Walker Combined Implements Owner`s manual

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Walker Combined Implements Owner`s manual | Manualzz

OWNER’S MANUAL

Safety, Assembly, Operating, and Maintenance Instructions

and ILLUSTRATED PARTS MANUAL

IH6620 Implement Hitch, RB6650 Rotary Broom, DB6660 Dozer Blade,

SB6670 Two-Stage Snowblower and DB6680 Debris Blower

Please Read and Save These Instructions

For Safety, Read All Safety and Operation

Instructions Prior to Operating Machine

Effective Date 06-01-01

P/N I375

Price $5.00

Foreword

Thank you. . .for purchasing a Walker implement. Every effort has been made to provide you with the most reliable product on the market, and we are sure you will be among our many satisfied customers. If for any reason this product does not perform to your expectations, please contact us at

(970) 221-5614. Every customer is important to us. Your satisfaction is our goal.

Please. . .read this manual thoroughly! This manual is to be used in conjunction with the mower owner’s manual and the engine manufacturer's manual for the specific engine on the mower model you are using. Before you operate your new implement, please read this entire manual.

Some of the information is crucial for proper operation and maintenance of this product - it will help protect your investment and ensure that the implement performs to your satisfaction. Some of the information is important to your safety and must be read and understood to help prevent possible injury to the operator or others. If anything in this manual is confusing or hard to understand, please call our service department, at (970) 221-5614, for clarification before operating or servicing this product.

This manual covers the Model IH6620 Implement Hitch, RB6650 Rotary Broom, DB6660 Dozer

Blade, SB6670 Two-Stage Snowblower, and DB6680 Debris Blower.

All shields and guards must be in place for the proper and safe operation of these imple-

ments. Where they are shown removed in this manual, it is for illustration purposes only. Do not operate this product unless all shields and guards are in place.

Specifications given are based on the latest information available at the time this manual was produced.

Walker Mfg. Co. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.

Sincerely,

WALKER MANUFACTURING COMPANY

Bob Walker, President

Table of Contents

Owner’s Manual

General Information

________________ 1

HIGHLIGHTED INFORMATION _____________ 1

GLOSSARY ____________________________ 1

IDENTIFYING NUMBER LOCATIONS ________ 1

SERVICING OF DRIVETRAIN GEARBOX ____ 3

UNIT DESCRIPTIONS ____________________ 3

Implement Hitch _______________________ 3

Dozer Blade __________________________ 3

Rotary Broom _________________________ 3

Two-Stage Snowblower _________________ 3

Debris Blower _________________________ 3

Specifications

_______________________ 4

IMPLEMENT HITCH ______________________ 4

DOZER BLADE__________________________ 4

ROTARY BROOM________________________ 4

TWO-STAGE SNOWBLOWER _____________ 5

DEBRIS BLOWER _______________________ 6

Component Identification

___________ 7

IMPLEMENT HITCH ______________________ 7

DOZER BLADE__________________________ 8

ROTARY BROOM ________________________ 9

TWO-STAGE SNOWBLOWER _____________ 10

DEBRIS BLOWER ______________________ 12

Safety Instructions

_________________ 14

BEFORE OPERATING ___________________ 14

OPERATING ___________________________ 15

MAINTENANCE ________________________ 16

SAFETY, CONTROL,

AND INSTRUCTION DECALS _____________ 17

Assembly Instructions

_____________ 19

SETUP INSTRUCTIONS _________________ 19

IMPLEMENT HITCH _____________________ 19

Implement Hitch Installation ____________ 19

Implement Hitch Wiring ________________ 20

DOZER BLADE_________________________ 23

Dozer Blade Assembly ________________ 23

Dozer Blade Installation _______________ 24

ROTARY BROOM_______________________ 24

Rotary Broom Installation ______________ 24

Optional Gauge Wheel Installation _______ 26

TWO-STAGE SNOWBLOWER ____________ 27

Snowblower Assembly ________________ 27

Snowblower Installation _______________ 28

DEBRIS BLOWER ______________________ 31

Debris Blower Installation______________ 31

PREOPERATING CHECKLIST ____________ 32

Implement Hitch______________________ 32

Dozer Blade _________________________ 32

Rotary Broom________________________ 32

Two-Stage Snowblower________________ 33

Debris Blower _______________________ 33

Operating Instructions

_____________ 34

TRACTOR CONTROLS __________________ 34

STARTING THE MACHINE _______________ 34

IMPLEMENT HITCH CONTROLS __________ 34

Implement Lift Switch _________________ 34

Hitch Locking Lever __________________ 34

DOZER BLADE CONTROLS______________ 35

Angle Adjustment Pin _________________ 35

Trip Spring __________________________ 35

DOZER BLADE OPERATION _____________ 35

Raising and Lowering the Blade ________ 35

Normal Operation ____________________ 35

Rigid Blade Operation _________________ 36

Speed Recommendations______________ 36

ROTARY BROOM CONTROLS ____________ 36

Ground Contact Knob _________________ 36

Angle Adjustment Lever _______________ 37

ROTARY BROOM OPERATION ___________ 37

Raising and Lowering the Broom _______ 37

Engaging the Rotary Broom ____________ 37

General Sweeping ____________________ 37

Snow Removal _______________________ 38

Lawn Thatching and Leaf Raking _______ 38

TWO-STAGE SNOWBLOWER CONTROLS __ 38

Chute Rotation Handle ________________ 38

Deflector Position Control Knobs _______ 38

TWO-STAGE SNOWBLOWER OPERATION _ 38

Raising and Lowering the Snowblower___ 38

Engaging the Snowblower _____________ 39

Recommendations For Snowblowing ____ 39

Removing Snow______________________ 40

Clogging Checklist ___________________ 40

DEBRIS BLOWER CONTROLS ___________ 41

Chute Rotation Handle ________________ 41

Deflector Position Control Knob ________ 41

DEBRIS BLOWER OPERATION ___________ 41

Raising and Lowering the Debris Blower _ 41

Engaging the Debris Blower____________ 42

Recommendations for

Operating the Debris Blower ___________ 42

STOPPING THE MACHINE _______________ 42

Table of Contents

Maintenance Instructions

__________ 43

MAINTENANCE SCHEDULE CHART _______ 43

LUBRICATION _________________________ 44

Rotary Broom Gearbox ________________ 44

Rotary Broom Drive Chain _____________ 44

Two-Stage Snowblower Gearbox ________ 45

Two-Stage Snowblower

Reduction Chain______________________ 45

Grease Fitting and Oil Point Lubrication __ 45

Implement HItch _____________________ 46

Dozer Blade ________________________ 48

Rotary Broom _______________________ 50

Two-Stage Snowblower _______________ 52

Debris Blower _______________________ 54

REPLACING/REPAIRING ________________ 56

Dozer Blade Cutting Edge ______________ 56

Rotary Broom Brush __________________ 56

Rotary Broom Gearbox ________________ 57

Rotary Broom Drive Chain _____________ 57

Rotary Broom Drive Shaft Sprocket ______ 58

Two-Stage Snowblower Cutting Edge ____ 59

Two-Stage Snowblower Gearbox ________ 60

Two-Stage Snowblower

Reduction Chain______________________ 60

Two-Stage Snowblower

Reduction Sprocket ___________________ 61

Debris Blower Drive Belt _______________ 61

Debris Blower Rotation Pinions _________ 62

ADJUSTMENTS ________________________ 62

Dozer Blade Skid Shoes _______________ 62

Rotary Broom Brush Leveling __________ 63

Rotary Broom Gauge Wheels ___________ 63

Rotary Broom Drive Chain Tension ______ 64

Two-Stage Snowblower Skid Shoes______ 64

Two-Stage Snowblower

Reduction Chain Tension ______________ 64

Debris Blower Front Gauge Wheel _______ 65

Debris Blower Drive Chain Tension ______ 65

Debris Blower Rotation Pinions _________ 66

Debris Blower Rotation Handle _________ 66

TORQUE SPECIFICATIONS ______________ 67

Removal and Storage Instructions

_ 68

REMOVAL ____________________________ 68

Removing Attachments

From Implement Hitch_________________ 68

Dozer Blade ________________________ 68

Rotary Broom _______________________ 68

Two-Stage Snowblower _______________ 69

Debris Blower _______________________ 69

Removing Implement

Hitch From Tractor ___________________ 70

END OF SEASON STORAGE _____________ 70

Implement Hitch______________________ 70

Dozer Blade _________________________ 70

Rotary Broom________________________ 71

Two-Stage Snowblower________________ 71

Debris Blower _______________________ 71

Illustrated Parts Manual

IMPLEMENT HITCH ASSEMBLY __________ 72

IMPLEMENT HITCH

ELECTRICAL COMPONENTS ____________ 74

DOZER BLADE ASSEMBLY ______________ 76

ROTARY BROOM ASSEMBLY ____________ 78

ROTARY BROOM DRIVE COMPONENTS ___ 80

SNOWBLOWER HOUSING COMPONENTS _ 82

SNOWBLOWER DRIVE COMPONENTS ____ 84

DEBRIS BLOWER COMPONENTS_________ 86

DEBRIS BLOWER MANUAL

ROTATION COMPONENTS _______________ 88

KEY TO ABBREVIATIONS

USED IN ILLUSTRATED PARTS LIST ______ 90

Warranty

___________________________ 91

General Information

HIGHLIGHTED INFORMATION

Walker Manufacturing recommends that any service requiring special training or tools be performed by an authorized Walker Mower Dealer. There are several general practices to be aware of in the area of safety. Most accidents associated with the operation or maintenance of a Walker product are caused by disregarding basic safety precautions or specific warnings. Such accidents, in most cases, can be prevented by being aware of the dangers present.

Information of special importance has been highlighted in bold type in this manual. Refer to Safety

Instructions for the meanings of DANGER, WARN-

ING, CAUTION, IMPORTANT, and NOTE.

GLOSSARY

There are many terms that are either unique to this equipment or that are used as acronyms. The following terms and their definitions will help while using this manual.

FORWARD SPEED CONTROL (FSC) controls the maximum forward speed of the tractor; functioning as a cruise control.

IMPLEMENT refers to the dozer blade, rotary broom, two-stage snowblower, or debris blower used with the tractor with an implement hitch installed.

LEFT HAND (LH) refers to the left-hand side of the machine when the operator is seated facing forward in the tractor seat.

MACHINE consists of the implement installed on the tractor, functioning as a single unit.

POWER TAKE-OFF (PTO) transmits engine power to run the rotary broom, two-stage snowblower, or debris blower.

RIGHT HAND (RH) refers to the right-hand side of the machine when the operator is seated facing forward in the tractor seat.

TRACTOR is the prime mover, including the engine, drivetrain, operator seat, and controls to operate the implement.

IDENTIFYING NUMBER LOCATIONS

The implement hitch serial number is affixed to the top of the male hitch assembly, underneath the

PTO shield. The dozer blade serial number is affixed to the LH side of the hitch box on the back side of the blade. The rotary broom serial number is affixed on the RH side of the pivot bracket. The snowblower serial number is affixed on the RH side of the snowblower head frame. The debris blower serial number is affixed to the top RH side of the hitch. Model and serial numbers are helpful when obtaining replacement parts and maintenance assistance. For ready reference, please record these numbers in the space provided.

Implement Hitch Serial No. _______________

Dozer Blade Serial No. __________________

Rotary Broom Serial No. _________________

Two-Stage Snowblower Serial No.

_________

Debris Blower Serial No. _________________

Date of Purchase _______________________

Fill In By Purchaser

1

General Information

2

Serial Number

Implement Hitch Serial Number Location

(Top View)

Serial Number

Two-Stage Snowblower Serial Number Location

(Rear View and RH View)

Serial Number

Serial Number

Dozer Blade Serial Number Location

(Rear View)

Debris Blower Serial Number Location

(Rear View and RH View)

Serial Number

Rotary Broom Serial Number Location

(Rear View)

General Information

SERVICING OF DRIVETRAIN GEARBOX

Detailed servicing and repair of the gearbox used on the implement attachments is not covered in this manual. Only routine maintenance and general service instructions are provided. For the service of the gearbox during the limited warranty period, it is important to find a local, authorized servicing agent of the component manufacturer. Any unau-

thorized work done on these components during the warranty period may void the warranty. If you have any difficulty finding an authorized outlet or obtaining warranty service, please contact our Service Department for assistance:

Walker Manufacturing Company

5925 E. Harmony Road

Fort Collins, CO 80528

1-970-221-5614

A service manual is available for the gearbox from:

Tecumseh Products Co.

900 North Street

Grafton, Wl 53024

UNIT DESCRIPTIONS

Implement Hitch

The implement hitch is required to mount each of the implements to the tractor. It clips on the tractor in place of the mower deck in less than a minute.

Each implement slides on the male hitch and easily locks in place. The mount assembly also includes operator footrests and an electric power lift. The lift control switch is mounted on the FSC lever for convenient operator use, and is powered by the linear actuator on the implement hitch.

Dozer Blade

The 46-inch (117 cm) dozer blade has a five-position RH/LH angle adjustment. It is used for removal of snow, loose dirt, and gravel, and is raised and lowered automatically with the lift control switch.

The dozer blade is designed to “trip” forward when striking a large object, eliminating shock to the tractor and operator. Tire chains and a soft cab are available as optional equipment.

Rotary Broom

The rotary broom has a 47-inch (119 cm) sweeping path and five-position RH/LH angle head. It is suitable for light snow removal, lawn dethatching/raking and general hard surface sweeping. It is raised and lowered automatically with the lift control switch. The rotary broom is powered by the tractor

PTO through the PTO shaft, gearbox and chain final drive to brush drive shaft. Tire chains and a soft cab are available as optional equipment.

Two-Stage Snowblower

The 42-inch (107 cm) two-stage snowblower throws snow up to 40 ft (12 m). It is raised and lowered automatically with the lift control switch. The blower spout is controlled with a simple position control handle. The snowblower is powered by the tractor PTO through the PTO shaft, snowblower drive shaft, and gearbox. Tire chains and a soft cab are available as optional equipment.

Debris Blower

The debris blower is used for parking lot cleaning and leaf control. It is raised and lowered automatically with the lift control switch. The directional spout adjusts manually. The debris blower is powered by the tractor PTO through the PTO shaft.

Tire chains and a soft cab are available as optional equipment.

IMPORTANT: These implements are not intended for use with Model MS tractors.

3

4

Specifications

MODEL

IMPLEMENT HITCH

Height

Width

Length

Overall Length Installed on Tractor

Weight

Lift

IMPLEMENTS

10 in. (25 cm)

33-1/2 in. (85 cm)

30 in. (76 cm)

69-3/4 in. (177 cm)

70 lb (32 kg)

12 Volt DC Electric Ram Linear Actuator, Operated by Toggle Switch

Mounted on FSC Lever

DOZER BLADE

Height

Width

Length

Overall Length Installed on Tractor

Weight (minimum)

Lift

Hitch System

Type Blade

Angle Adjustment

Body Construction

Depth Guide

17-1/2 in. (44 cm)

46 in. (117 cm)

Standard Hitch: 22-1/2 in. (57 cm)

Long Hitch: 28-1/2 in. (72 cm)

Longest Hitch: 35 in. (89 cm)

87 in. (221 cm), Typical

102 lb (46 kg)

12 Volt DC Electric Ram Linear Actuator, Operated by Toggle Switch

Mounted on FSC Lever

Patented Quick Hitch System

Multi-Purpose Blade with Reversible and Replaceable Cutting Edge,

Spring Forward Trip Action with Lock Out

Five Positions, 0° (Straight Ahead), 15° and 30° LH or RH

Blade Thickness: 11 Gauge Steel

Frame Thickness: 3/8 in. (10 mm)

Cutting Edge Thickness: 1/4 in. (6 mm)

Two Adjustable, Replaceable Skid Shoes,

Adjustable from 1/4 to 3/4 in. (6 to 19 mm)

ROTARY BROOM

Height

Overall Width

Sweeping Path Width (Brush Length)

Length (With Female Hitch)

Overall Length Installed on Tractor

Weight (With Female Hitch)

Lift

With Broom: 18-3/8 in. (47 cm)

Without Broom: 11-3/8 in. (29 cm)

47-3/8 in. (120 cm)

43-1/4 in. (110 cm)

Approx. 45 in. (114 cm)

105-1/2 in. (268 cm)

205 lb (93 kg)

12 Volt DC Electric Ram Linear Actuator, Operated by Toggle Switch

Mounted on FSC Lever

Specifications

MODEL IMPLEMENTS

ROTARY BROOM (continued)

Hitch System

Type Brush

Brush Drive

Primary Reduction

Secondary Reduction

Maximum Brush Speed

Broom Angle Adjustment

Patented Quick Hitch System

18 in. (46 cm) Diameter Polypropylene or Steel, Clockwise Rotation

PTO Shaft Driving Center Mounted Gearbox

Gearbox, 2.78:1 Ratio

#40 Chain and Sprockets, 3.27:1 Ratio

260 RPM

Five Positions, 0° (Straight Ahead), 12.5° and 25° LH or RH

Working Width At Maximum Angle (25°) 39-3/16 in. (100 cm)

Ground Contact Pressure Screw Adjustment with Viscous Damper

Body Construction

Capacity

14 Gauge Steel

Clears up to 4 in. (10 cm) snow

TWO-STAGE SNOWBLOWER

Height (Without Chute)

