INSTRUCTIONS FOR
150mm Composite Body
Dual Action Air Sander
Stock No.47622 Part No.5231PRO
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
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| GENERAL INFORMATION |
Read all these instructions before operating this product and save these instructions.
This manual has been compiled by Draper Tools and is an integrated part of the product with which it is enclosed and
should be kept with it for future references.
This manual describes the purpose for which the product has been designed and contains all the necessary information
to ensure its correct and safe use. We recommend that this manual is read before any operation or, before performing
any kind of adjustment to the product and prior to any maintenance tasks. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tools policy of
continuous improvement determines the right to make modifications without prior warning.
| CONTENTS |
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General safety INSÉrUCLIONS .......................2ccsecesrenrre nana mena na rene re nee area area eee eee eee eee area are ane 4
Getting to know your dual action air sander.…..…......…..…......….ecarersensensen are are mare ane are rrr serene een ea eens 5
ASSEMDIY incarne eer NEA CA TE AAC ETS ANNE ATEN 6
Operation and USE..….....................ersresereesenae ar ara nee es eee as eee eee ee ae ee at eee ee eee ane eee ee eee area eee a Etat 6-7
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TroubleshoOtiNG rare rarerenarererarerracenerererrnararecevarnrrorenenarTEevarrenartenAes 8
Doy: TT TT Eee eee teen ee Aer n ARE 9
Explanation of symDols/PICtOGrAMmS …............…..ircrrereresae nee nee nane see nee nee aan nat anne nee are ane nee are eee a ae antenne Nana tance 9
Declaration Of CONfOrMItY........................rcrrecsresacesre mere nana rene rare ere eee are ae near ane eee eee eee Eee eens enclosed
| GUARANTEE |
Draper air tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship for 6 months from the date of purchase except
where tools are hired out when the guarantee period is ninety days from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest
authorised warranty repair agent or contact Draper Tools Limited, Chandlers Ford, Eastleigh,
Hampshire, SO53 1YF England. Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023)
8049 4344.
A proof of purchase must be provided with the tool.
If, upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal
wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling,
alterations, accident, or repairs attempted or made by any persons other than the authorised
Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will
be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variation of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
| SPECIFICATION |
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
Noe [TS 47622
PAI NYO. eee eee teeta eee ans 5231PRO
Backing pad diameter... eae 150mm
Revolutions per minute (no load).................................e.exerereeereri ARRE rear ea 10,000r/min
Max. operating air pressure ....................-—..—_...-.....e=eeeeeereereee ere een Arereereees 90psi(6.2bar)
Average air cCONSUMptION enrerenRreenAreereees 3cfm (85L/min)
Min. air line size (inner DD) are ete eee reer e aaa a eens 3/8” (10mm)
АМг ИМей......н.еенкенекенннеюеыеыюенненеыооокеыессокеыеесаыыенесеюенооскыеесвкыыесоакыысескыенскыеееееынеенеенкееее. '/4" BSP
Sound pressure level" .....................errerreiiiirrrcrrrreneeeeeeceneee nero ceca ereneeee nenes 84.0dB|(A)
SOUNA POWET 1EVEITT eee eee eee eee eee eee eee eee eee eee eee eens 90.0dB(A)
Vibration le Velen eerste sees eee earn r ena ea es 5.6m/s?
À (SIL | | PPS 1kg
WARNING: WEAR APPROVED SAFETY GLASSES AND EAR DEFENDERS.
T Continuous A-Weighted Sound Pressure Level at the workstation in accordance to
PreN ISO 15744:1999 and declared according to EN ISO 4871.
tt AWeighted Sound Power Level in accordance to prEN ISO 15744:1999 and declared
according to EN ISO 4871.
| AIR SUPPLY
FAILURE TO FOLLOW THESE INSTRUCTIONS WILL LEAD TO PREMATURE MALFUNCTION OF
THE EQUIPMENT WHICH IS NOT COVERED BY THE GUARANTEE.
