AUP23 – ProSoft Technology Wired or Wireless, Open your networks to EtherNet/IP. Automation University Classic Feby Mohammed – Business Development Manager – Middle East & Africa [email protected] | +971-52-9227878 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Agenda 1. About ProSoft Technology 2. Migration Solutions 3. Industrial Wireless Communication Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 2 ProSoft Technology Market Leader in Industrial Communication Solutions 3 Product Lines: In-Chassis Solutions: 185+ solutions for Rockwell Automation Standalone Gateways: 160+ Gateways Wireless Communication Solutions: 40+ Industrial Wireless Solution Technical Support 24h/24h, 7/7 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Worldwide Presence North America 6 Sales offices. UK Sales Madison Wireless Toulouse Bakersfield (CA) Houston Worldwide H.Q. LA H.Q. Mexico Sales EMEA H.Q. Poland Sales Japan Delhi Sales Sales Venezuela Shanghai UAE Sales & Technical Sales Technical Kuala Lumpur AP H.Q. Singapore Sales Brazil Sales & Technical Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 25 years of Innovation Coming Soon – PROFINET, Enhanced Flow Computer 2014 – LDM, ILX34. RLX2-FH, Blue Hose Converters 2013 – RLX2, MVI56E new firmware, MVI69L/E, SIE … 2012 – NEW range of PLX31 Gateway and Micro800 SMS module 2011 – ProLinx IEC61850 Gateway solutions and P3 Partner program 2010 – Automation-class Industrial 802.11n wireless 2009 – Introduction of “Message Manager” in-rack protocol interface 2008 – Wireless POINT I/O development 2006 – 802.11 standard +“Reliable I/O Message Delivery” to transport EtherNet/IP 2004 – Acquisition of Locus for their 2.4 GHz Industrial Wireless technology 2000 – ProLinx standalone Interface Gateways 1999 – Regional office in Asia, in Latin America 1997 – First regional office outside USA, in France, to get closer to users 1993 – Growing range of protocols, with first in-rack modules 1992 – Strengthen partnership with Allen-Bradley 1990 – Company is created: “ProSoft Technology, Inc.” 1988 – Opened Allen-Bradley PLC-5 to Modbus => EEPROM Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Where Automation Connects. Interfacing Solutions: Our solutions offer the ability to connect different automation products Migration Solutions: Our solutions offer the ability to migrate your older systems to a newer more efficient architecture, maintaining your budget limits. Wireless Communication: For over 10 years, Wireless solutions that meet the needs of the industry (saving time, cost) and their requirements (reliability, robustness, ease of implementation and maintenance) Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Where Automation Connects. Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Where Automation Connects. Copyright © 2013 Rockwell Automation, Inc. All rights reserved. More Industrial Protocols Energy IEC 60870-5-101 IEC 60870-5-103 IEC 60870-5-104 IEC 61850 DNP 3.0 DNP over Ethernet Manufacturing Oil & Gas AGA Flow Computer Instrumentation HART Honeywell DE Programming C language, Serial port C language, Ethernet port PROFIBUS DP Master V1 Building Automation PROFIBUS DP Slave DF1 BACnet, BACnet IP, Ethernet, …etc ASCII Lonworks ModBus, (RTU, Plus, TCP/IP…) Metasys DH-485 KNX, EIB,.. EtherNet/IP More at : www.prosoft-technology.com DeviceNet A-B remote I/O DH+ Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate your systems to Ethernet/IP – In-Chassis Communication solutions Covering entire Rockwell Automation PLC range: ControlLogix CompactLogix SLC500 PLC-5 FLEX I/O SCANport Micro800 Feature Benefit Growing range of over 60 + protocols supported As a Global Encompass partner our communication solutions allow our customers to connect Rockwell Automation® controllers to competitive PAC and DCS platforms as seamlessly as if they were all from the same supplier. Tightly integrated in to Rockwell Easy integration into Rockwell RSLogix 5000 software Automation's architecture 70+ Solutions are in Rockwell Automation’s Integrated Architecture Builder (IAB) CIPConnect enabled modules Configure and diagnose a CIPConnected module remotely 3 Year warranty ProSoft Technology Technology's expertise in the industrial automation world provides Technical support our customers with a distinct