Linda P.
What is the maximum towed vehicle width?
The maximum towed vehicle width for the TI110 and TI110SB models is 70 inches (measured outside to outside). The TI110SB also has a minimum width requirement of 42 inches (inside to inside).
DEMCO TOW-IT TI110, TI110SB Tow Dolly OPERATORS MANUAL
The TOW-IT TI110 and TOW-IT TI110SB are tow dollies designed for transporting vehicles. They feature a tilt-back ramp for easy loading and unloading, as well as secure wheel straps and safety chains. The TI110 model has a maximum towed vehicle weight capacity of 3,350 lbs., while the TI110SB model has a maximum towed vehicle weight capacity of 3,500 lbs. Both models are equipped with SureLube™ hubs for easy maintenance.
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09-25-00
RD20006, Rev 2
Dethmers Manufacturing Company
DOING OUR BEST TO PROVIDE YOU THE BEST
TOW-IT
TI110 & TI110SB TOW DOLLY
OPERATORS MANUAL
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
DEMCO
Dethmers Mfg. Co.
4010 320th St.
P.O. Box 189
Boyden, IA 51234
PH: (712) 725-2311 or (712) 725-2302
Toll Free: 1-800-543-3626
FAX: 1-800-845-6420 www.demco-products.com
Page 1
IMPORTANT
We have discovered 1992 and newer model cars that are too wide in the body area to properly fit on a TI110 - 8' wide tow dolly even though the front tire measurement is less than 70".
The 1992 and newer Oldsmobile 88 and 98 are in this category, there may be others. In addition to the standard measurement, always follow weight limitations when using a Demco TOW-IT Tow Dolly.
TI100 - Standard Unit
3350 lbs. - Total Towed Vehicle Weight
TI110SB - Brake Unit
3500 lbs. - Total Towed Vehicle Weight
WARNING: Exceeding weight limitations or not using a towing vehicle larger and at least 1,000 lbs. heavier than the tow dolly and the towed vehicle combined can result in loss of towing vehicle control, separation of the tow dolly from the towing vehicle, or separation of the towed vehicle from the tow dolly, causing severe personal injury, death, or property damage.
CAUTION: All vehicles to be towed on Demco Tow Dollies must be towed with the front axle on the dolly.
Table of Contents
General information ............................................................................................................. 2
Safety , Signal Words ......................................................................................................... 3
Equipment Safety Guidelines .............................................................................................. 4
Lighting and Marking ........................................................................................................... 4
Safety Sign Locations ......................................................................................................... 5
Safety Sign Care ................................................................................................................ 6
Tire Safety .......................................................................................................................... 6
Remember .......................................................................................................................... 6
Before Operation ................................................................................................................. 7
During Operation ............................................................................................................... 7-8
Following Operation ............................................................................................................ 8
Highway and Transport Operations ...................................................................................... 8
Performing Maintenance ..................................................................................................... 9
Bolt Torque ......................................................................................................................... 10
Additional Safety Information ............................................................................................. 11
Testing Lights ..................................................................................................................... 12
Loading Instructions ........................................................................................................ 12-14
Damage Prevention ........................................................................................................... 14
Rear Wheel Drive Precautions ............................................................................................ 14
Limited Warranty ................................................................................................................ 15
Tow Dolly Parts List and Breakdown ............................................................................... 16-17
Assembly Instructions .................................................................................................... 18-19
Surge Brake Assembly ...................................................................................................... 20
10
Brake Cluster Parts List and Breakdown ................................................................... 20-21
Actuator Parts List and Breakdown .................................................................................... 21
Optional Kits ................................................................................................................... 22-23
"Reporting Safety Defects"
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National
Highway Traffic Safety Administration (NHTSA) in addition to notifying Dethmers Manufacturing Company (DEMCO).
Company (DEMCO).
To contact NHTSA, you may either call the
Auto Safety Hotline toll-free at
1-800-424-9393 (or 366-0129 in
Washington, D.C. area) or write to:
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Dethmers Manufacturing
NHTSA,
U.S. Department of Transportation
Washington, D.C. 20590.
You can also obtain other information about motor vehicle safety from the Hotline.
Page 2
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS
INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR
DEATH.
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note the use of the following signal words
DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines:
DANGER:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations typically for Tow It components which, for functional purposes, cannot be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
If you have questions not answered in this manual, or require additional copies, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com
Page 3
SAFETY...YOU CAN LIVE WITH IT
EQUIPMENT SAFETY GUIDELINES
Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this Tow It under the influence of alcohol or drugs.
Review the safety instructions with all users.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR
ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH
UNDERSTANDING OF THE SAFETY PRECAUTIONS AND HOW IT WORKS.
Do not paint over, remove, or deface any safety signs or warning decals on your Tow It .
Observe all safety signs and practice the instructions on them.
Never exceed the limits of a Tow It. If its ability to do a job safely is in question
DON'T TRY IT.
LIGHTING AND MARKING
It is the responsibility of owner to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations.
Light bar kits are available from your dealer or from manufacturer.
Page 4
SAFETY SIGN LOCATIONS
Types of safety sign and locations on Tow It are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and particular function related to that area, that requires your SAFETY AWARENESS.
4
SAFETY DECAL PARTS LIST
REF.
NO.
PART NO. DESCRIPTION
1.
2.
04508
04804
3.
RD21007
4.
DD21016
5.
DA21001
Amber Reflector
Red Reflector
Instructions
Winch Operation
Tire Pressure
3
1
5
2
Page 5
SAFETY SIGN CARE
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Replacement parts that displayed a safety sign should also display current sign.
Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
Be sure installation surface is clean and dry.
Decide on exact position before you remove backing paper.
Remove smallest portion of split backing paper.
Align decal over specified area and carefully press small portion with exposed sticky backing in place.
Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.
Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.
TIRE SAFETY
Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in serious injury or death.
Do not attempt to mount a tire unless you have proper equipment and experience to do the job.
Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires.
Tow It tires must be inflated to recommended P.S.I. . See decal on Tow It for correct pressure.
Always order and install tires and wheels with appropriate type and load capacity to meet or exceed gross weight of unit.
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.
Page 6
BEFORE OPERATION:
Carefully study and understand this manual.
Keep wheel and lug nuts tightened to specified torque.
Assure tires are inflated evenly.
Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.
Be sure there are no tools lying on or in Tow It.
Do not use unit until you are sure that area is clear, especially around children and animals.
Don't hurry learning process or take unit for granted. Ease into it and become familiar with your new Tow It.
Practice operation of your Tow It and its attachments. Completely familiarize yourself and other operators with its operation before using.
Make sure that brakes are evenly adjusted (if equipped with brakes)
Securely attach to towing vehicle. Use an appropriately sized and rated hitch ball and attach safety chains.
Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to unit.
Make sure tow rating on vehicle is high enough for what it is towing.
DURING OPERATION
SAFETY CHAIN - Always follow state and local regulations regarding safety chains and auxiliary lighting when towing. Be sure to check with local law enforcement agencies for your own particular regulations. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing vehicle and towed unit in event of separation.
Do not load towed vehicle with cargo. Towed vehicles exceeding weight limits will overload Tow It and may cause serious injury and damage.
Criss cross safety chains under tongue, secure to mounting loops on towing vehicle.
Secure emergency brake actuator cable to mounting loop on towing vehicle.
Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure it is safe to start engine of towing vehicle or move unit. This is particularly important with higher noise levels, as you may not hear people shouting.
NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in towed unit.
When halting operation, even periodically, set towing vehicle parking brake, shut off engine, and remove ignition key.
Be extra careful on inclines.
Page 7
MANEUVER TOWING VEHICLE AT SAFE SPEEDS. DO NOT EXCEED 45 M.P.H.
Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
Avoid loose gravel, rocks, and holes; they can be dangerous for unit operation or movement.
Allow for unit length when making turns.
Do not work under raised components or attachments unless securely positioned and blocked.
Keep all bystanders and pets clear of work area.
Operate towing vehicle from operators seat only.
As a precaution, recheck hardware on Tow It every 50 miles, and correct all problems. Follow maintenance safety procedures.
FOLLOWING OPERATION
Following operation, or when unhitching, stop towing vehicle, set parking brake, shut off engine and remove ignition key.
Store Tow It in area away from human activity.
Do not permit children to play on or around stored Tow It.
Make sure parked Tow It is on hard, level surface.
Wheel chocks may be needed to prevent unit from rolling.
HIGHWAY AND TRANSPORT OPERATIONS
Adopt safe driving practices:
- Always drive at safe speed relative to local conditions and ensure that your speed is low
enough for an emergency stop. Do not exceed 45 M.P.H.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep towing vehicle in gear to provide engine braking when going downhill. Do not
coast.
- Do not drink and drive!
Comply with state and local laws governing highway safety.
Local laws should be checked for all highway lighting and marking requirements.
Page 8
Plan your route to avoid heavy traffic.
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.
Watch for obstructions overhead and to both sides while transporting.
Operate with maximum visibility at all times. Make allowances for increased length and weight of Tow It when making turns and stopping.
PERFORMING MAINTENANCE
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.
Before working on Tow It, stop towing vehicle, set parking brake, turn off engine and
remove ignition key.
Always block wheels and never use a jack as sole support.
Always use proper tools or equipment for job at hand.
Use extreme caution when making adjustments.
Follow torque chart in this manual when tightening bolts and nuts.
Openings in skin and minor cuts are susceptible to infection from brake fluid.
Without immediate medical treatment, serious infection and reactions can occur.
After servicing, be sure all tools, parts and service equipment are removed.
Do not allow grease or oil to build up on any step or platform.
When replacing bolts, refer to owners manual for proper size and grade.
Refer to bolt torque chart for head identification marking.
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your Tow It to original specifications.
Manufacturer will not claim responsibility for use of unapproved parts and/or accessories or other damages as a result of their use.
If Tow It has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this Tow It.
Page 9
BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout
assembly of equipment.
Bolt Torque for Standard bolts *
Torque Specifications
GRADE 2 GRADE 5 GRADE 8
A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4 6
5/16 10
3/8 20
7/16 30
1/2
45
9/16 70
(8)
(13)
(27)
(40)
(60)
(95)
9
18
30
50
75
115
(12)
(25)
(40)
(70)
(100)
(155)
12
25
45
80
115
165
(16)
(35)
(60)
(110)
(155)
(220)
5/8 95 (130) 150 (200) 225 (300)
3/4 165 (225) 290 (390) 400 (540)
7/8 170 (230) 420 (570) 650 (880)
1
225 (300) 630 (850) 970 (1310)
Bolt Torque for Metric bolts *
Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified.
Therefore, do not grease or oil bolts or cap screws unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
CLASS 8.8
CLASS 9.8
CLASS 10.9
A
lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
6 9 (13) 10 (14) 13 (17)
7
8
10
12
14
16
18
20
22
24
15
23
45
78
125
194
268
378
516
654
(21)
(31)
(61)
(106)
(169)
(263)
(363)
(513)
(699)
(886)
18
25
50
88
140
216
--
--
--
--
(24)
(34)
(68)
(118)
(189)
(293)
--
--
--
--
21
31
61
106
170
263
364
(29)
(42)
(83)
(144)
(230)
(357)
(493)
515
702
(689)
(952)
890 (1206)
* GRADE or CLASS value for bolts and capscrews are identified by their head markings.
GRADE-2 GRADE-5 GRADE-8
CLASS 8.8
CLASS 9.8
CLASS 10.9
8.8
9.8
10.9
Page 10
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING
VEHICLE CONTROL, SEPARATION OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPERATION OF THE
TOWED VEHICLE FROM THE TOW DOLLY, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY
DAMAGE.
SAFETY MAINTENANCE
Safety is of utmost importance at all times. There are several items that must be checked each time before using and while using the Tow-It.
Periodically check all bolts and nuts to ensure proper tension or torque.
An occasional drop of oil may be required on the moving parts of the tie down winches.
Make sure all bolts are properly tightened and those requiring a set torque are up to specifications:
Lug Nuts - 75 to 80 ft./lbs.
Check Lug Nut tension after the first 5 miles and periodically thereafter.
Grease the center pivot pin grease zerk every 1500 miles.
The ball hitch must latch securely around the ball and the safety lock pin or lever must be in position to lock the hitch on the ball.
RECOMMENDED BALL HEIGHT: 18 inches to the top of the ball on the towing vehicle.
Grease the main frame platform skids every 1500 miles.
These grease zerks are readily accessible from under the front tire stop main platform.
Grease the Sure Lube TM Hubs every 3,000 miles.
Hook the towed vehicle safety chains to the frame of the vehicle directly above the area where the chain is mounted on the Tow-It. Leave some slack in the chain to allow suspension movement.
Check to make sure that all lights are in proper working order.
Examine the winches and straps, making sure they are in good conditon.
Use High Quality Bearing
Grease with Hand Operated
Grease Gun.
Be certain the safety lock pins are locking the strap winches.
Retighten straps over the tires after the first 5 miles and every 50 miles thereafter. Ensure that they are tight.
The TI110 tires must be inflated to the recommended 35
PSI.
IMPORTANT LOADING INSTRUCTION
Check your wheel tie-down straps.
