Craftsman 580762012 High-Pressure Washer Owner's Manual

Add to my manuals
34 Pages

advertisement

Craftsman 580762012 High-Pressure Washer Owner's Manual | Manualzz

_E/,_\_ Owner's Manual

CRRFTSHRN°

5.0 HORSEPOWER

2000 PSi 2.2 GPM

HIGH PRESSURE WASHER

Model No.

580.762012

CAUTmON: Before using this product, read this manual and follow all Safety Rules and

Operating Instructions.

HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates,

Part Nor B34!8

Draft 0 (07/31/98)

IL 60179 U.S.A.

SAFETY RULES ...............

ASSEMBLY ..............................

OPERATION ............................

MAINTENANCE ........................

.............

4-5

6-10

3

11-t4

STO RAGE ...............................

TROUBLESHOOTING .......................

REPLACEMENT PARTS ..................

HOW TO ORDER PARTS . . . .................

t 5

16

18-33

34

LIMITED ONE YEAR WARRANTY

ON CRAFTSMAN

HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.

This warranty does not cover:

• Expendable items such as spark plugs and air filters, which become worn during normal use.

.

Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES,

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

{_

CAUTION: ALWAYS DISCONNECT SPARK PLUG WiRE AND PLACE WIRE WHERE IT CAN-

NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

read this manual and follow all Safety

Rules and Operating Instructions.

Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.

Operate this equipment only in the open air where adequate ventiIatien is availabfe.

o Gasotine is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Ailow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.

• The muffler and engine will heat up during operation and remain hot immediately after shutting it down. Avoid any contact with a hot muffler or engine or you coutd be severely burned,

• The high pressure equipment is designed to be used with

Sears authorized parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all risks and liabilities.

• o

Operate engine only at governed speed. Running engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed,

Before starting the Pressure Washer in cold weather, check att parts of the equipment and be sure ice has not formed there.

• The muffier and air cieaner must be installed and in good condition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.

Check fuel system for leaks or signs of deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects before operating the Pressure Washer.

.

Units with broken or missing parts, or without protective housing or covers should NEVER be operated.

• Do not adjust unloader valve to a pressure in excess of machine rating.

• Operate the pressure at no more than the PSI fluid pressure rated for your pressure washer, o High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds.

• High pressure spray may damage fragile items including glass. Do net point spray gun at glass when in the jet spray mode.

• e

Q o

*

° o

°

° o

Locate this pressure washer in areas away from any combustible materials, combustible fumes or dust.

Do not spray flammable liquids.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.

These harmful elements may also cause property damage or severe injury,

Use a respirator or mask whenever there is a chance that vapors may be inhaled, Read all instructions with the mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.

Alwayswear eye protectionwhen you use this equipmentor when you are in the vicinity where the equipment is in use.

Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

Do not allow CHILDREN to operate the Pressure Washer at any time.

Never aim the gun at people, animals or plants.

This equipment produces high pressure streams of fluid which can pierce the skin and its underlying tissues, leading to serious injury and possible amputation.

Never allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.

Do not by-pass any safety device on this machine.

MAINTENANCE AND STORAGE:

Operate and store this unit on a stable surface.

• High pressure hose can develop leaks from wear, kinking, abuse, etc. Water spraying from a leak is capable of injecting material into skin. inspect hose each time before using it. Check all hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replacehose immediately, Never repair high pressure hose. Replace it with another hose that meets minimum pressure rating of your pressure washer,

] o Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the unit.

, Keep the hose connected to machine or the spray gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.

Nways be certain the spray gun, nozzles and accessories are correctly attached, o Hold the spray gun firmly in your hand before you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.

o Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

, Do not secure trigger gun in the pull-back (open) position.

o Keep water spray away from electric wiring Or fatal electric shock may result.

o The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS "ATTENTION!!!

BECOME ALERT!!!

YOUR SAFETY IS INVOLVED."

3

CARTON CONTENTS

The following parts are shipped loose with your pressure washer. Before assembling, become familiar with each piece.

Check all carton contents against the listing below:

Main Unit:

° Pressure Washer (w/wheels).

High Pressure Hose

Parts Box: o Adjustable Nozzle

° Turbo Nozzle

• Spray Gun

° Nozzle Extension

° Wire Form

° Motor Oil

Manual Bag:

• Owner's Manual

• Nozzle Cleaning Kit

° "O"-Ring Kit

If any parts are missing or damaged, call the Pressure

Washer Helpline at t-800-222-3136.

HOW TO REMOVE THE HIGH PRESSURE

WASHER

FROM CARTON

° Remove parts boxes included with pressure washer.

The high pressure hose is packed in the bottom of the carton. Remove the hose.

Slice two corners at handle end of carton, from top to bottom, so the panel can be folded down flat.

Raise handle, secure in place with the locking caps

(refer to illustration below) and roll the pressure washer out the open end of the carton.

HOW TO SET UP YOUR PRESSURE WASHER

For the most part, your Craftsman High Pressure Washer

has been assembled at the factory. You must, however,

attach the wire form, assemble the spray gun and attach

the high pressure hose to the pump and spray gun.

While facing the rear of the pressure washer, insert the wire support with the longer arm positioned on the left. From this view the hook should resemble a "J".

• Cut tie wrap on chemical injection tube. Remove the chemical injection filter, thread chemical injection tube through the wire form.

• Reinsert the chemical injectionfilter intotube.

Locking Caps

Check carton for additional loose parts.

4 i

HOW TO SET UP YOUR PRESSURE WASHER

(continued)

• Cut the tie wraps on the high pressure hose and connect to spray gun. Tighten by hand.

g Place assembled spray gun on holder.

o Remove plastic cap and connect high pressure hose to pump. Tighten by hand.

Attach nozzle extension to spray gun.

"*-==_..,,=.

i

Hic

Hose here

Attach adjustable nozzle to the nozzle extension.

, Place turbo nozzle in grommet hole in base.

PRE-OPERATIONAL CHECKUST

Before you operate your new high pressure washer please review the following items:

, All assembly instructions have been completed.

, The high pressure hose connections to the spray gun and to the pump are tight and secure.

, Engine oil is at proper level

Important: Any attempt to crank or start the engine before it has been serviced with the recommended oil may result in an engine failure. See page 8 for basic instructions on adding oil and proper oil specifications for your high pressure washer.

o Be sure gas tank is filled properly with clean, fresh, unleaded gasoline.

, Become familiar with all controls - their location and function. Operate those controls before starting the engine.

Important: The water supply to your high pressure washer must be connected and turned on prior to starting your engine.

5

KNOW YOUR HnGH PRESSURE WASHER

Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Spray Gun

Chemical Injection

Tube and Filter

High Pressure

Outlet

Air Cleaner

Pressure Hose

Choke Rod

Adjustable '

Regulator ignition

Switch Lever

Nozzle Exte=

(wand)

Water Inlet

_Pump

Oil Fill

Adjustable Nozzle

Starter Grip

/

_Turbo

Adjustable Nozzle -- Attaches to nozzle extension and adjusts to low or high pressure. Twisting nozzle adjusts the narrow spray pattern to a fan spray pattern,

Note: You can only siphon detergent in the low pressure mode.

Adjustable Pressure Regulator -- Adjusts water pressure,

Air Cleaner -- Dry type filter element limits the amount of dirt and dust that gets intothe engine.

Chemical Injection Tube and Filter -- Mixes water and detergent in outlet water flow.

Choke Rod -- Adjusts for cold or warm engine start-up.

Gas Cap -- Fill gas tank with unleaded gasoline here,

High Pressure Hose -- Attach one end to the pump.

Attach the other end to the spray gun.

Nozzle

High Pressure Outlet -- Connection for high pressure hose.

Ignition Switch Lever -- Sets engine in starting mode for recoil starter and STOPS running engine.

Nozzle Extension (wand) -- Attach one end to the spray gun. Attach the other end to either the adjustable nozzle or turbo nozzle.

Oil Fill Cap -- Fill engine with SAE 10W-30 oit here.

Pump -- Devetops high water pressure.

Spray Gun -- Controls the application of water onto cieaning surface with trigger device. Includes safety latch,

Starter Grip -- Use to start the engine,

Turbo Nozzle -- Attaches to nozzle extension. Creates a high pressure stream that rotates in a circular pattern,

Water Inlet -- Connection for garden hose.

HOW TO USE YOUR PRESSURE WASHER

-IF YOU HAVE ANY PROBLEMS operating your pressure washer, please call the pressure washer helpline at 1-800-222-3136.

_, DANGER!

NEVER adjust spray pattern of spray nozzle to adjust spray pattern.

You could be injured,

HOW TO USE THE ADJUSTABLE NOZZLE

One of the nozzles you can attach to the nozzle extension (wand) is the adjustable nozzle. You can slide the adjustable nozzle forward and backward to adjust the spray pattern to be either high or low pressure. You can also twist the adjustable nozzle from side to side to adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward to adjust the spray to low pressure mode. Slide the nozzle backward to achieve high pressure.

, If you get the spray nozzle too close, especially using high pressure mode, you may damage the cleaning surface.

APPLYING DETERGENT AND CLEANING WITH

ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could damage the pump.

IMPORTANT: You must attach all hoses before you start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.

To apply detergent follow these steps: o Prepare the detergent solution as required by the job. (For the enclosed bottles of detergent, add the

8 ounces of chemical to a 1 gallon plastic bottle with handle (not included). Fill the rest of the bottle with water.)

• Hang the detergent solution on the "J" hook on the wire form on the guide handle.

Place small filter on the chemical injection tube

into the detergent container.

Slide nozzle backward for high pressure mode.

Slide nozzle forward for low pressure mode.

Twisting the nozzle adjusts the spray pattern from a narrow pattern to a fan pattern.

Twist nozzle counterclockwise for fan spray pattern.

Twist nozzle clockwise for narrow spray pattern,

For most effective cleaning, keep the spray nozzle between 8 to 24 inches away from the cleaning surface.

• Slide adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle

in high pressure position.

Note: The first step involves applying an appropriate detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splashing, overspraying and waste. Leave the solution on the surface for 3 to 5 minutes. Reapply, if necessary, to prevent chemical from drying.

Review the use of the adjustable nozzle.

Connect garden hose to water inlet (see "HOW TO

START YOUR PRESSURE WASHER"), check that high pressure hose is connected to spray gun and pump (see ASSEMBLY), and start engine.

• For cleaning, start at lower portion of area to be washed and work upward, using long, even, overlapping strokes.

, Allow the detergent to soak in between 3 to 5 minutes before washing and rinsing. Reapply, if necessary, to prevent surface from drying.

Note: The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean.

?

BEFORE STARTING THE PRESSURE WASHER

WARNING: Improperlymaintainingthis engine

or failing to correcta problem beforeoperation couldcausea malfunctioninwhichyou could be seriously injured.

Always perform a we-operation inspection before each operationand correctany problem.

Note: It is importantbefore you operate the pressure

washer to check the condition of the engine. Check for signs of any gas or oil leaks. Check that all of the shields and covers are in place, and all nuts, bolts and screws are tightened.

ADD ENGINE OtL

Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil, rated with

API SERVICE classification SF or SG. SAE 10W-30 weight is recommended for general use.

Before operating the engine you will need to do the following: o Place pressure washer on a Ievel surface.

= Place ignition switch lever in STOP or OFF position.

• Clean area around oil fill and remove oil dipstick.

° Wipe dipstickclean.

o Pour oil from the enclosed bottle into the oil fill

opening until oil reaches the point of overflowing.

DO NOT OVERFILL.

install oil dipstick, hand tighten securely.

DANGER! NEVER fill the fuel tank indoors.

running or hot. DO NOT light a cigarette or

smoke when filling the fuel tank.

DANGER!

Do not overfill the fuel tank.

Wipe any fuel spillage from the engine and equipment before starting.

SAE VISCOSITY GRADES

V

,'20 t 0 = 20 I 40 i 60 i 80,100°F

"30 "20 "t0 0 10 20 30 40°C

AMBIENT TEMPERATURE

ADD GASOLINE

Use fresh, clean, UNLEADED regular gasoline with a pump octane rating of 86 or higher.

Note: Do not use gasoline containing methanol (wood alcohol). Gasoline containing up to 10% ethanol or grain alcohol ("Gasohol"), or up to 15% MTBE (Methyl Tertiary

Butyl Ether) may be used but requires special care when engine is unused for extended periods.

See "Storage" instructions on Page 15.

• Clean area around fuel fill cap, remove cap.

° Slowly add "UNLEADED"regular gasoline to fuel tank.

Other viscosities (shown in the chart ABOVE) may be used when the average temperature in your area is within the recommended range. Use no special additives.

NOTE: Check oil level often during engine break in.

OIL RLLER

,\

CAP[DIPSTICK

Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: Never mix oil with gasoline,

LOWER UMIT

,RINSING WiTH THE PRESSURE WASHER

WARNING Be extremely careful if you

must use the pressure washer from ladder, scaffolding or any other relatively unstable location. Pressure in a running washer builds in the wand as you climb. When you press

the trigger, the recoil from the initial spray could force you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing apparatus.

Hook up the water supply and start your pressure washer (see HOW TO START YOUR PRESSURE

WASHER).

Slide adjustable nozzle back to high pressure position and wait for detergent to clear. Detergent will not flow when in the high pressure mode.

When detergent has cleared you may want to expand the spray pattern for a more gentle rinsing action.

Start at top of area to be rinsed, working down with same action as for cleaning.

You can also stop detergent from flowing by simply removing the siphon from bottle.

HOW TO ADJUST PRESSURE USING THE

PRESSURE

CONTROL

KNOB

Located on the pump is a pressure control knob. You can

increase and decrease the pressure of the spray by turning the knob clockwise or counterclockwise respectively.