advantage Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate your systems to Ethernet/IP – In-Chassis Communication solutions – Enhanced Modules Migrate to MVI56E Series Cheaper, Faster and More Functionality and it is backward compatible New Firmware on Modbus Modules Supports up to 10,000 (16-bit) registers between module and PAC Support for up to 325 Modbus master commands per port Remote diagnostics over Ethernet Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 11 Migrate your systems to Ethernet/IP – In-Chassis Communication solutions – Premier Integration Tools AOP – Add on Profile Installs in RSLogix 5000 Simplifies setup and commissioning via predefined tags and a setup wizard Makes ProSoft Technology products easier to deploy in a Rockwell Logix system AOPs are available for the MVI56-PDPMV1, MVI56E-MCM, MVI56E-GSC and the MVI69 CompactLogix family of interfaces. AOI – Add on Instruction Incorporates the module’s ladder logic, controller tags, and user defined variables into one simple instruction. Add-on instructions are available for many products. Faceplates – HMI objects for PV Plus and FTView ME Free to customers Displays product diagnostics & configuration for operators and engineers to troubleshoot the process Works with AOIs – Add on Instructions to get display data Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 12 Migrate your systems to Ethernet/IP – In-Chassis Communication solutions – EtherNet/IP Modules EtherNet/IP Client/Server Network Interface Module for SLC500, Compact Logix, PLC5, Micrologix 1500 allows: PLC processors to interface with EtherNet/IP protocol (Explicit Messaging) compatible devices and hosts remote Ethernet programming and troubleshooting (by PLC com port) SCADA access Perfect for: Enabling old PLC’s to EtherNet/IP Exchanging data with EtherNet/IP PLC’s Adding additional communication channels Adding additional subnet access PLC based interface to DH+/ RIO, DH-485 devices VPN access Ethernet programming (Virtual COM port) Building unified network using ethernet Devices available: MVI46-DFNT MVI69-DFNT MVI71-DFNT Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate your systems to Ethernet/IP – In-Chassis Communication solutions – PROFIBUS Modules FDT Communication FactoryTalk Asset Centre FieldCare PSFT comDTM EtherNet/IP PCB Communication Module & Network Configuration Diagnostics Network monitoring EtherNet/IP PROFIBUS DP V1 Master module PROFIBUS DP field devices PROFIBUS DP Slave Module for CompactLogix, ControlLogix, SLC, Flex I/O, SCANport Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Compact Logix – In-Chassis comuunication MVI69L/E Cards New hardware platform Lower power consumption – more cards can be used with L2X Ethernet programming/ diagnose Two types of cards E (Enhanced) with better functionality than today For existing MVI69 users For users expecting full functionality L (Lite) lower functionality at much better price OEM applications Small applications where cost is key thing Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Compact Logix – In-Chassis communication MVI69L/E Cards : Features Add-on Instruction creates UDTs providing logical definitions for I/O, status, and control data Diagnostic data available in RSLogix 5000 controller tags, allowing decisions to be made based upon node health 16 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Compact Logix – In-Chassis communication MVI69L/E Cards : Features Module acts as a co-processor reducing impact to PLC scan time Configuration is transferred to and then stored in the CompactLogix Processor, is part of the RSLogix .ACD file and can be backed up with tools such as FactoryTalk AssetCentre 17 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Compact Logix – In-Chassis communication MVI69L/E-MCM – Modbus Serial E Version L Version 250 Max Modbus commands per channel 30 Max Modbus 10,000 words of data 240/240 words of I/O data 2 Serial ports/ channels 1 Serial port Master and/or Slave Master or Slave For all applications For small applications 18 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Compact Logix – In-Chassis communication MVI69L/E-MCM – Modbus TCP E version L Version 480 Max Modbus commands 160 Max Modbus commands 10,000 words of I/O data 240/240 words of I/O data Multi Client and/or Multi Server Multi Client and/or