Asus PL-X31 - Bridge User manual

Asus PL-X31 - Bridge User manual
AUP23 – ProSoft Technology
Wired or Wireless, Open your networks to EtherNet/IP.
Automation University Classic
Feby Mohammed – Business Development Manager – Middle East & Africa
[email protected] | +971-52-9227878
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Agenda
1. About ProSoft Technology
2. Migration Solutions
3. Industrial Wireless Communication
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
2
ProSoft Technology
 Market Leader in Industrial Communication Solutions
 3 Product Lines:



In-Chassis Solutions:
 185+ solutions for Rockwell Automation
Standalone Gateways:
 160+ Gateways
Wireless Communication Solutions:
 40+ Industrial Wireless Solution
 Technical Support 24h/24h, 7/7
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Worldwide Presence
North America
6 Sales offices.
UK
Sales
Madison
Wireless
Toulouse
Bakersfield (CA)
Houston
Worldwide H.Q.
LA H.Q.
Mexico
Sales
EMEA H.Q.
Poland
Sales
Japan
Delhi
Sales
Sales
Venezuela
Shanghai
UAE
Sales & Technical
Sales
Technical
Kuala Lumpur
AP H.Q.
Singapore
Sales
Brazil
Sales & Technical
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
25 years of Innovation
Coming Soon – PROFINET, Enhanced Flow Computer
2014 – LDM, ILX34. RLX2-FH, Blue Hose Converters
2013 – RLX2, MVI56E new firmware, MVI69L/E, SIE …
2012 – NEW range of PLX31 Gateway and Micro800 SMS module
2011 – ProLinx IEC61850 Gateway solutions and P3 Partner program
2010 – Automation-class Industrial 802.11n wireless
2009 – Introduction of “Message Manager” in-rack protocol interface
2008 – Wireless POINT I/O development
2006 – 802.11 standard +“Reliable I/O Message Delivery” to transport EtherNet/IP
2004 – Acquisition of Locus for their 2.4 GHz Industrial Wireless technology
2000 – ProLinx standalone Interface Gateways
1999 – Regional office in Asia, in Latin America
1997 – First regional office outside USA, in France, to get closer to users
1993 – Growing range of protocols, with first in-rack modules
1992 – Strengthen partnership with Allen-Bradley
1990 – Company is created: “ProSoft Technology, Inc.”
1988 – Opened Allen-Bradley PLC-5 to Modbus => EEPROM
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Where Automation Connects.
 Interfacing Solutions: Our solutions offer the ability to connect different
automation products
 Migration Solutions: Our solutions offer the ability to migrate your
older systems to a newer more efficient architecture, maintaining your
budget limits.
 Wireless Communication: For over 10 years, Wireless solutions that
meet the needs of the industry (saving time, cost) and their
requirements (reliability, robustness, ease of implementation and
maintenance)
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Where Automation Connects.
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Where Automation Connects.
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
More Industrial Protocols
 Energy






IEC 60870-5-101
IEC 60870-5-103
IEC 60870-5-104
IEC 61850
DNP 3.0
DNP over Ethernet
 Manufacturing










 Oil & Gas
AGA Flow Computer
 Instrumentation


HART
Honeywell DE
 Programming

C language, Serial port
C language, Ethernet port

PROFIBUS DP Master V1
 Building Automation
PROFIBUS DP Slave
DF1
 BACnet, BACnet IP, Ethernet, …etc
ASCII
 Lonworks
ModBus, (RTU, Plus, TCP/IP…)  Metasys
DH-485
 KNX, EIB,..
EtherNet/IP
 More at : www.prosoft-technology.com
DeviceNet
A-B remote I/O
DH+
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate your systems to Ethernet/IP – In-Chassis
Communication solutions
Covering entire Rockwell Automation PLC range:
 ControlLogix
 CompactLogix
 SLC500
 PLC-5
 FLEX I/O
 SCANport
 Micro800
Feature
Benefit
Growing range of over 60 +
protocols supported
As a Global Encompass partner our communication solutions allow our customers to
connect Rockwell Automation® controllers to competitive PAC and DCS platforms as
seamlessly as if they were all from the same supplier.
Tightly integrated in to Rockwell Easy integration into Rockwell RSLogix 5000 software
Automation's architecture
70+ Solutions are in Rockwell Automation’s Integrated Architecture Builder (IAB)
CIPConnect enabled modules
Configure and diagnose a CIPConnected module remotely
3 Year warranty
ProSoft Technology Technology's expertise in the industrial automation world provides
Technical support
our customers with a distinct advantage
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate your systems to Ethernet/IP – In-Chassis
Communication solutions – Enhanced Modules
 Migrate to MVI56E Series
 Cheaper, Faster and More Functionality and it is backward compatible




New Firmware on Modbus Modules
Supports up to 10,000 (16-bit) registers between module and PAC
Support for up to 325 Modbus master commands per port
Remote diagnostics over Ethernet
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
11
Migrate your systems to Ethernet/IP – In-Chassis
Communication solutions – Premier Integration Tools
AOP – Add on Profile
Installs in RSLogix 5000
Simplifies setup and commissioning via predefined tags and a
setup wizard
Makes ProSoft Technology products easier to deploy in a
Rockwell Logix system
AOPs are available for the MVI56-PDPMV1, MVI56E-MCM,
MVI56E-GSC and the MVI69 CompactLogix family of
interfaces.
AOI – Add on Instruction
Incorporates the module’s ladder logic, controller tags, and
user defined variables into one simple instruction.
Add-on instructions are available for many products.
Faceplates – HMI objects for PV Plus and FTView ME
Free to customers
Displays product diagnostics & configuration for operators
and engineers to troubleshoot the process
Works with AOIs – Add on Instructions to get display data
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
12
Migrate your systems to Ethernet/IP – In-Chassis
Communication solutions – EtherNet/IP Modules
 EtherNet/IP Client/Server Network Interface Module for SLC500, Compact Logix,
PLC5, Micrologix 1500 allows:
PLC processors to interface with EtherNet/IP protocol (Explicit Messaging) compatible
devices and hosts
remote Ethernet programming and troubleshooting (by PLC com port)
SCADA access
Perfect for:
Enabling old PLC’s to EtherNet/IP
Exchanging data with EtherNet/IP PLC’s
Adding additional communication channels
Adding additional subnet access
PLC based interface to DH+/ RIO, DH-485 devices
VPN access
Ethernet programming (Virtual COM port)
Building unified network using ethernet
Devices available:
MVI46-DFNT
MVI69-DFNT
MVI71-DFNT
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate your systems to Ethernet/IP – In-Chassis
Communication solutions – PROFIBUS Modules
FDT Communication
FactoryTalk Asset Centre
FieldCare
PSFT comDTM
EtherNet/IP
PCB Communication
Module & Network Configuration
Diagnostics
Network monitoring
EtherNet/IP
PROFIBUS DP V1 Master
module
PROFIBUS DP field devices
PROFIBUS DP Slave Module for
CompactLogix, ControlLogix, SLC, Flex I/O, SCANport
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Compact Logix – In-Chassis comuunication
MVI69L/E Cards
 New hardware platform
 Lower power consumption – more cards can be used with L2X
 Ethernet programming/ diagnose
 Two types of cards
 E (Enhanced) with better functionality than today



For existing MVI69 users
For users expecting full functionality
L (Lite) lower functionality at much better price


OEM applications
Small applications where cost is key thing
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Compact Logix – In-Chassis communication
MVI69L/E Cards : Features
Add-on Instruction creates UDTs
providing logical definitions for I/O,
status, and control data
Diagnostic data available in RSLogix
5000 controller tags, allowing
decisions to be made based upon
node health
16
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Compact Logix – In-Chassis communication
MVI69L/E Cards : Features
Module acts as a co-processor reducing impact to PLC scan time
Configuration is transferred to and then stored in the CompactLogix Processor, is
part of the RSLogix .ACD file and can be backed up with tools such as FactoryTalk
AssetCentre
17
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Compact Logix – In-Chassis communication
MVI69L/E-MCM – Modbus Serial
E Version
L Version
250 Max Modbus commands per channel
30 Max Modbus
10,000 words of data
240/240 words of I/O data
2 Serial ports/ channels
1 Serial port
Master and/or Slave
Master or Slave
For all applications
For small applications
18
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Compact Logix – In-Chassis communication
MVI69L/E-MCM – Modbus TCP
E version
L Version
480 Max Modbus commands
160 Max Modbus commands
10,000 words of I/O data
240/240 words of I/O data
Multi Client and/or Multi Server
Multi Client and/or Multi Server
For all Applications
Small applications
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
NEW Products
ILX34-MBS232
ILX34-MBS485
MVI56E-LDM
Modbus Serial for POINT IO adapters.
Will work with:
• L1 processors,
• EtherNet/IP, ControlNet, DeviceNet Adapters
Key Features:
• Max Modbus Commands - 30
• Max Data per command - 32
• Max Modbus Slaves - 31
• ILX34-MBS485 supports RS422 and RS485
• ILX34-MBS232 supports RS232
• Modules will be shipped with AOI and AOP
C programable modules based on Linux
Key Features:
• 2 Serial Ports
• 2 Ethernet Ports
• Free VMWare image with preconfigured programming
environment
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate systems to Ethernet/IP
 New PLX31 Standalone gateway:

Up to 8 I/O connections for real time
data transfer

Supports CIP and PCCC based
Messaging

EDS, Add-on-profile for RSLogix5000
V20
Power Monitors (slaves)
EtherNet/IP (scanner)
PLX31-EIP-MBS4
Modbus RTU
Drives (slaves)
HMI
(master)
Compressor
s
(slaves)
ETHERNET/IP
MODBUS TCP/IP
EtherNet/IP to Modbus
TCP/IP
Modbus TCP/IP to Modbus Serial
EtherNet/IP to Modbus
Serial
Modbus TCP/IP to Modbus Serial 4 Port
EtherNet/IP to Modbus
Serial 4 Port
ModbusTCP/IP to SIE (Siemens
Industrial Protocol)
EtherNet/IP to ASCII
EtherNet/IP to ASCII 4
Port
EtherNet/IP to SIE
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate systems to Ethernet/IP from Siemens
Industrial Ethernet
PLX31-EIP-SIE
EtherNet/IP to Siemens Industrial Ethernet
PLX31-MBTCP-SIE
Modbus TCPIP to Siemens Industrial Ethernet
Key benefits
NEW
Allows EtherNet/IP and Modbus TCP devices to
interface easily with multiple S7-200, S7-1200, S7300, and S7-400 PLCs.
The multi-Client module improves performance
when exchanging data with multiple S7 CPUs on a
single network, by supporting up to 20 Clients.
Supported register types: DB, Inputs, Outputs, Flags,
Counters, Timers
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate systems to Ethernet/IP from Siemens
PROFIBUS Network
FDT Communication
FactoryTalk Asset Centre
FieldCare
PSFT comDTM
ETHERNET
Stand alone gateways
In-chassis solutions
For Rockwell Automation
PROFIBUS DP V1 MASTER
PROFIBUS
PROFIBUS DP V0 Slave to:
• HART
• ASCII
• DNP3
• IEC 60870-5-101
• IEC 60870-5-103
• IEC 60870-5-104
• MODBUS
• DH485
• DF-1
• and many more...
PROFIBUS DP V0 Slave to:
• BACnet
• LONworks
• XML
• METASYS
• Controlnet
PROFIBUS DP Slave Module for
• DeviceNet
CompactLogix, ControlLogix, SLC, Flex I/O, SCANport
• and many more...
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate Systems to EtherNet/IP for
Substation Standards
 Integrates tightly with your Rockwell Automation
architecture
Configurable tag mapping simplifies data reads and writes
between protocols
 View diagnostics for both networks
 Utilizes “Generic Ethernet/IP CIP bridge” profile in RSLogix
5000 for configuration as an IO device with selectable RPI
time
 Standards-based identification of device types simplifies
implementation and maintenance

Up to 20
IEDs
 IEC 61850 client & Ethernet/IP client & server support
Multiple EtherNet/IP Client/Server connections
 EtherNet/IP implicit & explicit messaging implementation


Supports 61850-8-1: MMS
© 2013 ProSoft Technology
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
24
Migrate systems to Ethernet/IP over Blue Hose Industrial Media Converter
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Migrate systems to Ethernet/IP over Blue Hose Industrial Media Converter Migration
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Upgrade your systems minimizing the risks and costs
Migrate Remote I/O to EtherNet/IP
 Offers customers a phased approach to upgrade their Remote I/O Drives,
PanelViews, or Control Systems minimizing risk and downtime
AN-X-AB-DHRIO
EtherNet/IP
Engineering
Upgrading
Drives and Panel View will
give you the ability to sustain the
Terminal
PLC5
existing process while to develop a plan to upgrade the rest of the system.
PLC5
1336Drive
Drive
PowerFlex
AN-X2-AB-DHRIO
PLC5
EtherNet/IP
DH+
PanelView
PanelView
ClassicPlus 6
AN-X2-AB-DHRIO
Remote I/O
AN-X2-AB-DHRIO
EtherNet/IP
CompactLogix
Blue Hose
Blue Hose
AB Remote I/O
AB Remote I/O
EtherNet/IP
SLC
AN-X2-AB-DHRIO
EtherNet/IP
DH+
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
27
Industrial Wireless Communication
 Our Wireless Range:
 Industrial Broadband




IEEE 802.11 abgn Wireless Standards (DSSS / OFDM)
2.4 GHz/ 5 GHz
Frequency Hopping Spread Spectrum (FHSS)
2.4 GHz & 900 MH
Industrial Cellular
Micro 830/850 SMS Modules
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
28
Remote Control for Micro 830/850 Platform
 Adds bi-directional SMS text messaging to the Micro830/850
controller family
 Provides OEMs and Machine Builders with an economical and
easy to implement remote communications
 Global GSM standard
Quad band radio - 850/900/1800/1900MHz
 Low cost basic call plan – No data required
 Snaps into the front of the Micro830/850
© 2013 ProSoft Technology
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Remote Control for Micro 830/850 Platform
 Easy to implement

Pre-programmed CCW Function Block drivers and sample
program included

Shortens development & testing time
 Secure

SIM module “hidden” in back for security

SMS network isolated from end user IT network

“White list” phone number option
SIM
Back
 Status LED showing cellular network connection
 External antennas supported

Strong and reliable network connections
© 2013 ProSoft Technology
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Industrial Cellular Gateway
Features and Benefits
 Supports 3G GSM WCDMA, HSPA/HSUPA, UMTS, GPRS, EDGE
 Supports cellular networks worldwide
 Secure VPN connections over Internet and cellular links for remote site access to corporate networks (VPN Client Mode)
 Simultaneous Ethernet and serial data port (Modbus & DF1 encapsulation) communications providing SCADA migration path to
cellular for serial and Ethernet devices
 Built-in discrete & analog I/O to remotely monitor alarm status
 Integrated GPS for location based monitoring
 Up to 14.4 Mbps for downlink and up to 5.76 Mbps Uplink speed for video monitoring applications
 EtherNet/IP™ Class 3 Server allows diagnostic data to be available in the PAC, enabling decisions to be based on cellular gateway
health
 10 to 24 VDC and PoE power options - supports common industrial power sources or PoE to reduce cabling costs
 Built-in web server for local / remote configuration, monitoring and wireless network diagnostics
 Disaster recovery feature (microSD) for quick field replacement without need of programming software or operator
training
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Industrial Wireless Communication
 Our Industrial Hotspots:
 High Speed 802.11n Technology








Access Point / Repeater / Bridge / Client (all in One)
Up to 300 Mbps RF data rate
2.4 & 5 GHz frequency band
MIMO Antenna + channel bonding
Radiating Cable (leaky cable)
Fast Roaming (less than 50ms)
Security: 802.11i/128 bit AES Encryption…
IH Browser, Web Server, OPC Server
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
32
Industrial Wireless Communication
 Our Industrial Wireless Solutions:
 Industrial Hardened




Extended operating Temperature (-40 - +75 Deg C)
High vibration / shock
microSD automatically stores / load configuration
Serial Device Server
Serial communication from Radio to Radio
 Serial encapsulation

Modbus RTU to Modbus TCP/IP
DNP 3 to DNP 3 Ethernet
microSD
10/100/1000 Base-T
Ethernet Port
RS232
Serial Port
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
33
Industrial Wireless Communication
 Our Frequency Hopping Solution:



Up to 1.1 Mbps RF data rate
2.4 GHz frequency band
Security: 128 bit AES encryption, Proprietary frequency hopping

Antenna diversity: 2 Antenna ports send and receive data
Adjustable transmit power: From 10 mW to 1W
Serial Encapsulation
Network-wide diagnostics: Controlscape, OPC Server

Intelligent Ethernet (Layer-2) packet switching - Smart Switch



Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Industrial Wireless Communication
 Our Frequency Hopping Solution:
Frequency Hopping (FHSS)
• Breaks incoming data into smaller individual packets and transmits them on separate
frequencies
• If a packet is not sent successfully on given frequency, it is resent on a another
frequency
• By re-sending data that was corrupted, the method becomes inherently reliable
• No matter how strong the interferer is, the FHSS system will continue to communicate
• Receiver recompiles packets into original form
RF Power
Bandwidth (i.e. 2.4000 – 2.4835 GHz)
Direct Sequence
Waveform
Frequency
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Application type
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Application type
Communication with remote sites
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Application type
Communication for Mobile Application
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Radiating Cable
Installed instead of an antenna
Conducts RF waves
helps you to guide your signal !
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Radiating Cable
Communication inside a rail tunnel, road tunnel, subway
But today Radiating Cable is also used for other types of mobile
applications :
♦ Distribution warehouse ♦ Cranes in aluminum production ♦ Baggage
handling system ♦ Funiculars ♦ Trolleys ♦ Monorail ♦ Rotating machines
♦ Slip ring communication replacement ♦ mobile application with I/O
communication ♦ …
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Radiating Cable : Applications
Storage / Warehouses: Wireless access for workers equipped with bar
code readers
Cranes
Production Lines, Assembly Lines
AGV, conveyors,
Any kind of rotary machines, drum machines / filling carousels for
amusement parks,…
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Radiating Cable : Key benefits
Cables designed to avoid signal strength variation, wireless signal much
more stable in term of response time
 communication much more stable (useful for communication with
I/O)
Cable lengths are adjustable, depending on your application
Tested for short and medium range distance application
 up to 200 meters cable long connected with one radio
module.
Easier to keep clear line of sight in environment with metal, obstacles, …etc
Good coverage in the area you want to cover
 Limitation of the perturbation, increase security
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Wireless Solutions for All Vertical Markets
Water
Oil & Gas
•
•
•
•
•
Factory Automation
•
•
•
•
•
•
•
•
43
• SCADA pumping
station and reservoirs
• Supervision of
pumping stations
• Water treatment
Monitoring Pipelines
Pump Controls
Refineries
Offshore platforms
Drilling and Fracruring
Conditioning
Bottling
Handling
Robotic Automation
Production Lines
Conveyors
Mobile operator
Production supervision
Mining
• Control conveyor stacking /
recovery
• Mining
• Refining and ore
processing
• Crusher automation
Energy
•
•
•
•
•
Automatic meter reading
Load Management
Communication with substations
Wind Farm
Nuclear Energy
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Design of Wireless Architecture
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Wireless is Easy
The solution is not only radio module
The solution is not only solved by
choosing the radio module.
Cables,
Antennas,
Splitters,
Lightning Protection,
etc.,
build the whole solution.
Wrong choices can generate a lot of
problems.
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Wireless Project – Data Collection

Identification of the project

Who? Project name? Short description

Application description, What is the Country of installation.

Localisation of the application : inside a building (indoor) or outside (outdoor).

The number of radios (point-to-point or point-to-multipoint).

The eventual mobility of the radios : they are installed on moving or fix devices.

The devices and equipments to connect to the wireless network : controllers,
sensors/actuators, computers, HMI terminals…

The type of link(s) (Serial and/or Ethernet) and the protocols and/or types of data
to transport.

The maximum data throughput (bauds, Mbps..) necessary for the connected
devices.

The longest distance between antennas.

The RF (Radio Frequency) cable lengths between radios and antennas.

The eventuality to have obstacles, fix or mobiles, between antennas (building,
trees…).
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Our expertise and services
Wireless Support
•
•
•
•
•
•
Pre-sales support
Architecture design
Path study
Site survey
Material Selection
Technical Support
Training
•
•
•
•
•
Conferences
Webinars
Videos
Training
Tech Notes
Knowledge of Protocols
• EtherNet/IP
• Modbus / Modbus
TCP
• Profibus
• SCADA
• FH, Cellular, 802.11..
• And More…….
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
Questions?
www.prosoft-technology.com
Follow ROKAutomation on Facebook & Twitter.
Connect with us on LinkedIn.
www.rockwellautomation.com
Copyright © 2013 Rockwell Automation, Inc. All rights reserved.
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