Bacharach Refrigerant Recovery System 3600 Specifications

Bacharach Refrigerant Recovery System 3600 Specifications
Model 3600-R410A
Part No. 2000-3600
Instruction 2079-0140
Operation & Maintenance
Rev. G – September 2007
WARNING: INHALATION OF HIGH CONCENTRATIONS OF REFRIGERANT VAPORS IS HARMFUL
AND MAY CAUSE HEART IRREGULARITIES, UNCONSCIOUSNESS, OR DEATH. DELIBERATE
INHALATION OF REFRIGERANTS IS EXTREMELY DANGEROUS AND DEATH CAN OCCUR WITHOUT
WARNING. VAPORS REDUCE OXYGEN AVAILABLE FOR BREATHING AND ARE HEAVIER THAN AIR.
DECOMPOSITION PRODUCTS ARE HAZARDOUS. LIQUID CONTACT MAY CAUSE FROSTBITE. ALL
REFRIGERANT CONTAINERS, EQUIPMENT, AND HOSES ARE UNDER PRESSURE.
CAUTION: BEFORE OPERATING THIS UNIT, PLEASE READ THIS MANUAL IN ITS ENTIRETY. IT IS
IMPORTANT THAT YOU HAVE A THOROUGH UNDERSTANDING OF THE PROCEDURES OUTLINED IN
THIS MANUAL .
FAILURE TO FOLLOW THESE PROCEDURES COULD VOID ALL MANUFACTURER
WARRANTIES .
BEFORE HANDLING REFRIGERANTS, READ MATERIAL SAFETY DATA SHEET
FROM REFRIGERANT MANUFACTURER.
FLUOROMIZER
SPECIFICATIONS
Model 3600-R410A
Portable Commercial Oilless Recovery System
Refrigerants
Power Source
Wattage/Amperes
Compressor
High Pressure Shutoff
Dimensions
R12, R-22, R-134a, R-500, R-502, R-410AHP/MP Blends
120V AC 60 Hz
800 W / 8.0 A max
½ HP High Performance Oilless
550 psi
Height
12.0"
Width
13"
Depth
7.5"
Weight
35 Lbs.
Refrigerant Recovery Rates
Certified per ARI 740-95 & 740-98
Refrigerant
R-22
R-134A
R-410A
Liquid Rate
Liquid Push-Pull Rate
Vapor Rate
4.96 lb/min
2.25 kg/min
3.86 lb/min
1.75 kg/min
3.31 lb/min
1.50 kg/min
13.01 lb/min
5.90 kg/min
11.84 lb/min
5.37 kg/min
15.70 lb/min
7.12 kg/min
0.37 lb/min
0.17 kg/min
0.29 lb/min
0.13 kg/min
0.42 lb/min
0.19 kg/min
TABLE OF CONTENTS
Fluoromizer Specifications & Features ............................................................... 2
Introduction ......................................................................................................... 3
General Safety Instructions ................................................................................ 4
Operational Safety ............................................................................................. 5
Description of Features ...................................................................................... 6-7
Helpful Hints for Recovering R-410A.................................................................. 7
Vapor Recovery Procedures .............................................................................. 8
Vapor Recovery Hose Connections (Figures 1&2) ............................................. 9
Liquid Recovery General Information. ................................................................ 10
Liquid Recovery Procedures .............................................................................. 11
Liquid Push-Pull Hose Connections - (Figures 3&4) .......................................... 12
Pump Down Operations ..................................................................................... 13
DOT Recover Cylinder Safety ............................................................................ 14
Troubleshooting Guide ....................................................................................... 15
Electrical Schematic ........................................................................................... 16
Replacement and Accessory Parts List .............................................................. 17
2
INTRODUCTION
Congratulations on your purchase of the Fluoromizer Model 3600-R410A high performance
oilless recovery system. Bacharach Test Systems has worked hard to make the Model
3600-R410A the highest performing, most portable and easiest to use recovery system on
the market. We are committed to your complete satisfaction!
Please note that Bacharach Test Systems requires that a filter be used on the inlet hose
coming from the system being serviced in order to protect the compressor from particulate.
A standard filter or filter dryer is suggested. The compressor warranty will be voided if it is
determined that a filter was not used during the operation of this equipment.
WARNING: You must use a DOT recovery cylinder approved for use with R-410A
refrigerant. This recovery system is equipped with a high-pressure shutoff switch
set to turn the unit off at 550 psi. Using any other cylinder may cause the pressure
in the recovery cylinder to exceed the cylinder’s pressure rating.
CAUTION: These instructions are for personnel trained and experienced in the
handling of refrigerants. Unqualified individuals should not attempt to operate this
equipment. Failure to follow proper operating procedures may cause personal
injury.
FEATURES
•
•
•
•
•
•
•
•
•
•
•
•
•
Designed specifically for the new R-410A blend that has much higher vapor pressures.
New oilless compressor technology that is QUIETER, FASTER, AND LIGHTER than
current products on the market.
Tolerates liquid during vapor recovery operations with no compressor damage.
Extremely easy to operate.
Extra large condensing ensures high recovery rates even on the hottest days.
Self-purging valve completely purges the condenser and tubing, eliminating cross
contamination when switching between refrigerants.
Solid state LED status display keeps the operator informed of the operational status
of the Fluoromizer. The following situations are monitored: High Pressure Shutoff,
Recovery Cylinder Full Shutoff (If option is installed), Automatic Vacuum Shutoff,
and System Operating.
Suction and discharge gauges eliminate the need for a manifold gauge set.
Inlet and outlet ball valves provide full refrigerant flow and positive shutoff.
Automatic vacuum shutoff at 13” HG vacuum.
Automatic high-pressure shutoff at 550 psi.
Rugged heavy-duty steel construction with epoxy powder coating for long life.
Options include: Deluxe carrying case to protect the 3600-R410A from damage during
transport, Automatic 80% tank full shutoff.
Specifications are subject to change without notice.
3
GENERAL SAFETY
INSTRUCTIONS
1. KNOW YOUR EQUIPMENT
Read and understand the operation manual and labels affixed to the unit. Learn its
application and limitations as well as the specific potential hazards of your equipment.
2. GROUND ALL EQUIPMENT
This unit is equipped with an approved three pronged grounded power cord and plug.
The green wire is the ground wire and should never be connected to a live terminal.
3. USE THE PROPER EXTENSION CORD
Use the following guide for choosing the proper extension cord:
18 gauge cord- maximum length 10 feet
16 gauge cord- maximum length 25 feet
14 gauge cord- maximum length 50 feet
12 gauge cord- maximum length 100 feet
4. AVOID DANGEROUS ENVIRONMENTS
Do not use this unit in damp or wet locations or expose it to rain. Secure unit when
working above floor level. This equipment should be used in a location with
mechanical ventilation that provides at least four air changes per hour or the equipment
should be located at least 18 inches above the floor. This equipment should not be
used in the vicinity of spilled or open containers of flammable materials.
5. DISCONNECT UNIT BEFORE SERVICING
Electrical shock hazard may be present when the unit is disassembled.
6. AVOID ACCIDENTAL STARTING
Make sure the system switch is in the OFF position before connecting electrical
devices.
7. REPAIR DAMAGED PARTS
Do not operate the unit with a defective part. Repair unit to proper operating
conditions.
8. USE RECOMMENDED ACCESSORIES
Follow the instructions that accompany all accessories. Improper use of accessories
may damage the equipment or create a hazard.
9. USE CAUTION WHEN CONNECTING OR DISCONNECTING HOSES
Improper usage may result in refrigerant burns (frostbite). If a significant refrigerant
leak occurs, proceed immediately to a well ventilated area.
10. USE THE PROPER RECOVERY CYLINDER RATED FOR USE WITH R-410A
WARNING: You must use the proper DOT approved recovery cylinder with the Model
3600-R410A. This recovery system is equipped with a high-pressure shutoff switch set
to turn the unit off at 550 psi. Using any other cylinder may cause the pressure in the
recovery cylinder to exceed the cylinder’s pressure rating.
4
OPERATIONAL
SAFETY
WARNING: Inhalation of high concentrations of refrigerant vapors is harmful and
may cause heart irregularities, unconsciousness, or death. Deliberate inhalation of
refrigerants is extremely dangerous and death may occur without warning. Vapor
reduces oxygen available for breathing and is heavier than air. Decomposition
products are hazardous. Liquid contact can cause frostbite. All refrigerant
containers, equipment and hoses are under high pressure.
•
Avoid breathing high concentrations of vapors.
•
Use with sufficient ventilation to keep operator exposure below recommended
limits, especially in enclosed and low lying areas.
•
Avoid contact of liquid with eyes and prolonged skin exposure.
•
Wear safety goggles and protective gloves.
•
Do not apply open flame or heat unit above 125°F.
•
Do not allow refrigerants to contact open flame. Decomposition will occur.
FIRST AID: If high concentrations of refrigerant vapors are inhaled, immediately remove
person(s) to fresh air. Keep calm. If not breathing, give artificial respiration. If breathing is
difficult, give oxygen. Call a doctor. Do not give epinephrine or similar drugs.
EYE: In case of liquid contact, immediately flush eye with water.
Seek medical attention.
SKIN: Flush with water. Treat for frostbite by gently warming the affected area.
CAUTION: All refrigerant hoses, recovery tanks, refrigerant lines, the Fluoromizer unit, and
other vessels containing refrigerants should be handled at all times as if under high
pressure.
5
LOCATION AND
DESCRIPTION OF
UNIT FEATURES
1
2
3
9
4
5
8
6
7
1. Purge Ball Valve
This valve determines what function the Model 3600-R410A performs. This valve is UP
during recovery operations and DOWN for purging and liquid push-pull operations.
2. Inlet Port Ball Valve
Opens or closes the inlet port. It is pointing UP (open) for all recovery operations and points
DOWN for purging operations.
3
LED Status Display
See the description on the following page.
4
System Switch
When in the ON position, this switch starts the recovery operation by turning the
compressor on.
Opens or closes the outlet port. It points DOWN when it is open and to the left when
CLOSED.
5. Outlet Port Ball
Valve
6 Inlet Port
7 Outlet Port
8. Outlet Pressure
Gauge
9. Inlet Pressure
Gauge
Umbilical Cord Optional Accessory
(Not shown)
Compressor Circuit
Breaker (not shown)
6
Refrigerant hose connection for incoming refrigerant vapors.
Refrigerant hose connection for outgoing refrigerant.
Displays the outlet/discharge pressure.
Displays the inlet/suction pressure of the system being evacuated.
This optional accessory connects to the recovery cylinder overfill sensor and automatically
shuts the Fluoromizer unit off when the recovery cylinder reaches the 80% liquid fill limit.
NOTE: If the Model 3600-R410A is equipped with an 80% shutoff cord, it will not work
unless it is not connected to a DOT recovery cylinder with a compatible level float switch. If
the recovery cylinder does not have a float switch, a shorting cap must be installed in order
to operate the system.
Protects against high amperage. Located on the left side of the machine.
LOCATION AND
DESCRIPTION OF
UNIT FEATURES
LED DISPLAY
LED
STATUS
Normal
Operation
GREEN
LED
High Pressure
Condition
RED LED
Tank Full
RED LED
EXPLANATION
Indicates that the power switch is ON and the compressor is
running.
Indicates that there is a high pressure condition that must be
corrected. The internal high pressure switch activates at 550
psi.
Indicates that the recovery cylinder is full (if the Automatic
80% Tank Full Shutoff Option is installed).
HELPFUL HINTS
FOR RECOVERING
R-410A
R-410A has been designated by the EPA as a “very-high-pressure” refrigerant. Because
of its higher vapor pressure, recovering R-410A has some unique challenges. The higher
vapor pressure requires more work from the compressor, resulting in higher temperatures
and increased wear on moving compressor parts.
In order to reduce the affects of these conditions, Bacharach Test Systems recommends
the following:
•
Whenever possible, cool your recovery tank with ice or water. This keeps the
compressor discharge pressures lower, which will result in faster recovery rates and
longer compressor life.
•
Avoid recovering large amounts of R-410A at one time. Allow the recovery unit and
cylinder to cool before starting the next recovery job.
Following these simple hints will improve both recovery performance and compressor life.
7
VAPOR RECOVERY
PROCEDURES
STEPS:
1. Turn off all electrical or mechanical power to the refrigerant device to be evacuated.
2. Make proper hose connections: Connect refrigerant hoses to recovery cylinder,
Fluoromizer, and A/C system as shown in Figure 1. NOTE: You must use an external
filter drier in the suction line in order to meet the conditions of the unit warranty.
Caution: If the 80% shutoff cord is not used, a scale must be used to monitor the
refrigerant level in the recovery cylinder.
NOTE: Although the 3600-R410A was designed to handle liquid slugging, pumping
large amounts of liquid over extended periods of time will reduce the life of the
compressor. If large amounts of liquid are present, it is recommended that you use the
liquid push - pull method of recovery prior to vapor recovery operations. (See Figures 3
& 4).
3. Place the inlet and purge ball valves in the “RECOVERY” position and the outlet
valve is in the “OPEN” position. Open the DOT recovery tank liquid valve. (See
Figure 2).
4. Turn the system switch to the “ON” position. The LED status display will be green.
5. Regulate the inlet port ball valve when liquid refrigerant is present.
WARNING: A “knocking” sound coming from the compressor indicates too much liquid
is entering the compressor. The inlet ball valve must be regulated as shown in the
shaded region until this knocking sound stops, otherwise compressor damage could
occur. Pumping liquid when the compressor is knocking will damage the compressor
and will reduce the compressor life and will void the compressor warranty.
6. Monitor the LED status display. The unit will shut off automatically when the proper
vacuum level is achieved and the status display LED will turn off.
GREEN
LED OFF
Red LED
Red LED
Indicates that the power switch is ON and the compressor is
running.
Indicates that the unit has shut down because the system being
evacuated has reached 13" HG. (the evacuation is complete).
Check the suction pressure to verify that the system being
evacuated is down to at least 13" HG vacuum. Turn the system
switch to the OFF position. Wait 5 minutes. If the inlet pressure
rises above 0 psig. Repeat steps 3-6. If the inlet pressure remains
below 0 psig, close all valves and disconnect the hose from the A/C
system. NOTE: A small amount of inlet pressure may be needed to
reset the vacuum switch, this is normal.
Indicates that there is a high-pressure condition that must be
corrected. Check for restrictions or a full recovery tank. Correct the
problem and turn the system switch OFF to reset the system.
Repeat steps 3-6.
Indicates that the recovery tank is full (if the 80% automatic shutoff
option is installed). Change the recovery tank and repeat steps 3-6.
7. Purge the system by positioning the inlet and purge ball valve in the “PURGE”
position (both pointing DOWN). This should be done with the unit off. If the valves
are turned while the unit is running, the system may shut off either on high-pressure or
vacuum. If the Fluoromizer is manually or automatically turned off before the evacuation
is complete, repeat steps 3-7. NOTE: If the circuit breaker trips, wait 5 seconds, reset
circuit breaker and go to step 3. If the compressor thermal overload trips, wait 16 to 30
minutes before restarting.
8
VAPOR RECOVERY
HOSE CONNECTIONS
FIGURE 1
OPTIONAL 80%
TANK SHUTOFF CORD
HVAC UNIT/APPLIANCE
FLUOROMIZE
R
RECOVERY
PURGE
SYSTEM
SWITCH
OUTLET
VALVE
INLET
PO RTI
OUTLET
FLUOROM
IZER
BY
FLUORO TECH
, INC.
PITMAN,
NJ 08071
PO RT
CONDENSED LIQUID
FILTER DRIER
REFRIGERANT RECOVERED
FROM THE HIGH AND LOW SIDE
VAPOR PORT
CLOSED
LIQUID PORT
OPEN
D.O.T
RECOVERY
TANK
LBS.
Use only approved DOT recovery cylinders. Follow precautions and warnings listed on the
cylinder. If servicing a system with a compressor burn-out, use a high acid type filter drier and do
not reuse.
FIGURE 2
9
LIQUID PUSH-PULL
RECOVERY GENERAL
INFORMATION.
Attention: Before attempting the following liquid push-pull recovery
operations, please review this page.
It may not be possible to recover liquid refrigerant from some types of refrigeration
equipment.
A scale or liquid sight glass can be used to determine when all the liquid is recovered. The
Fluoromizer will not pull a vacuum using the push-pull liquid recovery operation. To finish
the recovery operation, you must proceed to vapor recovery operations.
Guidelines
If any of these conditions are present in the system being evacuated, liquid push-pull
operations may not be practical and vapor recovery operations should be performed.
•
The equipment contains less than 15 lbs. of refrigerant.
•
The equipment is a heat pump or other system with refrigerant flow that would
prevent you from isolating the liquid.
•
Equipment has an accumulator between the service ports used in the liquid
recovery process.
•
Liquid refrigerant migration has occurred and the location of the liquid is unknown.
•
The refrigerant tubing design on the equipment does not allow for a solid column of
liquid refrigerant to be formed.
Direct Liquid Recovery Operations
All compressors are designed to compress gases. Normally compressors are not capable
of pumping non-compressible fluids such as liquid refrigerant, however, the 3600-R410A
has been designed with a special head and valves that enable it to handle liquid directly.
This feature makes the 3600-R410A easier to use by minimizing the need to monitor
incoming refrigerant vapors and reduces compressor failures due to liquid slugging.
It is important to remember that the 3600-R410A is a compressor and not a liquid pump.
When large amounts of liquid are present, the liquid push-pull method of recovery should
be used. Using the 3600-R410A to pump large amounts of liquid refrigerant over a long
period of time will reduce the compressor life.
WARNING: A “Knocking” sound coming from the compressor indicates too much liquid is
entering the compressor. The inlet ball valve must be regulated as shown in the shaded
region until this knocking sound stops, otherwise compressor damage could occur.
Pumping liquid when the compressor is knocking will damage the compressor and will
reduce the compressor life. This will void the compressor warranty.
A sudden slug of liquid into the compressor may cause a sudden spike in pressure and
cause the high-pressure safety shutoff switch to shut the compressor off. If this happens,
you must clear the liquid from the compressor before you can restart the compressor. To
prevent this from happening, always open the inlet valve slowly when starting a recovery
job. Opening the inlet valve quickly could allow a slug of liquid to enter the cylinder and
cause the high-pressure switch to shut the system down.
10
LIQUID RECOVERY
PROCEDURES
STEPS:
Liquid push-pull operations are performed by using hot compressor gas to push liquid refrigerant out
of a system. The purge valve accomplishes this by re-directing the hot compressor gas around the
condenser. See the diagram on top of the unit for hose connections.
1. Turn off all electrical or mechanical power to the refrigerant device to be evacuated.
2. Make proper hose connections. Connect the discharge hose from the outlet port to the lowpressure side of the system you are servicing. Connect a hose between the liquid port (receiver
or condenser) on the system being serviced and the liquid valve on the DOT recovery tank.
Connect the inlet hose from the DOT recovery tank vapor valve and the unit’s inlet port. See
Figure 3 for hose connection schematic.
NOTE: You must use an external filter drier in the suction line in order to meet the conditions of
the unit warranty. Caution: If the 80% shutoff cord is not used, a scale must be used to monitor
the refrigerant level in the recovery cylinder.
3. Place the inlet and purge valves in the “LIQUID PUSH-PULL” position. This will allow hot
compressor gas to bypass the condenser. OPEN the liquid and vapor valves on the tank, (See
Figure 4)
4. Open the outlet ball valve and the DOT recovery tank vapor and liquid valves on the DOT
recovery tank.
5. Turn the system switch to the “ON” position. When all liquid refrigerant is recovered, turn the
system switch to the “OFF” position. NOTE: Liquid push-pull operations do not pull a vacuum on
a system. You must perform a vapor recovery operation in order to pull the system down to the
required vacuum level.
6. Monitor the LED status display.
GREED LED
SYSTEM ON
NO LED
EVACUATION
COMPLETE
RED LED
HIGH PRESSURE
RED LED TANK
FULL
The “SYSTEM ON” indicator should be ON during normal
operations.
Indicates that the unit has shut down because the system being
evacuated has reached 13" HG. (the evacuation is complete).
During liquid push-pull operations the system will not be pulled into
a vacuum. NOTE: A small amount of inlet pressure might be
needed to reset the vacuum switch, this is normal.
Indicates that there is a high pressure condition that must be
corrected. Check for restrictions or a full recovery cylinder. Correct
problem and turn system switch to the OFF position. Repeat steps
3-6.
Indicates that the recovery cylinder is full (if the 80% Automatic
Tank Full Shutoff Option is installed). Change the recovery cylinder
and repeat steps 3-6.
7. Turn the system switch to the OFF position when all liquid is recovered. The liquid recovery
operation is complete when the scale or optional sight glass indicates no liquid is being transferred to
the recovery cylinder. NOTE: The Fluoromizer must be manually shut off during all liquid recovery
operations.
8. Proceed to vapor recovery operations to complete the recovery operation. If the Fluoromizer is
manually or automatically turned off before the liquid recovery is complete, repeat steps 3-8. NOTE:
If the circuit breaker trips, wait 10 seconds, reset circuit breaker and go to step 2. If the compressor
thermal overload trips, wait 16 to 30 minutes before restarting.
11
LIQUID PUSH-PULL
HOSE CONNECTIONS
FIGURE 3
Use only approved DOT recovery cylinders. Follow precautions and warnings listed on the cylinder.
If servicing a system with a compressor burn-out, use a high acid type filter drier and do not reuse.
FIGURE 4
LIQUID PUSH-PULL MODE
12
STORAGE
PUMP DOWN
OPERATIONS
The Model 3600-R410A is equipped with a pump-down purge valve that allows the
technician to pump down or evacuate the 3600-R410A before proceeding to the next
recovery operation. This procedure not only eliminates cross contamination, but also
conserves refrigerant. Follow the steps below to ensure your pump down operation is
performed correctly.
STEPS:
1. After recovery operations are complete and the system switch is in the OFF position:
FIRST
- Place the inlet valve in the PURGE position
SECOND - Place the purge valve in the PURGE position
THIRD
- Place the outlet valve in the OPEN position as illustrated below.
It is important to turn the valves in this order to ensure the compressor properly
equalizes.
2. Turn the system switch to the “ON” position. The LED status will be green.
NOTE: If the compressor fails to start, cycle the purge valve from the RECOVERY to
PURGE position to reduce the pressure difference shown on the system’s gauges.
3. Allow the unit to run until it shuts off automatically. The status display will flash
“EVACUATION COMPLETE” indicating that the purge operation is complete.
4. Turn the system switch to the OFF position and turn the outlet valve to the “CLOSE”
position. Close the inlet and outlet valves on the DOT recovery tank.
During the pump down operation, the 3600-R410A’s compressor pulls the entire system
and discharge hose into a vacuum and discharges the gas directly out of the discharge port
leaving no more than 1/4 ounce of refrigerant left in the system.
CAUTION!: Never turn the purge valve when the unit is operating! Severe damage
may occur.
13
DOT RECOVERY
CYLINDER SAFETY
An optional 80% recovery cylinder shutoff cord is available with the Model 3600-R410A. If
equipped, this cord connects to the recovery cylinder float switch and will automatically shut
the Model 3600-R410A off when the recovery cylinder becomes 80% full.
When the Model 3600-R410A is equipped with the 80% shutoff cord, Bacharach Test
Systems recommends that you use this cord for added safety. If the Model 3600-R410A is
not equipped with an 80% shutoff cord, or, if you are using a recovery cylinder that does
not have a float switch, then you must use a scale and the guidelines below to prevent
overfilling of the cylinder. NOTE: THE SHORTING CAP MUST BE USED IN ORDER TO OPERATE THE
MODEL 3600-R410A WITHOUT THE 80% SHUTOFF CORD ATTACHED TO THE RECOVERY CYLINDER.
Bacharach Test Systems uses and recommends the Air Conditioning & Refrigeration
Institute's (ARI) guideline K for the safe filling and handling of used refrigerant. This
Publication is available from ARI.
WARNING: You must use a DOT recovery cylinder approved for use with R-410A
refrigerant. This recovery system is equipped with a high-pressure shutoff switch
set to turn the unit off at 550 psi. Using any other cylinder may cause the pressure
in the recovery cylinder to exceed the cylinder’s pressure rating.
The following information provides the safe fill weights for used refrigerant based on the
size of the container and is in accordance with Guideline K:
14
WATER
CAPACITY
NET REFRIGERANT
WEIGHT
GROSS CONTAINER
WEIGHT (APPROX.)
30 lbs
24 lbs
38 lbs
50 lbs
40 lbs
59 lbs
95 lbs
76 lbs
118 lbs
145 lbs
98 lbs
153 lbs
238 lbs
190 lbs
274 lbs
TROUBLESHOOTING
GUIDE
PROBLEM
FLUOROMIZER
COMPRESSOR WILL
NOT START
LED STATUS
• Green LED
FLUOROMIZER
STARTS BUT STOPS
AFTER A FEW
MINUTES OF
OPERATION
SOLUTION
VACUUM PRESSURE SWITCH HAS
BEEN ACTIVATED
TURN FLUOROMIZER OFF.
APPLY 1-2 PSIG PRESSURE TO
INLET PORT TO RESET VACUUM
SWITCH
CHECK FOR RESTRICTIONS IN
THE DISCHARGE LINE. ENSURE
THAT THE TANK VALVES AND
DISCHARGE VALVES ARE OPEN
REMOVE RESTRICTIONS IN THE
HIGH SIDE
RECOVERY CYLINDER HAS
REACHED 450 PSI HIGH
PRESSURE LIMIT
REPLACE WITH EMPTY
CYLINDER OR COOL CYLINDER
WITH WATER/ICE
• Green LED
BAD THERMAL OVERLOAD
CALL BACHARACH TEST
SYSTEMS FOR SERVICE
• NONE
CIRCUIT BREAKER IS TRIPPED
RESET CIRCUIT BREAKER
NO POWER TO THE FLUOROMIZER
PLUG THE FLUOROMIZER INTO A
110-120 VOLT POWER SOURCE
DEFECTIVE FAN
REPLACE FAN
OBSTRUCTION IN FAN BLADES
REMOVE OBSTRUCTION
• NONE
SYSTEM SWITCH IS OFF
TURN SYSTEM AND FAN SWITCH
TO ON POSITION
• LED Off
EVACUATION IS COMPLETE
CHECK INLET PRESSURE,
VERIFY VACUUM LEVEL IS AT
LEAST 10"HG
IF REFRIGERANT REMAINS IN THE
SYSTEM, CHECK FOR
RESTRICTIONS IN THE SUCTION
LINE
ENSURE ALL VALVES ARE OPEN
LIQUID VALVE ON DOT CYLINDER
CLOSED OR OUTLET BALL VALVE
IS NOT OPEN
OPEN THE VALVES
OTHER RESTRICTION(S) IN
DISCHARGE HOSE
TURN UNIT OFF.
REMOVE RESTRICTION
CIRCUIT BREAKER TRIPPED DUE
TO COMPRESSOR STALL
REDUCE THE INLET AND/OR
OUTLET PRESSURE
THE UNIT IS TOO HOT. THERMAL
OVERLOAD TRIPPED
LET THE UNIT COOL DOWN FOR
15 MINUTES
CIRCUIT BREAKER TRIPPED DUE
TO TOO MUCH PRESSURE OR
LIQUID IN THE SYSTEM
PURGE THE SYSTEM AND
CONTINUE
• Red LED
FLUOROMIZER FAN
WILL NOT START
POSSIBLE CAUSE
• Green LED
• Red LED
• Green LED
15
ELECTRICAL
SCHEMATIC
16
REPLACEMENT
PARTS
Part #
020010
Component Description
QTY Part #
Component Description
QTY
1.00
350380
SUCTION HOSE, 1/4" FLR X 1/4" FLR. (BLUE)
120010
COMPRESSOR RE-BUIILD KIT, INCLUDES:
SUCTION & DISCHARGE VALVES, SPRINGS,
ONE VALVE PLATE, & O-RINGS
POWER CORD SJTO, 18/3, 6FT
1.00
1.00
350390
DISCHARGE HOSE, 1/4" FLR X 1/4" FLR (RED)
1.00
120080
GUARD, FAN 5.9"
1.00
410120
BRACKET, CARRY STRAP
2.00
130010
FAN MOTOR, 6" 115VAC
1.00
410210
BRACKET, MOUNTING GAUGE, 2 1/2"
2.00
130020
FAN MOTOR, 4.7”, 115VAC
1.00
412050
HANDLE, 2 PART, COMMERCIAL
1.00
140010
RELAY, 115V/60HZ, MOTOR START
1.00
450011
COMPRESSOR ASSY 120VAC, 50/60HZ L/S
1.00
140310
SWITCH, PRESSURE, 550 psig
1.00
510660
CAP, PLASTIC W/RETAINER 1/4"SAE
2.00
140050
CIRCUIT BREAKER, 10 AMP
1.00
540080
RUBBER ISOLATOR 3/4 X 5/8, ¼-20
4.00
140060
SWITCH, ROCKER
1.00
540120
RUBBER FOOT, 5/8 OD X 9/16 H
4.00
140090
SWITCH, VACUUM, 13" HG
1.00
550030
STRAP, NYLON, 2"W x 53" LONG
1.00
140110
CAPACITOR 233-280 MFD 110VAC
1.00
550050
HANDLE, FOAM, BLK, 10"
1.00
150182
BOARD, LED CIRCUIT, ¾ x 3 ¼
1.00
630010
GAUGE, HI PRESSURE, R-410A, 2.5
1.00
240030
VALVE, BALL, 1/8x1/8 FEM, NPT
1.00
630020
GAUGE, LOW PRESSURE, R-410A, 2.5
1.00
240050
VALVE, CHECK, 1/4"
1.00
700141
MANUAL FOR 3600-R410A-115
1.00
240270
VALVE, 3-WAY, BALL, 1/8" FEM. NPTF DROP
2.00
300031
CONDENSER ASSY., MODEL 3600
1.00
Part #
ACCESSORIES
020081
AUTOMATIC 80% TANK FULL SHUTOFF KIT
070020
DELUXE CARRYING CASE
010011
QUICK PIERCING TOOL (PATENTED)
051400
RECOVERY SCALE, 400 LB
051100
RECOVERY SCALE, 100 LB
TO ORDER PARTS CALL: 724-334-5000
FAX: 724-334-5001
17
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