Craftsman 580751510 5-HP 1800-PSI Pressure Washer Owner`s manual
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OWNER'S
MANUAL
MODEL NO.
580.751510
®
5 HORSEPOWER
1800 PSi 2.5 GPM
HiGH PRESSURE WASHER
HOURS:
Mort.- Fri. 8 a.m. to 5 p.m
(CST)
CAUTION:
Read and Follow all Safety Rules and Instructions
Before Operating
This Equipment o
Assembly
o
Operation
°
Customer Responsibilities o Service and Adjustment
° Repair Parts
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No 96596 Revision 3 (6/20195)
SAFETY RULES
_
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING,
AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON_ _,
ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
TRAINING: e Engine exhaust gasescontain DEADLY carbon monox-
Ide gas_ This dangerous gas, if breathed in sufficient
concentrations,can cause unconsciousness or even death. Operate this equipment onlyin the open airwhere adequate ventilation is available.
® Gasoline is highly FLAMMABLE and its vapors are EX-
PLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline° Avoid spilling gasoline on a hot engtne_Allow unit to coolfor 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline°
• Locate this pressure washer in areas away from combustible materials, combustible fumes or dust.
• The high pressure equipment is designed to be used with
Sears authorized parts onlyo If you use this equipment withpartsthatdonotcomplywithminimumspecifications,
the user assumes all risksand liabilities° e Some chemicalsor detergentsmay be harmful if inhaled
or ingested,causingseverenausea,fainting or poisoning
The harmfu!elements may cause propertydamage or severe injury_
• Do notallowCHILDREN tooperatethe PressureWasher at any time_
PREPARATION: e Operate engine only at governedspeed Runningthe
engine at excessive speeds increases the hazard of
personalinjury° Do not tamper with parts which may
increaseor decrease the governedspeed. o Do not wear looseclothing,jewelryor anything that may
be caughtin the starteror otherrotating parts.
• Before startingthe PressureWasher in cold weather,
checkall partsof the equipment and be sure ice has not formed there. e Unitswith broken or missing parts,or withoutprotective housingor coversshouldNEVER be operated°
= The mufflerand air cleanermust be installedand in good condtflonbefore operatingthe PressureWasher. These
componentsact as sparkarrestorsif theenginebackfires e Check the fuel systemfor leaksor signsof deterioration
suchas chafedor spongy hose, loose or missingclamps
or damagedtank or cap. Correctall defects before oper-
atingthe Pressure Washer.
OPERATION:
• Do not spray flammableliquids.
,, Never aim the gun at people,animals or plants.
= Never allow any part of the bodyto come incontactwith
the fluid stream. DO NOT come in contactwith a fluid
streamcreated by a leak in the high pressurehose
= High pressure stream of fluid that this equipment can
producecan piema skinand itsunderlyingtissues,lead-
ing to sedous injuryand possibleamputation
• High pressurespraycan cause paintchipsor other par-
ticlesto become airborneand fly at high speeds=
• Always wear eye protection when you use this equipment
or when you are in the vicinity where the equipment is in use.
• e Operate the pressure at no more than the PSI fluid
pressure rated for your pressure washer.
Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the uniL
= Always be certain the spray gun, nozzles and accessories are correctly attached.
® Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order:
® Use a respirator or mask whenever there is a chance that
vapors may be inhaled. Read al! instructions with the mask so you are certain the mask will provide the neces-
sary protection against inhaling harmful vapors o High pressure spray may damage fragile items including glass Do not point spray gun at glass when in the jet spray mode e Keep the hose connected to machine or the spray gun while the system is pressurized Disconnecting the hose while the unit is pressurized is dangerous° o Hold the spray gun firmly in your hand before you start
the unit, Failure to do so could result in an injury from a
whipping spray gun Do not leave the spray gun unat-
tended while the machine is running.
,D The cleaning area should have adequate slopes and
drainage to reduce the possibility of a fall due to slippery surfaces., e Keep waterspray away from electric wiring or fatal electdc shock may resulL e Do not adjust unloader valve to a pressure in excess of machine rating_
= Do not secure trigger gun in the pull-back (open) position.
= Do not by-pass any safety device on this machine o Do not leave tngger closed for more than 5 minutes with engine running This could damage the pump.
= The muffler and engine heat up during operation and remain hot immediately after shutting it down.
Avoid
contact with a hot muffler or engine or you could be severefy bumed
MAINTENANCE AND STORAGE: e Operate and store this unit on a stable sudace,
=, High pressure hose can develop leaks from wear, kinking, abuse, etc, Water spraying from a leak is capable of
injecting material into skin, Inspect hose each time before
using it.
Check all hoses for cuts, leaks, abrasions ol bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.
Never repair high pressure hose Replace it with another hose that meets minimum pressure rating of your pros= sure washer
LOOK FOR THIS SYMBOL
IT MEANS "ATTENTION!It
COME ALERTH!
YOUR SAFETY IS INVOLVED."
BE-
CONGRATULATIONS on your purchase of a Sears Craftsman high pressure washer, it has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department or call the 1-800 number listed on the front of this manual We have competent, well*trained technicians and the proper tools to service or repair this uniL
Please read and retain this manual° The instructions will enable you to assemble and maintain your high pressure washer properly.
Always observe the "SAFETY RULES."
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
PUMP PRESSURE
Adjustable to 1800 psi .......
FLOW RATE
2.5
gpm
DETERGENT MIX
Use undiluted detergent
DETERGENT RATIO
Adjustable to 66:1
WATER SUPPLY
TEMPERATURE
SUCTION HEIGHT
Not to exceed 140°F
3 FT° maximum
MODEL
NUMBER 580,751510
SERIAL
NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A DECAL ATTACHED TO THE PRES-
SURE WASHER,
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
Engine Specifications
RATED HORSEPOWER
DISPLACEMENT
SPARK PLUG: Type:
Set Gap To.
GASOLINE CAPACITY
OIL (20 oz. capacity) ..........
SOLID STATE IGNITION
AIR GAP
5
12,6 cu. inches
Champion RCJ8 or equivalent
0.030 inch (0,76mm) .....
2 U.S. quarts
SAE 30 weight
0o0125 inch
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
= Read and observe the safety rules,
= Follow regular schedule in maintaining, caring for and using your high pressure washer,
• Follow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual,, in the State of California a spark arrestor is required by law
(Section 4442 of the California Public Resources Code),
Other states may have similar laws. Federal laws apply on federal lands,
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be main-
tained in effective working order by the owner operator.
You can order a spark arrestor through your Sears Service
Center, See Repair Parts section of engine for part numbers,
TABLE OF CONTENTS
SAFETY RULES .............................................................
2
PRODUCT SPECIFICATIONS .......................................
3
ACCESSORIES AND ATTACHMENTS .........................
5
CONTENTS OF HARDWARE PACK .............................
6
ASSEMBLY ..................................................................
OPERATION ..............................................................
7-8
9-13
CUSTOMER RESPONSIBILITIES ..........................
14-15
SERVICE AND ADJUSTMENTS ..................................
16
STORAGE ....................................................................
17
TROUBLESHOOTING ...................................................
18
REPLACEMENT PARTS .........................................
t 9-27
WARRANTY .................................................................
25
-A-
Accessories ..............
Air Cleaner .............
Assembly
Checklist ....................
Removingfrom Carton .........
