Draper Belt Linisher Instructions

 INSTRUCTIONS FOR
1500W 230V
Belt Linisher
Stock No.06791 Part No.BL1500
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
(— + и NN
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| GENERAL INFORMATION |
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
| CONTENTS |
ContenNtS TTD ]
Specification/Guarantee R ER KRKRRRRRRRRRRRRRRRRRRRRRREREREKERRRRKERERKKRKEKEKEKEKERAKAREREEEKEKE 2
POWEr SUPPÎY PPP 3
Machine safety and Warning lab@lS....…..…...........crrerrenienses sense nana nan ere n eee eee n een e area n nana nn e ane nee 4
General safety INStrUCTIONS ..................ecrrenre nee nren ses re seen een ea nana eee ere een eee ee eee enter e area e ana senna 5
Additional safety INStrUCLIONS ......…..…..…..…......erecrre nee nee nrenren ae see nee eee nana eee eee eee eee eee eee are are area neas 6
Getting to know your belt linisner …..…...............erressesreneene nee ene nan aan ren ee een een e ane nee are nr enr eare enr ee 7
ASSEIMIDIY eee 8-10
Operation and USE TO 11
Maintenance/troubleSNOOLING ..........oouiiiii eee 12
(@ odo] p=] I= Talal SIN 0 4 TE PPP 13
Disposal/explanation of symbols/PICtOGramS …....................rrccerre sine nee nee re nee sara naar nee seen annee 14
Da (| 1[0] Pe enclosed
ore) | SPECIFICATION |
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
Nro e [OS 06791
10) (OS BL1500
Rated VOITAGE ....o eee eee rrr ere ATEN 230V~50Hz
[o] o) TO 1500W
Belt SiZe eee err eas 100 x 1220mm
Belt SPE@EQ cee rare 1140M/min.
Sound Pressure Level (LDA) .......................ersrssrereee see recenser eee nana eee seen eee ana n a annee eee anne annee 85dB(A)
Sound Power Level (WA) er RRRRRRERKRRARERERRRRERERRARERERRERERRRRRRRREREERERERERRRREEEEEG 85dB(A)
À GT | | PRES 37kg
ALWAYS WEAR AN APPROVED DUST MASK, SAFETY GOGGLES AND EAR DEFENDERS.
| GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship for a period of 12 months from the date of
purchase except where tools are hired out when the guarantee period is ninety days from the
date of purchase.
A proof of purchase must be provided with the tool.
Should the machine develop any fault, please return the complete tool to your nearest
authorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh,
Hampshire, SO53 1YF England. Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023)
8049 4344.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal
wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling,
alterations, accident, or repairs attempted or made by any personnel other than the authorised
Draper warranty repair agent.
NOTE: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited
(DRAPER Y | POWER SUPPLY
CONNECTING TO THE POWER SUPPLY:
To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, non
rewireable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pin
face of the plug. If the plug is marked with the <> symbol and the fuse needs replacing, an<ús=>
approved BS1362 fuse must be used of the same amp rating. If the plug is not <> marked, a fuse
with the <> symbol, § BS Kitemark, or both <E&E> and Y BS Kitemark, of the same amp rating
should be used.
The fuse cover is detachable, never use the plug with the cover omitted. If a replacement fuse cover is
required, ensure it is the same colour as that visible on the pin face of the plug (i.e. red). Fuse covers are
available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now be
suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet.
WARNING: THIS APPLIANCE MUST BE EARTHED.
The mains lead is coloured Green and Yellow — Earth, Blue — Neutral and Brown — Live.
As these colours may not correspond with the coloured markings identifying the terminals in your plug,
proceed as follows:
The wire which is coloured green and yellow must be connected to the terminal in your plug which is
marked with the letter 'E' or by the earh symbol == or coloured green or green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or
coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or
coloured red or brown.
EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.
jon Name plate) 3 6 10 13
Extension cable length (Metres) Wire Size mm?
7.5 0.75 0.75 1.0 1.25
15 0.75 0.75 1.0 1.5
22.5 0.75 0.75 1.0 1.5
30 0.75 0.75 1.25 1.5
40 0.75 0.75 1.5 2.5
IMPORTANT:
On products exceeding 2000W it is recommended that the power cable and/or extension cable are fully
unwound before a connection is made to the power supply. However, ensure the residual cable does not
pose a trip hazard.