The knob is set at maximum pressure at the factory.

HOW TO USE THE TURBO NOZZLE.

The turbo nozzle rotates the high pressure stream in a rapid circular pattern. This increases the cleaning effectiveness of the high pressure spray. Attach the turbo nozzle on the end of the nozzle extension.

HOW TO START YOUR PRESSURE WASHER

You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat or whatever you plan to clean.

Place pressure washer in an area close enough to an outside water source that flows at a rate of at least 2.5

gallons per minute. Connect a garden hose to the water spout.

Check that high pressure hose is tightly connected to spray gun and pump. See ASSEMBLY section.

Pull back on the locking collar to remove the female quick-connect from pump.

Assembled

Quick-Connect

Putt back on locking collar to separate

Disassembled male end

Disassembled female end

®

Note: You will also need to pull back on the locking collar to attach the female quick-connect.

Check inlet screen, if screen is dirty, clean before attaching to garden hose. If screen is damaged, Do not connect to garden hose. Replace with the inlet screen provided in the O-ring kit or call 1-800-366-

PART to order a replacement (p/n B2384).

Attach the female quick-connect to garden hose and then attach the garden hose to the water inlet.

Make sure the quick-connect is locked together.

Turn on the water.

Note: Do not run pump without the water supply

connected and turned on. You must follow this caution or the pump will be damaged.

Position the Choke Rod.

Cold engine

• Restarted warm engine

• Just refueled engine

(Choke-CLOSED)

(Choke-OPEN)

(Choke-CLOSED).

CHOKE ROD

The high pressure spray is most effective when the tip of the wand is held between 8 to 24 inches from the surface being cleaned.

Important: The turbo nozzle produces an extremely high pressure spray which is capable of removing paint and cutting holes through cleaning surfaces if held too close. Always make sure the surface you clean will not be damaged by the high pressure spray.

• Move Ignition Switch Lever to the ON position.

IGNITION SWITCH LEVER

= Return the starter grip handle slowly.

TO STOP YOUR PRESSURE WASHER

, Move the ignitionSwitch Lever to the OFF position.

° Wait for the engine to idle down.

• Simply shutting off the engine will not release

pressure in the system. Squeeze trigger on the spray gun to relieve pressure in the hose.

Note: A small amount of water will squirt out from the spray gun when you release the pressure.

° o

Position the nozzle in the low pressure mode (nozzle stid forward) and squeeze the trigger on the spray gun to relieve the air pressure caused by turning ON the water. Water witl flow out of the gun in a thin stream. Continue to hold trigger until you have a steady stream of water and no air remains in the system. This will make it easier to pull start the engine. Release the trigger.

Engage the safety latch on the spray gun.

Grasp the starter grip handle and pull slowly until you feel some resistance. Then pull rapidly to start the engine.

Starter Grip

SIPHONING

We recommend that you DO NOT siphon standing water for your water supply. Contaminated, brackish or dirty water can damage the pump. Connect only to household water supply.

TIPS

, Never use the garden hose inlet to siphon detergent or wax.

° if you have the spray nozzle too far away, cleaning will not be as effective.

10

CUSTOMER

RESPONSIBILITIES

MAINTENANCE SCHEDULE

FiLL IN DATES AS YOU COMPLETE

REGULAR SERVICE

HOURLY OPERATING INTERVAL

Before Each

Use

I

Every 25

Hou_s or

Yearly

Hours or

Every 100

Yearly

MAINTENANCE TASK

"'PRESSURE WASHER

Check/clean water inlet screen on quick-connect.

Check high pressure hose,

Check. detergent hose.

Check spray gun and assembly for leaks,

Purge PUmP of air and contaminants.

ENGINE, i Check oillevel.

Change engine oil,

Service air cleaner,

Clean/replace spark plug.

i Prepare for storage, x x

×

Xlx x

X* x

Prepareunitfor storageif it iSto remain idle for longer than 30 days,

SERVICE DATES i

,.............

" "' l '

I" Clean if clogged. Replace if perforated or torn,

* Change oil after first 2 hours then 25 thereafter, Change sooner when under dirty or dusty conditions.

** Clean more often under dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this manual.

Some adjustments wilf need to be made periodically to properly maintain your high pressure washer,

All adjustments in the Service and Adjustments section of this manual should be made at least once each season, o Once a year you should clean or replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear, A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer,

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PRESSURE

FLOW RATE

DETERGENT MIX

WATER SUPPLY

TEMPERATURE

2000 psi

2.2 GPM

Use undiluted deterqent

Not to Exceed 140°F

Engine Specifications

ENGINE MODEL

RATED HORSEPOWER

DISPLACEMENT

SPARK PLUG: Type:

Set Gap to:

....

GASOLINE CAPACITY

OIL

SOLID STATE IGNITION

AIR GAP

HONDA

5.0

160cc

NGK: BPR6ES or equivalent

0,028-0,031 in.

(0,70-0o80mm)

1,8 U.S, quart

SAE !0W_30 weig,ht

0,0125 inch

.......

In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources

Code), Other states may have similar laws. Federal laws apply on federal tands.

Note: tf you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.

You can order a spark arrestor through your Sears Service

Center.

]]

BEFORE EACH USE

Check water inlet screen for damage.

= Check high pressure hose for leaks.

, Check detergent inlet hose and filter for damage.

e Check gun and wand assembly for leaks.

o Purge pump of air and contaminants.

, Check engine oil level.

PRESSURE WASHER MAINTENANCE

CHECK AND CLEAN INLET SCREEN

Remove quick-connect and examine inlet screen on the female connector. Clean if clogged or replace if torn.

CHECK HIGH PRESSURE HOSE

High pressure hose can develop leaks from wear, kinking and abuse. Inspect hose before each use. Check for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.

DANGER: Water spraying from a leak is capable of injecting material into skin.

NEVER repair high pressure hose, Replace with hose that meets minimum pressure rating of your pressure washer.

CHECK DETERGENT HOSE

Examine the filter on the hose and clean if clogged. Hose should fit tightly on barbed fitting. Examine for leaks or tears. Replace the filter or hose if either is damaged.

ENGINE MAINTENANCE

CHECKING OIL LEVEL

Oil level should be checked before each use, and at least after every 5 hours of operation as follows:

• Check the engine oil level with the engine stopped and in a level position.

• Remove the oil filler cap/dipstick and wipe it clean.

• Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

• if the oil level is low, fill to the edge of the oil filler hole with the recommended oil. (See page 8)

Reinstall the oil filler cap.

CHANGING ENGINE OIL

Change engine oil after first 2 hours then every 25 hours thereafter, tf you are using your pressure washer under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.

Drain used oil while engine is warm. Warm oil drains quickly and completely.

• Disconnect spark plug wire from spark plug and keep it away from spark plug.

• Place a suitable container below pressure washer base to catch used oil. Tilt the pressure washer.

Remove oil filler cap/dipstick and drain plug.

