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DRAPER
СФ ЛД а) 21 Е
INSTRUCTIONS FOR
%' Straight Air Drill
Stock Nos.65139 Part Nos. SFSAD
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
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| GENERAL INFORMATION |
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
Ye" STRAIGHT AIR DRILL
Stock no's. 65139
Part no's. SFSAD
1.2 REVISIONS:
Date first published November 2014
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/b2c/b2cmanuals.pgm
DRAPER TOOLS LIMITED WEBSITE: drapertools.com
HURSLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344
CHANDLER'S FORD GENERAL FAX: +44 (0) 23 8026 0784
EASTLEIGH
HAMPSHIRE
SO53 1YFUK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
2.
1
10
11
12
13
14
2.1 CONTENTS
PAGE CONTENT
TITLE PAGE
1.1 INTRODUCTION ...ee ieee errr rrr snares eee 2
1.2 КЕМ!5ЮЮМ Н!5ТОВУ........ннннкнкекенененееененннннннннннннненннннннннннненннннннннннннннннннннннннннннннен 2
1.3 UNDERSTANDING THIS MANUAL -.................. e eeexeenennennenenannnne eee nene. 2
1.4 COPYRIGHT NOTICE... inners essere eee nenananenerEEEEnNeNeee nene mee 2
CONTENTS
2.1 CONTENTS Leer rrr errs errr reer anne 3
GUARANTEE
3.1 GUARANTEE .... cer rr A SE AAA EEE EC 00 NANTES 4
INTRODUCTION
4.1 SCOPE cee reer 5
4.2 SPECIFICATION TT 5
HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE -........................ 6
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR AIR DRILLS..................eeeeeenmm..... 8
5.3 RESIDUAL RISK cert errr nner sa sesame 9A
TECHNICAL DESCRIPTION
6.1 IDENTIFICATION corr rrr rrr errs enn. 10B
UNPACKING & CHECKING
7.1 РАСКАСМС..........нннннннннннннннннннннннееннннннннннннннннненнннннннннннннннннннннннннннннннннненнннннннне. 10A
7.2 WHAT'S № ТНЕ ВОХ........нннкнккееннеееенененнннннннннннннннннненнннненннннннннннннннннннннннннннннннне. 10A
AIR SUPPLY
8.1 AIR TOOL OIL SPECIFICATION nn nnnnnen neones 11
8.2 RECOMMENDED AIR SUPPLY SET UP................eeeeeennnnennninecnnnnnennnnaneenene nene. 11
ASSEMBLY
9.1 CONNECTION TO THE AIR SUPPLY... rrr enana nene anne. 12
9.2 NA rrr rrr errs eens 12
OPERATION AND (О5Е........ннннннкнннненненевеенннннннннннннненннннненнннненнннннннннннннннннненннннннненнннннннннннее. 13
10.1 TRIGGER SWITCH... errr EAA CAT eee 13
10.2 VARIABLE SPEED ......................exeeeeeeeeneeeecennononeeeeeeeeenennrNEEEEEEerE nee neenene ene eneaa. 13
10.3 USING DRILL «cesses essere rere sss senses serena 13
10.4 EXHAUST PORT coir rere sees reser sans 14
MAINTENANCE ®.......2sssarreeeee mea esaarreeee eee aa mere n ete e ee messe a tete eee ee AAC teen Eee e 0 NCAA EEE EEE SCENE EEE ER EEES 15
11.1 EVERY-DAY MAINTENANCE CHECKS...............eeeeeeennnnnnencncnnenonenennaneeeneo nene. 15
11.2 AFTER USE MAINTENANCE CHECKS.................eeeeeeennnnnnnncnennnnaneneneneeeeneo nene. 15
TROUBLESHOOTING
12.1 TROUBLESHOOTING GUIDE...............reeeeee.. ne. meneeceene ene nrnnenenenne e ennnneee nene. 16
DISPOSAL
13.1 DISPOSAL ............eeeee.e. 2... nn eneeennenenereeneeneneneenanen enn ananennrareNeEEENE NENE nenenennnnnnenenmnÑ. 17
EXPLANATION OF SYMBOLS
14.1 EXPLANATION OF SYMBOLS -.............eeeee... ee nennecenennneenennenennane enana eeeenen nene. 18
DECLARATION OF CONFORMITY ...............eeeeenannnnnnnenennnnnnn enana enennen a nannnenenee nn ananenenee nee. ENCLOSED
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is ninety days from the date of purchase. This guarantee does not
apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other
than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
4. INTRODUCTION
4.1 SCOPE
Composite bodied air drill with reversible feature and key less chuck suitable for drill bits with
shanks up to 10mm diameter.
4.2 SPECIFICATION
StOCK EEE ene EeNNeETNNa 65139
Part NO. ee R RR RRNBKKKRKRKKKKRKKKKANKULELKRERRERRAKLKRERLELKARRARMELRAKRKRLRLELKAKRAELERKRKEKELKLELKAKALELKKER SFSAD
СпискК сарасиу.........ннннннннннннесннненеесыннсееннскнннскеыносынннскыесыенееныескыненекынсынннекннек. 9.5mm (38")
Max. operating air pressure .........................enecsecceccrre serene snes sees sere eran annes 90psi (6.3bar)
Average air consumption .............--.e......ssmseerreeneeecane aerea aneraee enn renee ene 4.0cfm (112L/min)
Revolutions per minute (no load) ...................e...e==esreeeaeerrenacee ena rrr reser reese ees 2000min-
Minimum air Ипе manne nante nest en este anse nant ne aa nana rem Anne Aa C0 enema Y8"1D
[di] - RRRRRKRRRKRKRKRRRRRRRERRKERKRRRKERAREARERAKEARERAKEARKRARERAKARKERREERKERAERAKERAKERKERRKERLKEUKKEN a" BSP
Sound pressure leVEl™ ........ rrr rrr errr reer ra 92dB(A)
Sound power level** .............ынннннннскынееннносынннскеынссыннбеыенсыынсекеыннсыннеоеныенсенннееынннееее.. .103dB(A)
RY AT oT = Lu Lo] TE LST SR 6.2m/s?
Welght....................eecccccaccarre seee eearrereaaeenerenenanaNeNeNENEE RO EPEEEEPPPPPPPP PERRET EPP PPPP PP PERRET FPE PPPPPEE 0.68kgs
Warning: Wear approved safety glasses and ear defenders.
*Continuous A-Weighted Sound Pressure Level at the workstation in accordance to prEN ISO
15744:1999 and declared according to EN ISO 4871.
**A-Weighted Sound Power Level in accordance to prEN ISO 15744:1999 and declared
according to EN ISO 4871.
5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make sure that
you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.
Read the instruction manual fully. Do not attempt any operation until you have read and
understood this manual.
Most important you must know how to safely start and stop this machine, especially in an
emergency.
Keep the work area tidy and clean. Attempting to clear clutter from around the machine
during use will reduce your concentration. Mess on the floor creates a trip hazard. Any
liquid spilt on the floor could result in you slipping.
Find a suitable location. If the machine is bench mounted; the location should provide good
natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will
have a negative effect on the machine's performance.
If the machine is portable; do not expose the tool to rain. In all cases do not operate power
tools near any flammable materials.
Keep bystanders away. Children, onlookers and passers by must be restricted from entering
the work area for their own protection. The barrier must extend a suitable distance from the
tool user.
Disconnect and house all power tools that are not in use. An air tool should never be left
unattended while connected to the power supply. They must be housed in a suitable
location, away locked up and from children.
Do not overload or misuse the tool. All tools are designed for a purpose and are limited to
what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way)
for an application it is not designed for. Select a tool appropriate for the size of the job.
Overloading a tool will result in tool failure and user injury: This covers the use of
accessories.
Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can
become entangled in moving machinery: This can also result in parts of body being pulled
into the machine.
Clothing should be close fitted, with any long hair tired back and jewellery and neck ties
removed. Footwear must be fully enclosed and have a nonslip sole.
5. HEALTH & SAFETY INFORMATION
Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be
dangerous if not suitably protected against. If the work involving the power tool creates dust
or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for
longer periods must be protected against. Wear vibration reducing gloves and allow long
breaks between uses. Protect against dust and swarf by wearing approved safety goggles or
a face shield. These are some of the more common hazards and preventions; however,
always find out what hazards are associated with the machine/work process and wear the
most suitable protective equipment available.
Do not breathe contaminated air. If the work creates dust or fumes; connect the machine (if
possible) to an extraction system either locally or remotely. Working outdoors can also help
if possible.
Move the machine as instructed. If the machine is hand held, do not carry it by the air line.
If the product is heavy; employ a second or third person to help move it safely or use a
mechanical device. Always refer to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of balance and you
falling. This could be from a height or onto a machine and will result in injury.
Maintain your tools correctly. A well maintained tool will do the job safely. Replace any
damaged or missing parts immediately with original parts from the manufacturer. As
applicable; keep blades sharp; moving parts clean, oiled or greased; handles clean; and
emergency devices working.
Wait for the machine to stop. Unless the machine is fitted with a safety brake; some parts
may continue to move due to momentum. Wait for all parts to stop; then disconnect it from
the air line before making any adjustments, carrying out maintenance operations or just
finishing using the tool.
Remove and check setting tools. Some machinery requires the use of additional tools or keys
to set, load or adjust the power tool. Before starting the power tool always check to make
certain they have been removed and are safely away from the machine.
Prevent unintentional starting. Before connecting any machine in to the air supply, make
sure the switch is in the OFF position. If the machine is portable; do not hold the machine
near the switch and take care when putting the machine down; that nothing can operate the
switch.
Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a
power tool if you are under the influence of drugs (prescription or otherwise), including
alcohol or if you are feeling tired. Being disorientated will result in an accident.
5. HEALTH & SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to confirm to the
relevant international and local standards and as such should be maintained and repaired by
someone qualified; using only original parts supplied by the manufacturer: This will ensure
the tool remains safe to use.
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR AIR DRILLS
Important: Draper Tools Limited recommends that this machine should not be modified or
used for any application other than that for which it was designed. If you are unsure of its
relative applications do not hesitate to contact us in writing and we will advise you.
— Power tools shall not be used in potentially explosive atmospheres unless specifically
designed for that purpose;
— Unexpected tool movement due to reaction forces or breakage of inserted accessories;
— Power tools shall be isolated from the energy source before changing or adjusting the
inserted tool;
— Warning:
e There is a risk of crushing by torque between the tool and the workpiece;
e There is a risk of loose clothing, hair etc., being caught in the rotating spindle of the
power supply tool;
e There is a risk of being injured if hands are not kept away from solid objects, specially
observed when unscrewing in confined work spaces;
e There is a risk of being injured if hands are not kept away from the inserted
accessories;
e There is a risk of danger to persons from high speed swarf being emitted from air
drills during use.
e There is a risk of being injured by whipping air hoses.
— Unexpected direction of inserted tool movement can cause a hazardous situation;
— Use only accessories which are in good condition and are intended for use with power
tools;
— Adopt a suitable posture to counteract normal or unexpected movement of the power
tool due to reaction forces from the power assembly tool;
— Release the start and stop device in the case of an interruption of the energy supply;
— Only lubricants recommended by the manufacturer shall be used;
— Release pressure when not in use. Disconnect from air line;
— Do not carry or move the tool by the air line.
5. HEALTH & SAFETY INFORMATION
— When starting or finishing drilling there is a risk of crushing between the tool and the
workpiece due to sudden movement or reaction forces.
5.3 RESIDUAL RISK
Important note:
— Although the safety instructions and operating manuals for our tools contain extensive
instructions of safe working with power tools, every power tool involves a certain
residual risk which can not be completely excluded by safety mechanisms. Power tools
must therefore always be operated with caution!
9A
Blank page
9B
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION
(1) Keyless chuck
(2) Composite body
(3) Variable speed
(4) Va" BSP (female) air inlet
(5) Exhaust port
(6) Trigger switch
10B
7. UNPACKING & CHECKING
7.1 PACKAGING
Carefully remove the product from the packaging and examine it for any sign of damage
that may have happened during shipping. Lay the contents out and check them against the
parts shown below. If any part is damaged or missing; please contact the Draper Helpline
(the telephone number appears on the Title page) and do not attempt to use the product.
The packaging material should be retained at least during the guarantee period: in case
the machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly;
according to local regulations.
7.2 WHAT'S IN THE BOX?
Included accessory part:
(7) Airline coupling screw adaptor
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8. AIR SUPPLY
8.1 AIR TOOL OIL SPECIFICATION
Failure to follow these instructions will lead to premature malfunction of the equipment
which is not covered by the guarantee.
Air tool oil viscosity refers to it's properties to flow and how it reacts with heat. A low
viscosity is thinner than a high viscosity.
Air tool oil becomes thinner as it heats so choosing the right viscosity is essential. If the
viscosity is too low it may provide insufficient lubrication when heated. Equally, if it is too
high, the fluid may provide excessive resistance to move through the lines when cold.
The ISO (International Standards Organisation) viscosity grading system measures the
kinematic viscosity in centistokes (cSt) at 40° which is todays accepted standard. The SAE
(Society of Automotive Engineers) viscosity grade value is based on a scale.
This equipment is suited to an ISO grade 22 — 32 (SAE grade 5W - 15W) monograde oil.
The oil must be constantly supplied to the equipment during use to ensure complete
lubrication and optimum performance is achieved. It also acts as a rust inhibitor when the
equipment is not in use.
We recomend the use of Draper Air Tool Oil:
250ml = Stock No.34679, 500ml = Stock No.34681, 1Litre = Stock No.34682.
This air tool operates at a maximum pressure of 90psi and must be controlled via a
combination pressure regulator, in-line lubricator and moisture filter such as the Draper
range (see you local Draper stockist) which with proper maintenance will ensure a constant
supply of dry air and lubricating oil at all times (see illustration below). Always check
machine operating pressure before use.
Water in the compressor tank will cause serious corrosion to your air tools and should be
drained daily to avoid excessive water in your air supply. Dirty wet air rapidly shortens the
life of your air tool.
If you are using an air tool on a hose over 25ft long it is advisable to increase the bore of the
hose to the next larger size available, i.e., %4" increases 3%". This will ensure adequate
pressure and volume of air to power the machine.
8.2 RECOMMENDED AIR SUPPLY SET UP — FIG. 1
f >
Do not install quick | Water separation ==" +
coupling here. Quick couper a d
— — ох.
нае в ее Г ha
Nipple SEN
To your 'рр!е Nipple
air tool | |
| 4 à A
| Oiler
В Air line hose | Drain daily
I
Whip hose Regulator Air supply
FIG.
After each use and before prolonged storage, lubricate the equipment with approximately
1.5ml of air tool oil directly down the air inlet.
11
9. ASSEMBLY
9.1 CONNECTION TO THE AIR SUPPLY
— FIG. 2
Whip hose:
To connect the air drill to an air line, a 4" BSP male
thread whip hose* will be required. Wind a length of
PTFE tape** around the thread before securing the hose
in place. The connection must be tight for an airtight
union.
* Draper Stock No.54438.
** Draper Stock No.63389.
9.1 KEYLESS CHUCK — FIG. 3
The drill is equipped with a keyless chuck, which negates
the requirement for a separate key to secure the
accessory in the jaws.
Selection of the correct accessory is dependant on
material type and the job in hand. Ensure the selected
accessory is suitable and speed compatible with the drill.
Place the accessory into the chuck. Hold the back of the
chuck and rotate the body as indicated to
grip.
WARNING: Prior to any drilling, carefully check the
surface for the presence of electric cable, gas or water
pipes and other dangerous or damaging contents.
If unsure do not proceed.
12
10. OPERATION AND USE
10.1 TRIGGER SWITCH — FIG. 4
Note: Before connecting the drill to the air supply reduce
the line pressure according to the specification.
1st push trigger release lever forward.
2nd squeeze trigger lever against the body of drill.
To stop the drill, release the sprung loaded trigger.
CAUTION: Appling excessive pressure on the machine as the
drill bit breaks through can result in loss of control and
injury.
Note: Before tool operation and work commences ensure
the compressor reservoirs are drained of condensate along
with all connected air lines. Check and drain the air line
regulator's water trap & fill up the lubrication reservoir.
10.2 VARIABLE SPEED - FIG. 5
The speed can be adjusted by turn the selection control
(3) on top of drill.
Clockwise to go faster.
Anti-clockwise to slow down.
10.3 USING DRILL
DUST AND SWAREF:
A correctly fitted dust mask, suitable for the activity and in accordance to the relevant
standard, must be worn. For work activities involving exposure to fine wood dust, a mask rated
to at least FFP2 should be used. Swarf produced by metal drilling is extremely sharp. Take
precautions when clearing swarf. The burr left on the workpiece edge is also sharp and should
be removed with a suitable tool. Always wear safety goggles.
DRILLING WOOD AND PLASTIC:
To prevent splitting around the drill holes on the reverse side, place a piece of scrap timber
under the material to be drilled.
DRILLING METAL:
Metals such as sheet steel, aluminium and brass may be drilled. Mark the point to be drilled
with a centre punch to help the drill bit tip to locate. A drop of oil on the cutting point will
help aid penetration and prolong the life of the drill bit.
Note: Disconnect from the air supply before carrying out adjustment, servicing or
maintenance.
13
10. OPERATION AND USE
10.4 EXHAUST PORT — FIG. 6
Ensure the exhaust port (5) is directed away from
yourself and that it does not agitate any dust in close
proximity.
14
11. MAINTENANCE
11.1 EVERY-DAY MAINTENANCE CHECKS
Before connection to the air supply:
Drain the compressor reservoir of condensate.
Drain the air lines of condensate.
Drain the combined separator filter, regulator, water trap.
Fill up the combined separator filter, regulator, lubricant reservoir.
Check the line pressure is correct for the tool.
11.2 AFTER USE MAINTENANCE CHECKS
e Repeat the above procedures.
e Lubricate the tool with approximately 1.5ml of oil directly down the air inlet.
15
12. TROUBLESHOOTING
12.1 TROUBLESHOOTING GUIDE
( PROBLEMS POSSIBLE CAUSE
REQUIRED ACTION в
* Tool will not operate.
exhaust.
* Spindle turns freely.
* Air flows slightly from | * Motor or throttle seized with dirt.
* Check for dirt in air inlet.
e Pour air tool lubricating oil into air inlet.
e Operate trigger in short bursts.
* Disconnect air line supply, then turn drill chuck by
hand. Reconnect air supply.
e If motor fails to turn, return to service centre.
* Tool will not operate.
* Air flows slightly
from exhaust.
e Spindle turns freely.
® Rotor vane seized.
e Pour air tool lubricating oil into air inlet.
e Operate trigger in short bursts.
* Disconnect air supply, rotate drill by hand.
Reconnect air supply.
e |f still not functional, return tool to service centre.
* Motor vane broken.
* Gears broken or jammed
by foreign object.
* Spindle seized.
* Return to service centre.
* Tool will not shut off. | * O' rings throttle valve
N
dislodged from seat inlet valve.
* Replace '0' ring or return to service centre.
J
We recomend the use of Draper Air Tool Oil:
250ml = Stock No.34679, 500ml = Stock No.34681, 1Litre = Stock No.34682.
16
13. DISPOSAL
13.1 DISPOSAL
- At the end of the machine's working life, or when it can no longer be repaired, ensure
that it is disposed of according to national regulations.
- Contact your local authority for details of collection schemes in your area.
In all circumstances:
e Do not dispose of power tools with domestic waste.
* Do not incinerate.
e During decommissioning of the equipment, certain hazards should be understood and
avoided:
— Only with the line pressure released shall the equipment be disassembled.
Goggles should be worn.
17
14. EXPLANATION OF SYMBOLS
The operator's instruction
must be read before work starts.
AN WARNING: Risk of crushing.
Direction of rotation.
> €
Wear safety glasses.
Wear ear defenders.
Wear gloves.
O:
18
NOTES
19
| CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YF. U.K.
- Helpline: (023) 8049 4344
- Sales Desk: (023) 8049 4333
- Internet: drapertools.com
- E-mail: [email protected]
- Sales Fax: (023) 8049 4209
- General Enquiries: (023) 8026 6355
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
RWMC101114
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