Craftsman 875.50190 Owner`s manual

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Craftsman 875.50190 Owner`s manual | Manualzz

OWNER'S

MANUAL

MODEL NO.

580.751510

®

5 HORSEPOWER

1800 PSi 2.5 GPM

HiGH PRESSURE WASHER

HOURS:

Mort.- Fri. 8 a.m. to 5 p.m

(CST)

CAUTION:

Read and Follow all Safety Rules and Instructions

Before Operating

This Equipment o

Assembly

o

Operation

°

Customer Responsibilities o Service and Adjustment

° Repair Parts

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Part No 96596 Revision 3 (6/20195)

SAFETY RULES

_

TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING,

AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON_ _,

ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

TRAINING: e Engine exhaust gasescontain DEADLY carbon monox-

Ide gas_ This dangerous gas, if breathed in sufficient

concentrations,can cause unconsciousness or even death. Operate this equipment onlyin the open airwhere adequate ventilation is available.

® Gasoline is highly FLAMMABLE and its vapors are EX-

PLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline° Avoid spilling gasoline on a hot engtne_Allow unit to coolfor 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline°

• Locate this pressure washer in areas away from combustible materials, combustible fumes or dust.

• The high pressure equipment is designed to be used with

Sears authorized parts onlyo If you use this equipment withpartsthatdonotcomplywithminimumspecifications,

the user assumes all risksand liabilities° e Some chemicalsor detergentsmay be harmful if inhaled

or ingested,causingseverenausea,fainting or poisoning

The harmfu!elements may cause propertydamage or severe injury_

• Do notallowCHILDREN tooperatethe PressureWasher at any time_

PREPARATION: e Operate engine only at governedspeed Runningthe

engine at excessive speeds increases the hazard of

personalinjury° Do not tamper with parts which may

increaseor decrease the governedspeed. o Do not wear looseclothing,jewelryor anything that may

be caughtin the starteror otherrotating parts.

• Before startingthe PressureWasher in cold weather,

checkall partsof the equipment and be sure ice has not formed there. e Unitswith broken or missing parts,or withoutprotective housingor coversshouldNEVER be operated°

= The mufflerand air cleanermust be installedand in good condtflonbefore operatingthe PressureWasher. These

componentsact as sparkarrestorsif theenginebackfires e Check the fuel systemfor leaksor signsof deterioration

suchas chafedor spongy hose, loose or missingclamps

or damagedtank or cap. Correctall defects before oper-

atingthe Pressure Washer.

OPERATION:

Do not spray flammableliquids.

,, Never aim the gun at people,animals or plants.

= Never allow any part of the bodyto come incontactwith

the fluid stream. DO NOT come in contactwith a fluid

streamcreated by a leak in the high pressurehose

= High pressure stream of fluid that this equipment can

producecan piema skinand itsunderlyingtissues,lead-

ing to sedous injuryand possibleamputation

• High pressurespraycan cause paintchipsor other par-

ticlesto become airborneand fly at high speeds=

• Always wear eye protection when you use this equipment

or when you are in the vicinity where the equipment is in use.

• e Operate the pressure at no more than the PSI fluid

pressure rated for your pressure washer.

Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the uniL

= Always be certain the spray gun, nozzles and accessories are correctly attached.

® Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order:

® Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read al! instructions with the mask so you are certain the mask will provide the neces-

sary protection against inhaling harmful vapors o High pressure spray may damage fragile items including glass Do not point spray gun at glass when in the jet spray mode e Keep the hose connected to machine or the spray gun while the system is pressurized Disconnecting the hose while the unit is pressurized is dangerous° o Hold the spray gun firmly in your hand before you start

the unit, Failure to do so could result in an injury from a

whipping spray gun Do not leave the spray gun unat-

tended while the machine is running.

,D The cleaning area should have adequate slopes and

drainage to reduce the possibility of a fall due to slippery surfaces., e Keep waterspray away from electric wiring or fatal electdc shock may resulL e Do not adjust unloader valve to a pressure in excess of machine rating_

= Do not secure trigger gun in the pull-back (open) position.

= Do not by-pass any safety device on this machine o Do not leave tngger closed for more than 5 minutes with engine running This could damage the pump.

= The muffler and engine heat up during operation and remain hot immediately after shutting it down.

Avoid

contact with a hot muffler or engine or you could be severefy bumed

MAINTENANCE AND STORAGE: e Operate and store this unit on a stable sudace,

=, High pressure hose can develop leaks from wear, kinking, abuse, etc, Water spraying from a leak is capable of

injecting material into skin, Inspect hose each time before

using it.

Check all hoses for cuts, leaks, abrasions ol bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.

Never repair high pressure hose Replace it with another hose that meets minimum pressure rating of your pros= sure washer

LOOK FOR THIS SYMBOL

IT MEANS "ATTENTION!It

COME ALERTH!

YOUR SAFETY IS INVOLVED."

BE-

CONGRATULATIONS on your purchase of a Sears Craftsman high pressure washer, it has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department or call the 1-800 number listed on the front of this manual We have competent, well*trained technicians and the proper tools to service or repair this uniL

Please read and retain this manual° The instructions will enable you to assemble and maintain your high pressure washer properly.

Always observe the "SAFETY RULES."

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PUMP PRESSURE

Adjustable to 1800 psi .......

FLOW RATE

2.5

gpm

DETERGENT MIX

Use undiluted detergent

DETERGENT RATIO

Adjustable to 66:1

WATER SUPPLY

TEMPERATURE

SUCTION HEIGHT

Not to exceed 140°F

3 FT° maximum

MODEL

NUMBER 580,751510

SERIAL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE PRES-

SURE WASHER,

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

Engine Specifications

RATED HORSEPOWER

DISPLACEMENT

SPARK PLUG: Type:

Set Gap To.

GASOLINE CAPACITY

OIL (20 oz. capacity) ..........

SOLID STATE IGNITION

AIR GAP

5

12,6 cu. inches

Champion RCJ8 or equivalent

0.030 inch (0,76mm) .....

2 U.S. quarts

SAE 30 weight

0o0125 inch

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

= Read and observe the safety rules,

= Follow regular schedule in maintaining, caring for and using your high pressure washer,

• Follow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual,, in the State of California a spark arrestor is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws apply on federal lands,

NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be main-

tained in effective working order by the owner operator.

You can order a spark arrestor through your Sears Service

Center, See Repair Parts section of engine for part numbers,

TABLE OF CONTENTS

SAFETY RULES .............................................................

2

PRODUCT SPECIFICATIONS .......................................

3

ACCESSORIES AND ATTACHMENTS .........................

5

CONTENTS OF HARDWARE PACK .............................

6

ASSEMBLY ..................................................................

OPERATION ..............................................................

7-8

9-13

CUSTOMER RESPONSIBILITIES ..........................

14-15

SERVICE AND ADJUSTMENTS ..................................

16

STORAGE ....................................................................

17

TROUBLESHOOTING ...................................................

18

REPLACEMENT PARTS .........................................

t 9-27

WARRANTY .................................................................

25

-A-

Accessories ..............

Air Cleaner .............

Assembly

Checklist ....................

Removingfrom Carton .........

Tools Required...............

Set Up ..........................

5

9,15

8

7

7

7-8

-B-

Before Starting the Engine =. 11

-C-

Carburetor ...............

16

Cleaning Tips ............

13

Customer Responsibilities _ 3,14

Changing Otl, engine ...........

t5

Changing Oil, pump ............

16

Checking Oil Level ...............

15

General Recommendations ....

14

Pressure Washer ............

14

ReplaceSpark Plug ............

ServiceAir Cleaner...........

15

15

-E-

Engine Speed .............

16

INDEX

H

Hardware Pack ............

High Pressure Hose .......

6

8, 9

-M-

Maintenance

Agreement ......................

Engine ....................

Pressure Washer ...............

Pump .....................

N

Nozzle, Adjustable .........

10

Nozzle, Optional Turbo .......

11

3

15

14

16

-O-

O_1

Engine ....................

Pump .......................

12

16

Operation

Detergent Application ........

11

Know Your Pressure Washer .... 9

Stopping ..........................

To Start Engine .............

To Turn on Washer ...........

10

13

12

Using Adjustable Nozzle .......

10

Order Parts .......

back page

-p-

PressureRegulator........

-R-

Replacement Parts ......

10

19-29

-S-

Safety Latch .............

Safety Rules ..............

Service and Adjustments...

Siphoning ................

Specifications .............

Storage

Engine....................

Pressure Washer Pump ......

17

17

13

2

16

13

3

-T-

Troubleshooting ..........

18

-W-

Warranty ................

25

-G-

Gun and Wand Assembly o. 8, 9

4

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the high pressure washer was purchased.

They are also available at most Sears retail outlets and service centers, Most Sears stores can order these items for you when you provide the model number of your high pressure washer, Some of these accessories may not apply to your pressure washer° i i

!= i

FLOOR/SIDING

BRUSH KIT

ROTATING BRUSH

KIT

, ,

UTILITY BRUSH KIT

, ...............

,

18" STAINLESS

STEEL EXTENSION

,, , ,

ELECTRIC TURBO

NOZZLE

T

CHEMICAL INJECTION

FOAMER

3/8" I,D, 50 ft. EXTENSION

HOSE

ANGLE EXTENSION

KIT

1/4" I,D 25 ft. EXTENSION

HOSE

HIGH PRESSURE

HOSE QUICK CON-

NECT KIT

ACCESSORY

QUICK CONNECT

ACCESSORY

QUICK CONNECT

STARTER KIT

HIGH PRESSURE

HOSE TO HOSE

COUPLING

GARDEN HOSE

QUICK CONNECT

WITH 2 ADAPTORS

PRESSURE

GAUGE

TURBO NOZZLE - 1800 PSI

TURBO NOZZLE

2200 and 2500 PSI

I

L___..J

MULTI-PUR*

POSE/HOUSE

WASH

DECK WASH VEHICLE/BOAT

WASH

DEGREASER

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Parts Carton

Main Unit

,_r.__f

High Pressure

Hose l

Owners Manual

Gun and Wand Assembly

(packed in flat carton)

Guide Handle Assembly (packed in flat carton

Parts packed in Parts Carton

(2) Wheels

Parts Bag contents shown full size (fasteners)

Motor Oil

(3)Parts Bags

Parts Bag contents not shown full size

(2) Washers - M8

(2) Axle Pins

(2) Hex Head Capscrews - M8 x 40mm

(2) Washers - #10

(2) Washers - M t2

©

(6) Flange Nuts - M8

Quick Connect

(2) Push Nuts1/2"

Adjustable Nozzle

U

Vinyl Cap

(2) Self-drilling Capscrews -

#10-16

(2) Lock Washers - 5/8" (2) 5/8" JAM Nuts

Wire Support

(2) Support Leg

Assemblies

Parts Bag contents not shown full size

ASSEMBLY

Read these instructions and Operator's Manual in its entirety before you attempt to assemble or operate your new high pressure washer.

Your high pressure washer has, for the most part, been assembled at the factory, except those parts left unassembled.

Before you can operate your new high pressure washer, you must assemble the wheel kit and properly connect the high pressure hose.

IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY

OF YOUR PRESSURE WASHER, PLEASE CALL THE

PRESSURE WASHER HELPLINE AT 1-800-222-3136,

TOOLS REQUIRED FOR ASSEMBLY

• Mallet

= 2 adjustable wrenches OR the following wrenches:

5/t6" (Smm) combination wrench

= 1/2" (13ram) combination wrench

= 5/8" (16mm) combination wrench

,, I1/16" (18ram) combination wrench

= 7/8" (22ram) combination wrench

= I5/16" (24ram) combination wrench

TO REMOVE PRESSURE WASHER FROM

CARTON o Remove two boxes marked "PARTS INSIDE" and remove the parts contained in both boxes.

,, Remove unit with one hand under pump and one hand under recoil starter.

Refer to Page 6, "Contents of Hardware Pack" for an

illustrated listing of all the items included with your pressure washer. Become familiar with each piece before assembling the pressure washer. Check all contents against the illustrations on Page 6.

If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800_222-

3136.

HOW TO SET UP YOUR PRESSURE

TO INSTALL THE WHEEL KIT

WASHER

Installing the wheel kit requires the tools listed, the guide handle and items included in the parts carton.

• Prop up the engine end of the main unit, This wilt allow you to slip each axle pin into the holes provided on the side of the base (Fig. 1).

JAM NUT

LOCKWASHER

JAM NUT

FLAT WASHER

AXLE

REVERSE ANGLE

PUSH NUT

WHEEL

FIG. 1 o o With the axle pin inserted inside the base, grip the end of the axle pin as shown with an adjustable or 15/16 combination wrench. This will keep axle from spinning as you fasten axle to the base with a 5/8" lock washer, a 5/8"-18 JAM nut, and an M12 flat washer.

• Place wheels on the axles so the rib side of hub is against mounting base.

o Retain each wheel to its axle pin by tapping a push nut onto end of axle with a malleL

Attach support legs to base as shown in Fig. 2 with M8 x 20mm hex head capscrews and flange lock nuts.

Tighten with 13mm or lt2-inch wrench on each fastener. Be sure legs are straight when you are finished.

Attach the guide handle to the base as shown in Fig. 2 with two M8 x 40mm hex head capscrews, two M8 washers and two flange nuts_

Installing the Handle

GUIDE

HANDLE

CAPSCREW

Installing Support Legs

HE.XNUT

WASHER

WASHER

\

CAPSCREW

WiRE SUPPORT

CAPSCREW

FIG. 2

VINYL CAP

WIRE SUPPORT

J

ASSEMBLY

= Using a 5/16" (8mm) wrench, attach wire support to top

two holes of guide handle with #10 self-drilling screws

and #10 flat washers (Fig. 3), The hose minder should Q

be to the left and _unholder to the right° Be sure loop

of support is pointing upward. Place vinyl cap onto gun holder.

connector. Reattach male connector to water inlet and

attach female connector to garden hose.

Unravel high pressure hose, remove plastic cap on end

of hose and check other end of |lose to see that threads are properly covered with teflon tape.

If tape is not

properly applied, reapply it so threads are fully covered.

The tape seals the connection from hose to gun and

wand assembly°

Attach fitting with teflon tape to gun and wand assembly

(Fig. 6). You may want to sp=n gun or spin hose to

secure connection. Tighten hose using 11/16" and 7/8" wrenches.

