Pura UV1 SERIES Installation manual

Pura UV1 SERIES Installation manual
INSTALLATION MANUAL & OWNER’S GUIDE
by WaterGroup
ULTRAVIOLET WATER TREATMENT SYSTEMS
UVB SERIES
UV20 SERIES
UVBB SERIES
RACK SYSTEM
UV1 SERIES
ADDON SERIES
36103017 Rev. 10/12
TABLE OF CONTENTS
INTRODUCTION
DESCRIPTIONS AND DEFINITIONS_____________________________________________________
CONDITIONS FOR USE_______________________________________________________________
ROUTINE MAINTENANCE_____________________________________________________________
SPECIFICATIONS____________________________________________________________________
i
i
ii
ii
INSTALLATION
MOUNTING BRACKET AND PLUMBING__________________________________________________ 1
UVB SERIES
INSTALL CONTROL MODULE__________________________________________________________
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM______________________________________
INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________
ACTIVATE SYSTEM___________________________________________________________________
SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS_______________________________
PARTS ILLUSTRATION________________________________________________________________
PARTS LIST_________________________________________________________________________
2
2
2-3
3
3
4
4
UV20 SERIES
INSTALL CONTROL MODULE__________________________________________________________
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM______________________________________
INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________
ACTIVATE SYSTEM___________________________________________________________________
SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS_______________________________
PARTS ILLUSTRATION________________________________________________________________
PARTS LIST_________________________________________________________________________
5
5
5-6
6
6
7
7
UVBB SERIES
INSTALL CONTROL MODULE__________________________________________________________
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM______________________________________
INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________
ACTIVATE SYSTEM___________________________________________________________________
SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS_______________________________
PARTS ILLUSTRATION________________________________________________________________
PARTS LIST_________________________________________________________________________
8
8
8-9
9
9
10
10
RACK SYSTEM______________________________________________________________________ 11-12
UV1 SERIES
DISINFECT SYSTEM__________________________________________________________________
INSTALL ULTRAVIOLET LIGHT AND FILTERS______________________________________________
ACTIVATE SYSTEM___________________________________________________________________
SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS_______________________________
PARTS ILLUSTRATION________________________________________________________________
PARTS LIST_________________________________________________________________________
13
13
13
13
14
14
ADDON SERIES
DISINFECT SYSTEM__________________________________________________________________
INSTALL ULTRAVIOLET LIGHT__________________________________________________________
INSTALL TUBING_____________________________________________________________________
ACTIVATE SYSTEM___________________________________________________________________
SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS_______________________________
PARTS ILLUSTRATION________________________________________________________________
PARTS LIST_________________________________________________________________________
15
15
15-16
16
16
17
17
MAINTENANCE
CLEANING AND DISINFECTION________________________________________________________
FILTER REPLACEMENT_______________________________________________________________
UV LAMP REPLACEMENT_____________________________________________________________
INSTALL QUARTZ SLEEVE____________________________________________________________
18-19
19
19
20
INTRODUCTION – DESCRIPTIONS AND DEFINITIONS
You have purchased one of the most technologically advanced Ultraviolet Water Treatment System available anywhere in the world. It has
been designed with you, the consumer, in mind. PURA® products are lightweight, easy to use, and simple to maintain. PURA products will
provide you with healthy, clean drinking water for years to come.
WHAT IS ULTRAVIOLET?
Ultraviolet (UV) light from the sun has long been known for its ability
to destroy microorganisms. However, it has only been in recent
years that equipment producing UV light has been manufactured for
residential use.
WHAT IS ACTIVATED CARBON?
Activated carbon has been used for hundreds of years to treat
taste, odor, and color problems in water. Activated carbon has been
proven to be an excellent media to produce better tasting water and
to remove harmful water contaminants at a reasonable cost.
WARNING:NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.
ULTRAVIOLET RAYS CAN BE HARMFUL TO EYES.
Carbon used for filters may be manufactured from wood, coal, or
coconut shells. The raw carbon is ground up and “activated” by
heating the granules at a controlled temperature and pressure.
UV energy is produced by low-pressure mercury vapor enclosed in
a tubular lamp. While a UV lamp resembles a standard fluorescent
lamp, it is similar in appearance only.
This process causes the carbon granules to expand and create
active sites where pollutants can be collected by adsorption. These
new sites dramatically increase the total surface area and capacity
of each granule.
Energy produced by the UV lamp has the ability to destroy
microorganisms that can live in water. There are five major groups of
microorganisms that are altered by a specific spectrum of ultraviolet
light: viruses, bacteria, fungi, algae, and protozoa.
WHAT IS ADSORPTION?
Adsorption is the physical process where certain water pollutants
are attached to the surface of carbon particles as the water flows
through the filter. The pollutants are removed from the water and
locked into the carbon granule.
When these microbes are exposed to the proper amount of UV
energy, their DNA structure is scrambled, and they are unable to
reproduce. Since the cell is now sterile or dead, it is no longer a
threat.
Activated carbon is also able to filter out sediment through a process
of mechanical filtration. The particles are captured in the spaces
between carbon granules.
PURA SYSTEMS
PURA recommends that all UV systems include pre-filters to
process the water before it reaches the UV lamp. This will ensure
that maximum UV exposure is achieved.
PURA Ultraviolet Water Treatment Systems are designed for indoor
use only.
PURA UVB, UV20 and UVBB series offers integrated filters in a
single system. These integrated systems use a two-stage filtration
process:
PURA Systems are designed to provide complete water treatment in
a compact, easy-to-use package. Please follow the directions in this
Guide exactly when installing your PURA System to ensure that it
operates correctly.
First, a string-wound filter removes the suspended solids that may
shield the microbes and make it difficult to obtain sufficient UV
exposure. Second, an activated carbon filter removes unpleasant
tastes and odors.
The UV lamp requires a start-up period of one to two minutes in
order to achieve full intensity. Repeated starting of the UV lamp
will shorten its life. Therefore, it is recommended that the UV lamp
remain on at all times during use.
CONDITIONS FOR USE
Source Water Supply Profile
Feed Water Pressure†
20 – 75 psig (138 – 517 kPa)
Chemical Parameters
Max mg/L
Hardness (CaCO3)
< 120 (7 gpg)
Feed Water Temperature
38° – 105°F (3.3°– 40.5°C)
Iron (Fe)
< 0.3
pH Range
6.5 – 9.5
Manganese (Mn)
< 0.05
Total Dissolved Solids
<1500 mg/L
Total Suspended Solids
< 10 mg/L
† Water Pressure must not exceed 75 psig (517 kPa) or a pressure
regulator must be installed.
Turbidity
< 5 NTU
i
ROUTINE MAINTENANCE
It is important that any water treatment system be properly maintained to ensure consistent water quality. The information provided on this
page is of a general nature. See Cleaning, Disinfecting, and Routine Maintenance Procedure on Page 18 and 19 for detailed information.
Refer to Mounting Bracket and System Plumbing Installation Instructions on Page 1, and the appropriate System Assembly and Activation
Procedures for detailed information to install your specific PURA system.
Cleaning: The inside of the system and the quartz sleeve should be
cleaned each time the filters are changed. Clean all parts (except
the filters and electronic parts) with soap and rinse them thoroughly
with clean potable water. Dry the inside of the quartz sleeve
thoroughly before re-assembling system.
Filter Replacement: Filters will normally last approximately four to
six months. Filter life will vary due to water conditions. A reduced
flow rate or deteriorating water quality indicates that filters must be
changed.
NOTE:Presence of iron or general poor water quality will
require frequent inspection and cleaning.
Use only PURA filters. PURA filters are specially designed to work
in the ultraviolet disinfection process. Use of non-PURA filters voids
the warranty.
“O” Rings:Lubricate each “O” ring with a silicone based “O” ring
lubricant to ensure a proper seal.
CAUTION:Use care when changing the filters to avoid breaking
the quartz sleeve.
NOTE:UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
UV Lamp Replacement: Lamps must be changed every twelve
months. While UV lamps rarely burn out, they do lose their
disinfection power. Use only PURA UV lamps as they are specifically
designed for the PURA system to deliver high quality drinking water.