Width

Clearing Width

Length (With Female Hitch)

Overall Length Installed on Tractor

Weight (With Female Hitch)

Lift

Hitch System

Type Blower

Snowblower Drive

Impeller Drive

Auger Drive

Discharge Angle Adjustment

Body Construction

Cutting Height

Depth Guide

20-3/4 in. (53 cm)

42 in. (107 cm)

42 in. (107 cm)

22-1/2 in. (57 cm)

95 in. (241 cm)

210 lb (95 kg)

12 Volt DC Electric Ram Linear Actuator, Operated by Toggle

Switch Mounted on FSC Lever

Patented Quick Hitch System

Two-Stage with 12-7/8 in. (33 cm) Diameter Auger and

15-3/4 in. (40 cm) Diameter, 3-Blade Impeller, Clockwise Rotation

PTO Shaft Driving Blower Wheel

Chain, #40

Driving Sprocket: H40C11

Driven Sprocket: H40B32

Worm Gearbox, 5:1 Ratio

Chute Direction Rotation 228° by Crank, Adjustable Spout

Deflector, Adjustable from Operator Seat, Up to 40 ft (12 m)

Discharge Distance

Frame Thickness: 14 Gauge Steel

Side Thickness: 11 Gauge Steel

Impeller Housing Thickness: 14 Gauge Steel

19 in. (48 cm)

Two Adjustable, Replaceable Skid Shoes,

Adjustable from 1/4 to 3/4 in. (6 to 19 mm)

5

6

Specifications

MODEL

DEBRIS BLOWER

Height

Width

Length

Overall Length Installed on Tractor

Weight (With Female Hitch)

Lift

Hitch System

Type Blower

Blower Drive

Recommended RPM

Airflow at 4000 RPM

Noise Level at 4000 RPM

Approximate Required Horsepower

Air Velocity

Discharge Angle Adjustment

Outlet Area

IMPLEMENTS

28-1/2 in. (72 cm)

26 in. (66 cm)

34-3/4 in. (88 cm)

102-1/2 in. (260 cm)

130 lb (59 kg)

12 Volt DC Electric Ram Linear Actuator, Operated by Toggle

Switch Mounted on FSC Lever

Patented Quick Hitch System

13-1/2 in. (34 cm) Diameter, 8-blade Aluminum Impeller,

Counterclockwise Rotation

PTO Shaft Driving Blower Wheel

3600 RPM (4000 RPM Maximum)

2000 cfm

Approx. 90 Dba

14 HP (10.4 kw)

Mean: 125 mph (201 km/h)

Maximum: 160 mph (257 km/h)

Chute Direction Rotation 230° by Crank,

Adjustable from Operator Seat

25 in.² (161 cm²)

NOTE: The manufacturer reserves the right to make changes in specifications shown herein at any time without notice or obligation.

Component Identification

IMPLEMENT HITCH

Male Hitch

Assembly

PTO Shield

Footrest

Safety Chain

Assembly

NOTE:

Control Identification shown in

Operating Instructions section and in Illustrated Parts Manual.

Linchpin

Male Quick

Hitch Latch

Footrest

Mounting

Tube

Linear Actuator

Linear Actuator

Electrical Connector

Hitch Locking

Lever

Jam Nut

Implement Hitch Top View (Not Installed)

Mounting

Tube

7

8

Component Identification

DOZER BLADE

Welded Blade

Angle

Adjustment Pin

Trip Spring

Trip Spring

Lockout Pin

Skid Shoe

Bracket

Hitch

Box

Female

Quick Hitch

Trip Spring

Lockout Bracket Skid Shoe

Skid Shoe

Pin

Dozer Blade Rear View and Right Side View (Not Installed)

Component Identification

ROTARY BROOM

Ground Contact

Knob

Tension Spring

Stopper

Pin

Rotary Broom

Housing

Pivot Bracket

PTO Shaft

Female Hitch

Plastic

Wheel

Broom Angle

Adjustment Lever

Parking

Stand

Brush

Rotary Broom Rear View and Right Side View (Not Installed)

9

Component Identification

TWO-STAGE SNOWBLOWER

Deflector Position

Control Knob

Chute

Chute Rotation

Handle

Fan

Deflector

Hand Guard

Gearbox Support

Bracket

10

Frame Auger

Gearbox

Auger

Two-Stage Snowblower Front View and Right Side View (Not Installed)

Component Identification

Deflector Position

Control Knob

Snowblower

Housing

Deflector

Chute

Chute

Rotation Handle

Reduction

Box Cover

Skid Shoe

Female Quick Hitch

PTO Drive Shaft

Two-Stage Snowblower Rear View (Not Installed)

Skid Shoe

Parallel Bar

11

12

Component Identification

DEBRIS BLOWER

Blower Motor

Housing

Linchpin

Chute Rotation Handle

Belt Guard

PTO Drive Shaft

Parking Stand

Female Quick

Hitch

Pivot Wheel

Debris Blower Front View and Left Side View (Not Installed)

Component Identification

Chute Rotation Handle

Belt Guard

Parking Stand

Pins

Driveline Guard

PTO Drive Shaft

Female Quick

Hitch

Rotation Pinions

Parking Stand

Deflector Position

Control Knob

Debris Blower Rear View and Right Side View (Not Installed)

13

14

Safety Instructions

Pay particular attention to any information labeled

DANGER, WARNING, CAUTION, IMPORTANT, and NOTE in this manual.

When you see the Safety Alert Symbol ( ), read, understand, and follow the instructions. Failure to comply with safety instructions may result in personal injury.

The seriousness or degree of importance of each type of information is defined as follows:

DANGER

An IMMEDIATE hazard that WILL result in severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.

WARNING

A POTENTIAL hazard that COULD result in severe personal injury or DEATH, if warning is ignored and proper safety precautions are not taken.

CAUTION

Possible hazards or unsafe practices that

MAY result in MODERATE personal injury or property damage, or machine damage, if warning is ignored and proper safety precautions are not taken.

IMPORTANT: Identifies mechanical information demanding special attention, since it deals with the possibility of damaging a part or parts of the machine.

NOTE: Identifies information worthy of special attention.

Walker Manufacturing cannot predict every potentially dangerous situation. Therefore, items labeled as such in this manual do not cover all conceivable situations. Any person using procedures, tools, or control techniques not recommended by Walker

Manufacturing must take full responsibility for safety.

The Walker Tractor and Implement attachments have been designed with many safety features to protect the operator from personal harm or injury.

However, it is necessary for the operator to use safe operating procedures at all times. Failure to follow safety instructions contained in this manual may result in personal injury or damage to equipment or property.

If you have any questions concerning setup, operation, maintenance, or safety, please contact your authorized Walker Mower Dealer or call Walker

Manufacturing Company at (970) 221-5614.

BEFORE OPERATING

1.

Read and understand the contents of this

OWNER'S MANUAL before operating the

machine. Become thoroughly familiar with all controls and how to stop the machine and disengage the controls quickly. Replacement Owner's

Manuals are available by sending the Model and

Serial Number to:

Walker Manufacturing Company

5925 E. Harmony Road

Fort Collins, CO 80528

2.

Never allow children to operate or give rides

on the machine. Do not allow adults to operate without proper instruction.

3.

Do not allow anyone other than the operator on the machine.

4. Keep everyone, especially children and pets, a safe distance away from the area being cleaned.

Do not operate with bystanders in the area.

5. Do not operate the machine wearing sneakers, tennis shoes, or similar lightweight footwear.

Wear substantial protective footwear that will improve footing on slippery surfaces.

6. The snow or leaves can sometimes hide objects that might clog the snowblower or debris blower chute, or otherwise cause damage. Clear the area of doormats, sleds, boards, wires and other debris.

Safety Instructions

7. Do not wear loose fitting clothing that could get caught in moving parts. Always wear ade-

quate protective clothing including long pants.

Wearing safety glasses, safety shoes, and a helmet is advisable and required by some local ordinances and insurance regulations.

8. Prolonged exposure to loud noise can cause impairment or loss of hearing. Operator hear-

ing protection is recommended. Wear a suitable hearing protective device, such as earmuffs or earplugs.

9. Keep all protective shields and safety devic-

es in place. If a protective shield, safety device, or decal is damaged, unusable, or missing, repair or replace it before operating the machine.

10. Be sure any interlock switches are function-

ing correctly so the engine cannot be started unless the Forward Speed Control lever is in the NEUTRAL position and the PTO clutch is in the DISENGAGED position. Also, the engine should stop if the operator lifts off the seat with the PTO clutch in the ENGAGED position.

11. Never attempt to make any adjustments

while the engine is running, except where specifically instructed to do so.

12. Handle gasoline or diesel fuel with care.

Gasoline is highly flammable and its vapors are explosive: a.

Use an approved fuel container.

b.

Never add fuel to a running engine or hot engine (allow hot engine to cool several minutes).

c.

Keep matches, cigarettes, cigars, pipes, open flames, or sparks away from the fuel tank and fuel container.

d.

Always fill the fuel tank outdoors using care. Fill to about one inch from the top of the tank. Use a funnel or spout to prevent spilling.

e. Replace the machine fuel cap and container cap securely and clean up any spilled fuel before starting the engine.

OPERATING

NOTE: Refer to the Walker Rider Lawnmowers

OWNER’S MANUAL for safety instructions for operating the tractor.

1. Operate the machine only in daylight or in good artificial light with good visibility of areas being cleaned.

2. Sit on the seat when starting the engine and operating the machine. Keep feet on footrests at all times when the tractor is moving and/or the implement is operating.

3.

An inexperienced operator should learn to steer

(maneuver) the tractor with a slow engine

speed before attempting any operating. Be aware that, with the front mounted implement configuration, the back of the machine swings to the outside during turns.

4. Remember, for an emergency stop, the forward motion of the tractor can always be stopped by pulling the Forward Speed Control (FSC) into the NEUTRAL-PARK position.

5. Disengage the PTO clutch and put the FSC in the NEUTRAL-PARK position before starting the engine (an ignition interlock switch normally prevents starting of the tractor if these controls are in the OPERATING position).

6. Do not run the engine in a confined area with-

out adequate ventilation. Exhaust fumes are hazardous and can be deadly.

7. Do not carry passengers - maximum seating capacity is one (1) person.

8.

Make sure the auger, brush, or debris blower is clear of snow, ice, or debris before engaging the

PTO clutch.

9.

Be careful never to throw snow or blow debris towards people or cars, and never allow anyone in front of the implement.

10. Watch out for hazards hidden under snow or leaves that could enter the chute or blower while operating.

11. Avoid sudden starts or stops. Before backing the machine up, look to the rear to be sure no one is behind the machine. Watch carefully for traffic when crossing or working near roadways.

15

16

Safety Instructions

12. Disengage the PTO clutch when transporting the machine.

13. Do not operate across the face of slopes. Use extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.

14. Never adjust gauge wheels or skid shoes

with the engine running. Before adjusting height or servicing, disengage the PTO clutch, stop the engine, and remove the ignition key.

Wait for all movement to stop before getting off the seat.

NOTE: The PTO brake should normally stop drive line rotation within 5 seconds of disengaging the PTO clutch.

15. Do not operate the snowblower with the blower spout assembly removed.

16. If snowblower clogs: a. Disengage the PTO clutch, stop the engine, and remove the ignition key before leaving the seat.

b. LOOK to make sure PTO shaft and auger movement has stopped before trying to unclog the snowblower.

c. Disconnect the fuel solenoid wire [diesel engines] or spark plug wire(s) [gasoline engines].

d.

Do not use hands or feet to unclog the snowblower - use a stick or similar tool.

17. If the implement strikes a solid object or the machine begins to vibrate abnormally, immediately disengage the PTO clutch, stop the engine,

and wait for all moving parts to stop. Disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines] to prevent accidental starting. Thoroughly inspect the implement and repair any damage before restarting the engine and operating the machine.

Make sure implement components are in good condition and all bolts are tight.

18. Do not touch the engine or muffler while the

engine is running or immediately after stopping the engine. These areas may be hot enough to cause serious burns.

19. When leaving the machine unattended, disengage the PTO clutch, stop the engine, and remove the ignition key.

MAINTENANCE

NOTE: Refer to the Walker Rider Lawnmowers

OWNER’S MANUAL for proper tractor maintenance procedures.

1. To prevent accidental starting of the engine when servicing or adjusting the machine, remove the key from the ignition switch and disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2. To reduce fire hazards, keep the engine free of grass, leaves, excessive grease, and dirt.

3. Keep all nuts, bolts, and screws tight to ensure the machine is in a safe, working condition.

4. Perform only maintenance instructions de-

scribed in this manual. Unauthorized maintenance operations or machine modifications may result in unsafe operating conditions.

5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, and clothing away from moving parts. Do not wear jewelry or loose clothing.

6. Always use proper engine service manuals

when working on the engine. Unauthorized maintenance operations or modifications to the engine may result in unsafe operating conditions.

7. Altering the machine in any manner which adversely affects its operation, performance, durability, or use will VOID the warranty and may cause hazardous conditions.

8. Never attempt to disconnect any safety devices or defeat the purpose of these safety devices.

9. Do not change the engine governor settings or overspeed the engine. The governor has been factory-set for maximum-safe engine operating speed.

10. Use genuine factory replacement parts. Substitute parts may result in product malfunction and possible injury to the operator and/or others.

IMPORTANT: Keep all applicable manuals immediately accessible to anyone who may operate or service this machine.

Safety Instructions

SAFETY, CONTROL, AND INSTRUCTION DECALS

Safety, Control, and Instruction Decals are installed on the machine. If any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The

Decal Part Number is listed below and in the Parts Manual; the Decal Location is shown in the Parts Manual.

Attaching Hitch

(Walker P/N I393)

(RAD P/N 657364)

PTO Shield (Walker P/N 7822)

Hitch Mount Adjust

(Walker P/N 6618) Rotating Driveline

(Walker P/N I395)

(RAD P/N 657763)

Implement Hitch

(Walker P/N 6632)

Brush Height (RAD P/N 661521)

Important - Avoid Damage

(RAD P/N 660328)

Brush Ground Contact

(RAD P/N 661052)

Safety Procedures

(RAD P/N 660988)

Rotating Auger

(Walker P/N I394)

(RAD P/N 657762)

17

Safety Instructions

SAFETY, CONTROL, AND INSTRUCTION DECALS

Safety, Control, and Instruction Decals are installed on the machine. If any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The

Decal Part Number is listed below and in the Parts Manual; the Decal Location is shown in the Parts Manual.

Use Shear Bolts (RAD P/N 657346)

Trip Spring Lockout

(RAD P/N 657503)

Stay Clear Blade

(RAD P/N 657524)

18

Lubricate Chain

(RAD P/N 657804)

Danger, High Velocity (RAD P/N 661248)

Keep Hands Out

(Walker P/N I396)

(RAD P/N 657761)

Grease All Points (RAD P/N 6586708)

Avoid Serious Injury

(RAD P/N 661247)

Check Oil Level (RAD P/N 655683) Drive Belt Injury

(RAD P/N 660265)

Assembly Instructions

SETUP INSTRUCTIONS

Walker Implements are shipped partially assembled. After uncrating the implement adaptor and/or implement(s), initial setup is required.

NOTE: During the process of unpacking, any damaged or missing parts should be noted and reported to the delivering carrier immediately (put in writing within 15 days). The carrier will provide directions for proceeding with a claim to receive compensation for damage.

IMPLEMENT HITCH

Implement Hitch Installation

1.

Remove the mower deck from the tractor if necessary. Refer to the appropriate Tractor Owner’s Manual.

2.

Lightly grease each tractor support arm (2) on the tractor. Refer to Implement Hitch Installa-

tion photo for location of tractor support arms.

3.

Engage the hitch frame tube sockets on the tractor support arms. Slide the implement hitch onto the support arms approximately 3 in. (76 mm).

4.

Install the hitch pin through the hole on the end of each support arm to lock the hitch in place.

Two (2) hitch pins are included in the owner’s packet of materials.

Grease Tractor

Support Arms

IMPORTANT: If the tractor body needs to be raised, the PTO shield must be in the closed or down po-

sition and the implement must be in the lowered

position. The only time the PTO shield needs to be open or raised is when connecting or disconnecting the driveline for the rotary broom, snowblower, or debris blower.

Hitch Pins Lock Hitch on Support Arms

PTO Shield in CLOSED

Position

PTO Shield in CLOSED Position

5.

Loosen the 3/4-10 jam nut on the end of the implement Hitch. Adjust the 3/4-10 x 2 in. hex bolt until it contacts the cross-member of the tractor frame. Securely tighten the 3/4-10 jam nut to prevent the bolt from moving.

Hitch Frame

Tube Sockets

Implement Hitch Installation

3/4 - 10 x 2"

Hex Bolt

3/4 - 10

Jam Nut

Implement Hitch Jam Nut Adjustment

IMPORTANT: This adjustment will need to be made only once if the same tractor and hitch are used together. If the hitch will be used on more than one tractor, this adjustment will be required every time the hitch is mounted on a different tractor.

19

Assembly Instructions

Implement Hitch Wiring

1.

Drill five (5) 13/64 in. (5 mm) diameter holes in the tractor, two in the FSC lever and three in the body, as shown in the illustration.