®
GENERAL SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
WARNING: When using electric tools basic safety
precautions should always be followed to reduce the risk of
fire, electric shock and personal injury including the
following.
Read all these instructions before attempting to operate this
product and save these instructions.
SAFE OPERATION
10.
11.
12.
13.
KEEP WORK AREA CLEAR
Cluttered areas and benches invites injuries.
CONSIDER WORK AREA ENVIRONMENT
Do not expose tools to rain.
Do not use tools in damp or wet locations.
Keep work area well lit.
Do not use tools in the presence of flammable liquids or
gases.
GUARD AGAINST ELECTRIC SHOCK
Avoid body contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
KEEP OTHER PERSONS AWAY
Do not let persons, especially children, not involved in
the work touch the tool or the extension cord and keep
them away from the work area.
STORE IDLE TOOLS
When not in use, tool should be stored in a dry
locked-up place, out of reach of children.
DO NOT FORCE THE TOOL
It will do the job better and safer at the rate for which it
was intended.
USE THE RIGHT TOOL
Do not force tools to do the job of a heavy duty tool.
Do not use tools for purposes not intended; for
example do not use circular saws to cut tree limbs or
logs.
DRESS PROPERLY
Do not wear loose clothing or jewellery, they can be
caught in moving parts.
Non-skid footwear is recommended when working
outdoors.
Wear protective hair covering to contain long hair.
USE PROTECTIVE EQUIPMENT
Use safety glasses.
Use face or dust mask if working operations create
dust.
CONNECT DUST EXTRACTION EQUIPMENT
If the tool is provided for the connection of dust
extraction and collecting equipment, ensure these are
connected and properly used.
DO NOT ABUSE THE CORD
Never yank the cord to disconnect it from the socket.
Keep the cord away from heat, oil and sharp edges.
SECURE WORK
Where possible use clamps or a vice to hold the work. It
is safer than using your hand.
DO NOT OVERREACH
Keep proper footing and balance at all times.
14.
15.
16.
17
18.
19.
20.
21.
22.
MAINTAIN TOOLS WITH CARE
Keep cutting tools sharp and clean for better and safer
performance.
Follow instruction for lubricating and changing
accessories.
Inspect tool cords periodically and if damaged have
them repaired by an authorized service facility.
Inspect extension cords periodically and replace if
damaged.
Keep handles dry, clean and free from oil and grease.
DISCONNECT TOOLS
When not in use, before servicing and when changing
accessories such as blades, bits and cutters, disconnect
tools from the power supply.
REMOVE ADJUSTING KEYS AND WRENCHES
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
. AVOID UNINTENTIONAL STARTING
Ensure switch is in “off” position when plugging in.
USE OUTDOOR EXTENSION LEADS
When the tool is used outdoors, use only extension
cords intended for outdoor use and so marked.
STAY ALERT
Watch what you are doing, use common sense and do
not operate the tool when you are tired.
CHECK DAMAGED PARTS
Before further use of tool, it should be carefully checked
to determine that it will operate properly and perform
its intended function.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and any
other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorized service
centre unless otherwise indicated in this instruction
manual.
Have defective switches replaced by an authorized
service centre.
Do not use the tool if the switch does not turn it on
and off.
WARNING
The use of any accessory or attachment other than one
recommended in this instruction manual may present a
risk of personal injury.
HAVE YOUR TOOL REPAIRED BY A QUALIFIED
PERSON
This electric tool complies with the relevant safety rules.
Repairs should only be carried out by qualified persons
using original spare parts, otherwise this may result in
considerable danger to the user.
| ADDITIONAL SAFETY INSTRUCTIONS |
SPECIAL SAFETY REGULATIONS FOR ABRASIVE
FINISHING MACHINES.
/A WARNING: Failure to follow these rules may
result in serious personal injury.
Don't operate the machine until it is assembled
and installed according to the instructions.
Obtain training from the supervisor, instructor,
or another qualified person if you are not
familiar with the operation of this machine.
Follow all technical requirements and
recommended electrical connections.
Use the guards whenever possible. Check to
see that they are in place, secured and working
correctly.
Check the belt for wear and tension. If the belt
is damaged or can't be tensioned properly,
replace it.
Check for correct belt installation and ensure
that the belt is tracking properly.