- HYDRAULIC FLUID SPECIFICATION:
Hydraulic fluid viscosity refers to its properties to flow and how it reacts with heat. A low
viscosity is thinner than a high viscosity.
Hydraulic fluid becomes thinner as it heats so choosing the right viscosity is essential. If the
viscosity is too low it may provide insufficient lubrication when heated. Equally if it is too high
the fluid may provide excessive resistance to move through the lines when cold.
The ISO (International Standards Organisation) viscosity grading system measures the
kinematic viscosity in centistokes (cSt) at 40° which is todays accepted standard. The SAE
(Society of Automotive Engineers) viscosity grade value is based on a scale.
This equipment is suited to an ISO grade 22-32 (SAE grade 5W-15W) hydraulic fluid or
monograde oil.
The fluid must be constantly supplied to the equipment during use to ensure complete
lubrication and optimum performance is achieved. It also acts as a rust inhibitor when the
equipment is not in use. Most of the major brand petroleum companies produce a suitable
lubricant to the above specifications.
This air tool operates at a maximum pressure of 90psi and must be controlled via a
combination pressure regulator, in-line lubricator and moisture filter such as the Draper range
(see your local Draper stockist) which with proper maintenance will ensure a constant supply
of dry air and lubricating oil at all times (see illustration below). Always check machine
operating pressure before use.
WATER IN THE COMPRESSOR TANK WILL CAUSE SERIOUS CORROSION TO YOUR AIR TOOLS
AND SHOULD BE DRAINED DAILY TO AVOID EXCESSIVE WATER IN YOUR AIR SUPPLY. DIRTY
WET AIR RAPIDLY SHORTENS THE LIFE OF YOUR AIR TOOL.
If you are using an air tool on a hose over 25ft. long it is advisable to increase the bore of the
hose to the next larger size available ie. Ya" increases 38". This will ensure adequate pressure
and volume of air to power the machine.
RECOMMENDED AIR SUPPLY SET UP
DO NOT INSTALL WATER SEPARATION
OUICE COUPLING HERE QUICE COUPLER =
= E,
E MC Em
|
NIPPLE MIFFLE |
QILER
AIR LINE HOSE DRAIN DAILY
REGULATOR AM SUPPLY —
LP FSE
After each use and before prolonged storage lubricate the equipment with approximately
1.5ml of oil directly down the air inlet.
©
GENERAL SAFETY INSTRUCTIONS
IMPORTANT:
Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us
in writing and we will advise you.
- Power tools shall not be used in potentially
explosive atmospheres unless specifically
designed for that purpose.
- Power tools shall be isolated from the energy
source before changing or adjusting the inserted
tool.
- WARNING:
= There is a risk of loose clothing, hair, etc. being
caught in the rotating spindle of the power
assembly tool.
= There is a risk of being injured by whipping air
hoses.
- Unexpected direction of inserted tool movement
can cause a hazardous situation.
- Release the start and stop device in the case of
an interruption of the energy supply;
- Only lubricants recommended by the
manufacturer shall be used;
- Release pressure when not in use. Disconnect
from air line;
- Do not modify this air tool in any way.
- Do not carry or move the tool by the air line.
- In the event of hydraulic fluid/monograde oil
contact or spillage refer to the manufacturers
datasheet. As a general guide refer below.
HYDRAULIC FLUID DATA SHEET:
Always wear gloves and goggles when dealing
with hydraulic fluid.
Hydraulic fluid composition is achieved when highly
refining mineral oil by means of a solvent.
As a substance is not considered to be hazardous to
health under normal conditions of use.
First Aid recommendations
- In case of ingestion:
Wash out mouth with clean water and seek
medical advice.
Do not induce vomiting.
- In case of contact with eyes:
Thoroughly flush eyes with clean water for 5 to
10 minutes and seek medical advice.
- In case of contact with skin:
Wash area with soap and water. Remove
effected clothing and wash. If irritation persists,
seek medical advice.
