SeaDoo GTX DI Operating instructions

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SeaDoo GTX DI Operating instructions | Manualzz
smo2002-005a.book Page 0 Friday, September 7, 2001 11:34 AM
SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in
this Operator’s Guide, the Safety Handbook, the Safety Videocassette
and on the on-product warning labels could cause injury, including the
possibility of death. The operator has the responsibility to inform
passenger(s) of safety precautions.
This Operator’s Guide, the Safety Handbook and Safety Videocassette
should remain with the craft at the time of resale.
GTX † is a trademark of Castrol Ltd. Used under license
The following trademarks are the property of Bombardier Inc. or its
subsidiaries:
SEA-DOO®
BOMBARDIER-ROTAX®
ROTAX®
BOMBARDIER LUBE®
BOMBARDIER Formula XP-S DI Synthetic Injection Oil
Printed in Canada (smo2002-005a.fm SH)
™® Trademarks of Bombardier Inc. or its subsidiaries.
© 2001 Bombardier Inc. All rights reserved.
smo2002-005a.book Page 1 Friday, September 7, 2001 11:34 AM
NOTE
Dear 2002 GTX DI watercraft owner. Informations on the RX DI model in the
2002 Operator’s Guide (P/N 219 000 145) apply to your GTX DI except for
the following.
GO TO 219 000 145
1
smo2002-005aTOC.fm Page 2 Wednesday, September 26, 2001 11:39 AM
TABLE OF CONTENTS
NOTE.......................................................................................................
TABLE OF CONTENTS ................................................................
1
2
LOCATION OF THE IMPORTANT LABELS ...................................
3
LOCATION OF CONTROLS, COMPONENTS AND
INSTRUMENTS ...........................................................................
4
FUNCTIONS OF CONTROLS, COMPONENTS AND
INSTRUMENTS ...........................................................................
5
4) Engine Start/Stop Button ..................................................................
5
5) Variable Trim System Button (VTS) ...................................................
5
6) Variable Trim System Gauge (VTS) ...................................................
5
12) Information Center Gauge/Buttons ...................................................
5
13) Glove Box..........................................................................................
6
17) Front Storage Compartment Cover...................................................
6
21) Tool Kit ..............................................................................................
7
24) Seat Latch .........................................................................................
7
25) Seat Extension Latch ........................................................................
7
27) Rear Storage Basket .........................................................................
8
34) Boarding Step ...................................................................................
8
35) Cooling System Bleed Outlet............................................................
9
42) Fuses ................................................................................................
9
43) Battery ..............................................................................................
9
44) Side Vanes ........................................................................................
9
OPERATING INSTRUCTIONS ...................................................... 10
SPECIAL PROCEDURES..............................................................
Towing the Watercraft in Water ..............................................................
MAINTENANCE ..........................................................................
Fuses .......................................................................................................
TRAILERING, STORAGE AND PRE-SEASON PREPARATION.......
Storage ....................................................................................................
SPECIFICATIONS ........................................................................
10
10
11
11
13
13
17
GO TO 219 000 145
2
smo2002-005a.book Page 3 Friday, September 7, 2001 11:34 AM
LOCATION OF THE IMPORTANT LABELS
GTX DI Model
14
6
F18L03L
TYPICAL
GTX DI Model Only
The location of this label differs on the
GTX DI model.
Label 14
Label 6
• WARNING
DO NOT BOOST BATTERY
WHILE INSTALLED.
F00A1AY
F00L050
3
smo2002-005a.book Page 4 Friday, September 7, 2001 11:34 AM
LOCATION OF CONTROLS, COMPONENTS AND
INSTRUMENTS
GTX DI Model
17
13
4
F18L05L
4
35
12
42-43
24
21-27
25
34
44
smo2002-005b.fm Page 5 Wednesday, September 26, 2001 11:49 AM
4.
12.
13.
17.
21.
24.
25.
Engine Start/Stop Button
Information Center Gauge/Buttons
Glove Box
Front Storage Compartment Cover
Tool Kit
Seat Latch
Seat Extension Latch
27.
34.
35.
42.
43.
44.
Rear Storage Basket
Boarding Step
Cooling System Bleed Outlet
Fuses
Battery
Side Vanes
NOTE: Some components shown in the 2002 Sea-Doo Operator’s Guide do not
apply to this watercraft.
FUNCTIONS OF CONTROLS, COMPONENTS
AND INSTRUMENTS
4) Engine Start/Stop
Button
5) Variable Trim System
Button (VTS)
It is the same operation as explained
in the 2002 Operator’s Guide. Only the
shape and arrangement differ. Refer to
the following updated illustration.
There is no VTS on the GTX DI model.
1
There is no VTS on the GTX DI model.
6) Variable Trim System
Gauge (VTS)
12) Information Center
Gauge/Buttons
It is the same operation as explained
in the 2002 Operator’s Guide. Only the
location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section and the following updated text and illustrations.
F18L09Y
1. Start/Stop button
5
smo2002-005a.book Page 6 Friday, September 7, 2001 11:34 AM
17) Front Storage
Compartment Cover
Gauge Description
2
1
Refer to the following updated text
and illustrations.
It gives access to the front storage compartment. Always relatch cover after
closing.
Front Storage Compartment
A convenient watertight area to carry
personal articles. Ideal location for towrope, first aid kit, etc.
 WARNING
3
F18L06Y
1.
2.
3.
4.
4
General display
Message/units display
Warning light
Fuel level display
Never leave any heavy or breakable
objects loose in the storage area.
Never operate the watercraft with
any storage compartment cover
open.
If there is water in the storage area,
pull out the drain plug to let water go
out. Reinstall the plug when done.
Function Buttons
F18L0KY
F18L09Z
1
2
1. To change display mode
2. To set or reset a function
13) Glove Box
It is the same operation as explained
in the 2002 Operator’s Guide. Only the
location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
6
1
1. Drain plug
NOTE: The water will flow to the bilge.
If there is an important quantity of water, ensure to drain the bilge (out of water) prior to using the watercraft.
smo2002-005a.book Page 7 Friday, September 7, 2001 11:34 AM
The front storage area includes a latch
to hold an approved fire extinguisher
(sold separately).
1
2
F18L0LY
1. Retaining straps
2. Extinguisher (sold separately)
 WARNING
Ensure to properly secure extinguisher with the supplied retaining
straps.
1
F18L0CY
1. Seat latch
25) Seat Extension Latch
It is the same operation as explained
in the 2002 Operator’s Guide for 3-up
seat models. Refer to the following
updated illustration.
21) Tool Kit
It is the same information as explained
in the 2002 Operator’s Guide. Only the
location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
24) Seat Latch
It is the same operation as explained
in the 2002 Operator’s Guide for 3-up
seat models. Refer to the following
updated illustration.
1
F18L0FY
1. Seat extension latch
7
smo2002-005a.book Page 8 Friday, September 7, 2001 11:34 AM
27) Rear Storage Basket
2
It is the same operation as explained
in the 2002 Operator’s Guide for 3-up
seat models. Refer to the following
updated illustration.
F18L0HY
F18L0GY
1
1. Rear storage basket
Spare Spark Plug Holder
The storage basket features a spare
spark plug holder.
To keep spare spark plugs dry and prevent shocks that might affect the adjustment or break them, a holder is
provided.
Unscrew cap counterclockwise to expose the holder and insert spark plug
in their holes. Reinstall cap.
3
1. Storage basket
2. Spare spark plug holder cap
3. Spark plug holder
NOTE: Adjust spare spark plug gap according to SPECIFICATIONS before installation.
NOTE: Spare spark plugs are not supplied with the watercraft.
34) Boarding Step
It is the same operation as explained
in the 2002 Operator’s Guide for some
models. Refer to the following updated illustrations.
1
F18L0IY
1. Boarding step
8
1
smo2002-005b.fm Page 9 Wednesday, September 26, 2001 11:50 AM
1
F18L0JY
35) Cooling System Bleed
Outlet
It is the same operation as explained
in the 2002 Operator’s Guide. Only the
location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
42) Fuses
It is the same information as explained
in the 2002 Operator’s Guide. The location and the description differ. Refer
to LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS section and the following updated illustrations.
F18H05Z
2
FUSES AND BATTERY LOCATION IN BILGE
1. Fuses
2. Battery
43) Battery
It is the same information as explained
in the 2002 Operator’s Guide. Only the
location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section. See illustration above.
44) Side Vanes
It is the same operation as explained in
the 2002 Operator’s Guide for some
models. Refer to LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS section.
The GTX DI model is equipped with
the O.P.A.S.™ (Off-Power Assisted
Steering). Ensure to read all information
in the 2002 Operator’s Guide (P/N 219
000 145) that pertains to this system.
9
smo2002-005a.book Page 10 Friday, September 7, 2001 11:34 AM
OPERATING INSTRUCTIONS
For the GTX DI model, follow the instructions given for the GTX series
and 3-up seat models in the 2002 Operator’s Guide (P/N 219 000 145).