Keep arms, hands and fingers away from
abrasive surfaces.
Avoid awkward operations and hand positions
where a sudden slip could cause a hand to
contact the sanding surface.
Never wear gloves or hold the workpiece with
a rag when sanding.
Never start the machine with the workpiece
against the sanding surface.
Never start the machine before clearing all
objects (tools, scrap pieces, etc.) from the
machine.
Maintain minimum clearance between the table
and the sanding surface.
Use a backstop when using the belt finishing
machine in a horizontal position.
Feed the workpiece against the rotation of the
sanding surface. Hold the workpiece securely
on the table.
Use a dust collection system. Or at least wear
the mask during operation.
Clean the machine and dust collection system
thoroughly before and after sanding metal.
Do not sand workpieces shorter than 70mm or
thinner than 1mm.
Properly support long or wide workpieces.
Disconnect the machine from the power source
before installing or removing accessories, before
adjusting or changing set-ups, or when
repairing.
- Disconnect the machine from the power source
and clean the table/work area before leaving
the machine. Lock the switch in the 'OFF'
position to prevent unauthorised use.
The belt linisher is mainly used to conduct surface
polishing and grinding of metal, so as to enhance
the roughness and glossiness of spare parts
surface. It enjoys high efficiency and superior
performance in grinding. It is an ideal substitute for
polishing machines.
This machine is only used for general metals
grinding within the range of grinding capacity.
Metals with low ignition points such as
magnesium, etc., are prohibited to be machined.
(DRAPER Y | GETTING TO KNOW YOUR BELT LINISHER |
Da
©)
(1D) Sanding belt cover. (7) Sanding belt. Dust deflector.
(2) Fixing bolts. Backstop. Sanding Belt Tensioning
(3) Pulley belt cover. (9) Dust extraction outlet. Lever.
(4) Tool rest. Dust receiving container. (15) BS Moulded Plug and
(6) No-voit emergency switch. Curved sanding wheel. Cable.
(6) Manual on/off switches. Belt Tracking Knob. Base.
UNPACKING: After removing the packing material, make sure the product is in perfect
condition and that there are no visible damaged parts. If in doubt, do not use the product
and contact the dealer from whom it was purchased.
The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an
appropriate refuse collection container. These materials must not be left within the reach of
children as they are potential sources of danger.
- 6 -
DRAPER | | ASSEMBLY |
- ATTACHING TO WORK TABLE (Fig.1):
This belt linisher must be mounted and secured
to workstation.
- ATTACHING TO COLUMN (OPTIONAL):
Optional floor column, Draper Stock No.06792
can be purchased to operate as a floor
standing set-up.
- INSTALLING OPTIONAL DUST EXTRACTION
EQUIPMENT (Fig.3.):
Before use attach dust extraction equipment (not
included) to outlet (B).
- ATTACHING THE DUST RECEIVER (Fig.4.):
Insert the dust receiver (C) into the slot at the
front of the machine and secure with bolt (D).
| ASSEMBLY
CHECKING MACHINE GUARD FIXINGS
(Figs.5 & 6.):
Ensure bolts fixing guard (E) to the machine
body and the locking screw (F) on the drive
belt cover guard are tightened before use.
CHANGING AND ADJUSTING THE BELT
(Figs.7-12.):
Before changing the belt ensure the machine
is switched off and the power supply has been
isolated.
Undo screw (F) to lower drive belt cover
guard to gain access the belt release lever
To remove the belt, first detach the dust
receiver. Pull the lever fully forward to release
the tension in the belt.
(DRAPER Y | ASSEMBLY
- CHANGING AND ADJUSTING THE BELT
(Figs.7-12.):
- Slide off used belt and replace with new.
Replacement belts are available through your
local Draper Stockist.
- Align the belt so that it is perpendicular with
the drive wheel (J) and the driven wheel (K).
- Push back the belt release lever to re-tension
the belt. Close the drive belt cover guard (L),
re-securing with screw (M) and re-attach the
dust receiver.
- To fine adjust the belts tracking, first loosen
hex head bolt with hex key, then twist the dial
(N) clockwise or anti clockwise.
Turning dial (N) will allow the fine tuning of
the sanding belts tracking.
Once set, tighten hex bolt.