PURA ULTRAVIOLET SPECIFICATIONS
Model
Shipping
Weight
lbs. (kg)
Dimensions◊
Inches (Centimeters)
Height x Width x Depth
UVB1
10.0 lbs. (4.5 kg)
15.0” x 5.5” x 5.5”
(38.1 cm x 14.0 cm x 14.0 cm)
UVB2
15.0 lbs. (6.8 kg)
15.0” x 11.0” x 5.5”
(38.1 cm x 27.9 cm x 14.0 cm)
UVB3
24.0 lbs. (10.9 kg)
15.0” x 16.0” x 5.5”
(38.1 cm x 40.6 cm x 14.0 cm)
UV20-1
16.0 lbs. (7.3 kg)
25.0” x 5.5” x 5.5”
(63.5 cm x 14.0 cm x 14.0 cm)
UV20-2
24.0 lbs. (10.9 kg)
25.0” x 11.0” x 5.5”
(63.5 cm x 27.9 cm x 14.0 cm)
UV20-3
32.0 lbs. (14.5 kg)
25.0” x 16.0” x 5.5”
(63.5 cm x 40.6 cm x 14.0 cm)
UVBB-1
20.0 lbs. (9.1 kg)
29.5” x 7.5” x 9.0”
(74.9 cm x 19.0 cm x 22.9 cm)
UVBB-2
35.0 lbs. (15.9 kg)
28.0” x 15.0” x 9.0”
(71.1 cm x 38.1 cm x 22.9 cm)
UVBB-3
53 lbs. (24.0 kg)
28.0” x 23.0” x 9.0”
(71.1 cm x 58.4 cm x 22.9 cm)
UV1
7.0 lbs. (3.2 kg)
UV A/O-1
UV A/O-3
Flow Rate
Gallons Per Minute
Liters per Minute
Lamp Type &
Power Used
Watts
Inlet/ Outlet
2 gpm (7.6 L/min)
UV Lamp #11
14 Watts
3/8” NPT†
UV Lamp #20
22 Watts
3/4” NPT†
15 gpm (57 L/min)
UV Lamp #20
22 Watts
1-1/2” NPT†
13.5” x 5.0” x 5.0”
(34.3 cm x 12.7 cm x 12.7 cm)
1 gpm (3.8 L/min)
UV Lamp #10
10 Watts
1/2” NPT†
5.0 lbs. (2.3 kg)
12.0” x 4.0” x 3.5”
(30.5 cm x 10.2 cm x 8.9 cm)
1 gpm (3.8 L/min)
UV Lamp #10
10 Watts
7.0 lbs. (3.2 kg)
22.5” x 4.0” x 3.5”
(57.2 cm x 10.2 cm x 8.9 cm)
3 gpm (11.4 L/min)
UV Lamp #20
22 Watts
10 gpm (38 L/min)
8 gpm (30 L/min)
† Female thread as recognized by United Sates National Pipe Thread.
‡ Push-in Quick Connectors or Quick Connectors (QC).
◊ All dimensions of system do not include inlet/outlet piping connections and are rounded up to the nearest 1/2”.
ii
3/8 QC‡
WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.
ULTRAVIOLET RAYS CAN BE HARMFUL TO EYES.
ALWAYS SHUT OFF WATER TO SYSTEM AND DISCONNECT POWER WHEN SERVICING.
ASSEMBLY IS REQUIRED BEFORE INSTALLATION. FRAGILE PARTS INSIDE.
FOLLOW INSTRUCTIONS CAREFULLY!
The system must be installed in accordance with applicable city, country, and local plumbing codes.
PURA products are designed to provide years of trouble-free service if properly maintained.
Retain these instructions for future reference.
MOUNTING BRACKET AND SYSTEM PLUMBING INSTALLATION
This Guide covers installation and maintenance of a basic “generic” system. Installer determines configuration of each system and must
adapt these instructions to meet the specific requirements for that configuration. Specific component and assembly information is provided
only for components that are unique to PURA systems. All inter-component connections use standard plumbing components and tools.
INSTALL MOUNTING BRACKET
INSTALL SYSTEM PLUMBING
CAUTION:Do not use any damaged component.
If damage is found, contact your dealer before
proceeding.
CAUTION:Water pressure must not exceed 75 psig (517 kPa) or
a pressure regulator must be used.
Do not install pump on outlet side of system as
CAUTION:
damage to the quartz sleeve may occur. If pump is
required, install it on inlet side of system and verify
output pressure does not exceed 75 psig (517 kPa).
CAUTION:
Warranty is void if the unit is used with pressure
exceeding 75 psig (517 kPa). Higher pressures may
damage equipment and may not allow for proper
exposure time with UV lamp or both.
CAUTION:The system will not function properly if water flow is
reversed. See the Exploded Schematic for your model
on the following
1. Unpack boxes and verify that all required components have been
received (see Preparation section for your particular series).
2. Inspect each component for damage.
3. Determine location for installation of the UV system:
a. The PURA UV System should be installed with the sumps
oriented vertically.
CAUTION:The UV system may be installed horizontally, but
the quartz sleeve will be in a position that makes it
susceptible to breakage.
b. Mounting point should allow sufficient room above and
below UV system to service the sumps and UV lamp
without removing the UV system.
The minimum space is:
UVB: 11” (above and below)
UV20, UVBB: 20” (above and below)
UV1: 10” (above and below)
ADDON: 10” or 20” (above) by model
1. Turn off source water supply.
CAUTION: PURA recommends using only plastic fittings to
connect the inlet and outlet ports of the PURA system.
Use of metal male fittings inside of plastic female
threaded heads voids the warranty.
CAUTION: Do not over tighten fittings connected to inlet/outlet
ports of the PURA system.
2. C
onnect inlet of UV system to source water supply using proper
fittings and thread sealing tape.
3. C
onnect outlet of UV system to water distribution lines using
proper fittings and thread sealing tape.
4. For ease of mounting, reduce the weight of the larger systems
by removing the sumps and filters prior to installing the mounting
bracket.
CAUTION: Do not install clear or translucent tubing on the outlet
side.
5. Select a location and install the mounting bracket using the
provided screws.
4. S
ee appropriate System Assembly and Activation Procedures for
your system to complete installation.
1
UVB SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM
NOTE:
Read Mounting Bracket and System Plumbing
Installation instructions on Page 1 and all instructions
on this page before installing system.
Check page 20 for pictures of Quartz Sleeve.
CAUTION:QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
All Items refer to Figure 1.
NOTE: UVB SERIES
UVB Ultraviolet System
Control Module Box
Ultraviolet Lamp #11 (in packing tube)
Quartz Sleeve #11 (in packing tube)
Mounting Screws (2-4 pieces, varies with model)
Installation Manual and Owners Guide
Sump Wrench #10/20
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE:Do not remove protective plastic bag from quartz
sleeve until so instructed.
2. R
emove Quartz Sleeve (Item 17) from packing tube. While
holding middle of quartz sleeve with one hand, slide protective
bag with other hand to expose open end.
See Page 4 for UVB detailed parts breakdown. Refer
NOTE:
to the label affixed to the mounting bracket to identify
filter(s) to be installed with UV module.
3. P
lace a small amount of silicone based “O” ring lubricant on the
outside of the open end of the quartz sleeve only on the area that
will engage with the “O” ring.
CAUTION:Apply even pressure to push the quartz sleeve into the
UV head. To avoid breakage, make sure quartz sleeve
goes in straight by pushing it with a slight twisting
motion.
4. Insert quartz sleeve into the UV head. As quartz sleeve passes
the “O” Ring (Item 15), resistance will be felt. Remove protective
bag from quartz sleeve.
5. R
emove EPCB™ Carbon Filter (Item 3) and EPCB™ Sleeve
(Item 24) from sump and set aside.
6. F
or UVB2 and UVB3 Models only: Remove Sump (Item 1) from
Filter Head (Item 20). Remove Filters (Items 21 and 23) from
sump and set aside.