Your Tow-It is equipped with custom made wheel tie-down straps of a standard size that will fit most tires, however if your tires are too large or too small you will want to exchange these new straps for the proper size straps.
The TI110SB tires must be inflated to the recommended
50 PSI.
The strap on the optional tongue winch must be in good condition and should be stored neatly on winch when not in use.
NOTE: The winch strap must not be left connected to the towed vehicle after it is loaded and strapped down.
1. Tire too large - This is very obvious. The strap will not basket over the tire properly; call us, we will provide at NO Charge on an exchange basis, the proper size strap. You must return your new unused straps and provide us with the Make and Model of your car and the tire size.
Make sure the optional light bar is fastened securely at the rear of the towed vehicle.
The wires to the optional light bar should be run along the car and fastened so as not to damage the finish of the towed vehicle.
NOTE: This unit cannot be backed up when loaded.
All vehicles mounted on the Tow-It must be mounted with the front of the vehicle facing forward.
Rear Wheel Drive: Disconnect the towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission.
For manual transmission: Consult your vehicle owners manual for towing suitability with the drive shaft connected.
Page 11
2. Tire too small This is not as obvious. The basket will fit down over the tire very well; the problems cannot be readily seen. You must tighten the straps down solid and then check on the inside of the tire and be sure the strap, when tightened, does not come in contact with any metal that may cause wear or cutting such as strut mounts. If there is contact, you need a smaller strap, call us, we will provide on a NO
Charge, exchange basis, the proper size strap.
You must return your new unused straps and provide us with the Make and Model of your car and tire size.
Thank you for Purchasing
Products.
TESTING LIGHTS BEFORE USE
1. Check that the WHITE (ground) wire of the wiring harness is connected to the Tow-It frame and the WHITE (ground) wire is connected to the frame of the towing vehicle.
2. With headlights in "ON" position, the tail lights, the light cluster bar, the license plate light, and the clearance lights should be lighted.
3. Start engine and have someone depress brake pedal.
Brake lights of tow dolly and towing vehicle should come
"on" and "off" simultaneously with each application.
4. Turn left turn signal on. Left turn light of Tow-It and towing vehicle should flash simultaneously. Should the turn signal lights of the trailer function opposite to those of the towing vehicle, it is probable that the YELLOW and GREEN wires have been reversed. Check the plug connection under the tongue of the Tow-It to make sure wire colors are not crossed at that point. If plug connection is incorrect, correct problem by reversing yellow and green wire connection on the towing vehicle.
Step 3. To allow the wheel platform to tilt back for loading:
1) Swing the bottom of the locking latch (C) toward the hitch far enough to allow locking pin handle to be lifted.
LOADING INSTRUCTIONS
Refer to load limits on inside of front cover.
Step 1. Secure ball coupler to 2" (3,500 lb. capacity) towing vehicle ball only. Make sure that the hitch and the hitch ball are in good condition and not rusted, loose or stripped.
Recommended ball height is 18" to the top of the ball.
Make sure hitch is locked down and secured with safety clip.
Criss-cross safety chains under tongue and secure to towing vehicle frame.
2) Pull locking pin toward the hitch as far as it will go. The wheel platform will tilt back to allow loading.
Step 2.
Ensure that towed vehicle parking brake is fully engaged, then release the tie-down straps. NOTE: Tie down straps must be "quick -released" by grasping ratchet pawl and ratchet handle simultaneously and pushing down sharply. This process will permit easy removal of strap from winch.Remove
tie-down strap hook from its storage position at the rear of the ramp. Lay the straps on the ground in front of the winches.
Page 12
Step 4. Before loading (and unloading) towed vehicle make sure platform and towed vehicle are in straight alignment. Tow dolly must be completely and properly hooked up to the towing vehicle. Towing vehicle must be larger and at least 1000 lbs. heavier than the tow dolly and towed vehicle combined.
IMPORTANT: Tire tread width or body width of towed vehicle must not exceed:
TI110 70" max. (outside to outside),
TI110SB 42" min. (inside to inside),
70" max. (body width)
Step 7. Place one tie-down strap over each tire and secure hooks to rods located at the rear of each wheel platform. The short side of the hook must face the rear of the TOW-IT.
Step 5. With someone safely guiding you, slowly drive vehicle onto platform FRONT FORWARD. (Any vehicle mounted on tow dolly must be mounted with front of the vehicle facing forward.) Drive the car forward until the tires touch the ramps.
Make sure the tire is aligned to ascend onto the ramps.
Step 8. Be sure tie-down winch is centered with the tire before tightening straps.
Step 6. Drive vehicle onto platform - Front Forward - until tires touch the wheel stops at the front of each side of the platform and the platform tilts to a flat position. Make sure the car is centered on the platform. Towed vehicle tires must fit in wheel troughs without overhanging sides. Engage towed vehicle parking brake. Shift loaded car into "park" and lock steering wheel with front tires in a straight position. If the car does not have a locking steering column the steering wheel must be tied securely with front tires in a straight position.
Rear Wheel Drive: Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission.
For manual transmission: Consult your vehicle owners manual for towing suitability with the drive shaft connected.
IMPORTANT : Lock the platform in position by pushing locking pin toward platform. Push the handle down as far as possible so locking latch holds it in a locked down position.
Step 9.
While tightening straps, pull cross strap forward to ensure even tightening. Tighten straps until each tire starts to flatten against tire stop. After each strap is tight, insert a safety pin in each winch. Disengage towed vehicle parking brake.
Straps must be retightened after first 5 miles of travel.
Check straps every 50 miles thereafter to ensure they are tight and not rubbing or fraying.
(continue with Step 10 on following page)
Page 13
Step 10. Make sure the tie-down strap is the correct size for the auto tire. The picture above shows a correct fitting strap.
See page 1 of this instruction for proper fit and exchange instructions.
Step 11. Hook the towed vehicle safety chains to frame of vehicle directly above the area where the chains are mounted on the TOW-IT. Leave some slack in the chains to allow suspension movement of the towed vehicle. Review the safety points on page 1 before moving vehicles.
Step 13. To pull the TOW-IT empty, make sure tie-down straps are tightened in the storage position, and towed
vehicle safety chains are wrapped up and hooked. Tiedown winch handles should be left in a down position (horizontal) with safety pins in place when towing loaded or empty. DO
NOT ATTEMPT TO PULL TOW-IT WITH WHEEL PLAT-
FORM IN LOADING (tilted) POSITION.
DAMAGE PREVENTION
Check your vehicle manual or registration for vehicle weight.
Towing vehicle must be larger and at least 1,000 lbs. heavier than the towed vehicle and tow dolly combined.