FASTENERS

FIG. 3

TO ASSEMBLE REMAINING COMPONENTS

IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-

TACH ALL HOSES BEFORE YOU START ENGINE.

STARTING ENGINE WITHOUT ALL HOSES CON-

NECTED AND WATER SUPPLIED WILL DAMAGE

PUMP.

PUMP

DIPSTICK

Remove the red cap from the oil fill hole on thepump and insert Oil

Fill Cap (Fig. 4),

• !\

FIG. 6

I

,= Attach the other end of the high pressure hose to high pressure fitting on pump (Fig° 7)° Tighten with 15t16

(24mm) wrench.

.laHPR SSd j

FIG. 4

HIGH PRESSURE

HOSE

Included with this unit is a Quick-Connect fitting you attach to Water Inlet. The quick-connect includes two parts -- a Male Connector factory-installed on water infet and a Female Connector (Fig. 5). Remove male connector to inspect Intake Supply Screen in water inlet for cleanliness and inspect Inlet Screen on female

NLET

FEMALE

CONNECTOR

INLET SCREEN

FIG. 5

FIG. 7 o To attach the adjustable nozzle refer to Operation section, Fig_ 10,,

CHECKLIST

° Check that fasteners you used to install wheel kit and handles are tighL Vibration during operation may loosen fasteners that are not tight enough.

• Check for proper hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to high pressure hose.

• Provide proper water supply (not to exceed t40°F)o o Be sure to read "Safety Rules" and "Operation" sections before using the pressure washer.

OPERATION

KNOW YOLIR HIGH PRESSURE WASHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.

Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustment& Save this manual for future reference.

GUIDE HANDLE PRESSURE REGULATOR

SPARK PLUG

CUP FOR WAND

STORAGE

ENGINE RUN/STOP

CONTROL

MUFFLER

NOZZLE

]CLEANER WIRE SUPPORT

HIGH PRESSURE HOSE

CARBURETOR

GUN AND WAND ASSEMBL_

DETERGENTPICK UPTUBE

ANDFILTER

CONNECTOR

SPARE NOZZLE

STORAGE GROMMET

HIGH PRESSURE OUTLET

OIL FILL OPENING

MALE

INLET :

QUICK CONNECT

FIG. 8

PUMP -Develops high pressure°

PRESSURE REGULATOR -- Allows you to adjust the pressure of the outlet stream

ENGINE ON-OFF CONTROL -Sets engine in starting mode for recoil starter; turns OFF running engine,

RECOIL STARTER -Used for starting the engine manually,

AIR CLEANER - Dry type filter element limits the amount of dirt and dust that gets in the engine,

GUN AND WAND ASSEMBLY-Controls the application of water onto cleaning surface with trigger device. Includes safety latch_

HIGH PRESSURE HOSE -- Connect one end to water pump and other to spray wand.

INTAKE SUPPLY FILTER -- Filters inlet water supply,

DETERGENT PICKUP TUBE AND FILTER -- Mixes water and detergent in outlet water flowo

HIGH PRESSURE OUTLET -- Connection for high pressure hose_

QUICK-CONNECT -Easy connection for intake water supply°

OPERATION

HOW TO USE YOUR WASHER

IF YOU HAVE ANY PROBLEMS OPERATING YOUR

PRESSURE WASHER. PLEASE CALL THE PRESSURE

WASHER HELPLINE AT 1-800-222-3136.

STOPPING YOUR PRESSURE WASHER o First, move engine throttle lever to"OFF" position (Fig.

9).

I

OFF, IDLE

FIG. 9

FAST l o Simply shutting OFF engine will not release pressure In the system.

Pull the trigger on the spray wand assembly to relieve the pressure in the hose.

NOTE: A small amount of water will squirt out when you release the pressure.

SPRAY NOZZLES

Your high pressure washer comes equipped with an adjustable nozzle (Fig. t2)o Attach nozzle as shown in Fig. 10 and HAND TIGHTEN the plastic knob. Figure 12 shows the optional turbo nozzle.

HOW TO USE ADJUSTABLE NOZZLE

A

WARNING: NEVER ADJUST SPRAY PATTERN

WHENSPRAYING.

NEVERPUTHANDSINFRONT

OF SPRAY NOZZLE TO ADJUST SPRAY PAT_

TERN.

ADJUSTABLE NOZZLE OPTIONAL TURBO NOZZLE

FIG. 10 FIG, U

With the adjustable nozzle you can adjust the spray pattern to be either high pressure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or

expanded into a fan pattern. Use this nozzle to apply detergent°

= Push the nozzle attachment forward when you wish to

adjust the spray to low pressure mode (Fig, 12). Push

the nozzle backward to achieve high pressure.

Twisting the nozzle adjusts the spray pattern from a narrow stream to an expanded stream,

You can also adjust the pressure by turning the pres-

sure control knob (Fig, 13) to the desired pressure setting.

Turning this knob all the way clockwise pro- duces the highest pressure Do not unscrew the pres-

sure control valve more than 3 turns, tt will come off.

PRESSURE

CONTROL

KNOB

FIG. 13

NOZZLE IN HIGH

PRESSURE MODE

PUSH NOZZLE FORWARD FOR

LOW PRESSURE MODE AND DE-

TERGENT APPLICATION

FIG. 12

TWIST NOZZLE TO

EXPAND SPRAY

10

TWIST NOZZLE TO NARROW

SPRAY STEAM

OPERATION

DETERGENT APPUCATION WITH ADJUSTABLE

NOZZLE

IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY

FOR PRESSURE WASHERS.

HOUSEHOLD DETER-

GENTS COULD DAMAGE THE PUMP.

IMPORTANT: YOU MUST ATTACH ALL HOSES BE-

FORE YOU START THE ENGINE.

STARTING THE EN_

GINE WITHOUT ALL THE HOSES CONNECTED WILL

DAMAGE THE PUMP_

Pressure washers are useful cleaning tools designed to

clean almost any surface in two easy steps.

= The first step involves applying an appropriate deter- gent/solvent solution to penetrate and loosen grime.

The detergent is applied at low pressure to avoid splashing overspraying and waste. Leave the solution

on surface for 3 to 5 minutes to a ow so ution to work. o The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean,

To apply detergent follow these steps: o Hook up water supply (Fig° 16).

o Adjust nozzle to select high pressure mode,

NOTE: Detergent will not flow when in the high pressure mode, o Start washer and work from the top of the surface to the bottom_

NOTE: The high pressure mode is most effective when the

tip of the wand is held between 8 to 24 inches from the surface being cleaned.

FEMALE CONNECTOR

WATER SUPPLY

• Prepare your detergent solution as required by yourjobo o Place small filter of the clear, detergent siphoning tube into the detergent container (Fig, 14)o o Set nozzle to low pressure mode, Detergent is not siphoned in the high pressure mode (Fig, 12)_

• Start washer and apply detergent to a dry surface.

starting from the bottom and working up.

You can adjust the concentration of detergent by turning the knob on the detergent injector

(Fig, 15)_ o Remove siphon from bottle to stop flow of detergent in low pressure mode,

FIG. 14

FIG, 15

FIG. 16

HOW TO USE OPTIONAL TURBO NOZZLE

= The rotating turbo nozzle, in essence, expands the

area of the high pressure stream.

,, You cannot adjust the spray pattern with this nozzle.

You cannot apply detergent with this nozzle.