SPECIAL PROCEDURES
Towing the Watercraft in
Water
It is the same as explained in the 2002
Operator’s Guide. Only the hose routing differs. Refer to the following updated illustration.
F18E01Y
1
GTX DI MODEL
1. Hose pincher on water supply hose on this
side of the T-fitting
CAUTION: When finished towing the
watercraft, hose pincher should be
removed before operating it. Failure
to do so will result in damage to the
engine.
10
smo2002-005a.book Page 11 Friday, September 7, 2001 11:34 AM
MAINTENANCE
Fuses
It is the same information as explained
in the 2002 Operator’s Guide except
for the following. Refer to the updated
text and illustrations.
MPEM
To access fuses on the MPEM, remove
seat.
Locate MPEM besides engine.
1
2
F18H05Y
1. MPEM
2. Fuses location
Fuses are identified, look above and
besides the fuse holder.
2
F1 : FP
F2 : ACC
F3 : REG
F4 : VTS
F5 : BAT
F6 : INJ
1
15A
2A
25A
7.5A
25A
15A
F1 F2 F3 F4 F5 F6
F18H06Y
FUSE IDENTIFICATION
1. Fuse identification
2. Fuse description
Fuse identification: The fuses (F) are
identified from 1 to 6.
Fuse description: The fuses are described with abbreviation as follows:
FP: Fuel pump
ACC: Accessories (information center)
REG: Regulator (charging system)
VTS: Variable Trim System. Fuse is installed but not in use on the GTX DI
model
BAT: Battery
INJ: Injection system
The fuse description is followed by the
ampere rating (A).
11
smo2002-005a.book Page 12 Friday, September 7, 2001 11:34 AM
Rear Electrical Box
Remove seat.
Locate electrical box at the back of the
bilge.
F18H01Y
1
1. Electrical box
Unclip and remove cover of the electrical box to expose the holder of the
main fuse.
1
F18H02Y
TYPICAL
1. Fuse holder
Properly reinstall removed components.
12
smo2002-005a.book Page 13 Friday, September 7, 2001 11:34 AM
TRAILERING, STORAGE
AND PRE-SEASON PREPARATION
It is the same information as explained
in the 2002 Operator’s Guide except
for the following updated illustrations.
Storage
Engine Draining
Check engine drain hose (lowest hose
of engine). Make sure there is no sand
or other particles in it and that it is not
obstructed so that water can exit the
engine. Clean hose and fitting as necessary.
CAUTION: Water in engine drain hose
should be free to flow out, otherwise
water could be trapped in engine.
Should water freeze in engine, severe
damage will occur. Check engine drain
hose for obstructions.
Disconnect the quick connect fitting.
Press both tabs and pull fitting.
F18E02Y
DISCONNECT THIS HOSE
Lower hose as necessary so that draining can take place.
Reconnect fitting when done.
Also ensure air compressor drain line
is not obstructed. Clean as necessary.
Antifreezing Protection
NOTE: This procedure requires approximately 2.5 L (2.6 U.S. qt.) of antifreeze.
In cool regions where freezing point
may be encountered, cooling system
should be filled with an equal part of
water and antifreeze solution.
13
smo2002-005a.book Page 14 Friday, September 7, 2001 11:34 AM
CAUTION: Antifreeze mix must be
fed in cooling system. Otherwise remaining water will freeze. This operation requires a good technical knowledge of the cooling system path. If
antifreezing is not performed adequately engine/exhaust system may
freeze and cause severe engine damage. We strongly recommend this operation be performed by an authorized SEA-DOO dealer.
CAUTION: Always use ethylene glycol antifreeze containing corrosion
inhibitors specifically recommended
for aluminum engines.
NOTE: When available, it is recommended to use biodegradable antifreeze compatible with internal combustion aluminum engines. This will
contribute to protect the environment.
NOTE: The engine will not have to run
during this operation but should have
been ran before, to exhaust as much
water as possible, from cooling system components.
NOTE: It may be easier to reach hoses
when you remove the seat opening
bridge.
1
F18L0MY
1. Seat opening bridge
14
Hose Pinchers Installation
Some hoses have to be plugged to
prevent draining, before filling cooling
system jackets with the antifreeze.
Install hose pinchers at the following
location:
1
F18E05Y
1. Water outlet hose
smo2002-005a.book Page 15 Friday, September 7, 2001 11:34 AM
Hose Disconnection
Disconnect water INLET hose at engine
between T-fitting and cylinder head fitting.
1
1
F18E0FY
1. Crankcase cooling cover outlet hose
F18E0BY
1. Disconnect this side of the T-fitting
Temporarily install a short piece of hose
to replace the one removed.
Antifreeze
Insert a funnel into the temporary hose
and pour antifreeze mix in engine until
the colored solution appears at cooling
system bleed outlet.
1
F18E08Y
1. Engine cylinder drain hose
F07E0LY
TYPICAL
15
smo2002-005a.book Page 16 Friday, September 7, 2001 11:34 AM
At this point, install a hose pincher on
bleed outlet hose.
F18E0EY
1
1. Bleed outlet hose
Continue to pour until antifreeze flows
in air compressor water outlet hose.
F18E01Y
1
1. Air compressor water outlet hose
Remove pinchers in this order to allow
proper flow of antifreeze.
1. Bleed outlet hose.
2. Crankcase cooling cover outlet hose.
3. Engine cylinder drain hose.
4. Water outlet hose.
16
Pour approximately 200 mL (7 oz) of
antifreeze in the water regulator valve
supply hose to allow antifreeze flowing through the valve and into muffler
to protect it.
Remove temporary hose and reconnect engine water outlet hose.
Most of the antifreeze will drain out
when removing the hose pinchers. Use
a container to recover it. DISPOSE ANTIFREEZE AS PER YOUR LOCAL LAWS
AND REGULATIONS.
NOTE: Although antifreeze will mainly
drain out, the antifreeze has mixed with
the water that was possibly trapped in
the water jackets and thus preventing
freezing problems.
At pre-season preparation, drain the
remaining antifreeze from cooling system prior to using the watercraft.
The following steps should be performed to provide the watercraft enhanced protection.
Clean the bilge with hot water and detergent or with bilge cleaner. Rinse
thoroughly. Lift front end of watercraft
to completely drain bilge. If any repairs
are needed to body or to the hull contact your authorized SEA-DOO dealer.
For paint touch up to mechanical parts
use Bombardier spray paint.
Reinstall vent tube support.
smo2002-005b.fm Page 17 Friday, October 12, 2001 10:19 AM
SPECIFICATIONS
GTX DI
(5563/5564/5595/5596)
ENGINE
Rotax® 947, 2-stroke
Engine type
Induction type
Reed valve
Exhaust system
Water cooled/water injected
Exhaust valve
Rotax Adjustable Variable Exhaust (RAVE)
Type
Lubrication
Oil type
Number of cylinders
Oil injection
BOMBARDIER Formula XP-S DI
synthetic injection oil (or equivalent)
2
951.2 cm3 (58 in3)
Displacement
COOLING
Open circuit.
Direct flow from propulsion unit
Type
ELECTRICAL
Magneto generator output
Ignition system type
Spark plug
Make and type
Gap
Starting system
Digital CDI
NGK, ZFR4F
1.1 mm (.043 in)
Electric starter with reduction gear
Battery
Fuse
200 W @ 6000 RPM
12 V, 19 A•h
Battery
25 A
Main
30 A
Charging system
(REG)
25 A
VTS system
Installed but not in use
Information center
(ACC)
2A
Injection system
(INJ)
15 A
Fuel pump (FP)
15 A
CARBURETION
Fuel type
Fuel injection
Regular gasoline with 87 octane minimum
(R+M)/2
Orbital direct fuel injection, twin throttle body
(46 mm (1.81 in))
17
smo2002-005b.fm Page 18 Friday, October 12, 2001 10:19 AM
GTX DI
(5563/5564/5595/5596)
PROPULSION
Propulsion system
Jet pump type
Bombardier Formula pump
Axial flow, single stage
Transmission
Direct drive
Reverse system
Yes
Jet pump oil type
SEA-DOO synthetic polyolester oil
SAE 75W90 GL5
Minimum required water
level for jet pump
90 cm (3 ft)
DIMENSIONS
Number of passengers ➀
3
Overall length
331 cm (130 in)
Overall width
122 cm (48 in)
Overall height
113 cm (44 in)
Weight
320 kg (705 lb)
Load limit (passengers + luggage)
272 kg (600 lb)
CAPACITIES
Fuel tank (including reserve)
56.5 L (15 U.S. gal)
Fuel tank reserve (from low level
signal on DI models)
9.8 L (2.6 U.S. gal)
Oil injection tank
Impeller shaft
reservoir
6 L (1.6 U.S. gal)
Capacity
115 mL (3.9 U.S. oz)
Oil level
Up to plug
➀ Refer to load limit.
BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.
18

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