4.

Attach the toggle switch to the mounting bracket, placing the switch terminals toward the front of the mower.

Mounting Bracket

Wiring Clamps

20

Drill Holes for Implement Hitch Wiring

2.

Attach the toggle switch mounting bracket on the FSC lever using two (2) 10-24 x 1/2 in. bolts and Keps nuts. Connect the green ground wire from the actuator wiring harness to one of the bolts of the switch mounting bracket.

Mounting

Bracket

Switch

Terminals

Harness

Attach Wiring Harness and Toggle Switch

5.

On Models MC, MDD/MDG, and MT, connect the harness red wire to the load side of the circuit breaker mounted on the bracket behind the battery.

Red Wire

Wiring

Harness

Circuit Breaker

Ground

Wire

Attach Toggle Switch Mounting Bracket

3.

Install the wiring harness to the tractor body using the three wiring clamps, three 10-24 x 3/8 in.

bolts and Keps nuts.

Connect Harness Wire to Circuit Breaker

IMPORTANT: For all 1987-1997 Model MC tractors (with Kohler Magnum engine), connect the harness red wire to the free connector of the

PTO clutch switch red wire. Refer to Implement

Hitch Wiring Diagram illustration.

Assembly Instructions

6.

Complete the wiring by connecting the wiring harness ends to the toggle switch and to the actuator motor of the implement hitch.

Wire Harness

Connector

Actuator Motor

Connector

Complete Implement Hitch Wiring

7.

Move the implement lift switch backward to raise the implement hitch to the UP position.

8.

Move the implement lift switch forward to lower the implement hitch to the DOWN position.

9.

Raise and lower the hitch a few times to check the operation and make sure it moves smoothly.

If not, make sure the wiring harness ends are connected properly and securely. Refer to Im-

plement Hitch Wiring Diagram illustration.

21

Assembly Instructions

22

Implement Hitch Wiring Diagram

Assembly Instructions

DOZER BLADE

Dozer Blade Assembly

1.

Insert the female quick hitch into the hitch box on the blade attachment.

2.

Align the single hole at the end of the female quick hitch with the single hole in the hitch box and insert the pivot pin through both holes. Secure the pivot pin on the underside with a 1/4 x

1 in. roll pin.

Eyebolt

Nut

Welded Tab

Spring

Hitch Box

Pivot Pin

Female

Quick Hitch

Align Holes

Roll Pin

Insert Female Hitch into Blade Attachment

3.

Hook one end of the spring onto the welded tab on the hitch box. Hook the eyebolt onto the free end of the spring.

4.

Insert the eyebolt up through the hole in the upper bend of the blade and secure it with a flat washer and nut. Adjust the length of the eyebolt according to the amount of spring tension required for safe operation. Refer to Trip Spring in Operating Instructions.

Attach Spring to Blade Assembly

5.

Insert a 3/16 x 1 in. split spring pin into the angle adjustment pin.

6.

Rotate the female quick hitch to obtain the required blade angle. Align the hole in the center of the female quick hitch with one of the five (5) holes in the hitch box, and insert the angle adjustment pin through the top and bottom holes.

Refer to Angle Adjustment Pin in Operating

Instructions .

Angle Adjustment

Pin

Angle Adjustment Hole(s)

Female Quick

Hitch

Rotate Female Quick Hitch

For Required Blade Angle

Insert Adjustment Pin and Set Blade Angle

7.

Install the two (2) skid shoes in the two brackets on the rear outer edges of the blade.

23

24

Assembly Instructions

8.

Adjust the skid shoes to allow the required clearance under the blade. Install a skid shoe pin in each shoe and lock in place with a 4 mm x 80 mm hairpin. Refer to ADJUSTMENTS of

Dozer Blade Skid Shoes in Maintenance Instructions.

Skid Shoe

Pin

Skid Shoe

Bracket

Male Quick

Hitch

Linchpin

Female

Hitch

Hitch Locking

Lever

Skid Shoe

Hairpin

Install Skid Shoes

9.

Install the trip spring lockout bracket in the upper hole behind the blade using the lockout pin and hairpin.

Hairpin Lockout Pin in Upper Hole

Trip Spring

Lockout Bracket

Install Trip Spring Lockout Bracket

Dozer Blade Installation

1.

Insert the male quick hitch section of the implement hitch into the female hitch of the blade.

Lock in place by moving the hitch locking lever

fully forward to the LOCKED position. Secure the male quick hitch latch with the linchpin. Refer to Hitch Locking Lever in Operating Instructions.

Attach Blade to Tractor

2.

To install the optional tire chains: a.

Remove the tractor wheels.

b.

Attach the tire chains to the wheels.

c.

Place the wheel spacer plates on the lug bolts. The wheel spacer plates provide clearance for the chains between the tires and the tractor body.

d.

Place the wheels back on the tractor.

e.

Reinstall and tighten the lug bolts.

ROTARY BROOM

Rotary Boom Installation

1.

Insert a parking stand into each stand support bracket from the underside. Install a 5/32 x 1-1/

4 in. cotter pin in the upper hole of each parking stand. Set the parking stands in their most ex-

tended position and secure each stand with a 4 mm x 80 mm hairpin.

2.

Check the pivot lock pin and make sure it is in the innermost position to prevent bulking of the female hitch member, and to facilitate quick hitch attachment.

Assembly Instructions

Stand Support

Bracket

Hairpin

Male Quick

Hitch

Female Hitch

Hitch Locking

Lever

Parking Stand

Prepare Rotary Broom for Installation

3.

Attach the female broom driveline half (with quick connect yoke) over the male broom driveline half. Set the driveline on its support.

NOTE: Driveline sliding surfaces must be greased.

Reduction

Shaft

Attach Broom to Implement Hitch

5.

Connect the broom driveline to the tractor PTO shaft by sliding back the locking collar on the yoke, then push the yoke over the PTO shaft until the locking collar snaps back fully. Make sure the driveline is well secured at both ends.

DANGER

This shaft turns at very high RPM. If the collar is not locked to the PTO shaft at the tractor end, or if the yoke at the broom end is not secured properly, the driveline can fly loose with great force capable of causing serious injury or death.

Drive Shaft

Yoke

Assemble Rotary Broom Driveline

4.

Insert the male quick hitch section of the implement hitch into the female quick hitch of the rotary broom and place the male quick hitch lever

fully forward to the LOCKED position. Secure the male quick hitch latch with the linchpin. Refer to Hitch Locking Lever in Operating Instructions.

PTO Shaft

Locking Collar

Yoke

Connect Broom Driveline to Tractor PTO Shaft

25

26

Assembly Instructions

6.

Remove the hairpin from the welded sleeve on the right hand side of the broom mounting bracket. Carefully pull out the stopper pin to its

most extended position and lock in place with the hairpin.

Welded Sleeve

Hairpin

8.

Retract the parking stands and secure with the hairpins prior to operation.

9.

To install the optional tire chains: a.

Remove the tractor wheels.

b.

Attach the tire chains to the wheels.

c.

Place the wheel spacer plates on the lug bolts. The wheel spacer plates provide clearance for the chains between the tires and the tractor body.

d.

Place the wheels back on the tractor.

e.

Reinstall and tighten the lug bolts.

10. For GHS (Grass Handling System) equipped

Walker tractors, install a blower intake cover in the blower intake tube. The cover “unloads” the blower and seals the intake to effectively eliminate power loss and noise when the blower is not being used.

Blower Intake

Cover

Stopper Pin

Lock Stopper Pin in Place

NOTE: The pin in the innermost position is used to prevent the female hitch on the broom from being pulled up by the brush ground contact adjustment spring, thus facilitating mounting and dismounting of the broom.

7.

Adjust brush ground contact by threading knob.

Refer to Ground Contact Knob in Operating

Instructions .

Ground Contact Knob

GHS Blower Intake Cover

11. For stability of the tractor when transporting with the rotary broom in raised position, approximately 80 lb (36 kg) of counterweight should be installed on the tail of the tractor. Optional tail weights for the various tractor models are available from your Walker dealer or a sandbag or similar weight may be used.

Optional Gauge Wheel Installation

NOTE: Gauge wheels are required for lawn work or heavy loads.

Adjust Brush to Ground Contact

Assembly Instructions

1.

Remove the pin and hairpin from each gauge wheel. Select the required number of spacer sleeves to remain on the bottom portion of the gauge wheels. Refer to ADJUSTMENTS of

Rotary Broom Gauge Wheels in Maintenance

Instructions.

2.

Remove the parking stands and replace them with the gauge wheels. Place the remaining spacer sleeve(s) over the gauge wheels on the upper part of the stand supports, and secure the gauge wheels with the pins and hairpins.

Pin

Hairpin

Stand

Support

Hand

Guard

Chute Base

Ring

Spacer

Sleeves

Gauge

Wheel

Optional Gauge Wheel Installation

TWO-STAGE SNOWBLOWER

Snowblower Assembly

1.

Install the hand guard on the chute, with the top section inside the chute and the bottom section outside the chute base ring. Place two (2) 1/4 x

3/4 in. bolts through the chute and the hand guard. Secure with a flat washer, lock washer, and nut. Position the bolt with the head on the outside of the chute and the nut on the inside.

Torque both bolts to 10 ft-lb. (13.6 N·m).

Install Hand Guard on Chute

2.

Remove the bushing support from the chute base lip and discard the existing bolt (refer to In-

stall Rotation Worm Assembly photo).

3.

Place the plastic anti-friction insert over the chute base (placing the nipple on the upper side towards the center of the fan housing). Only one position provides a perfect fit. Apply grease on top of the insert where it will contact the chute base.

Apply Grease

Nipple

Install Plastic Insert over Chute Base Lip

4.

Insert the 1-5/16 in. (33 mm) plastic bushing into the tube weldment.

27

28

Assembly Instructions

5.

Insert the 1-11/16 in. (43 mm) plastic bushing into the bushing support and place this over the shaft on the rotation worm.

6.

Install the rotation worm assembly through the tube weldment with the attaching plate of the support on the underside of the chute base lip.

Tube

Weldment

Bushing

Rotation

Worm

Bushing Support

With Attaching Plate

Install Rotation Worm Assembly

7.

Install the chute over the plastic insert and secure with four retaining plates, using two (2) 1/4 x 1/2 in. bolts, lock washers, and nuts in each of the three (3) standard retaining plates, and two

(2) 1/4 x 3/4 in. bolts, lock washers and nuts in the rear right retaining plate which also secures the support. Torque all bolts to 10 ft-lb. (13.6

N·m).

Chute

8.

Insert two (2) 5/16 x 1 in. carriage bolts through each of the skid shoes from inside the bend.

Place a flat washer, lock washer, and nut loosely on each bolt and place the bolt heads through the round holes in the outer ends of the bottom angle of the snowblower body. Adjust the skid shoes to allow the required clearance under the cutting edge. Slide the square shank portion of the bolt head into the slot and torque to 19 ft-lb

(25.8 N·m). Refer to ADJUSTMENTS of Two-

Stage Snowblower Skid Shoes in Maintenance Instructions.

Snowblower

Housing

Carriage Bolts

Install Skid Shoes

Skid Shoe

Snowblower Installation

1.

Thoroughly clean the drive shaft yoke and install a 1/4 x 1/4 x 1-1/4 in. key in the reduction shaft keyway.

2.

Slide the drive shaft yoke over the reduction shaft.

3.

Secure the yoke to the reduction shaft with a 1/4 x 2-1/2 in. bolt and nylon locknut. Tighten the nut and the 3/8 x 3/8 in. allen set screw securely over the key in the yoke.

Retaining

Plate

Install Chute over Plastic Insert

Assembly Instructions

Keyway

1/4 x 1/4 x

1-1/4 in. Key

Drive

Shaft Yoke

Reduction

Box Cover

Bolt

Reduction

Shaft

Set Screw

Attach Drive Shaft Yoke to Reduction Shaft

4.

Install one 1/4 x 7-1/2 in. bolt through the upper set of holes in the reduction box and secure loosely with a lock washer and nut.

Install Bolt

Reduction

Box

Install Reduction Box Cover

6.

Attach the female portion of the hitch to the snowblower using one 3/8 x 1 in. bolt in the upper hole of each side, placing the bolt head on the outside, with a flat washer, lock washer, and nut on the inside. Use one 1/2 x 1 in. bolt, lock washer and nut in the bottom hole of each side.

Tighten all four (4) bolts securely.

Bolt Heads On

Outside of Hitch

Install Bolt in Reduction Box

5.

Hook the reduction box cover over the bolt and secure the cover with a second 1/4 x 7-1/2 in.

bolt, lock washer, and nut through the lower set of holes in the reduction box. Torque both bolts to 10 ft-lb (13.6 N·m).

Female

Hitch

Mount Female Hitch to Snowblower

7.

Insert the male quick hitch section of the implement hitch into the female hitch of the snowblower and lock in place by moving the hitch locking lever fully forward to the LOCKED position. Secure the latch with the linchpin. Refer to Hitch Locking Lever in Operating Instructions.

8.

Grease the drive shaft sliding surfaces and slide the male shaft inside the female tube.

29

Assembly Instructions

30

Clevis

Female

Hitch

Male Quick

Hitch

Hitch Locking

Lever

Attach Snowblower to Implement Hitch

9.

Attach the driveline quick lock coupler to the tractor PTO.

WARNING

This shaft turns at high RPM. If the collar is not locked to the shaft at the tractor end, or if the yoke at the blower end is not secured properly, the drive shaft can fly loose with great force, capable of causing serious injury or death.

Parallel Bar

Clevis

Attach Parallel Bar to Female Hitch

11. Insert the rotation handle into the rotation worm.

Align the holes and lock in place with a 1/4 x

1 in. socket head cap screw and nylon locknut.

12. Install the plastic handle grip on the chute rotation handle.

Driveline Coupler

Tractor PTO

Connect Driveline Coupler to Tractor PTO

10. Attach the parallel bar to the female hitch and the implement adaptor using the two clevises and spring clips.

Rotation

Handle

Insert Rotation Handle into Rotation Worm

13. To install the optional tire chains: a.

Remove the tractor wheels.

b.

Attach the tire chains to the wheels.

c.

Place the wheel spacer plates on the lug bolts. The wheel spacer plates provide clearance for the chains between the tires and the tractor body.

d.

Place the wheels back on the tractor.

e.

Reinstall and tighten the lug bolts.

Assembly Instructions

14. For GHS (Grass Handling System) equipped

Walker tractors, install a blower intake cover in the blower intake tube. The cover “unloads” the blower and seals the intake to effectively eliminate power loss and noise when the blower is not being used. Refer to GHS Blower Intake

Cover illustration for ROTARY BROOM in this section.

15. For stability of the tractor when transporting with the snowblower in raised position, approximately 80 lb (36 kg) of counterweight should be installed on the tail of the tractor. Optional tail weights for the various tractor models are available from your Walker dealer or a sandbag or similar weight may be used.

DEBRIS BLOWER

Debris Blower Installation

The debris blower is shipped completely assembled except for the driveline, which must be connected to the input shaft.

1.

Remove the belt guard from the debris blower housing by removing the two (2) cover pins and hairpins securing it to the housing.

2.

Thoroughly clean the debris blower input shaft and install a 1/4 x 1/4 x 1-1/4 in. key in the input shaft keyway.

3.

Thoroughly clean the inside of the tractor PTO shaft and align the PTO shaft keyway with the key in the input shaft keyway.

4.

Secure the PTO shaft to the input shaft with a

1/4 x 2-1/2 in. bolt and nylon locknut. Tighten the locknut and the set screw over the key.

Shear bolt

Set Screw

5.

Reinstall the belt guard by reversing the removal procedure.

6.

Insert the male quick hitch section of the implement hitch into the female hitch of the debris blower and lock in place by moving the hitch locking lever fully forward to the LOCKED position. Secure the latch with the linchpin. Refer to Hitch Locking Lever in Operating Instructions.

Linchpin

Hitch Locking

Lever

Female

Quick Hitch

Attach Debris Blower to Implement Hitch

7.

To install the optional tire chains: a.

Remove the tractor wheels.

b.

Attach the tire chains to the wheels.

c.

Place the wheel spacer plates on the lug bolts. The wheel spacer plates provide clearance for the chains between the tires and the tractor body.

d.

Place the wheels back on the tractor.

e.

Reinstall and tighten the lug bolts.

8.

For GHS (Grass Handling System) equipped

Walker tractors, install a blower intake cover in the blower intake tube. The cover “unloads” the blower and seals the intake to effectively eliminate power loss and noise when the blower is not being used. Refer to GHS Blower Intake

Cover illustration for ROTARY BROOM in this section.

Tractor

PTO

Attach Tractor PTO to Debris Blower Input Shaft

31

32

Assembly Instructions

9.

For stability of the tractor when transporting with the debris blower in raised position, approximately 80 lb (36 kg) of counterweight should be installed on the tail of the tractor. Optional tail weights for the various tractor models are available from your Walker dealer or a sandbag or similar weight may be used.

PREOPERATING CHECKLIST

Before operating any of the implements for the first time, and as a routine before daily operations, it is important to make sure the machine is properly prepared and ready for operation. The following is a list of items to be checked. (For machines with frequent operation, some of these items will not need to be checked every day, but the operator should be aware of the condition of each.)

