. The QUEST algorithm
ensures that the six most
common types of variations are
always recognized correctly.
Inclination
QUEST technology has built-in
character libraries of commonly
used factory automation fonts
stored for ready reference. This
eliminates the need to register
characters as models, or teach
and create font or character
libraries to handle most text.
Setup time during installation is
greatly reduced.
No Need to Register Characters in a Library
Advanced Productivity Tool
Trend Monitor Function
Viewing the History of
Measurement Values
on the Trend Monitor
Switching
Displays
Confirming
Defects from
Past NG
Images
Use the Trend Monitor to view measurement
values and judgment results. They can be
trended and displayed on the monitor while in
operation, allowing easy monitoring of the
application during setup, online operation or
troubleshooting. The NG Image Save function
can be useful for solving the cause of rejects by
providing visual confirmation with the NG image
when they occur. The Judgment Results Limits
can also be adjusted while watching the trend
monitor, simplifying setup and adjustment.
5
System Configuration
F160 Double-Speed Cameras
Camera
F160-S1
Cameras with Intelligent Lighting
F160-SLC20
F160-SLC50
Console
F160-KP
F150 Cameras
Camera Cable
F150-VS
Cameras with Intelligent Lighting
F150-SLC20
F150-SLC50
Controller
F210-C10/C15
Memory Card F160-N64S
F250-UM3FE (Flow Menu Format)
Application Software
Cameras with Light Source
Camera
F150-SL20A
F150-S1A
F150-SL50A
Monitor
*The F300-S2R, F300-S3DR,
and F300-S Cameras are also compatible
Power Supply
Parallel Cable
F160-VP
Monitor Cable
RCA/BNC
Video Cable
Recommended
model:
OMRON
S8TS
Synchronous Sensor
RS-232C/422
Color LCD Monitor
F150-M05L
PLC or
Personal
Computer
Programmable Controller
Dimensions mm (inches)
12
(0.47)
Four M3 mounting holes 56 (2.20)
with depth of 4.8 mm
Four M3 mounting
holes with depth
of 4.8 mm
12
(0.47)
66.5 (2.62)
38 (1.50)
7
110 (4.33)
9
6
60 (2.36)
66.5 (2.62)
153 (6.02)
66.5 (2.62)
66.5 (2.62)
60 (2.36)
92 (3.62)
Four M4 mounting holes with depth of 6 mm
For monitor, console, or camera
dimensions, please refer to SB
F1503-1 and SB F160-1 brochures.
Specifications
Item
F210-C10/C15
Connectable cameras
Number of cameras connectable
Number of pixels
Number of scenes
Image storage function
Filtering
F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc.
2
512 H x 484 V
32 (Expansion possible using memory cards)
Maximum of 35 images stored
Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both) dilation, erosion, median, background
suppression
Installing measurement items using application software, and combining and setting measurement items by menu operations
Japanese or English (can be switched)
Supported
1
1 channel
RS-232C/422A: 1 channel
13 inputs and 22 outputs
2 channels (included in parallel outputs)
20.4 to 26.4 VDC
Approx. 1.6 A (when two F160-SLC50 cameras are connected)
Operating: 0 to 50°C; Storage: -25 to 65°C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
56 W x 160 H x 110 D mm (not including connectors and other protruding parts)
Approx. 570 g (controller only)
Operation and settings
Menu language
Trend monitor function
Memory card slots
Monitor interface
Serial communications
Parallel I/O
Strobe interface
Power supply voltage
Current consumption
Ambient temperature
Ambient humidity
External dimensions
Weight
Ordering Information
First:
Start by selecting the controller part number with the correct input/output type, NPN or PNP, and application software for first time
installations to meet the applications needs.
Second: Choose cameras for the system. Omron offers three F160 double-speed or five standard speed F150 cameras. Select one to four
cameras based on the application. Cameras with built-in Intelligent Light Source are available for 20- or 50-mm fields of vision in
both the F150 and F160 series. If a different field of vision and lighting is required, use the F150-S1A or F160-S1 camera without
lens and light source. Important: cameras from the F150, F160 and F300 series CANNOT be mixed on a single controller.
Note: F150 camera distance setting information is in vision sensor brochure SB F1503-1; F160 camera distance setting
information is in brochure SB F160-1.
Third:
Choose camera cables, Parallel I/O cable, monitor, monitor cable as required. For additional camera cable and parallel I/O cable
lengths and monitor options, please consult your Omron vision representative.
Fourth: Select lenses and lighting for the application if F150-S1A or F160-S1 cameras are used. The intelligent lighting interface is
available for F150-S1A and F160-S1 cameras to allow the use of controllable external lighting options. For additional intelligent
lighting information and consult your Omron vision representative for assistance in selecting lenses and lighting.