- Other:
Seek medical advice immediately.
IMPORTANT NOTE:
Hydraulic fluid is a combustible and in the event of
fire should be extinguished using a foam or dry
powder fire extinguisher. Do not use water.
In the event of accidental release into the
environment measures to prevent spread must be
adhered. Do not contaminate rivers, water ways or
drains. Spillage should be contained with sand, grit
or other appropriate barriers.
Warn bystanders as spillage may present a slip
hazard.
Hydraulic fluid is not considered biodegradable and
may in fact bioaccumulate.
- Power tools are not generally insulated for
coming into contact with electric power sources.
- Polishers and sanders shall not be used in
potentially explosive atmospheres unless
specifically designed for that purpose.
- There is a risk of fire or explosion when
processing certain materials.
- WARNING: Wear gloves to prevent cutting or
abrasion injuries.
- Only use inserted tools, intended for polishing
and sanding, recommended by the
manufacturer.
- Grinding wheels and cutting-off wheels shall not
be used.
- Ensure the maximum operating speed of the
inserted tool is higher than the rated speed of
the power tool.
- Selffixing sanding pads shall be placed
concentrically on the supporting pad.
- Personal protective safety glasses shall be used,
gloves and protective clothing are
recommended.
- Personal protection and dust collection shall be
chosen with regard to the material being
worked upon.
- In the event of an energy supply failure, release
the start stop device.
- Only lubricants recommended by the
manufacturer shall be used.
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive
instructions on safe working with power tools, every power tool involves a certain residual risk which can not
be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!
®
| GETTING TO KNOW YOUR DUAL ACTION SANDER |
N J
( Trigger. (6) Hand grip.
(2) Air flow (speed) selector. (7) Exhaust/Dust connection.
(3) Palm grip. '/4” BSP [female] air inlet.
(4) Skirt. (9) 24mm spanner.
(5) 150mm @ backing pad (hook & loop). Short whip hose.
SCOPE: This dual action sander is designed for sanding, and is equipped with a flexible pad
to be fitted with a coated abrasive product, such as a fibre disc or abrasive paper. Any other
use is forbidden.
UNPACKING: After removing the packing material, make sure the product is in perfect
condition and that there are no visible damaged parts. If in doubt, do not use the product
and contact the dealer from whom it was purchased.
The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an
appropriate refuse collection container. These materials must not be left within the reach of
children as they are potential sources of danger.
| ASSEMBLY
- WHIP HOSE (Fig.1):
To connect the sander to an air line attach the short '/4” BSP
male thread whip hose supplied. Wind a length of PTFE
tape’ around the thread before securing the hose in place.
The connection must be firm for an air tight union.
* Draper Stock No.63389
- NOTE: Due to the rotating air inlet feature a spanner will
be required to hold the inlet while securing the whip hose.
| OPERATION AND USE
- NOTE: Disconnect from the air supply before carrying
out adjustment, servicing or maintenance.
- BACKING PAD (Figs.2&3):
- NOTE:
The backing pad is considered a consumable item.
- Lift the tab to raise up the rubber skirt and access
the spindle.
- Lock the spindle with spanner and unscrew the
backing pad anti-clockwise.
With the spindle held firm insert the replacement
backing pad and secure.
WARNING: Ensure the spanner is removed from the
spindle prior to starting.
\ FIG.3
| OPERATION & USE |
- WARNING
Contact with or inhalation of harmful toxic dusts arising from sanding lead paint surfaces, wood, etc., can
endanger the health of operators and bystanders. An approved dust mask shall be worn.
- TRIGGER (Fig.4.):
Ensure the sander is raised off the workpiece. Depress the
trigger to operate the sander. This machine is intended for
fine detail/light duty sanding only.
Apply equal pressure on the workpiece with the backing pad
remaining flat. Attempting to sand areas using only the edge
will lead to damage to the backing pad.