Da
DRAPER Y | OPERATION & USE
SANDING, GRINDING, CHAMFERING AND
DE-BURRING (Figs.13-16.):
When using the flat table linishing area, hold
the material securely and parallel with the belt.
Place it up against guard (O) to help keep the
material stable.
Prior to using the curved sanding wheel of the
machine adjust the tool rest (P) so that the gap
between the belt and the nearest edge of the
rest is no greater than 2mm.
When using the machine, it is important to
maintain a secure grip on the material and to
keep it square to the belt.
SAFETY 'NO VOLT SWITCH AND ON/OFF
SWITCHES (Figs.16A & 16B.):
This machine is fitted with a safety 'no volt
switch’ (R) (Fig.16A.). Lift safety cap to
access on and off switch, if stop button has been
used to stop the machine (Fig.16B.).
- 10 -
| MAINTENANCE & PARTS REPLACEMENT |
Regular inspection and cleaning reduces the necessity for maintenance operations and will keep
your tool in good working condition.
The motor must be correctly ventilated during tool operation. For this reason avoid blocking the
air inlets. After use disconnect the tool from the power supply and vacuum the ventilation slots.
If the replacement of the supply cord is necessary, this has to be done by the manufacturer or his
agent in order to avoid a safety hazard.
A coat of wax polish applied to the worktable will make it easier to feed the work while finishing.
Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit
it on the pulleys, causing the belt to slip.
| TROUBLESHOOTING |
WARNING: FOR YOUR OWN SAFETY ALWAYS TURN THE MAIN SWITCH ON THE MACHINE "OFF"
AND REMOVE THE PLUG FROM THE POWER SUPPLY BEFORE CARRYING OUT ANY
MAINTENANCE OR TROUBLE SHOOTING.
TROUBLE PROBABLE CAUSE REMEDY A
1. Defective ON/OFF switch. 1. Replace defective parts
before using belt and disc
sander again.
Motor will not run. 2. Burned out motor. 2. Any attempt to repair this
motor may create a
HAZARD unless repair is
done by a qualified service
technician.
1. Drive belt too tight. 1. Decrease belt tension.
Machine slows down when
sanding 2. Applying too much 2. Ease up on pressure.
pressure to workpiece
1. Not tracking properly. 1. Adjust tracking, see
Operation & Use Section
Sanding belt runs off pulleys. “Replacing the Sanding
Belt - Tensioning and
Tracking” on page 12.
\_ g pag
- 11 -
| OPTIONAL ACCESSORIES |
The following accessories are available from your local Draper stockist:
COLUMN FOR BELT LINISHER:
(STOCK No. PART No. \
L 06792 BL1500S J
SANDING BELTS:
4 STOCK No. PART No. GRIT GRADE PACK QUANTITY — \
07736 ABT130 40 ]
07737 ABT130 60 |
07738 ABT130 80 |
07739 ABT130 100 |
_ 07740 ABT130 120 ] |
- 12 -
| DISPOSAL OF POWER TOOLS |
- At the end of the machines working life, or when it can no longer be repaired, ensure that it
is disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
= Do not dispose of power tools with domestic waste.
= Do not incinerate.
= Do not abandon in the environment.
= Do not dispose of WEEE* as unsorted municipal waste.
* Waste Electrical & Electronic Equipment.
E | EXPLANATION OF SYMBOLS/PICTOGRAMS |
Wear safety goggles. For information on the safe use of the
Y 9099 machine, see the instruction handbook.
Wear an approved dust mask. Risk of electric shock.
Do not remove cover.
Always observe all the specifications
Wear ear protection. and instructions.
Unqualified personal are prohibited to
work with the equipment.
The safety operating instructions of
the machine must always be
Don't touch the belts when the followed.
machine is running.
@ > Direction of belt travel.
Do not dispose of WEEE*
as unsorted municipal waste.
14 @ 9 9 @
* Waste Electrical & Electronic Equipment.
- 13 -
| CONTACTS |
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YE U.K.
- Helpline: (023) 8049 4344
- Sales Desk: (023) 8049 4333
- General Enquiries: (023) 8026 6355
- Fax: (023) 8026 0784
- Internet: www.draper.co.uk
- E-mail: salesedrapertools.com
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
DKJP151211
OPublished by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means, electronic, mechanical photocopying,
recording or otherwise without prior permission in writing from Draper Tools Ltd.