Do not pack goods in car that is being towed. Overloading the
Tow-It or exceeding the width limit may result in damage to both car and Tow-It.
REAR WHEEL DRIVE PRECAUTIONS
Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission. Simply placing transmission in neutral is not sufficient to prevent damage to transmisssion. For manual transmission, consult your vehicle owners manual for towing suitability with the drive shaft connected.
ALL VEHICLES MOUNTED ON THE TOW-IT MUST BE WITH THE
FRONT OF THE VEHICLE FACING FORWARD.
Step 12. TO UNLOAD towed vehicle. Make sure that platform and vehicle are straight. Reinstall driveshaft. Ensure that towed vehicle parking brake is fully engaged, then unhook the towed vehicle safety chains, and release the tie-down straps.
NOTE: Tie down straps must be "quick -released" by grasping ratchet pawl and ratchet handle simultaneously and pushing down sharply. This process will permit easy removal of strap from winch.Swing the wheel platform locking latch handle forward, towards the coupler. This will allow the platform to tilt as you slowly drive off. Make sure the winch ratchet handles are horizontal.
Page 14
SAFETY
-
-
-
-
-
Examine winches and straps to make sure they are in good condition.
Check wheel nuts every trip.
Tires must be inflated to recommended pressure by tire manufacturer.
Be certain the safety lock pins lock the strap winches.
Retighten the straps over the tires after the first 5 miles of travel. Check straps every 50 miles thereafter to ensure they are tight and not rubbing or fraying.
DEMCO PRODUCTS - TOW-IT Tow Dolly
ORIGINAL PURCHASERS LIMITED WARRANTY
1. Extent and Duration of this Warranty:
Your Demco Tow-It is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year after date of purchase by the original (first) retail owner, or until it is resold or transferred by the original owner. Tires and lights are not included in this warranty.
This warranty does not cover:
1) normal wear and tear
2) road film or gravel damage to paint
3) paint
4) rust damage
5) Any Demco Tow-It that has been loaded in excess of the load capacity stated on the tow dolly identification label.
Tires are warranted by the manufacturer against defects in materials and workmanship, but not against road hazards.
Any part of the Demco Tow-It, except tires and lights, found in the judgement of the manufacturer to be defective in materials or workmanship will be repaired or replaced at the manufacturerís option without charge for parts or labor to the original owner.
Warrantor has a policy of continuous product improvement. We reserve the right to change or improve the design of any Demco
Tow-It model, including but not limited to state of the art changes, without assuming any obligation to modify any tow dolly previously manufactured.
2. Manufacturer and Warrantor of Tow Dolly:
Dethmers Manufacturing Co.
4010 320th Street
P.O. Box 189
Boyden, IA 51234
(712) 725-2311
The manufacturer and warrantor of the tires has his name permanently molded into the tires. Tire warranty questions and claims can be taken directly to an authorized dealer of the tire manufacturer.
3. Repair or Replacement Procedure:
If your Demco Tow-It develops a defect (except for tires or lights) during the warranty period, promptly notify Dethmers Manufacturing Co. customer service department. Until such notice is received, Warrantor will not be responsible for any repair or replacement.
Warrantor assumes no responsibility to the owner for loss of use of the tow dolly, loss of time, inconvenience or other damage consequential or otherwise, including, but not limited to expense for gasoline, expense of transporting the tow dolly to the dealer and expense of returning the tow dolly, mechanicís travel time, telephone or telegram charges, road service/towing charges, rental of another tow dolly during the time warranty repairs are being performed, travel, lodging, loss or damage to personal property or loss of revenue or earnings.
5. Limitations of Implied Warranties:
All implied warranties, if any, expire and terminate upon expiration of this warranty. Some states do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.
Upon receipt of notice from you, Warrantor will have a choice of options in replacing any part it determines to be defective:
a) Warrantor may require you at your own expense to deliver or ship the part to its factory or authorized dealer. Any defective part will be repaired or replaced and returned to you free of charge. Any part returned to Warrantor and found not to be defective will be returned to you freight collect with an explanation.
b) Warrantor may elect to ship a new part to its dealer to be exchanged free of charge for the defective part returned by you to the dealer.
6. Limitation of Consequential Damages:
Warrantorís responsibility under this warranty extends solely to repair or replacement of your Demco Tow-It and its component parts.
Warrantor does not assume responsibility for, nor shall it be liable for, any special, incidental or consequential damages.
Some states do not allow the exclusion or limitation on incidental or consequential damages, so the above exclusion or limitation may not apply to you.
7. Use of Vehicle Identification Number (VIN):
The VIN is a 17 digit number located in the lower left corner of the tow dolly identification label. The label is located on the left side of the tow dolly frame. Be sure to include the VIN number in all communications with Warrantor or its dealers concerning the warranty.
c) Warrantor may elect to ship or deliver a replacement part to your address.
8. Purchaserís Rights:
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Warranty claims on tires should be presented to a local authorized dealer of the tire manufacturer. Provide proof of purchase when making a tire warranty claim.
9. Exclusive Warranty:
This is the only express warranty made by Dethmers Manufacturing Co. on your Demco Tow-It and no agent, employee, or other person is allowed to change or add to this warranty.
4. Limitations on Warranty Coverage:
Coverage under this warranty will be effective only when a copy of the original invoice, showing the date and location of purchase, accompanies any claim for warranty.
Warrantor has no liability whatsoever and this warranty is null and void if any Demco Tow-It has been misassembled or subjected to neglect, negligence, misuse, accident or operated in any way contrary to the operating and maintenance instructions as specified in the Demco
Ownerís Manual for that model tow dolly.
This warranty does not cover any tow dolly that has been altered or modified so as to affect the tow dollyís operation, performance or durability, or that has been modified to change the intended use of the tow dolly.
In addition, the warranty does not extend to repairs made necessary by normal use of parts, accessories or other equipment which in the judgment of Warrantor, are either incompatible with the Demco Tow-It, or affect its operation, performance or durability.
Page 15
REF.
QTY.
NO. PART NO. REQíD DESCRIPTION
1.
5432 1 Left Ratchet Winch Assembly (Plated)
2.
5433 1 Right Ratchet Winch Assembly (Plated)
3.
03569-95 1 Ratchet Frame
4.
03570-95 1 Left Spool Tube
03571-95 1 Right Spool Tube
5.
03577 1 Heavy Duty External Snap Ring
6.
03574-95 1 Ratchet Handle
7.
03668 1 18 Ga. Shim Washer
8.
03575-95 1 Left Ratchet Gear
03576-95 1 Right Ratchet Gear
9.
03666 1 5/16" x 1-1/4" Roll Pin
10.
02243
11.
05450
12.
01864
13.
05449
1
1
2
1
Black Vinyl Hand Grip
Winch Pawl
Winch Pawl Spring SS
Winch Pawl Bushing SS
14.
00004
15.
05444
1
1
5/16" Flatwasher
3/8"-16 UNC x 3/4" Hex Bolt w/epoxy Gr.5
16. 03572-95 1 Left Ratchet Pawl Arm
03573-95 1 Right Ratchet Pawl Arm
17.
03578
18.
01998
19.
02002
20.
02772
1
1
1
2
5/16"-18 UNC x 1/2" Shoulder Screw
5/16" Flatwasher SS
1/4" Flatwasher SS
1/4"-20 UNC Nylon Locknut
21.
01076
22.
00214
23.
05337
1 1/4"-20 UNC x 3/4" Hex Hd. Bolt Gr.5
1 1/4" Flatwasher
1 Lock Pin w/Cable
REF.
QTY.
NO. PART NO. REQíD DESCRIPTION
63.
02298
64.
05443
65.
04944
66.
04508
2 22-1/2" Wire Protector
2 Cable Hanger - wire harness
2 Wire Strain Relief
2 Amber Fender Reflector
67.
02316 2 White Ground Wire
68. 04424-95 2 Back-Up Plate for fender
69.
00914
70.
04804
6 3/8"-16UNC x 1-1/2" Hex Head Bolt (gr.5)
2 Red Fender Reflector
71.
02313
72.
05447
2
2
3-way Plug Pigtail (tail light)
Rubber Mounting Grommet for light
73.
05446 2 Sealed Round Tail Light
74. 04781-26 1 Upper Half Mainframe
75.
03528
76.
01674
77.
02383
04194
2
4
2
-
3-point Tie-Down Strap w/J-Hook & buckle
1/4" Drive Type Grease Zerk
36" Safety Chain with hook
7/16" "S" Hook for safety chains
78. 04270-25 2 Rear Tire Stop
79.
00907 8 3/8"-16UNC x 1" Hex Head Bolt (gr.5)
80.
05570 1 1/2"-13UNC x 1" Epoxied Bolt (gr.5) w/zerk
81. 02578-95 1 1/2" Special Flatwasher
82.
02584
83.
04083
1
1
3/16" x 3/4" Roll Pin
1-3/4" O.D. Bronze Bushing
84.
5341-26 2 SureLube TM Hub and Spindle Assembly
85.
04499 6 3/8 External Tooth Washer
86.
00078 2 7/16 Lock Washer
87.
07426 4 Hook Retainer
24.
01883 9 Electrical Wire Splicer
25.
01881
26.
04785
27.
04786
28.
01863
29.
04496
01855
30.
01338
1 Trunk Connector
1 Front Half Trailer Wiring Harness
1 Rear Half Trailer Wiring Harness
2 5/8" Grommet
1 Lever Lock Coupler (5,000 lb.)
1 Safety Lock Pin for coupler
2 1/2"-13UNC x 4-1/2" Hex Head Bolt (gr.5)
31. 02288-95 1 Handle
32.
02189 1 1/2" I.D. Handle Grip
33.
02178
34.
02771
12 1/2"-13UNC Nylon Insert Locknut
2 7/16"-14UNC Nylon Insert Locknut
35.
01853
04194
36.
00059
37.
01898
2
-
12
4
24" Safety Chain with Hook
7/16" "S" Hook for safety chains
3/8" Flatwasher
7/16"-14UNC x 1-1/4" Hex Head Bolt (gr.5)
38. 04792-26 1 Tongue
39.
02587 1 5/8"-11UNC Nylon Insert Locknut
40.
02434
41.
03503
1 5/8"-11UNC x 4-1/2" Hex Head Bolt (gr.5)
2 5/8"-11 UNC x 1-1/4" Hex Hd. Epoxied Bolt
42. 02747-25 2 Bracing Strut
43.
01254 2 1/2-13UNC x 1-1/2" Hex Head Bolt (gr.5)
44.
00085 11 1/2" Flatwasher
45. 02579-95 2 Pivot Bushing
46.
04825 1 3/8" I.D. x 1/2" O.D. Grommet
47. 02574-95 1 Lock Pin (Tongue)
48.
02583 1 3/16" x 1-1/4" Roll Pin
49. 04780-26 1 Undercarriage (09533-26 for TI110SB)
50.
02209
51.
02377
52.
04782
53.
01725
8
8
2
10
7/16"-20UNF Hex Nut (gr.8)
7/16"-20UNF x 1-1/2" Epoxied Bolt (gr.8)
14 x 6 rim (5 on 4-1/2" BC)
1/2"-20UNF Chrome Lug Nut
54.
04826 2 ST205/75R14 "C" Range BW Radial Tire
55. 04323-25 2 Tilt Bed Ramp
56.
00967
57.
04168
8 1/2"-13UNC x 1-1/4" Hex Head Bolt (gr.5)
6 7/16"-20UNF Nylon Insert Locknut
58.
04167
59.
02592
60.
05358
61.
05357
62.
04425
6
14
7/16"-20UNF x 1" Hex Head Bolt (gr.8)
3/8"-16UNC Nylon Insert Locknut
1 Left Fender (w/ wire protector & gr. wire)
1 Right Fender (w/ wire protector & gr. wire)
4 Tinnerman Fender Clamp
5341
89.
01747
90.
01743
91.
01744
92.
01745
2 Sure Lube TM Hub Assembly
1 Hub
1 Grease Seal (NOK AD 2548 E)
1 Inner Cup (L68111)
1 Inner Cone Bearing (L68149)
93.
94.
95.
96.
01748
02264
02265
02266
97.
02267
98.
00116
1 Outer Cup (L44610)
1 Outer Cone Bearing (L44643)
1 Hardened Tongue Washer
1 13/16 -20 UNF Jam Nut
1 Retainer Adjustment Washer for Jam Nut
1 5/32" x 1-1/2" Cotter Pin
99.
04789
100.
01746
1
5
Sure Lube Dust Cap
1/2"-20UNF x 1-5/8" lg. Stud Bolt
101. 04790-26 1 Spindle
Please order replacement parts by PART NO. and DESCRIPTION.
not included for
Fulton
5000 lb.
coupler
5217
Coupler Repair Kit
24
87
87
25
35
26
33
29
35
34
28
36
37
38
Page 16
75
36
10
LEFT WINCH SHOWN
21
22
23
20
16
1920
12
5
9
12
15
14 13
6
17
18
11
8
7
4
3
79
2
80
44
81
83
74 78
37
86
36
59
87
77
66
72
61
67
62
62 63
68
65
71
73
64
69
1
84
59
69
68 60
49
42
33
45
44
43
48
76
40
82
28
46
41
31
30
32
47
26
27
43
44
45
41
101
42
90
5341
Sure Lube TM Hub Assembly
100
91
92
89
93
95
94
96
98
97
99
Page 17
33
50
85
70
71
72
73
58
59
57
33
44
56
84
51
55
52
54
53
TOW-IT ASSEMBLY INSTRUCTIONS
16
18
17
8
9
2
20
1
3
6
5
19
4
13
10
14
7
15
12
11
1.