- NOTE: Excess pressure when sanding reduces the effectiveness
of the tool.
Replace abrasive discs when clogged with material or when
surface/edge has rips, cracks or worn areas.
Inhalation of dust particles can be detrimental to health.
Always wear a dust mask suitable for the material being
sanded.
- NOTE: All wood dust (including dust from composites like
chipboards and fibre boards etc) is hazardous to health: it can
affect the nose, the respiratory system and the skin. For
example MDF (medium density fibreboard) which contains
formaldehyde is a known carcinogen. A correctly fitted dust
mask, suitable for the activity and in accordance to the relevant
standard, must be worn.
For work activities involving exposure to fine wood dust a mask
rated to at least FFP2 should be used.
- AIR FLOW (SPEED) SELECTOR
Rotate selector (D) to regulate the speed most appropriate for
the application. Rotate anti-clockwise to decrease the air
flow/speed.
- ABRASIVE DISC INSTALLATION/REPLACEMENT (Fig.5.)
The backing pad and the abrasive disc are considered
consumable items. The abrasive discs (E) simply push on to
the backing pad (F) and are held in place with a hook and
loop fastening.
To remove the worn abrasive disc, simply pull away from the NN
hook and loop and re-apply a new disc. FIG.5
- GENERAL SANDING INFORMATION:
Select the correct grit to obtain the desired finish. The higher
the grit number the finer the finish. When removing paint from
a surface the grit will have a tendency to clog.
Replace abrasive disc when clogged with material or when
surface/edge has rips, cracks or worn areas.
- NOTE:
Abrasive disc and the sander backing pad are consumable
items. o>,
- Every Day:
| MAINTENANCE
Before connection to the air supply;
= Drain the compressor reservoir of condensate.
= Drain the air lines of condensate.
= Drain the combined separator filter, regulator, water trap.
= Fill up the combined separator filter, regulator, lubricant reservoir.
= Check the line pressure is correct for the tool.
- After Daily use:
= Repeat the above procedures.
= | ubricate the tool with approximately 1.5ml of oil directly down the air inlet.
| TROUBLESHOOTING
( PROBLEM POSSIBLE CAUSE REQUIRED ACTION O
= Tool will not = Motor or throttle seized with dirt. = Check for dirt in air inlet.
operate. Air flows = Pour air tool lubricating oil into air
slightly from inlet.
exhaust. Spindle
turns freely. = Operate trigger in short bursts.
= Disconnect air line supply, then
turn spindle by hand. Reconnect
air supply.
= If motor fails to turn return to
service agent.
= Tool runs slowly. Air = Rotor vane seized. = Pour air tool lubricating oil into
flows freely from air inlet.
exhaust. = Operate tool in short bursts.
= Tap motor housing gently with
plastic mallet.
= |f still not functional, return to
service agent.
= Spindle seized. = Motor vane broken. = Return to service agent.
= Tool will not shut off. = ‘O’ rings throttle valve dislodged = Replace ‘O’ ring or return to service
from seat inlet valve. agent.
N J
DRAPER Y | DISPOSAL |
During decommissioning of the equipment certain hazards should be understood and avoided:
- Dealing with hydraulic fluid - refer to the data sheet section for details.
- Only with the line pressure released shall the equipment be disassembled. Goggles should be
<
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| EXPLANATION OF SYMBOLS/PICTOGRAMS |
The operator's instruction
must be read before work starts.
LL]
Direction of rotation.
Wear safety glasses.
Wear ear defenders.
DD
| NOTES
| CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YE U.K.
- Helpline: (023) 8049 4344
- Sales Desk: (023) 8049 4333
- Internet: www.draper.co.uk
- E-mail: salesedrapertools.com
- Sales Fax: (023) 8049 4209
- General Enquiries: (023) 8026 6355
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
OADHO61108
OPublished by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means, electronic, mechanical photocopying,
recording or otherwise without prior permission in writing from Draper Tools Ltd.
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