OIL FILLER CAP/DIPSTICK

CHECK SPRAY GUN AND WAND

Examine hose connectionto spray gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when released. Put the safety latch in the UP position and test trigger. You should not be able to press the trigger.

PURGE PUMP OF AIR AND CONTAMINANTS

To remove the air from the pump:

• Set up the pressure washer as described in the

ASSEMBLY section and connect the water supply.

Remove the nozzle extension from the spray gun.

o Pull the trigger on the gun and hold.

To remove contaminants from the pump: o Set up the pressure washer as described in the

ASSEMBLY section, and connect the water supply.

o Remove the nozzle attachment from the spray gun.

• Start engine according to OPERATION instructions.

° Pull the trigger on the spray gun and hold.

• When the water supply is steady, engage the safety latch and refasten the nozzle attachment.

b

_PLUG

Allow the used oil to drain completely, then reinstall the drain plug, and tighten securely.

Dispose of used motor oil in a manner that is compatible with the environment. We suggest you take used oil in a sealed container to your local recycling center or service station reclamation center, Do not throw it in the trash, pour it on the ground, or down a drain.

With the engine in a level position, fill the engine with new oil to the outer edge of the oil filler hole and screw in the oil filler cap/dipstick securely.

]2

SERVICING THE AIR CLEANER

Your engine will not run properly and may be damaged

if you run it with a dirty air cleaner.

Replace air cleaner once every 100 hours of operation or once each year, whichever comes first.

Replace more often if operating under dirty or dusty conditions. Replacements are available at your local

Sears Authorized Service Center.

Important: Operating your pressure washer without a complete air cleaner installed will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by warranty.

To clean or replace the air cleaner, follow these steps:

, Press the latch tabs on fuel tank side of air cleaner cover, and remove cover. Check filter to be sure it is clean and in good condition.

/UR_ _3"tqm o o

CLEANIREPLACE SPARK PLUG

Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. Replace with

NGK: BPR6ES or equivalent type spark plug.

• Disconnect the spark plug cap and remove any dirt from around the spark plug area.

, Remove the spark plug with a 13/16-inch spark plug wrench.

Inspect spark plug and replace if electrodes are worn or if the insulator is cracked or chipped.

Clean with a wire brush if you are going to reuse it.

Measure the spark plug electrode gap with a suitable gauge. Correct the gap, if necessary, by carefully bending the side electrode. Set gap at 0.028-0.031 in.

(0.70-0.80ram).

o o o o

Replace the filter if it is damaged.

If filter is dirty, clean it by tapping it several times on a hard surface to remove any dirt. You may also blow compressed air [(not exceeding 30 psi (207 kPa,

2.1 kg/cm=)]through the filter from the clean side that faces the engine.

Never try to brush off dirt. Brushing will force dirt into the filter fibers.

Wipe dirt from the air cleaner body and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor.

insert a new or cleaned filter.

Replace cover. Push tabs into slots until they "click".

BODY install spark plug carefully, by hand, to avoid crossthreading. Tighten with spark plug wrench to compress the washer. (Used plug - !/8 to 1/4 turn; New plug - 1/2 turn)

Attach the spark plug cap.

e o o o

NOZZLE MAINTENANCE

If the nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. A partially clogged nozzle can cause a pulsing sensation during use. This generally is not pump related, but rather due to a clogged or partially restricted nozzle.

If you feel this pulsing during use, it is recommended you immediately clean the nozzle. Use the kit included with your pressure washer, and follow these instructions:

Shut off engine and turn off the water supply.

Separate the nozzle from the nozzle extension.

Rotate to the stream setting.

Remove orifice from the end of the nozzle using the allen wrench included with the kit or with a 2mm or

5/64 allen wrench.

\

]3

• Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle.

Insertwire into the nozzle orifice,and turn it

back and forth to clear any obstruction.

Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high pressure while flushing.

* Reinstall orifice into nozzle. DO NOT overtighten.

o Reconnect nozzle to nozzle extension.

, Reconnect with the water supply, turn ON the water and start the engine.

, Test the pressure washer by operating with nozzle in the high and the low pressure positions.

O-RING

MAaNTENANCE

Through the normal operation of your pressure washer,

O-Rings, which keep the connections of the hoses and gun tight and leak-free may become worn or damaged.

Provided with your pressure washer is an O-Ring

Maintenance Kit which provides replacement O-Rings,

Rubber Washer and Quick Connect filter.

To remove a worn or damaged O-Ring:

= Use a small flathead screwdriver to get underneath the O-Ring and pry it off.

Parts in the O-Ring Kit Include;

* 2 O-Rings (pin B2726) for each end of the nozzle extension.

1 Rubber Washer (pin B2385) for the inside of the

Male Quick-Connect.

* 1 O-Ring (p/n B2C76) for the outside of the Male

Quick-Connect.

O

• 1 Water Inlet Screen (p/n B2384) for the Female

Quick-Connect.

, 2 O-Rings (pin 82264) for the ends of the high pressure hose.

NOTE: THE ABOVE TWO O-RINGS ARE CLOSE IN SIZE.

Ptease match carefully to assure proper O-Ring usage,

]4

AFTER EACH USE

Water should not remain in the unit for long periods of time.

Sediments of minerals can deposit on pump parts and

"freeze" pump action. Follow these procedures after every use:

Flush detergent hose by placing the injector filter into a pail of clear waterwhile running Pressure Washer with nozzle in low pressure mode. Flush until you can see clear water running through the tube.

Shut off the engine and let it cool, then remove all hoses.

CAUTION: Be sure ignition switch lever is

in "STOP" position before you continue, if you start engine without the proper water supply connected, you can damage the pump_

Empty the pump of all pumped liquids by pulling recoil handle about 6 times. This should remove most of the liquid in the pump.

Coil the high pressure hose and inspect it for damage.

Cuts in the hose or fraying of it could result in leaks and loss of pressure. Should any damage be found, replace hose. DO NOT attempt to repair a damaged hose. Replace hose with the genuine Craftsman part.

Drain water from hose and properly hang it on the wire support provided on the guide handle.

Store in a clean, dry area.

Note: To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Follow these instructions:

PROTECT FUEL SYSTEM

Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.

,_ DANGER: Drain fuel into approved con-

sure engine is cool. Do not smoke.

• Run engine until engine stops from lack of fuel, Make sure you have water supply to pump inlet connected and turned ON.

Note: If "Gasohor' has been used, complete above instructions and then put 1/2 pint of unleaded gasoline into fuel tank and repeat above instructions.

Note: Fuel stabilizer (such as STA-BIL) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Run engine at least 10 minutes after adding stabilizer.

CHANGE OIL

While engine is still warm, drain oil from crankcase. Refill with recommended grade. (See Changing Oil Level on

Page 12.)

OIL CYLINDER BORE

• Remove spark plug and squirt about 1 ounce (30 mt) of engine oil into the cylinder. Cover spark plug hole with rag. Crank slowly to distribute oil.