STORING NOZZLES

A holder for the nozzles is included on the base. You can keep the adjustable nozzle in this holder (Fig, 17) or even the optional turbo nozzle,

OPT!ONAL

TURBO NOZZLE

NOTE: Detergents are most effective when applied to a dry surface.

PRESSURE WASHING/RINSING

WARNING: BE EXTREMELY CAREFUL IF YOU

SCAFFOLDING OR ANY OTHER RELATIVELY UN-

STABLE LOCATION.

PRESSURE IN A RUNNING

WASHER BUILDS IN THE WAND AS YOU CLIMB.

WHEN YOU PRESS THE TRIGGER, THE RECOIL

FROM THE INITIAL SPRAY COULD FORCE YOU

TO FALL, OR IF YOU ARE TOO CLOSE TO THE

CLEANING SURFACE, HIGH PRESSURE COULD

FORCE YOU OFF CLIMBING APPARATUS.

FIG. 17

BEFORE STARTING THE ENGINE

To operate the engine you will need the following:

ENGINE OIL

IMPORTANT: ANY ATTEMPT TO CRANK OR START

THE ENGINE BEFORE IT HAS BEEN PROPERLY SERV-

ICED WITH THE RECOMMENDED OIL MAY RESULT IN

AN ENGINE FAILURE,

A 27 oz. bottle of SAE 30 weight oil is included in the parts carton,

11

OPERATION

GAS

NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API service classification SF, SG or SH rated SAE 30 weight°

Use no special additives.

Select the oil's viscosity grade according to your expected operating temperature.

f

colder 32°F warmer

5W30 _ SAE30

WARNING: NEVER FILL FUEL TANK INDOORS.

NEVER RLL FUEL TANK WHEN ENGINE IS RUN-

NING OR HOT, DO NOT SMOKE WHEN FILLING

FUEL TANK.

WARNING: NEVER FILL FUEL TANK COM-

PLETELY FULL.

FILL TANK TO ABOUT 1/2" BE-

LOW THE BOTTOM OF FILLER NECK TO PROVIDE

SPACE FOR FUEL EXPANSION.

WIPE AWAY ANY

FUEL SPILLAGE FROM ENGINE AND EQUIPMENT

BEFORE STARTING.

Although multi-viscosity oils (5W30, 10W30, etc.) improve

starting in cold weather, these multi-viscosity oils will result

in increased oil consumption when used above 32°F.

Check your engine oil level more frequently to avoid possi-

ble damage from running low on oil. Oil sump capacity is

20 ounces.

• Position pressure washer so engine is level.

o Clean area around oil fill plug and remove oil fill plug

(Fig. 18).

The manufacturer recommends fresh, clean, unleaded regular automotive gasoline with a minimum of 77 octane

(Leaded regular grade is an acceptable substitute).

Tank capacity is 2 UoS. quarts.

,= Use clean fuel and store in approved, clean covered containers.

Use clean fill funnels.

Never use "stale"

]oaSOlineleft over from last season or gasoline stored r long periods.

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYS-

TEM PARTS SUCH AS THE CARBURETOR, FUEL FIL-

TER, FUEL HOSE OR TANK DURING STORAGE° ALSO,

EXPERIENCE INDICATES THAT ALCOHOL-BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE.

ACIDIC GAS CAN DAMAGE THE FUEL SYS-

TEM OF AN ENGINE WHILE IN STORAGE.

TO AVOID

ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE

EMPTIED BEFORE STORAGE OF 30 DAYS OR

LONGER.

SEE "STORAGE" ON PAGE 17. NEVER USE

ENGINE OR CARBURETOR CLEANER PRODUCTS IN

THE FUEL TANK OR PERMANENT DAMAGE MAY OC -

CUR

FIG. 18 o Fill oil crankcase to point of overflowing.

Oil sump capacity is 20 U.S. ounces_

IMPORTANT: OIL IS PROVIDED IN 27 OZ CONTAINER.

YOU DO NOT NEED TO USE THE ENTIRE CONTENTS

OF THE CONTAINER TO FILL THE OIL CRANKCASE.

o Clean area around fuel fill cap, remove cap.

,, Add "UNLEADED" regular gasoline, slowly, to fuel tank.

o Install fuel cap and wipe up any spilled gasoline.

TO TURN ON WASHER o Attach one end of a garden hose to a cold water source.

Water supply should not exceed 140°F (55°C)v

,, Check that high pressure hose is attached to pump outlet and that water supply is attached to water inlet.

o Turn ON water.

,= Press trigger on gun and wand assembly to force air from high pressure hose.

,= Start engine according to "TO START ENGINE."

]2

OPERATION

TO START ENGINE

iMPORTANT: DO NOT RUN PUMP WITHOUT THE

WATER SUPPLY CONNECTED AND TURNED ON, YOU

MUST FOLLOW THIS CAUTION OR THE PUMP WILL BE

DAMAGED.

= Press trigger on pressure washer wand to relieve high pressure and/or purge the inlet hose of air.

• Move throttle control to FAST position (Fig. 19).

FIG. 19 o For a cold engine, move engine control lever to CHOKE position. For a warm engine move engine control lever to RUN position, o Adjust safety latch to the ON position.

This disables the trigger so you cannot inadvertently actuate a high pressure spray (Fig, 20).

OFF

FIG. 20 o Grasp the engine starter recoil handle and pull back slowly until you feel some resistance, Then pull rope rapidly to overcome compression, prevent kickback and start engine_ Let rope return slowly (Fig, 21)_ o When engine starts, move choke lever to RUN position and throttle control to FAST position, if engine fails to start, move choke lever to RUN position and pull starter rope (max. 2 pulls).

° If engine fails to start, repeat the process up to three times, then check Troubleshooting Chart.

FIG. 21

NOTE: The engine is equipped with low oil level shutdown system. The engine will not start unless the oil crankcase is filled to proper level. If engine shuts down during operation or you have difficulty starting the engine, check crankcase oil level and add oil if required° o Once engine has started, move Safety Latch on spray gun to OFF position, press trigger on spray gun. Water should spray out the nozzle.

= Adjust nozzle for correct pressure, spray angle. You can also turn the pressure control knob to your desired pressure setting.

o Your pressure washer is ready to use.

SIPHONING

We recommend that you DO NOT siphon your water supply

from sources other than from connecting to household

water suppty_

TIPS

o Initially clean an area and then check the surface for damage.

If no damage is found, you can assume it is okay to continue cleaning.

Detergents work best when applied to dry surface.

° For most effective cleaning, keep spray nozzle between 8 to 24 inches of cleaning surface,

.

Allow the detergent to soak in between 3-5 minutes before washing and rinsing, o For cleaning, start at lower portion of area to be washed and work upward, using long, even overlapping strokes, o For rinsing, push the nozzle sleeve to high pressure and wait for detergent to clear.

Start at the top of area to be rinsed, working down with the same action as for cleaning.

• Never use the garden hose inlet to siphon detergent or wax°

° If you get the spray nozzle too close, especially using high pressure mode, you may damage the cleaning surface°

If you have the spray nozzle too far away, the cleaning will not be as effective.

o Do not get closer than 6 inches when cleaning automobile tires,

13

CUSTOMER RESPONSIBJLITIIES

iii

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE

REGULAR SERVICE

HOURLY OPERATING INTERVAL

Before

Each Use

Every25

Hours or

Yearly

After First

50 Hours

Every100

Hours or

Yearly

MAINTENANCE TASK

PRESSURE WASHER

Chock/clean inletfilter and screen

xt

X

Chock high pressurehose.