CHECK TRACTOR PREOPERATING

CHECKLIST

Refer to the appropriate Tractor Owner’s Manual.

CHECK GAUGE WHEEL OR SKID SHOE

ADJUSTMENT

Refer to ADJUSTMENTS of Dozer Blade Skid

Shoes in Maintenance Instructions.

Refer to ADJUSTMENTS of Rotary Broom Gauge

Wheels in Maintenance Instructions.

Refer to ADJUSTMENTS of Two-Stage Snow-

blower Skid Shoes in Maintenance Instructions.

Refer to ADJUSTMENTS of Debris Blower Front

Gauge Wheel in Maintenance Instructions.

CHECK OPTIONAL TIRE CHAINS

Tire chains should always be used when operating the machine in icy conditions. If the tractor is equipped with the optional tire chains, make sure the chains are in good condition and are installed properly.

CHECK TRACTOR TAILWEIGHT

Make sure 80 lb (36 kg) weight has been installed on rear of tractor.

Implement Hitch

CHECK LIFT SWITCH OPERATION

Raise and lower the implement hitch to make sure the lift switch and linear actuator operate properly.

CHECK HITCH LOCKING LEVER

Lock and unlock the male hitch to make sure the locking mechanism functions properly.

Refer to Hitch Locking Lever in Operating Instructions.

Dozer Blade

CHECK CUTTING EDGE

Make sure the cutting edge is not nicked, bent or worn.

Refer to REPLACING/REPAIRING of Dozer Blade

Cutting Edge in Maintenance Instructions .

CHECK TRIP SPRING

Check trip spring tension.

Refer to Trip Spring in Operating Instructions.

Check trip spring lockout bracket.

Refer to Normal Operation or Rigid Blade Opera-

tion in Operating Instructions.

CHECK SWIVEL ADJUSTMENT

Refer to Angle Adjustment Pin in Operating Instructions.

Rotary Broom

CHECK BRUSH

Make sure the brush is clear of snow and/or ice.

Make sure the brush is free to rotate.

Check that the bristles are in good condition and are not worn or bent.

Assembly Instructions

CHECK BROOM ANGLE ADJUSTMENT

Refer to Angle Adjustment Lever in Operating Instructions.

CHECK DRIVE CHAIN

Refer to LUBRICATION for Rotary Broom Drive

Chain in Maintenance Instructions .

Refer to ADJUSTMENTS of Rotary Broom Drive

Chain Tension in Maintenance Instructions .

CHECK GEARBOX

Refer to LUBRICATION for Rotary Broom Gear-

box in Maintenance Instructions .

CHECK SIDE TO SIDE LEVEL ADJUSTMENT

Refer to ADJUSTMENTS of Rotary Broom Brush

Leveling in Maintenance Instructions.

CHECK BRUSH TO GROUND CONTACT

PRESSURE ADJUSTMENT

Refer to Ground Contact Knob in Operating Instructions.

Two-Stage Snowblower

CHECK CUTTING EDGE

Make sure the cutting edge is not nicked, bent or worn.

Refer to REPLACING/REPAIRING of Two-Stage

Snowblower Cutting Edge in Maintenance Instructions.

CHECK AUGER

Make sure the auger is clear of snow and/or ice.

Make sure the auger is free to rotate.

Check that the auger flighting and paddle blades are in good condition and not bent.

CHECK CHUTE AND DEFLECTOR

Make sure the chute and deflector are not clogged with snow and/or ice.

Turn the chute rotation handle and rotate the chute. The chute should rotate freely.

Use the deflector position control knobs and raise and lower the deflector. The deflector should move freely.

CHECK GEARBOX

Refer to LUBRICATION for Two-Stage Snowblow-

er Gearbox in Maintenance Instructions .

CHECK REDUCTION CHAIN

Refer to LUBRICATION for Two-Stage Snowblow-

er Reduction Chain in Maintenance Instructions .

Refer to ADJUSTMENTS for Two-Stage Snow-

blower Reduction Chain Tension in Maintenance

Instructions .

Debris Blower

CHECK CHUTE AND DEFLECTOR

Make sure the chute and deflector are not clogged with leaves and/or debris.

Turn the chute rotation handle and rotate the chute. The chute should rotate freely.

Use the deflector position control knob and raise and lower the deflector. The deflector should move freely.

CHECK GAUGE WHEEL TIRE PRESSURE

Make sure the tire pressure is 20 PSI (137 kPa).

INSPECT DRIVE BELT

Refer to ADJUSTMENTS of Debris Blower Drive

Belt Tension in Maintenance Instructions.

CHECK BLOWER FAN

Make sure the fan is clear of debris.

Make sure the fan is free to rotate.

Check that the fan blades are in good condition and not bent.

33

34

Operating Instructions

TRACTOR CONTROLS

Refer to the appropriate Tractor Owner’s Manual for complete information about tractor operating controls.

WARNING

Before operating the implements, become familiar with the location and function of all operator controls. Knowing the location, function, and operation of these controls is important for safe and efficient operation of the implements.

STARTING THE MACHINE

CAUTION

ALWAYS disengage the PTO clutch and put the FSC in the NEUTRAL-PARK position before starting the engine.

Refer to the appropriate Tractor Owner’s Manual for tractor starting and operating procedures.

NOTE: For cold weather operation, follow the proper operating procedures in the appropriate Tractor

Owner’s Manual. Allow sufficient time for the tractor engine to warm up before engaging the machine.

IMPLEMENT HITCH CONTROLS

Implement Lift Switch

All of the implements may be raised or lowered by operating a toggle switch located on the FSC lever.

Move the switch forward to lower the implement.

Move the switch backward to raise the implement.

NOTE: The same procedure is used to raise or lower the implement regardless of which implement is mounted on the tractor.

Raise

Implement

Implement

Lift Switch

Lower

Implement

Implement Lift Switch

Hitch Locking Lever

All of the implements must be locked in place on the implement hitch before beginning any opera-

tion. To lock the attached implement, move the hitch locking lever forward to the LOCKED position, and secure the male quick hitch latch with the linchpin. To detach the implement, remove the linchpin from the latch and move the hitch locking lever backward to the UNLOCKED position.

NOTE: The same procedure is used to attach or detach the implement regardless of which implement is mounted on the tractor.

Secure Latch

With Linchpin

LOCKED

Position

Hitch Locking Lever in “Locked” Position

Operating Instructions

Remove

Linchpin

Trip Spring

The dozer blade was designed to “trip” forward when striking large rocks, tree stumps, etc. Once the blade clears the obstacle, the blade will spring back to the normal operating position, eliminating the shock to the operator and tractor. Adjust the trip spring tension by raising and lowering the eyebolt and retightening the nut to the amount of tension required for safe operation. [Normally about 1/2 in.

(13 mm) of thread should protrude beyond the nut.]

UNLOCKED

Position

Hitch Locking Lever in “Unlocked” Position

DOZER BLADE CONTROLS

Angle Adjustment Pin

The blade swivels to five (5) positions: straight forward, and 15 or 30 degrees on the RH and LH sides.

To adjust the blade angle, pull out the angle adjustment pin and adjust the blade to the required working angle. Completely reinstall the angle adjustment pin before operating the machine. Refer to Angle

Adjustment Pin illustration.

Angle Adjustment

Pin

Angle Adjustment Hole(s)

Nut

Eyebolt

Trip Spring

Trip Spring

DOZER BLADE OPERATION

CAUTION

Before operating the dozer blade, read and understand all Safety Instructions and

Operating Instructions.

Female Quick

Hitch

Rotate Female Quick Hitch

For Required Blade Angle

Angle Adjustment Pin

Raising and Lowering the Blade

Refer to Implement Lift Switch in this section.

Normal Operation

For normal operation, when the forward trip action of the blade will be required, the trip spring lockout

bracket should be installed in the upper hole of the vertical reinforcing rib on the RH side of the rear of the blade.

35

36

Operating Instructions

Hairpin

Upper Hole

Trip Spring

Lockout Bracket Pivot Pin

Trip Spring Tension: Normal Operation

Rigid Blade Operation

CAUTION

Use rigid blade operation only for low ground speeds up to 2 mph (3 kph).

For rigid blade operation, when the forward trip action of the blade will NOT be required, move the trip spring lockout bracket to the lower hole, hooking the lockout bracket over the blade frame.

Attach in place with the pivot pin and secure with the hairpins. This procedure “locks” the blade in place and will prevent the forward trip action.

Hairpin

Lower Hole

Pivot Pin

CAUTION

DO NOT strike large objects with the dozer blade during rigid blade operation.

Speed Recommendations

For maximum power, set the engine speed control in

FAST (full power) position. Use the forward speed control arm to control the ground speed best suited for the job being done. Use faster speeds for lighter snow removal, and slower speeds for heavier snow removal.

ROTARY BROOM CONTROLS

Ground Contact Knob

Turning the ground contact knob clockwise de-

creases brush ground contact pressure. Turning the knob counterclockwise increases brush ground contact pressure. Once the knob is adjusted, it should only be used to compensate for brush wear.

IMPORTANT: Adjust the brush to ground contact pressure so that the broom head, when lifted by the front, weighs approximately 30 to 50 lb (14 to 23 kg).

More weight than this may cause premature brush wear and overheating of the gearbox.

Increase

Pressure

Decrease

Pressure

Ground Contact

Knob

Ground Contact Knob

Trip Spring

Lockout Bracket Blade Frame

Trip Spring Tension: Rigid Blade Operation

Operating Instructions

Angle Adjustment Lever

1.

Extend the parking stands and raise the broom to the transport position (so that the bristles do not contact the ground).

2.

Carefully lift up on and hold the angle adjustment lever. Lift the angle adjustment plate and slide either right or left to the required working angle. Lower the plate over the stopper pin.

3.

Release the angle adjustment lever and make sure the broom is locked in position.

4.

Retract the parking stands and lower the broom to the ground.

Angle Adjustment

Lever

Angle Adjustment

Plate

Stopper Pin

Angle Adjustment Lever

ROTARY BROOM OPERATION

CAUTION

Before operating the rotary broom, read and understand all Safety Instructions and

Operating Instructions.

Raising and Lowering the Broom

Refer to Implement Lift Switch in this section.

Engaging the Rotary Broom

1.

Set the engine throttle at about 1/3 speed. DO

NOT attempt to engage the PTO clutch at

high engine speeds. This will drastically shorten drive belt life. Use only moderate engine

speed when engaging the PTO clutch.

2.

Pull the PTO clutch lever SLOWLY to engage the rotary broom.

NOTE: For cold weather operation, allow sufficient time for the rotary broom components (i.e., gearbox oil) to warm up before beginning to operate.

CAUTION

A safety interlock switch (seat switch) will cause the engine to stop if the PTO clutch is engaged and the operator is not in the seat. The function of this switch should be checked by the operator raising off the seat and engaging the PTO clutch; the engine should stop. If the switch is not working, it should be repaired or replaced before operating the rotary broom. DO

NOT disconnect the safety switches; they are for the operator’s protection.

IMPORTANT: DO NOT engage the PTO clutch when transporting the machine. DO NOT en- gage the PTO clutch with the PTO shaft dis-

connected (the rotary broom removed from the tractor).

General Sweeping

1.

Minimize dust by reducing brush speed and by sweeping on days with high moisture.

2.

For light material, angle the broom 12.5 de-

grees right or left, rather than the fully angled

25 degrees, to obtain a wider sweeping path.

3.

Prevent damage to the broom by removing large foreign objects from the sweeping area prior to operation.

IMPORTANT: For efficient operation, sweep with the tips of the bristles like a broom; not with the sides of the bristles like a mop.

37

38

Operating Instructions

Snow Removal

WARNING

Foreign objects in snow may be thrown farther than the snow. Use the slowest brush speed that will perform the job.

Stay aware of the broom discharge direction at all times.

1.

The rotary broom works best on snow depths of

4 in. (10 cm) or less. Larger amounts of snow can be moved if the ground speed is reduced.

2.

To avoid snow being blown back onto the tractor and operator, sweep with the wind blowing in the direction of broom discharge.

Lawn Thatching and Leaf Raking

CAUTION

Optional gauge wheels must be installed to perform these types of operation in order to avoid excessive brush ground contact.

1.

Bristles should barely touch the ground for lawn thatching, and barely touch the grass in leaf raking operations.

2.

Slower brush speed and ground speed are more adequate for lawn thatching. This will prevent “bouncing” which could damage the lawn due to excessive ground contact.

3.

Minimize dust by sweeping when moisture is high (but not wet) whenever possible.

TWO-STAGE SNOWBLOWER CONTROLS

Chute Rotation Handle

The chute rotation handle is located on the rear of the snowblower head, on the lower RH side of the discharge chute. The chute rotates in a 228 degree arc, by cranking the rotation handle. Turning the handle clockwise rotates the chute clockwise.

Turning the handle counterclockwise rotates the chute counterclockwise.

Rotate Chute

Counterclockwise

Rotate Chute

Clockwise

Chute Rotation

Handle

Chute Rotation Handle

Deflector Position Control Knobs

Set the angle of the deflector according to the distance the snow must be thrown. To adjust the deflector angle, loosen the two knobs on the sides of the deflector, slide the deflector to the required angle, and securely retighten the two knobs.

Deflector Position

Control Knobs

Deflector Position Control Knobs

TWO-STAGE SNOWBLOWER OPERATION

CAUTION

Before operating the snowblower, read and understand all Safety Instructions and

Operating Instructions.

Raising and Lowering the Snowblower

Refer to Implement Lift Switch in this section.

Operating Instructions

Engaging the Snowblower

1.

Make sure that the snowblower is clear of snow and/or ice before engaging the snowblower.

2.

Make sure that the auger and fan operate freely.

3.

Check the oil level in the worm gearbox and if necessary, add SAE 90 E.P. (Extreme Pressure) oil. Make sure the oil level is up to the side plug. (Refer to LUBRICATION of Two-Stage

Snowblower Gearbox in Maintenance Instructions.

)

4.

Check the three (3) shear bolts, one on each auger section, and one between the fan and gearbox for proper tightness, approximately 8 ft-lb

(11 N·m).

5.

Adjust the snowblower so that it runs level.

6.

Set the engine throttle at about 1/3 speed. DO

NOT attempt to engage the PTO clutch at

high engine speeds. This will drastically shorten drive belt life. Use only moderate engine

speed when engaging the PTO clutch.

7.

Pull the PTO clutch lever SLOWLY to engage the snowblower.

NOTE: For cold weather operation, allow sufficient time for the snowblower components (i.e., gearbox oil) to warm up before beginning to blow snow.

DANGER

A safety interlock switch (seat switch) will cause the engine to stop if the PTO clutch is engaged and the operator is not in the seat. The function of this switch should be checked by the operator raising off the seat and engaging the PTO clutch; the engine should stop. If the switch is not working, it should be repaired or replaced before operating the snowblower. DO

NOT disconnect the safety switches; they are for the operator’s protection.

IMPORTANT: DO NOT engage the PTO clutch when transporting the machine. DO NOT engage the PTO clutch with the PTO shaft disconnected

(the snowblower removed from the tractor).

DANGER

If the auger strikes a solid object or the machine begins to vibrate abnormally, immediately disengage the PTO clutch, stop the engine, and wait for all moving parts to stop. Disconnect the fuel solenoid wire

[diesel engines] or the spark plug wire(s)

[gasoline engines] to prevent accidental starting. Thoroughly inspect the snowblower and repair any damage before restarting the engine and operating the machine. Make sure auger blades are in good condition and all bolts are tight.

Engaged

Position

PTO Clutch Engaged

Disengaged

Position

PTO Clutch Disengaged

Recommendations For Snowblowing

IMPORTANT: Operate the engine at full speed when snowblowing, to allow the engine to produce full horsepower and to increase efficiency of the engine cooling system.

39

40

Operating Instructions

When operating on a slope, reduce speed and

use caution to start, stop, and maneuver. Avoid sharp turns or sudden changes in direction.

When blowing through deep snow drifts, let the snowblower work its way through the drifts. For best results, raise the snowblower and remove a top layer of snow, then pass through the area a second time to remove the remaining snow.

When snowblowing, operate the engine at or near

full throttle for the best snowblowing action. The engine is designed to be operated at full speed.

Use optional tire chains or optional all-terrain tires to improve traction.

Disengage the PTO clutch to stop the snowblower when driving the machine but not blowing snow.

Avoid damage to property and extra snowblowing work by carefully choosing the direction to move the snow. Orient the blower away from people and property due to the possibility of thrown objects.

To momentarily increase traction in case the drive wheels are slipping, use the lift switch to raise the snowblower slightly and transfer extra weight on the drive wheels.

Removing Snow

DANGER

DO NOT blow snow with bystanders in the area (especially children or pets).

A definite operating pattern is required to thoroughly clean snow from an area. Each pattern described below clears all the snow in one pass (of the pattern) and prevents throwing snow in unwanted places.

IMPORTANT: DO NOT use the snowblower as a dozer blade to push snow. Let the snowblower work its way through deep snow. If the tractor is driven forward into snow too fast, the snowblower may become overloaded and clog.

Use the following pattern where snow can be thrown only to one side. Start on the side farthest from

where the snow will be thrown. At the end of the first pass, rotate the blower spout 180 degrees for

the return pass. At the end of each following pass, rotate the spout 180 degrees to keep throwing snow in the same direction.