Tools Required...............
Set Up ..........................
5
9,15
8
7
7
7-8
-B-
Before Starting the Engine =. 11
-C-
Carburetor ...............
16
Cleaning Tips ............
13
Customer Responsibilities _ 3,14
Changing Otl, engine ...........
t5
Changing Oil, pump ............
16
Checking Oil Level ...............
15
General Recommendations ....
14
Pressure Washer ............
14
ReplaceSpark Plug ............
ServiceAir Cleaner...........
15
15
-E-
Engine Speed .............
16
INDEX
H
Hardware Pack ............
High Pressure Hose .......
6
8, 9
-M-
Maintenance
Agreement ......................
Engine ....................
Pressure Washer ...............
Pump .....................
N
Nozzle, Adjustable .........
10
Nozzle, Optional Turbo .......
11
3
15
14
16
-O-
O_1
Engine ....................
Pump .......................
12
16
Operation
Detergent Application ........
11
Know Your Pressure Washer .... 9
Stopping ..........................
To Start Engine .............
To Turn on Washer ...........
10
13
12
Using Adjustable Nozzle .......
10
Order Parts .......
back page
-p-
PressureRegulator........
-R-
Replacement Parts ......
10
19-29
-S-
Safety Latch .............
Safety Rules ..............
Service and Adjustments...
Siphoning ................
Specifications .............
Storage
Engine....................
Pressure Washer Pump ......
17
17
13
2
16
13
3
-T-
Troubleshooting ..........
18
-W-
Warranty ................
25
-G-
Gun and Wand Assembly o. 8, 9
4
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the high pressure washer was purchased.
They are also available at most Sears retail outlets and service centers, Most Sears stores can order these items for you when you provide the model number of your high pressure washer, Some of these accessories may not apply to your pressure washer° i i
!= i
FLOOR/SIDING
BRUSH KIT
ROTATING BRUSH
KIT
, ,
UTILITY BRUSH KIT
, ...............
,
18" STAINLESS
STEEL EXTENSION
,, , ,
ELECTRIC TURBO
NOZZLE
T
CHEMICAL INJECTION
FOAMER
3/8" I,D, 50 ft. EXTENSION
HOSE
ANGLE EXTENSION
KIT
1/4" I,D 25 ft. EXTENSION
HOSE
HIGH PRESSURE
HOSE QUICK CON-
NECT KIT
ACCESSORY
QUICK CONNECT
ACCESSORY
QUICK CONNECT
STARTER KIT
HIGH PRESSURE
HOSE TO HOSE
COUPLING
GARDEN HOSE
QUICK CONNECT
WITH 2 ADAPTORS
PRESSURE
GAUGE
TURBO NOZZLE - 1800 PSI
TURBO NOZZLE
2200 and 2500 PSI
I
L___..J
MULTI-PUR*
POSE/HOUSE
WASH
DECK WASH VEHICLE/BOAT
WASH
DEGREASER
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Parts Carton
Main Unit
,_r.__f
High Pressure
Hose l
Owners Manual
Gun and Wand Assembly
(packed in flat carton)
Guide Handle Assembly (packed in flat carton
Parts packed in Parts Carton
(2) Wheels
Parts Bag contents shown full size (fasteners)
Motor Oil
(3)Parts Bags
Parts Bag contents not shown full size
(2) Washers - M8
(2) Axle Pins
(2) Hex Head Capscrews - M8 x 40mm
(2) Washers - #10
(2) Washers - M t2
©
(6) Flange Nuts - M8
Quick Connect
(2) Push Nuts1/2"
Adjustable Nozzle
U
Vinyl Cap
(2) Self-drilling Capscrews -
#10-16
(2) Lock Washers - 5/8" (2) 5/8" JAM Nuts
Wire Support
(2) Support Leg
Assemblies
Parts Bag contents not shown full size
ASSEMBLY
Read these instructions and Operator's Manual in its entirety before you attempt to assemble or operate your new high pressure washer.
Your high pressure washer has, for the most part, been assembled at the factory, except those parts left unassembled.
Before you can operate your new high pressure washer, you must assemble the wheel kit and properly connect the high pressure hose.
IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY
OF YOUR PRESSURE WASHER, PLEASE CALL THE
PRESSURE WASHER HELPLINE AT 1-800-222-3136,
TOOLS REQUIRED FOR ASSEMBLY
• Mallet
= 2 adjustable wrenches OR the following wrenches:
• 5/t6" (Smm) combination wrench
= 1/2" (13ram) combination wrench
= 5/8" (16mm) combination wrench
,, I1/16" (18ram) combination wrench
= 7/8" (22ram) combination wrench
= I5/16" (24ram) combination wrench
TO REMOVE PRESSURE WASHER FROM
CARTON o Remove two boxes marked "PARTS INSIDE" and remove the parts contained in both boxes.
,, Remove unit with one hand under pump and one hand under recoil starter.
Refer to Page 6, "Contents of Hardware Pack" for an
illustrated listing of all the items included with your pressure washer. Become familiar with each piece before assembling the pressure washer. Check all contents against the illustrations on Page 6.
If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800_222-
3136.
HOW TO SET UP YOUR PRESSURE
TO INSTALL THE WHEEL KIT
WASHER
Installing the wheel kit requires the tools listed, the guide handle and items included in the parts carton.
• Prop up the engine end of the main unit, This wilt allow you to slip each axle pin into the holes provided on the side of the base (Fig. 1).
JAM NUT
LOCKWASHER
JAM NUT
FLAT WASHER
AXLE
REVERSE ANGLE
PUSH NUT
WHEEL
FIG. 1 o o With the axle pin inserted inside the base, grip the end of the axle pin as shown with an adjustable or 15/16 combination wrench. This will keep axle from spinning as you fasten axle to the base with a 5/8" lock washer, a 5/8"-18 JAM nut, and an M12 flat washer.
• Place wheels on the axles so the rib side of hub is against mounting base.
o Retain each wheel to its axle pin by tapping a push nut onto end of axle with a malleL
Attach support legs to base as shown in Fig. 2 with M8 x 20mm hex head capscrews and flange lock nuts.
Tighten with 13mm or lt2-inch wrench on each fastener. Be sure legs are straight when you are finished.
Attach the guide handle to the base as shown in Fig. 2 with two M8 x 40mm hex head capscrews, two M8 washers and two flange nuts_
Installing the Handle
GUIDE
HANDLE
CAPSCREW
Installing Support Legs
HE.XNUT
WASHER
WASHER
\
CAPSCREW
WiRE SUPPORT
CAPSCREW
FIG. 2
VINYL CAP
WIRE SUPPORT
J
ASSEMBLY
= Using a 5/16" (8mm) wrench, attach wire support to top
two holes of guide handle with #10 self-drilling screws
and #10 flat washers (Fig. 3), The hose minder should Q
be to the left and _unholder to the right° Be sure loop
of support is pointing upward. Place vinyl cap onto gun holder.
connector. Reattach male connector to water inlet and
attach female connector to garden hose.
Unravel high pressure hose, remove plastic cap on end
of hose and check other end of |lose to see that threads are properly covered with teflon tape.
If tape is not
properly applied, reapply it so threads are fully covered.
The tape seals the connection from hose to gun and
wand assembly°
Attach fitting with teflon tape to gun and wand assembly
(Fig. 6). You may want to sp=n gun or spin hose to
secure connection. Tighten hose using 11/16" and 7/8" wrenches.
FASTENERS
FIG. 3
TO ASSEMBLE REMAINING COMPONENTS
IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-
TACH ALL HOSES BEFORE YOU START ENGINE.
STARTING ENGINE WITHOUT ALL HOSES CON-
NECTED AND WATER SUPPLIED WILL DAMAGE
PUMP.
PUMP
DIPSTICK
Remove the red cap from the oil fill hole on thepump and insert Oil
Fill Cap (Fig. 4),
• !\
FIG. 6
I
,= Attach the other end of the high pressure hose to high pressure fitting on pump (Fig° 7)° Tighten with 15t16
(24mm) wrench.
.laHPR SSd j
FIG. 4
HIGH PRESSURE
HOSE
Included with this unit is a Quick-Connect fitting you attach to Water Inlet. The quick-connect includes two parts -- a Male Connector factory-installed on water infet and a Female Connector (Fig. 5). Remove male connector to inspect Intake Supply Screen in water inlet for cleanliness and inspect Inlet Screen on female
NLET
FEMALE
CONNECTOR
INLET SCREEN
FIG. 5
FIG. 7 o To attach the adjustable nozzle refer to Operation section, Fig_ 10,,
CHECKLIST
° Check that fasteners you used to install wheel kit and handles are tighL Vibration during operation may loosen fasteners that are not tight enough.
• Check for proper hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to high pressure hose.
• Provide proper water supply (not to exceed t40°F)o o Be sure to read "Safety Rules" and "Operation" sections before using the pressure washer.
OPERATION
KNOW YOLIR HIGH PRESSURE WASHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustment& Save this manual for future reference.
GUIDE HANDLE PRESSURE REGULATOR
SPARK PLUG
CUP FOR WAND
STORAGE
ENGINE RUN/STOP
CONTROL
MUFFLER
NOZZLE
]CLEANER WIRE SUPPORT
HIGH PRESSURE HOSE
CARBURETOR
GUN AND WAND ASSEMBL_
DETERGENTPICK UPTUBE
ANDFILTER
CONNECTOR
SPARE NOZZLE
STORAGE GROMMET
HIGH PRESSURE OUTLET
OIL FILL OPENING
MALE
INLET :
QUICK CONNECT
FIG. 8
PUMP -Develops high pressure°
PRESSURE REGULATOR -- Allows you to adjust the pressure of the outlet stream
ENGINE ON-OFF CONTROL -Sets engine in starting mode for recoil starter; turns OFF running engine,
RECOIL STARTER -Used for starting the engine manually,
AIR CLEANER - Dry type filter element limits the amount of dirt and dust that gets in the engine,
GUN AND WAND ASSEMBLY-Controls the application of water onto cleaning surface with trigger device. Includes safety latch_
HIGH PRESSURE HOSE -- Connect one end to water pump and other to spray wand.
INTAKE SUPPLY FILTER -- Filters inlet water supply,
DETERGENT PICKUP TUBE AND FILTER -- Mixes water and detergent in outlet water flowo
HIGH PRESSURE OUTLET -- Connection for high pressure hose_
QUICK-CONNECT -Easy connection for intake water supply°
OPERATION
HOW TO USE YOUR WASHER
IF YOU HAVE ANY PROBLEMS OPERATING YOUR
PRESSURE WASHER. PLEASE CALL THE PRESSURE
WASHER HELPLINE AT 1-800-222-3136.
STOPPING YOUR PRESSURE WASHER o First, move engine throttle lever to"OFF" position (Fig.
9).
I
OFF, IDLE
FIG. 9
FAST l o Simply shutting OFF engine will not release pressure In the system.
Pull the trigger on the spray wand assembly to relieve the pressure in the hose.
NOTE: A small amount of water will squirt out when you release the pressure.
SPRAY NOZZLES
Your high pressure washer comes equipped with an adjustable nozzle (Fig. t2)o Attach nozzle as shown in Fig. 10 and HAND TIGHTEN the plastic knob. Figure 12 shows the optional turbo nozzle.
HOW TO USE ADJUSTABLE NOZZLE
A
WARNING: NEVER ADJUST SPRAY PATTERN
WHENSPRAYING.
NEVERPUTHANDSINFRONT
OF SPRAY NOZZLE TO ADJUST SPRAY PAT_
TERN.
ADJUSTABLE NOZZLE OPTIONAL TURBO NOZZLE
FIG. 10 FIG, U
With the adjustable nozzle you can adjust the spray pattern to be either high pressure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or
expanded into a fan pattern. Use this nozzle to apply detergent°
= Push the nozzle attachment forward when you wish to
adjust the spray to low pressure mode (Fig, 12). Push
the nozzle backward to achieve high pressure.
• Twisting the nozzle adjusts the spray pattern from a narrow stream to an expanded stream,
• You can also adjust the pressure by turning the pres-
sure control knob (Fig, 13) to the desired pressure setting.
Turning this knob all the way clockwise pro- duces the highest pressure Do not unscrew the pres-
sure control valve more than 3 turns, tt will come off.
PRESSURE
CONTROL
KNOB
FIG. 13
NOZZLE IN HIGH
PRESSURE MODE
PUSH NOZZLE FORWARD FOR
LOW PRESSURE MODE AND DE-
TERGENT APPLICATION
FIG. 12
TWIST NOZZLE TO
EXPAND SPRAY
10
TWIST NOZZLE TO NARROW
SPRAY STEAM
OPERATION
DETERGENT APPUCATION WITH ADJUSTABLE
NOZZLE
IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY
FOR PRESSURE WASHERS.
HOUSEHOLD DETER-
GENTS COULD DAMAGE THE PUMP.
IMPORTANT: YOU MUST ATTACH ALL HOSES BE-
FORE YOU START THE ENGINE.
STARTING THE EN_
GINE WITHOUT ALL THE HOSES CONNECTED WILL
DAMAGE THE PUMP_
Pressure washers are useful cleaning tools designed to
clean almost any surface in two easy steps.
= The first step involves applying an appropriate deter- gent/solvent solution to penetrate and loosen grime.
The detergent is applied at low pressure to avoid splashing overspraying and waste. Leave the solution
on surface for 3 to 5 minutes to a ow so ution to work. o The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean,
To apply detergent follow these steps: o Hook up water supply (Fig° 16).
o Adjust nozzle to select high pressure mode,
NOTE: Detergent will not flow when in the high pressure mode, o Start washer and work from the top of the surface to the bottom_
NOTE: The high pressure mode is most effective when the
tip of the wand is held between 8 to 24 inches from the surface being cleaned.
FEMALE CONNECTOR
WATER SUPPLY
• Prepare your detergent solution as required by yourjobo o Place small filter of the clear, detergent siphoning tube into the detergent container (Fig, 14)o o Set nozzle to low pressure mode, Detergent is not siphoned in the high pressure mode (Fig, 12)_
• Start washer and apply detergent to a dry surface.
starting from the bottom and working up.
You can adjust the concentration of detergent by turning the knob on the detergent injector
(Fig, 15)_ o Remove siphon from bottle to stop flow of detergent in low pressure mode,
FIG. 14
FIG, 15
FIG. 16
HOW TO USE OPTIONAL TURBO NOZZLE
= The rotating turbo nozzle, in essence, expands the
area of the high pressure stream.
,, You cannot adjust the spray pattern with this nozzle.
• You cannot apply detergent with this nozzle.
STORING NOZZLES
A holder for the nozzles is included on the base. You can keep the adjustable nozzle in this holder (Fig, 17) or even the optional turbo nozzle,
OPT!ONAL
TURBO NOZZLE
NOTE: Detergents are most effective when applied to a dry surface.
PRESSURE WASHING/RINSING
WARNING: BE EXTREMELY CAREFUL IF YOU
SCAFFOLDING OR ANY OTHER RELATIVELY UN-
STABLE LOCATION.
PRESSURE IN A RUNNING
WASHER BUILDS IN THE WAND AS YOU CLIMB.
WHEN YOU PRESS THE TRIGGER, THE RECOIL
FROM THE INITIAL SPRAY COULD FORCE YOU
TO FALL, OR IF YOU ARE TOO CLOSE TO THE
CLEANING SURFACE, HIGH PRESSURE COULD
FORCE YOU OFF CLIMBING APPARATUS.
FIG. 17
BEFORE STARTING THE ENGINE
To operate the engine you will need the following:
ENGINE OIL
IMPORTANT: ANY ATTEMPT TO CRANK OR START
THE ENGINE BEFORE IT HAS BEEN PROPERLY SERV-
ICED WITH THE RECOMMENDED OIL MAY RESULT IN
AN ENGINE FAILURE,
A 27 oz. bottle of SAE 30 weight oil is included in the parts carton,
11
OPERATION
GAS
NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SF, SG or SH rated SAE 30 weight°
Use no special additives.
Select the oil's viscosity grade according to your expected operating temperature.
f
colder 32°F warmer
5W30 _ SAE30
WARNING: NEVER FILL FUEL TANK INDOORS.
NEVER RLL FUEL TANK WHEN ENGINE IS RUN-
NING OR HOT, DO NOT SMOKE WHEN FILLING
FUEL TANK.
WARNING: NEVER FILL FUEL TANK COM-
PLETELY FULL.
FILL TANK TO ABOUT 1/2" BE-
LOW THE BOTTOM OF FILLER NECK TO PROVIDE
SPACE FOR FUEL EXPANSION.
WIPE AWAY ANY
FUEL SPILLAGE FROM ENGINE AND EQUIPMENT
BEFORE STARTING.
Although multi-viscosity oils (5W30, 10W30, etc.) improve
starting in cold weather, these multi-viscosity oils will result
in increased oil consumption when used above 32°F.
Check your engine oil level more frequently to avoid possi-
ble damage from running low on oil. Oil sump capacity is
20 ounces.
• Position pressure washer so engine is level.
o Clean area around oil fill plug and remove oil fill plug
(Fig. 18).
The manufacturer recommends fresh, clean, unleaded regular automotive gasoline with a minimum of 77 octane
(Leaded regular grade is an acceptable substitute).
Tank capacity is 2 UoS. quarts.
,= Use clean fuel and store in approved, clean covered containers.
Use clean fill funnels.
Never use "stale"
]oaSOlineleft over from last season or gasoline stored r long periods.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYS-
TEM PARTS SUCH AS THE CARBURETOR, FUEL FIL-
TER, FUEL HOSE OR TANK DURING STORAGE° ALSO,
EXPERIENCE INDICATES THAT ALCOHOL-BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL SYS-
TEM OF AN ENGINE WHILE IN STORAGE.
TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE
EMPTIED BEFORE STORAGE OF 30 DAYS OR
LONGER.
SEE "STORAGE" ON PAGE 17. NEVER USE
ENGINE OR CARBURETOR CLEANER PRODUCTS IN
THE FUEL TANK OR PERMANENT DAMAGE MAY OC -
CUR
FIG. 18 o Fill oil crankcase to point of overflowing.
Oil sump capacity is 20 U.S. ounces_
IMPORTANT: OIL IS PROVIDED IN 27 OZ CONTAINER.
YOU DO NOT NEED TO USE THE ENTIRE CONTENTS
OF THE CONTAINER TO FILL THE OIL CRANKCASE.
o Clean area around fuel fill cap, remove cap.
,, Add "UNLEADED" regular gasoline, slowly, to fuel tank.
o Install fuel cap and wipe up any spilled gasoline.
TO TURN ON WASHER o Attach one end of a garden hose to a cold water source.
Water supply should not exceed 140°F (55°C)v
,, Check that high pressure hose is attached to pump outlet and that water supply is attached to water inlet.
o Turn ON water.
,= Press trigger on gun and wand assembly to force air from high pressure hose.
,= Start engine according to "TO START ENGINE."
]2
OPERATION
TO START ENGINE
iMPORTANT: DO NOT RUN PUMP WITHOUT THE
WATER SUPPLY CONNECTED AND TURNED ON, YOU
MUST FOLLOW THIS CAUTION OR THE PUMP WILL BE
DAMAGED.
= Press trigger on pressure washer wand to relieve high pressure and/or purge the inlet hose of air.
• Move throttle control to FAST position (Fig. 19).
FIG. 19 o For a cold engine, move engine control lever to CHOKE position. For a warm engine move engine control lever to RUN position, o Adjust safety latch to the ON position.
This disables the trigger so you cannot inadvertently actuate a high pressure spray (Fig, 20).
OFF
FIG. 20 o Grasp the engine starter recoil handle and pull back slowly until you feel some resistance, Then pull rope rapidly to overcome compression, prevent kickback and start engine_ Let rope return slowly (Fig, 21)_ o When engine starts, move choke lever to RUN position and throttle control to FAST position, if engine fails to start, move choke lever to RUN position and pull starter rope (max. 2 pulls).
° If engine fails to start, repeat the process up to three times, then check Troubleshooting Chart.
FIG. 21
NOTE: The engine is equipped with low oil level shutdown system. The engine will not start unless the oil crankcase is filled to proper level. If engine shuts down during operation or you have difficulty starting the engine, check crankcase oil level and add oil if required° o Once engine has started, move Safety Latch on spray gun to OFF position, press trigger on spray gun. Water should spray out the nozzle.
= Adjust nozzle for correct pressure, spray angle. You can also turn the pressure control knob to your desired pressure setting.
o Your pressure washer is ready to use.
SIPHONING
We recommend that you DO NOT siphon your water supply
from sources other than from connecting to household
water suppty_
TIPS
o Initially clean an area and then check the surface for damage.
If no damage is found, you can assume it is okay to continue cleaning.
Detergents work best when applied to dry surface.
° For most effective cleaning, keep spray nozzle between 8 to 24 inches of cleaning surface,
.
Allow the detergent to soak in between 3-5 minutes before washing and rinsing, o For cleaning, start at lower portion of area to be washed and work upward, using long, even overlapping strokes, o For rinsing, push the nozzle sleeve to high pressure and wait for detergent to clear.
Start at the top of area to be rinsed, working down with the same action as for cleaning.
• Never use the garden hose inlet to siphon detergent or wax°
° If you get the spray nozzle too close, especially using high pressure mode, you may damage the cleaning surface°
If you have the spray nozzle too far away, the cleaning will not be as effective.
o Do not get closer than 6 inches when cleaning automobile tires,
13
CUSTOMER RESPONSIBJLITIIES
iii
MAINTENANCE SCHEDULE
FiLL IN DATES AS YOU COMPLETE
REGULAR SERVICE
HOURLY OPERATING INTERVAL
Before
Each Use
Every25
Hours or
Yearly
After First
50 Hours
Every100
Hours or
Yearly
MAINTENANCE TASK
PRESSURE WASHER
Chock/clean inletfilter and screen
xt
X
Chock high pressurehose.
Check detergent hose.
Check gun and wand for leaks.
Chock pump oil.
ENGINE
Chock oil level.
Change engine oil. _,
Service air'cleaner.
Replace/clean spark plug.
Prepare for storage.
X
X
X
X_ x$
X*_
X
Prepare unitfor storage if it isto remain idle longerthan 30 days
SERVICE DATES
1"Clean if clogged. Replace if perforated or tom
I: Change oil after first 50 operating hours, then after every 500 hours or yearly.
Change oil after first 5 hours, then after every 25 hours°
* Change sooner when operating under heavy load or high ambient temperature°
GENERAL RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your high pressure washer.
All adjustments in the Service and Adjustments section of this manual should be made at least once each season.
Once a year you should replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear° A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
,, Check engine oil level.
• Check water inlet filter and quick-connect screen for damage.
,, Check high pressure hose for leaks.
• Check detergent inlet hose and filter for damage.
,, Check gun and wand assembly for leaks.
PRESSURE WASHER
MAINTENANCE
DANGER: WATER SPRAYING FROM A LEAK iS t
CAPABLE OF INJEC_NG MATERIAL INTO SKIN.
NEVER REPAIR HIGH PRESSURE HOSE. RE-t
PLACE WITH HOSE THAT MEETS MINIMUM PRES- t
SURE RATING OF YOUR PRESSURE WASHER, J
Check Inlet Filter and Screen: Remove quick-connect and examine inlet screen on the female connector and filter on pump inlet fitting.Clean if either is dogged or replace if either is tom.
Check High Pressure Hose: High pressure hose can develop leaks from wear, kinking, abuse_ Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings.
If any of these conditions exist, replace hose immediately.
Check Detergent Hose: Examine the filter' on the detergent hose and clean if clogged_ Hose should fit tightly on barbed fitting.
Examine hose for leaks or tears.
Replace the filter or hose if either is damaged.
Check Gun and Wand: Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it.
Put safety latch in ON position and test trigger. You should not be able to press trigger.
Check Pump Oil: Refer to PUMP MAINTENANCE for information.
]4
CUSTOMER RESPONSIBILITY
PUMP MAINTENANCE
Pump OI1: Change pump oil after first 50 hours of opera- tion, then every 500 hours thereafter° To change pump oil, follows these steps:
= Place a proper container beneath the pump. You will only need a small one because capacity is only 5 ounces,
= Remove the Oil Drain Plug on bottom of pump and drain oil into the container (Fig_ 22)°
OIL DRAIN PLUG
FIG. 22
• When oil has drained completely, reinstall oil drain plugo o Remove pump's oil fill plug, insert funnel and add recommendedSAE 20W-40 oil until level reaches full mark on gauge located on side of the pump_ o Reinstall the pump's oil fill plug.
ENGINE MAINTENANCE
CHECKING OIL LEVEL
See "PREPARATION BEFORE USE" for information on checking oil level Oil level should be checked prior to each use or at least every 5 hours of operation.
Keep oil level maintained.
CHANGING OIL o o o
I
Change oil after first 5 hours of operation. Change oil every 25 hours thereafter.
If you are using your pressure washer under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often.
o l
,_
Change oil while engine is still warm from running, as follows:
CAUTION: DISCONNECT SPARK PLUG WIRE
SPARK PLUG.
Clean area around oildrain plug, remove plug and drain oil completely into a suitable container (Fig. 23).
When all oil has drained, install and tighten oil plug.
Clean area around oil fill plug and remove oil fil! plug.
Fill engine crankcase with recommended oil until oil level is at point of overflowing° About 20 ounces is required° POUR SLOWLY.
FIG.
= When engine crankcase is filled to proper level, install and tighten oil fill plug.
SERVICE AIR CLEANER
Your engine will not run properly and may be damaged if
you run it using a dirty air cleaner°
Clean or replace the air cleaner paper filter once every 100
hours of operation or once a year, whichever comes first.
Clean or replace more often if operating under dusty or dirty
conditions. Replacements are available at your local Sears
Authorized Service Center_
To clean or replace air cleaner (Fig. 24), follow these steps:
---\
AIR CLEANER
FIG.
= Loosen cover screws (these need not be removed) and remove cover.
Thoroughly clean inside of base and cover.
= Service cartridge by tapping gently on a flat surface,
Replace if dirty.
Do not oil cartridge.
° insert cartridge (new or used) and reassemble cover to base as it was removed before. Tighten cover screws securely.
15
CUSTOMER RESPONSiBILITiES
CLEAN COOUNG SYSTEM
• Clean dirt or chaff from finger 0uard or rotating screen
even] 8 hours to prevent engine damage caused by ovedleating (Fig. 25),
= Keep dirt and combustible debris off of muffler area.
REPLACE SPARK PLUG
Change the spark plug every 100 hou rs of operation or'
once each year, whichever comes first, This will help engine to start easier and run better. See pressure
washer specifications for the type of spark plug you need. Spark plug gap is 0.030 inch (0.76mm).
CLEAN OUT
CHAFFAND
DIRT
FIG.
SERVICE AND ADJUSTMENTS
ENGINE ADJUSTMENTS
Carburetor:
Differences in fuel, temperature, altitude or load may require minor carburetor adjustment.
Air cleaner and air cleaner cover must be assembled to carburetor before starting engine.
INITIAL ADJUSTMENT
• Gently turn NEEDLE VALVE (Fig 26) clockwise until it just closes_ Valve may be damaged by turning it inward too far, o
°
° Next open NEEDLE VALVE 1.1/2 turns counterclockwise.
= This initial adjustment will permit the engine to be started and warmed up.
FINAL ADJUSTMENT
Start engine and let itwarm up for at least five minutes.
With engine running, turn NEEDLE VALVE inward
(clockwise - lean mixture) until engine just starts to slow=
IDLE SPEED
ADJUSTING SCREW
\
THROTTLE
STOP
Engine Speed:
WARNING: NEVER TAMPER WITH ENGINE GOV-
ENGINE SPEED.
OVERSPEEDING ENGINE
ABOVE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS.
\
THROTTLE
NEEDLE VALVE
FIG. 26
]6
AFTER EACH USE
Water should not remain in the unit for long periods of time.
Sediments of minerals can deposit on pump parts and
"freeze" pump action.
Follow these procedures after every use:
Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with no771e in low pressure mode.
Flush for five minuteso
Shut off the engine and let it cool, then remove all hoses.
CAUTION: BE SURE THE THROTTLE LEVER IS iN
YOU START THE ENGINE WITHOUT THE PROPER
WATER SUPPLY CONNECTED, YOU CAN DAM-
AGE THE PUMP.
• Empty the pump of all pumped liquids by pulling recoil handte about 6 times. This should remove most of the liquid in the pump.
o Coil the high pressure hose and inspect it for damage.
Cuts in the hose or fraying of it could result in leaks and loss of pressured Should any damage be found, replace the hose. DO NOT attempt to repair a damaged hose and use it, Replace the hose with the genuine Craftsman part.
• Drain water from hose and properly hang it on the wire support provided on the guide handle
NOTE: To protect the unit from freezing temperatures, you can draw windshield washer fluid into the pump by pouring the washer fluid into a 3-foot section of garden hose corn nected to the inlet adapter and pulling the recoil handle twice_ o Store in a clean, dr,/area.
LONG TERM STORAGE
WARNING: NEVER STORE ENGINE WITH FUEL iN
TANK INDOORS OR IN ENCLOSED, POORLY VEN-
TILATED AREAS WHERE FUMES MAY REACH AN
OPEN FLAME, SPARK OR PILOT LIGHT AS ON A
FURNACE, WATER HEATER, CLOTHES DRYER
OR OTHER GAS APPLIANCE,
If you do not plan to use the Pressure Washer for more than
30 days, you must prepare the engine for long term storage.
NOTE: As always, prepare the pressure washer pump as you would after each use°
STORAGE
It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage_ Also, experience indicates that alcohol-blended fuels (called "gasohot" or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage°
To avoid engine problems, the fuel system should be emptied before storage of 30 days or Ionger_ Follow these instructions:
Protect Fuel System: Engines stored over 30 days need
to be protected or drained of fuel to prevent gum deposits from forming in fuel system or on essential carburetor parts.
° For en_i_e protection use a fuel stabilizer (such as
STA-BIL . Mix stabilizer with fuel in fuel tank and run
engine for short time to circulate stabilizer through carburetor.
If you did use "gasohol", run engine until engine stops from lack of fuel. Make sure you have water supply to pump inlet connected and turned ONo
Change Oi1: While engine is still warm, drain oil from crankcase.
Refill with recommended grade_
Oil Cyllnder Bore: Remove spark plug and pour about 1/2 ounce (15ml) of engine oil into the cylinder.
Cover spark plug hole with rag.
Crank slowly to distribute oil
I .,_ CAUTION' AVOIDSPRAYFROMSPARKPLUG o Install spark plug.. Do not connect spark plug wire.
OTHER
o Do not store gasoline from one season to another.
° Replace your gasoline can if your can starts to rusL
Rust and/or dirt in your gasoline will cause problems. o tf possible, store your unit indoors and cover it to give
protection from dust and dirt, o Cover your unit with a suitable protective cover that does not retain moisture.
IMPORTANT: NEVER COVER YOUR PRESSURE
WASHER WHILE ENGINE AND EXHAUST AREAS ARE
WARM,
/7
PROBLEM
Pump has following problems: failure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume.
Detergent fails to mix with spray_
TROUBLESHOOTING
CAUSE t.
Nozzle in low pressure mode.
9.
10.
11.
12,
2.
3
Low regulator pressure
Water inlet is bIocked,
4o
5.
6.
Inadequate water supply
Inlet hose is kinked or leaking
Clogged inlet hose strainer:
7o
8.
Detergent line is not submerged.
Water supply is over 140°F,
Outlet hose is blocked or leaks,
Gun leaks.
Nozzle is obstructed,
Pump is faulty°
1_ Detergent line is not submerged.
2 Chemical filter is clogged°
3o
Nozzle is in high pressure mode_
Engine runsgood at no-load but "bogs Enginespeed is too slow.
CORRECTION t. Pull nozzle backwardfor high
pressuremode°
2= Adjust regulator to desired setting.
3,, Clear'inlet
4o Provide adequate water flow.
5. Straighten inlet hose, patch leak,.
6. Check and clean inlethose strainer.
7_ Submerge detergent line.
8o Provide cooler water supply,
9. Clear blocks in outlet hose,
10,, Replace gun,
1to Clear no.leo
12o Contact Sears Service Department.
1. Insertchemical line intodetergent.
2° Clean or replace fitter/detergent line.
3 Push nozzle forward for low pressure mode°
Contact Sears Service Department
Enginewill not start;or starts and runsrough
1. Low oil level
2, Dirty air cleaner
3 Out of gasoline,
4_ Stale gasoline_
5,, Spark plug wire not connected to spark plug
6 Bad spark plug,
7, Water in gasoline
8, Overchokh]go
9, Excessively rich fuel mixture
10, Intake valve stuck open or closed
11, Engine has lost compression,,
Engine shutsdown during operation 1_ Out of gasoline
2.
Low oil level,,
1.. Fill crankcase to proper level,
2, Clean or replace air cleaner,
3, Fill fuel tank,
4,. Drain gas tank; fill with fresh fuel,
5, Connect wire to spark plug
6, Replace spark plug
7o Drain gas tank; fill with fresh fuel
8,. Open choke fully and crank engine,
9. Contact Sears Service Department.
10r Contact Sears Service Department,
11_ Contact Sears Service Department
1, Fill fuel tank,
2.
Fill crankcase to proper level.
Engine lacks power= Dirty air filter-, Replace air filter
Engine "hunts" or falters.
1_ Choke is opened too soon 1, Move choke to halfway position until engine runs smoothly.
]8
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
REPAIR PARTS
40
6
3F z j
°G"
34
ITEM
13
14
15
16
17
18
19
20
21
4
5
6
7
8
1
2
3
9
10
11
12
PART NO.
95998
87628
89647
96016
95456
92479
22336
95567
92661
65852
22471
91842A
23365
88977
91841
32713
89314
39414
95902
75402
91094
DESCRIPTION
5 hp Briggs & Straiten Engine (1 req,)
Pump (1 req,)
Brass Water Hose Connector (t req,)
Quick-connect, Female (1 req,)
Quick-connect, Male (1 req.)
5/16" Conical Lock Washer (4 req,)
5/16"-24 x 3/4" Capscrew (4 req)
Gun And Wand Assembly (1 req)
Replacement Nozzle [blue] (1 req)
Spring Clip (1 req°)
#8-32 Nut (2 req)
Low Oil Shutdown Wire (1 req°)
#8 Shakaproof Washer (1 req,)
Low Oil Shutdown (1 req.)
Low Oil Shutdown Gasket (1 req.)
#10-32 x 5/8" Taptite Screw (2 req.)
3/16" Sq, x1.7/8" Key (1 req.)
M8-1,25 x 35ram Capscrew (4 req)
Mounting Base (I req,)
1/2" Dia, Push Nut (2 req )
2-1/4" x 8" Wheel (2 req,)
ITEM PART NO,
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
22246
25391
93728
39253
52858
92235
91092
87841
57821
50190
91093
92067
95908
96633
86292
77584
89800
39
40
41
--
95587A
91630
49808
96596
D_ESCRIPTION
5/8" Lock Washer (2 req,)
Jam Nut (2 mq.)
Wheel Axle (2 mq,)
M8d 25 x 20mm Capscrew (6 req,)
M8-1.25 Flange Nut (12 mqo)
Rubber Grommet(1 req,)
Support Leg (2 req,)
Shock Mount(2 req,)
M8-125 x 40ramScrew (2 req,)
M8 x 25 Flat Washer (2 reqo)
Guide Handle (1 req3
Vinyl Cap (1 mq.)
Gun And Hose Holder (1 reqo)
#10 Flat Washer (2 reqo)
#10 Self-drilling Screw (3 req)
Handle Grip (1 req_)
Replacement Chemical
Injector Hose (1 req_)
Adjustable Nozzle (1 req,)
3/8" LD. x 25' Hose Assembly (1 req)
M12 Flat Washer (2 _'eq.)
Owner's Manual [notshown](1 req.)
19 Drawing No, 96597
CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
REPAIR PARTS
346
357
17
36 35
41
40
9
10
8
33 34
7
22
!
27
26
615
45
616
592
,f' 0
X_
220
_"( _
\%. __,
--
_ wu
J'-&_ 1_o_9 K_TI
_ REQUIRES SPECIAL TOOLS
TO INSTALL.
SEE REPAIR
219 INSTRUCTION MANUAL°
20
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
634 97
987
_' 152
154
202
REPAIR PARTS
L90 '
394
,4
392
187
432
435
433
203
205
127
/
/
127A
149
118
217
257
124 153
542
_
256
II_°/F/_ 1012
"__
779 414
153
611 !
121 CARBURETOR KIT
_ 414A
_ _)3 _78 163 524
9
206A
7
216
201
621
232
!
191
467
358 GASKET SET
2]
CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
190 190A 208 280
REPAIR PARTS
209
267
265
526
271
181
916_
_
223
204
224
_;_62!
269
268
270
985
520
353
_
(_
354
969
967
971
535
l
966
22
w
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
REPAIR PARTS
®
55
373
85 ®
1016
57
461
69 456
515
69A
59
58
23
305
73
%o_=o,
_81
613A
3_
346
304
455
670
O
334
_305
346A
i i
335
356
23
494874
495641
495660
*495307
55768
94682
297229
222698
393819
399067
26026
268909
299430
221890
94745
262464
261044
268552
262750
222443
93312
491442
268642
212733
* _271936
494846
493824
262594
280406
396892
393152
04686
280973
224322
224533
224951
222263
495426
93499
225793
495046
491177
231533
495606
94616
220352
223789
26336
260575
490589
93527
29
30
32
33
34
35
36
37
40
41
45
45
52
55
56
57
56
21
22
23
24
25
26
27
28
17
18
19
20
59
60
65
69
69A
73
95
97
106
116
121
75
8I
9O
95
124
127
127A
149
152
153
154
CRAFTSMAN 1800 PSi HIGH PRESSUREWASHER 580.751510
BRIGGS & STRATTON4-CYCLE ENGINE 133212-0159-01
Ref.
NO.
9
10
7
8
1
3
5
11
12
13
13A
14
15
16
Part
No.
495133
*299819
214040
*272157
294178
*27459
04621
66576
*270080
04221
94733
94679
04387
495645
Part Name
Cyilnder Assembly
Oil Seal
Cylinder Head
Cylinder Head Gask,_t
Breather - Valve Chamber
Valve Cover Gasket
Screw. Breather Mounting Sam
Breather Tube Grommet
Cylinder Head Screw _ 2-3/32"
Cylinder Heed Stud
Cylinder Heed Screw
Olt Drain Plug (magnetic)
Crankshaft
NOTE: To replace crankshaft pin,
order Part No. 230978
Ball Bearing (PTO side)
Crankcase Cover Assembly
Bushing -- Oil Seal
OII Seal
OII Filler Plug
Hex Head Screw
Flywheel
Flywheel Key
Piston Assembly
Ring Set
Piston Pin Lock
Piston Pin Assembly
Connecting Rod Assembly
Connecting Rod Dipper
Connecting Rod Screw
Exhaust Valve
Intake Valve
Intake Valve Spring
Exhaust Valve Spring
Flywheel Guard
Valve Spring Retainer
Retainer Valve
Valve Tappet
Cam Gear
Carburetor Mounting Gasket
Rewind Starting Housing
Rewind Starter Pulley
Rewind Starter Spring
Rewind Starter Rope (cut to length)
Starter Handle Insert
Rewind Starter Handle
Housing Mounting Screw
Washer
Washer
Rotating Screen
Flywheel Washer
Screw Lock
Carburetor Assembly
Throttle,Valve_to-Shaft
Carburetor Throttle
Throttle Shaft and Lever
Screw
Choke Valve Group
Needle Valve
Carburetor Kit
Hsx Head Screw
Welch Plug
Welch Plug (Mixing Chamber)
Needle Valve Spring
Throttle Adjustment Spring
Screw and Collar
Round Head Screw 5-A0 x 5/8"
356
358
353
373
392
394
308
332
333
334
335
337
346
346A
353
354
269
270
271
280
300A
304
395
306
Part
NO.
.271935
495405
494559
231068
94712
94677
¥272489
25228O
25227O
28O720
222962
23152O
94081
25655
262323
262262
262359
262281
391737
221551
490649
223455
93491
490374
222450
262310
223813
221535
93496
66986
Ref.
No.
232
256
295
267
268
222
223
224
227
230
209
216
2t7
2t9
220
201
202
2O3
204
2O5
295
207
208
163
180
181
187
190
190A
191
26099
63426
290568
223798
393615
495795
94619
224820
224738
92254
397358
93613
93414
492167
94680
93705
92791
90576
398808
495603
19069
92987
262328
$272538
REPAIR PARTS
* Included in Gasket Set -- Part No, 495603
Included in Carburetor Kit -- Part Noo 495606
Part Name
Air Cleaner Mounting Gasket
Fuel Tank Assembly
Fuel Tank Cap
Fuel Pipe
Screw - Sam
Screw - Sam
Fuel Tank Mounting Gasket
Governor Link
Throttle Link
Bell Crank
Control Lever Bushing
Shoulder Screw
Stop Nut
Control Rod Spring
Speed Control Rod
Governor Spring
Choke LIInk
Choke Spdng
Governor Gear
Thrust Washer
Control Bracket
Governor Control Lever
Governor Control Lever Rivet
Governor Lever Assembly
Governor Lever Washer
Return Spring
Bell Crank
Casing Clamp
Screw
Control WILe Casing _ 48" long
If longer casing Is needed, specify lenght In Inches; If shorter casing IJ needed, order No, 66986 and cut to
required length.
Control Wire
Casing Locknut
Control Lever
Control Rod Bracket
Exhaust Muffler.
Blower Housing
Blower Housing Mounting Screw
Cylinder Shield
Cylinder Head Cover
Flywheel Nut
Armature Assembly
Sam Screw
Armature Mounting Screw
Spark Plug -- 1-718" high, 48ram
Screw
Screw
Lock W_eher
Hex Nut
Ground Wire
Gasket Set
Flywheel Puller
Hex Nut
Diaphragm Spdng
Diaphragm
24
529
535
535
542
552
562
592
608
613A
614
615
432
433
434
435
455
456
459
461
467
515
520
626
527
528
Ref,
NO.
Part
NO.
220082
221198
221377
93265
214021
93141
494770
224321
492883
262626
280715
262625
93722
94659
223786
231550
67838
491435
494279
93572
231079
92613
231 082
299406
93_5
93306 i 933o7
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
Part Name
Washer
Washer
Spring Cap
Dlaphragm Cover Pin
Dlaphragm Cover
Blaphregm Cover Screw
Flywheel Cup
Retainer Sprlng
Ratchel Pawl
Spring Pin
Control Knob
Spring
Terminal
Sam Screw
Breather Tube Clamp
Breather Tube
NOTE: 2315,50_ Breather Tube
Breather Tube Grommet
Air Filter
Air Cleaner Aasebmly
Screw
Governor Crank Bushing
Governor Lever Bolt
Noo 10-24 Hax Nut
Rewind Starter Assembly
Hex Head Shoulder Screw
Hair Pin Cotter
E-Ring Retatner
Ref.
NO,
616
621
634
635
655
670
676A
679
650
741
851
869
870
671
653
916
966
967
968
969
971
978
985
087
1012
1016
1019
Part
NO.
231077
396847
271853
66538
222508
251065
3957O0
270832
221839
231696
221708
211787
211436
262001
272309
280321
492797
491508
495357
490073
94018
271736
398525
398970
490507
490817
491100
REPAIR PARTS
Part Name
Governor Crank (1/4 = alia.)
Stop Switch
Throttle Shaft Washer (foam)
Spark Plug Elbow
Anchor Spring
Armature Spacer
Exhaust Deflector
Washer (foam)
Washer (brass)
Timing Gear (plain bearing)
Ignition Cable Terminal intake Valve Seat
Exhaust Valve Seat
Exhaust Valve Guide
*Muffler Gasket
Governor Gear Rack
Air Cleaner Base
Air Filter
Atr Cleaner Cover
Cover Mounting Screw
Alr Cleaner Screw
*Cover Gasket
Insulator
Throttle Shaft Seal
Retainer Link
Spacer
Decal (label) Kit
FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and
operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship°
If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of
purchase, If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase,
FULL TWO YEAR WARRANTY ON GASOLINE ENGINE
For two years from the date of purchase, when this gasoline engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship,
If the Gasoline Engine is used for commercial or rental purposes, this warranty applies for only one year from the date of purchase.
This warranty does not cover:
,, Expendable items such as spark plugs and air filters, which become worn during normal use.
,, Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual°
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE
NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
SEARS, ROEBUCK AND CO.0 D/817 WA, Hoffman Estates, IL 60179
25
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
REPAIR PARTS
5_
7_
8_
9_
3_
4_
5--
11--
12--
18-i
25 23 24 57 22 t,."l,:'j 2_
64 63 54 55
ITEM KIT PART NO.
DESCRIPTION
1
2
3
19
20
21
22
23
24
25
26
27
28
12
16
17
18
!0
9
11
6
7
8
4
5
96737
96738
96739
....
--_
89361
89361
96740
96741
89361
89361
89361
89361
89361
Pressure Reglulator Knob
Ring Nut
Spring Guide
Spring
Plate
Upper Piston
O-ring
Piston Guide
O-ring
O-ring
Lower Piston
Combiset Body
Set Screw (2 reqo)
Ptn
O-ring
O-ring
Knob
Detergent Check Valve
O-ring
Stainless Steel Ball
Valve Spring
O-ring
Detergent Fitting
O-ring
Washer
ITEM KIT PART NO.
DESCRIPTION
29
50
51
54
55
41
45
46
47
48
49
57
61
62
63
64
65
66
67
68
32
33
34
40
89361
89361
89361
89361
89646
89361
89361
89361
89361
89361
89361
89361
89361
89361
3/8" Fitting
O-ring
Washer
1/2" Fitting
Pin
O-ring
O-ring
Suction Connector inlet Filter
Hose Connector
Hose Connector
O-ring
O-ring
O-r_ng
Outlet Connector
Gauge Valve
Valve Seat
Connector
Detergent injector
O-ring
O-ring
Spring
Trap Valve
O-ring
IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A KIT OR HAS NO PART NUMBER LISTED, YOU MUST
REPLACE THE ENTIRE PUMP_
26
CRAFTSM AN 1800 PSI HIGH PRESS UR E WASHER 580.751510
,KIT 89360
KIT 89358
I
22 23 24 P5 26 27 28 29 30
-_'-"'_ IL('ll!
.:ll
_3
REPAIR PARTS
_ 62 _, ...............
-
ITEM
1
2
10 ll
12
7
8
9
KIT PART NO.
96742
DESCRIPTION
M6 x 60ram Head Bolt (6 req,)
ITEM
30
3t
32
33
34
K1TPART NO.
....
DESCRIPTION
Pin (3 req,)
M5 x 20mm Cover Screw (6 req.)
13
14
15
16
89360
89360
89360
89360
1/8" Plug [optional] (1 req.)
Inlet/outlet Valve Cap (6 req)
Valve Cap O-dng (6 reqo)
Inlet/outlet Valve (6 reqo)
Inlet/outlet Valve O-ring (6 req.)
Water Seal (3 req.)
Water Seal (3 reqo)
Piston Guide (3 req)
35
36
37
38
39
40
41
89358
O-ring (I req.)
Sea! (I req.)
Seal (1 req.)
Connecting Rod Cap (3 req.)
Cover Gasket (3 req.)
O-dng (3 req,)
Drain Plug (2 reqo)
89360
89358
O, ring (3 req.)
Water Seal (3 reqo)
Oil Seal (3 req.)
Crankshaft BearingEnd Cap (1 req.)
42
62
67
Pump Head (1 req.)
O-ring (1 req,)
Cap (1 req_)
17
18
19
20
21
22
23
24
25
26
27
B935B
96743
945O5
O-ring (1 raq.)
Snap Ring (1 req)
Crankshaft Beadng (1 req,)
Crankshaft spacer (1 req)
Pump Body (1 req.)
Oil Dipstick (1 reqo)
M8 Nut (3 req.)
M8 Washer (3 req.)
Piston(3 req.)
8
69
70
71
79
80
81
89358
....
....
....
.....
Seal (1 reqo)
Crankshaft (I req.)
Bearing (1 req.)
Pump Mounting Flange(1 reqo)
M6 x 16mm Flanged Bolts (1 req)
5/16"-24 x 3/4" BoIls (4 req.)
Spacer (1 req°)
M6 x 25mm Screw (1 req.)
M6 x !2ram Screw (4 req,)
28
29
O-dng (3 reqo)
Spacer (3 req.)
Connecting Rod (3 req.)
82
84
........
Cover (1 req.)
.............RertainingRing (1 req,)
IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A
KIT OR HAS NO PART NUMBER LISTED, YOU MUST
REPLACE THE ENTIRE PUMP.
27
OWNER'S
MANUAL
CRRFTSMRN°
5 HORSEPOWER
1800 PSI 2,5 GPM
HIGH PRESSURE WASHER
MODEL NO.
580.751510
Each High Pressure Washer has its own model number. Each engine has its own part number.
The model number for your pressure washer will be found on a decal attached to the uniL
The part number for your engine will be found in the parts list.
All parts listed herein may be ordered through Sears, Roebuck and Co.
Service Centers and most Retail Stores.
IF YOU NEED
REPAIR SERVICE
OR PARTS
FOR REPAIR SERVICE CALL
THIS TOLL FREE NUMBER
1-800-4,4:IEPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND ORDERING,
CALL THIS TOLL FREE NUMBER:
1-800-FON-PART
(1-8O0-366-7278)
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-
LOWING INFORMATION:
@ PRODUCT-HIGH PRESSURE WASHER
® MODEL NUMBER-580.751510
® ENGINE MODEL NUMBER-= 133212-0159-01
® PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians__professional technicians specifically trained on Sears products, having the parts, tools and the equipment to ensure that we meet our pledge to you, we service what we sell.
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No,, 96596 Revision 3 (6/20/95) Priated in U,S A

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