Check detergent hose.

Check gun and wand for leaks.

Chock pump oil.

ENGINE

Chock oil level.

Change engine oil. _,

Service air'cleaner.

Replace/clean spark plug.

Prepare for storage.

X

X

X

X_ x$

X*_

X

Prepare unitfor storage if it isto remain idle longerthan 30 days

SERVICE DATES

1"Clean if clogged. Replace if perforated or tom

I: Change oil after first 50 operating hours, then after every 500 hours or yearly.

Change oil after first 5 hours, then after every 25 hours°

* Change sooner when operating under heavy load or high ambient temperature°

GENERAL RECOMMENDATIONS

The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your high pressure washer.

All adjustments in the Service and Adjustments section of this manual should be made at least once each season.

Once a year you should replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear° A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

BEFORE EACH USE

,, Check engine oil level.

• Check water inlet filter and quick-connect screen for damage.

,, Check high pressure hose for leaks.

• Check detergent inlet hose and filter for damage.

,, Check gun and wand assembly for leaks.

PRESSURE WASHER

MAINTENANCE

DANGER: WATER SPRAYING FROM A LEAK iS t

CAPABLE OF INJEC_NG MATERIAL INTO SKIN.

NEVER REPAIR HIGH PRESSURE HOSE. RE-t

PLACE WITH HOSE THAT MEETS MINIMUM PRES- t

SURE RATING OF YOUR PRESSURE WASHER, J

Check Inlet Filter and Screen: Remove quick-connect and examine inlet screen on the female connector and filter on pump inlet fitting.Clean if either is dogged or replace if either is tom.

Check High Pressure Hose: High pressure hose can develop leaks from wear, kinking, abuse_ Inspect hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings.

If any of these conditions exist, replace hose immediately.

Check Detergent Hose: Examine the filter' on the detergent hose and clean if clogged_ Hose should fit tightly on barbed fitting.

Examine hose for leaks or tears.

Replace the filter or hose if either is damaged.

Check Gun and Wand: Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it.

Put safety latch in ON position and test trigger. You should not be able to press trigger.

Check Pump Oil: Refer to PUMP MAINTENANCE for information.

]4

CUSTOMER RESPONSIBILITY

PUMP MAINTENANCE

Pump OI1: Change pump oil after first 50 hours of opera- tion, then every 500 hours thereafter° To change pump oil, follows these steps:

= Place a proper container beneath the pump. You will only need a small one because capacity is only 5 ounces,

= Remove the Oil Drain Plug on bottom of pump and drain oil into the container (Fig_ 22)°

OIL DRAIN PLUG

FIG. 22

When oil has drained completely, reinstall oil drain plugo o Remove pump's oil fill plug, insert funnel and add recommendedSAE 20W-40 oil until level reaches full mark on gauge located on side of the pump_ o Reinstall the pump's oil fill plug.

ENGINE MAINTENANCE

CHECKING OIL LEVEL

See "PREPARATION BEFORE USE" for information on checking oil level Oil level should be checked prior to each use or at least every 5 hours of operation.

Keep oil level maintained.

CHANGING OIL o o o

I

Change oil after first 5 hours of operation. Change oil every 25 hours thereafter.

If you are using your pressure washer under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often.

o l

,_

Change oil while engine is still warm from running, as follows:

CAUTION: DISCONNECT SPARK PLUG WIRE

SPARK PLUG.

Clean area around oildrain plug, remove plug and drain oil completely into a suitable container (Fig. 23).

When all oil has drained, install and tighten oil plug.

Clean area around oil fill plug and remove oil fil! plug.

Fill engine crankcase with recommended oil until oil level is at point of overflowing° About 20 ounces is required° POUR SLOWLY.

FIG.

= When engine crankcase is filled to proper level, install and tighten oil fill plug.

SERVICE AIR CLEANER

Your engine will not run properly and may be damaged if

you run it using a dirty air cleaner°

Clean or replace the air cleaner paper filter once every 100

hours of operation or once a year, whichever comes first.

Clean or replace more often if operating under dusty or dirty

conditions. Replacements are available at your local Sears

Authorized Service Center_

To clean or replace air cleaner (Fig. 24), follow these steps:

---\

AIR CLEANER

FIG.

= Loosen cover screws (these need not be removed) and remove cover.

Thoroughly clean inside of base and cover.

= Service cartridge by tapping gently on a flat surface,

Replace if dirty.

Do not oil cartridge.

° insert cartridge (new or used) and reassemble cover to base as it was removed before. Tighten cover screws securely.

15

CUSTOMER RESPONSiBILITiES

CLEAN COOUNG SYSTEM

Clean dirt or chaff from finger 0uard or rotating screen

even] 8 hours to prevent engine damage caused by ovedleating (Fig. 25),

= Keep dirt and combustible debris off of muffler area.

REPLACE SPARK PLUG

Change the spark plug every 100 hou rs of operation or'

once each year, whichever comes first, This will help engine to start easier and run better. See pressure

washer specifications for the type of spark plug you need. Spark plug gap is 0.030 inch (0.76mm).

CLEAN OUT

CHAFFAND

DIRT

FIG.

SERVICE AND ADJUSTMENTS

ENGINE ADJUSTMENTS

Carburetor:

Differences in fuel, temperature, altitude or load may require minor carburetor adjustment.

Air cleaner and air cleaner cover must be assembled to carburetor before starting engine.

INITIAL ADJUSTMENT

Gently turn NEEDLE VALVE (Fig 26) clockwise until it just closes_ Valve may be damaged by turning it inward too far, o

°

° Next open NEEDLE VALVE 1.1/2 turns counterclockwise.

= This initial adjustment will permit the engine to be started and warmed up.

FINAL ADJUSTMENT

Start engine and let itwarm up for at least five minutes.

With engine running, turn NEEDLE VALVE inward

(clockwise - lean mixture) until engine just starts to slow=

IDLE SPEED

ADJUSTING SCREW

\

THROTTLE

STOP

Engine Speed:

WARNING: NEVER TAMPER WITH ENGINE GOV-

ENGINE SPEED.

OVERSPEEDING ENGINE

ABOVE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.

\

THROTTLE

NEEDLE VALVE

FIG. 26

]6

AFTER EACH USE

Water should not remain in the unit for long periods of time.

Sediments of minerals can deposit on pump parts and

"freeze" pump action.

Follow these procedures after every use:

Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with no771e in low pressure mode.

Flush for five minuteso

Shut off the engine and let it cool, then remove all hoses.

CAUTION: BE SURE THE THROTTLE LEVER IS iN

YOU START THE ENGINE WITHOUT THE PROPER

WATER SUPPLY CONNECTED, YOU CAN DAM-

AGE THE PUMP.

• Empty the pump of all pumped liquids by pulling recoil handte about 6 times. This should remove most of the liquid in the pump.

o Coil the high pressure hose and inspect it for damage.

Cuts in the hose or fraying of it could result in leaks and loss of pressured Should any damage be found, replace the hose. DO NOT attempt to repair a damaged hose and use it, Replace the hose with the genuine Craftsman part.

• Drain water from hose and properly hang it on the wire support provided on the guide handle

NOTE: To protect the unit from freezing temperatures, you can draw windshield washer fluid into the pump by pouring the washer fluid into a 3-foot section of garden hose corn nected to the inlet adapter and pulling the recoil handle twice_ o Store in a clean, dr,/area.

LONG TERM STORAGE

WARNING: NEVER STORE ENGINE WITH FUEL iN

TANK INDOORS OR IN ENCLOSED, POORLY VEN-

TILATED AREAS WHERE FUMES MAY REACH AN

OPEN FLAME, SPARK OR PILOT LIGHT AS ON A

FURNACE, WATER HEATER, CLOTHES DRYER

OR OTHER GAS APPLIANCE,

If you do not plan to use the Pressure Washer for more than

30 days, you must prepare the engine for long term storage.

NOTE: As always, prepare the pressure washer pump as you would after each use°

STORAGE

It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage_ Also, experience indicates that alcohol-blended fuels (called "gasohot" or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage°

To avoid engine problems, the fuel system should be emptied before storage of 30 days or Ionger_ Follow these instructions:

Protect Fuel System: Engines stored over 30 days need

to be protected or drained of fuel to prevent gum deposits from forming in fuel system or on essential carburetor parts.

° For en_i_e protection use a fuel stabilizer (such as

STA-BIL . Mix stabilizer with fuel in fuel tank and run

engine for short time to circulate stabilizer through carburetor.

If you did use "gasohol", run engine until engine stops from lack of fuel. Make sure you have water supply to pump inlet connected and turned ONo

Change Oi1: While engine is still warm, drain oil from crankcase.

Refill with recommended grade_

Oil Cyllnder Bore: Remove spark plug and pour about 1/2 ounce (15ml) of engine oil into the cylinder.

Cover spark plug hole with rag.

Crank slowly to distribute oil

I .,_ CAUTION' AVOIDSPRAYFROMSPARKPLUG o Install spark plug.. Do not connect spark plug wire.

OTHER

o Do not store gasoline from one season to another.

° Replace your gasoline can if your can starts to rusL

Rust and/or dirt in your gasoline will cause problems. o tf possible, store your unit indoors and cover it to give

protection from dust and dirt, o Cover your unit with a suitable protective cover that does not retain moisture.

IMPORTANT: NEVER COVER YOUR PRESSURE

WASHER WHILE ENGINE AND EXHAUST AREAS ARE

WARM,

/7

PROBLEM

Pump has following problems: failure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume.

Detergent fails to mix with spray_

TROUBLESHOOTING

CAUSE t.

Nozzle in low pressure mode.

9.

10.

11.

12,

2.

3

Low regulator pressure

Water inlet is bIocked,

4o

5.

6.

Inadequate water supply

Inlet hose is kinked or leaking

Clogged inlet hose strainer:

7o

8.

Detergent line is not submerged.

Water supply is over 140°F,

Outlet hose is blocked or leaks,

Gun leaks.

Nozzle is obstructed,

Pump is faulty°

1_ Detergent line is not submerged.

2 Chemical filter is clogged°

3o

Nozzle is in high pressure mode_

Engine runsgood at no-load but "bogs Enginespeed is too slow.

CORRECTION t. Pull nozzle backwardfor high

pressuremode°

2= Adjust regulator to desired setting.

3,, Clear'inlet

4o Provide adequate water flow.

5. Straighten inlet hose, patch leak,.

6. Check and clean inlethose strainer.

7_ Submerge detergent line.

8o Provide cooler water supply,

9. Clear blocks in outlet hose,

10,, Replace gun,

1to Clear no.leo

12o Contact Sears Service Department.

1. Insertchemical line intodetergent.

2° Clean or replace fitter/detergent line.

3 Push nozzle forward for low pressure mode°

Contact Sears Service Department

Enginewill not start;or starts and runsrough

1. Low oil level

2, Dirty air cleaner

3 Out of gasoline,

4_ Stale gasoline_

5,, Spark plug wire not connected to spark plug

6 Bad spark plug,

7, Water in gasoline

8, Overchokh]go

9, Excessively rich fuel mixture

10, Intake valve stuck open or closed

11, Engine has lost compression,,

Engine shutsdown during operation 1_ Out of gasoline

2.

Low oil level,,

1.. Fill crankcase to proper level,

2, Clean or replace air cleaner,

3, Fill fuel tank,

4,. Drain gas tank; fill with fresh fuel,

5, Connect wire to spark plug

6, Replace spark plug

7o Drain gas tank; fill with fresh fuel

8,. Open choke fully and crank engine,

9. Contact Sears Service Department.

10r Contact Sears Service Department,

11_ Contact Sears Service Department

1, Fill fuel tank,

2.

Fill crankcase to proper level.

Engine lacks power= Dirty air filter-, Replace air filter

Engine "hunts" or falters.

1_ Choke is opened too soon 1, Move choke to halfway position until engine runs smoothly.

]8

CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510

REPAIR PARTS

40

6

3F z j

°G"

34

ITEM

13

14

15

16

17

18

19

20

21

4

5

6

7

8

1

2

3

9

10

11

12

PART NO.

95998

87628

89647

96016

95456

92479

22336

95567

92661

65852

22471

91842A

23365

88977

91841

32713

89314

39414

95902

75402

91094

DESCRIPTION

5 hp Briggs & Straiten Engine (1 req,)

Pump (1 req,)

Brass Water Hose Connector (t req,)

Quick-connect, Female (1 req,)

Quick-connect, Male (1 req.)

5/16" Conical Lock Washer (4 req,)

5/16"-24 x 3/4" Capscrew (4 req)

Gun And Wand Assembly (1 req)

Replacement Nozzle [blue] (1 req)

Spring Clip (1 req°)

#8-32 Nut (2 req)

Low Oil Shutdown Wire (1 req°)

#8 Shakaproof Washer (1 req,)

Low Oil Shutdown (1 req.)

Low Oil Shutdown Gasket (1 req.)

#10-32 x 5/8" Taptite Screw (2 req.)

3/16" Sq, x1.7/8" Key (1 req.)

M8-1,25 x 35ram Capscrew (4 req)

Mounting Base (I req,)

1/2" Dia, Push Nut (2 req )

2-1/4" x 8" Wheel (2 req,)

ITEM PART NO,

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

22246

25391

93728

39253

52858

92235

91092

87841

57821

50190

91093

92067

95908

96633

86292

77584

89800

39

40

41

--

95587A

91630

49808

96596

D_ESCRIPTION

5/8" Lock Washer (2 req,)

Jam Nut (2 mq.)

Wheel Axle (2 mq,)

M8d 25 x 20mm Capscrew (6 req,)

M8-1.25 Flange Nut (12 mqo)

Rubber Grommet(1 req,)

Support Leg (2 req,)

Shock Mount(2 req,)

M8-125 x 40ramScrew (2 req,)

M8 x 25 Flat Washer (2 reqo)

Guide Handle (1 req3

Vinyl Cap (1 mq.)

Gun And Hose Holder (1 reqo)

#10 Flat Washer (2 reqo)

#10 Self-drilling Screw (3 req)

Handle Grip (1 req_)

Replacement Chemical

Injector Hose (1 req_)

Adjustable Nozzle (1 req,)

3/8" LD. x 25' Hose Assembly (1 req)

M12 Flat Washer (2 _'eq.)

Owner's Manual [notshown](1 req.)

19 Drawing No, 96597

CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510

BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01

REPAIR PARTS

346

357

17

36 35

41

40

9

10

8

33 34

7

22

!

27

26

615

45

616

592

,f' 0

X_

220

_"( _

\%. __,

--

_ wu

J'-&_ 1_o_9 K_TI

_ REQUIRES SPECIAL TOOLS

TO INSTALL.

SEE REPAIR

219 INSTRUCTION MANUAL°

20

CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510

BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01

634 97

987

_' 152

154

202

REPAIR PARTS

L90 '

394

,4

392

187

432

435

433

203

205

127

/

/

127A

149

118

217

257

124 153

542

_

256

II_°/F/_ 1012

"__

779 414

153

611 !

121 CARBURETOR KIT

_ 414A

_ _)3 _78 163 524

9

206A

7

216

201

621

232

!

191

467

358 GASKET SET

2]

CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510

BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01

190 190A 208 280

REPAIR PARTS

209

267

265

526

271

181

916_

_

223

204

224

_;_62!

269

268

270

985

520

353

_

(_

354

969

967

971

535

l

966

22

w

CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510

BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01

REPAIR PARTS

®

55

373

85 ®

1016

57

461

69 456

515

69A

59

58

23

305

73

%o_=o,

_81

613A

3_

346

304

455

670

O

334

_305

346A

i i

335

356

23

494874

495641

495660

*495307

55768

94682

297229

222698

393819

399067

26026

268909

299430

221890

94745

262464

261044

268552

262750

222443

93312

491442

268642

212733

* _271936

494846

493824

262594

280406

396892

393152

04686

280973

224322

224533

224951

222263

495426

93499

225793

495046

491177

231533

495606

94616

220352

223789

26336

260575

490589

93527

29

30

32

33

34

35

36

37

40

41

45

45

52

55

56

57

56

21

22

23

24

25

26

27

28

17

18

19

20

59

60

65

69

69A

73

95

97

106

116

121

75

8I

9O

95

124

127

127A

149

152

153

154

CRAFTSMAN 1800 PSi HIGH PRESSUREWASHER 580.751510

BRIGGS & STRATTON4-CYCLE ENGINE 133212-0159-01

Ref.

NO.

9

10

7

8

1

3

5

11

12

13

13A

14

15

16

Part

No.

495133

*299819

214040

*272157

294178

*27459

04621

66576

*270080

04221

94733

94679

04387

495645

Part Name

Cyilnder Assembly

Oil Seal

Cylinder Head

Cylinder Head Gask,_t

Breather - Valve Chamber

Valve Cover Gasket

Screw. Breather Mounting Sam

Breather Tube Grommet

Cylinder Head Screw _ 2-3/32"

Cylinder Heed Stud

Cylinder Heed Screw

Olt Drain Plug (magnetic)

Crankshaft

NOTE: To replace crankshaft pin,

order Part No. 230978

Ball Bearing (PTO side)

Crankcase Cover Assembly

Bushing -- Oil Seal

OII Seal

OII Filler Plug

Hex Head Screw

Flywheel

Flywheel Key

Piston Assembly

Ring Set

Piston Pin Lock

Piston Pin Assembly

Connecting Rod Assembly

Connecting Rod Dipper

Connecting Rod Screw

Exhaust Valve

Intake Valve

Intake Valve Spring

Exhaust Valve Spring

Flywheel Guard

Valve Spring Retainer

Retainer Valve

Valve Tappet

Cam Gear

Carburetor Mounting Gasket

Rewind Starting Housing

Rewind Starter Pulley

Rewind Starter Spring

Rewind Starter Rope (cut to length)

Starter Handle Insert

Rewind Starter Handle

Housing Mounting Screw

Washer

Washer

Rotating Screen

Flywheel Washer

Screw Lock

Carburetor Assembly

Throttle,Valve_to-Shaft

Carburetor Throttle

Throttle Shaft and Lever

Screw

Choke Valve Group

Needle Valve

Carburetor Kit

Hsx Head Screw

Welch Plug

Welch Plug (Mixing Chamber)

Needle Valve Spring

Throttle Adjustment Spring

Screw and Collar

Round Head Screw 5-A0 x 5/8"

356

358

353

373

392

394

308

332

333

334

335

337

346

346A

353

354

269

270

271

280

300A

304

395

306

Part

NO.

.271935

495405

494559

231068

94712

94677

¥272489

25228O

25227O

28O720

222962

23152O

94081

25655

262323

262262

262359

262281

391737

221551

490649

223455

93491

490374

222450

262310

223813

221535

93496

66986

Ref.

No.

232

256

295

267

268

222

223

224

227

230

209

216

2t7

2t9

220

201

202

2O3

204

2O5

295

207

208

163

180

181

187

190

190A

191

26099

63426

290568

223798

393615

495795

94619

224820

224738

92254

397358

93613

93414

492167

94680

93705

92791

90576

398808

495603

19069

92987

262328

$272538

REPAIR PARTS

* Included in Gasket Set -- Part No, 495603

Included in Carburetor Kit -- Part Noo 495606

Part Name

Air Cleaner Mounting Gasket

Fuel Tank Assembly

Fuel Tank Cap

Fuel Pipe

Screw - Sam

Screw - Sam

Fuel Tank Mounting Gasket

Governor Link

Throttle Link

Bell Crank

Control Lever Bushing

Shoulder Screw

Stop Nut

Control Rod Spring

Speed Control Rod

Governor Spring

Choke LIInk

Choke Spdng

Governor Gear

Thrust Washer

Control Bracket

Governor Control Lever

Governor Control Lever Rivet

Governor Lever Assembly

Governor Lever Washer

Return Spring

Bell Crank

Casing Clamp

Screw

Control WILe Casing _ 48" long

If longer casing Is needed, specify lenght In Inches; If shorter casing IJ needed, order No, 66986 and cut to

required length.

Control Wire

Casing Locknut

Control Lever

Control Rod Bracket

Exhaust Muffler.

Blower Housing

Blower Housing Mounting Screw

Cylinder Shield

Cylinder Head Cover

Flywheel Nut

Armature Assembly

Sam Screw

Armature Mounting Screw

Spark Plug -- 1-718" high, 48ram

Screw

Screw

Lock W_eher

Hex Nut

Ground Wire

Gasket Set

Flywheel Puller

Hex Nut

Diaphragm Spdng

Diaphragm

24

529

535

535

542

552

562

592

608

613A

614

615

432

433

434

435

455

456

459

461

467

515

520

626

527

528

Ref,

NO.

Part

NO.

220082

221198

221377

93265

214021

93141

494770

224321

492883

262626

280715

262625

93722

94659

223786

231550

67838

491435

494279

93572

231079

92613

231 082

299406

93_5

93306 i 933o7

CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510

BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01

Part Name

Washer

Washer

Spring Cap

Dlaphragm Cover Pin

Dlaphragm Cover

Blaphregm Cover Screw

Flywheel Cup

Retainer Sprlng

Ratchel Pawl

Spring Pin

Control Knob

Spring

Terminal

Sam Screw

Breather Tube Clamp

Breather Tube

NOTE: 2315,50_ Breather Tube

Breather Tube Grommet

Air Filter

Air Cleaner Aasebmly

Screw

Governor Crank Bushing

Governor Lever Bolt

Noo 10-24 Hax Nut

Rewind Starter Assembly

Hex Head Shoulder Screw

Hair Pin Cotter

E-Ring Retatner

Ref.

NO,

616

621

634

635

655

670

676A

679

650

741

851

869

870

671

653

916

966

967

968

969

971

978

985

087

1012

1016

1019

Part

NO.

231077

396847

271853

66538

222508

251065

3957O0

270832

221839

231696

221708

211787

211436

262001

272309

280321

492797

491508

495357

490073

94018

271736

398525

398970

490507

490817

491100

REPAIR PARTS

Part Name

Governor Crank (1/4 = alia.)

Stop Switch

Throttle Shaft Washer (foam)

Spark Plug Elbow

Anchor Spring

Armature Spacer

Exhaust Deflector

Washer (foam)

Washer (brass)

Timing Gear (plain bearing)

Ignition Cable Terminal intake Valve Seat

Exhaust Valve Seat

Exhaust Valve Guide

*Muffler Gasket

Governor Gear Rack

Air Cleaner Base

Air Filter

Atr Cleaner Cover

Cover Mounting Screw

Alr Cleaner Screw

*Cover Gasket

Insulator

Throttle Shaft Seal

Retainer Link

Spacer

Decal (label) Kit

FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and

operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship°

If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of

purchase, If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase,

FULL TWO YEAR WARRANTY ON GASOLINE ENGINE

For two years from the date of purchase, when this gasoline engine is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship,

If the Gasoline Engine is used for commercial or rental purposes, this warranty applies for only one year from the date of purchase.

This warranty does not cover:

,, Expendable items such as spark plugs and air filters, which become worn during normal use.

,, Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual°

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

SEARS, ROEBUCK AND CO.0 D/817 WA, Hoffman Estates, IL 60179

25

CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510

REPAIR PARTS

5_

7_

8_

9_

3_

4_

5--

11--

12--

18-i

25 23 24 57 22 t,."l,:'j 2_

64 63 54 55

ITEM KIT PART NO.

DESCRIPTION

1

2

3

19

20

21

22

23

24

25

26

27

28

12

16

17

18

!0

9

11

6

7

8

4

5

96737

96738

96739

....

--_

89361

89361

96740

96741

89361

89361

89361

89361

89361

Pressure Reglulator Knob

Ring Nut

Spring Guide

Spring

Plate

Upper Piston

O-ring

Piston Guide

O-ring

O-ring

Lower Piston

Combiset Body

Set Screw (2 reqo)

Ptn

O-ring

O-ring

Knob

Detergent Check Valve

O-ring

Stainless Steel Ball

Valve Spring

O-ring

Detergent Fitting

O-ring

Washer

ITEM KIT PART NO.

DESCRIPTION

29

50

51

54

55

41

45

46

47

48

49

57

61

62

63

64

65

66

67

68

32

33

34

40

89361

89361

89361

89361

89646

89361

89361

89361

89361

89361

89361

89361

89361

89361

3/8" Fitting

O-ring

Washer

1/2" Fitting

Pin

O-ring

O-ring

Suction Connector inlet Filter

Hose Connector

Hose Connector

O-ring

O-ring

O-r_ng

Outlet Connector

Gauge Valve

Valve Seat

Connector

Detergent injector

O-ring

O-ring

Spring

Trap Valve

O-ring

IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A KIT OR HAS NO PART NUMBER LISTED, YOU MUST

REPLACE THE ENTIRE PUMP_

26

CRAFTSM AN 1800 PSI HIGH PRESS UR E WASHER 580.751510

,KIT 89360

KIT 89358

I

22 23 24 P5 26 27 28 29 30

-_'-"'_ IL('ll!

.:ll

_3

REPAIR PARTS

_ 62 _, ...............

-

ITEM

1

2

10 ll

12

7

8

9

KIT PART NO.

96742

DESCRIPTION

M6 x 60ram Head Bolt (6 req,)

ITEM

30

3t

32

33

34

K1TPART NO.

....

DESCRIPTION

Pin (3 req,)

M5 x 20mm Cover Screw (6 req.)

13

14

15

16

89360

89360

89360

89360

1/8" Plug [optional] (1 req.)

Inlet/outlet Valve Cap (6 req)

Valve Cap O-dng (6 reqo)

Inlet/outlet Valve (6 reqo)

Inlet/outlet Valve O-ring (6 req.)

Water Seal (3 req.)

Water Seal (3 reqo)

Piston Guide (3 req)

35

36

37

38

39

40

41

89358

O-ring (I req.)

Sea! (I req.)

Seal (1 req.)

Connecting Rod Cap (3 req.)

Cover Gasket (3 req.)

O-dng (3 req,)

Drain Plug (2 reqo)

89360

89358

O, ring (3 req.)

Water Seal (3 reqo)

Oil Seal (3 req.)

Crankshaft BearingEnd Cap (1 req.)

42

62

67

Pump Head (1 req.)

O-ring (1 req,)

Cap (1 req_)

17

18

19

20

21

22

23

24

25

26

27

B935B

96743

945O5

O-ring (1 raq.)

Snap Ring (1 req)

Crankshaft Beadng (1 req,)

Crankshaft spacer (1 req)

Pump Body (1 req.)

Oil Dipstick (1 reqo)

M8 Nut (3 req.)

M8 Washer (3 req.)

Piston(3 req.)

8

69

70

71

79

80

81

89358

....

....

....

.....

Seal (1 reqo)

Crankshaft (I req.)

Bearing (1 req.)

Pump Mounting Flange(1 reqo)

M6 x 16mm Flanged Bolts (1 req)

5/16"-24 x 3/4" BoIls (4 req.)

Spacer (1 req°)

M6 x 25mm Screw (1 req.)

M6 x !2ram Screw (4 req,)

28

29

O-dng (3 reqo)

Spacer (3 req.)

Connecting Rod (3 req.)

82

84

........

Cover (1 req.)

.............RertainingRing (1 req,)

IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A

KIT OR HAS NO PART NUMBER LISTED, YOU MUST

REPLACE THE ENTIRE PUMP.

27

OWNER'S

MANUAL

CRRFTSMRN°

5 HORSEPOWER

1800 PSI 2,5 GPM

HIGH PRESSURE WASHER

MODEL NO.

580.751510

Each High Pressure Washer has its own model number. Each engine has its own part number.

The model number for your pressure washer will be found on a decal attached to the uniL

The part number for your engine will be found in the parts list.

All parts listed herein may be ordered through Sears, Roebuck and Co.

Service Centers and most Retail Stores.

IF YOU NEED

REPAIR SERVICE

OR PARTS

FOR REPAIR SERVICE CALL

THIS TOLL FREE NUMBER

1-800-4,4:IEPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND ORDERING,

CALL THIS TOLL FREE NUMBER:

1-800-FON-PART

(1-8O0-366-7278)

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-

LOWING INFORMATION:

@ PRODUCT-HIGH PRESSURE WASHER

® MODEL NUMBER-580.751510

® ENGINE MODEL NUMBER-= 133212-0159-01

® PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians__professional technicians specifically trained on Sears products, having the parts, tools and the equipment to ensure that we meet our pledge to you, we service what we sell.

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Part No,, 96596 Revision 3 (6/20/95) Priated in U,S A

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