Place the mainframe on blocks or some other sturdy support so that the frame rests approximately 8"-10" off the ground.
Attach the tilt bed ramps (#1) as shown using three 7/16" x 1" grade 8 bolts (#2) and lock nuts (#3) on the top of each ramp and four 1/2" x 1-1/4" grade 5 bolts (#4), flatwasher (#5) and locknuts (#6) (two on each side of the ramp). Torque the 7/16" bolts to 80 ft. lbs. and torque the 1/2" bolts to 75 ft. lbs.
2.
Hold the tongue (#7) up to the front of the tow dolly and locate the three bullet connectors extending out the back of the tongue and plug into the connector protruding from under the main-
Brown
Yellow
Green
Pigtail
Brown/Yellow
Brown/Green frame channel. Do not cross colors when making this connection.
3.
Mount the tongue to the front of the tow dolly using one 5/8" x 4-1/2" grade 5 bolt (#8) and locknut(#9) (torque to 50 ft. lbs.).
Do not torque over 50 ft. lbs. or the bed will not tilt. Make sure the tongue latch is in the latched position to the tilt bed.
4.
Secure the coupler (#10) and lift handle (#11) to the front end of the tongue with two 1/2" x 4-1/2" gr.5 bolts (#12) and locknuts (#13) . The white ground wire (#14) is attached under the head of the second bolt attaching the coupler. (It is very
important that a good ground is made). Torque the locknuts to 75 - 80 ft. lbs. Tap a rubber grip (#15) onto the handle with a rubber hammer or a wooden mallet.
5.
Remove the 7/16" x 1-1/4" bolt (#16), flatwasher, and locknut from the outer front panel of each wheel platform tire stop.
Slide the tie-down winch (#17) into the channel at the front of the wheel platforms as shown. Note that #17 is the left winch.
The ratchet handles are to the outside of each winch and
ratchet springs are to the top. Attach two 36" towed vehicle safety chains (#18). Secure one chain to each wheel platform tire stop with the 7/16" x 1-1/4" bolt (#16) , flatwasher and locknut.
Page 18
6.
When assembling the tie-down strap to the tow dolly winch, make sure the tie-down strap does not contain any twists and the overlaps are to the inside. Weave the front of the tie-down strap through the openings in the buckle. The buckle should be approximately 8" from the end of the strap. Thread the strap end through the winch slot. Bring the strap up and thread it back through the buckle again. The buckle should be approximately 1-1/2" - 2" from the winch.
(Refer to drawing on page 9 for following steps)
7.
Attach Hub and Spindle Assembly (#19) using 7/16" x 1-1/4"
Fine Thread Bolts (#20) and hex nuts.
8.
Bolt the fenders (#21) on using 3/8" x 1-1/2" gr. 5 bolts (#22), back-up plates (#23) and locknuts (#24) in each fender. Mount the fender with the light pocket to the rear. Attach the white
ground wire (#25) (the end with the eye loop on it) under the center top bolt head.
NOTE: It is advantageous to wire the fender lights prior to attaching the wheels.
9.
Cut off stripped ends of the wiring harness, cut off stripped end of the white ground wire. The yellow/brown wires must be run to the left tail light pocket. The green/brown wires must be run to the right tail light pocket. Start at either fender, pull the loom at the center of the fender downward and push the green/ brown (or yellow/brown) wires upward through the loom until it comes out the loom by the light pocket. Push the white ground wire through the slit in the top of the loom in the fender trough and push the wire toward the light pocket.
10.
Make sure all three wires are coming out the fender wire loom.
Slide the rubber fender grommet over the wires and up close to the wire loom.
Push the hollow looped end of the loom hanger into the small hole under the fender pocket in the side of the fender. Leave the holder open.
Pull the three wire pigtail wires through the hole in the fender pocket outward. When wiring the pigtail into the tow dolly
21
25
23
22
24
Triple Wire Plug from Light
White
Red
Black
Wire
Connector
White
White Ground Wire to
Fender 33
Brown
Yellow or
Green
WIRING DIAGRAM FOR THE AUTO
TRANSPORT FENDER
Yellow/Brown or
Green/Brown
34
29
32
31
30
34
29
COLOR CODE FOR WIRING HARNESS
WHITE Ground
BROWN Tail Lights and License Plate Light
YELLOW Left Turn and Stop
GREEN Right Turn and Stop
22
23
25
21
24
26
27
35
38
37
36
35
28 harness at the fender pocket, the wire ends SHOULD NOT be stripped. Use the wire connectors to make all contacts. Lay the wire in the connector, pinch securely with a pliers, closing the wire connector. Splice the white wire of the pigtail to the white ground wire from the fender. Splice the black wire to the brown wire. Splice the green (or yellow) wire to the red wire of the pigtail. The connections are made on the outside of the fender pocket and pushed into the fender pocket through the pocket hole. Pull the wires back into the fender pocket and push the strain relief into the fender with the wire loom close to the clip. Wrap the loom hanger tie around the wire loom and insert the peg into the fender.
14.
Attach the two 24" transport safety chains (#35) to the two holes in the angle located under the tongue using two 7/16" x 1-1/4" grade 5 bolts (#36), flatwashers (#37), and locknuts
(#38). Torque bolts to 50 ft. lbs.
WIRING OF THE TOWING VEHICLE
Connect wiring to towing vehicle, keeping in mind the color code indicated below.
1. Make certain towing vehicle lights are "OFF" .
11.
Push the round rubber light seal (#26) into the light pocket.
Be sure the lip is secured in the light housing. Plug the pigtail into the fender light. Push the round light (#27) into the rubber seal until it snaps in firmly. Wire the other fender in the same manner.
2. Connect YELLOW wire to left turn signal and stop wire in the left rear of towing vehicle with the wire splicer (01883 X) supplied.
3. Connect GREEN wire to the right turn signal and stop wire.
12.
Attach the tire/rim assembly to the mainframe. Use the supplied lug nuts (#28) and torque to 75 - 80 ft. lbs.
4. Connect BROWN wire to tail light wire.
13.
Lay the bracing struts (#29) out along the tow dolly tongue with the back end (the end with the larger hole in it) of the bracing strut toward the mainframe. Loosely bolt the back of each bracing strut to the trailer frame as shown using 1/2" x
1-1/2" grade 5 bolt (#30), flatwasher (#31), pivot bushing
(#32) and locknut (#33). Hold up the front end (the end with the smaller hole) of each bracing strut to the tongue, align holes and secure with a two 5/8" x 1-1/4" epoxied bolt (#34).
Torque the 1/2" x 1-1/2" bolt with the pivot bushing to 75 ft. lbs.
5.
VERY IMPORTANT - connect WHITE wire to frame body of towing vehicle. This is the common ground, and a clean metal - to - metal contact must be made.
CAUTION: Many flashers for vehicle turn signals will not carry the additional load of TOW-IT turn signals. If normal operation does not occur when connected to the TOW-IT, a heavy duty replacement flasher may be obtained through auto parts outlets.
Page 19
SURGE BRAKE ASSEMBLY
Aftermarket Brake Kit (5592) available factory installed only
11
24
4 6
1
5
21
2
23
BRAKE LINES PARTS LIST
REF.
QTY.
NO.
PART NO. REQíD.
DESCRIPTION
1.
2.
3.
4.
02189
02383
SB580
01863
1 Handle Grip
2 36" Safety Chain
1 80" Brake Line
1 5/8" Rubber Grommet
5.
02746 1 54" Protective Hose
6.
04792-26 1 Tongue
7.
SB7H66
8.
00496
9.
10.
SB7764
SB512
1
1
7" Brake Hose
5/8 x 14 Ga. Machine Washer
1 Retaining Clip
1 12" Brake Line
11.
02549
12.
SB544
4 Rubber Brake Line Protector
2 44" Brake Line
12
3
11
9
8
7
10
22
11
12
14
15
11
16
13
16
18
17
19
Shown Below
20
13.
04791-26 2 Spindle w/Brake Flange
14.
15.
02209
00078
6
6
7/16"-20UNF Hex Nut (Gr.8)
7/16" Lockwasher
16.
SB8798
17.
00059
18.
19.
00060
00907
6
4
2
2
7/16"-20UNF x 1-1/8" Knurled Shoulder Bolt
3/8" Flatwasher
3/8" Lockwasher
3/8"-16UNC x 1" Hex Head Bolt (Gr.5)
20.
04826 2 P205/75R14 "C" Range BSW Radial Tire
21.
04017-95 1 Handle
22.
23.
24.
SB7785
01975
02178
1 Tee, Brass
2 1/2 -13 UNC x 5 Hex Head Bolt, Gr. 5
2 1/2
-13 UNC Nylon Insert Locknut
4
5
7
16
16
2
2
1
Left Side Breakdown
6
3
8
Page 20
13
19
11
10
12
9 10
17
15
17
14
18
17
18
17
5
1
7
2
7
3 2
8
4
13
12
6
2
10
9
6
10
2
14
11
5398 Master Cylinder Repair Kit
(gasket 05681 included)
8606701 ACTUATOR PARTS
18
15
17
16
20
20
27
21
19
19
25
25
23
22
24
26 not included for
Fulton
6000 lb.
coupler
5495
Coupler Repair Kit
-
-
-
ACTUATOR PARTS LIST
REF.
PART QTY.
NO.
NO.
REQíD.
DESCRIPTION
8606701 1 Brake Actuator complete (incl. ref. 1-24)
1.
07599-95 1 6000# 2" Ball Coupler (Fulton)
2.
SB23278 4 Roller
3.
05957-95 1 Front Roller Spacer
4.
02166 1 3/8"-16UNC x 2-3/4" Hex Head Bolt (gr.5)
5.
07176 1 3/8"-16UNC Stover Lock Nut
6.
7.
8.
9.
05684
02178
05959
05692
2
2
1
1
1/2"-13UNC x 4-7/16" Hex Head Bolt (gr.5)
1/2"-13UNC Nylon Insert Lock Nut
Push Rod Assembly
Damper/ Shock
10.
05958-95 2 Rear Roller Spacer
11*.
05951 1 Emergency Lever
12.
05955-95 1 Front Cover
13*.
SB24700 1 2' Cable with S-Hooks
14.
SB10555 2 Replacement S-Hook ONLY
15.
05960
16.
05424
2
2
5/16"-18UNC x 1/2" Self-Tapping Screw
5/16" External Tooth Lock Washer
17*. 05693-95 1 Emergency Lever Spring
18.
03876
19.
01076
1 Master Cylinder Cap
4 1/4-20UNC x 3/4" Hex Head Bolt Gr 5
20.
00057 2 1/4" Lock Washer
21.
03564-95 1 Outer Case
22.
05681 1 Replacement Master Cyl. Gasket ONLY
23.
5650 1 Composite Master Cylinder Kit w/ 09153
24.
SB12098 1 1/8" pipe - 3/16" inverted Flare Fitting
25.
05695 2 1/4
Internal Tooth Lock Washer
26.
05966-95 1 Rear Cover
27.
BH21004 1 Decal,
Preset Fasteners
5400
5398
5495
Lever Replacement Kit (incl. items w/*)
Master Cylinder Repair Kit w/ gasket
Coupler Repair Kit
Please order replacement parts by PART NO. and DESCRIPTION.
10" BRAKE CLUSTER PARTS LIST
REF.
PART QTY.
NO.
NO.
REQíD.
DESCRIPTION
SB23715 Left Hand Cluster (shown above)
SB23714 Right Hand Cluster
1.
SB24636-30 1 Back Plate Assembly
2.
SB9254 2 Cover Plate - Adjusting Hole
3.
SB10954 1 Brake Shoe Kit (includes 2 Primary & 2 Secondary)
4.
04305 2 5/16"-18UNC-Gr5 x 1/2" Hex Hd Bolt
5.
6.
05424 2 5/16" External Tooth Washer
SB9776 1 Wheel Cylinder Assembly - Right
-
7.
8.
SB9777
05431
SB9783
1
1
1
Wheel Cylinder Assembly - Left
Bleeder - replacement
Push Rod
9.
SB24047 1 Adjusting Screw Assembly - "R" (for LEFT cluster)
SB24048 1 Adjusting Screw Assembly - "L" (for RIGHT cluster)
10.
SB10958 2 Spring - Shoe
11. SB10961-95 1 Shoe Guide
12.
SB23937 1 Cable
13.
SB23936 1 Cable Guide
14.
SB23724 1 Spring Adjusting Screw
15.
05414-95 1 Lever - Left
05415-91 1 Lever - Right
16.
SB10959 2 Pin - Shoe Hold Down
17.
SB9789 4 Cup Shoe Hold Down
18.
05983 2 Spring - Shoe Hold Down
19.
03880 1 Spring - Adjusting Screw Retainer
SB15845 1 Wheel Cylinder Repair Kit
(includes spring, cup and boot)
SB15545 4 10" Brake Drum
Please order replacement parts by PART NO. and DESCRIPTION.
Brake shoe kit can be ordered for one complete axle only.
Page 21
10" BRAKE DRUM
10" BRAKE CLUSTER
OPTIONAL WINCH
4
1
6
5
3
2
PARTS LIST
REF.
QTY.
NO. PART NO. REQíD.
DESCRIPTION
KK2W 1 Optional Winch
1.
04620
04621
2.
01738
3.
02207
4.
02769
5.
00059
6.
02592
1 Winch Mechanism (1400 capacity)
Replacement Handle
1 Strap Assembly (includes strap & hook)
1 3/8"-18UNC x 3" Hex Hd. Bolt (gr.5)
2 3/8"-16UNC x 4" Hex Head Bolt (gr.5)
2 3/8" Flatwasher
3 3/8"-16UNC Nylon Insert Locknut
Please order replacement parts by PART NO. and DESCRIPTION.
* All options may not mount on tow dolly simultaneously.*
6
OPTIONAL TOOL BOX
PARTS LIST
KK2TB QTY.
Optional Tool Box
1.
00059 4 3/8" Flatwasher
2.
02592 8 3/8"-16UNC Nylon Insert Locknut
3.
01888-25 1 Tool Box
4.
00182 1 Small Hair Pin
5.
02717-25 2 Mounting "Z" Bracket
6.
00907
7.
02759
4
2
3/8"-16UNC x 1" Hex Head Bolt (gr.5)
3/8"-16UNC x 3" Square U-Bolt
Please order replacement parts by PART NO. and DESCRIPTION.
7
* All options may not mount on tow dolly simultaneously.*
6
7
5
2
3
1
2
4
6
OPTIONAL SPARE TIRE and MOUNT PARTS BREAKDOWN
4
3
7
8
2
1
Drive in stud here for tire with rim #04782 (4-
1/2" bolt circle)
5
* All options may not mount on tow dolly simultaneously.*
REF.
QTY.
NO. PART NO. REQíD.
DESCRIPTION
KK10STB 1 Optional Spare Tire and Rim
1.
04826
2.
04782
1 ST205/75R 14"x"C" BSW Radial Tire
1 6" x 14" Rim 4-1/2" Bolt Circle
KK6STM 1 Spare Tire Mounting Bracket
3. 02193-25 1 Spare Tire Bracket
4.
02917 1 Stud Bolt (12mm x 1.5)
5.
02933
6.
02759
7.
00059
8.
02592
2
2
2
4
Wheel Nut (12mm)
3/8"-16UNC Square U-Bolt
3/8" Flatwasher
3/8"-16UNC Nylon Insert Locknut
KK6TC Optional Spare Tire Cover
Please order replacement parts by PART NO. & DESCRIPTION.
Page 22
3
2
3
2
1
OPTIONAL WHEEL JACK
WHEEL JACK PARTS LIST
KK2WJ QTY.
Optional Wheel Jack w/ hardware
1.
02769
2.
00060
3.
00061
4 3/8 UNC x 4 Bolt, Gr. 5
4 3/8
Lock Washer
4 3/8 Hex Head Nut
Please order replacement parts by PART NO. and DESCRIPTION.
* All options may not mount on tow dolly simultaneously.*
OPTIONAL DEFLECTOR PARTS BREAKDOWN
REF.
NO.
OPTIONAL DEFLECTOR PARTS LIST
PART QTY.
NO.
REQíD. DESCRIPTION
1.
2.
KK2DF
02592
02759
4
Optional Deflector
3/8"-16UNC Nylon Insert Lock Nut
2 3/8"-16UNC Square U-Bolt (fits around 3" tube)
3.
00161-95 2 Lock Handle
4.
02054-25 1 Deflector Slide Mount
5.
00095 4 3/8"-16UNC x 3/4" lg. Square Head Set Screw
6.
02743-25 1 Deflector Upright Post
7.
02165 1 Deflector Lacing Cord (1/8" x 25 ft.)
8.
02161 1 Deflector Fabric
9.
02055-25 2 Deflector Framework
Please order replacement parts by PART NO. and DESCRIPTION.
7
1
6
8
5
3
4
3
2
9
OPTIONAL LIGHT BAR (KKLB) PARTS BREAKDOWN
1
7
8
9
6
8
9
2
1
9
4
LIGHT BAR PARTS LIST
REF. PART QTY.
NO.
NO. REQíD.
DESCRIPTION
KKLB Kar Kaddy Light Bar (complete)
1.
01772 2 Nylon Security Strap with hooks & tightener
2.
01857 1 Left Tail/ Brake and Signal Light w/Lenses
3.
01773 1 Brown Jumper Wire
4.
01886 4 Wire Holder (metal)
5. 02385-25 1 Light Bar Framework
6. 02386-25 2 Adjustable Light Bracket
7.
01856 1 Right Tail/ Brake and Signal Light w/Lenses
8.
02772 10 1/4"-20UNC Nylon Insert Locknut
9.
00092 6 1/4"-20UNC x 1/2" Hex Head Bolt
10. 01777-25 2 Light Bar "Z" Bracket
11.
01778 4 3" Suction Cup w/Bolt (#13)
12.
02198 1 Light Bar Wiring Harness (new style)
13.
00068 4 1/4"-20UNC x 3/4" Hex Head Bolt
14.
01911 Large Red Lens
15.
01912 Small Red Lens
Please order replacement parts by PART NO. and DESCRIPTION.
Page 23
8
12
5
9
13
10
11
8
1
3
11
13
1
15
COLOR CODE FOR WIRING HARNESS
WHITE Ground
BROWN Tail Lights, License Plate Lights,
Light Cluster Bar & Clearance Lights
YELLOW Left Turn and Stop
GREEN Right Turn and Stop
14
DETHMERS MFG. COMPANY
P.O. BOX 189
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311 or (712) 725-2302
FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com
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Key features
Tilt-back ramp
Wheel straps
Safety chains
3,350 lbs. capacity (TI110)
3,500 lbs. capacity (TI110SB)
SureLube™ hubs
Frequently asked questions
The TOW-IT TI110 has a maximum towed vehicle weight capacity of 3,350 lbs.
The TOW-IT TI110SB has a maximum towed vehicle weight capacity of 3,500 lbs.
To load a vehicle, engage the towed vehicle's parking brake, release the tie-down straps, and slowly drive the vehicle onto the ramp. To unload, engage the towed vehicle's parking brake, unhook the safety chains, release the tie-down straps, and slowly drive the vehicle off the ramp.
User questions