Throw Snow to One Side

Use the following pattern where snow can be thrown to both sides. Start in the middle with the blower

spout directed to either the right or left. Drive from one end to the other in an outward spiral,

without changing the position of the blower

spout to throw snow to both sides.

Throw Snow to Both Sides

Clogging Checklist

In case of clogging, the snow throwing action will decrease and finally stop. When this occurs, disengage the PTO clutch, stop the engine, disconnect the fuel solenoid wire [diesel engines] or spark plug wire(s) [gasoline engines], and remove the ignition key. Make sure all movement has stopped be- fore attempting to unclog.

Operating Instructions

DANGER

DO NOT attempt to unclog the snowblower or make any adjustments with the tractor engine running. Disengage the PTO clutch, stop the engine, and remove the ignition key.

Chute Rotation

Handle

DANGER

NEVER place hands in the blower spout.

DO NOT use hands or feet to unclog the snowblower. Use a short stick or similar tool to remove any clogged material.

The following list of items should be checked if a pattern of clogging begins to develop. All of these items are capable of causing clogging.

Check that the inside of the snowblower housing is clean and free of snow and/or ice buildup.

Check that the auger is in good condition and not bent, both the auger flighting and the center paddles.

Check the inside of the blower spout for smooth- ness and freedom of obstruction.

Remember, anything that restricts airflow or material flow along the entire path from the auger to the blower spout can cause clogging.

DEBRIS BLOWER CONTROLS

Chute Rotation Handle

The chute rotation handle is located on the rear of the debris blower, on the upper RH side of the impeller housing. The chute rotates in a 230 degree arc, by cranking the rotation handle. Turning the handle clockwise rotates the chute clockwise.

Turning the handle counterclockwise rotates the chute counterclockwise.

Chute Rotation Handle

Deflector Position Control Knob

Set the angle of the deflector according to the distance the debris must be thrown. To adjust the deflector angle, loosen the knob on the RH side of the deflector, slide the deflector to the required angle, and securely retighten the knob.

Deflector Position

Control Knob

Deflector Position Control Knob

DEBRIS BLOWER OPERATION

CAUTION

Before operating the debris blower, read and understand all Safety Instructions and

Operating Instructions.

Raising and Lowering the Debris Blower

Refer to Implement Lift Switch in this section.

41

42

Operating Instructions

Engaging the Debris Blower

1.

Set the engine throttle at about 1/3 speed. DO

NOT attempt to engage the PTO clutch at

high engine speeds. This will drastically shorten drive belt life. Use only moderate engine

speed when engaging the PTO clutch.

2.

Pull the PTO clutch lever SLOWLY to engage the debris blower.

NOTE: For cold weather operation, allow sufficient time for the debris blower components to warm up before beginning to blow debris.

WARNING

A safety interlock switch (seat switch) will cause the engine to stop if the PTO clutch is engaged and the operator is not in the seat. The function of this switch should be checked by the operator raising off the seat and engaging the PTO clutch; the engine should stop. If the switch is not working, it should be repaired or replaced before operating the debris blower. DO

NOT disconnect the safety switches; they are for the operator’s protection.

IMPORTANT: DO NOT engage the PTO clutch when transporting the machine. DO NOT engage the PTO clutch with the PTO shaft

disconnected (the debris blower removed from the tractor).

Recommendations For Operating the Debris

Blower

IMPORTANT: Operate the engine at full speed when operating the debris blower, to allow the engine to produce full horsepower and to increase efficiency of the engine cooling system.

When operating on a slope, reduce speed and

use caution to start, stop, and maneuver. Avoid sharp turns or sudden changes in direction.

Use optional tire chains or optional all-terrain tires to improve traction.

Disengage the PTO clutch to stop the debris blower when driving the machine but not operating the debris blower.

Avoid damage to property and extra cleaning work by carefully choosing the direction to move the debris. Orient the blower away from people and property due to the possibility of thrown objects.

To momentarily increase traction in case the drive wheels are slipping, use the lift switch to raise the debris blower slightly and transfer extra weight on the drive wheels.

STOPPING THE MACHINE

1.

Slow the engine to idle; put the throttle in the

IDLE position.

2.

Pull the steering levers to the NEUTRAL position and then move the FSC lever backward to the NEUTRAL-PARK position.

3.

Disengage the PTO clutch.

IMPORTANT: DO NOT disengage the PTO clutch with high engine speed (above 1/2 throttle) since the brake action on the PTO drive will cause premature wear of the brake band.

WARNING

A brake stops the machine from freewheeling within five (5) seconds after disengaging the PTO clutch. If the brake system malfunctions and the machine does not stop within five (5) seconds, the brake should be adjusted or repaired before operating the machine. Refer to the appropriate Tractor Owner’s Manual for adjustment procedures.

4.

Turn the ignition switch OFF.

WARNING

Remove the key from the ignition switch when leaving the machine unattended.

This will prevent children and inexperienced operators from starting the engine.

5.

Engage the parking brake.

IMPORTANT: The hydrostatic transmissions lock to prevent the machine from rolling freely with the engine stopped. However, if the machine is parked on a slope, it is necessary to

ENGAGE the parking BRAKE to prevent the machine from creeping. This is due to a small amount of slippage in the hydrostatic transmissions, especially when transmission fluid is warm.

Maintenance Instructions

CAUTION

Maintenance procedures requiring special training or tools should be performed by a trained technician.

MAINTENANCE SCHEDULE CHART - RECOMMENDED SERVICE INTERVALS - IMPLEMENTS

Model Service Item Daily

25

Hours Yearly

Reference

Page

All Models:

Implement Hitch:

Dozer Blade:

Rotary Broom:

Check Tire Chains (Optional)

Check Gauge Wheels or Skid Shoes

Check Tractor Tailweight

Lubricate Grease Fittings and Oil Points

Repaint Components/Parts

Check Implement Lift Switch Operation

Check Hitch Locking Lever Function

Check Dozer Blade Cutting Edge Condition

Check Dozer Blade Trip Spring Tension

Check Dozer Blade Swivel Adjustment

Check Rotary Broom Brush Condition

Check Broom Angle Adjustment Lever

Check Broom Side to Side Level Adjustment

Check Rotary Broom Ground Contact Knob

Check Rotary Broom Gearbox Oil Seals

Lubricate Rotary Broom Drive Chain

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Two-Stage

Snowblower:

Check Snowblower Auger Condition

Check Snowblower Chute Rotation Handle

Check Snowblower Deflector Position

Control Knobs

Check Snowblower Scraper Blade Condition

Check Snowblower Gearbox Oil Seals

Lubricate Snowblower Reduction Chain

Check Debris Blower Chute Rotation Handle

X

X

X

X

X

X

X

33

33

45

45

33

Debris Blower:

Check Debris Blower Deflector Position

Control Knob

Check Debris Blower Gauge Wheel

Tire Pressure

Check Debris Blower Impeller Condition

X

X

X

33

33

33

Check Debris Blower Drive Belt

Tension and Condition

X 33

Refer to the appropriate Tractor Owner’s Manual for complete information about Tractor Maintenance Items.

70

32

32

32

32

32

32

45

33

33

44

44

32

32

32

33

33

33

43

44

Maintenance Instructions

LUBRICATION

WARNING

DO NOT attempt to lubricate the machine with the tractor engine running. Disengage the PTO clutch, shut off the machine, and remove the ignition key.

Proper lubrication is an important maintenance procedure. It reduces wear and makes the machine quieter and easier to operate.

Rotary Broom Gearbox

The gearbox is permanently lubricated (oil filled) and sealed requiring no scheduled lubrication. However, the gearbox oil seal(s) should be checked every 25

hours for indication of an oil leak. If an oil leak is noted, replace the oil seal and relubricate the gearbox as follows:

1.

Remove the gearbox following the procedure described in REPLACING/REPAIRING the Ro-

tary Broom Gearbox in this section.

Dipstick Plug

Gearbox

Mounting

Bolt

Gearbox

Cover

LUBRICATION

4.

If the lubricant is flowing out of the plug hole, the gearbox is full. Reinsert the plug. If no lubricant flows out, add SAE E.P. (Extreme Pressure)

90W oil into the gearbox through the plug hole until it starts to flow out.

5.

Wipe the threads of the gearbox plug before reinstalling.

6.

Torque screws to 24 in-lb (2.7 N·m).

NOTE: In case the gearbox is completely drained of oil, approximately 5 fl. oz. (15 cl) of oil is required to refill the gearbox.

Rotary Broom Drive Chain

Lubricate the drive chain every 25 hours. A light penetrating oil or special purpose chain oil is recommended. Lubricate the drive chain as follows:

1.

Remove the two (2) bolts fastening the chain guard cover to the broom housing and remove the cover.

Drive Chain

Gearbox

Plug

Rotary Broom Gearbox with Cover Removed

2.

Clean the area around the plug located on the front of the gearbox.

3.

Remove the gearbox plug on the gearbox.

Chain Guard Cover Chain Guard Bolts

Remove Chain Guard Cover

2.

Apply oil to the drive chain.

3.

Reinstall the chain guard cover by reversing the removal procedures.

Maintenance Instructions

Two-Stage Snowblower Gearbox

The gearbox is permanently lubricated (oil filled) and sealed requiring no scheduled lubrication. However, the gearbox oil seal(s) should be checked every 25

hours for indication of an oil leak. If an oil leak is noted, replace the oil seal(s) and relubricate the gear-box as follows:

1.

Remove the gearbox following the procedure described in REPLACING/REPAIRING the

Two-Stage Snowblower Gearbox in this section.

LUBRICATION

Two-Stage Snowblower Reduction Chain

Lubricate the reduction chain every 25 hours. A light penetrating oil or special purpose chain oil is recommended. Lubricate the reduction chain as follows:

1.

Remove the bolt fastening the reduction box cover to the reduction box and remove the cover.

Reduction

Chain

Lubricant

Plug

Snowblower Lubricant Plug Location

2.

Clean the area around the lubricant plug located on the front of the gearbox.

3.

Remove the lubricant plug on the gearbox.

4.

If the lubricant is flowing out of the plug hole, the gearbox is full. Reinsert the plug. If no lubricant flows out, add SAE E.P. (Extreme Pressure)

90W lubricant into the gearbox through the plug hole until it starts to flow out.

5.

Wipe the threads of the gearbox plug before reinstalling.

6.

Torque to 24 in-lb (2.7 N·m).

NOTE: In case the gearbox is completely drained of oil, approximately 5 fl. oz. (15 cl) of oil is required to refill the gearbox.

Remove Reduction Box Cover

2.

Apply oil to the reduction chain.

3.

Adjust the chain if necessary. Refer to AD-

JUSTMENTS of Two-Stage Snowblower Re-

duction Chain Tension in this section.

4.

Reinstall the reduction box cover by reversing the removal procedures.

Grease Fitting and Oil Point Lubrication

Lubricate the grease fittings and oil points after ev-

ery 25 hours of operation. Use SAE general purpose lithium or molybdenum base grease for grease fittings and light machine oil (SAE 10) to lubricate oil points. Lubricate the locations shown in the Lu- brication Points illustrations on the following pages.

45

46

Maintenance Instructions

Ident

No.

Location

Implement Hitch

1 PTO Shield Hinge

2 Hitch Locking Lever Pivot

3 Mounting Tube Sockets

4 Hitch Lift Crank

Lubrication

Type

No.

Places

Oil

Oil

Grease

Grease

1

1

2

1

LUBRICATION

Ident Lubrication

No.

Location Type

No.

Places

5 Hitch Pivot Shaft

6 Quick Hitch Latch

Oil

Oil

1

1

NOTE: Tractor Lubrication Points are not shown here.

For Tractor Lubrication Points, refer to the appropriate Tractor OWNER’S MANUAL or IL-

LUSTRATED PARTS MANUAL.

Maintenance Instructions

LUBRICATION

Implement Hitch Lubrication Points

47

48

Maintenance Instructions

Ident

No.

Location

Dozer Blade

1 Cutting Edge

2 Skid Shoe Brackets

(Grease Slide Area)

3 Hitch Box Pin

4 Trip Spring Lockout Bracket

Pivot Pin

Lubrication

Type

No.

Places

Oil

Grease

Oil

Oil

1

1

1

2

LUBRICATION

Ident Lubrication

No.

Location Type

No.

Places

5 Angle Adjustment Pin Oil

6 Female Quick Hitch Pivot Pin Oil

1

1

NOTE: Tractor Lubrication Points are not shown here.

For Tractor Lubrication Points, refer to the appropriate Tractor OWNER’S MANUAL or IL-

LUSTRATED PARTS MANUAL.

Maintenance Instructions

LUBRICATION

Dozer Blade Lubrication Points

49

50

Maintenance Instructions

Ident

No.

Location

Lubrication

Type

No.

Places

Rotary Broom

1 Chain Drive Sprocket

2 Chain Drive Shaft

3 Gearbox

Oil

Grease

Oil * 1

4 Wheel Brackets Grease

5 Angle Adjustment Lever Pivot Oil

6 Driveline Grease

7 Driveline Support Pivot

8 Angle Adjustment Plate

Oil

Oil

9 Universal Joint Shaft Assembly Grease ** 1

1

1

(Grease Slide Area)

10 Ground Contact Knob Eyebolt Grease 1

11 Drive Chain Oil

2

1

1

1

1

1

LUBRICATION

Ident Lubrication

No.

Location Type

No.

Places

* Gearboxes are permanently lubricated and sealed requiring no scheduled lubrication.

Oil level should be checked only when an oil leak is noted. Refer to Rotary Broom Gear-

box in this section.

** Grease every eight (8) hours.

NOTE: Tractor Lubrication Points are not shown here.

For Tractor Lubrication Points, refer to the appropriate Tractor OWNER’S MANUAL or IL-

LUSTRATED PARTS MANUAL.

Maintenance Instructions

LUBRICATION

Rotary Broom Lubrication Points

51

52

Maintenance Instructions

Ident

No.

Location

Lubrication

Type

No.

Places

Two-Stage Snowblower

1 Auger Sections

2 Gearbox

3 Cutting Edge

4 Skid Shoes

5 Gearbox Shaft

6 Rotation Worm

Grease

Oil *

Oil

Grease

Oil

Grease

2

7 Reduction Chain

8 Sprockets

9 Parallel Bar Pivot Pins

Oil

Oil

Oil

10 Universal Joint Shaft Assembly Grease ** 1

(Grease Slide Area)

1

2

2

11 Rotation Handle Pivot Oil 1

1

1

2

1

1

LUBRICATION

Ident Lubrication

No.

Location Type

No.

Places

12 Plastic Anti-Friction Insert

13 Chute Knobs

14 Deflector Slide Area

Grease

Grease

Grease

1

2

1

* Gearboxes are permanently lubricated and sealed requiring no scheduled lubrication.

Oil level should be checked only when an oil leak is noted. Refer to Two-Stage Snow-

blower Gearbox in this section.

** Grease every eight (8) hours.

NOTE: Tractor Lubrication Points are not shown here.

For Tractor Lubrication Points, refer to the appropriate Tractor OWNER’S MANUAL or IL-

LUSTRATED PARTS MANUAL.

Maintenance Instructions

LUBRICATION

Two-Stage Snowblower Lubrication Points

53

54

Maintenance Instructions

Ident

No.

Location

Debris Blower

1 Front Gauge Wheel

2 Plastic Anti-Friction Insert

3 Air Blast Nozzle

4 Sprockets

Lubrication

Type

No.

Places

Grease

Grease

Oil

Oil

1

1

1

2

LUBRICATION

Ident Lubrication

No.

Location Type

No.

Places

5 Rotation Handle

6 Universal Joint Shaft Assembly Grease * 1

(Grease Slide Area)

Grease * 2

* Grease every eight (8) hours.

NOTE: Tractor Lubrication Points are not shown here.

For Tractor Lubrication Points, refer to the appropriate Tractor OWNER’S MANUAL or IL-

LUSTRATED PARTS MANUAL.

Maintenance Instructions

LUBRICATION

Debris Blower Lubrication Points

55

56

Maintenance Instructions

REPLACING/REPAIRING

WARNING

To prevent accidental engine starting when replacing parts or repairing the machine, remove the key from the ignition switch and disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

CAUTION

ALWAYS use genuine factory replacement parts. Substitute parts CAN result in product malfunction and possible injury to the operator and/or others.

Dozer Blade Cutting Edge

NOTE: The cutting edge of the dozer blade is re-

versible and needs to be replaced only when both the top and bottom edges have worn.

Replace the dozer blade cutting edge as follows:

1.

Remove the six (6) 5/16-NC hex nuts and

5/16 in. lock washers from the rear of the blade, behind the cutting edge. Remove the six (6)

5/16-NC x 1 in. carriage bolts from the front cutting edge.

2.

If only one edge of the blade is dull or nicked, rotate the blade 180 degrees. (The sharp edge should now be at the bottom.) Reinstall the cutting edge onto the dozer blade by reversing the removal procedure.

3.

If both edges are dull or nicked, remove the cutting edge and install a new one by reversing the removal procedure.

REPLACING/REPAIRING

Reversible

Cutting Edge

Dozer Blade Cutting Edge Replacement

Rotary Broom Brush

1.

Stop the tractor engine, set the parking brake and remove the ignition key.

2.

Lift the broom head from the front approximately 7 to 8 inches (18 to 20 cm) from the ground.

3.

Place two (2) wooden blocks, one on each side, under the rear of the broom housing and gently lower the broom head.

Wooden

Block

Support Rear of Broom Housing

4.

Remove the two (2) bolts and the chain guard.

5.

Loosen the bolt securing the chain idler so that the chain can be removed from the sprocket.

Maintenance Instructions

6.

Loosen the two sprocket set screws and push sprocket towards the brush.

Sprocket Chain

Idler

Chain Idler

Bolt

Sprocket

Screws

Flange

Bolts

Bearing

Set

Screws

Chain Guard

Loosen Chain Idler and Set Screws

7.

Remove the three bolts on the bearing flanges on each side of the broom and loosen the bearing set screws. Push the bearings and flanges towards the brush.

8.

Remove the bearing, brush support adapter and flanges on the opposite side of the sprocket. Remove the brush by carefully sliding it downward from its position.

Brush

Support

Adapter

Bearing

Flanges

Remove Brush from Broom Housing

9.

Install the new brush by reversing the removal procedure.

REPLACING/REPAIRING

Rotary Broom Gearbox

Remove and replace the gearbox as follows:

1.

Stop the tractor engine, set the parking brake, and remove the ignition key.

2.

Loosen the set screw fastening the driveline female half and slide the driveline off the gearbox shaft.

3.

Remove the four (4) bolts, lock washers, and hex nuts that fasten the gearbox to the broom housing.

4.

Loosen two (2) set screws on the chain drive shaft and slide it from the gearbox drive shaft.

5.

Replace the gearbox by reversing the removal procedures.

Gearbox

Replace Rotary Broom Gearbox

Rotary Broom Drive Chain

The drive chain should be replaced if, when adjusted properly, it can be pulled away from the front of the drive sprocket more than 1/2 the height of a

tooth on the sprocket. Running the rotary broom with a worn chain increases wear on the sprock- ets.

1.

Remove the chain guard. Refer to LUBRICA-

TION of Rotary Broom Drive Chain in this section.

57

58

Maintenance Instructions

2.

Loosen the bearing flange mounting nuts and bolts. Position the chain tension block so that the chain has as much slack as possible. Tighten the bearing flange mounting nuts and bolts slightly to hold the bearing flange in this position.

Tension

Block

Master Link

REPLACING/REPAIRING

6.

Adjust the chain. Refer to ADJUSTMENTS of

Rotary Broom Drive Chain Tension in this section.

7.

Reinstall the chain guard by reversing the removal procedures.

Rotary Broom Drive Sprocket

A sprocket should be replaced when the teeth be-

come asymmetric (when the front side of a tooth is a different shape than the back side of the tooth).

Bearing

Flange Bolts

Chain Guard

Remove Chain Guard and Loosen Chain Tension

3.

Turn the brush drive shaft until the master link for the chain is accessible.

4.

Remove the master link from the chain and remove the chain from the sprocket.

5.

Place the new chain on the sprockets and install the master link. Be sure to install the clip on the master link properly. The closed end of the

clip should point in the direction of chain travel.

Closed End of Clip

Plate

Open End of Clip

Master Link

Replace Drive Chain

Symmetric (Acceptable)

Asymmetric (Replace)

Sprocket Wear

NOTE: Generally; a small sprocket wears faster than a large sprocket.

1.

Remove the chain guard and drive chain. Refer to REPLACING/REPAIRING of Rotary Broom

Drive Chain in this section.

2.

Loosen the set screws that fasten the sprocket to the drive shaft.

3.

Slide the sprocket off the drive shaft. Use a puller if necessary.

4.

If necessary, clean off the end of the drive shaft with an emery cloth or a wire brush.

5.

Place the key in the keyway on the drive shaft.

Maintenance Instructions

6.

Align the slot in the new sprocket with the square key and slide the sprocket onto the drive shaft. Make sure the key is in place between the drive shaft and sprocket.

Drive

Sprocket

Square Key

Set Screw

Set Screw

Drive

Shaft

REPLACING/REPAIRING

10. With the chain installed, recheck the sprocket alignment.

11. Lubricate the drive chain. Refer to LUBRICA-

TION of Rotary Broom Drive Chain in this section.

Remove and Replace Sprocket

Proper

Alignment

Improper

Alignment

Align Sprockets

7.

Position the sprocket on the drive shaft so it is aligned with the chain drive shaft sprocket.

8.

When the sprockets are aligned properly, tighten the set screw in the drive shaft sprocket.

9.

Install chain and adjust the chain tension. Refer to ADJUSTMENTS of Rotary Broom Drive

Chain Tension in this section.

Proper

Alignment

Improper

Alignment

Check Sprocket Alignment with Chain Installed

12. Reinstall the chain guard by reversing the removal procedures.

Two-Stage Snowblower Cutting Edge

NOTE: The cutting edge of the snowblower is re-

versible and needs to be replaced only when both the top and bottom edges have worn.

Replace the snowblower cutting edge as follows:

1.

Remove the six (6) 5/16-NC hex nuts and

5/16 in. lock washers from the rear of the snowblower housing, behind the cutting edge. Remove the six (6) 5/16-NC x 1 in. carriage bolts from the front of the cutting edge.

2.

If only one edge of the blade is dulled or

nicked, rotate the blade 180 degrees. (The sharp edge should now be at the bottom.) Reinstall the cutting edge onto the snowblower housing by reversing the removal procedure.

3.

If both edges are dull or nicked, remove the cutting edge and install a new one by reversing the removal procedure.

59

60

Maintenance Instructions

Reversible

Cutting Edge

Snowblower Cutting Edge Replacement

Two-Stage Snowblower Gearbox

Remove and replace the gearbox as follows:

1.

Stop the tractor engine, set the parking brake, and remove the ignition key.

Auger Shear

Bolt

Support

Bracket

Pinion

Shaft

Bolt

REPLACING/REPAIRING

4.

Remove the two (2) 5/16-NC nylon locknuts and the two (2) 5/16-NC x 1-1/4 in. hex bolts fastening the support bracket and gearbox to the snowblower frame.

5.

Hold and move the gearbox/auger assembly to the left and the right side will slide out. Slide the left side out.

6.

Remove the two (2) 5/16-18 auger shear bolts and two (2) 5/16 nuts. Remove augers from gearbox/shaft assembly.

7.

Replace the gearbox by reversing the removal procedures.

Two-Stage Snowblower Reduction Chain

The reduction chain should be replaced if, when adjusted properly, it can be pulled away from the front of the reduction sprocket more than 1/2 the height

of a tooth on the sprocket. Running the snowblower with a worn chain increases wear on the sprockets.

1.

Remove the 1/4 x 7-1/2 in. bolt, lock washer, and nut from the reduction box cover.

2.

Remove the box cover from the reduction box.

Reduction

Chain

Collar

Bearing

Screw

Auger

Gearbox

Shaft

Assembly

Bearing Flange Bolt

Replace Snowblower Gearbox

2.

Remove the three (3) 5/16 nuts and the three

(3) 5/16 x 3/4 bolts holding the bearing flanges on each end of the snowblower. Loosen the (2) two set screws on each collar bearing.

3.

Remove the 5/16 nut and the 5/16 x 2 hex pinion shaft bolt.

Remove Reduction Box Cover

3.

Turn the reduction box drive shaft until the master link for the chain is accessible.

4.

Remove the master link from the chain and remove the chain from the sprocket.

5.

Place the new chain on the sprockets and install the master link. Install the clip on the master link properly. The closed end of the clip should point in the direction of chain travel.

Maintenance Instructions

Master Link

Plate

Open End of Clip

Closed End of Clip

Replace Reduction Chain

6.

Adjust the chain tension. Refer to ADJUST-

MENTS of Two-Stage Snowblower Reduc-

tion Chain Tension in this section.

7.

Reinstall the reduction box cover by reversing the removal procedures.

Two-Stage Snowblower Reduction Sprocket

A sprocket should be replaced when the teeth be-

come asymmetric (when the front of a tooth is a different shape than the back side of the tooth).

REPLACING/REPAIRING

1.

Remove the reduction box cover and reduction chain. Refer to REPLACING/REPAIRING of

Two-Stage Snowblower Reduction Chain in this section.

2.

Loosen the set screws that fasten the sprocket to the fan assembly by applying heat to the thread sealant used on these screws during assembly.

3.

Slide the sprocket off the fan assembly. Use a puller if necessary.

4.

Position the new sprocket on the fan assembly.

Apply Loctite

®

Threadlocker to set screws before tightening.

Roll Pin

Set

Screw

Symmetric (Acceptable)

Asymmetric (Replace)

Reduction Sprocket Wear

NOTE: Generally, a small sprocket wears faster than a large sprocket.

Drive Shaft

Sprocket

Set Screw

Locking Collar

Remove and Replace Sprocket

5.

Install chain and adjust the chain tension. Refer to ADJUSTMENTS of Two-Stage Snowblow-

er Reduction Chain Tension in this section.

6.

Lubricate the reduction chain. Refer to LUBRI-

CATION of Two-Stage Snowblower Reduc-

tion Chain in this section.

7.

Reinstall the reduction box cover by reversing the removal procedures.

Debris Blower Drive Belt

1.

Remove the belt guard from the debris blower housing by removing the two (2) cover pins and hairpins securing it to the housing.

61

62

Maintenance Instructions

2.

Loosen the three (3) nuts and three (3) bolts on lower pulley bearing support and the adjustment nut on the lower end of each (2) eyebolts to release belt tension.

3.

Loosen the two (2) set screws securing the upper pulley bearing to the shaft. Unbolt and remove the upper pulley bearing support.

4.

Install the new drive belt and reinstall the upper pulley bearing support. Secure the bearing on the shaft by tightening the two set screws.

5.

Adjust the belt tension. Refer to ADJUST-

MENTS of Debris Blower Drive Belt Tension in this section. Tighten fasteners securely and reinstall belt guard by reversing the removal procedures.

Upper

Support Bolts

REPLACING/REPAIRING/

ADJUSTMENTS

5.

Adjust the rotation pinions as instructed in AD-

JUSTMENTS of Debris Blower Rotation Pin-

ions in this section. Securely tighten the set screw of each stop ring.

Rotation Handle

Upper Stop

Ring

Lower

Support

Bolts

Eyebolt

Debris Blower Drive Belt

Debris Blower Rotation Pinions

1.

Remove the drive pinion from the rotation handle by loosening the set screw and pulling off the pinion.

2.

Remove the rotation handle lower stop ring and pull up on the rotation handle. Loosen set screw in upper stop ring. Pull rotation handle up out of work way. Unbolt and remove the driven pinion.

3.

Install the new driven pinion and tighten the nut and bolt securely.

4.

Lower the rotation handle back into its original position and reinstall the lower stop ring. Position the new drive pinion flush with the shaft and securely tighten the pinion set screw.

Lower

Stop Ring

Driven Pinion

Drive Pinion

Debris Blower Rotation Pinions

ADJUSTMENTS

WARNING

DO NOT attempt to make any adjustments with the tractor engine running. Disengage the PTO clutch, stop the engine, and remove the ignition key. Wait for all movement to stop before getting off the seat.

Dozer Blade Skid Shoes

Adjust the skid shoes to allow the required clearance under the blade. On level, paved surfaces, adjust the skid shoes to allow approximately 1/4 in.

(6 mm) clearance between the cutting edge and the surface. On uneven or gravel surfaces, allow 1/2 to 3/4 in. (13 to 19 mm) clearance, depending on the size of the gravel. Refer to Skid Shoe Height Ad-

justment illustration.

Maintenance Instructions

ADJUSTMENTS

1/4 in. (6 mm) Clearance for Level, Paved Surfaces

1/2 to 3/4 in. (13 to 19 mm)

Clearance for Uneven or Gravel Surfaces

Skid Shoe Height Adjustment

Rotary Broom Brush Leveling

IMPORTANT: The proper level adjustment of the broom is essential for efficient operation and life of the bristles. The broom should regularly be adjusted to prevent uneven brush wear.

1.

Extend the parking stands and raise the broom to the transport position (so that the bristles do not contact the ground).

2.

Loosen the three bolts on the upper coupler of the pivot bracket.

3.

Gently lower the broom head until the brush is parallel to ground level on both sides. Place a block of wood under each side of the brush to keep the brush in place.

4.

Tighten the three bolts on the upper coupler, remove the wood blocks, and lower the broom to the ground to make sure the brush is level.

Pivot Bracket

Upper Coupler Bolts

Side to Side Level Adjustment

Rotary Broom Gauge Wheels

This adjustment is required for lawn thatching or leaf raking operations. Height is adjusted to the nearest

1/4 in. (6 mm) by placing spacer sleeves on the upper or lower sides of the stand support. Adjust height according to type of application. Refer to

Lawn Thatching and Leaf Raking in Operating Instructions.

Pin

Hairpin

Stand

Support

Spacer

Sleeves

Gauge

Wheel

Gauge Wheel Height Adjustment

63

64

Maintenance Instructions

Rotary Broom Drive Chain Tension

The drive chain should have 1/4 to 1/2 in. (6 to

13 mm) of slack at midspan. Remove the chain guard cover to check slack. Adjust the drive chain as follows:

1.

Loosen the chain idler nut.

Chain Idler

Chain

Guard

Chain Idler

Nut

ADJUSTMENTS

Two-Stage Snowblower Skid Shoes

Adjust the skid shoes to allow the required clearance under the blade. On level, paved surfaces, adjust the skid shoes to allow 3/16 to 1/4 in. (5 to

6 mm) clearance between the cutting edge and the surface. On uneven or gravel surfaces, allow 1/2 to 5/8 in. (13 to 16 mm) clearance, depending on the size of the gravel. Refer to Skid Shoe Height Ad-

justment illustration.

3/16 to 1/4 in. (5 to 6 mm)

Clearance for Level, Paved Surfaces

Drive

Chain

Chain Idler Bolt

Loosen Chain Idler Nut

2.

Position the chain idler so the chain has 1/4 to

1/2 in. (6 to 13 mm) of slack.

3.

Retighten the chain idler nut.

4.

Recheck the drive chain tension.

1/4 to 1/2 in. (6 to 13 mm)

Slack at Midspan

Chain Idler

Proper Drive Chain Tension

1/2 to 5/8 in. (13 to 16 mm)

Clearance for Uneven or Gravel Surfaces

Skid Shoe Height Adjustment

Two-Stage Snowblower Reduction Chain

Tension

Adjust the tension on the reduction chain as follows:

1.

Loosen the four (4) bolts securing the lower sprocket support box to the reduction box housing.

2.

Position the lower sprocket support box according to the amount of chain tension required.

The chain should have about 1/4 to 1/2 in. (6 to

13 mm) of slack.

3.

To increase the chain tension, position the support box lower. To decrease the chain ten-

sion, position the support box higher.

4.

Retighten the four (4) bolts securing the support box.

Maintenance Instructions

Decrease

Chain Tension Linchpin

ADJUSTMENTS

Support

Box Bolts

Increase

Chain Tension

Reduction Chain Tension Adjustment

Debris Blower Front Gauge Wheel

Adjust the gauge wheel height according to surface condition.

IMPORTANT: The air blast nozzle must clear the ground at all times.

1.

Remove the linchpin from the wheel pivot shaft.

2.

Adjust wheel height by placing sleeve spacers either on the upper or lower side of the wheel pivot bushing. Placing the spacers on the low-

er side increases gauge wheel height. Placing the spacers on the upper side lowers gauge wheel height.

3.

Reinstall the linchpin when proper gauge wheel height has been reached.

Pivot

Bushing

Gauge Wheel

Gauge Wheel Height Adjustment

Debris Blower Drive Belt Tension

The drive belt deflection must be 1/8 in. (3 mm) when 6-1/2 to 9 lbf (29 to 40 N) is applied midway between the two pulleys.

1/8 in. (3 mm)

6.5 to 9 lbf

(29 to 40 N)

Proper Drive Belt Deflection

1.

Remove the belt guard from the debris blower housing by removing the two (2) cover pins and hairpins securing it to the housing.

2.

Loosen the two (2) nuts and bolts on the blower pulley bearing support and turn the adjustment nuts on each side until the required tension is reached. Tighten the fasteners securely and reinstall the belt guard by reversing the removal procedures.

65

66

Maintenance Instructions

ADJUSTMENTS

Rotation

Handle

Blower Pulley

Bearing

Support Bolts

Adjustment Eye Bolts

Drive Belt Tension Adjustment

Debris Blower Rotation Pinions

The two (2) rotation pinions should slightly contact each other without any resistance.

1.

Loosen the set screw of each stop ring on the rotation handle.

2.

Keeping the two (2) pinions slightly in contact with each other, position the upper stop ring against the lower support and tighten the screw.

3.

Position the lower stop ring close to the lower support and tighten the set screw. The rotation handle should rotate freely without excessive end play.

Debris Blower Rotation Handle

With the rotation pinions properly adjusted, the two

(2) stop rings should be positioned close enough to the lower support to allow the rotation handle to rotate freely without excessive end play.

Upper

Stop Ring

& Set Screw

Lower

Support

Lower

Stop Ring

& Set Screw Rotation

Pinions

Debris Blower Rotation Pinions

& Handle Adjustment

Maintenance Instructions

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

67

68

Removal and Storage Instructions

REMOVAL

Removing Attachments from Implement

Hitch

Dozer Blade

1.

Park the tractor on a level surface and lower the dozer blade.

WARNING

DO NOT attempt to remove the dozer blade with the tractor engine running. Disengage the PTO clutch, stop the engine and remove the ignition key. Wait for all movement to stop before getting off the seat.

To prevent accidental engine starting, disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2.

Remove the linchpin from the quick hitch latch and place the hitch locking lever in the UN-

LOCKED position.

3.

Start the tractor engine and carefully back the tractor away from the blade.

Rotary Broom

1.

Park the tractor on a level surface and lower the rotary broom.

WARNING

DO NOT attempt to remove the rotary broom with the tractor engine running.

Disengage the PTO clutch, stop the engine and remove the ignition key. Wait for all movement to stop before getting off the seat.

To prevent accidental engine starting, disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2.

Extend the parking stands to raise the broom to the transport position (so that the bristles do not contact the ground).

3.

Remove the hairpin from the welded sleeve on the RH side of the broom mounting bracket. Set the pivot lock pin in the innermost position (it may be necessary to lift the broom head slightly), and lock in place with the hairpin.

IMPORTANT: Once the broom is fully remounted, the pivot lock pin should be set in its most extended position in order to allow the broom to follow varying ground contours.

4.

Carefully lower the broom so that it rests on the parking stands.

5.

Disconnect the broom driveline from the tractor

PTO shaft and place the driveline on its support

(located on the female hitch).

6.

Remove the linchpin from the quick hitch latch.

Place the hitch locking lever in the UNLOCKED position.

7.

Start the tractor engine and carefully back the tractor away from the broom.

Detach Blade from Implement Hitch

Removal and Storage Instructions

PTO Shaft

Welded Sleeve

Hairpin

PTO Shaft

Quick Hitch

Lever

Pivot

Lock Pin

Detach Rotary Broom from Implement Hitch

Two-Stage Snowblower

1.

Park the tractor on a level surface and lower the snowblower.

WARNING

DO NOT attempt to remove the snowblower with the tractor engine running.

Disengage the PTO clutch, stop the engine and remove the ignition key. Wait for all movement to stop before getting off the seat.

To prevent accidental engine starting, disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2.

Remove the hairpin from the parallel bar at the adaptor end, and remove the parallel bar from the implement adaptor.

3.

Disconnect the driveline from the tractor PTO shaft.

4.

Remove the linchpin from the quick hitch latch and place the hitch locking lever in the UN-

LOCKED position.

5.

Start the tractor engine and carefully back the tractor away from the snowblower.

Hitch Locking

Lever

Detach Snowblower from Implement Hitch

Debris Blower

1.

Park the tractor on a level surface and lower the debris blower.

WARNING

DO NOT attempt to remove the debris blower with the tractor engine running.

Disengage the PTO clutch, stop the engine and remove the ignition key. Wait for all movement to stop before getting off the seat.

To prevent accidental engine starting, disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2.

Set the parking stands in the most extended position and lock in place.

3.

Disconnect the tractor PTO shaft from the debris blower input shaft.

4.

Remove the linchpin from the quick hitch latch and place the hitch locking lever in the UN-

LOCKED position.

5.

Start the tractor engine and carefully back the tractor away from the debris blower.

69

Removal and Storage Instructions

70

PTO Shaft

Support Arms

Hitch Locking

Lever

Quick Hitch

Latch

Parking

Stand

Detach Debris Blower from Implement Hitch

Removing Implement Hitch from Tractor

IMPORTANT: Detach any attached implement from the hitch before detaching the hitch

from the tractor. Refer to the instructions for

REMOVAL of Dozer Blade, Rotary Broom,

Two-Stage Snowblower, or Debris Blower in this section.

1.

Park the tractor on a level surface and lower the implement hitch.

WARNING

DO NOT attempt to remove the implement hitch with the tractor engine running. Disengage the PTO clutch, stop the engine and remove the ignition key. Wait for all movement to stop before getting off the seat.

To prevent accidental engine starting, disconnect the fuel solenoid wire [diesel engines] or the spark plug wire(s) [gasoline engines].

2.

Unplug the male connector on the implement lift wiring harness from the female connector on the linear actuator.

3.

Remove the hitch pins from each support arm and slide the implement hitch off the support arms.

Detach Implement Hitch from Tractor

END OF SEASON STORAGE

WARNING

NEVER store the tractor with fuel in the fuel tank inside a building where open flames or sparks are present. Allow the engine to cool before storing in any enclosure.

Implement Hitch

1.

Clean the implement hitch thoroughly.

2.

Repaint all parts from which paint has worn.

NOTE: Rustproofing or painting every year will prolong the life of the hitch components and moving parts.

3.

When the implement hitch is dry, lubricate all moving parts. Apply lubricant liberally to all exposed surfaces to protect against rust.

4.

List the replacement parts that will be needed before the next season.

5.

Store the hitch in a dry place.

Dozer Blade

1.

Clean the dozer blade thoroughly.

2.

Repaint all parts from which paint has worn.

Removal and Storage Instructions

NOTE: Rustproofing or painting every year will prolong the life of the blade components and moving parts.

3.

When the dozer blade is dry, lubricate all moving parts with SAE 30 engine oil. Apply oil liberally to all exposed surfaces to protect against rust.

4.

Store the dozer blade in a dry place.

Rotary Broom

1.

Clean the rotary broom thoroughly.

2.

Repaint all parts from which paint has worn.

NOTE: Rustproofing or painting every year will prolong the life of the broom components and moving parts.

3.

When the rotary broom is dry, lubricate all moving parts. Apply lubricant liberally to all exposed surfaces to protect against rust.

4.

Store the broom on parking stands so that the bristles do not touch the ground.

5.

If the broom bristles are exposed to direct sunlight, protect the bristles with a tarp.

6.

List the replacement parts that will be needed before the next season.

7.

Store the broom in a dry place.

Two-Stage Snowblower

1.

Clean the snowblower thoroughly.

2.

Repaint all parts from which paint has worn.

NOTE: Rustproofing or painting every year will prolong the life of the snowblower components and moving parts.

3.

When the snowblower is dry, lubricate all moving parts. Apply lubricant liberally to all exposed surfaces to protect against rust.

4.

List the replacement parts that will be needed before the next season.

5.

Store the snowblower in a dry place.

Debris Blower

1.

Clean the debris blower thoroughly.

2.

Repaint all parts from which paint has worn.

NOTE: Rustproofing or painting every year will prolong the life of the debris blower components and moving parts.

3.

When the debris blower is dry, lubricate all moving parts. Apply lubricant liberally to all exposed surfaces to protect against rust.

4.

List the replacement parts that will be needed before the next season.

5.

Store the debris blower in a dry place.

71

ITEM PART

NO.

NO.

DESCRIPTION

IMPLEMENT HITCH ASSEMBLY

NO.

REQ’D

ITEM PART

NO.

NO.

DESCRIPTION

Implement Hitch

1

2

3

4

5830

I393

O/L

I002

O/L

O/L

I009

7860

I005

NS

O/L

6621

6630

6621-1

6624

6618

6626

5830-3

6627

I392

I015

O/L

O/L

5588

I001

6625-1

17

18

19

20

13

14

15

16

21

22

9

10

11

12

7

8

5

6

PTO Shield

Safety Chain Assembly

Chain

5/16 Linchpin

5/32 x 1 Cotter Pin

Rubber Bumper

Quick Hitch

Hitch Assembly, Male

9/16 ID Flat Washer

Linear Actuator (11-3/4)

Hitch Lift Crank

Clevis Pin (1/2 x 2)

Mounting Frame Assembly, Hitch

Decal, Hitch Mount Adjust

Pivot Shaft

Grease Fitting (45 Degree)

Grease Fitting

Decal, Attaching Hitch

3/8-NC Nylon Locknut

Quick Hitch Latch

3/8-NC x 1-1/2 Hex Bolt

3/32 x 3/4 Cotter Pin

Attaching Lever

Handle Grip

1/4 x 1-11/16 Pin

Spring Plate (RAD 657383)

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

NO.

REQ’D

23

24

I008

7822

Fasteners

F002

F005

F027

F036

F068

F212

F213

Spring (1/4 x 1)

Decal, PTO Shield

10-24 Keps Nut

1/4-20 ESNA Nut

10-24 x 5/8 PPHMS

1/4-20 x 1/2 SBH Screw

1/8 x 1 Cotter Pin

3/4-10 x 2 Hex Bolt

3/14-10 Nut

1

1

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

6

1

1

1

2

1

2

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

72

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

IMPLEMENT HITCH ASSEMBLY

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

7 3

ITEM PART

NO.

NO.

IMPLEMENT HITCH ELECTRICAL COMPONENTS

DESCRIPTION

Implement Hitch Electrical Components

3

4

1

2

5

6

6623-1

6628

6623

6632

5832

6622

6631

Switch Boot (Fits P/N 6623)

Switch Mount Bracket

Lift Control Switch

Decal, Implement Hitch

Cable Clamp (1/2)

Wiring Harness, Actuator

Implement Hitch Electrical Package

NO.

REQ’D

1

1

1

1

3

1

*

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

Fasteners

F002

F025

F026

* Service Part Only

10-24 Keps Nut

10-24 x 3/8 PPHMS

10-24 x 1/2 PPHMS

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

5

3

2

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

74

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

IMPLEMENT HITCH ELECTRICAL COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

75

ITEM PART

NO.

NO.

DESCRIPTION

DOZER BLADE ASSEMBLY

NO.

REQ’D

Dozer Blade Assembly

13

14

15

16

9

10

11

12

17

18

19

20

7

8

5

6

3

4

1

2

5800

NS

I050

O/L

O/L

I056

I055

I057

I061

I064

I060

I065

I063

NS

I058

I059

O/L

I051

I068

I067

Spring (1-7/8 x 9)

Pivot Pin

1/4 x 1 Roll Pin

Adjustment Pin

Female Quick Hitch 1

Decal, Trip Spring Lockout (RAD 657503) 1

Hitch Box

3/4 x 17-3/4 Pin

2

1

1

1

Decal, Walker Mower (4 x 7-1/2) 1

Decal, Stay Clear Blade (RAD 657524) 2

1

1

Welded Blade

5/16-NC Hex Nut

5/16 Lock Washer

Skid Shoe Pin

Skid Shoe

3mm x 65mm Hairpin

5/16-NC x 1 Carriage Bolt

Cutting Edge

Trip Spring Lockout Pin

Trip Spring Lockout

6

1

2

3

1

1

1

2

1

7

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

21 I341 5/16-18 x 5 Eyebolt

(Includes Item # 11)

1

Fasteners

F317 3/16 x 1 Split Spring Pin 1

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

76

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

DOZER BLADE ASSEMBLY

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

77

ROTARY BROOM ASSEMBLY

ITEM PART

NO.

NO.

DESCRIPTION

Rotary Broom Assembly

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

37

38

39

40

33

34

35

36

41

42

43

44

I348

O/L

O/L

I367

5830

I364

I317

I312

I310

I311

O/L

I335

I336

O/L

O/L

O/L

O/L

O/L

O/L

O/L

I338

I171

I170

NS

I328

O/L

O/L

I343

O/L

I341

7860

NS

I057

I306

I329

I339

O/L

I385

I366

Stand Support Bracket

Parking Stand

NS Housing (RAD 661579)

663827 Clevis

O/L

I377

I347

I344

5/16-NC Hex Bolt, Plated

Chain, 3/16 x 15

Tension Spring

Clevis

5/16-18 x 5 Eyebolt

Handle Grip

Adjustment Handle (RAD 663640)

3mm x 65mm Hairpin

Stopper Pin, 1/2 x 2-9/16

Pivot Bracket

Upper Bushing

7/16-NC x 1-3/4 Hex Bolt

11/32 Nylon Washer

5/16-18 Knob

Upper Coupler (RAD 661009)

Female Hitch

7/16-NC x 1-1/4 Hex Bolt

5/16-NC x 1 Hex Bolt

Driveline Support

3/32 x 3/4 Cotter Pin

5/8 Uni-Torque Nut

5/16-NC Nylon Locknut

3/8 ID Flat Washer

7/16 Nylon Locknut

1/2 ID Flat Washer

7/16 Lock Washer

7/16-NC Hex Nut

Adjustment Plate

Torsion Spring

1/2 Nylon Locknut

9/16 ID Flat Washer

Pivot Bushing

Grease Fitting

11/16 Nylon Washer

Wheel Cap

Wheel Bushing

Bearing

Plastic Wheel (4")

1/4 x 1-1/4 Cotter Pin

Wheel Bracket, RH

Wheel Bracket, LH

NO.

REQ’D

1

1

1

1

2

1

1

2

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

4

4

4

4

2

2

1

2

2

1

4

2

1

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

49

50

51

52

45

46

47

48

O/L

O/L

O/L

O/L

O/L

O/L

O/L

O/L

1/2-NC x 3-1/2 Hex Bolt

5/16-NC x 1/4 Set Screw

4mm x 80mm Hairpin

5/32 x 1-1/4 Cotter Pin

5/16-NC x 1/2 Hex Bolt (Flange)

1/2-NC Nylon Hex Nut

1/2-NC x 1-3/4 Hex Bolt

5/16-NC Hex Nut

Kit I391 Side Caster Wheels Kit

Includes Items listed below and instructions. Side Caster Wheel

Kit is not shown here. May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer.

NS

O/L

NS

O/L

NS

NS

O/L

I319

O/L

I364

O/L

NS

Locking Screw (RAD 663527)

5/16-NC Flange Nut

Right Bracket (RAD 663532)

Left Bracket (RAD 663533)

5/16-NC x 3/4 Flange Bolt

Support (RAD 663534)

Wheel Bracket, RH (RAD 663535)

Wheel Bracket, LH (RAD 663536)

11/16 ID Flat Washer

Wheel, 6 x 2

1/4 x 1-1/2 Cotter Pin

0.063 ID Nylon Ring

3/16 x 1-1/2 Cotter Pin

Decal, Brush Height (RAD 661521)

2

2

8

2

2

2

1

1

8

2

1

1

2

8

Fasteners

F317 3/16 x 1 Split Spring Pin 1

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

2

1

4

2

2

2

2

2

78

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

ROTARY BROOM ASSEMBLY

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

79

ITEM PART

NO.

NO.

ROTARY BROOM DRIVE COMPONENTS

DESCRIPTION NO.

REQ’D

Gearbox Assembly

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

O/L

NS

NS

NS

NS

NS

NS

O/L

NS

NS

NS

O/L

O/L

NS

NS

NS

NS

NS

O/L

NS

NS

Dipstick Plug (RAD 661741)

M8 x 45 Bolt

Casing (RAD 661740)

Oil Seal (RAD 661730)

Snap Ring (RAD 661734)

25.6 x 0.6 Shim (RAD 661733)

Bearing (RAD 661732)

25.6 x 0.7 Shim (RAD 661731)

Pinion, 29M3.5 (RAD 661735)

Gear Z25M35 (RAD 661738)

Bearing 6205 (RAD 661728)

M8 Hex Nut

3/8-NC x 5 Hex Bolt

Shaft (RAD 661729)

Parallel Key, A8 x 7 x 25 (RAD 660063) 1

25.6 x 0.8 Shim (RAD 661737)

4

1

2

8

1

1

25.6 x 1.0 Shim (RAD 661736)

3/8 Plug (RAD 661739)

O-Ring (RAD 661144)

3/8 Lock Washer

3/8 Hex Nut

2

1

3

1

1

3

1

8

1

1

1

1

1

1

Driveline and Sprockets Assembly

22

35

36

37

31

32

33

34

27

28

29

30

23

24

25

26

6651

6651-3

6651-2

I395

6651-1

6651-4

I378

I120

5609

O/L

O/L

I381

NS

I382

O/L

I380

Driveline Male Portion Assembly

(Includes Items # 23-27)

Bearing Retainer

Nylon Bearing

Decal, Rotating Driveline

PTO Outer Shield

Male Shaft and Yoke Assembly

Chain Drive Shaft

Bearing Flange

Bearing (with Set Screw)

(Includes Item # F309)

5/16 Lock Washer

5/16-NC Hex Nut

Chain, #40 x 71 Links

Connecting Link #40 (RAD 656153)

Chain Guard

5/16-NC x 3/4 Carriage Bolt

Drive Sprocket 40B36

1

6

3

1

1

1

1

1

1

1

9

1

1

1

9

9

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

50

51

52

53

54

55

42

43

44

45

38

39

40

41

46

47

48

49

NS

NS

NS

O/L

I162

O/L

I387

I388

O/L

O/L

I397

O/L

I305

I390

I376

I389

5800

I386

NS

5/16-NC x 3/4 Set Screw

1/4 x 1/4 x 1 Key

5/16-NC x 5/8 Set Screw

Chain Idler

Spacer

7/16 ID Flat Washer

3/8-NC x 2 Hex Bolt

Decal, Safety Procedures

5/16-NC x 1/4 Set Screw

1/4 x 1/4 x 1-1/4 Key

Brush Drive Shaft

Gearbox, Updated Broom

(Includes Items # 1-21)

Decal, Important - Avoid Damage

(RAD 660328)

1

1

Decal, Grease All Points (RAD 658708) 1

Decal, Brush Ground Contact 1

(RAD 661052)

Brush Support Adaptor

Decal, Walker Mower (4 x 7-1/2)

Polypropylene Brush, 1 piece

Brush, 50% Steel / 50% Nylon

(RAD 661727)

1

1

1

*

1

1

1

1

1

1

1

1

2

1

1

Fasteners

F309 1/4-28 x 1/4 Set Screw

* Service Part Only

3

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

80

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

ROTARY BROOM DRIVE COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

81

ITEM PART

NO.

NO.

SNOWBLOWER HOUSING COMPONENTS

DESCRIPTION NO.

REQ’D

19

20

21

22

15

16

17

18

23

24

8

9

6

7

4

5

2

3

10

11

12

13

14

7860

I188

O/L

O/L

O/L

O/L

I187

I186

O/L

O/L

O/L

O/L

I396

I172

O/L

I175

I185

I183

I180

I184

O/L

I170

I171

I397

Chute Rotation Assembly

1 NS Chute, Base and Knobs (with Decals)

(RAD 661168)

Decal, Keep Hands Out

7/16 Nylon Washer

5/16-NC x 1 Carriage Bolt

Hand Guard

1/4-NC Hex Nut

1/4 Lock Washer

5/16 ID Flat Washer

1/4-NC x 3/4 Hex Bolt

Handle Grip

Handle (with Grip)

1/4-NC x 1 Allen Socket Head Cap Screw 1

1/4-NC Nylon Locknut

1

1

1/4-NC x 1/2 Hex Bolt

1/4-NC x 3/4 Hex Bolt

Support Rotation

1-11/16 Plastic Bushing

Rotation Worm

Nylon Ring

Retaining Plate

1-5/16 Plastic Bushing

5/16-NC Nylon Locknut

5/16-18 Knob

11/32 Nylon Washer

Decal, Safety Procedures

1

1

4

1

1

2

1

2

6

2

2

1

2

1

12

12

2

2

2

1

1

2

Snowblower Mount Assembly

29

30

31

32

25

26

27

28

33

34

6621-2

6670-2

6670-1

O/L

O/L

O/L

O/L

O/L

O/L

O/L

Clevis Pin (1/2 x 2)

Parallel Bar Assembly

Snowblower Mount Assembly (Female) 1

3/8-NC x 1 Hex Bolt

1/2-NC x 1 Hex Bolt

1/2 Lock Washer

1/2-NC Hex Nut

7/16 ID Flat Washer

3/8 Lock Washer

3/8-NC Hex Nut

2

2

2

2

2

2

2

2

1

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

52

53

54

55

56

48

49

50

51

44

45

46

47

41

42

43

Reduction Box Assembly

35

36

37

38

39

40

I196

I163

NS

I153

I120

5609

I305

O/L

O/L

O/L

O/L

O/L

O/L

O/L

I162

O/L

I161

PTO Guard

40 x 38 Chain

Reduction Box (RAD 657355)

Drive Shaft (with Sprocket), H40C11

Bearing Flange

Spindle Bearing & Collar

(Includes Item # F309)

1/4 x 1/4 x 1-1/4 Key

5/16-NC Hex Nut

5/16 Lock Washer

5/16-NC x 5/8 Carriage Bolt

1/4-NC x 2-1/2 Hex Bolt

3/8 ID Flat Washer

5/16-NC x 3/4 Carriage Bolt

1/4-NC x 7-1/2 Hex Bolt

1/4 x 1/4 x 1 Key

Set Screw (5/16-NC x 1/2, Allen)

Sprocket (H40B32)

Snowblower Frame Assembly

I125

O/L

I122

O/L

NS

Skid Shoe

5/16-NC x 1 Carriage Bolt

Cutting Edge

5/16-NC Stover Nut

Frame (RAD 661031)

Fasteners

F068

F309

1/8 x 1 Cotter Pin

1/4-28 x 1/4 Set Screw

2

2

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

1

6

2

4

1

2

1

2

1

8

10

6

1

1

14

14

1

1

1

1

4

2

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

82

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

SNOWBLOWER HOUSING COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

83

ITEM PART

NO.

NO.

15

16

17

18

9

10

7

8

5

6

3

4

11

12

13

14

O/L

O/L

NS

NS

NS

I195

I181

NS

NS

O/L

I178

NS

I182

NS

I198

I194

I199

Gearbox Assembly

1

2

I193

NS

19

NS

NS

NS

Double Lip Seal

Breather, 3/8 NPT & O-Ring (Comer)

(RAD 661185)

Pressure Plug, 1/8 NPT (Usimax)

(RAD 654927)

M8 Hex Nut

Spring Pin, Casing

Cap (RAD 661150)

Bearing, Gearbox

Pinion Gear (RAD 661160)

Shim, Pinion Shaft

Oil Seal

Shaft, Gearbox

M8 x 40 Hex Bolt

M8 x 65 Hex Bolt

Casing Ello (RAD 661145)

1

Oil Plug, 1/4 (Comer) (RAD 661972)

Plug, 1/8 NPT (Usimax) (RAD 656090) 1

Bearing

Shim, Gearbox

Gear (RAD 661159)

Plug, 3/8 NPT & O-Ring (Comer)

(RAD 659847)

Plug, 1/8 NPT (Usimax) (RAD 656090) 1

Casing (RAD 661142) 1

1

1

1

1

1

2

6

2

1

1

2

4

1

1

2

2

2

1

Driveline and Auger Components

20

25

26

27

28

21

22

23

24

29

30

31

6671

I394

5800

NS

NS

6671-4

6671-3

6671-2

6671-1

I395

5609

O/L

Driveline Male Portion Assembly

(Includes Items # 25-29)

Decal, Rotating Auger

Decal, Walker Mower (4 x 7-1/2)

Decal, Check Oil Level (RAD 655683)

Decal, Lubricate Chain (RAD 657804)

Male Shaft and Yoke Assembly

Bearing Retainer

Nylon Bearing

Outer Shield

Decal, Rotating Driveline

Spindle Bearing & Collar

(Includes Item # F309)

5/16-NC Hex Nut

1

1

1

1

1

1

2

1

1

2

1

12

DESCRIPTION

SNOWBLOWER DRIVE COMPONENTS

NO.

REQ’D

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

36

37

38

39

32

33

34

35

40

41

42

43

44

O/L

I120

O/L

NS

I103

O/L

I109

I111

I128

I113

O/L

5830

I101

NS

NS

NS

I130

I110

O/L

NS

I105

I104

I102

49

50

51

52

45

46

47

48

5/16 Lock Washer

Bearing Flange

5/16-NC x 3/4 Carriage Bolt

Decal, Use Shear Bolts (RAD 657346)

Bushing

5/16-NC x 2 GR 8 Hex Bolt

Auger, LH

5/16-18 x 2-1/4 Shear Bolt Lock & Nut

Shear Bolt Bushing

Bearing Flange

3/8 ID Flat Washer

Grease Fitting

Gearbox (Comer)

(Includes Items # 1-19)

Gearbox (Usimax) (RAD 663030)

Seal Kit (RAD 665775)

Output Shaft (RAD 657286)

Woodruff Key

Auger, RH

5/16-NC x 3/4 Hex Bolt

Gearbox Support Bracket (RAD 657332) 1

1/4-20 x 1 Shear (w/Locknut)

Fan Adaptor Shear Plate

Fan Assembly

1

1

1

1

1

1

1

1

8

2

1

1

2

2

1

12

2

3

1

4

2

2

Fasteners

F309 1/4-28 x 1/4 Set Screw 3

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

84

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

SNOWBLOWER DRIVE COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

85

ITEM PART

NO.

NO.

DESCRIPTION

DEBRIS BLOWER COMPONENTS

NO.

REQ’D

ITEM PART

NO.

NO.

DESCRIPTION

Debris Blower Components

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

NS

O/L

O/L

O/L

NS

I172

O/L

I170

NS

NS

O/L

O/L

I186

NS

NS

I183

NS

NS

O/L

NS

I439

O/L

O/L

NS

O/L

O/L

O/L

NS

O/L

NS

I426

I402

NS

NS

O/L

NS

O/L

5830

NS

Impeller Housing

Impeller (RAD 662644)

1-14 Castel Nut (RAD 654988)

3/16 x 2 Cotter Pin

Intake Cover (RAD 662646)

5/16-NC Flange Nut

Grease Fitting

Cap (RAD 662825)

Wheel Support Spacer (RAD 662737)

5/16 Linchpin

5/8-NC x 5-1/2 Hex Bolt

1/4-NC x 1 Hex Bolt

Wheel Support (RAD 662642)

5/8-NC Locknut

Wheel Spacer (RAD 662822)

Wheel and Tire Assembly

Rotation Spacer (RAD 661498)

Rotation Bracket (RAD 663096)

1/4 Lock Washer

1/4-NC Hex Nut

Plastic Bushing, 1-11/16

Worm (RAD 663503)

Retaining Plate (RAD 661508)

Nylon Ring

Air Blast Nozzle (RAD 662672)

7/16 ID Nylon Flat Washer

5/16-NC x 3/4 Carriage Bolt

Knob, 5/16-18

Deflector (RAD 662734) 1

11/32 Nylon Flat Washer (RAD 658467) 1

5/16-NC Nylon Locknut

5/16-NC x 1 Carriage Bolt

1

1

1

2

1

1

2

1

8

8

4

1

Parking Stand (RAD 662648)

Cover Pin, 1/4 x 1/2 (RAD 662926)

Hairpin, 5/64 x 1-5/8 (2mm x 41mm)

Belt Cover (RAD 662735)

Shaft, 1 x 7-3/8

7/16-NC Hex Nut

7/16 Lock Washer

1

4

2

1

4

2

2

1

1

2

1

1

1

1

8

1

1

1

23

1

2

1

3

1

1

NO.

REQ’D

56

57

58

59

52

53

54

55

60

61

62

63

64

44

45

46

47

40

41

42

43

48

49

50

51

O/L

O/L

NS

NS

O/L

NS

NS

5609

NS

O/L

NS

O/L

O/L

I452

NS

O/L

O/L

NS

I162

I461

NS

I459

I120

NS

O/L

Bearing

Upper Bearing Support (RAD 662713)

5/16-NC x 1 Carriage Bolt

7/16-NC x 1-1/4 Hex Bolt

V-Belt AM33 (RAD 663458)

Key, 1/4 x 1/4 x 1

Pulley MA38

Key, 1/4 x 1/4 x 2-1/2 (RAD 660924)

Shaft, 1 x 12-11/16

Flange Bearing

Housing (RAD 662643)

7/16 ID Flat Washer

3/8 Lock Washer

3/8-NC x 2 Hex Bolt

Eyebolt Spacer (RAD 663043)

5/16-NC x 4 Eyebolt (RAD 663273)

5/16-NC Nylon Locknut

Snap Button (RAD 663601)

Lower Brg Support, Ext (RAD 663296)

1" Brg w/Locking Collar

Pulley MA53 (RAD 663457)

5/16-NC x 3/4 Carriage Bolt

Lower Brg Support, Int (RAD 663382)

3/8-NC x 1-1/4 Carriage Bolt

5/16-NC x 1-1/4 Carriage Bolt

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

1

3

2

2

2

2

4

2

1

2

1

9

2

1

1

1

2

2

4

1

1

1

4

1

6

86

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

DEBRIS BLOWER COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

87

ITEM PART

NO.

NO.

DEBRIS BLOWER MANUAL ROTATION COMPONENTS

DESCRIPTION

Debris Blower Manual Rotation Components

O/L

NS

O/L

NS

I412

O/L

7860

NS

5830

O/L

O/L

I415

I403

I186

9

10

11

12

13

14

7

8

5

6

3

4

1

2

Handle Grip

Rotation Handle (RAD 663509)

Grease Fitting

#8-32 x 1/8 Allen Set Screw

1/4-20 x 3/16 Allen Set Screw

Drive Sprocket

Driven Sprocket

1-11/16 Plastic Bushing

1/4-NC Nylon Locknut

Rotation Worm (RAD 663503)

1/4-NC x 1-1/4 Hex Bolt

Adjustment Bushing (RAD 663332)

Handle Rotation Guide

5/16-NC Flange Nut

NO.

REQ’D

1

2

1

1

1

2

1

2

2

1

2

2

1

1

ITEM PART

NO.

NO.

DESCRIPTION NO.

REQ’D

15 I406 Handle Fixation Bracket 1

NOTE: Decals are illustrated in greater detail in the Owner’s section of this manual. Refer to SAFETY, CONTROL, AND

INSTRUCTION DECALS in Safety Instructions, Page

17.

NOTE: All NS items are listed with a RAD Part Number (e.g., RAD

657383), and are not sold by Walker Manufacturing. To order these items, contact:

RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines (Québec)

G6G 5R7 CANADA

1-418-338-4499

88

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

DEBRIS BLOWER MANUAL ROTATION COMPONENTS

Effective Date 06-01-01 Use only genuine Walker ® replacement parts.

89

KEY TO ABBREVIATIONS USED IN ILLUSTRATED PARTS MANUAL

Abbreviation What it Represents

º (Dimension) .................................................................................................................... Degrees (Angle)

" (Dimension) ....................................................................................................................................inches

cfm .............................................................................................................................cubic feet per minute cl .................................................................................................................................................. centiliters cm .............................................................................................................................................centimeters

Dba ............................................................................................................................................... Decibels

DC.........................................................................................................................................Direct Current

ESNA (Fastener) ....................................................................................................... Nylon Insert Locknut fl. oz. ....................................................................................................................................... fluid ounces

FSC........................................................................................................................ Forward Speed Control ft ............................................................................................................................................................ feet ft-lb ........................................................................................................................................... foot-pounds

GHS ...................................................................................................................... Grass Handling System

GR (Fastener) ................................................................................................................................... Grade

HP.......................................................................................................................................... Horse Power

ID ..............................................................................................................Identification or Inside Diameter kg .................................................................................................................................................kilograms

km/h or kph .................................................................................................................. kilometers per hour kPa.............................................................................................................................................kilopascals

lb ..................................................................................................................................................... pounds lbf ........................................................................................................................poundals or pounds force

LH ..........................................................................................Left Hand (orientated with operator on seat) m...................................................................................................................................................... meters mm (Dimension) ........................................................................................................................ millimeters mph...................................................................................................................................... miles per hour

N ................................................................................................................................................... Newtons

NC (Fastner) ..................................................................................................................... National Coarse

NF (Fastner) .......................................................................................................................... National Fine

NPT........................................................................................................................... National Pipe Thread

NS (as part number) .................................................................. Item is not sold by Walker Manufacturing

N·m .....................................................................................................................................Newton-meters

O/L ................................................................... Obtain Locally (Item is not sold by Walker Manufacturing)

P/N ..........................................................................................................................................Part Number

PPHMS (Fastener) ............................................................................... Phillips Pan Head Machine Screw

PSI ..............................................................................................................................Pounds Square Inch

PTO.................................................................................................................................... Power Take-Off

RH....................................................................................... Right Hand (orientated with operator on seat)

RPM .........................................................................................................................revolutions per minute

SAE (Fastener) ....................................................................................... Society of Automotive Engineers

SBH (Fastener) ..................................................................................................Socket Button Head (Bolt)

S/N ....................................................................................................................................... Serial Number

U ...................................................................................................................................................... Unified

NOTE: In some instances, combinations of abbreviations may be used (e.g. UNC - Unified National Coarse).

90

Use only genuine Walker ® replacement parts.

Effective Date 06-01-01

LIMITED WARRANTY

FOR

WALKER

COMMERCIAL RIDER MOWER

1.

WHAT THIS WARRANTY COVERS, AND FOR HOW LONG:

Walker Manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. At

Walker's request, customer will make the defective part available for inspection by Walker and/or return the defective part to Walker, transportation charges prepaid. All parts and components of the Walker Mower are covered by this warranty

except the following components which are warranted separately by their respective manufacturers:

Kohler Engine

Kubota Engine

Kawasaki Engine

Eaton Hydraulic Transmission

Peerless Gearboxes

Battery

Tires

The available warranties covering these items are furnished with each mower. Walker does not assume any warranty obligation, liability or modification for these items, which are covered exclusively by the stated warranty of the respective manufacturers noted above.

* An extended three (3) year warranty is offered on the Walker P/N 6200-7 Gear Axle Assembly.

2.

WHAT THIS WARRANTY DOES NOT COVER:

A.

This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, alterations, or failure to follow the instructions contained in the

Owner’s Manual for operation and maintenance.

B.

The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the inspection and/or warranty work is performed.

3.

HOW TO OBTAIN SERVICE UNDER THIS WARRANTY:

Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Walker Manufacturing Company, 5925 East Harmony Road, Ft. Collins, CO 80528. Proof of the date of purchase may be required to verify warranty coverage.

4.

WARRANTY LIMITATION:

A.

THERE IS NO OTHER EXPRESS WARRANTY. ANY WARRANTY THAT MAY BE IMPLIED FROM THIS

PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY

LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL

IMPLIED WARRANTIES ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B.

WALKER WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR

EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you.

C.

Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Walker, and should not be relied upon.

D.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

91

WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614

FORM NO. 060101 PRINTED IN USA © 2001 WALKER MFG. CO www.walkermowers.com

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