DANGER: NEVER store engine with fuel in tank indoors or in enclosed, poorly ventilat-

ed areas where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.

A CAUTION: You must protect your unit will permanently damage your pump and render your unit inoperable.

WINTER STORAGE

To protect the unit from freezing temperatures:

Draw RV antifreeze (antifreeze without alcohol) into the pump by pouring the antifreeze into a 3ffoot section of garden hose connected to the inlet adapter and pulling the recoil handle twice,

LONG TERM STORAGE

If you do not plan to use the Pressure Washer for more than

30 days, you must prepare the engine for long term storage.

Note: As always, prepare the pressure washer pump as you would after each use.

CAUTION: Avoid spray from spark plug

hole when cranking engine slowly, o install spark plug. Do not connect spark plug wire.

OTHER

_r

O

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your unit indoors and cover it to give protection from dust and dirt. BE SURE TO EMPTY

THE FUEL TANK.

o

Cover your unit with a suitable protective cover that does not retain moisture.

IMPORTANT: NEVER cover your pressure washer while engine and exhaust area are warm.

]5

PROBLEM

Pump has following problems: failure to produce pressure, or erratic pressure, chattering, toss of

pressure, low water volume.

Detergentfails to mix with spray,

1.

CAUSE

Nozzlein low pressure mode.

2.

Water inlet is blocked.

3.

Inadequate water supply.

4, Inlet hose is kinked or leaking.

5, Clogged water inlet screen,

6.

Water supply is over 140°F.

7.

Outlet hose is blocked,

8.

Outlet hose leaks.

9.

Gun leaks.

10. Nozzle is obstructed.

11. Pump is faulty,

1.

Detergent line is not submerged

in detergent spray.

2.

Chemical filter is clogged.

3.

Nozzle is in high pressure mode.

CORRECTION

1.

Pull nozzle backward for high pressure mode.

2.

Clear inlet.

3.

Provide adequate water flow at least 2.5 gpm,

4, Straighten inlet hose, patch leak.

5.

Replace / clean water inlet screen.

6.

Provide cooler water supply.

7.

Clear blocks in outlet hose.

8.

Replace outlet hose if leaking.

9.

Replace o-ring or gun if necessary,

10. Clear nozzle.

11, Contact Sears Service Department,

1.

Insert chemical line into detergent.

2.

Clean or replace filter/detergent line.

3.

Push nozzle forward for low pressure mode,

Engine runs good when not spraying but dies when you begin to spray,

Enginewill not start; or starts and runs rough.

Engine speed is too slow.

1.

Dirty air cleaner

2.

Out of gasoline.

3.

Stale gasoline,

4.

Spark plug wire not connected to spark plug,

5.

Bad spark plug.

6.

Water in gasoline.

7.

Overchoking or flooded,

8.

Excessively rich fuel mixture.

9.

intake valve stuck open or closed.

10, Engine has lost compression,

Contact Sears Service Department.

1. Clean or replaceair cleaner.

2.

Fill fuel tank.

3.

Draingastank;fill withfresh fuel.

4.

Connect wire to spark plug.

5, Replace spark ptug.

6, Drain gas tank; fill with fresh fuel.

7.

Set engine throttle control lever to fast position, choke in run position.

8.

Contact Sears Service Department.

9.

Contact Sears Service Department.

10. Contact Sears Service Department.

Engine shuts down during operation.

Engine lacks power.

1.

Out of gasoline.

2.

Air filter dirty

Dirty air filter.

1.

Fill fuel tank.

2.

Replace Air filter.

Replace air filter.

]6

17

CRAFTSMAN

2000 PSi HIGH PRESSURE WASHER

580.762012

HONDA 4-Cycle Engine GC160QHA

CYLINDER BARREL

4

Ref No,

1

5

6

2

3

4

7

8

9

CRANKSHAFT

Cylinder Assembly

Clip, Valve Guide

Cover, Head

Cover Comp., Breather

Bolt, Flange (6x12)

Bolt, Flange (6x!4)

OIl Seal (25.4x62x6)

Spark Plug (BPR6ES) (NGK)

Guide, Ex. Valve (OS)

!

4

1

1

1

1

1

1

1 i

Part No.

12000-ZL8-000

12216-ZE5-300

1231t-ZL8_000

12355-ZL8-000

90013-883-000

90014-952-000

_!90!-ZL8-003

98079-56846

12205-ZE1-315

Ref No.

1

4

Crankshaft Comp. (Q-Type)

Washer, Thrust

1

1

Part No.

13310-ZL8-600

90402-ZL8-000

18

HONDA 4-Cycle Engine GC160QHA

CRANKCASE COVER t

[ i0

E-I?

.3

12

13

14 t5

16

17

18

19

Ref No.

5

6

7

8

1

2

3

4

9 t0

11

1 18'

Description

Cover Assembly, Crankcase (Q-Type)

Gasket, Oil Filler Cap

Gauge Assembly, Oil Level

Governor Assembly

Weight, Governor

Holder, Governor Weight

Pin, Governor Weight

Slider, Governor

Shaft, Governor Arm

Bolt, Flange (6x25)

Bolt, Drain Plug

Bolt, Drain Plug

Washer, Thrust (6MM)

Clip, Governor Holder

Bearing, Radial Ball

Oil Seal (28x41.25x6)

Washer, Plain (6MM)

Washer, Drain Plug (12MM)

Pin, Lock (8MM)

Pin, Dowel (8x20)

1

2

2

1

1

1

1

1

2

2

1

2

1 i

2

1

2

1

8

1

1

1

1

8

P_artNo.

11300-ZL8-600

15625-ZE1-003

15650+ZL8-003

16510-ZL8-000

16511+ZL8-000

16512-ZL8+000

16513-ZE1-000

16531-ZE1-000

16542t-ZL8-000

90121-952-000

90131-883-000

90131-883-000

90131-896-650

90131-896-650

90451-ZE1-000

90602-ZE1-000

91001-ZL8-003

91202-ZL8-003

94101-06800

94109-12000

941O9-12000

94251-08000

94301-08200

]9

HONDA

4-Cycle Engine GC160QHA

PISTON

°

r

_4

Ref No.

5

6

3

4

1

2

Description

Ring Set, Piston (Riken)

Piston

Pin, Piston

Rod Assembiy, Connecting

Bolt, Connecting Rod

Clip, Piston Pin (t3MM)

FAN COVER

1

1

!

1

2

2

PaN No.

13010-ZL8-003

13101 -ZL8-O00

13111 -ZEO-O00

13200-ZL8-000

90001-ZE1-000

90551-ZE0-000

2

3

Ref No.

t

Description

Cover, Fan *NHt*

(Black)

Bolt, Stud

Nut, Flange (6MM)

2O

1

3

3

PaN No.

19611-ZL8-000ZA

90043-ZL8-000

90303-MR1-000

HONDA

4-Cycle Engine GC160QHA

CAMSHAFT t!_--12

1

2

7

8

9

!0

5

6

3

4

11

12

13

Pulley Comp., Camshaft

Shaft, Cam Pulley

Belt, Timing (84HU7 G-200)

Arm, In. Valve Rocker

Arm, Ex. Valve Rocker

Shaft, Rocker Arm

Valve, In.

Valve, Ex.

Spring, Valve

Retainer, In. Spring Valve

Screw, Tappet Adj.

Nut, Tappet Adj.

O-Ring (6.8xl .9)

RECOIL STARTER

1

1

2

2

1

1 t

2

1

1

2

2

1

Part No.

14320-ZL8-000

14324-ZL8-000

14400-ZL8-003

14431-ZL8-000

14441-ZL8-000

14461-ZL8-000

14711 -ZL8-000

!472 i-ZL8-000

14751 -ZL8-000

14771 -ZE1-000

90012-333-000

90206-001-000

91306-PJ4-000

1

8

9

Starter Assy., Recoil *NH1 *

Knob, Recoil Starter

Rope, Recoil Starter

1

1

1

2]

Part No.

28400-ZL8-003ZA

28461-ZL8-003

28462-ZL8-003

HONDA 4-Cycle Engine GC160QHA

CARBURETOR

4

11

12

I

15

8

9

6

7

10 tl

12

!3

14

15

16

17

18

3

4

5

1

2

19

Description

Gasket Set

Float Set

Chamber Set, Float

Screw Set

Screw Set, Drain

Screw Set B

Screw Set

Carburetor Assy. (BB61B B)

Valve Comp., Float

Nozzle, Main

Insulator, Carburetor

Gasket, Insulator

Gasket, Carburetor

Gasket, Carburetor (Choke side)

Guide Comp., Air

Screw, Pan (5x6)

Clip, Tube (B6.5)

Bulk Hose, Vinyl (4x7x8000)

(4x7x150)

Jet, Main (#60)

Jet, Main (#62)

Jet, Main (#65)

1

1

(1)

1

1

1

1

2 t

1

1

!

1 t

1

1

1

1

1

I

1

Part No.

16010-883-015

16013-ZL1-003

16015-ZL8-003

16016-ZG0-W00

16024-124-760

;_028-ZE0-005

16029-ZG0-901

16100-ZL8-801

16155-ZL8-003

16t66-ZL8-003

16211-ZL8-000

16212-ZL8-000

16221-883-800

16288-ZL8-000

19650-ZL8-000

93500-05006-1H

95O02-02650

95003-07008-60M

99101-124-0600

99101-124-0620

99101-124-0650

22

HONDA 4-Cycle Engine GC160QHA

AIR CLEANER

4

Ref No.

3

4

1

2

5

6

MUFFLER

Tube, Breather

Element, Air Cleaner

Housing Comp., Air Cleaner

Gasket, Air Cleaner

Cover, Air Cleaner

Bolt, Flange (6xl 12) (CT200)

et_ty

!

!

1

1

1

2

Part No.

15721-ZL8-000

V7211-ZL8-000

17220-ZL8-000

17228-ZL8-000

17231-ZL8-000

90003-ZL8-000

7

3

4

5

6

7

8

Ref No,

!

2

Description

Muffler Comp.

Protector, Muffler

Protector, Muffler

Arrestor Comp., Spark

Plate, Arrester Number

Shroud, Muffler

Bolt, Flange (6x79) (CT 200)

Bolt, Flange (6xt2)

Screw, Tapping (4x6)

1

1

1

1

1

1

2

3

2

3

23

Part No.

18310-ZL8-010

18321 -ZL8-A00

18321 -ZL8-000

18350-ZL8-000

18356-ZL8-000

19664-ZL8-000

90004-ZL8-000

90013-883-000

90055-ZE1-000

90055-ZE1-000

HONDA 4-Cycle Engine GC160QHA

FUEL TANK

®

24

25

26

27

28

29

30

31

11

12

13

14

15

6

7

8

9

10

16

17

18

19

20

21

23

Ref No.

1

2

3

4

5

17

Description

Pump Assy., Fuel

Rubber, Supporter (107MM)

Tube, Diaphragm

Filter, Fuel

Tank, Fuel

Tank, Fuel

Rubber B, Tank Mounting

Joint, Fuel Tube

Collar, Fr. Cover Setting

Stay A, Fuel Tank

Cap Assy., Fuel Tank

Tube, Fuel Tank

Tube, Fuel

Tube, Fuel

Tube, Fue! Return

Rubber, RR. Fender

Bolt, Stud (F/Tank)

Washer (8MM)

Collar (14x6.1 )

Bolt-Washer (6x25)

Screw-Washer (5x14)

Nut, Flange (6MM)

Clip, Tube (B8)

Clip, Tube (B!0)

Clip, Tube (C9)

Clip, Tube (C11)

Bulk Hose, Fuel (5.5x8000)

(5.5x33)

Filter Comp., Fuel

Suspension, Strainer

Tube, Fuel Tank

Tube, Fuel Pump

24

1

3

1

2

2

1

5

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Part No.

t6700-ZL8-003

16854-ZH8-000

16882-ZL8-000

16952-ZA8-800

17511-ZL8-000

17511-ZL8-800

17516-ZV0-000

17519-ZL8-800

17535-166-000 t7561-ZL8-000

17620-ZL8-003 t7701-ZL8-000

17702-ZL8-000

17702-ZL8-800

17703-ZL8-800

80103-MG2-000

90041-ZL8-000

90473-896-000

90501-KA2-640

93404-06025-00

93894-05014-00

94050-O6000

95002-02080

95002-02080

95002-02100

95002-02100

95002-50000

95002-70000

95001-55008-40M

16910-ZV4-015

169!5-ZV4-000

17701-ZL8-800

17704-ZL8-800

HONDA

4-Cycle

Engine GC160QHA

FLYWHEEL & IGNITION COIL

Ref No.

12

13

14

9

10

11

4

5

6

7

8 t

2

3

15

16

17

18

Description

Key, Special Woodruff (25xl 8)

Coil Assy., Ignition

Clamp, Stop Switch Wire

Clamp, Wire

Flywheel Comp.

Wire, Stop Switch

Wire, Stop Switch

Protector, Switch

Switch Comp., Oil Level

Holder, Stop Switch Wire

Bolt, Flange (6xt2)

Bolt, Flange (6x14)

Bolt, Flange (6x28)

Bolt, Flange (6x20)

Nut, Special (14MM)

O-Ring (11.8x2.4)

Collar (6.6x13.8x14.5)

Sensor Unit ESS

1

1

3

1

1

I

1

1

1

1

1

1

1

1

1

1

1

25

Part No.

13331-357-000

30500-ZL8-004

30548-ZL8-000

30549-ZL8-000

3t 110-ZI8-004

32195-ZL8-000

32195-ZL8-810

354!9-ZL8-000

35480-ZL8-811

36103-ZE1-000

90013-883-000

90014-952-000

90015-883-000

90022-888-010

90201-878-003

91320-MJ6-003

9150t-ZL8-000

34! 50-ZH7-003

HONDA 4-Cycle Engine GC160QHA

CONTROL

Ref No.