7. Disinfect the system (Pages 18-19, Steps 1-7).
Control Module Installation
INSTALL ULTRAVIOLET LIGHT AND FILTERS
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE:Wipe all fingerprints and excessive lubricant from
quartz sleeve with isopropyl alcohol.
2. Install EPCB™ Sleeve (Item 24) into EPCB™ Carbon Filter (Item
3) as shown in Figure 1.
3. Insert filter/sleeve assembly into sump as shown in Figure 1 with
both Filter Gaskets (Item 4) in place.
CAUTION:TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” Rings (Item 2). Use sump
wrench for removal only.
eing careful not to dislodge quartz sleeve, install sump with filter/
4. B
sleeve assembly onto UV head.
5. F
or UVB2 & UVB3 Models only: Remove Sump (Item 1) from
Filter Head (Item 20). Install Filters (Items 21 and 23) as shown in
Figure 1. Install sump onto filter head.
CAUTION: DO NOT INSTALL A DAMAGED LAMP
Figure 1A - * UVB-3 model shown
Control Module Installation with safety rod for
UVB models without the LOC option
INSTALL CONTROL MODULE AND UV LAMP
NOTE:
H
old UV lamp by ceramic ends only. Do not touch the
glass. Clean with isopropyl alcohol if necessary.
emove UV Lamp (Item 16) from packing tube and inspect it for
6. R
damage. If damage is found, contact the dealer for a replacement.
Figure 1B - * UVB-3 model shown
2
The UVB control module installation kit includes:
a. Control Module – Qty 1
b. Screws , 6/32 X 3/8” (Part# 32701063) - Qty 4
c. Washer, Lock , #8 (Part# 12288) - Qty 1
d. Safety Rod Plunger (Part # 22401015) – Qty 1 (ONLY FOR
SYSTEMS WITHOUT THE LAMP OUT CIRCUIT OPTION)
e. Installation Guide (#54752)
ACTIVATE SYSTEM
CAUTION:Verify that inlet and outlet ports are connected to
appropriate inlet/outlet pipes (see Figure 1).
1. Plug system into an electrical outlet. If the LED Indicator (Item 8)
does not light up within one minute, verify UV lamp is securely
plugged into UV control module and safety plunger rod is in place
(see Note in Step 9 above). It is normal for the LED indicator to
flicker slightly.
7. Unpack the carton box and verify that all the required components
have been received.
8. Connect UV lamp into four-pin socket located at the bottom of UV
Control Module (Item 10).
NOTE:The UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
9. Verify Safety Plunger Rod (Item 18) is in place.
NOTE:System with Light-Out Circuit (LOC) does not have a
safety plunger rod.
2. Turn on water supply and check for leaks.
3. Flush system, connectors, and water lines for several minutes to
remove carbon fines.
10.Carefully insert the UV control module with UV lamp through
mounting bracket into the quartz sleeve.
11.Install the UVB control module on top of the ultraviolet
disinfection system’s bracket with four screws and one lock
washer (for grounding purpose) as shown in the Figure* 1A.
12.For UVB series ultraviolet disinfection systems without the
lamp out circuit (LOC) option, install the safety rod plunger as
shown in the Figure* 1B.
NOTE: When an ultraviolet water treatment system is unused
for several hours, water within system could become
warm. This is a dispense water from system.
NOTE:
Service Requirements
System is now ready for use.
Recommended Service Intervals
To ensure the system operates at its optimum level,
certain routine maintenance must be performed.
Frequency of maintenance performance will depend on
source water quality and level of system usage.
CLEAN: Each time filters are replaced.
DISINFECT: At least once a year.
UV Lamp #11: Change Annually
Quartz Sleeve #11: Clean when changing filters. Replace only if
damaged or cannot be cleaned by non-abrasive methods.
Filters: Normal life 4-6 months. Filter life will vary due to water
conditions. A reduced flow rate or deteriorating water quality
indicates that filters must be changed.
3
Figure 1
Exploded Schematic, PURA UVB Series
Parts List - UVB Series
Item
1
Description
Sump, #10 (“O” Ring, Sump #10/20
Head UV #10/20 Assy)
Part No.
92502
2
“O” Ring, Housing, UVB
92513
3
Filter, Carbon EPCB™ 10”
4
Gasket, c/w Filter
6
Mounting Bracket, 1 Sump
31910101
6A
Mounting Bracket, 2 Sump
31910201
6B
Mounting Bracket, 3 Sump
31910301
7
Switch, Safety
-----
8
Indicator, LED
-----
33004030
-----
Item
9
Description
Fuse, 1A Type 3AG
Part No.
31000006
10
Module, UV Control #11
40200116†
11
Screw, 6/32 x 3/8”
32701063
12
Screw, #10 x 3/4”
32701006
13
Screw, 1/4” x 1-1/2”
32701061
14
Washer, #14 Nylon
32800031
15
“O” Ring, Quartz Sleeve, Standard
34202021
16
Lamp, UV #11
36002017
17
Sleeve Quartz #11 w/”O” Rings
36003034
18
Rod, Safety Plunger
22401015
† Consult Factory to determine part number for applications other than 120V/60hz
4
Item
19
Description
Spacer, Bushing #10/20
Part No.
22401016
20
Head, Filter 3/4” #10/20, “O” Ring,
Sump, Filter #10/20
21
Filter, Sediment 10” 5 micron
33003051
22
Nipple, 3/4”
33601023
23
Filter, GC 10” 5 micron
33004024
24
Sleeve, Teflon
30120506
Bushing, 3/4” x 3/8”
33300017
25
n/s‡
Wrench, Sump #10/20
‡ not shown
92501
92508
UV20 SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM
NOTE:
Read Mounting Bracket and System Plumbing
Installation instructions on Page 1 and all instructions
on this page before installing system.
Check page 20 for pictures of Quartz Sleeve.
CAUTION:QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
All Items refer to Figure 1.
NOTE: UV20 SERIES
UV20 Ultraviolet System
Control Module Box
Ultraviolet Lamp #20 (in packing tube)
Quartz Sleeve #20 (in packing tube)
Mounting Screws (2-4 pieces, varies with model)
Installation Manual and Owners Guide
Sump Wrench #10/20
NOTE:
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE:Do not remove protective plastic bag from quartz
sleeve until so instructed.
See Page 7 for UV20 detailed parts breakdown. Refer
to the label affixed to the mounting bracket to identify
filter(s) to be installed with UV module.
2. R
emove Quartz Sleeve (Item 17) from packing tube. While
holding middle of quartz sleeve with one hand, slide protective
bag with other hand to expose open end.
Control Module Installation
3. P
lace a small amount of silicone based “O” ring lubricant on the
outside of the open end of the quartz sleeve only on the area that
will engage with the “O” ring.
CAUTION:Apply even pressure to push the quartz sleeve into the
UV head. To avoid breakage, make sure quartz sleeve
goes in straight by pushing it with a slight twisting
motion.
4. Insert quartz sleeve into the UV head. As quartz sleeve passes
the “O” Ring (Item 15), resistance will be felt. Remove protective
bag from quartz sleeve.
5. F
or UV20-2 and UV20-3 Models only: Remove Sump (Item 1)
from Filter Head (Item 20). Remove Filters (Items 21 and 23) from
sump and set aside.
6. Disinfect the system (Pages 18-19, Steps 1-7).
INSTALL ULTRAVIOLET LIGHT AND FILTERS
Figure 2A - * UV20-3 model shown
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE:Wipe all fingerprints and excessive lubricant from
quartz sleeve with isopropyl alcohol.
Control Module Installation with safety rod for
UV20 models without the LOC option
2. V
erify Stainless Steel Channeling Sleeve (Item 3) and Sleeve
Gasket (Item 4) are in sump as shown in Figure 2.
CAUTION:TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” Rings (Item 2). Use sump
wrench for removal only.
eing careful not to dislodge quartz sleeve, install sump with filter/
3. B
sleeve assembly onto UV head.
4. F
or UV20-2 & UV20-3 Models only: Remove Sump (Item 1) from
Filter Head (Item 20). Install Filters (Items 21 and 23) as shown in
Figure 1. Install sump onto filter head.
CAUTION: DO NOT INSTALL A DAMAGED LAMP
INSTALL CONTROL MODULE AND UV LAMP
NOTE:
Figure 2B - * UV20-3 model shown
H
old UV lamp by ceramic ends only. Do not touch the
glass. Clean with isopropyl alcohol if necessary.
emove UV Lamp (Item 16) from packing tube and inspect it for
5. R
damage. If damage is found, contact the dealer for a replacement.
5
The UV20 control module installation kit includes:
a. Control Module – Qty 1
b. Screws , 6/32 X 3/8” (Part# 32701063) - Qty 4
c. Washer, Lock , #8 (Part# 12288) - Qty 1
d. Safety Rod Plunger (Part # 22401015) – Qty 1 (ONLY FOR
SYSTEMS WITHOUT THE LAMP OUT CIRCUIT OPTION)
e. Installation Guide (#54752)
ACTIVATE SYSTEM
CAUTION:Verify that inlet and outlet ports are connected to
appropriate inlet/outlet pipes (see Figure 2).
1. Plug system into an electrical outlet. If the LED Indicator (Item 8)
does not light up within one minute, verify UV lamp is securely
plugged into UV control module and safety plunger rod is in place
(see Note in Step 8 above). It is normal for the LED indicator to
flicker slightly.
6. Unpack the carton box and verify that all the required components
have been received.
7. Connect UV lamp into four-pin socket located at the bottom of UV
Control Module (Item 10).
NOTE:The UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
8. Verify Safety Plunger Rod (Item 18) is in place.
NOTE:System with Light-Out Circuit (LOC) does not have a
safety plunger rod.
2. Turn on water supply and check for leaks.
3. Flush system, connectors, and water lines for several minutes to
remove carbon fines.
9.Carefully insert the UV control module with UV lamp through
mounting bracket into the quartz sleeve.
10.Install the UV20 control module on top of the ultraviolet
disinfection system’s bracket with four screws and one lock
washer (for grounding purpose) as shown in the Figure* 2A.
11.For UV20 series ultraviolet disinfection systems without the
lamp out circuit (LOC) option, install the safety rod plunger as
shown in the Figure* 2B
NOTE: When an ultraviolet water treatment system is unused
for several hours, water within system could become
warm. This is a dispense water from system.
NOTE:
System is now ready for use.
Service Requirements
Recommended Service Intervals
To ensure the system operates at its optimum level,
certain routine maintenance must be performed.
Frequency of maintenance performance will depend on
source water quality and level of system usage.
CLEAN: Each time filters are replaced.
DISINFECT: At least once a year.
UV Lamp #20: Change Annually
Quartz Sleeve #20 and Channeling Sleeve: Clean when changing
filters. Replace only if damaged or cannot be cleaned by nonabrasive methods.
Filters: Normal life 4-6 months. Filter life will vary due to water
conditions. A reduced flow rate or deteriorating water quality
indicates that filters must be changed.
6
Figure 2
Exploded Schematic, PURA UV20 Series
Parts List - UV20 Series
Item
1
Description
Housing, UV, Sump, #20
(“O” Ring, Head UV #10/20)
Part No.
92504
2
“O” Ring, Sump #10/20
92513
3
Sleeve, Channeling S/S, #20
44301007
4
Gasket, Sleeve
36099205
6
Mounting Bracket, 1 Sump
31910101
6A
Mounting Bracket, 2 Sump
31910201
6B
Mounting Bracket, 3 Sump
31910301
7
Switch, Safety
-----
Item
8
Description
Indicator, LED
Part No.
-----
Item
17
Description
Sleeve Quartz #20, with “O” Rings
Part No.
36003035
9
Fuse, 1A Type 3AG
31000006
18
Rod, Safety Plunger
22401015
10
Module, UV Control #11
40200116†
19
Spacer, Bushing #10/20
22401016
20
Housing, Filter 3/4” #10/20, “O”
Ring, Sump, Head
21
Filter, Sediment 20” 5 micron
33003033
22
Nipple, 3/4”
33601023
23
Filter, Carbon Block 20” EPM 10
micron
33004022
11
Screw, 6/32 x 3/8”
32701063
12
Screw, #10 x 3/4”
32701006
13
Screw, 1/4” x 1-1/2”
32701061
14
Washer, #14 Nylon
32800031
15
“O” Ring, Quartz Sleeve, Standard
34202021
16
Lamp UV #20
36002018
† Consult Factory to determine part number for applications other than 120V/60hz
7
n/s‡
Wrench, Sump #10/20
‡ not shown
92503
92508
UVBB SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
CAUTION:Apply even pressure to push the quartz sleeve into
Quartz Adapter Sleeve (Item 4). To avoid breakage,
make sure quartz sleeve goes in straight by pushing it
with a slight twisting motion.
NOTE:
Read Mounting Bracket and System Plumbing
Installation instructions on Page 1 and all instructions
on this page before installing system.
4. Insert quartz sleeve into quartz adapter sleeve until the top of red
tape meets the bottom of the quartz adapter sleeve.
UVBB SERIES
UVBB Ultraviolet System
Control Module Box
Ultraviolet Lamp #20 (in packing tube)
Quartz Sleeve #22 (in packing tube)
Mounting Screws (2-4 pieces, varies with model)
Installation Manual and Owners Guide
Sump Wrench #20BB
NOTE:
NOTE: Quartz Adapter Sleeve (Item 4) is factory installed into
the UV Head (Item 5).
5. R
emove Red Tape (Item 23) and protective bag from quartz
sleeve.
NOTE: Wipe all fingerprints and excessive lubricant from
quartz sleeve with isopropyl alcohol.
See Page 10 for UVBB detailed parts breakdown.
Refer to label affixed to the mounting bracket to
identify filter(s) to be installed with UV module.
6. F
or UVBB-2 and UVBB-3 Models only: Remove Sump (Item 1)
from Filter Head (Item 20). Remove Filters (Items 21 and 22) from
sump and set aside.
Control Module Installation
7. Disinfect the system (Pages 18-19, Steps 1-7).
INSTALL ULTRAVIOLET LIGHT AND FILTERS
CAUTION:TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” Rings (Item 2). Use sump
wrench for removal only.
8. F
or UVBB-2 and UVBB-3 Models only: Remove Sump (Item
1) from Filter Head (Item 20). Install Filters (Items 21 and 22) as
shown in Figure 3. Install sump onto filter head.
CAUTION: DO NOT INSTALL A DAMAGED LAMP
INSTALL CONTROL MODULE AND UV LAMP
Figure 3A - * UVBB-3 model shown
NOTE:
H
old UV lamp by ceramic ends only. Do not touch the
glass. Clean with isopropyl alcohol if necessary.
INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM
9. R
emove UV Lamp (Item 16) from packing tube and inspect it for
damage. If damage is found, contact the dealer for a replacement.
Check page 20 for pictures of Quartz Sleeve.
CAUTION:QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
All Items refer to Figure 3.
NOTE: 10. Unpack the carton box and verify that all the required
components have been received.
The UVBB control module installation kit includes:
a) Control Module – Qty 1
b) Screws , 6/32 X 3/8” (Part# 32701063) - Qty 4
c) Washer, Lock , #8 (Part# 12288) - Qty 1
d) Installation Guide (#54752)
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE:A band of Red Tape (Item 23) is affixed to quartz
sleeve approximately 3” from the top. Do not remove
this tape until so instructed. Do not remove protective
plastic bag from quartz sleeve until so instructed.
11. Connect UV lamp into four-pin socket that is connected to the
UV control module by a cable that allows for correct insertion
depth.
12. Carefully insert the UV control module with UV lamp through
mounting bracket into the quartz sleeve making sure the cable
does not twist or curl.
2. Remove Quartz Sleeve (Item 17) from packing tube. While
holding middle of quartz sleeve with one hand, slide protective
bag with other hand to expose open end.
3. Place a small amount of silicone based “O” ring lubricant on the
outside of the open end of the quartz sleeve only on the area that
will engage with the “O” ring.
13. Install the UVBB control module on top of the ultraviolet
disinfection system’s bracket with four screws and one lock
washer (for grounding purpose) as shown in the Figure* 3A.
8
ACTIVATE SYSTEM
2. Turn on water supply and check for leaks.
CAUTION:Verify that inlet and outlet ports are connected to
appropriate inlet/outlet pipes (see Figure 3).
3. Flush system, connectors, and water lines for several minutes to
remove carbon fines.
1. Plug system into an electrical outlet. If the LED Indicator (Item 8)
does not light up within one minute, verify UV lamp is securely
plugged into UV control module. It is normal for the LED indicator
to flicker slightly.
NOTE: When an ultraviolet water treatment system is unused
for several hours, water within system could become
warm. This is a normal condition. To cool the water,
dispense water from system.
NOTE: The UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
NOTE: Service Requirements
System is now ready for use.
Recommended Service Intervals
To ensure the system operates at its optimum level,
certain routine maintenance must be performed.
Frequency of maintenance performance will depend on
source water quality and level of system usage.
CLEAN: Each time filters are replaced.
DISINFECT: At least once a year.
UV Lamp #20: Change Annually
Quartz Sleeve #20: Clean when changing filters. Replace only if
damaged or cannot be cleaned by non-abrasive methods.
Filters: Normal life 4-6 months. Filter life will vary due to water
conditions. A reduced flow rate or deteriorating water quality
indicates that filters must be changed.
9
Figure 3
Exploded Schematic, PURA UVBB Series
Parts List - UVBB Series
Item
1
Description
Sump, UV #20 BB (“O” Ring, Sump
BB, Head UV #20 BB, Assy - 3
pieces) includes #18 SS Sleeve
#92724
Part No.
Item
6A
Description
Mounting Bracket, 2 Sump BB
Part No.
31910202
Item
16
92721SS
6B
Mounting Bracket, 3 Sump BB
31910302
7
Switch, Safety
92722
8
Indicator, LED
2
“O” Ring, Housing, BB
3
Sleeve, Teflon, Delivery BB c/w
clamp
44301015
4
Sleeve, Quartz Adapter with “O”
Rings
44301009
n/s‡
“O” Ring, Quartz Adapter Sleeve
Inner (2 pieces)
34202022
n/s‡
“O” Ring, Quartz Adapter Sleeve
Outer (2 pieces)
34201039
Mounting Bracket, 1 Sump BB
31910102
6
Description
Lamp, UV #20
Part No.
36002018
17
Sleeve, Quartz #22 with “O” Rings
36003036
-----
18
Sleeve, BB, #20, S/S
-----
19
Nipple, 1-1/2”
20
Head, Filter 1-1/2” BB (Sump,
UV#20 BB, Filter “O” Ring, Sump
BB, Filter - 3 pieces)
92720
21
Filter, Sediment 20” 5 micron BB
33003117
Filter, Carbon Block 20” 10 micron
BB, EPM
33004015
9
Fuse, 1A Type 3AG
31000006
10
Module, UV Control BB
44302403†
11
Screw, 6/32 x 3/8”
32701063
12
Screw, #14 x 1”
32701060
13
Screw, 5/16 x 1-1/4”
32701074
22
14
Washer, 5/16”
32800029
n/s‡
15
“O” Ring, Quartz Sleeve BB
34202022
23
† Consult Factory to determine part number for applications other than 120V/60hz
10
Wrench, Sump #20 BB
Red Tape
‡ not shown
92724
33601024
92723
-----
RACK SYSTEM - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
INSTALL UV SYSTEM TO RACK
NOTE:
Read Assembly and Installation instructions on this
page and UVBB System Installation and Activation
Procedures on Pages 8-9 before assembling Rack
System
.
Parts List - UVBB Series
NOTE:
Item
Description
NOTE:Figures 5 and 6 provide examples of configurations
that may be applied to your PURA system. These
configurations are not intended as a representation of
a specific system to be installed.
Quantity
1
Feet (18” / 46cm deep)
2
2
Legs (42” / 107cm high)
2
3
Leg Brace (34-1/4” / 87cm wide)
1
4
Corner Braces
4
5
Top (34-1/4” / 87cm wide)
1
6
Lock Nut, 1/4 – 20
22
7
Flat Washer, 1/4"
44
8
Hex Bolt, 1/4 – 20 x 1”
22
9
Flat Washer, 5/16”
16
10
Lag Bolt, 5/16 x 1–1/4"
16
11
Mounting Adapter Plate
1†
12
Screw, 6/32 x 3/8”
4†
13
Kit, Sleeve, Screw, Washer #92620
1
Items in this section refer to Figure 5
1. D
etermine location for installation of the Rack System with
housing assemblies. Three requirements for consideration are:
access to cold water line, access to power, and proper inlet/outlet
connection for each housing assembly.
NOTE:Each UV control module has its own cord. A power
strip may be required if multiple UV control modules
are installed on Rack System.
2. Install the Rack System. Unit may be attached to surface or left
freestanding.
3. S
ecure each Mounting Adapter Plate (Item 11) and UV head to
Rack System with Lag Bolts (Item 10) and Flat Washers (Item 9).
NOTE:To install a system in “SERIES” as shown in Figure
5, connect all heads together with nipples prior to
installing heads on Rack System.
† Per UV Control Module as specified for applicable configuration.
4. P
lumb heads for specific configuration using proper fittings and
thread sealing tape.
NOTE: See Page 10 for UVBB detailed parts breakdown.
Refer to the label affixed to the UVBB mounting
bracket to identify housing units to be installed on
rack.
NOTE:See Pages 8-9 for UVBB Assembly and Activation
Procedures to complete installation.
*Filters Sold Separately.
RACK ASSEMBLY
NOTE:
Items in this section refer to Figure 4.
CAUTION: Maximum load for the Rack System is 750 lbs. (340
kg). This system is designed for indoor use only.
NOTE:Each UVBB-1 housing assembly can process up
to 15 gpm (57 L/min). Up to four assemblies may
be installed on the Rack System. Four housing
assemblies may be plumbed in parallel (See Figure 6)
to obtain a maximum flow of 60 gpm (227 L/min).
NOTE: Each attachment point requires a Bolt (Item 8), two
Flat Washers (Item 7), and a Nut (Item 6).
1. Attach the Feet (Item 1) to the bottom of each Leg (Item 2).
NOTE:Snug, but do not tighten the bolts and nuts connecting
the legs and top to the Corner Braces (Item 4) until
assembly has been squared.
2. Attach two corner braces to the upper end of each leg.
3. Attach the Leg Brace (Item 3) to the back of each leg.
Figure 4
4. Attach the Top (Item 5) to the corner braces.
5. Square top to the legs. Tighten all 16 nuts securing corner braces.
11
Rack Components and Location
Figure 5
Module Attachment Points
DATE INSTALLED
Figure 6
SYSTEM OUTPUT RATING
CONFIGURATION: SERIES 
SERIES TO PARALLEL 
PARALLEL 
MODULE #1 TYPE
PURA PART NUMBER:
MODULE #2 TYPE
PURA PART NUMBER:
MODULE #3 TYPE
PURA PART NUMBER:
MODULE #4 TYPE
PURA PART NUMBER:
Table 1
LPM/GPM
PARALLEL TO SERIES 
System Configuration and Component Parts, Initial Installation
12
UVBB Rack System Configurations
UV1 SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
5. L
oosen Screw (Item 9) securing slotted side of UV Lamp Retainer
(Item 7). Remove the other screw securing the UV lamp retainer
to UV head. Rotate UV lamp retainer away from center of UV
head.
NOTE:
Read Mounting Bracket and System Plumbing
Installation instructions on Page 1 and all instructions
on this page before installing system.
CAUTION: DO NOT INSTALL A DAMAGED LAMP
UV1 SERIES
UV1 Ultraviolet System
Ultraviolet Lamp #10 (in packing tube)
Mounting Screws (2 pieces)
Installation Manual and Owners Guide
NOTE:
NOTE: Hold UV lamp by ceramic ends only. Do not touch the
glass. Clean glass with isopropyl alcohol if necessary.
6. R
emove the UV Lamp (Item 17) from packing tube and inspect
it for damage. If damage is found, contact the dealer for a
replacement.
See Page 14 for UV1 detailed parts breakdown. Refer
to label affixed to mounting bracket to identify filter to
be installed.
7. C
onnect UV lamp into the four-pin socket that is connected to the
UV Control (Item 11).
DISINFECT SYSTEM
8. C
arefully insert the UV lamp through mounting bracket into the
quartz sleeve as far as possible.
NOTE:End of UV lamp will touch bottom of quartz sleeve.
CAUTION:QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
9. S
lide Finish Cap (Item 13) on UV control cable and snap finish
cap into Spacer Bushing (Item 12).
NOTE:Quartz sleeve (Item 14) is factory installed.
10. Rotate UV lamp retainer towards UV lamp such that the retainer
will secure the UV lamp. Replace the screw removed in Step 5.
Tighten screw loosened in Step 5.
NOTE: ACTIVATE SYSTEM
NOTE: Sump wrench not included.
All Item callouts refer to Figure 7.
CAUTION: Verify that inlet and outlet ports are connected to
appropriate inlet/outlet pipes (see Figure 7).
1. Remove Sump (Item 1) from UV Head (Item 5).
2. Remove EPCB™ Carbon Filter (Item 3) and EPCB™ Sleeve
(Item 15) from sump and set aside.
WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.
ALWAYS LOOK AT LAMP THROUGH FINISH CAP
ONLY.
3. Disinfect the system (Pages 18-19, Steps 1-7).
1. P
lug system into an electrical outlet. The finish cap should
illuminate within one minute, indicating UV lamp is on. If it does
not, unplug system, verify the UV lamp is securely plugged into
four-pin socket, and repeat this Step.
NOTE: UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
INSTALL ULTRAVIOLET LIGHT AND FILTERS
1. Remove Sump (Item 1) from UV Head (Item 5).
NOTE: Wipe all fingerprints and excessive lubricant from
quartz sleeve with isopropyl alcohol.
2. Install EPCB™ Sleeve (Item 15) into EPCB™ Carbon Filter (Item
3) as shown in Figure 7.
2. Turn on water supply and check for leaks.
3. Insert filter/sleeve assembly into sump as shown in Figure 7 with
both Filter Gaskets (Item 4) in place.
3. F
lush system, connectors, and water lines for several minutes to
remove carbon fines.
NOTE: When an ultraviolet water treatment system is unused
for several hours, water within system could become
warm. This is a normal condition. To cool the water,
dispense water from system.
CAUTION: TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” Rings (Item 2).
4. Being careful not to dislodge quartz sleeve, install sump with filter/
sleeve assembly onto UV head.
NOTE: Service Requirements
To ensure the system operates at its optimum level,
certain routine maintenance must be performed.
Frequency of maintenance performance will depend on
source water quality and level of system usage.
CLEAN: Each time filters are replaced.
DISINFECT: At least once a year.
System is now ready for use.
Recommended Service Intervals
UV Lamp #10: Change Annually
Quartz Sleeve #10: Clean when changing filters. Replace only if
damaged or cannot be cleaned by non-abrasive methods.
Filters: Normal life 4-6 months. Filter life will vary due to water
conditions. A reduced flow rate or deteriorating water quality
indicates that filters must be changed.
13
Figure 7
Exploded Schematic, PURA UV1 Series
Parts List - UV1 Series
Item
1
Description
Housing, UV1, Pura*
2
“O” Ring, UV1, Pura
3
Filter, Carbon EPCB 10”
Part No.
92500-1
Item
7
Description
Retainer, UV Lamp UV1
Part No.
31910408
Item
13
Description
Cap, Finish, c/w Control
Part No.
-----
92060
8
Washer, #14 Nylon
32800031
14
Sleeve, Quartz #10 with “O” Rings
36003033
33004030
9
Screw, #10-16 x 1"
32701007
15
Sleeve, Teflon
30120506
4
Gasket, c/w Filter
-----
10
Screw, #10 x 3/4"
32701006
16
“O” Ring Quartz Sleeve UV1
34202020
5
Spacer, UV1, Pura
32701010
11
UV Control, with Finish Cap
40200080†
17
Lamp, UV #10
36002016
6
Mounting Bracket, UV1, Pura
31910107
12
Bushing, Spacer #10 SL
22401017
† Consult Factory to determine part number for applications other than 120V/60hz
*92500-1 includes Items 1, 2, 5, 8, 9 &16.
14
‡ not shown
ADDON SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES
PREPARATION – INSPECT ALL PARTS
DISINFECT SYSTEM
NOTE:
Read Mounting Bracket and System Plumbing
Installation instructions on Page 1 and all instructions
on this page before installing system.
CAUTION:TIGHTEN COLLAR BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch Addon Sump Gasket (Item 2).
1. F
or ADDON 1GPM Model Only: Remove Collar (Item 15) from
UV Head (Item 5).
ADDON SERIES
Addon Ultraviolet System
Ultraviolet Lamp (in packing tube, #10 or #20 varies with model)
Quartz Sleeve (in packing tube, only for #20, 3GPM Model)
Mounting Screws (2 pieces)
Installation Manual and Owners Guide
NOTE:
NOTE: Wipe all fingerprints and excessive lubricant from
quartz sleeve with isopropyl alcohol.
2. Disinfect the system (Pages 18-19, Steps 1-7).
INSTALL ULTRAVIOLET LIGHT
See Page 17 for ADDON detailed parts breakdown
INSTALL QUARTZ SLEEVE (ONLY FOR 3GPM MODEL)
CAUTION: DO NOT INSTALL A DAMAGED LAMP
NOTE: Quartz sleeve (Item 13) is factory installed for the
1 GPM model only.
NOTE: Hold UV lamp by ceramic ends only. Do not touch the
glass. Clean glass with isopropyl alcohol if necessary.
NOTE: All Items refer to Figure 3.
1. R
emove the UV Lamp (Item 16 or 16A) from packing tube and
inspect it for damage. If damage is found, contact the dealer for a
replacement.
NOTE:QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
2. C
onnect UV lamp into the four-pin socket that is connected to the
UV Control (Item 10).
3. C
arefully insert the UV lamp through “O” Ring Retainer (Item 11)
into the quartz sleeve as far as possible.
1. Remove Collar (Item 15) from UV Head (Item 5A).
NOTE:Do not remove protective plastic bag from quartz
sleeve until so instructed.
NOTE: End of UV lamp will touch the bottom of quartz sleeve.
4. S
lide Finish Cap (Item 12) on UV control cable and snap finish
cap into “O” Ring Retainer (Item 11).
2. Remove Quartz Sleeve (Item 13A) from packing tube. While
holding middle of quartz sleeve with one hand, slide protective
bag with other hand to expose open end.
INSTALL TUBING
3. Place a small amount of silicone based “O” ring lubricant on the
outside of the open end of the quartz sleeve only on the area that
will engage with the “O” ring.
PLASTIC TUBING
1. C
ut tube ends square and straight. Do not deform tube (i.e.,
cause tube to compress its diameter so it is no longer round).
CAUTION:Apply even pressure to push the quartz sleeve into
the UV head. To avoid breakage, make sure quartz
sleeve goes in straight by pushing it with slight twisting
motion.
2. M
ake sure outer surface of tube is clear of marks or scratches for
a length equal to twice tube diameter. This allows “O” rings to seat
properly against tube.
4. Insert quartz sleeve into the UV head. As quartz sleeve passes
the “O” Ring (Item 9), resistance will be felt. Remove protective
bag from quartz sleeve.
3. Avoid sharp changes in direction when routing tubing. Sharp turns
case tubing to flex and deform which reduces flow capacity and
may increase lateral stress on the fittings, causing leakage.
15
ADDON SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES Cont’d
INSTALL TUBING cont’d
ACTIVATE SYSTEM
QUICK CONNECT FITTINGS
CAUTION: Verify that inlet and outlet ports are connected to
appropriate inlet/outlet pipes (see Figure 8).
Fittings consist of two parts: a Body and a collet.
WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.
ALWAYS LOOK AT LAMP THROUGH FINISH CAP
ONLY.
1. To install a tube, push it through Collet until it seats firmly at the
bottom of fitting (Figure 8.A. and 8.B.)
1. P
lug system into an electrical outlet. The finish cap should
illuminate within one minute, indicating UV lamp is on. If it does
not, unplug system, verify the UV lamp is securely plugged into
four-pin socket, and repeat this Step.
2. To remove a tube, push and hold Collet against Body while pulling
tube out (Figure 8.C.).
NOTE: UV lamp should remain on at all times during use
because; repeated starting of UV lamp shortens lamp
life, and UV lamp requires a warm up period of 1-2
minutes.
2. Turn on water supply and check for leaks. If there are leakages
in the quick connect fittings, check for the “O” ring placement and
make sure that the tube is inserted properly (refer to Figure 8).
3. F
lush system, connectors, and water lines for several minutes to
remove carbon fines.
NOTE:When an ultraviolet water treatment system is unused
for several hours, water within system could become
warm. This is a normal condition. To cool the water,
dispense water from system.
NOTE: Figure 8
System is now ready for use.
How to Use Quick-Connect Fittings
Service Requirements
To ensure the system operates at its optimum level,
certain routine maintenance must be performed.
Frequency of maintenance performance will depend on
source water quality and level of system usage.
CLEAN: Every 3 to 6 months
DISINFECT: At least once a year.
Recommended Service Intervals
UV lamp #10 or #20: Change Annually
Quartz Sleeve #11 or #20: Clean when changing lamp. Replace
only if damaged or cannot be cleaned by non-abrasive methods.
16
Figure 9
Exploded Schematic PURA ADDON System
Parts List - UV ADDON
Item
1
Description
Sump, 1gpm Addon
Part No.
31910007
Item
6
Description
Mounting Bracket, Addon
Part No.
31910401
Item
13
Description
Sleeve, Quartz #11 with “O” Rings
Part No.
36003034
1A
Sump, 3gpm Addon
31910006
7
Screw, #10 x 3/4”
32701006
13A
Sleeve, Quartz #20 with “O” Rings
36003035
2
Gasket, Sump Addon
3
Plug, Bottom
21001004
8
Screw, #10 x 5/8”
00318526
14
Tube, Delivery 1gpm
35817019
22401031
9
“O” Ring, Quartz Sleeve Standard
34202021
14A
Tube, Delivery 3gpm
22403202
4
5
“O” Ring, Bottom Plug
34202037
10
UV Control, with Finish Cap
40200080‡
15
Collar, Addon White
22401011†
Head, UV Addon White 1gpm
44301002†
22401012
Lamp, UV #10
36002016
44301005†
11
16
Head, UV Addon White 3gpm
Retainer, “O” Ring Cap, Finish, c/w
Control
5A
16A
Lamp, UV #20
36002018
12
Sleeve, Quartz #10 with “O” Rings
-----
† Part also available in black ‡ Consult Factory to determine part number for applications other than 120V/60hz
17
CLEANING, DISINFECTING, AND ROUTINE MAINTENANCE PROCEDURE
RECOMMENDATIONS
HAVE ALL COMPONENTS ON HAND AND READY BEFORE BEGINNING PROCEDURE
A CLEAN WORK AREA AND EQUIPMENT ARE ESSENTIAL TO PROPERLY CLEAN AND/OR DISINFECT THE SYSTEM
(i.e., CLEAN HANDS, TOOLS, WORK SURFACE, AND CONTAINERS)
EQUIPMENT NEEDED
Safety Glasses
Rubber Gloves, Sanitary
Wash Cloth, Clean and Lint-Free
Liquid Dish Soap
Household Bleach – Unscented Only
(5 ¼% Sodium Hypochlorite)
Plastic Bucket
“O” Ring Lubricant, Silicone Based
REPLACEMENT FILTERS
REPLACEMENT UV COMPONENTS
Refer to system Parts List for specific component part numbers.
Refer to system Parts List for specific component part numbers.
10. Inspect head and sump “O” ring groove area for damage (i.e.,
nicks or scratches). Replace damaged components.
CLEANING PROCEDURE
NOTE:Refer to individual System Assembly and Activation
Procedures to identify specific components matching
the descriptions shown in this procedure.
11. Place a small amount of silicone based “O” ring lubricant on
the filter sump “O” ring. Install the “O” ring into the filter sump
groove.
1. Disconnect system from electrical outlet.
DISINFECTION PROCEDURE
2. Mix a mild cleaning solution of dish soap and clean potable water
in the plastic bucket.
CAUTION: WEAR SAFETY GLASSES AND SANITARY RUBBER
GLOVES WHILE PERFORMING THIS PROCEDURE.
CAUTION:EXCESSIVE CONCENTRATIONS OF BLEACH WILL
DAMAGE PLASTIC AND RUBBER COMPONENTS.
Rinse all parts that contact bleach thoroughly with
clean potable water.
CAUTION:Read the “WARNINGS” on the bleach container before
using.
CAUTION:Handle sanitizing solution carefully. Avoid contact with
unprotected areas.
3. Close feed water supply valve and open downstream faucet to
relieve system pressure.
CAUTION:Do not attempt to remove sumps until water flow
stops. This reduces pressure inside the system so
sumps may be safely removed.
For UVB and UV1 Models only: Remove and save
NOTE:
Teflon Sleeve as it will be used again with replacement
EPCB™ Carbon Filter.
1. Disconnect system from electrical outlet.
4. Remove each sump. Remove each filter as its sump is removed.
Discard the filters. Use sump wrench to remove stubborn sumps.
2. Mix sanitizing solution:
a. F
or UVB, UV1, and Addon Models only:
Mix 59 ml (1/4 cup) of household bleach and 177 ml (3/4
cup) of clean, potable water in the bucket. Mix the solution
well.
b For UV20 and UVBB Models only:
Mix 237 ml (1 cup) of household bleach and 237 ml (1 cup)
of clean, potable water in the bucket. Mix the solution well.
NOTE:Use sanitary rubber gloves for this procedure to avoid
contaminating cleaning solution or filters. Wear gloves
whenever cleaning components or handling new
filters.
5. Clean quartz sleeve carefully using vinegar to remove hardness.
Do not use abrasive materials. Rinse sleeve thoroughly with clean
potable water. Replace any sleeve that is damaged or will not
come completely clean.
CAUTION:Use care when sanitizing UV head. Do not get the UV
control module or connectors wet.
CAUTION:TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” rings or gaskets. Use
sump wrench for removal only.
6. Remove sump “O” rings and wash with cleaning solution. Rinse
them well with clean potable water. Inspect “O” rings for damage
(i.e., nicks or scratches). Replace damaged “O” rings.
CAUTION:Use care when cleaning UV head. Do not get the UV
control module or connectors wet.
3. Add sanitizing solution into system:
a. F
or UVB, UV1, and Addon Models only:
Add 237 ml (1 cup) of sanitizing solution to the sump that
contains the UV lamp.
b. F
or UV20 and UVBB Models only:
Add 473 ml (2 cups) of sanitizing solution to the sump that
contains the UV lamp.
7. Clean sumps and heads, inside and outside with washcloth and
cleaning solution. Do not use abrasive materials.
8. Rinse sumps and heads with clean potable water.
9. For UV20 Model only: Clean and rinse the Stainless Steel
Channeling Sleeve (Item 3) and Sleeve Gasket (Item 4) shown in
Figure 2.
18
CLEANING, DISINFECTING, AND ROUTINE MAINTENANCE PROCEDURE Cont’d
CAUTION:Do not attempt to remove sumps until water flow
stops. This reduces pressure inside the system so
sumps may be safely removed.
4. S
lowly open the feed water supply valve.
pen all downstream faucets. Keep faucets open until a chlorine
5. O
smell is detected at each faucet, then close faucets.
CAUTION:Use care when sanitizing UV head. Do not get the UV
control module or connectors wet.
NOTE: W
ater lines downstream from UV housing must be
disinfected to destroy any bacteria that might remain in the
pipes.
3. Remove sump from UV head and set aside.
erify disinfection solution has reached every water outlet
6. V
downstream of UV system. Solution must remain in the system
for at least four hours.
CAUTION:Do not touch quartz sleeve or UV lamp with bare
hands. Fingerprints will reduce the effectiveness of the
light.
Do Not Attempt to Remove Quartz Sleeve.
WARNING:
Damage to system and personal injury may occur if
the sleeve is removed incorrectly. Contact your dealer
if quartz sleeve is broken or needs replacement.
pen outlet valve and let water flow for 5 minutes to flush
7. O
disinfection solution from the water lines.
ROUTINE MAINTENANCE
4. Clean quartz sleeve carefully using vinegar to remove hardness.
Do not use abrasive materials. Rinse sleeve thoroughly with clean
potable water. Replace any sleeve that is damaged or that will not
come completely clean.
FILTER REPLACEMENT PROCEDURE
1. Perform Cleaning Procedure (Page 18, steps 1-11).
NOTE:Do not remove protective plastic bag from filters. Open
bottom of bag only enough to expose bottom of filter.
5. Gain access to UV lamp:
a. For UVB, UV20, and UVBB Models only: Remove UV
Control Module (Item 10) from Mounting Bracket (Item 6,
6A, 6B) by removing four Screws (Item 11).
b. For UV1 Model only: Loosen Screw (Item 9) securing
slotted side of UV Lamp Retainer (Item 7). Remove other
screw securing UV lamp retainer to UV head. Rotate
bracket away from UV lamp. Remove and slide Finish Cap
(Item 12) on cable towards UV control.
NOTE:Refer to Exploded Schematic for your system to
ensure each filter is installed in the correct position.
NOTE: For UVB and UV1 Models only: Refer to the
Exploded Schematic to ensure proper position of
Teflon Sleeve removed in Cleaning Procedure.
2. Install the filters into the appropriate sump. Hold filter by its
protective plastic bag and insert the filter into the sump.
6. Remove UV lamp from system being careful not to break UV lamp
or dislodge quartz sleeve:
a. For UVB and UV20 Models only: Remove UV control
module with UV lamp by gently lifting control module
straight up from mounting bracket. Grasp UV lamp firmly
and remove lamp from the four-pin socket.
b. For UVBB Model only: Remove UV control module with
UV lamp by lifting the control module straight up from
mounting bracket. The four-pin socket is attached to the
UV control module by a short cable that allows for correct
insertion depth. Grasp UV lamp and four-pin socket firmly
and separate lamp from connector.
c. For UV1 and Addon Models Only: Remove UV lamp by
gently lifting the cable connecting the four-pin socket to the
UV lamp. Grasp UV lamp and four-pin socket firmly and
separate lamp from connector. During replacement, be
sure UV lamp is inserted as far as possible into the quartz
sleeve.
CAUTION:For UVBB Model only: Be sure sump with metal liner
is installed onto UV head.
CAUTION:TIGHTEN SUMPS BY HAND ONLY. Do not use tools
as they will over-tighten and may damage sump. Take
care not to cut or pinch “O” rings or gaskets. Use
sump wrench for removal only.
3. S
lide bag from filter and discard. Replace each sump as each
filter is installed.
4. P
lug system into electrical outlet. Turn on water supply and check
for leaks. Flush system for several minutes to remove carbon
fines.
ROUTINE MAINTENANCE
UV LAMP REPLACEMENT PROCEDURE
NOTE:The inside of quartz sleeve must be completely dry
before installing the replacement UV lamp.
NOTE:Refer to individual System Assembly and Activation
Procedures to identify specific components matching
the descriptions shown in this procedure.
NOTE:Hold replacement UV lamp by the ceramic ends only.
Do not touch the glass. Clean glass with isopropyl
alcohol if necessary.
1. Disconnect system from electrical outlet.
7. Install the replacement UV lamp by reversing steps 5 and 6 of this
procedure.
2. S
hut feed water supply valve and open downstream faucet to
relieve system pressure.
19
INSTALL QUARTZ SLEEVE
CAUTION: A
pply even pressure to push the quartz sleeve into the
UV head. To avoid breakage, make sure quartz sleeve
goes in straight by pushing it with a slight twisting motion.
CAUTION: QUARTZ SLEEVE IS VERY FRAGILE!
For safety, wear a protective glove when handling
quartz sleeve. Do not touch quartz sleeve or UV
lamp with bare hands. Fingerprints will reduce the
effectiveness of the light.
4. I nsert quartz sleeve into the UV head. As quartz sleeve passes “O”
Rings, resistance will be felt. Remove protective bag from quartz
sleeve.
1. Remove Sump from UV Head.
NOTE:Do not remove protective plastic bag from quartz sleeve
until so instructed.
O-ring Required for Quartz Sleeve Replacement
emove Quartz Sleeve from packing tube. While holding middle of
2. R
quartz sleeve with one hand, slide protective bag with other hand
to expose open end.
Replacement
Quartz
Sleeve
UV
Model
Number
# of O-Ring
in Old Style
UV Cap
# of O-Ring
in New Style
UV Cap
Date of
Change
36003033
UV1
2
2
1st May, 2007
36003034
UVB
2
1
9th April, 2009
36003034
ADDON1
2
2
No Change
36003035
UV20
2
1
8th May, 2009
36003035
ADDON3
2
2
No Change
3
15th October,
2008
36003036
lace a small amount of silicone based “O” ring lubricant supplied
3. P
in the small packet on the outside of the open end of the quartz
sleeve only on the area that will engage with the “O” ring.
20
UVBB
3
PURA®
LIMITED WARRANTY
Subject to the conditions and limitations described below, the manufacturer warrants its ultraviolet drinking water
systems (“Product”) (excluding filters) when installed in accordance with PURA® specifications, to be free from
defects in materials and workmanship under normal use within the operating specifications for a period of (3) years
from the date of purchase with the exception of the electrical components which are warranted for (1) year. This
warranty shall apply only to the original end-user of the Product.
If the Product or any warranted component is found defective, the manufacturer, at its sole option, will repair or replace such Product or warranted component, or will refund all or a pro-rata portion of the Product’s purchase price.
You pay only freight for repaired or replaced parts from our factory and local dealer charges, including but not limited
to labor charges, travel and transportation expenses, and handling fees.
This warranty shall not apply to any part damaged by accident, fire, flood, freezing, Act of God, bacterial attack, filter
fouling and/or scaling, sediment, misapplication, neglect, alteration, installation, or operation contrary to our printed
instructions, or by use of accessories or components which do not meet PURA specifications. If the drinking water
system is modified by anyone other than an authorized PURA dealer, the warranty shall be void.
ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE PERIOD SPECIFIED ABOVE FOR
PRODUCT AND COMPONENTS DESCRIBED IN THIS LIMITED WARRANTY.
As a manufacturer, we do not know the characteristics of your water supply. The quality of water supplies may vary
seasonally or over a period of time. Your water usage may vary as well. Water characteristics can also change if the
Product is moved to a new location. For these reasons, we assume no liability for the determination of the proper
equipment necessary to meet your requirements, and we do not authorize others to assume such obligations for
us. Further, we assume no liability and extend no warranties, expressed or implied, for the use of this product with
a water source that does not meet the Conditions For Use in the Installation Guide & Owner’s Manual.
THE MANUFACTURER’S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PRODUCT OR COMPONENTS OR THE REFUND OF THE PURCHASE PRICE
(AT WATERGROUP’S OPTION), AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, GENERAL, OR OTHER DAMAGES, WHETHER FROM CORROSION
OR OTHER CAUSES.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply
to you. Similarly, some states do not allow exclusion of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other
rights, which vary from state to state. Consult your authorized PURA Dealer for warranty and service information.
For parts and service, contact:
21
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