Multi Server For all Applications Small applications Copyright © 2013 Rockwell Automation, Inc. All rights reserved. NEW Products ILX34-MBS232 ILX34-MBS485 MVI56E-LDM Modbus Serial for POINT IO adapters. Will work with: • L1 processors, • EtherNet/IP, ControlNet, DeviceNet Adapters Key Features: • Max Modbus Commands - 30 • Max Data per command - 32 • Max Modbus Slaves - 31 • ILX34-MBS485 supports RS422 and RS485 • ILX34-MBS232 supports RS232 • Modules will be shipped with AOI and AOP C programable modules based on Linux Key Features: • 2 Serial Ports • 2 Ethernet Ports • Free VMWare image with preconfigured programming environment Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate systems to Ethernet/IP New PLX31 Standalone gateway: Up to 8 I/O connections for real time data transfer Supports CIP and PCCC based Messaging EDS, Add-on-profile for RSLogix5000 V20 Power Monitors (slaves) EtherNet/IP (scanner) PLX31-EIP-MBS4 Modbus RTU Drives (slaves) HMI (master) Compressor s (slaves) ETHERNET/IP MODBUS TCP/IP EtherNet/IP to Modbus TCP/IP Modbus TCP/IP to Modbus Serial EtherNet/IP to Modbus Serial Modbus TCP/IP to Modbus Serial 4 Port EtherNet/IP to Modbus Serial 4 Port ModbusTCP/IP to SIE (Siemens Industrial Protocol) EtherNet/IP to ASCII EtherNet/IP to ASCII 4 Port EtherNet/IP to SIE Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate systems to Ethernet/IP from Siemens Industrial Ethernet PLX31-EIP-SIE EtherNet/IP to Siemens Industrial Ethernet PLX31-MBTCP-SIE Modbus TCPIP to Siemens Industrial Ethernet Key benefits NEW Allows EtherNet/IP and Modbus TCP devices to interface easily with multiple S7-200, S7-1200, S7300, and S7-400 PLCs. The multi-Client module improves performance when exchanging data with multiple S7 CPUs on a single network, by supporting up to 20 Clients. Supported register types: DB, Inputs, Outputs, Flags, Counters, Timers Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate systems to Ethernet/IP from Siemens PROFIBUS Network FDT Communication FactoryTalk Asset Centre FieldCare PSFT comDTM ETHERNET Stand alone gateways In-chassis solutions For Rockwell Automation PROFIBUS DP V1 MASTER PROFIBUS PROFIBUS DP V0 Slave to: • HART • ASCII • DNP3 • IEC 60870-5-101 • IEC 60870-5-103 • IEC 60870-5-104 • MODBUS • DH485 • DF-1 • and many more... PROFIBUS DP V0 Slave to: • BACnet • LONworks • XML • METASYS • Controlnet PROFIBUS DP Slave Module for • DeviceNet CompactLogix, ControlLogix, SLC, Flex I/O, SCANport • and many more... Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate Systems to EtherNet/IP for Substation Standards Integrates tightly with your Rockwell Automation architecture Configurable tag mapping simplifies data reads and writes between protocols View diagnostics for both networks Utilizes “Generic Ethernet/IP CIP bridge” profile in RSLogix 5000 for configuration as an IO device with selectable RPI time Standards-based identification of device types simplifies implementation and maintenance Up to 20 IEDs IEC 61850 client & Ethernet/IP client & server support Multiple EtherNet/IP Client/Server connections EtherNet/IP implicit & explicit messaging implementation Supports 61850-8-1: MMS © 2013 ProSoft Technology Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 24 Migrate systems to Ethernet/IP over Blue Hose Industrial Media Converter Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Migrate systems to Ethernet/IP over Blue Hose Industrial Media Converter Migration Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Upgrade your systems minimizing the risks and costs Migrate Remote I/O to EtherNet/IP Offers customers a phased approach to upgrade their Remote I/O Drives, PanelViews, or Control Systems minimizing risk and downtime AN-X-AB-DHRIO EtherNet/IP Engineering Upgrading Drives and Panel View will give you the ability to sustain the Terminal PLC5 existing process while to develop a plan to upgrade the rest of the system. PLC5 1336Drive Drive PowerFlex AN-X2-AB-DHRIO PLC5 EtherNet/IP DH+ PanelView PanelView ClassicPlus 6 AN-X2-AB-DHRIO Remote I/O AN-X2-AB-DHRIO EtherNet/IP CompactLogix Blue Hose Blue Hose AB Remote I/O AB Remote I/O EtherNet/IP SLC AN-X2-AB-DHRIO EtherNet/IP DH+ Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 27 Industrial Wireless Communication Our Wireless Range: Industrial Broadband IEEE 802.11 abgn Wireless Standards (DSSS / OFDM) 2.4 GHz/ 5 GHz Frequency Hopping Spread Spectrum (FHSS) 2.4 GHz & 900 MH Industrial Cellular Micro 830/850 SMS Modules Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 28 Remote Control for Micro 830/850 Platform Adds bi-directional SMS text messaging to the Micro830/850 controller family Provides OEMs and Machine Builders with an economical and easy to implement remote communications Global GSM standard Quad band radio - 850/900/1800/1900MHz Low cost basic call plan – No data required Snaps into the front of the Micro830/850 © 2013 ProSoft Technology Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Remote Control for Micro 830/850 Platform Easy to implement Pre-programmed CCW Function Block drivers and sample program included Shortens development & testing time Secure SIM module “hidden” in back for security SMS network isolated from end user IT network “White list” phone number option SIM Back Status LED showing cellular network connection External antennas supported Strong and reliable network connections © 2013 ProSoft Technology Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Industrial Cellular Gateway Features and Benefits Supports 3G GSM WCDMA, HSPA/HSUPA, UMTS, GPRS, EDGE Supports cellular networks worldwide Secure VPN connections over Internet and cellular links for remote site access to corporate networks (VPN Client Mode) Simultaneous Ethernet and serial data port (Modbus & DF1 encapsulation) communications providing SCADA migration path to cellular for serial and Ethernet devices Built-in discrete & analog I/O to remotely monitor alarm status Integrated GPS for location based monitoring Up to 14.4 Mbps for downlink and up to 5.76 Mbps Uplink speed for video monitoring applications EtherNet/IP™ Class 3 Server allows diagnostic data to be available in the PAC, enabling decisions to be based on cellular gateway health 10 to 24 VDC and PoE power options - supports common industrial power sources or PoE to reduce cabling costs Built-in web server for local / remote configuration, monitoring and wireless network diagnostics Disaster recovery feature (microSD) for quick field replacement without need of programming software or operator training Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Industrial Wireless Communication Our Industrial Hotspots: High Speed 802.11n Technology Access Point / Repeater / Bridge / Client (all in One) Up to 300 Mbps RF data rate 2.4 & 5 GHz frequency band MIMO Antenna + channel bonding Radiating Cable (leaky cable) Fast Roaming (less than 50ms) Security: 802.11i/128 bit AES Encryption… IH Browser, Web Server, OPC Server Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 32 Industrial Wireless Communication Our Industrial Wireless Solutions: Industrial Hardened Extended operating Temperature (-40 - +75 Deg C) High vibration / shock microSD automatically stores / load configuration Serial Device Server Serial communication from Radio to Radio Serial encapsulation Modbus RTU to Modbus TCP/IP DNP 3 to DNP 3 Ethernet microSD 10/100/1000 Base-T Ethernet Port RS232 Serial Port Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 33 Industrial Wireless Communication Our Frequency Hopping Solution: Up to 1.1 Mbps RF data rate 2.4 GHz frequency band Security: 128 bit AES encryption, Proprietary frequency hopping Antenna diversity: 2 Antenna ports send and receive data Adjustable transmit power: From 10 mW to 1W Serial Encapsulation Network-wide diagnostics: Controlscape, OPC Server Intelligent Ethernet (Layer-2) packet switching - Smart Switch Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Industrial Wireless Communication Our Frequency Hopping Solution: Frequency Hopping (FHSS) • Breaks incoming data into smaller individual packets and transmits them on separate frequencies • If a packet is not sent successfully on given frequency, it is resent on a another frequency • By re-sending data that was corrupted, the method becomes inherently reliable • No matter how strong the interferer is, the FHSS system will continue to communicate • Receiver recompiles packets into original form RF Power Bandwidth (i.e. 2.4000 – 2.4835 GHz) Direct Sequence Waveform Frequency Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Application type Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Application type Communication with remote sites Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Application type Communication for Mobile Application Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Radiating Cable Installed instead of an antenna Conducts RF waves helps you to guide your signal ! Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Radiating Cable Communication inside a rail tunnel, road tunnel, subway But today Radiating Cable is also used for other types of mobile applications : ♦ Distribution warehouse ♦ Cranes in aluminum production ♦ Baggage handling system ♦ Funiculars ♦ Trolleys ♦ Monorail ♦ Rotating machines ♦ Slip ring communication replacement ♦ mobile application with I/O communication ♦ … Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Radiating Cable : Applications Storage / Warehouses: Wireless access for workers equipped with bar code readers Cranes Production Lines, Assembly Lines AGV, conveyors, Any kind of rotary machines, drum machines / filling carousels for amusement parks,… Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Radiating Cable : Key benefits Cables designed to avoid signal strength variation, wireless signal much more stable in term of response time communication much more stable (useful for communication with I/O) Cable lengths are adjustable, depending on your application Tested for short and medium range distance application up to 200 meters cable long connected with one radio module. Easier to keep clear line of sight in environment with metal, obstacles, …etc Good coverage in the area you want to cover Limitation of the perturbation, increase security Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Wireless Solutions for All Vertical Markets Water Oil & Gas • • • • • Factory Automation • • • • • • • • 43 • SCADA pumping station and reservoirs • Supervision of pumping stations • Water treatment Monitoring Pipelines Pump Controls Refineries Offshore platforms Drilling and Fracruring Conditioning Bottling Handling Robotic Automation Production Lines Conveyors Mobile operator Production supervision Mining • Control conveyor stacking / recovery • Mining • Refining and ore processing • Crusher automation Energy • • • • • Automatic meter reading Load Management Communication with substations Wind Farm Nuclear Energy Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Design of Wireless Architecture Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Wireless is Easy The solution is not only radio module The solution is not only solved by choosing the radio module. Cables, Antennas, Splitters, Lightning Protection, etc., build the whole solution. Wrong choices can generate a lot of problems. Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Wireless Project – Data Collection Identification of the project Who? Project name? Short description Application description, What is the Country of installation. Localisation of the application : inside a building (indoor) or outside (outdoor). The number of radios (point-to-point or point-to-multipoint). The eventual mobility of the radios : they are installed on moving or fix devices. The devices and equipments to connect to the wireless network : controllers, sensors/actuators, computers, HMI terminals… The type of link(s) (Serial and/or Ethernet) and the protocols and/or types of data to transport. The maximum data throughput (bauds, Mbps..) necessary for the connected devices. The longest distance between antennas. The RF (Radio Frequency) cable lengths between radios and antennas. The eventuality to have obstacles, fix or mobiles, between antennas (building, trees…). Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Our expertise and services Wireless Support • • • • • • Pre-sales support Architecture design Path study Site survey Material Selection Technical Support Training • • • • • Conferences Webinars Videos Training Tech Notes Knowledge of Protocols • EtherNet/IP • Modbus / Modbus TCP • Profibus • SCADA • FH, Cellular, 802.11.. • And More……. Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Questions? www.prosoft-technology.com Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. www.rockwellautomation.com Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
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