Name
Model Number
Comments
Controllers F210-C10
NPN input/output
F210-C15
PNP input/output
+
Double-speed cameras
with intelligent F160-SLC20
lighting F160-SLC50
Camera only F160-S1
Console F160-KP
Color LCD monitor F150-M05L
Memory card F160-N64S
Application software F250-UM3FE
Camera cable F150-VS
+
20 mm field of view
50 mm field of view
Without lens or light source
Keypad with shortcut buttons
5.5 inch color LCD
Memory capacity: 64 Mbytes
Flow Menu format
For F160 (double-speed) & F150 cameras; cable length: 3 m
+
+
Monitor cable RCA/BNC Video Cable Cable length: 2 m
Parallel cable F160-VP
Extension tubes F150-EXT
Loose-wire cable for parallel I/O connectors; cable length: 2 m
A set of six extension tubes that are 40, 20, 10, 5, 1,
and 0.5 mm in length respectively
7
Complete Family of Vision Solutions
F-10 Vision Sensor
F150-2 Vision Sensor
This is the ultimate, easy-to-use, grayscale
processing package for pattern and shape
matching. Ultra-quick setup requires no
monitor; use the one-button teach function and
a visible target, integrated lens and light source.
Four different camera choices are available,
each with different sensing area sizes. One
model even includes 8-image bank memory and
RS-232C/422 communications capability.
Use drop-down menus to set up functions
including filtering; adjusting the shutter speed;
background suppression; X, Y, and Theta
position compensation; and image calibration.
Measurement tools include center of gravity;
area; edge position; edge pitch; degree of
defect; and more. Get 16 setup scenes and up
to 16 measurements per scene. Other features
include a 23-image storage memory, RS-232C
and DeviceNet communications.
Delivers 2-camera images with lighting control
based on F150-2’s format. The camera splitter
unit and built-in menus or optional software
allow the controller to integrate images from
two cameras and perform multi-angle
inspections on a single object simultaneously.
The Windows®-based Vision Composer
software puts more sophisticated functionality
in a drag-and-drop flow chart environment.
F-160 Vision Sensor
F250 Vision Sensor
F400 Vision Sensor
Industry’s first high-speed vision sensor to
deliver mid-range machine vision performance
uses two-camera image capture and fast vision
algorithm processing to meet the needs of
today’s production applications. On-screen
setup and configuration shortens time to
startup for beginners and experts. A wizard-like
prompted menu option helps new users with
auto setup routines, while the "expert" menu
option lets experienced users directly set
configuration parameters. Improved algorithms
– Omron’s QUEST OCR and "variable box"
technology – deliver more precise and
sophisticated results.
Use up to 4 cameras with an F250 controller
for applications requiring multiple, complex
inspections with high-speed analysis to
maintain top quality in finished product.
World’s first capabilities include real-time
rotation search for parts or features located
at random angles and positions; edge code
technology for high precision positioning;
edge code defect inspection; QUEST optical
character recognition and verification
algorithm with built-in character libraries
discern multiple characters simultaneously
to eliminate teaching of characters.
Application software assures simple,
flexible configuration.
The industry’s first color vision sensor using
hue, saturation, and intensity to combine color
pickup and 5 color filters into an easy-to-use
and powerful color vision solution at an
affordable price. With color pickup, the F400
can be quickly configured to detect and
measure up to 8 color simultaneously or use
the industry’s first Colorgray filter to convert
a color into 256-level grayscale to analyze
and measure very fine differences in the
isolated color’s image, even in fluctuating
lighting conditions.
UNITED STATES REGIONAL SALES OFFICE
847.843.7900
For US technical support or other inquiries: 800.556.6766
OMRON ELECTRONICS LLC
Schaumburg, IL
www.omron.com/oei
OMRON CANADA, INC.
Toronto, Ontario
www.omron.ca
SB F210-1 05/03/7.5M
© 2003 OMRON ELECTRONICS LLC
Printed in the U.S.A.
CANADA REGIONAL SALES OFFICE
416.286.6465
MEXICO SALES OFFICES
Florida 954.227.2121
Ciudad Juarez 656.623.7083
Mexico, D.F. 555.534.1195 Monterrey, N.L. 818.377.4281
BRAZIL SALES OFFICE
55.11.5564.6488
ARGENTINA SALES OFFICE - CONO SUR
114.590.2408
F150-3 Vision Sensor with
Vision Composer Software
AUTHORIZED DISTRIBUTOR:
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement