Craftsman 536881121 Snow Thrower Operating instructions


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Craftsman 536881121 Snow Thrower Operating instructions | Manualzz

12.5 Horsepower

33 Inch Dual Stage

120V. Electric Start

SNOW THROWER

MODEL NO.

536.881121

Caution:

Read and follow all Safety Rules and Operating Instructions before first use of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

F-O01162J g

0

0 a g

WARRANTY STATEMENT .....

SAFETY RULES ..............

INTERNATIONAL SYMBOLS ...

ASSEMBLY ..................

OPERATION .................

MAINTENANCE ..............

SERVICE AND ADJUSTMENT...

2 STORAGE ....................

2 TROUBLE SHOOTING CHART ..

4 REPAIR PARTS ................

7

13 ENGINE REPAIR PARTS ........

20 SPANISH (ESPAI_IOL) ..........

23 PARTS ORDERING/SERVICE ..

31

32

33

51

60

96

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow thrower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty does not cover the following:

Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW

THROWERTO THE NEAREST Sears SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE

IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D617WA, Hoffman Estates. [L 60179

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS-ATTENTION!!!

BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

4_k and place it where it cannot make contact with spark plug to prevent accidental starting during:

Preparation, Maintenance, or Storage of your snow thrower.

IMPORTANT: Safety any circumstances.

standards re* quire operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls.

DO not attempt to defeat the function of the operator presence control under

F-001162J 2

TRAINING

1.

2.

3.

4.

Read the operating and service instruction manual carefully.

Be thoroughly familiar with the controls and the proper use of the equipmenb Know how to stop the unit and disengage the controls quickly.

Never allow children to operate the equip- ment. Never allow adults to operate the equipment without proper instruction.

Keep the area of operation clear of all persons, particularly small children and pets.

Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

1.

Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2.

3.

4.

Disengage all clutches before starting the engine (motor).

Do not operate the equipment without wearing adequate winter outer garments.

Wear footwear that will improve footing on slippery surfaces.

Handle fuel with care; it is highly flammable.

a.

Use an approved fuel container.

b.

Never remove fuel tank cap or add fuel to a running engine (motor) or hot engine (motor).

c.

Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

d.

Replace fuel cap securely and wipe up spilled fuel.

e.

Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark.

f.

Check fuel supply before each use, allowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.

5.

For all units with electric starting motors use electric starting extension cords certified CSA/UL Use only with a receptacle that has been installed in accordance with local inspection authorities.

6.

Adjust the snow thrower height to clear gravel or crushed rock surface.

7.

Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8.

Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow.

F-001162J 3

Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be _rewn from the snow thrower.

OPERATION

1.

2.

3.

4.

Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.

Do not use his machine if you are mentally or physically unable to operate this machine safely.

Do not put hands or feet near or under retating parts. Keep clear of the discharge opening at all times.

Exercise extreme caution when operating on or crossing gravel drives, walks or roads.

Stay alert for hidden hazards or traffic.

5.

After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

6.

If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause.

Vibration is generally a warning of trouble.

7.

8.

Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections.

When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

9.

Take all possible precautions when leaving the snow thrower unattended.

Disengage the auger/ impeller, stop engine (motor), and remove key.

10.

Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing

CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

11.

Do not clear snow across the face of slopes.

Exercise extreme caution when changing direction on slopes.

Do not attempt to clear steep slopes.

12.

Never operate the snow thrower without proper guards, plates or other safety protective devices in place.

operate closures, drop-offs, justment children

14. Donotoverload attempting

15. Never port hind

16. Never allow direct

17. Disengage when use.

snow

proved by the manufacturer of the snow thrower (such as tire chains, electric start kits. ect.).

19.

Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles.

Walk;never run.

20.

Do not over-reach.

Keep proper footing and balance at all times.

21. Do not attempt to use snow thrower on a

MAINTENANCE

1.

AND STORAGE

Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.

Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like.

Allow the engine (motor) to cool before storing in any enclosure.

3.

Always refer to operator's guide instruc* tions for important details if the snow thrower is to be stored for an extended

4.

5.

period.

Maintain or replace safety and instruction labels, as necessary.

Run the snow thrower a few minutes after throwing snow to prevent freeze--up of the auger/impeller.

4_lb WARNING: This snow thrower is and other ground level surfaces.

Caution should be exercised while using on steep sloping surfaces.

DO NOT USE

SNOW THROWER ON SURFACES ABOVE

GROUND LEVEL such as roofs of residences, garages, porches or other such structures or buildings.

IMPORTANT: Many of the following symbols are located on your unit or on literature sup- plied with the product. Before you operate the unit, learn and understand the purpose for

each symbol.

Control And Operating Symbols

Slow

Engine Off Engine Stop

Fast

On

Electric Start

Choke Off

Engine Start Engine Run

H N

Choke On Neutral

Throttle

F-001162J

Primer Button Ignition Key

4

Ignition Off Ignition On

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Fuel Oil Mixture Fuel Oil Push TO Engage

Electric Starter f

Discharge DOWN Discharge UP

Weight Transfer

Lift Handle To

Engage

Weight Transfer

Depress Pedal

To Disengage

Safety Warning Symbols

O

Discharge LEFT o

Transmission

O

Disc_RIGHT m

Ignition Key

Insert To Run,

Pull Out To Stop.

WARNING DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

WARNING

Hot Surface

F-OO1162J 5

STOP

Contents of Parts Bag (actual size)

1 - Owner's Manual (not shown)

1 - Packet of Fuel Stabilizer (not shown)

1 - Warranty Card (not shown)

2 - Parts bags (not shown)

*Non-Assembly

Parts,foundin toolboxlocatedon beltcover

1- Screw, 3/8"-16 x 2"

71007

1-Split Lockwasher

71062

2-Flatwasher 3/8"

71072

2- Nut, 3/8"

71044

1 - Remote Chute Knob

(not actual size)

1 - Shift Lever Knob

(not actual size)

1 - Hex Jam Nut 1/4"

71034

1 - Flatwasher 3/8"

71071

Parts packed separately in carton (not shown full size)

1 - Cotter Pin

71081

2- Ignition Keys

(Attached to engine in plastic bag)

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1- Crank Assembly" : _

6

Read and follow the assembly and adjustment instructions for your snow thrower. All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.

WARNING: Before doing any assembly or maintenance to the snow thrower, remove the wire from the spark plug.

_hl shields while assembling snow thrower.

NOTE: In this instruction book, left

and right describe the location of a part from the operator's position behind the unit.

Tools Required

1 Knife

Pliers

1/2 inch open end wrenches

9/16 inch open end wrenches

3/4 inch open end wrenches

3/8 inch open end wrenches

Measuring tape or ruler

Screwdriver

Figure 1 shows the snow thrower in the shipping position.

Clutch

Control

Cable

Figure 1

Figure 2 shows the snow thrower com-

pletely assembled.

Crank

Traction Dnve

Lever

Remote

Chute

Lever

Chute

Deflector

Drift

Cutter

\

Height

Adjust

Skid

Figure 2

How To Remove The Snow

Thrower From The Carton

1.

Locate the two tear tabs at the bottom of the carton.

2.

Pull the tear tape no more than twelve inches (30.48cm.) at a time.

Re-grasp tape next to the carton

F_)01162J and pull again. Repeat until all the tape is torn off.

3. After the tape has been completely removed from the carton, remove the carton from the base. Cut all four corners and fold the sides toward the center for easy disposal.

4, Remove theunit.

theplastic andremove erandthepartsbag.

Putfuelstabilizerin asafe forstorage.

6. Cutanddiscard secure ifequipped purposes, adjustskidsareattached thescrewthatsecureseachheight

adjust skid to the pallet. See Figure 3.

8, Roll the snow blower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

9.

Remove the packing material from the handle assembly.

10. Cut ties securing the clutch control cables to the lower handle.

NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in

Figure 4.

Clutch Lever

Adjust

Skid

\

\

Clutch Control Cable Figure 4 Screw Figure 3

How To Assemble

The Handle And Crank Assembly

1.

Loosen, but do not remove, the fasteners in the upper holes of the lower handle. See Figure 5.

2, Install the screw, flatwasher, Iock*

washer, and hex nut into the bot-

tom hole on the right side of the handles. DO NOT tighten until all fasteners are in place.

Upper Handle _,_

Loosen

Not Remove

Crank _ _ _

Assembly / !

Eyebolt

Locknut

Lower Handle

Nut 3/8"

\

Loosen, Do

Not Remove

Flatwasher 3/8"

Screw 3/8" x 2'

I_ Flatw:S_:wrashe r 3/8,,_

Flatwasher 3/8"

8

F_)01162J

Figure 5

3.

Locate the crank assembly removed earlier. Remove the Iocknut and flatwasher from the eye bolt assembly.

4.

Install the eye bolt through the lower hole on the left side of the handles.

5.

Install the flatwasher and the locknut loosely on the eye bolt.

6. Carefully remove cotter pin. clevis pin, universal joint pin, and universal joint from the crank rod as-

sembly. See Figure 6.

7.

Mount the universal joint into the end of the worm gear. Make sure the large holes are aligned.

8.

Insert universal joint pin. Make sure opening in universal joint pin is aligned with small opening in uni- versal joint.

9.

Mount the yoke end of crank rod around the universal joint.

Fasten

How To Install The Knobs

Remote Chute Knob

1.

Install the nut onto the lever. See

Figure 7.

Rem_e

Chute

Knob with clevis pin and cotter pin.

Spread ends of cotter pin to lock in place.

10. Tighten the Iocknut on the eye bolt.

See Figure 5. Make sure eye bolt is

properly aligned and the crank can freely rotate.

11. Tighten all handle fasteners.

Cotter Pin

Clevis Pin

Crank Rod

Universal

Joint Pin

Universal Joint

Worm Gear

Figure 6

4. Tighten the nut against the bottom of the remote chute knob.

Speed Select Knob

1. Install the nut onto the lever. See

Figure 8.

2. Assemble the speed select knob onto the lever until snug against the nut.

3. Tighten the nut against the bottom of the speed select knob.

Nut

Lever

Figure 7

2. Assemble the remote chute knob onto the lever until snug against the nut.

3, Make sure lip on the remote chute

knob is pointed toward the engine.

F_)01162J 9

Speed Select

Lever

Figure 8

How To Install

The Speed Control Rod

1, Put the speed select lever into the

sixth gear position,

2, Attach the speed control rod (end

with 90 ° bend) to the speed select bracket with washer and cotter

pin. See Figure 9.

3.

Put the speed select lever into the first gear position.

4.

Attach the ball joint, located on the bottom end of the speed control rod, to the shift yoke assembly.

See Figure 10. The fasteners are attached to the ball joint at the factory.

The length ot the ball joint and speed

control rod have been pre-adjusted at the factory. If an adjustment is required, loosen the nut. Remove the fasteners to disconnect the ball joint from the

shift yoke assembly.

To lengthen or shorten the speed control rod, turn the adapter to obtain the correct length.

5.

Make sure the speed select lever functions correctly. Move the speed

select lever through all speeds.

Speed

Control

Rod

Speed

Select

Bracket

Speed Select

Lever

Washer 3/8"

_r Pin

Speed Control Rod

/

Figure 9

Figure ] 0

How To Assemble

The Chute Deflector

1, Remove the carriage bolt. See

Figure 11,

2, Raise the chute deflector into op- erating position.

3, Fasten chute deflector to flange

with carriage bolt. Make sure to

Chute _ _f---

Deflector _ f install with head of carriage bolt on the inside of the flange.

4.

Fasten with washer and Iocknut.

5. Tighten Iocknut securely.

NOTE: Make sure all carriage bolts in flange are tight.

DO NOT

OVERTIGHTEN.

6. Cut tie strap on chute deflector.

......

,

Operating Pos't'on ,-"" ........

/

_ _/: i

Carriage

Bolt

Washer Nut

Tie Strap

Figure 11

F_)01162J 10

Check The Cables

1, Check the traction drive cable and the auger drive cable. If the bottom of the cables have become disconnected, reinstall the cable springs.

Make sure the long spring is attached to the traction drive and the short spring is attached to the auger drive. See Figure 12.

TractionAUger Drive Cable

Drive Cable Short "_

/ Spring ,_

= iJ

2.

If the top of the cables have become disconnected from the drive levers, attach the cables to the "Z" fitting.

See Figure 13.

"Z" Fitting Drive Lever

\

\

Cable Figure 13

_i_ LongSpring

C

\'\

Figure 12

How To Set The Skid Height

The snow thrower is equipped with height adjustable skids mounted on the outside of the auger housing. See

Figure 14. To adjust the height of the skids, see "How To Adjust The Height

Of The Skids" in the Maintenance section.

Adjustable Skids Figure 14

How To Set

The Length Of The Cables

The cables were adjusted at the factory and no adjustments should be necessary. However, after the handles are put in the operating position, the cables can be too tight or too loose. If an adjustment is necessary, see "How To Check

And Adjust The Cables" in the Service

And Adjustment section.

F_)01162J 11

How To Set The Drift Cutters

Drift cutters are used to cut a path through snow deeper than the auger housing.

1.

Loosen the wingnuts that secure the drift cutters to the auger housing. See Figure 15.

2, Raise the drift cutters to the desired height.

3. Tighten the wingnute.

Wingnut

Drift Cutter

Figure 15

_" CHECKLIST

Before you operate your new snow thrower, to ensure that you receive the best performance and satisfaction from this quality product, please review the following checklist:

_" All assembly instructions have been completed.

_" The discharge chute rotates freely.

No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the following important items:

_" Engine oil is at proper level.

_" Make sure gas tank is filled properly with clean, fresh, unleaded gasoline.

_" Become familiar with all controlstheir location and function.

Operate controls before starting engine.

F_)01162J 12

[i]-.]_l;ralil[l_j

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER.

Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments.

Save this manual for future reference.

Auger Drive Lever

Traction Drive Lever

Electric

Start

Button

Primer

Remote Chute

Control Lever

Ignition Button

Key Switch

Box

Crank Assembly

Chute Deflector

Discharge

Choke

Control

Throttle

Control

Recoil

Starter

Handle Height

Skid

Shear Pin

Figure 16

Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing)

Traction Drive Lever - Propels the snow thrower forward and in reverse,

Speed Shitter Lever - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse),

Crank Assembly - Changes the direction of snow throwing throughthe dischargechute.

Chute Deflector - Changes the distance the snow is thrown.

Discharge Chute - Changes the height and direction the snow is thrown,

Height Adjust Skid - Adjusts the ground clearance of the auger housing, ignition Key - Must be inserted to start the engine,

Recoil Starter Handle - Starts the engine manually,

F_)01162J

Choke Control - Used to start a cold engine.

Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather,

Remote Chute Control Lever - Push forward to discharge snow high and far,

Pull remote lever back to discharge snow down,

Throttle Control - Controls the engine speed.

Electric Start Button - (if so equipped)

Usedto start the engine using the 120V electric starter,

13

Shear Pin - Shear pins are designed to break (to protect the machine) if an object becomes lodged in the auger houstng.

Toolbox - spare shear pins and spacers are located in toolbox,

Drift Cutter -Cuts a path through snow higher than the auger housing.

[i]-.]_l;rz_lil[i]_l

The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety glasses or a wide vision safety mask for over your glasses.

vet back to discharge the snow down.

Chute Lever Assembly

Figure 18

_ ARNING: Read Owner's machine. Never direct discharge toward bystanders.

Stop the engine before unclogging discharge chute or auger housing and before leaving the machine.

HOW TO MOVE FORWARD AND

BACKWARD

TO STOP YOUR

SNOW THROWER

1. To stop throwing snow, release the

auger drive lever. See Figure 17.

2. To stop the wheels, release the traction drive lever.

3. To stop the engine, push the throttle control lever to off and pull out the ignition key

Auger Drive Lever

Traction Drive Lever

Figure 17

1. To shift, release the traction drive lever (left hand) and move the speed shift lever to the speed you desire. See Figure 17. Ground speed is determined by snow conditions.

Select the speed you desire by moving the speed shifter lever left into the appropriate notches on the shift lever plate:

Speeds 1,2 - Wet, Heavy

Speed 3 - Light

Speed 4 - Very Light

Speed 5,6 - Transport only

2.

Engage the traction drive lever (left hand).

As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path. Do not attempt to push the snow thrower.

3. To move the snow thrower backward, move the speed shifter lever right into first or second reverse and engage the traction drive lever (left hand).

IMPORTANT: Do not move the speed

shifter lever while the traction lever is down.

TO CONTROLSNOWDISCHARGE

1. Turn the crank assembly to set the direction of the snow throwing. See

Figure 18.

2.

Push the remote chute lever forward to discharge the snow high and far. Pull the remote chute le-

TO THROW SNOW

1, Push down the auger driver lever

(right hand). See Figure 17.

2, Release to stop throwing snow.

F_)01162J 14

[I]'.]_dz_lil[d_l

HOW TO USE

THE WHEEL LOCKOUT

The left wheel is secured to the axle with a lockout pin. See Figure 19. The unit was shipped with the lockout pin in the locked position. For ease of maneuverability in light snow conditions, disconnect the lockout pin as follows.

1.

Pull the knob out to disengage the lockout pin.

2. To lock in the disengaged position, turn the knob 1/4 turn (90 degrees).

5. Check tire pressure (14-17 pounds), Do not exceed maximum amount of pressure.

CHECK THE OIL:

NOTE: The engine was shipped from

the factory filled with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

NOTE: Do not check the level of the

oil while the engine runs.

2.

Remove the oil fill cap/dipstick.

Check the oil.

3.

If necessary, add oil until the oil reaches the FULL mark on the oil fill cap/dipstick (see Figure 20). Do not add too much oil.

OII Fill C._p/Dipstick

Knob

Wheel

Lockout

_OTE: Oil level

_"_ y must be between full and Add mark

Figure20

Figure 19

BEFORE STARTING THE ENGINE

4. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE: For extreme cold operating conditions of 0°F and below, use a partial synthetic OW30 motor oil for easier starting.

1.

Before you service or start the engine, familiarize yourself with the snow thrower.

Be sure you understand the function and location of all controls.

2. Check the tension of clutch cable before starting the engine.

See To

Adjust The Control Cable paragraph in the Service & Adjust* merits section of this manual.

3.

Be sure that all fasteners are tight.

4.

Make sure the height adjust skids are properly adjusted.

See To Adjust Skid Height paragraph in the

Service & Adjustments section of this manual.

F_)01162J

NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas where temperature is consis*

tently 20°F. or lower.

FILL GAS:

15

NOTICE: ENGINES WHICH ARE

CERTIFIED TO COMPLY WITH CAL-

IFORNIA AND US EPA EMISSION

REGULATIONS FOR ULGE ENGINES:

Are certified to operate on regular unleaded gasoline.

Include the following emission control system(s): EM, TWC

(if so equipped), Include any user adjustable features-therefore no other adjustments are needed.

[i]-.]_l;rz_lil[i]_l

_lb ARNING: Experiences indicates that alcohol blended fuels (called gasohol or those using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can dam* age the fuel system of an engine while in storage.

NOTE: To avoid engine problems, the fuel system must be emptied before storage for 30 days or longer.

Start the engine and let it run until the fuel lines and carburetor are empty.

Use the carburetor bowl drain to empty residual gasoline from the float chamber.

Use fresh fuel next season.

See the Storage section in this manual for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

1.

Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded

premium, or reformulated automotive gasoline.

DO NOT use leaded gasoline.

Make sure that the container you pour the gasoline from is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.

_lb ARNING: Gasoline is fiam* when handling or storing gasoline.

Do not fill fuel tank while snow thrower is running, when it is hot, or when snow thrower is in an en* closed area.

Keep away from open flame or an electrical spark and do not smoke while filling the fuel tank.

Never fill the tank completely.

Fill the tank to within 1/4"-1/2" from the top to provide space for expansion of fuel.

Always fill fuel tank outdoors and use a funnel or spout to prevent spilling.

Make sure to wipe up any spilled fuel before stating the engine.

Store gasoline in a clean, approved container and keep the cap in place on the container.

TO STOP ENGINE

To stop engine, move the throttle control lever to "STOP" position and remove key. Keep the key in a safe

place. The engine will not start without the key.

TO START ENGINE

(ELECTRIC STARTER, IF

EQUIPPED)

Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a 120 volt A.C. electric

F_)01162J 16

[i]-.]_l;rz_lil[i]_l

starter and recoil starter.

Before starting the engine, be certain that you have read the following information.

_lb ARNING: The starter is power cord and plug and is designed to operate on 120 volt AC

household current.It must be proper- ly grounded at all times to avoid the

possibility of electrical shock which may be injurious to operator.

Follow

all instructions carefully as set forth in the "To Start Engine" section.

Determine that your house wiring is a three-wire grounded system.

Ask a licensed electrician if you are not sure. Ifyour housewire system is not a three-wire system, do not use this electric starter under any conditions.

If your system is grounded and a three-hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician.

when connecting 120 volt AC "Power

Cord", always connect the cord to the Switch Box" on the engine first, then plug the other end into the three-hole grounded receptacle.

When disconnecting "Power cord", always unplug the end in the threehole grounded receptacle first.

receptacle.

(See WARNING in this section).

7.

Push the primer button while covering the vent hole as follows: Remove finger from primer button between primes.

Do not prime if temperature above

50 ° F (10 ° C).

Push two time if temperature is 50 °

F (10 ° C) to 15°F (-10 ° C).

Push four times if temperature is below 15 ° F (-10 ° C).

8.

Push down on the starter button until the engine starts.

Do not crank for more than 10 seconds at a time.

This electric starter is thermally protected.

If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of about 5 to 10 minutes is required).

9. When the engine starts, release the

starter button and move choke lever to "1/2 choke" position. When engine runs smoothly, move choke lever to "No Choke" Position.

10. Disconnect power cord from receptacle, first, and then from switch box.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below O°F.

COLD START

1.

Be sure auger drive and traction drive levers are in the disengaged

(RELEASED) position.

2.

Move throttle control to"FAST" position.

3.

Remove the keys form the plastic bag.

Insert one key into ignition slot. Make sure it snaps into place.

Do not turn key. Keep the second key in a safe place.

4.

Rotate choke knob clockwise to the choke ON position.

5. Connect the power cord to the

switch box on the engine.

6.

Plug other end of power cord into a three-hole, grounded 120 VOLT, AC

F_)01162J

11. Run engine at full throttle "FAST" when throwing snow.

WARM shutdown,

START

If restarting

TO START ENGINE

If the engine fails to start, follow the Cold Start instructions.

a warm engine after a short leave choke at "OFF" and do not push the primer button.

17

(RECOIL STARTER)

Be sure that the engine has sufficient

oil. The snow thrower engine is

equipped with a recoil starter.

Before starting the engine, be certain that you

have read the following information.

[i]-.]_l;rz_lil[i]_l

COLD START

1.

Be sure auger drive and traction drive levers are in the disengaged

(RELEASED) position.

2.

Move throttle control to"FAST" position.

3.

Remove the keys form the plastic bag.

Insert one key into ignition slot. Make sure it snaps into place.

DO not turn key. Keep the second key in a safe place.

4.

Rotate choke knob clockwise to the choke ON position.

5.

Push the primer button while covering the vent hole as follows: Remove finger from primer button between primes.

Do not prime if temperature above

50 ° F (10 ° C).

Push two time if temperature is 50 °

F (10 ° C) to 15°F (-10 ° C).

Push four times if temperature is below 15 ° F (-10 ° C).

6.

Pull the starter handle rapidly. Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle,

7. As the engine warms up, move

choke lever to "1/2 choke" position.

When engine runs smoothly, move

choke lever to "No Choke" Position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures

below 0°F.

8, Run engine at full throttle "FAST"

when throwing snow.

WARM START

If restarting a warm engine after a short shutdown, leave choke at "OFF" and do not push the primer button, if the en- gine fails to start, follow the Cold Start instructions.

FROZEN STARTER

If the starter is frozen and will not turn engine:

1. Pull as much rope out of the starter as possible.

2.

Release the starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the two previous steps until the engine starts. Then continue with the directions for cold start.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job.

1. With the engine running, pull the starter rope hard with a continuous full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound.

This is not harmful to the engine or starter.

2. With the engine not running, wipe all snow and moisture from the carburetor cover in area of control levers.

Also move throttle control, choke control, and starter handle several times.

,_ poorly ventilated areas.

En* gine exhaust contains CARBON

MONOXIDE, AN ODORLESS AND

DEADLY GAS.

Keep hands, feet,

hair and loose clothing away from any moving parts on engine and snow thrower.

The temperature of muffler and

nearby areas may exceed 150°1=.

Avoid these areas.

DO NOT allow children or young teenagers to operate or be near snow thrower while it is operating.

F_)01162J 18

[i]-.]_l;rz_lil[i]_l

,_lb WARNING: Do not attempt become lodged in auger without taking the following precau* tions:

Release auger drive lever.

Move throttle lever to stop position.

Remove (do not turn) ignition key.

Disconnect spark plug wire.

Do not place your hands in the auger or discharge chute.

Use a pry bar.

SNOW THROWING TIPS

1.

For maximum snow thrower efficien* cy in removing snow. adjust ground speed, NEVER the throttle.

Go slower in deep, freezing or wet snow.

If the wheels slips, reduce forward speed.

The engine is designed to deliver maximum performance at full throttle and should be run at this power setting at all times.

2.

Most efficient snow throwing is accomplished when the snow is removed immediately after if falls.

3.

For complete snow removal, slightly overlap each path previously taken.

4.

The snow should be discharged down wind whenever possible.

5.

For normal usage, set the skids so that the scraper bar is 1/8" above the skids.

For extremely hardpacked snow surfaces, adjust the skids upward so that the scraper bar touches the ground.

6. On gravel or crushed rock surfaces, set the skids at 1-1/4" below the scraper bar. See To Adjust Skid

Height paragraph in the Service &

Adjustments section of this manual. Rocks and gravel must not be picked up and thrown by the machine.

7. After the snow throwing job has been completed, allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine.

8. Clean the snow thrower thoroughly after each use.

9.

Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to remove all salt or other chemicals.

Wipe snow thrower dry.

F_)01162J 19

CUSTOMER RESPONSIBILITIES

SERVICE RECORDS

Fill in dates as you complete regular service.

Before

Each

Use Often

Every

5

Hours

Every

10

Hours

Every

25

Hours

Each Before

Season Storage

SERVICE

DATES

Change Engine Oil _/ _/

_/ _/ Check Spark Plug

Lubricate Disc Drive

PIate Zerk

(See Maintenance)

Drain Fuel

_/

Adjust Drive Belt _ _

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the snow thrower as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your snow thrower.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

AFTER EACH USE

• Check_ranyloose parts.

ordamaged

• Tighten any loose fasteners.

• Check and maintain the auger.

• Check controls to make sure they are functioning properly.

F_)01162J 20

• If any parts are worn or damaged, replace immediately.

LUBRICATION CHART

Lubricate \

Disc Drive

With

Temp EP

Moly

Grease.

Figure 21

PRODUCT SPECIFICATIONS

HORSEPOWER

DISPLACEMENT

12.5 HP

21.82 cu. in.

GASOLINE

CAPACITY

OIL CAPACITY

(20 oz capacity)

SPARK PLUG:

4 quarts

(unleaded)

5W30

VALVE CLEARANCE:

Champion RJ19LM

(Gap .030 in.) or equivalent

Intake: .010 In,

Exhaust: .010 In.

SNOW THROWER

AS REQUIRED

The following adjustment should be preformed more than once each season,

1, Auger drive belt should be adjusted after the first 2 to 4 hours of use, again about mid-season and twice each season thereafter (See to Adjust Belts paragraph in the Service and Adjustment section),

LUBRICATION - EVERY 10 HOURS

1. Auger Shaft- Using a hand grease gun, lubricate the auger shaft zerk fittings (A) every ten (10) operating hours. Each time a shear bolt is replaced, the auger shaft MUST be greased.

See Figure 22. See To

Replace Auger Shear Bolt in the

Service and Adjustment section.

Figure 22

LUBRICATION-EVERY 25 HOURS

Lubricate Disc Drive Plate every twenty-five (25) hours and at the end of the season and/or before storage.

To Lubricate

1. Position speed selector lever in first gear.

2. Stand the snow thrower up on the auger housing end.

3.

Remove the bottom panel.

4. Turn disc drive plate clockwise by hand until grease zerk is clearly visible at front center.

See

Figure 23.

5.

Place a coin or (a shim of equal thickness) between the rubber friction wheel and disc drive plate to prevent rubber friction wheel contacting the drive disc plate.

6. To grease zerk, use a hand grease gun, lubricate with a Hi Temp EP

Moly grease.

Fill zerk only until grease becomes visible below bearing assembly located under grease zerk. DO NOT over fill.

CAUTION: DO NOT allow grease to come in contract with the disc drive

plate or friction wheel or damage will result.

iMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc drive plate.

F_)01162J 21

NOTE: Clean all excess grease found on friction disc hub.

Hex Shaft and Sprockets

Wheel Assembly Point at which

Coin or Shim grease should

Gap Between be visible

Friction Wheel

'-_

Grease Zerk Figure 23

LUBRICATION-NOT REQUIRED

1, Hex Shaft and Sprockets - Hex

shaft and sprockets require no lubrication, All bearings and bushings are lifetime lubricated and require no maintenance.

See Figure 23.

NOTE: Any greasing or oiling of the above components can cause contamination of the friction wheel.

If the disc drive plate or friction wheel come in contact with grease or oil, damage to the friction wheel will result.

Should grease or oil come in contact with the disc drive plate or friction wheel, be sure to clean the plate and wheel thoroughly.

NOTE: For storage, the hex shaft and sprockets should be wiped with 5W30 motor oil to prevent rusting.

2. Auger Gear Box- The auger gear box is lubricated at the factory and should not require additional lubrication.

If for some reason the lubricant should leak out, have auger gear case checked by a competent repairman.

ENGINE

LUBRICATION

Check the crankcase oil level before starting the engine and after each five

(5) hours of continuous use. See

Figure 24. Add S.A.E. 5W30 motor oil as needed.

Tighten fill cap/dipstick securely each time you check the oil level.

Oil Fill Cap/Dis_.

F_)01162J

Figure 24

Change the oil every twenty-five (25) hours or at least once a year if the snow thrower is not used for twentyfive (25) hours.

TO CHANGE ENGINE OIL

1. Position the snow thrower so that the oil drain plug is at the lowest point on the engine.

2.

Remove the oil drain plug and the oil fill cap/dipstick, Drain the oil into a suitable container.

22

3,

4.

NOTE: The oil will drain more freely when the engine is warm.

After draining all the oil, reinstall the oil drain plug securely.

Fill the engine crankcase with

S.A.E. 5W30 motor oil, pouring slowly. DO NOT OVERFILL,

_]_

_lb ARNING: Always disconplace it where it cannot make contact with spark plug to prevent accidental starting when making any adjustments or repairs.

TO ADJUST SKID HEIGHT

This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing.

See

Figure 25.

These skids elevate the front of the snow thrower.

Mountin Nuts

Auger Housing Height Adjust Skid

Figure 25

For normal hard surfaces, such as a paved driveway or walk, adjust the skids as follows.

1.

Position the snow thrower on a level surface.

2.

Make sure both tires are equally inflated.

Proper tire pressure is 14 to

17 PSI. See side of tire for maximum inflation.

Do not exceed sidewall maximum pressure on tire.

3. Place the extra shear bolts supplied

(found in parts bag) under each end of the scraper bar next to the adjustable skids.

4. Loosen the mounting nuts that hold the adjustable skids. To bring the front of the snow thrower down, raise the adjustable skids. Tighten the mounting nuts. See Figure 25.

NOTE: For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down.

_lb WARNING: Be certain to clearance for your particular area to be cleared.

Objects such as

gravel, rocks or other debris, if struck by the impeller, may be thrown with sufficient force to cause personal injury, property damage or damage to the snow thrower.

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a definite wear pattern.

The scraper bar in conjunction with the skids should always be adjusted to allow 1/8" between the scraper bar and the sidewalk or area to be cleaned.

1. Position the snow thrower on a level surface.

2.

Make sure both tires are equally inflated.

Proper tire pressure is 14 to

17 PSI. See side of tire for maximum inflation.

Do not exceed sidewall maximum pressure on tire.

3.

4.

Adjust the scraper bar to the proper position.

5.

Loosen the carriage bolts and nuts securing the scraper bar to the auger housing.

Tighten the carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface.

6.

For extended operation, the scraper bar may be reversed.

If the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper ban

F_)01162J 23

_]_

HOW TO CHECK AND ADJUST

THE CABLES

The cables are adjusted at the factory and no adjustment should be necessary. If the cables have become stretched or are sagging adjustment will be necessary.

To check for correct adjustment, disconnect the Z-fitting at the drive lever, move the drive lever to the full forward position, just contacting the plastic bumper.

The control cables are correctly adjusted when the center of the

"Z" fitting is between the center and top of the hole in the drive lever and there in no droop in the cable.

"Z" Fitting

Drive Lever

1,

Remove gas from gas tank.

Stand snow thrower on end.

2.

Disconnect the "Z" fitting from drive lever.

3.

Pull spring cover up to expose spring, Push the cable through the spring to expose the threaded portion of the cable.

See Figure 27.

4,

Hold the square end of the threaded portion with pliers and adjust the Iocknut in or out until the excess slack is removed.

Figure 26

Figure 27

5.

Pull the cable back through the spring and connect the cable.

Do the same for the other drive lever cable, if needed.

NOTE: Whenever the traction drive or auger belts are adjusted or replaced, the cables will need to be adjusted.

TO ADJUST BELTS

Belts stretch during normal use.

If you need to adjust the belts due to wear or stretch, proceed as follows:

How To Adjust The Auger Drive Belt

If your snow thrower will not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. It may be loose or damaged.

If it is damaged, replace it. See To Replace Belts paragraph in this section. If the auger drive belt is loose, adjust as follows:

F_)01162J 24

1. Disconnect the spark plug wire.

2.

Remove the belt cover. See

Figure 28.

Self Tapping Screw Figure 28

_]_ raction Drive Belt

Auger Drive

Belt

Drive

Pulley

Auger Idler _

Pulle /_

_o .

_:\ /1/2 inch

Idler Pulleg

EngaYed l-___Deflection

Loosen this nut

Figure 29

3, Loosen the nut on the idler pulley and move the pulley toward the belt about 1/8", See Figure 29.

4, Tighten the nut,

5.

Press the auger drive lever. Check the tension on the belt (opposite au-

ger idler pulley).

The belt should deflect about 1/2" with moderate pressure (See Figure 30).

_ Figure 30

NOTE: If the adjustment is not correct, re- peat the adjustment.

6, Replace the belt cover,

7, Check the clutch control cable ad- justment,

8, Reconnect the spark plug wire,

Traction Drive Belt

The traction drive belt has constant spring pressure and does not require adjustment.

Replace the traction drive belt if it is slipping.

See To Replace

Belts paragraph in this section.

TO REPLACE BELTS

The drive belts on this snow thrower are of special construction and should be replaced with original equipment belts available from your nearest Sears

Store.

A distributor's list is supplied in the parts manual.

You will need the assistance of a second person while replacing the belts.

How To Remove The Auger Drive Belt

If the auger drive belt is damaged, the snow thrower will not discharge snow.

Replace the damaged belt as follows.

1, Remove the gas from the gas tank.

Stand the snow thrower up on the front end of the auger housing,

_ ARNING: Drain the gasoline flame.

2, Disconnect the spark plug wire,

3, Remove the screw from the belt

cover, Remove the belt cover, See

Figure 28.

4, Remove the bolts on each side of

the motor mount frame, See

Figure 31.

5, Loosen the bolts on each side of the motor mount frame, The auger housing and the motor mount

F_)01162J 25

_]_

frame will separate, hinged by the bolts.

Bottom

Panel

Moto_

Frame Auger

Housing

How To Remove the Traction Drive

Belt

If the snow thrower will not move forward, check the traction drive belt for wear or damage. If the traction drive belt is worn or damaged, replace the belt as follows.

1. Remove the gas from the gas tank.

Stand the snow thrower up on the front end of the auger housing.

Remove top bolt (each side).

(Each Side) Figure 31

6.

Loosen the belt guide.

Pull the belt

guide away from the auger drive pulley.

See Figure 29.

7.

Loosen the nut on the idler pulley.

Pull the idler pulley away from the

auger drive belt.

8.

Remove the old auger drive belt.

Replace the auger drive belt with an original factory replacement belt available from an authorized service center.

,_ WARNING: Drain the gasoline flame.

2.

Disconnect the spark plug wire.

3.

Remove the auger drive belt. See

"How To Remove The Auger Drive

Belt" in the Maintenance section.

4, Pull the traction drive idler pulley away from the traction drive belt.

See Figure 32,

Traction

Auger Drive

Traction

Drive Pulley

Belt Guide

9.

Install the new auger drive belt onto the auger drive pulley and onto the drive pulley.

10. Adjust the auger drive belt. See

"How To Adjust The Auger Drive

Belt" in the Service And Adjustment section.

Traction

Drive

Idler

Pulley

Auger

Idler

Pulley

Auger

Drive

Pulley

11. Adjust the belt guide. See "How To

Adjust The Belt Guide" in the Service And Adjustment section.

12. install the bolts on each side of the motor mount frame, See

Figure 31.

13. Tighten the bolts on each side of the motor mount frame,

14. install the belt cover. Tighten the

screw. See Figure 28.

15. Check the adjustment of the cables.

See "How To Check And Adjust The

Cables" in the Service And Adjustment section.

16, Connect the spark plug wire,

F_)01162J 26

5,

Engine Pulley Figure 32

Remove the old traction drive belt from the traction drive pulley and from the engine pulley. Replace the traction drive belt with an original factory replacement belt available from an authorized service centen

6, Install the new traction drive belt onto the traction drive pulley and onto the engine pulley.

7, Make sure the traction drive idler pulley is properly aligned with the traction drive belt,

8, Install and adjust the auger drive belt. See "How To Remove The Au-

_]_ ger Drive Belt" in the Service And

Adjustment section.

9. Adjust the belt guide. See "How To

Adjust The Belt Guide" in the Service And Adjustment section.

10. Install the bolts on each side of the motor mount frame. See Figure 31.

11, Tighten the bolts on each side of the motor mount frame.

12. Install the belt cover. Tighten screw.

See Figure 28.

13, Check the adjustment of the cables.

See "How To Check And Adjust The

Cables" in the Service And Adjustment section.

14. Connect the spark plug wire.

HOW TO ADJUST THE BELT GUIDE

1.

Disconnect spark plug wire.

2.

Remove the screw.

Remove the belt cover. See Figure 28.

3.

Engage the auger drive lever.

4,

Measure the distance between the

belt guide and auger drive belt,

The correct distance is 1/8 inch

(3.175 mm). See Figure 33.

'_d,/

Auger idler _

__'_" _\\f

Pulley _'_ -4_

_'_ \\

\\

Belt Guide

1/8 Inch

(3.175 ram)

Engaged!R/@

Figure 33

5, If an adjustment is necessary, loosen the mounting bolt for the belt guide, Move the belt guide to the

correct position. Tighten the mounting bolt for the belt guide,

6.

Install the belt cover. Tighten the

screw. See Figure 28.

7. Connect the spark plug wire.

HOW TO ADJUST OR REPLACE

THE FRICTION WHEEL

How To Check The Friction Wheel

If the snow thrower will not move forward, check the traction drive belt, the traction drive cable or the friction wheel.

If the friction wheel is worn or damaged, it must be replaced.

See "How To Replace the Friction Wheel" in this section.

If the friction wheel is not worn or damaged, check as follows.

1.

Remove the gas from the gas tank.

Stand the snow thrower up on the front end of the auger housing.

,_ WARNING: Drain the gasoline outdoors, away from fire or

2, Disconnect the spark plug wire,

F_)01162J

3.

Remove the bolts on each side of the bottom panel. See Figure 34.

4.

Loosen the bolts on each side of the bottom panel.

5.

Remove the bottom panel.

Remove Top Bolt

(each side)

Bottom

Panel

Motor

Frame

Auger

Housing

27

Loosen bottom bolts

(Each Side) Figure 34

6.

Position the shift speed lever in the first forward gear.

7.

Note the position of the friction wheel on the disc drive plate (See

_]_

Figure 35). In the correct position, the right outer side of the disc drive plate must be three inches

(7.62cm.) from the center of the friction wheel.

If the friction wheel is not in the correct position, adjust as follows.

Speed _,

Control "_ _

Rod

Nut

Adaptor _--_

Disc

Drive

Plate

Figure 35

Fasteners

Figure 36

How To Replace The Friction Wheel

If the friction wheel is worn or damaged, the snow thrower will not move forward.

The friction wheel must be replaced as follows.

1. Remove the gas from the gas tank.

Stand the snow thrower up on the front end of the auger housing.

How To Adjust The Friction Wheel

1.

Loosen the nut on the speed con* trol rod. See Figure 36.

2.

Remove the fasteners to disconnect the ball joint from the shift yoke assembly. To lengthen or shorten the speed control rod, turn the adapter to obtain the correct friction wheel position.

3. Assemble the ball joint to the shift yoke assembly with the fasteners.

4.

Tighten nut on the speed control rod.

5.

Make sure the speed select lever functions correctly. Move the speed

select lever through all speeds.

6.

Install the bottom panel. See

Figure 34.

7. Tighten the bolts on each side of the bottom panel.

8, Install the bolts on each side of the bottom

F_)01162J panel.

28

,_ WARNING: Drain the gasoline flame.

2.

Disconnect the spark plug wire.

3.

Remove the top bolts on each side of the bottom panel. See

Figure 34.

4.

Loosen the bottom bolts on each side of the bottom panel.

5.

Remove the bottom panel.

6, Remove the speed control rod from the shift yoke assembly. See

Figure 36.

7.

Remove the three fasteners that hold the friction wheel to the hub.

See Figure 37.

Hub

Hex

Shaft

Nut

Bolt

Figure 37

8, Remove the four bolts that hold the

bearing plates on each side of the

hex shaft. See Figure 38.

NOTE: Take special note of the

position of the washers and retaining ring on the hex shaft and the sprocket assembly.

y_

Fdction Wheel

_]_

Bearing

Plate

Figure 38

9, Remove the bearing plate from the right side, Do not remove the hex

shaft, Leave the hex shaft in posi-

tion, Carefully raise hex shaft just

enough to allow the friction wheel

to be removed,

10, Remove the friction wheel from the

hub, Slip the friction wheel toward the right off the hex shaft. See

Figure 37.

11, Assemble the new friction wheel onto hub with the fasteners removed earlier,

12, Install the bearing plate onto the right side, Make sure the hex shaft is engaged with both bearing plates and that the washers and retaining ring are installed in the original position, See Figure 38.

13, Fasten the bearing plates using the four bolts removed earlier,

14, Make sure the hex shaft turns freely.

15, Attach the speed control rod to the

shift yoke assembly. See

Figure 36.

16, Check the adjustment of the friction

wheel, See "How To Adjust The

Friction Wheel" in this section,

17, Make sure the friction wheel and the disc drive plate are free from grease or oil.

18, Install the bottom panel. See

Figure 34.

19, Tighten the bottom bolts on each side of the bottom panel,

20, Install the top bolts on each side of the bottom panel.

21. Connect the spark plug wire.

HOW TO REPLACE THE AUGER SHEAR BOLT

The augers are secured to the auger shaft with special shear bolts, These shear bolts are designed to break and protect the machine if an object becomes lodged in the auger housing, Do not use a harder bolt as the protection provided by the shear bolt will be lost.

,_ WARNING: For safety and to protect the machine, use only original equipment shear bolts.

1. Move the throttle control to the stop position. Disengage all controls.

2.

Disconnect the spark plug wire.

Make sure all moving parts have stopped.

To replace a broken shear bolt, proceed as follows. Extra shear bolts were provided in the assembly parts bag.

F_)01162J 29

_]_

3. Align the hole in the auger with the hole in the auger shaft. Install the new shear pin and spacer. See

Figure 39.

4.

Connect the spark plug wire.

/

Shear Pin

Figure 39

TO ADJUST THE CARBURETOR

If you think your carburetor needs adjusting, see your nearest Sears Store.

Engine performance should not be affected at altitudes up to 7,000 feet.

For operation at higher elevations, contact your nearest Sears Store.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Over-speeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact your nearest

Sears Store, which has the proper equipment and experience to make any necessary adjustments.

TO ADJUST OR REPLACE THE

SPARK PLUG

NOTE: This spark ignition

all requirements ence-Causing system meets of the Canadian Interfer-

Equipment Regulations.

If you have difficulty starting the snow thrower, adjust or replace the spark plug. Replace the spark plug is the electrodes are pitted or burned or if the porcelain is cracked. Follow the instructions below.

To adjust:

1. Clean spark plug by carefully scraping the electrodes (Do not

sand blast or use a wire brush).

2.

Be sure spark plug is clean and free of foreign material. Check electrodes gap with a wire feeler gauge and reset gap to 0.030" if necessary. See Figure 40.

To Replace:

1. If you need a new spark plug, use only the proper replacement spark plug.

2. Set the gap to 0.030 inches.

3.

Before installing the spark plug, lightly coat the spark plug threads with oil or grease to insure easy removal.

4.

Firmly tighten the spark plug in the engine.

5.

If a torque wrench is available, torque the plug to 18 to 23 foot pounds.

Feeler Gauge

Spark Plug

Figure 40

F_)01162J 30

_ ARNING: Never store your snow thrower indoors or in an enclosed, poorly ventilated area. If gasoline remains in the

tank, fumes may reach an open

flame, spark or pilot light from a fur* nace, water heater, clothes dryer, cigarette, etc.

NOTE: To prevent engine damage (if

snow thrower is not used for more than 30 days) follow the steps below.

1,

2,

To remove gasoline, run the engine until the fuel tank is empty and the engine stops,

If you do not remove the gasoline, use fuel stabilizer supplied with unit or purchase Craftsman Fuel Stabilizer No. 3550. Add fuel stabilizer to any gasoline left in the tank to minimize gum deposits and acids. If the fuel tank is almost empty, mix stabilizer with fresh gasoline in a separate container and add some to the fuel tank.

SNOW THROWER

1, Thoroughly clean the snow thrower,

2, Lubricate all lubrication points, See the Maintenance section,

3.

Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving parts for damage, breakage and wean Replace if necessary.

4.

Touch up all rusted or chipped paint surfaces; sand lightly before painting.

5. Cover the bare metal parts of the blower housing auger and the impeller with rust preventative, such as a spray lubricant.

NOTE: A yearly checkup or tune-up by a Sears service center is a good way of ensuring that your snow thrower will provide maximum performance for the next season.

3,

4,

5,

Always follow the instruction on the stabilizer container. After the stabilizer is added to the fuel tank, run the engine at least ten minutes to allow the mixture to reach the carburetor.

Change the engine oil.

Lubricate the piston/cylinder area.

First, remove the spark plug and squirt a few drops of clean engine oil into the spark plug hole. Next, cover the spark plug hole with a rag to absorb oil spray. Then, pull two or three times on the recoil starter rope to rotate the engine. Finally, install the spark plug and attach the spark plug wire.

OTHER

ENGINE

_ ARNING: Drain the gasoline outdoors, away from fire or flame.

Gasoline must be removed or treated to prevent gum deposits from forming in the fuel tank, filter, hose, and carburetor during storage. Also, during storage alcohol blended gasoline that uses ethanol or methanol (sometimes called gasohol) attracts water. It acts on the gasoline to form acids which damage the engine.

F_)OlI62J 31

2,

1. If possible, store your snow thrower indoors and cover it to give protection from dust and dirt.

If the machine must be stored outdoors, block up the snow thrower to be sure the entire machine is off the ground.

3. Cover the snow thrower with a suitable protective cover that does not retain moisture.

Do not use plastic.

IMPORTANT: Never cover snow thrower while engine and exhaust areas are still warm.

TROUBLE

Difficult starting

Engine runs erratic

Engine stalls

Engine runs erratic;

Loss of power

Excessive vibration

Unit fails to propel itself

Unit fails to discharge snow

I I ;t;oll:litI t l.'t I[olol i 11

CAUSE

Defective spark plug.

Water or dirt in fuel system.

Blocked fuel line, empty gas tank, or stale gasoline

Unit running on CHOKE.

CORRECTION

Replace spark plug.

Use carburetor bowl drain to flush and refill with fresh fuel.

Clean fuel line; check fuel supply; add fresh gasoline

Set choke lever to RUN

_osition.

Water or dirt in fuel system,

Loose parts: damaged impeller

Drive belt loose or damaged.

Incorrect adjustment of traction drive cable

Worn or damaged friction wheel.

Auger drive belt loose or damaged.

Auger control cable not adjusted correctly.

Shear bolt broken

Discharge chute clogged.

Use carburetor bowl drain to flush and refill with fresh fuel.

Stop engine immediately and disconnect spark plug wire.

Tighten all bolts and make all necessary repairs, If vibration continues, have the unit serviced by a Sears service repairman,

Replace drive belt.

Adjust traction drive cable.

Replace friction wheel.

Adjust auger drive belt; replace if damaged.

Adjust auger control cable.

Foreign object lodged in auger

Replace shear bolt

Stop engine immediately and disconnect spark plug wire.

Clean discharge chute and inside of auger housing.

Stop engine immediately and disconnect spark plug wire.

Remove object from auger.

F_)OtI62J 32

12

CRAFTSMAN 33" 12.5HP

SNOW THROWER

FRAME ASSEMBLY

536.881121

ENGINEMOUNTSTO FRONTHOLES

ONTHE FRAME

53 59

F_)01162J

Key No.

10

12

43

44

45

13

41

42

59

60

63

67

53

54

57

58

66

69

Description

MODEL 143.011201

SCREW, 5/16-18

WASHER

GUIDE, ROD BELT

PLASTIC WASHER

WASHER

SCREW, 5/16-24X 1.00

SPACER

PULLEY, HALF

WASHER, FLAT

BELT, V

FLATWASHER

SPACER, SLEEVE

PULLEY, ENGINE

BELT, V

WASHER, FLAT

WASHER

SCREW, 3/8=24X1.00

OWNER'S MANUAL

33

Part NO.

ENGINE

710024

71060

3949

6711

71060

910828

762291

579854

579861

302707

712120

586251

586253

761788

50677

71063

71015

F_001162J

319042

69

CRAFTSMAN 33" 12.5HP

SNOW THROWER

ELECTRIC START ASSEMBLY

536.881121

@

F_)OlI62J

Key No.

6

Description

MOTOR, STARTER

7 SCREW

8

9

SCREW

CORD, STARTER

Part No.

762323

6216

6217

6219

34

319051

CRAFTSMAN 33" 12.5HP

SNOW THROWER

FRAME ASSEMBLY

536.881121

108

111 lO9

8o

9t

90

88

140

110

148

149

F_)01162J

Key No.

80

88

90

91

103

105

106

108

109

110

111

140

141

145

146

148

149

160

161

162

163

Description

FRAME ASSY

SCREW, 5/16-18X ,50

COVER, BOTTOM

SCREW, 1/4-20X ,63

IDLER ASSEMBLY

PIN, HAIR .38DIAX1.64LG

PIN, KLIK 3/16" DIA

ASSY,, SPRING ATTACH

BEARING, FL,

BOLT, 3/6-16X1.25

CARR,

WASHER, FLAT

LEVER, IDLER ARM TRACTION

BOLT, ,625X,135 HHSH 5/16-18

IDLER SPRING TRACTION DRIVE

SCREW, 3/6-16X1,25

PULLEY, IDLER

NUT, 3/8-16

COVER, BELT

SCREW, 1/4-20X ,63

WASHER, FLAT

LID, BELT COVER

35

Part No.

761705-848

780055

583031-853

310169

762296

711682

761761

761766

53703

585781

711617

761701

329989

53704

761760

50793

590

760478

310169

71067

760539

342362

CRAFTSMAN 33" 12.5HP

SNOW THROWER

DRIVE COMPONENTS

536.881121

191

\

\

192

196 193

215

223

191

198

195

217

221

222

235

246

256

277

249

245

244

240

223

243

222_

226

225

226

224 229

278

276

27O

275

230

313995 REV P

F_)01162J 36

CRAFTSMAN 33" 12.5HP

SNOW THROWER

DRIVE COMPONENTS

536.881121

F_)01162J

249

250

255

256

270

240

243

244

245

246

247

271

275

276

277

278

--

226

227

228

229

230

231

235

Key No.

190

196

198

210

211

215

191

192

193

195

216

217

221

222

223

224

225

Description

LEVER, ASSY TRACTION CLUTCH

BEARING, FLANGE

RING, RET E

SPRING, RETURN

LEVER, SPRING

SCREW, 1/4-20X .63

NUT, 1/4-20

DISC, ASSY

ZERK, GREASE

SHAFT, HEX TRACTION

BEARING, TRUNION

FLATWASHER

RING, RETEX

FLATWASHER

BEARING, BALL

KEY, SQUARE

PULLEY

WASHER, WAVE

FLATWASHER

WASHER, SPLIT

SCREW, 1/4-20X .75

BEARING & RETAINER

SCREW, 5/16-18X .50

WASHER

HEX, ASSY

RING, RETEX

FLATWASHER

BEARING, TRUNION

WHEEL, ASSY FRICTION

SCREW, 1/4-20X .63

NUT, 1/4-20

WASHER

BEARING & RETAINER

SCREW, 5/16-18X .50

BEARING & RETAINER

SCREW, 5/16-18X .50

JACK, ASSY

BEARING & RETAINER

SCREW

CHAIN ROLLER

LINK, CHAIN MASTER

37

580965

712123

71059 lX176

334163

780055

579858

579897

783002

71074

337029

53830

11871

303008

579858

334163

780055

334163

780055

761789

334163

780055

579867

760504

Part No.

761820

53703

20864

53818

579937

11871

73826

583163-853

583206

583155

85501

71074

73811

580969

43846

2001022

580961

CRAFTSMAN 33" 12.5HP

SNOW THROWER

AUGER HOUSING ASSEMBLY

536.881121

536

Key

No.

460

462

Description

PULLEY

KEY+SQUARE

483 WASHER, FLAT

484 NUT, 1/2-20

485 SPACER, SLEEVE

490

491

RETAINER, BRNG

BEARING, BALL

493 SCREW

499 NUT, 5/16-18

500 HOUSING, ASSY

509 PLUG

510 BLADE, SCRAPER

F_)01162J

514

514

Part No.

583146

2001022

339975

Key

No.

Description Part No.

511 BOLT, 5/16-18 X .75 340720

71074

712121

334514

514 NUT, 5/16-18

520 AUGER, ASSY, LH

521 AUGER, ASSY, RH

522 BOLT

582960

43846

313676

524 NUT, 5/16-18

525 BEARING

527 SCREW

710026

761879-884

760040

536

540

BOLT, 5/16-18X,75

SKID

541 BOLT, CARRIAGE

760666-853

38

544 NUT, 5/16-18

710026

760317-853

760307-853

578647

71391

53757

70984

340720

760192-853

340720

710026

CRAFTSMAN 33" 12.5HP

SNOW THROWER

GEAR CASE ASSEMBLY

536.881121

35O

358

_ 351

_306

340

310_303

Key

No.

Description

300 CASE, GEAR, RH

301 CASE, GEAR, LH

303 SCREW

304

306

NUT, 5/16-24

PIPE PLUG

310 SEAL, OIL

311 BEARING, SLEEVE

312 WASHER, FLAT

313 SHAFT, AUGER

314 GASKET

315 WORM GEAR

316 KEY, WOODRUFF

320

321

RING, QUAD

BEARING, FL

322 WASHER, FLAT

F_)OlI62J

Part No.

896

895

910828

71100

53749

780151

53743

53748

760411

897

53730

73905

53737

583126

48275

39

Key

No.

323

Description

BEARING, ROLL

324 WASHER, FLAT

326 KEY

327 WORM GEAR

330 BEARING, SLEEVE

340

350

IMPELLER

BRACE

351 SCREW

352 NUT, 5/16-24

355 SCREW

356 WASHER, FLAT

357 WASHER

358 NUT

10oz LUBRIPLATE

324820

Part No.

50684

48275

50795

53732

53731

761609-853

5524

1441

71100

302636

71071

71060

71037

333431

CRAFTSMAN 33" 12.5HP

SNOW THROWER

DISCHARGE CHUTE ASSEMBLY

536.881121

582

607

608

F_)OlI62J 40

CRAFTSMAN 33" 12.5HP

SNOW THROWER

DISCHARGE CHUTE ASSEMBLY

536.881121

Key No.

580

Description

ASSY., UPPER CHUTE

603

604

605

587

600

601

602

582

584

585

586

606

607

608

609

610

611

SCREW, 5/18-18X.75

NUT, 5/16-18 HEX

SCREW, 5/18-18X.75

WASHER

NUT, 5/16-18 HEX NYL

LOWER CHUTE ASSEMBLY

BOLT, 5/16-18X1.00

FLATWASHER

NUT, 5/16-18

FLAP

RIVET

COLLAR, CHUTE

SCREW, 1/4-20X .75

FLATWASHER

NUT, 1/4-20 HEX NYLOCK

RETAINER, RING INNER

RETAINER, RING OUTER

Part No.

761168-853

578088

71038

578088

8711

71038

761169-853

586280

71071

71038

762322

760987

585214-863

302628

71067

780029

337227

585193

F_)01162J 41

CRAFTSMAN 33" 12.5HP

SNOW THROWER

HANDLE ASSEMBLY

536.881121

@

F_)OlI62J

@

42

337139 J

CRAFTSMAN

Key

No.

33" 12.5HP

SNOW THROWER

HANDLE ASSEMBLY

Description

Part

No.

Key

No.

536.881121

Description

Part

No.

720 ASSEMBLY, HANDLE 579264 775 SPACER 579183

723 SCREW, 3/8-16×2.00

724 SCREW, 3/8-16X3.00

725 WASHER, FLAT

726 WASHER

727 NUT, 3/8-16 REGHEX

728 STOP, PLASTIC

729 GRIP, HANDLE

739 BUMPER

740 CABLE, CLUTCH

741 CABLE, AUG CLUTCH

743 TENSION SPRING

744 SPRING, CLUTCH

745

750

NUT, 1/4-20

HANDLE,

HEX

LOWER

751 SCREW, 5/16-18 X.75

752 WASHER, SPTLK

753 NUT, 5/16-18

754 SCREW, 5/16-18 X.75

770 BRACKET, SHIFT

771 SCREW, 3/8-16X3.00

772 SPRING

773 WASHER, FLAT

774 NUT, 3/8-16 HEX

71007

7288

71072

71062

71044

7289

50792

4049

1580

761591

579869

1673

780029

5543-853

70984

71060

71391

70984

581964

7288

50786

71072

71046

785

787

NUT, 1/4-20 HEX

KNOB, SHIFT 1/420

790 ROD, ASSY LH

791 ROD, ASSY RH

795 BRACKET, CAM

796 SCREW, 5/16-18X.75

797 WASHER, SPTLK

798 NUT, 5/16-18 HEX

799 CAM LOCK

800 PIN, SPRING PIVOT

801 NUT, PUSH ON

802

803

PIN, COTTER

FLATWASHER

804 ROD, CONTROL

805 NUT, 5/16-24 HEX

806 ADAPTOR, SPEED

807 WASHER

808 JOINT, STEEL BALL

809 WASHER

810 NUT, 5/16-24 HEX

811 BEARING, FL

812 ROD, YOKE

813 NUT, 38-16

73664

71081

71071

581079

71042

6352

71060

50782

71060

71034

585522

578926

578924

579002

313676

71060

71037

8417

584673

71042

579944

337436

71111

F_)01162J 43

CRAFTSMAN 33" 12.5HP

SNOW THROWER

WHEEL ASSEMBLY

536.881121

673

678

675

655

676

673

671

675

677

F_)01162J

Key No.

650

652

653

678

681

682

683

684

685

686

687

688

689

654

655

658

671

673

675

676

677

Description

SHAFT, AXLE

SPRKT & HUB

SCREW, 1/4-20X2.25

NUT, 1/4-20 HEX NYLOCK

BRNG, FL

CHAIN, ROLLER

FLATWASHER

BUSHING, WHEEL

TIRE & RIM

SCREW, 1/4-20X1.75

NUT, 1/4-20 HEX NYLOCK

RING, RET

DISC,WHEEL

SCREW

HUB, WHEEL LOCK

SPRING, COMPRESSION

PIN, LOCK

KNOB

PiN

SCREW

NUT

44

681

Part No.

583017

583007

73839

780029

581730

583013

712120

585591

584633

577015

780029

239

1501032-853

2001066

1501031-853

164X34

1501033

1501034

032X78

73839

780029

SD1022

CRAFTSMAN 33" 12.5HP

SNOW THROWER

CONTROL PANEL ASSEMBLY

536.881121

F_)OlI62J

Key No.

730

731

760

761

765

766

767

768

792

794

Description

CLUTCH HANDLE LH

CLUTCH HANDLE RH

PANEL, CONTROL

SCREW, 10 X .62

BRACKET, PANEL

SCREW, 5/16-18 X 1.75

WASHER, HVSPTLK

NUT, 5/16-18

BOLT, 1/4-20 X .50

NUT, 1/4-20

45

Part No.

578992

578993

579039

316042

578866-853

302900

71060

71037

905531

908913

337139 J

CRAFTSMAN 33" 12.5HP

SNOW THROWER

CHUTE CONTROL ROD ASSEMBLY

536.881121

856

855

854

855

862

850

860

867

866

864

863

874

F_)01162J

Key No.

850

854

855

856

860

861

862

863

864

865

866

867

870

871

872

873

874

875

Description

CRANK, ASSY CHUTE

HANDLE, CHUTE CRANK

FLATWASHER

E RING

EYE BOLT 3/8=16X6.00

GROMMET, EYE BOLT

BOOT

NUT, 3/8-16 HEXJAM

FLATWASHER

ADAPTER, BOOT TO HANDLE

FLATWASHER

NUT, 3/8-16 HEXNYL

BRACKET, WORM MTG

WORM, GEAR CHUTE ROTATION

BLOCK, UNIVERSAL PIVOT

CLEVIS PIN

PiN, UNIVERSAL JOINT

COTTER PIN

46

Part No.

585426

307399

309312

578159

581618

148

308145

71045

71072

309344

71072

71046

585195

585196

578063

578309

578060

579493

334215

CRAFTSMAN 33" 12.5HP

SNOW THROWER

HEADLIGHT

536.881121

621

F_)01162J

Key No.

621

622

625

626

627

628

Description

LIGHT, HALOGEN

HARNESS, HEADLIGHT

TIE, CABLE

BRACKET

SCREW #8 X .50

WASHER, FLAT

47

Part No.

762343

1501036

57444

578921

901696

901736

SD1029

CRAFTSMAN 33" 12.5HP

SNOW THROWER

REMOTE CHUTE CONTROL ASSEMBLY

536.881121

\

@

F_)OlI62J 48

342858

CRAFTSMAN 33" 12.5HP

SNOW THROWER

REMOTE CHUTE CONTROL ASSEMBLY

536.881121

Key No.

965

Description

SPRING, TENSION RETURN

975

980

981

982

990

991

992

993

994

995

996

971

972

973

974

966

967

968

969

970

WASHER, FLAT

BOLT, 5/16-18

WASHER, FLAT

NUT, 1/4-20

SCREW, 5/16-18 X .75

BRACKET, CABLE CHUTE

NUT, 5/16-18

TRIM

TIE, CABLE

CABLE, CHUTE CONTROL

BOLT, 5/16-18

WIRE FORM

NUT, 1/4-10

SCREW, 3/8-16X1.75

WASHER, FLAT

WASHER, SPRING

HANDLE ASSY, SPEED CONTROL

NUT, 3/6-16 REGHEX

HANDLE, 3/8-16 MOLDED

NUT, 3/8-16 HEX

780066

71391

55021

760113

761131

310088

780220

302635

4058

71072

4051

579040

71044

306689

71046

Part No.

318468

711666

310088

73787

302635

313676

F_)01162J 49

CRAFTSMAN 33" _2,SHP SNOW THROWER

DRIFT CUTTER ASSEMBLY

536,881121

NOTE: THIS UNiT IS USED FOR REFERENCE

PURPOSE ONLY.

F-0011_2J

Key No,

280

28!

282

283

Description

BAR, _3RIFT CUTTER

BOLT,5_'_6-18X0.75

WASHER

WINGNUT

50

Part No.

762348-853

3407:Z_

12021

711604

SD!027

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

396

336_

3_8 370H

F-OO1162J 51

370C

31

35

36

37

38

40

25

26

28

30

16

17

18

19

20

5

14

14A

15

3

4

1

2

KEY PART

N0.

NO.

0

0

37083

27652

650820

31857

30969

28277

651057

35685

35686

29916

651028

35688

35319

36460

650561

30322

37240

35327

29826

29918

29216

29642

35776A

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

40

40

41

41

35777A

35778A

35773A

35774A

DESCRIPTION

RPM High 3550 to 3850

RPM Low 1850 to 2150

Cylinder (Incl. 2, 20 & 80)

Dowel Pin

Screw, 1/4-20 x 1/2"

Oil Drain Extension

Extension Ca

Washer

Washer

Governor Rod

(Incl. 14& 38)

Governor Lever

Governor Lever Clam

Screw, Torx T-15

Extension Spring

Oil Seal

Blower Housing Baffle

Screw, 1/4-20 x 5/8"

Lock Nut, 10-32

Crankshaft

Counterbalance Gear

Screw, 10-32 x 3/4"

Lock Washer

Lock Nut, 10-32

Retaining Ring

Piston, Pin & Ring Set

(Std.)

Piston, Pin & Ring Set

(.010" OS)

Piston, Pin & Ring Set

(.020" OS)

Piston & Pin Ass'y (Std.)

(Incl. 43)

Piston & Pin Ass'y

(.010" OS) (]ncL 43)

KEY

N0.

41

PART

NO.

35775A

47

48

50

51

60

65

66

69

70

42

42

42

43

45

35779

35780

35781

35772

36898

35377

35319

35751

35479A

35321

35322

29193

650833

650832

32589

611093

650880

650881

35135

610118

83

84

86

87

71

75

80

81

82

89

90

92

93

100

101

651033

35313

35682A

35315A

35316A

30200

650990

35683

35684A

DESCRIPTION

Piston & Pin Ass'y

(.020" OS) (Incl. 43)

Ring Set (Std.)

Ring Set (.010" OS)

Ring Set (.020" OS)

Piston Pin Retaining Ring

Connecting Rod Ass'y

(IncL 47)

Connecting Rod Bolt

Valve Lifter

Camshaft (MCR)

Counterbalance Weight

Blower Housing Extension

Screw, 10-24 x 9/16"

Screw, Torx T-30

Cylinder Cover Gasket

Cylinder Cover

(IncL 14,15, 38, 71, 75)

Crankshaft Bushing

Oil Seal

Governor Shaft

Washer

Governor Gear Ass'y

Governor Spool

Retaining Ring

Screw, 1/4-20 x 1-3/16"

Screw, 1/4-20 x 1-11/16"

Flywheel Key

Flywheel (W/Ring Gear)

Lock Washer

Flywheel Nut

Solid State Ignition

Spark Plug Cover

F-001162J 52

35949

650945

35950

650947

35466

35952

35953A

30063

650890

27896A

28423

28424

28425

35350

650128

35954

30200

650517

34583A

153

154

155

161

163

169

170

171

172

157

158

159

160

173

174

180

181

182

183

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

102

103

651024

651007

Solid State Mounting Stud

Screw, Torx T-15

184 33263 Carburetor To Intake Pipe

Gasket

110 35187

110A 36874

Ground Wire

Ground Wire

185

186

37085

35691

Intake Pipe

Governor Link

119

120

125

36932

37491

36934

Cylinder Head Gasket

Cyinder Head (Incl, 151A)

Exhaust Valve (Std,)

186B 36653

200 35702

202 36482

Choke Spring

Control Bracket

(Incl. 203, 204 & 206)

Compression Spring

125

126

127

128

130

135

150 33507

151 33508

161A 35862

36936

36935

650691

650690

650697A

34645

Exhaust Valve (1/32" GS)

Intake Valve (Std,)

Washer

Belleville Washer

Screw, 5/16-18 x 2-1/2"

Spark Plug (RN4C)

Valve Spring

Valve Spring Keeper

Intake Valve Seal

203

204

205

206

207

209

212

213

215

31342

651029

651019

610973

35692

650821

30773A

650930

35438

Compression Spring

Screw, Torx T-10

Screw, Torx T-10

Terminal

Throttle Link

Screw, 10-32 x 1/2"

Bushing

Screw, 10-32 x 5/8"

Control Knob

Push Rod Guide

RockerArm Stud

Rocker Arm

Jam Nut

Push Rod

Rocker Arm Cover Gasket

Rocker Arm Housing

Screw, Torx T-30

Lock Washer

Valve Cover Gasket

Breather Body

Breather Element

Valve Cover

Breather Tube

Screw, 10-24 x 1/2"

Blower Housing Extension

Lock Nut, 10-32

Screw, Torx T-30

Choke Bracket

271

275

276

277

281

216

219

220

35679

35689

35440

222

223

224

260

28820

650971

33515A

35694

262

265

266

269

29747B

37086

650876

35762

270 35870

270A 36829A

35293

36542

35348

650877

33013

R.EM. Adjusting Lever

Choke Rod

Choke Knob

Screw, 10-32 x 1/2"

Screw, Torx T-30

Intake Pipe Gasket

Blower Housing

Screw, Torx T-40

Cylinder Head Cover

Screw, 5/16-18 x 1-1/4"

Exhaust Gasket

Manifold

Exhaust Port Liner

Locking Plate (Manifold)

Muffler

Locking Plate

Screw, 5/16-18 x 4-1/2"

Starter Bubble Cover

F-OO1162J 53

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

282 650760 Screw, 8-32 x 3/8" 342 792028 Screw, 5/16-18 x 7/8"

285

287

290

292

298

300

301

305

35985B

29752

30962

26460

650665

34156A

35355

35574

Starter Cu

Nat & Lock Washer

Fuel Line

Fuel Line Clamp

Screw, 1/4-15 x 3/4"

Fuel Tank

(Incl. 292 & 301)

Fuel Ca

Oil Fill Tube

343

345

35079

35699

345A 650876

360

361

365

3700

570682A

321800

590574

36501

370H 34589

Key Switch Bracket

Heat Baffle

Screw, 5/16-18 x 1-9/32"

Primer Ass'y

Primer Line

Starter Handle

Primer Decal

Choke Decal

307

308

35499

35539

"O" Ring

Fill Tube Oil

3701 35878

370J 35703

Warning Decal

Throttle Decal

310

314

315

35700

650873

611111

Dipstick

Screw, 1/4-20 x 3/4"

Alternator Coil (18 Watt)

(Incl. 323)

380

390

640105

590749

Carburetor (Incl. 184)

Rewind Starter

(Note: This engine could have been built with

590733 starter.)

323

327

328

329

611118

35392

35593

610973

334

335

650257

37103

335A 37087

336

338

650765

650821

Terminal

Starter Plug ignition Keys

Terminal

Screw, 8-32 x 5/16"

Carburetor Cover (Front)

Carburetor Cover

Screw, 10-32 x 1/2"

Screw, 10-32 x 1/2"

396

400

900

33329E

36947A

0

Electric Starter Motor

(Optional)

Gasket Set (Incl. Items

Marked PK in Notes)

Incl. part #'s 27896A (2),

33263 (1), 33515A (1),

35317 (1), 35683 (1),

35762 (2), 35952 (1),

36333 (1), 36352 (1),

36358 (1), 36832 (1),

36930 (1), 36932 (1),

36942 (1)

Replacement Engine

None

340

341

35696

35697

Fuel Tank Bracket

Fuel Tank Bracket

900 0 Replacement Short Block,

758215 orderfrom 71- 1 -

999

F-001162J 54

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

, Ir"

_o il_

2gJ_3

31,P_ .,J

0

28_ _

I

_--37 i

0--37

F-OO1162J 55

CRAFTSMAN 4-CYCLE

37

40

44

47

48

60

31

32

33

36

27

28

29

30

20

2OA

25

15

16

17

18

10

14

6

7

KEY

NO.

O

1

1A

2

631022

27136

27554

640005

632547

640106

27110A

630748

631027

632760

640016

640053

632594A

631024

632019

631028

631021

PART

NO.

640105

632787

36288

631970

640107

650506

632513

632429A

630735

632527

651025

630766

ENGINE MODEL NUMBER 143.011201

DESCRIPTION

Carburetor (Incl. 184 of Engine Parts List)

Throttle Shaft & Lever Assembly

Bushing

Throttle Return Spdng

Throttle Shutter

Shutter Screw

Choke Shaft & Lever Assembly

Choke Shutter

Choke Positioning Spring

Fuel Fitting

Throttle Crack Screw/Idle Speed Screw

Tension Spring

Idle Restdctor Screw

Idle Restrictor Screw Cap

Float Bowl Assembly (Incl. 32 & 33)

Float Shaft

Float

Float Bowl "0" Ring

Inlet Needle, Seat, & Clip (Incl. 31)

Spring Clip

Bowl Drain Assembly

Drain Plunger Gasket

Main Nozzle Tube

O Ring, Main Nozzle Tube

High Speed Bowl Nut

Bowl Nut Washer

Welch Plug, Idle Mixture Well

Welch Plug, Atmosphedc Vent

Repair kit (incl. Items Marked PK in Notes)

F-001162J 56

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

29

\

16 26

,J

\

10

23

22

\7

F-OO1162J 57

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

35449

35450

35915

35451B

35452A

35911

590500

33441

PART

NO.

37105

33451

33842

33430

33431

37050

35453

35454

35455

35456

650819

651032

32450B

30063

650820

10

11

13

14

6

7

8

9

3

4

5A

KEY

NO.

0

1

2

26

26

29

30

15

16

22

23

31

DESCRIPTION

Electric Starter (110 Volt)

Dust Cover

Retainer Ring

Spring Retainer

Anti.rift

Spring

Gear & Nut (Incl. 2)

Drive End Cap Ass'y. (Incl. 7}

"O" Ring

Armature

Housing Ass'y.

Brush Card Ass'y.

Thrust Washer

Thrust Washer

Ground Screw

Commutator End Cap Ass'y. (Incl. 7)

Switch Box Ass'y.

Case Bolt

Ground Screw

Screw, 6-32 X 2-1/2"

Screw, 12-16 x 5/8"

Extension Cord (10'6"}

Screw, Torx T-30, 1/4-20 X 1/2"

Screw, 1/4-20 X 1/2"

F-001162J 58

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.011201

12 13

F-001162J

KEY

NO.

8

11

12

6

7

4

5

0

1

2

3

13

PART

NO.

590749

590599A

590600

590679

590601

590678

590680

590412

590682

590750

590535

590574

DESCRIPTION

Rewind Starter

Spring Pin

Washer

Retainer

Washer

Brake Spring

Starter Dog

Dog Spring

Pulley & Rewind Spring Assy.

Starter Housing Ass'y.

Starter Rope (Length 98" x 9/64" din.)

Mitten Grip Handle (Not included with starter)

59

For the repair or replacement parts you need delivered directly to your home

Call 7am-7pm, 7days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7days a week

1-800-4-RE PAl R

(1-800-473-7247)

Para pedir servicio de reparacibn a domicilio1-800-676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance agreement or to inquire about an existing Agreement

Call 9am-5pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering parts, always provide the following information:

• Product Type

Model Number

Part Number

• Part Description

gmgggg

Printed in U,S,A,

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