17

!8

19

20

21

14

15

16 tl

12

13

8

9

10

5

6

7

1

2

3

4

Description

Control Assy.

Arm, Governor

Rod, Governor

Spring, Governor

Spring, Throttle Return

Lever, Control

Spring, Lever

Washer, Control Lever

Spacer, Control Lever

Base Comp. Control

Rod, Choke Control

Grommet, Choke Rod

Plate, Side

Switch Assy. Engine Stop (N.O)

Bolt, Flange (6x12)

Bolt, Flange (6x14)

Bolt, Governor Arm

Nut, Self-lock (6MM)

Screw*Washer (4xl 2)

Nut, Flange (6MM)

Washer, Piain

1

2

1

1

1

1

1

1

1

!

!

1

1

I

1

1

1

1

1

1

1

26

Part No.

16500-ZL8-000

16551-ZL8-000

16555-ZL8-000

16561-ZL8-000 t6562-ZL8-000

1657!-ZL8-000

16574-ZE1-000

16575-ZL8-000 t6578-ZE1-000

16580-ZL8-000

166tl-ZL8-000

16613-893-000

19612-ZL8-000

35!20-ZL8-003

90013-883-000

90014-952-000

90015-ZE5-010

90114-SA0-000

93892-04012-00

94050-06000

94103-04000

HONDA 4-Cycle Engine GC160QHA

Mark

Ref No.

4

5

2

3

Description

Mark, Engine Switch Indication

Mark, Choke

Mark, Oil Nert

Mark, Throttle Indication

1

1

1

1

87501 -ZLS-O00

87528-ZL8-000

87530+ZL8-000

87532-ZL8-800

2?

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

2

3

4

3

- 5O

3O

29

-51

44

4:=

43

- 52

_8

/t SEAL

19

_,g--

4O

44 lf_, °o° 1

_oOO/ o_ooool-

Jo%!

28

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

4

6

7

8

9

10

11

12

2

3

Item Part#

1 B2218

B2260

96542

B3328

B2261B

B2217

94944

99427

96400

99735

93790

B2016

93668

40945

93652

95416

93876

B2015

A2069

97934

B1449

93644

96053

96015

95380

95379

A1575

B2151

13

14

15

16

17

18

23

24

25

26

19

20

21

22

27

28

29

3

1

1

3

6

6

1

1

1

1

1

1 i

1

3

6

1

4

3

1

4

3

3 t

1

Q_.

!

1

2

O-RING, 1.625" x 0.1(_3

ADAPTER, Engine

BEARING, Eng. Adptr. Roller Thrust4 x

4

CAM, Axial 6.0 Lift

SCREW, Button Hd 5/16 - 24 x 3/4" Lg

O-RING, 0.239 tD x 0.070

SHOE, Piston P_ot

ASSEMBLY, Ceramic Piston & Cap

SPRING, Piston Return

ASSEMBLY, Breather

"(3" RING, Crankcase1t&97 x 11921 x

2.62

CRANKCASE ASSEMBLY

SPACER, Pilot

SCREW, SHC M6 x 1.0 x 20 mm Lg

SPRING, Thermal Relief Actuator

PISTON, Thermal Relief Actuator

%)" RING, Thermal Relief 2.9 x 6.5 x

1.78

SPACER ASSEMBLY

GASKET, Head

O-RING, Check Valve

CHECK VALVE, Inlet and O_et

ACTUATOR, Then_nalRelief

SEAL, High Pressure

RING, Bearing

SPRING, Chemical Injector

BALL, 5.5 dia. Chemical Injector

BARB HOSE, Brass w_h Nylon Insert

VENTURI ASSEMBLY

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

Service Kits

45

46

47

48

49

50

51

52

53

54

89138

B1879

A2503

A2015

B2152

97840

97841

A2013

B2665

B3148

B3185

A1716

B3117

A2014

B2241

B3481

B3507

B3508

B3509

B3480

B3510

B3513

B3479

B3478

B3514

1

1

1

1

1

6

1

3

6

1

1

1

1

1

3

_______j_ion

SPRING, Check Valve

SHUTTLE PISTON ASSEMBLY

SEAT, Trapped Line Pressure

BALL, Stainless Steel 9/32 Dia.

BALL SEAT ASSEMBLY

'O" RING, Chk Valve Cap15.6 x 19.16 x

1.78

CAP, Outlet Port

BOLT, Head M8 x 1.25 x 70mm Lg

WASHER, Steel Special

HEAD ASSEMBLY

UNLOADER SPINDLE ASSEMBLY

SPRING, Unloader

HANDLE, Unloader

SET SCREW, M6 - 1.0 x 8mm

CAP, Plastic

0

0

0

0

0

0

0

0

0

0

CAM ASSEMBLY, 6.0 LIFT

HEAD ASSEMBLY

CRANKCASE ASSEMBLY

SPACER PLATE ASSEMBLY

COMPLETE HEAD ASSEMBLY

HIGH PRESSURE OUTLET

ASSEMBLY

CHECK VALVE ASSEMBLY, 6 pkg.

UNLOADER SPINDLE ASSEMBLY

PISTON/SHOE ASSEMBLY

O-RING/SEAL KIT

29

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

19

15

I0

12

12_

17

17 t3

14

16

5

45

30

CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012

ITEM PART NO. QTY.

DESCRIPTION ITEM PART NO. QTY.

DESCRIPTION

EB2789

NSP

EB2534

22129

52858

39287 :

27007

B2142

75402

B2168

B1460

B1779

B2347

46476

31669

4

5 t

3

6

7

8

9

10

11

12

13

14

15

16

25

26

27

21

22

24

29

30

!7

18

19

20

B2071

92235

B1631A

B1851

B2796

91373

96307

AI040A

A1041

A1408

B1288

21782

31

32

33

34

21781

50190

48031G

B2759

1

2

1

1

1 t

1

1

1

1

1

1

I

1

2

1

1

8

1

1

2

2

2

2

2

1

2

2

4

2

1

BASEi HSPW

PUMP

HANDLE

LOCKWASHER, M8

NUT, M8 Locking Flange

HHCS, M8 x 45

MOUNT, Rubber Foot

WHEEL, 2" x 9" Black Mag

PUSHNUT, 1/2"

HANGER, Hose

CAP, Vinyl

COVER, Hinge

CAP, End

CAPLUG

BOLT, 1/4" - 20 x I-3/4"

Carriage

NUT, 1/4" - 20 Locking Flange

GROMMET, Turbo Nozzle

BILLBOARD

DECAL, Craftsman 2000 PSI

DECAL, Instructions

DECAL, Data

DECAL, 1-800 #

HOSE, Chemical

FILTER, Chemical Hose

CAP, Garden Hose Inlet

TAG, Breather Cap

QUICK DISCONNECT,

Female

QUICK DISCONNECT, Male

WASHER, M8 Flat

CLAMP, Hose 3/16"

HOOK, Square Neck 1/4" - 20

40

41

43

44

45

46

35

36

37

38

39

47

48

49

96382

B34t8

B2730

50 97009

51 B3095

900 NSP

97054

97100

B1969

95529

B2370

95587C

97123

21217

97566

45771

B2517 t

!

1

1

1

1

1

1

4

8

1

1

1

1

1

1

1

TAG, Pressure Adjust

CAP, High Pressure

HOSE, 1/4" x 25'

TURBO, Nozzle

GUN, High Pressure

NOZZLE, Adjustable

WAND, Extension

MOUNT, Vibration

TAG, Nozzle

NUT, M8 - 1.25 Hex

DECAL, Recoil Honda

OIL, Engine SAE 30

MANUAL, Owners

KIT, O-Ring Maintenance

KIT, Nozzle Cleaning

DECAL, 5.0 HP

ENGINE, Honda 5HP

GC160QHA

Optional Accessories Not Illustrated

71-75187 Garden Hose Quick Connect

71-75197

7! -75199

71-76430

Accessory Quick Connect Kit

Rotating Brush

Floor Bru._h

71-76431

71-75115

71-76450

71-76451

71-75116

7I-76400

71-76401

71-76402

71-76403

Utility Brush

25' Replacement Hose

25' Extension Hose

50' Extension Hose

O-Ring Replacement Kit

House Wash

Deck Wash

Vehicle/Boat Wash

Degreaser

3]

Emission Control System Warranty

Your new Honda Power Equipment engine complies with both the U.S. EPA and State of California emission regulations.

American Honda provides the same emission warranty coverage for engines sold in all 50 states.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

California

The California Air Resources Board and American Honda Motor Co., Inc. are leased to explain the emission control system warranty on your

Honda Power Equipment engine. In California, new utility and lawn and garden equipment must be designed, built and equipped to meet the

State's stringent anti-smog standards.

Other States

In other areas of the United States your engine must be designed, built and equipped to meet the U.S. EPA Phase I Emission standard for spark ignited engines at or below t9 kilowatts.

All States

American Honda Motor Co., Inc. must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your power equipment engine. Where a warrantable condition

exists, American Honda Motor Co,, Inc. will repair your power equipment engine at no cost to you including diagnosis, parts and labor.

Your emission control system may include such parts as the carburetor or fuel injection system, the ignition system and catalytic converter.

Also included may be hoses, connectors and other emission*related assemblies.

MANUFACTURER'S WARRANTY COVERAGE:

The t 995 and later power equipment are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by American Honda Motor Co,, Inc.

OWNER'S WARRANTY RESPONSIBILITY:

As the power equipment engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual.

American Honda Motor Co, Inc. recommends that you retain al! receipts covering maintenance on your power equipment engine, but

American Honda Motor Co., Inc. cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the power equipment engine owner you should however be aware that American Honda Motor Co., Inc. may deny you warranty coverage if you power equipment engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

You are responsible for resenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists. The war- ranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

American Honda Motor Co., Inc.

Power Equipment Customer Relations

4475 River Green Parkway

Duluth, Georgia 30136-2565

Telephone: (770) 497-6400

WARRANTY COVERAGE:

Honda power equipment engine manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser.

This warranty is transferable to each subsequent purchase for the duration of the warranty period.

Warranty repairs will be made without charge for diagnosis, parts or labor. All defective parts replaced under this warranty become the proparty of American Honda Motor Co., inc. A list of warranted parts is on the reverse side of this warranty statement.

Normal maintenance

items, such as spark plugs and filters, that are on the warranted parts list are warranted up to their required replacement interval only.

American Honda Motor Co., Inc. is also liable fro damages to other engine components caused by a failure of any warranted part during the warranty period.

Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner. The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system, if such a replacement art is used in the repair or maintenance of your engine, and an authorized Honda dealer determines it is defective or causes a failure of a warranted part, your claim for repair of your engine may be denied.

If the part in question is not related to the reason your engine requires repair, your claim will not be denied.

TO OBTAIN WARRANTY SERVICE: (see page 33)

EXCLUSIONS: (see page 33)

DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES: (see page 33)

32

Emission Control System Warranty

TO OBTAIN WARRANTY SERVICE:

You must take your Honda power equipment engine or the product on which it is installed, along with your warranty registration card or other proof of originai purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by American Honda Motor Co,,

Inc. to set! and service that Honda product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship wit1 mot be denied because the engine was not properly maintained and used.

If you are unable to obtain warranty service, or are dissatisfied with the warranty service you received, contact the owner of the dealership involved. Normally this should resolve your problem.

However, if you require further assistance, write or call the Power Equipment Customer

Relations Department of American Honda Motor Co,, Inc.

EXCLUSIONS:

FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS

WARRANTY.

THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR

DAMAGED BY OWNER ABUSE, NEGLECT, IMPROPER MAINTENANCE, MISUSE, MISFUELING, IMPROPER STORAGE, ACCIDENT

AND/OR COLLISION, THE INCORPORATION OF, OR ANY USE OF, ANY ADD-ON OR MODIFIED PARTS, UNSUITABLE ATTACH-

MENTS, OR THE UNAUTHORIZED ALTERATION OF ANY PART.

THtS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WIT

REQUIRED MAINTENANCE SERVICES AFTER THE ITEM'S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE

SECTION OF THE PRODUCT OWNER'S MANUAL, SUCH AS: SPARK PLUGS AND FILTERS.

DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES:

AMERICAN HONDA MOTOR CO., INC. DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH

AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIP-

MENT: AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.

THIS WARRANTY iS

APPLICABLE ONLY WHERE THE CALIFORNIA OR U.S. EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN

EFFECT.

Emission Control System Warranty Parts

SYSTEMS COVERED

BY THIS WARRANTY:

Fue! Metering

Exhaust System

Air Induction

Ignition

Miscellaneous Parts

PARTS

DESCRIPTION:

Carburetor assembly

Fuel injection pump

Fuet injection nozzle

Fuel regulator

Catalyst

Air filter housing

Air filter element*

Crankcase breather tube

Flywheel magneto

Ignition pulse generator

Ignition control module

Ignition coil assembly

Spark plug cap

Spark plug*

Tubing, fittings, seals gaskets and clamps associated with these listed systems.

*Covered up to the first required replacement only. See the maintenance schedule in the owneCs manual

33

For in-home major brand repair service:

Call 24 hoursa day, 7 days a week

1=800-4-MY-HOME (I-800-469-4663)

Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811

in Canada for all your service and parts needs call

Au Canada pour tout le service ou les pieces

- 1-800-665-4455

For the repair or replacement parts you need:

Call 7 am - 7 pro, 7 days a week

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hoursa day, 7 days a week

1=800=488-1222

For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pro, Monday- Saturday

1-800-827-6655

The ServiceSideof Sears_

Hit_ tt_ .............................

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement