Miller Electric 350 User manual

Miller Electric 350 User manual
Issued May 2014 • Index No. AD/4.2
Syncrowave 250 DX/350 LX
®
Quick
Specs
TIG/Stick Welding
Power Source
Light Industrial Applications
Processes
Amperage Range 250: 3 – 310 350: 3 – 400
Precision Metal Fabrication
Maintenance and Repair
Light and Heavy Manufacturing
Aerospace
Shipbuilding
Tube and Pipe
Automotive
Vocational
TIG (GTAW)
Stick (SMAW)
Pulsed TIG (GTAW-P)
(Optional on 250 DX models)
Air Carbon Arc (CAC-A)
250: 3/16-in. maximum
350: 1/4-in. maximum
Max. Open-Circuit Voltage 80 VDC
Input Power
Standard:
250: 378 lb. (172 kg) 350: 496 lb. (225 kg)
TIGRunner®: 250: 478 lb. (217 kg) 350: 596 lb. (270 kg)
Single-Phase Power
Rated Output 250: 250 A at 30 VAC, 40% Duty Cycle
200 A at 28 VAC, 60% Duty Cycle
350: 350 A at 34 VAC, 40% Duty Cycle
300 A at 32 VAC, 60% Duty Cycle
Net Weight
See Page 2 for
Additional Features
Syncrowave Complete Package
comes complete with:
Standard
Machine
Syncrowave® power source
Coolmate™ 3CS cooler
No. 37 running gear
TIG torch kit with accessories
Remote foot control
Four gallons of coolant
AC balance control provides adjustable oxide
removal which is essential for creating the
highest quality aluminum welds.
Syncro Start™ allows the choice of Soft, Medium
or Hot TIG starts based on the tungsten size
and application.
Digital welding meters display both amperage
and voltage for viewing of the actual and preset
values for greater accuracy and repeatability in
your welding procedure.
High frequency for non-contact arc initiation
that reduces tungsten and material contamination.
Last procedure recall simplifies changing your
Syncrowave back and forth from aluminum TIG
to stainless TIG to Stick welding. One switch
makes all the control panel changes.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Additional Features
Pulse. Pulsing can increase puddle agitation, arc
stability and travel speeds while reducing heat
input and distortion (optional on 250 DX model).
TIGRunner ™ system packages with Coolmate™
3CS cooler. A three-gallon cooling system
equipped with a visual flow indicator ensures
that the coolant is flowing. An external coolant
filter stops foreign objects from entering the
water-cooled torch cable for better flow and
longer life. Extended cooling capacity ensures
maximum productivity. Three-year cooler warranty.
Hot Start ™ adaptive control provides positive arc
starts without sticking.
Tilted operator interface provides added
convenience to your welding experience.
Arc timer/cycle counter records actual welding
time and number of arc starts. Great for estimating
job costs.
Squarewave technology. Developed by Miller
in 1976 to improve your weld quality and make
TIG welding easier. Provides arc stability when
welding aluminum, prevents arc rectification
and eliminates tungsten erosion.
Welding aluminum? Oxides that form on
aluminum melt at temperatures over 3700°
Fahrenheit. The aluminum material that is
located under this layer of oxide melts at 1200°
Fahrenheit. The Syncrowave’s AC Squarewave
welding current automatically removes the layer
of oxide which is necessary for producing high
quality welds.
Do you have power fluctuations?
The Syncrowave compensates for power
fluctuation without changing your welding
parameters. Line voltage compensation
works on fluctuating power ±10 percent.
Easy load dual cylinder rack (see photo at
right) minimizes cylinder lifting. Cylinder is
not included.
AC Output: Balance Control
AC Balance
4
5
Balanced Wave Function
Balanced Wave
6
3
7
2
Medium bead
8
Bead
9
1
0
4
5
Visible oxide
removal (etching)
More Heat into Work
6
3
7
2
8
Narrower bead
for fillet welds
9
1
0
Bead
32%
Electrode
Positive
68%
Electrode
Negative
10
Min.
Cleaning
4
5
Minimum oxide
removal (etching)
Greatest Cleaning Action
6
3
7
2
Medium bead
8
9
1
Bead
10
Max.
Cleaning
2
50%
Electrode
Negative
10
Balanced
0
50%
Electrode
Positive
Visible oxide
removal (etching)
55%
Electrode
Positive
45%
Electrode
Negative
Specifications (Subject to change without notice.)
Model
Input
Power
Max
Welding
Amp Range OCV
Syncrowave
250
60 Hz,
1-Phase
3 – 310 A
Rated Output
80 V 250 A at 30 V,
40% Duty Cycle
50 Hz,
1-Phase
Amps Input at AC Balance, Rated Load
200V 220V 230V 400V 440V 460V 520V 575V KVA KW
110
225 A at 29 V,
40% Duty Cycle
101
—
96
—
—
48
—
38
22 12
—
88
—
—
44
—
35
20 10
Dimensions
Weight
H: 33.25 in. (845 mm)*
W:22.5 in. (572 mm)
D: 25 in. (635 mm)**
378 lb.
(172 kg)
with TIGRunner®
H: 46 in. (1168 mm)*
478 lb.
W:28.5 in. (724 mm)
(217 kg)
D: 40.5 in. (1029 mm)**
Syncrowave
250 IEC
220/400/
440/520
50 or
60 Hz,
1-Phase
3 – 310 A
80 V 250 A at 30 V,
40% Duty Cycle
—
Syncrowave
350
All Models
50 or
60 Hz,
1-Phase
3 – 400 A
80 V 350 A at 34 V,
40% Duty Cycle
146
—
55
50
—
42
—
22 12
H: 33.25 in. (845 mm)*
W:22.5 in. (572 mm)
D: 25 in. (635 mm)**
378 lb.
(172 kg)
120 128
66
60
65
51
50
30 14
H: 33.25 in. (845 mm)*
W:22.5 in. (572 mm)
D: 25 in. (635 mm)**
496 lb.
(225 kg)
100
with TIGRunner®
H: 46 in. (1168 mm)*
596 lb.
W:28.5 in. (724 mm)
(270 kg)
D: 40.5 in. (1029 mm)**
Notes: See page 6 for power factor correction kit. *Add 3 inches (76 mm) for lift eye. **Add 1.5 inches (38 mm) for handle.
IEC models conform to the following standards: IEC 60974-1: 2005, IEC 60974-10: 2004, and EN 50445
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Performance Data
DUTY CYCLE CHART
RATED OUTPUT
500
450
400
350
Syncrowave 350 LX
WELDING AMPERES
300
Syncrowave 250 DX
250
200
150
100
50
10
20
30
40
50
60
70
80
90
100
% DUTY CYCLE
3
Control Panels
9
10
11
1
12
2
3
4
13
14
5
15
16
6
17
7
8
18
Common Bottom Panel
19
20
1. Voltmeter Display
2. Start Mode Control
(Lift-Arc™, HF Start, HF Continuous)
3. Output Control
4. Amperage Control (Panel/Remote)
5. Process Control (Stick/TIG)
6. Balance/Dig Control (0 – 10)
7. Postflow Time Control (0 – 50 seconds)
8. Ammeter Display
9. Pulser Control*
10. Background Amps Control (0 – 100%)*
11. Pulse-Per-Second Control (0.25 – 10 Hz)*
12. Peak Time Control (5 – 95%)*
4
Pulser*
Module
13.
14.
15.
16.
17.
18.
19.
20.
Spot Time Control (0 – 5 seconds)**
Final Slope Control (0 – 25 seconds)**
Initial Time Control (0 – 15 seconds)**
Final Amperage Control (0 – 100%)**
Initial Amperage Control (0 – 100%)**
Amperage Adjustment Control (3 – 310/400 A)
Output Selector Switch (AC/DC-/DC+)
Power Switch (On/Off)
*Optional Pulser for 250 DX
**Optional Sequencer
Sequencer**
Module
Packages
Syncrowave Power Sources
®
Syncrowave® 250 DX
#907 194 (200/230/460 VAC)
#907 195 (230/460/575 VAC)
#907 516 (220/400/440/520 VAC) IEC
Standard Model
Syncrowave® 350 LX
#907 198 (200/230/460 VAC)
#907 199 (230/460/575 VAC)
#907 517 (220/400/440/520 VAC) IEC
Primary cord and TIG torch connector
sold separately.
TIGRunner Packages
®
Syncrowave® 250 DX TIGRunner® 3CS
#907 194 032 (200/230/460 VAC)
#907 195 032 (230/460/575 VAC)
Syncrowave® 350 LX TIGRunner® 3CS
#907 198 032 (200/230/460 VAC)
#907 199 032 (230/460/575 VAC)
Completely assembled. TIGRunner includes
Syncrowave power source, Coolmate™
3CS cooler, No. 37 running gear, and
RFCS-14 HD remote foot control.
Syncrowave TIGRunner
Primary cord, TIG torch connector, Dinse
connector and TIG coolant sold separately.
Syncrowave Complete Packages
®
Syncrowave® 250 DX Complete
#951 117 (200/230/460 VAC)
#951 118 (230/460/575 VAC)
Syncrowave Complete
(Syncrowave TIGRunner,
TIG Coolant and Torch Kit)
TIG Coolant
Syncrowave® 350 LX Complete
#951 119 (200/230/460 VAC)
#951 120 (230/460/575 VAC)
TIG Coolant
Completely assembled. Includes TIGRunner
above (Syncrowave, Coolmate™ 3CS cooler,
No. 37 running gear, and RFCS-14 HD
remote foot control), plus four gallons of
TIG coolant and a water-cooled torch kit
(see kits at left) consisting of TIG torch,
cable cover, accessory kit, Miller | Smith
flowmeter regulator, gas hose, torch
connector, and work clamp with cable and
Dinse connector.
Primary cord sold separately.
W-250 (WP-20) Torch Kit
for Syncrowave 250 DX TIGRunner
W-310 (CS310) Torch Kit
for Syncrowave 350 LX TIGRunner
5
Genuine Miller Options
®
Field Options
Sequencer Module
#300 547 Field Kit for Syncrowave 250/350
Effective with serial number LE282983.
Provides a starting current higher or lower
than the welding current. Provides final slope
and final current for trailing the weld. Provides
a spot timer for TIG spot application.
Pulser Module
#300 548 Field Kit for Syncrowave 250 DX
Effective with serial number LE282983.
For welding of thin materials. Provides a
heating and cooling effect of the weld
puddle to reduce heat input and control
distortion of the material. Provides 0.25 to
10 pulses per second.
Power Factor Correction Kit
#194 692 Field Kit for Syncrowave 250 DX
#043 757 Field Kit for Syncrowave 350 LX
Reduces primary amperage draw by
approximately 25 percent allowing the
use of smaller breakers/fuses and smaller
primary cord. Power Factor does not reduce
the power consumption/electrical bill.
Genuine Miller Accessories
®
RCCS-14 Remote Contactor and
Current Control #043 688
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for applications that require a
finer amperage control. Includes 26.5-foot
(8 m) cord and 14-pin plug.
No. 37 Running Gear #195 282
Includes two 10-inch (254 mm) wheels,
two 5-inch (127 mm) casters, twocompartment rack (for gas cylinder(s), and
handles. Provides excellent mobility and
easy to install.
Protective Cover #195 320
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder.
RCC-14 Remote Contactor and Current
Control #151 086
East/west rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for production or contractors
that need quick ramp-up. Includes
26.5-foot (8 m) cord and 14-pin plug.
Wireless Remote Hand
Control #300 430
For remote current
and contactor control.
Receiver plugs directly
into the 14-pin receptacle
of Miller machine. 300-foot (91.4 m)
operating range.
6
RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5-foot (8 m) cord
and 14-pin plug.
Extension Cables for 14-Pin Remote Controls
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
Coolant Systems
Remote Controls and Switches
Wireless Remote
Foot Control
#300 429
For remote
current and
contactor control.
Receiver plugs
directly into the 14-pin receptacle of Miller
machine. 90-foot (27.4 m) operating range.
RMLS-14 Switch #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5-foot
(8 m) cord and 14-pin plug.
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
RFCS-14 HD Foot Control #194 744
Maximum flexibility is accomplished with a
reconfigurable cord that can exit the front,
back or either side of the pedal. Foot pedal
provides remote current and contactor
control. Includes 20-foot (6 m) cord and
14-pin plug.
Coolmate™ 3X
#300 419
Includes easy-load dual
cylinder rack, running
Includes Wheels gear, handles and 3CS
industrial water cooler — a perfect solution
for water-cooled TIG torches.
RHC-14 Hand Control
#242 211 020
Miniature hand control
for remote current
and contactor control.
Dimensions: 4 x 4 x
3.25 inches (102 x 102 x 83 mm). Includes
20-foot (6 m) cord and 14-pin plug.
Low-Conductivity TIG
Coolant #043 810
Sold in multiples of four
in one-gallon recyclable
plastic bottles. Miller
coolants contains a base of ethylene glycol
and deionized water to protect against
freezing to -37° Fahrenheit (-38° C) or
boiling to 227° Fahrenheit (108° C).
Genuine Miller Accessories (continued)
®
TIG (GTAW) Torch Connectors
Educational Materials
TIG Welding Gloves
To order, please call Miller Literature at 866-931-9732
or visit MillerWelds.com/resources/tools.
Gas Tungsten Arc Welding (TIG) Publication
#250 833
Water-Cooled TIG Torch Connector
#195 377
50-mm Dinse with water return line.
For use with all Weldcraft® water-cooled
torches.
Air-Cooled TIG Torch Connector #195 379
Used to adapt a Weldcraft® A-200 (WP-26)
torch to a Dinse-style connector.
TIG Training DVD #196 567
Designed for anyone who’s looking to
better understand the TIG process. Easy
to understand instruction, proven teaching
steps, and expert advice help to create a
more effective academic approach to training.
Subject areas covered include system
components, process fundamentals, electrical
theory, safety, power source operation.
Video – GTAW Setup Procedures #108 241
A detailed demonstration on preparing
your equipment for TIG welding. Uses a
Syncrowave 250 power source, but topics
fit any TIG setup including air-or watercooled systems. In-depth discussion of
tungstens and gases. 13:00 minutes.
Premium TIG Gloves
#263 345 X-Small (Women’s)
#263 346 Small (Women’s)
#263 347 Medium
#263 348 Large
#263 349 X-Large
Completely unlined, premium goat grain
leather with triple-padded palm.
Water-Cooled Torch Kits
W-250 (WP-20) Torch Kit #300 185
W-310 (CS310) Torch Kit #300 183
Recommended for Syncrowave 250 DX
Recommended for Syncrowave 350 LX
Weldcraft® W-250 (WP-20) 25-foot
(7.6 m) TIG torch with Dinse connector
Torch cable cover
Work clamp with 15-foot (4.6 m)
1/0 cable and Dinse connector
Miller | Smith flowmeter regulator
Gas hose (regulator to machine)
AK4C torch accessory kit includes
nozzles, collets, collet bodies and
2% ceriated tungsten electrodes
(1/16, 3/32 and 1/8 inch)
Weldcraft® W-310 (CS310) 25-foot
(7.6 m) TIG torch with Dinse connector
Torch cable cover
Work clamp with 15-foot (4.6 m)
1/0 cable and Dinse connector
Miller | Smith flowmeter regulator
Gas hose (regulator to machine)
AK4C torch accessory kit includes
nozzles, collets, collet bodies and
2% ceriated tungsten electrodes
(1/16, 3/32 and 1/8 inch)
W-400 (WP18SC) Torch Kit #300 186
Weldcraft® W-400 (WP18SC) 25-foot
(7.6 m) TIG torch with thread lock
connector
Torch cable cover
Work clamp with 12-foot (3.7 m)
4/0 cable with thread lock connector
Miller | Smith flowmeter regulator
Gas hose (regulator to machine)
AK18C torch accessory kit includes
nozzles, collets, collet bodies and
2% ceriated tungsten electrodes
(3/32, 1/8 and 5/32 inch)
Note: Requires water-cooled Dinse torch connector
#195 377 (sold separately) for Syncrowave 250 DX
and 350 LX.
Tungsten
Tungsten
Amp Range
2% Ceriated (AC/DC)
2% Lanthanated (AC/DC)
1/16 in. (1.6 mm)
70 –150 A
WC116X7
WL2116X7
3/32 in. (2.4 mm)
140 – 250 A
WC332X7
WL2332X7
1/8 in. (3.2 mm)
225 – 400 A
WC018X7
WL2018X7
5/32 in. (4.0 mm)
300 – 500 A
WC532X7
WL2532X7
7
Ordering Information
Equipment and Options
Stock No.
Description
Qty.
Syncrowave® 250 DX
#907 194
#907 195
#907 516
#907 194 032
#951 117
#907 195 032
#951 118
200/230/460 V, 50/60 Hz, Standard Model
230/460/575 V, 50/60 Hz, Standard Model
220/400/440/520 V, 50/60 Hz, IEC
200/230/460 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X
200/230/460 V, 50/60 Hz, Syncrowave 250 DX Complete
230/460/575 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X
230/460/575 V, 50/60 Hz, Syncrowave 250 DX Complete
Syncrowave® 350 LX
#907 198
#907 199
#907 517
#907 198 032
#951 119
#907 199 032
#951 120
200/230/460 V, 50/60 Hz, Standard Model
230/460/575 V, 50/60 Hz, Standard Model
220/400/440/520 V, 50/60 Hz, IEC
200/230/460 V, 50/60 Hz, Syncrowave 350 LX TIGRunner ® 3X
200/230/460 V, 50/60 Hz, Syncrowave 350 LX Complete
230/460/575 V, 50/60 Hz, Syncrowave 350 LX TIGRunner ® 3X
230/460/575 V, 50/60 Hz, Syncrowave 350 LX Complete
Sequencer Module
#300 547
Field. For Syncrowave 250 DX and 350 LX
Pulser Module
#300 548
Field. For Syncrowave 250 DX
Power Factor Correction Kit
#194 692
#043 757
Field. For Syncrowave 250 DX
Field. For Syncrowave 350 LX
Water-Cooled Torch Kits
#300 185
#300 183
#300 186
W-250 (WP-20) (recommended for Syncrowave 250 DX)
W-310 (CS310) (recommended for Syncrowave 350 LX)
W-400 (WP18SC)
Water-Cooled TIG Torch Connector
#195 377
Connects Weldcraft® water-cooled torches to Dinse connector
Air-Cooled TIG Torch Connector
#195 379
Connects Weldcraft® A-200 (WP-26) torch to Dinse connector
TIG Torch Kits and Connectors
Tungsten
See page 7
Remote Controls
Wireless Remote Foot Control
#300 429
Foot control with wireless 90-ft. (27.4 m) operating range
Wireless Remote Hand Control
#300 430
Hand control with wireless 300-ft. (91.4 m) operating range
RCCS-14
#043 688
North/south fingertip control
RCC-14
#151 086
East/west fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#242 211 020
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Extension Cables
Momentary rubber dome switch
See page 6
Accessories
No. 37 Running Gear
#195 282
Protective Cover
#195 320
Coolmate™ 3X
#300 419
Coolmate 3CS with cart and dual cylinder rack
TIG Coolant
(Must be ordered in quantities of four)
#043 810
1-gallon plastic bottle. Protects against freezing to
-37° Fahrenheit (-38° C) or boiling to 227° Fahrenheit (108° C)
#042 418
Used to connect weld lead to Dinse terminal machine
Supplied with power source and torch kits
Cable Connectors
Dinse Connector 50 mm (1 male)
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Dinse/Tweco® Terminal Adapter
#042 465
Male Dinse to female Tweco
Dinse/Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
Gas Tungsten Arc Welding (TIG) Publication
#250 833
TIG Training DVD
#196 567
Video – GTAW Setup Procedures
#108 241
TIG Welding Gloves
Date:
Distributed by:
© 2013 Miller Electric Mfg. Co.
See page 7
Total Quoted Price:
Price
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement