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Cat. No. W139-E1-04
SYSMAC
Programmable Controllers
C1000H/C2000H
INSTALLATION GUIDE
C1000H/C2000H
Programmable Controllers
Installation Guide
Revised June 2000
Terms and Conditions of Sale
1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed
part of all quotes, agreements, purchase orders, acknowledgments, price lists,
catalogs, manuals, brochures and other documents, whether electronic or in
writing, relating to the sale of products or services (collectively, the "Products")
by Omron Electronics LLC and its subsidiary companies (“Omron”). Omron
objects to any terms or conditions proposed in Buyer’s purchase order or other
documents which are inconsistent with, or in addition to, these Terms.
2. Prices; Payment Terms. All prices stated are current, subject to change without notice by Omron. Omron reserves the right to increase or decrease prices
on any unshipped portions of outstanding orders. Payments for Products are
due net 30 days unless otherwise stated in the invoice.
3. Discounts. Cash discounts, if any, will apply only on the net amount of invoices
sent to Buyer after deducting transportation charges, taxes and duties, and will
be allowed only if (i) the invoice is paid according to Omron’s payment terms
and (ii) Buyer has no past due amounts.
4. Interest. Omron, at its option, may charge Buyer 1-1/2% interest per month or
the maximum legal rate, whichever is less, on any balance not paid within the
stated terms.
5. Orders. Omron will accept no order less than $200 net billing.
6. Governmental Approvals. Buyer shall be responsible for, and shall bear all
costs involved in, obtaining any government approvals required for the importation or sale of the Products.
7. Taxes. All taxes, duties and other governmental charges (other than general
real property and income taxes), including any interest or penalties thereon,
imposed directly or indirectly on Omron or required to be collected directly or
indirectly by Omron for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs
duties and sales, excise, use, turnover and license taxes) shall be charged to
and remitted by Buyer to Omron.
8. Financial. If the financial position of Buyer at any time becomes unsatisfactory
to Omron, Omron reserves the right to stop shipments or require satisfactory
security or payment in advance. If Buyer fails to make payment or otherwise
comply with these Terms or any related agreement, Omron may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all
amounts, including amounts payable hereunder, whether or not then due,
which are owing to it by Buyer. Buyer shall in any event remain liable for all
unpaid accounts.
9. Cancellation; Etc. Orders are not subject to rescheduling or cancellation
unless Buyer indemnifies Omron against all related costs or expenses.
10. Force Majeure. Omron shall not be liable for any delay or failure in delivery
resulting from causes beyond its control, including earthquakes, fires, floods,
strikes or other labor disputes, shortage of labor or materials, accidents to
machinery, acts of sabotage, riots, delay in or lack of transportation or the
requirements of any government authority.
11. Shipping; Delivery. Unless otherwise expressly agreed in writing by Omron:
a. Shipments shall be by a carrier selected by Omron; Omron will not drop ship
except in “break down” situations.
b. Such carrier shall act as the agent of Buyer and delivery to such carrier shall
constitute delivery to Buyer;
c. All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Omron), at which point title and risk of loss shall
pass from Omron to Buyer; provided that Omron shall retain a security interest in the Products until the full purchase price is paid;
d. Delivery and shipping dates are estimates only; and
e. Omron will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions.
12. Claims. Any claim by Buyer against Omron for shortage or damage to the
Products occurring before delivery to the carrier must be presented in writing
to Omron within 30 days of receipt of shipment and include the original transportation bill signed by the carrier noting that the carrier received the Products
from Omron in the condition claimed.
13. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the
Products will be free from defects in materials and workmanship for a period of
twelve months from the date of sale by Omron (or such other period expressed
in writing by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION,
EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL-
14.
15.
16.
17.
18.
ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS.
BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. Omron further disclaims all warranties and responsibility of
any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form
originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying
Product, or (iii) repay or credit Buyer an amount equal to the purchase price of
the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding
the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the
use of Products in combination with any electrical or electronic components,
circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing,
are not to be construed as an amendment or addition to the above warranty.
See http://oeweb.omron.com or contact your Omron representative for published information.
Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE
FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS
BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual
price of the Product on which liability is asserted.
Indemnities. Buyer shall indemnify and hold harmless Omron Companies and
their employees from and against all liabilities, losses, claims, costs and
expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Omron is a party) which arises
or is alleged to arise from Buyer's acts or omissions under these Terms or in
any way with respect to the Products. Without limiting the foregoing, Buyer (at
its own expense) shall indemnify and hold harmless Omron and defend or settle any action brought against such Companies to the extent based on a claim
that any Product made to Buyer specifications infringed intellectual property
rights of another party.
Property; Confidentiality. Any intellectual property in the Products is the exclusive property of Omron Companies and Buyer shall not attempt to duplicate it
in any way without the written permission of Omron. Notwithstanding any
charges to Buyer for engineering or tooling, all engineering and tooling shall
remain the exclusive property of Omron. All information and materials supplied
by Omron to Buyer relating to the Products are confidential and proprietary,
and Buyer shall limit distribution thereof to its trusted employees and strictly
prevent disclosure to any third party.
Export Controls. Buyer shall comply with all applicable laws, regulations and
licenses regarding (i) export of products or information; (iii) sale of products to
“forbidden” or other proscribed persons; and (ii) disclosure to non-citizens of
regulated technology or information.
Miscellaneous. (a) Waiver. No failure or delay by Omron in exercising any right
and no course of dealing between Buyer and Omron shall operate as a waiver
of rights by Omron. (b) Assignment. Buyer may not assign its rights hereunder
without Omron's written consent. (c) Law. These Terms are governed by the
law of the jurisdiction of the home office of the Omron company from which
Buyer is purchasing the Products (without regard to conflict of law principles). (d) Amendment. These Terms constitute the entire agreement between
Buyer and Omron relating to the Products, and no provision may be changed
or waived unless in writing signed by the parties. (e) Severability. If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate
any other provision. (f) Setoff. Buyer shall have no right to set off any amounts
against the amount owing in respect of this invoice. (g) Definitions. As used
herein, “including” means “including without limitation”; and “Omron Companies” (or similar words) mean Omron Corporation and any direct or indirect
subsidiary or affiliate thereof.
Certain Precautions on Specifications and Use
1. Suitability of Use. Omron Companies shall not be responsible for conformity
with any standards, codes or regulations which apply to the combination of the
Product in the Buyer’s application or use of the Product. At Buyer’s request,
Omron will provide applicable third party certification documents identifying
ratings and limitations of use which apply to the Product. This information by
itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application
or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system.
Buyer shall take application responsibility in all cases but the following is a
non-exhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Use in consumer products or any use in significant quantities.
(iii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
(iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
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2.
3.
4.
5.
ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products. Omron Companies shall not be responsible for the
user’s programming of a programmable Product, or any consequence thereof.
Performance Data. Data presented in Omron Company websites, catalogs
and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s
test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations
of Liability.
Change in Specifications. Product specifications and accessories may be
changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Omron’s representative at any time
to confirm actual specifications of purchased Product.
Errors and Omissions. Information presented by Omron Companies has been
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors or omissions.
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
! WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
! Caution
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
!
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3...
1. Indicates lists of one sort or another, such as procedures, checklists, etc.
©OMRON, 1988
All rights reserved. No part of this publication may be reproduced, photocopied or recorded, stored in a retrieval system or
transmitted in any form or by any means mechanical, electronic, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high−quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual; nevertheless, OMRON assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-2
1-3
1-4
What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Available Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
Description of All Components . . . . . . . . . . . . . . . . . . . . .
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
CPU Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duplex Unit (C2000H Duplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
File Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Space Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Remove Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3-2
3-3
3-4
3-5
Mounting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C2000H Duplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C2000H Simplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-2
Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-2
5-3
5-4
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventing Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
2
3
5
7
9
10
13
15
16
16
18
18
18
19
19
19
20
23
25
26
29
32
32
34
39
40
43
47
48
48
50
51
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TABLE OF CONTENTS
SECTION 6
Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices
A Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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59
63
67
109
117
121
125
About this Manual...
This manual explains how to install C1000H and C2000H C-series Programmable Controllers.
Section 1 is an introduction to Programmable Controllers. General information about what a Programmable Controller can do and how a Programmable Controller works is provided.
Section 2 provides a description of all the components of the C1000H and C2000H. The names of all the
individual parts of each Unit are given.
Section 3 explains how to assemble the C1000H and C2000H. A detailed description of how to mount
each Unit is provided.
Section 4 outlines the system connections involved in installing a C1000H and C2000H Programmable
Controller Systems.
Section 5 contains the requirements for the installation environment of the C1000H and C2000H. Suggestions for preventing electrical noise are included.
Section 6 explains the power considerations involved in installing the C1000H and C2000H.
Section 7 lists safety considerations that should be kept in mind while installing the C1000H and
C2000H.
Appendixes, a Glossary, and an Index are also included.
! WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
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PRECAUTIONS
This section provides general precautions for using the Wired Remote I/O System and related devices.
The information contained in this section is important for the safe and reliable application of the SYSMAC
C1000H/C2000H Programmable Controllers. You must read this section and understand the information contained
before attempting to set up or operate the SYSMAC C1000H/C2000H Programmable Controllers.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Operating Environment Precautions
1
4
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2
General Precautions
The user must operate the product according to the performance specifications
described in the relevant manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual
close at hand for reference during operation.
! WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC system to the above-mentioned
applications.
3
Safety Precautions
! WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so
may result in electric shock.
! WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
! Caution
Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in burning
or malfunction.
! Caution
Execute online edit only after confirming that no adverse effects will be caused
by extending the cycle time. Otherwise, the input signals may not be readable.
! WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so
may result in malfunction, fire, or electric shock.
4
Operating Environment Precautions
! Caution
Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in
the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
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5
Application Precautions
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
! Caution
Take appropriate and sufficient countermeasures when installing systems in the
following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
! Caution
5
The operating environment of the PC system can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC system. Be
sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.
Application Precautions
Observe the following precautions when using the PC system.
! WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always ground the system to 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric
shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Units, or any other
Units.
• Assembling the Units.
• Setting DIP switches or rotary switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.
! Caution
Failure to abide by the following precautions could lead to faulty operation of the
PC or the system, or could damage the PC or PC Units. Always heed these precautions.
• Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.
• Interlock circuits, limit circuits, and similar safety measures in external circuits
(i.e., not in the Programmable Controller) must be provided by the customer.
• Always use the power supply voltages specified in this manual. An incorrect
voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in malfunction.
• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may
result in burning.
xiii
Application Precautions
5
• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltage or loads may result in burning.
• Disconnect the functional ground terminal when performing withstand voltage
tests. Not disconnecting the functional ground terminal may result in burning.
• Be sure that all the mounting screws, terminal screws, and cable connector
screws are tightened to the torque specified in this manual. Incorrect tightening torque may result in malfunction.
• Double-check all wiring and switch settings before turning ON the power supply. Incorrect wiring may result in burning.
• Mount Units only after checking terminal blocks and connectors completely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Check the user program for proper execution before actually running it on the
Unit. Not checking the program may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting any of
the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the contents of
the DM Area, HR Area, and other data required for resuming operation. Not
doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing
either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so may
break the cables.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals. Connection of bare stranded wires may result in burning.
• When replacing parts, be sure to confirm that the rating of a new part is correct.
Not doing so may result in malfunction or burning.
• Before touching a Unit, be sure to first touch a grounded metallic object in order
to discharge any static built-up. Not doing so may result in malfunction or damage.
• Check the direction and polarity of all terminal blocks and connectors before
attempting to connect them.
xiv
SECTION 1
Introduction
This section provides general information about Programmable Controllers (Systems) and how they fit into a Control System.
1-1
1-2
1-3
1-4
What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-1 Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-2 Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Available Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
4
4
5
7
1
Section 1-1
What is a Control System?
1-1
What is a Control System?
A Control System is the electronic equipment needed to control a particular process. It may include everything from a process control computer, if one is used,
to the factory computer, down through the PCs (and there may be many of them
networked together), and then on down through the network to the control components: the switches, stepping motors, solenoids, and sensors which monitor
and control the mechanical operations.
Process Control Computer
Factory Computer
PCs
PC
PC
PC
Control Components
A Control System can involve very large applications where many different models of PC are networked together or it could be an application as small as a single
PC controlling a single output device.
2
Section 1-2
The Role of the PC
A Position Control System
Position Control Unit
Input Unit
PC
Signal line for
Servomotor
driver control
Handheld
Programming
Console
Power
source
Control panel
Control switch
Power
source
DC Servomotor
Driver
DC Servomotor
DC Servomotor
Driver
DC Servomotor
In the typical Control System example shown above, a PC controls the movement of the workpiece bed across two horizontal axes using Limit Switches and
Servomotors to monitor and control movement.
1-2
The Role of the PC
The PC is the part of the Control System that directly controls the manufacturing
process. According to the program stored in its memory, the PC accepts data
from the input devices connected to it, and uses this data to monitor the controlled system. When the program calls for some action to take place, the PC
sends data to the output devices connected to it to cause that action to take
place. The PC may be used to control a simple, repetitive task, or it may be connected to other PCs, or to a host computer in order to integrate the control of a
complex process.
3
Section 1-2
The Role of the PC
1-2-1 Input Devices
PCs can receive input from either automated or manual devices. The PC could
receive data from the user via a pushbutton switch, keyboard, or similar device.
Automated input could come from a variety of devices: micro-switches, timers,
encoders, photosensors, and so on. Some devices, like the Limit Switch shown
below, turn ON or OFF when the equipment actually makes contact with them.
Other devices, like the Photoelectric Switch and Proximity Switch shown below,
use other means, such as light or inductance, in order to get information about
the equipment being monitored.
Photoelectric Switch
Proximity Switch
Limit Switch
1-2-2 Output Devices
A PC can output to a myriad of devices for use in automated control. Almost anything that you can think of could be controlled (perhaps indirectly) by a PC. Some
of the most common devices are motors, Solenoids, Servomotors, Stepping
Motors, valves, switches, indicator lights, buzzers, and alarms. Some of these
output devices, such as the motors, Solenoids, Servomotors, Stepping Motors,
and valves, affect the controlled system directly. Others, such as the indicator
lights, buzzers, and alarms, provide output to notify personnel.
Solenoid
Servomotor
Stepping Motor
4
Section 1-3
How Does a PC Work?
1-3
How Does a PC Work?
PCs operate by monitoring input signals and providing output signals. When
changes are detected in the signals, the PC reacts, through the user-programmed internal logic, to produce output signals. The PC continually scans the
program in its memory to achieve this control.
Block Diagram of PC
Power Supply
Memory
Signals
from
switches,
sensors,
etc.
Input
CPU
Output
Signals to
Solenoids,
motors,
etc.
Programming
Device
A program for your applications must be designed, and stored in the PC. This
program is then executed as part of the cycle of internal operations of the PC.
Scanning Cycle
When a PC operates, that is, when it executes its program to control an external
system, a series of operations are performed inside the PC. These internal
operations can be broadly classified into the following four categories:
1, 2, 3...
1. Common (or overseeing) processes, such as watchdog timer operation and
testing the program memory.
2. Data input and output.
3. Instruction execution.
4. Peripheral device servicing.
Cycle Time
The total time required for a PC to perform all these internal operations is called
the cycle time. The flowchart and diagram on the following page illustrate these
internal operations for a typical PC.
Timing is one of the most important factors in designing a Control System. For
accurate operations, it is necessary to have answers to such questions as these:
• How long does it take for the PC to execute all the instructions in its memory?
• How long does it take for the PC to produce a control output in response to a
given input signal?
The cycle time of the PC can be automatically calculated and monitored, but it is
necessary to have an understanding of the timing relationships within the PC for
effective System design and programming.
5
Section 1-3
How Does a PC Work?
PC Operation Flowchart
Power application
Initial
processing
on
power
application
Clears data areas and
resets System counters
Checks I/O Unit connection
Resets watchdog timer
Checks hardware and
program memory
No
Sets error flag and
lights indicator
Check OK?
Common
processes
Alarm
Error or alarm?
IR data to Output Units
Resets watchdog
timer and application
program counter
Out
refresh
Executes the program
Remote
I/O
processes
Error
Processes Remote I/O
Resets watchdog timer
PC
cycle
time
No
End of Program?
Yes
Services peripheral devices
Servicing
peripheral
devices
Has the application program been completely
executed?
No
Yes
Resets watchdog timer
Data from Input
Units to IR Area
6
Mathematical
processes
In refresh
Section 1-4
Available Manuals
1-4
Available Manuals
The following table lists other manuals that may be required to program
and/or operate the C1000H and C2000H. Operation Manuals and/or Operation Guides are also provided with individual Units and are required for wiring
and other specifications.
Name
C1000H/C2000H Operation Manual
Cat. No.
Contents
W140
Software specifications
GPC Operation Manual
W084
Programming procedures for the GPC (Graphics
Programming Console)
FIT Operation Manual
W150
Programming procedures for using the FIT (Factory
Intelligent Terminal
LSS Operation Manual
W237
Programming procedures for using LSS (Ladder Support
Software)
Basics
W247
Introduction to programming procedures for using SSS
(SYSMAC Support Software)
C Series
W248
C-series programming procedures for using SSS
(SYSMAC Support Software)
Data Access Console Operation Guide
W173
Data area monitoring and data modification procedures for
the Data Access Console
Printer Interface Unit Operation Guide
W107
Procedures for interfacing a PC to a printer
PROM Writer Operation Guide
W155
Procedures for writing programs to EPROM chips
Floppy Disk Interface Unit Operation Guide
W119
Procedures for interfacing a PC to a floppy disk drive
Wired Remote I/O System Manual
W120
Information on building a Wired Remote I/O System to
enable remote I/O capability
Optical Remote I/O System Manual
W136
Information on building an Optical Remote I/O System to
enable remote I/O capability
PC Link System Manual
W135
Information on building a PC Link System to automatically
transfer data between PCs
Host Link System Manual
W143
Information on building a Host Link System to manage
PCs from a ‘host’ computer
SYSMAC NET Link System Manual
W114
Information on building a SYSMAC NET Link System and
thus create an optical LAN integrating PCs with
computers and other peripheral devices
SYSMAC LINK System Manual
W174
Information on building a SYSMAC LINK System to
enable automatic data transfer, programming, and
programmed data transfer between the PCs in the System
SSS Operation Manuals:
7
SECTION 2
Description of All Components
This section provides information about the individual Units that make up the C1000H and the C200H Simplex and Duplex
Systems. First the names of all the parts of the three systems are given, followed by any details that apply to the Units that make
up the PC. For a description of how the Units fit together to become a PC, refer to Section 3-5 System Configurations. For
information about the model numbers of any of the parts described in this section, refer to Appendix C Standard Models.
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
CPU Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duplex Unit (C2000H Duplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
File Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Space Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Remove Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
13
15
16
16
18
18
18
19
19
19
20
23
9
Section 2-1
CPU Rack
2-1
CPU Rack
The following figures show the names of all the parts of the CPU Racks used in
C1000H and C2000H Systems. Note that the Backplanes used for each system
are different.
C1000H System
There are seven models of CPU Racks available for C1000H systems. Choose
a Backplane with 3, 5 (2 models), 6, 8 (2 models), or 9 I/O slots, depending on
your application. Connect the CPU Backplane to an Expansion I/O Rack via the
Expansion I/O Connector.
Backplane
CPU
Expansion I/O Connector
Connects the CPU Rack to an
Expansion I/O Rack. When not
used, cover with cap.
I/O Control Unit
An I/O Control Unit must be
mounted to the Rack in order
to connect the CPU Rack to an
Expansion I/O Rack.
C2000H Simplex System
I/O Units
(3, 5, 6, 8, or 9 I/O Units depending
on the Backplane used)
CPU Power Supply
The C2000H Simplex CPU Rack is different from the C1000H CPU Rack in that
there are six slots available for I/O Units rather than eight. The CPU Rack for the
Simplex and Duplex Systems have a special slot, to the left of the I/O Units, for
an I/O Remove Unit. Connect the CPU Rack to an Expansion I/O Rack via the
Expansion I/O connector. For more details concerning the Simplex System,
refer to Section 3-3 C2000H Simplex System.
CPU
I/O Remove Unit
When mounted to Rack, standard I/O Units can be
mounted or removed during
CPU operation.
Expansion I/O Connector
Connects the CPU Rack to
an Expansion I/O Rack.
When not used, cover with
cap.
I/O Control Unit
An I/O Control Unit must be
mounted to the Rack in order
to connect the CPU Rack to
an Expansion I/O Rack.
10
Backplane I/O Units (6 I/O Units)
CPU Power Supply
Section 2-1
CPU Rack
C2000H Duplex System
The C2000H Duplex CPU Rack is different from both the C1000H and C2000H
Simplex CPU Racks. The CPU Rack houses two CPUs and a Duplex Unit, learning no room for I/O Units. An additional Rack connected to the CPU Rack via the
Expansion I/O Connectors accommodates the I/O Units which would normally
be mounted to the CPU Rack. Note that two connecting cables are required to
connect the CPU Rack to the accompanying I/O Rack that houses the I/O Units.
Just like the Simplex System, the Duplex CPU Rack has a special slot for an I/O
Remove Unit, located on the I/O Backplane.
CPU
Expansion I/O Connectors
Connects the CPU Rack to the
I/O Rack. Use two connecting
cables.
Backplane
Duplex Unit
CPU Power Supply
11
Section 2-1
CPU Rack
CPU
Two models of CPUs are available. One is used for C1000H Systems and the
other is used for C2000H Systems. The figure below shows the CPU that is used
with C2000H Duplex and Simplex Systems. The CPUs available for the
C1000H/C2000H Systems do not have built-in Power Supplies or Memory
Packs. Choose the Power Supply and memory pack suitable for your application.
Indicators
Peripheral device
mounting screw
Memory Pack
and Battery
Compartment
Peripheral device
connector cover
CPU mounting
screw
Peripheral device
mounting screw
Cover storage slot
Peripheral device
connector cover
Peripheral Device Connector The CPU is equipped with one connector for peripheral devices. A peripheral
device, such as the CPU-Mounting Programming Console, can be mounted
directly to the CPU and does not require a connecting cable. To mount the CPUMounting Programming Console or any other peripheral device directly to the
CPU, follow these steps:
1, 2, 3...
1. Detach the cover of the peripheral device connector with a standard screwdriver. Insert the detached cover into the cover storage slot provided at the
bottom of the CPU.
2. Connect the CPU-Mounting Programming Console to the peripheral device
connector.
3. To ensure a positive connection, secure the Programming Console to the
CPU by tightening the mounting screws located on the surface of the CPU.
12
Section 2-2
CPU Power Supply
2-2
CPU Power Supply
The CPU Power Supply is mounted to the rightmost slot of the CPU Rack. Three
models of Power Supplies are available: 100 to 120 VAC, 200 to 240 VAC, and
24 VDC. Any one of the three models can be used in the C1000H or C2000H
Simplex Systems: however, the 3G2A5-PS221-E/PS211-E Power Supplies
cannot be used in the C2000H Duplex System. The table below summarizes the
output capacity of the three models and the current available for I/O Units
mounted on the CPU Rack.
Model
3G2A5-PS221-E
3G2A5-PS223-E
3G2A5-PS211-E
C500-PS213-E
Supply
pp y
V lt
Voltage
Output
p
C
it
Capacity
Available Current for I/O Units
C1000H
4A
100 to 120/200 7 A 5 VDC
to 240 VAC
12 A 5 VDC 9 A
(selectable)
24 VDC
7 A 5 VDC
9 A 5 VDC
4A
6A
24 VDC Output
p
T
i l
Terminal
C2000H Simplex
3A
C2000H Duplex
---
Provided
8A
---
Not provided
3A
5A
-----
Not provided
p
Note Be sure to keep the total power consumed by all the Units mounted on a Rack
within the value stated in the table above. For example, do not mount I/O Units
with a total current consumption of 5 A to a Rack supplied by a 4 A Power Supply.
As shown in the table above, the available current for I/O Units is only 5 A. For
details concerning current consumption, refer to Section 4 System Connections
3G2A5-PS221-E
This Power Supply is used in C1000H and C2000H Simplex Systems.
Mounting screw
Do not loosen this screw.
•
AC input
Fuse holder
Contains a MF61NR fuse
(3 A, 250 V, 6.35-dia. x32)
POWER indicator
Lights when power is supplied.
Voltage selector
Short: 100 to 120 V
Open: 200 to 240 V
Ground this terminal at a resistance of
less than 100 W to improve noise
immunity or prevent electric shock.
GR
Ground this terminal at a resistance
of less than 100 W to prevent electric
shock.
+
0.8 A, 24 VDC output
-
START input
RUN output
Mounting screw
Do not loosen this screw.
Short these terminals to select 100 to
120 VAC. Open them to select 200 to
240 VAC.
LG
Terminals for
external connections
+
Connect a 100 to 120 VAC or 200 to
240 VAC power source.
Use these terminals to supply power
to DC Input Units. Use a separate
Power Supply if the I/O Unit requires
more than 0.8 A. If a current higher
than 0.8 A is output, the PC stops.
These terminals are short-circuited as
a factory-set condition. Remove the
short-circuit bracket to start or stop
the PC with an external signal. Normally, leave them short-circuited.
These terminals are turned ON during RUN operation.
13
Section 2-2
CPU Power Supply
3G2A5-PS223-E
This Power Supply is used in C1000H, C2000H Duplex and Simplex Systems.
Mounting screw
Do not loosen this screw.
•
AC input
Fuse holder
Contains a MF61NR fuse
(3 A, 250 V, 6.35-dia. x32)
POWER indicator
Lights when power is supplied.
Voltage selector
Short: 100 to 120 V
Open: 200 to 240 V
LG
Terminals for
external connections
GR
Connect a 100 to 120 VAC or 200
to 240 VAC power source.
Short these terminals to select 100
to 120 VAC. Open them to select
200 to 240 VAC.
Ground this terminal at a resistance of less than 100 W to
improve noise immunity or prevent
electric shock.
Ground this terminal at a resistance of less than 100 W to prevent
electric shock.
24 VDC output terminals are not
provided.
START input
RUN output
Mounting screw
Do not loosen this screw.
3G2A5-PS211-E
C500-PS213-E
These terminals are turned ON
during RUN operation.
This Power Supply is used in C1000H and C2000H Simplex Systems.
Mounting screw
Do not loosen this screw.
•
These terminals are short-circuited
as a factory-set condition. Remove
the short-circuit bracket to start or
stop the PC with an external signal.
Normally, leave them short-circuited.
Fuse holder
Contains a MF61NR fuse
(6.35-dia. x32)
PS211-E: 125 V, 4 A
PS213-E: 125 V, 6.3 A
POWER indicator
Lights when power is supplied.
+
24 VDC input
Connect a 24 VDC power source
(2.3 A min.)
LG
Ground this terminal at a resistance
of less than 100 W to improve noise
immunity or prevent electric shock.
GR
Ground this terminal at a resistance
of less than 100 W to prevent electric shock.
-
Terminals for
external connections
24 VDC output terminals are not
provided.
START input
RUN output
Mounting screw
Do not loosen this screw.
14
These terminals are short-circuited
as a factory-set condition. Remove
the short-circuit bracket to start or
stop the PC with an external signal.
Normally, leave them short-circuited.
These terminals are turned ON during RUN operation.
Section 2-3
I/O Backplane
2-3
I/O Backplane
The I/O Backplane is always paired with the CPU Rack in a C2000H Duplex system. The I/O Backplane houses the I/O Units, which cannot be mounted to the
CPU Rack. Use two cables to connect the I/O Backplane to the CPU Rack. Two
PC Link Units and one Host Link Unit can be mounted to any of the six rightmost
slots on the I/O Backplane. Similar to the C2000H CPU Backplane, the I/O Backplane also has a special slot for an I/O Remove Unit. Use one cable to connect
the I/O Remove Unit on the I/O Backplane to the I/O Remove Unit on the Expansion I/O Rack.
I/O Remove Unit
When mounted to the Rack, I/O Units can be
removed or mounted while the PC is operating.
CPU Connectors
Connects the CPU Rack to the I/O
Rack. Use two connecting cables.
Expansion I/O Backplane Connector
Connects the I/O Rack to an Expansion
I/O Rack. When not used, cover with a
cap.
Expansion I/O
Power Supply
I/O Backplane
I/O Units (8 Units max.)
I/O Control Unit
An I/O Control Unit must be mounted to
the I/O Backplane in order to connect the
I/O Backplane to Expansion I/O Racks.
3G2A5-SP001 I/O Cover Unit
When mounting an I/O Cover
Unit, attach the fitting on the I/O
Backplane and the fitting on the
back of the I/O Cover Unit.
15
Section 2-5
I/O Power Supply
2-4
Expansion I/O Backplane
The Expansion I/O Backplane shown in the following diagram, can be used to
expand the C1000H and C2000H Simplex and Duplex Systems. An Expansion
I/O Rack is just like a CPU Rack, except a CPU is not mounted. However, a
Power Supply is needed for each Expansion I/O Rack. There are three models
of Expansion I/O Backplane available. The Expansion I/O Rack shown below
can only be used with C2000H Systems. This Backplane has a special slot for
the I/O Remove Unit, which allows on-line I/O Unit exchange. two models are
available for C1000H PCs, with either five or eight slots.
I/O Remove Unit
When mounted to the Rack, I/O Units can be
removed or mounted while the PC is operating.
Expansion I/O Power Supply
I/O Units
I/O Interface Unit
An I/O Interface Unit must be mounted to an Expansion
I/O Rack in order to connect the Expansion I/O Rack to
another Expansion I/O Rack.
Expansion I/O Backplane
2-5
I/O Power Supply
Just as a Power Supply must be mounted to the CPU Rack, a Power Supply
must also be mounted to the I/O Backplane and Expansion I/O Backplanes.
There are two Power Supplies available; 100 to 120/200 to 240 VAC and 24
VDC, both of which are explained below. For details, refer to Appendix B Specifications. Either Power Supply can be used in the C1000H or C2000H Simplex
Systems; however, the 24-VDC Power Supply can not be used in the C2000H
Duplex System.
Model
Supply Voltage
Output Capacity
Available Current for I/O
Units
24 VDC Output Terminal
3G2A5-PS222-E
100 to 120/200 to 240
VAC (selectable)
7A 5 VDC
6.5 A
Provided
3G2A5-PS212-E
24 VDC
7 A 5 VDC
6.5 A
Not provided
Note Be sure to keep the total power consumed by all the Units mounted on a Rack
within the value stated in the table above. For example, do not mount I/O Units
with a total current consumption of 7A to a Rack supplied by a 7 A Power Supply.
As shown in the table above, the available current for I/O Units is only 6.5 A. For
details concerning current consumption, refer to Section 4 System Connections.
16
Section 2-5
I/O Power Supply
3G2A5-PS222-E
Mounting screw
Do not loosen this screw.
•
AC input
Fuse holder
Contains a MF61NR fuse
(3 A, 250 V, 6.35-dia. x32)
POWER indicator
Lights when power is supplied.
Voltage selector
Short: 100 to 120 V
Open: 200 to 240 V
Connect a 100 to 120 VAC or 200 to
240 VAC power source
Short these terminals to select 100 to
120 VAC. Open them to select 200 to
240 VAC.
LG
Ground this terminal at a resistance
of less than 100 W to improve noise
immunity or prevent electric shock.
GR
Ground this terminal at a resistance
of less than 100 W to prevent electric
shock.
Terminals for
external connections
+
0.8 A, 24 VDC output
-
Use these terminals to supply power
to DC Input Units. Use a separate
Power Supply if the I/O Unit operate
on more than 0.8 A. If a current higher
than 0.8 A is output, the PC stops.
These terminals are used to supply
external DC Input Units. If the Unit
requires more than 0.8 A a separate
supply must be used. The PC shuts off
automatically if a current of more than
0.8 A is drawn from the supply.
Mounting screw
Do not loosen this screw.
3G2A5-PS212-E
Mounting screw
Do not loosen this screw.
+
•
Fuse holder
Contains a MF61NR fuse
(4 A, 125 V, 6.35-dia. x32)
24 VDC input
Connect a 24-VDC power source
(2.3 A min.)
LG
Ground this terminal at a resistance
of less than 100 W to improve noise
immunity or prevent electric shock.
GR
Ground this terminal at a resistance
of less than 100 W to prevent electric
shock.
-
POWER indicator
Lights when power is supplied.
Terminals for
external connections
Mounting screw
Do not loosen this screw.
17
Section 2-8
I/O Interface Unit
2-6
Duplex Unit (C2000H Duplex)
The Duplex Unit shown below must be mounted to the CPU Rack in order to
operate the Duplex System. The following indicators and switches are located
on the front panel.
DUPLEX RUN (Green)
Lit during normal duplex
operation
DUPLEX BUS ERROR (Red)
Lit if an error occurs in the Duplex
System. When a DUPLEX BUS
ERROR occurs the active CPU
switches the system from a Duplex
System to a Simplex System.
VERIFY ERROR (Red)
Lit if the programs in both CPUs are
not the same. When a VERIFY
ERROR occurs, the active CPU
switches the system from a Duplex
System to a Simplex System.
CPU ON/OFF switches
Use these switches to supply power to
each of the CPUs. To operate the CPU,
move the corresponding switch to the
ON position. When replacing the CPU,
move the corresponding switch to the
OFF position, and remove the CPU
from the Rack. Note that power is not
supplied to the CPU whose corresponding switch is OFF.
INITIAL SET
2-7
ACTIVE CPU (Green)
Indicates which CPU is active.
CPU RUN (Green)
Lit when the active CPU is
operating normally.
WAITING (Green)
This indicator is lit on three different
occasions:
(1) While the program in the Duplex
System is being verified (1 to 20
seconds)
(2) When the start input is not applied
to the CPU
(3) When there is a failure in starting
the Duplex System
PROGRAM (Green)
Lit when both CPUs are in the
PROGRAM mode
CPU ERROR (Red)
Lit when an error occurs in the
CPU. Operation stops and the
RUN indicator is not lit.
MEMORY ERROR
Lit if an error is found in the PC
program
ACTIVE SYSTEM
I/O Control Unit
An I/O Control Unit must be mounted to the CPU Rack in order to connect the
CPU Rack to an Expansion I/O Rack. In C1000H and C2000H Simplex Systems, the I/O Control Unit is mounted to the CPU Rack. In the C2000H Duplex
System, the I/O Control Unit is mounted to the I/O Rack. An I/O Control Unit can
be mounted even if no Expansion I/O Rack is used.
2-8
I/O Interface Unit
An I/O Interface Unit is needed on each Expansion I/O Rack, in order to expand
the PC. If there is not an I/O Interface Unit on each Expansion I/O Rack, data
communication cannot take place. The I/O Interface Unit is mounted to the leftmost I/O position on the Expansion I/O Backplane.
18
Section 2-11
I/O Remove Unit
2-9
File Memory Unit
When a File Memory Unit is connected to the PC, contents of the Program
Memory and data areas can be transferred to and from File Memory (FM). For
details on operating the File Memory Unit, refer to the C1000H/C2000H Operation Manual.
The Unit can be mounted to either of the six rightmost slots on the Rack.
2-10 Space Unit
The Space Unit is included with the I/O Backplane to fill the space between the
Power Supply and the rightmost Unit mounted on the Backplane. This Unit only
applies to the I/O Backplane used in C2000H Duplex Systems. When mounting
this Unit be sure to remove the bracket on the Backplane first.
2-11 I/O Remove Unit
The I/O Remove Unit is unique to C2000H Systems. When mounted to a Rack of
a C2000H System, the I/O Remove Unit allows standard I/O Units to be removed
or mounted while the CPU is operating. The I/O Remove Units on each Rack are
connected by an I/O Remove Unit Connecting Cable.
In order to mount an I/O Unit to or remove an I/O Unit from any of the Racks in the
PC system, a Programming Console must be used to release the I/O Unit from
the control of the CPU. For details, refer to the PC Operation Manual.
Depending on the combination of I/O Units, a failed standard I/O Unit can be
replaced without affecting the other Units in the system.
When mounting or removing the I/O Units, the terminal block does not need to be
rewired. Simply mount the I/O Unit to the Backplane and then the terminal block
to the I/O Unit. When removing the I/O Unit, remove the terminal block first and
then remove the I/O Unit from the Backplane.
When an I/O Unit is mounted or removed while the CPU is operating on a Backplane which has an Interrupt Input Unit mounted to it, the Interrupt Input
(mounted only to C1000H and C2000H Simplex PCs) will be ignored.
Note
1. Remember that only a standard I/O Unit can be mounted or removed during
operation.
2. An I/O Remove Unit must be mounted on every Rack that will require I/O
units to be mounted or removed during operation. Even if none of the I/O
Units on the CPU Rack will be removed or mounted during operation, an I/O
Remove Unit is needed if I/O substitution is to take place on an Expansion
I/O Rack connected to the CPU Rack.
19
Section 2-12
I/O Units
Special I/O Units, such as the A/D Conversion Input Unit or the High-speed
Counter Unit, cannot be removed or mounted during operation. In addition, if
Special I/O Units and standard I/O Units are mounted on the same Rack, none of
the Units on that Rack can be removed or mounted without affecting the other
Units. However, there are combinations with other I/O Units that allow substitution during PC operation. The following table explains the instances in which
standard I/O Units, when used in combination with other I/O Units, can be
removed or mounted during PC operation. The groups defined in the table are
used only in this section and do not apply to groups of similar nature in other
manuals.
Group
I/O Unit
Mounted to 3G2C5-BI082 and 3G2C5-BI083 Backplane
Group A
16-/32-/64-point I/O
When only Units from Group A are mounted to a Backplane the I/O Units can
be removed or mounted during PC operation.
Group B
PC Link Unit
Host Link Unit
When Units from Group B are mounted on the same Backplane as Units from
Group A, only the Units from Group A can be removed or mounted during PC
operation. However, this does not apply when using 3G2C5-BI083.
Group C
A/D Conversion Unit
D/A Conversion Unit
Remote I/O Master
Remote I/O Slave
Others
When Units from Group C are mounted on the same Backplane as Units from
Group A, neither Group a Units nor Group C Units can be removed or
mounted during PC operation.
! Caution
When removing or mounting an I/O Unit while the CPU is operating, be sure to
remove the terminal block from the I/O Unit first and then remove the I/O Unit
from the Backplane. If the entire I/O Unit is removed from the Backplane, output
signals are not cleanly disconnected, but may be sent to external devices, causing a sudden pulse to go the external device. This may in turn cause the device to
shudder. Also, when remounting the I/O Unit to the Backplane, fir st mount the
I/O unit and then the terminal Block to the I/O Unit.
2-12 I/O Units
I/O Units come in 5 shapes; A-shape, B-shape, C-shape, D-shape, and
E-shape. Refer to Appendix B Specifications for the dimensions of each Unit.
A-shape
Mounting screw
Provided at top and bottom
Nameplate
Fuse blowout alarm indicator
Provided on OD411/OD217/OA121/OA222
I/O indicators
Indicate ON/OFF status points
Terminal block mounting screw
Provided at top and bottom
20-terminal terminal block
Removable
20
Section 2-12
I/O Units
B-shape
Mounting screw
Provided at top and bottom
Nameplate
I/O indicators
Indicate ON/OFF status of I/O signal
Terminal block mounting screw
Provided at top and bottom
38-terminal terminal block
Removable
C-shape
Mounting screw
Provided at top and bottom
Nameplate
I/O indicators
Indicate ON/OFF status of points
Terminal block mounting screw
Provided at top and bottom
38-terminal terminal block
Removable
21
Section 2-12
I/O Units
D-shape
Mounting screw
Provided at top and bottom
Nameplate
I/O indicators
Indicate ON/OFF status of points
Two 40-terminal terminal
block connectors
Removable
E-shape
Mounting screw
Provided at top and bottom
Nameplate
I/O indicators
Indicate ON/OFF status of points
Two 24-terminal terminal block connectors
4-terminal terminal block
22
Section 2-13
Memory Packs
2-13 Memory Packs
The Memory Pack fits into the slot located on the right side of the CPU. Because
the Memory Pack is not provided with the PC upon delivery, a Memory Pack
must be selected and installed in the CPU. There are two Memory Packs available, either RAM or ROM, that can be used for both the C1000H and C2000H
Systems.
Note Mount a Memory Pack to the CPU on the left and another Memory Pack to the
CPU on the right. These Memory Packs must have the same specifications.
When using the RAM Pack, there must not be any difference in write-protect
switch settings for the left and right CPUs, otherwise a collation error will result
and the PC will not operate.
RAM Pack
Data can be randomly written to and read from the RAM Pack, making it possible
to enter your own program into the CPU. However, because this is not a fixed
program, the memory of the RAM Pack is erased when power is not supplied to
the CPU or when the RAM Pack is removed from the CPU without first being connected to a backup battery.
! Caution
1. When removing the RAM Pack from the CPU, be sure to connect the RAM
Pack to a backup battery before removing it from the CPU or the data will be
lost. Do not use the backup battery located in the compartment above the
Memory Unit Compartment. It is used to backup memory in the CPU.
2. Do not remove the battery in the CPU when the RAM Pack has been
removed from the CPU.
There is a write-protect switch and a write-protect indicator on the RAM Pack, as
shown in the following diagram. Setting the write-protect switch to OFF allows
data to be written to the RAM Pack. Use a peripheral device, such as a Programming Console, to write to the RAM Pack.
Battery connector
Write-protect LED indicator
Write-protect switch
OFF
ON
RAM Pack
To write data to the RAM Pack, move the write-protect switch to the OFF position. After data is written to the RAM Pack, be sure to move the write-protect
switch to the ON position to protect the data from further alterations. If you try to
write data to the Memory Pack while the write-protect switch is in the ON position, the message DISABLED ROM will appear on the Programming Console.
Four models of RAM Packs are available, which vary in memory capacity: 8K,
16K, 24K, and 32K words. Refer to Appendix C Standard Models for model numbers.
23
Section 2-13
Memory Packs
ROM Pack
Data contained in the ROM Pack is stored on EPROM chips and cannot be
altered or erased during the CPU’s operation. The ROM Pack can accept four
EPROM chips, which can be programmed for your particular application with the
PROM Writer. The EPROM chip is mounted to the Memory Pack and the entire
pack is installed in the CPU. Once the data is written to the chip the data will not
be lost when the power to the PC is OFF.
IC Sockets
SW1 No.
Selector
RAM Pack
24
SECTION 3
Assembly
When we speak of a PC, we usually think of it as a single object. But actually even the simplest PCs are usually composed of
several different devices. In fact a single PC can be physically spread throughout a building, but we still call it one PC.
In this section, we will start with a Backplane and use all the Units discussed in Section 2 to build a PC.
3-1
3-2
3-3
3-4
3-5
Mounting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C2000H Duplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C2000H Simplex System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
29
32
32
34
25
Section 3-1
Mounting the Units
3-1
Mounting the Units
There is no single Unit that can be said to constitute a Rack PC. To build a Rack
PC, we start with a Backplane. The Backplane for the C1000H/C2000H is shown
below.
C1000H/C2000H Backplane
The Backplane is a simple device having two functions. The first is to provide
physical support for the Units to be mounted to it. The second is to provide the
connectors and electrical pathways necessary for connecting the Units
mounted to it.
The first device we will add to the Backplane is a Power Supply. The Power Supply fits into the rightmost position on the Backplane and provides electricity at the
voltages required by the other Units of the PC. It can also be used to power devices other than the PC if necessary.
Power Supply
The core of the PC is the CPU. The CPU contains the program consisting of the
series of steps necessary for the control task. The CPU fits into the position directly to the left of the Power Supply.
CPU
26
Section 3-1
Mounting the Units
Unlike the CPU of the Package-type PC, the CPU of the Rack PC has no I/O
points built in. So, in order to complete this kind of PC we need to mount one or
more I/O Units to the Backplane. Mount the I/O Units to the Backplane by pressing the I/O Unit firmly into position, making sure the connectors are properly
mated. Secure the Unit by tightening the mounting screws located on the top and
bottom of the Unit.
Mounting screws
Provided at the top and
bottom of the Unit
Connector
Make sure the connectors
are properly mated.
The figure below shows one I/O Unit mounted directly to the left slot of the CPU
Rack.
I/O Unit
I/O Units are where the control connections are made from the PC to all the various input devices and output devices. As you can see from the figure, there is
still some space available on the right side of the I/O Unit. This space is for any
additional I/O Units that may be required.
27
Section 3-1
Mounting the Units
The figure above shows a total of six I/O Units mounted to the Backplane. Backplanes are available in different lengths, and can hold a different number of I/O
Units accordingly. Of course, not all I/O Units look exactly alike, but the ones in
the figure show their typical appearance. This configuration of Backplane,
Power Supply, CPU, and I/O Units is called a CPU Rack. This term refers to the
Backplane and all the Units mounted to it. However, if we want to include more
than six I/O Units in our configuration we can add an additional Backplane. First,
though, we have to mount an I/O Control Unit to the leftmost slot of the CPU
Rack.
I/O Control Unit
Now we can use a cable to connect the CPU Rack to another Backplane. This
Backplane has a Power Supply and I/O Units mounted to it, but it has no CPU of
its own. The additional Backplane must also have an I/O Interface Unit mounted
to its leftmost position. This configuration of additional Backplane, Power Supply, I/O Units, and I/O Interface Unit is called an Expansion I/O Rack.
CPU Rack
Expansion I/O Rack
I/O Interface Unit
The CPU Rack and Expansion I/O Rack shown above are connected by a cable.
Remember that this whole configuration is still referred to as one PC. It is possible to keep adding Expansion I/O Racks in this way until the maximum number of
I/O points for the system is reached. Each Expansion I/O Rack needs an I/O Interface Unit.
28
Section 3-2
C2000H Duplex System
3-2
C2000H Duplex System
The C2000H has a unique feature. The C2000H lets you build a PC that uses
two CPUs. This is called a Duplex System. Either CPU, which is mounted to the
CPU Rack, is capable of assuming the system function. One CPU controls the
system while the other CPU assumes a standby status. Consequently, if a failure
occurs in one of the CPUs, the other CPU can take over the system function,
preventing the entire system from halting, The figure below shows a Duplex System. Note that the CPU Rack is connected to the I/O Rack by two cables.
CPUs
CPU Rack
Duplex Unit
I/O Rack
While the Duplex System is in operation, one of the two CPUs has “active” status
and the other CPU has “standby” status. The active CPU executes the program
and controls the I/O Units while the standby CPU merely executes the program,
but does not control the I/O Units. The status of the CPUs can be determined by
setting the selector switch on the front panel of the Duplex Unit.
If an error occurs in the active CPU, making further operation impossible, the
standby CPU automatically becomes active and takes over operation. The
failed CPU can be repaired or replaced without having to shut down the entire
CPU.
Operating Mode
The operating mode is set through the active CPU. Once the operating mode of
the active CPU is set, the standby CPU is automatically set in same operating
mode as the active CPU.
Peripheral Devices
As mentioned, the operating mode can only be set through the active CPU. However, peripheral devices such as the Programming Console can be mounted to
the standby CPU to monitor operations.
Initial Settings
Take the following steps to prepare the Duplex System for operation.
1, 2, 3...
1. Be sure to install identical Memory Packs in both CPUs. Because one of the
CPUs in the Duplex System acts as a standby system, make sure that identical Memory Packs are installed in both CPUs. IF the active CPU can no
longer control the system, the standby CPU can take over the System using
an identical program.
ROM Packs When using ROM Packs, make sure that the same number and
same type of EPROM chips are mounted to both ROM Packs. In addition,
the same program must be written to both ROM Packs.
RAM Packs When using RAM Packs, make sure the Units have the same
memory capacity. Write the program to the RAM Unit installed in the active
CPU. The program written to the active CPU is automatically written to the
memory of the standby CPU when the Duplex System is put into operation.
29
Section 3-2
C2000H Duplex System
Note All information previously stored in the RAM Pack of the standby CPU
will be erased when a new program is written to the RAM Pack of the
active CPU.
2. Set the System Switch, located on the front panel of the Duplex Unit, to DPL
(Duplex System) or SPL (Simplex System). As shown below, the switch is
set to DPL to indicate a Duplex System.
CPU ON/OFF switches
Use these switches to supply power to
each of the CPUs. To operate the CPU,
move the corresponding switch to the
ON position. When replacing the CPU,
move the corresponding switch to the
OFF position, and remove the CPU
from the Rack. Note that power is not
supplied to the CPU whose corresponding switch is OFF.
ACTIVE SYSTEM
DPL (Duplex)
SPL (Simplex)
INITIAL SET
3. Next, select the active CPU by setting the Active Switch to RIGHT or LEFT.
In the example above, the right CPU is the active CPU.
4. To complete the initial settings, set both CPU ON/OFF selectors on the front
panel of the Duplex Unit to the ON position. If both CPU selectors are not in
the ON position, the Duplex System cannot operate.
When an Error Occurs in
the Duplex System
30
When the Duplex System is put into operation, both CPUs are in the ON position
and an active CPU, either the right CPU or the left CPU, is selected. A Duplex
System is a control system with two operable CPUs, an active CPU and a standby CPU, either of which can take over system operation at any time. However, if
an error occurs causing one of the CPUs to fail, the system automatically
changes to a Simplex System, regardless of the switch settings on the front panel of the Duplex Unit. For example, if an error occurs in the standby CPU causing
Section 3-2
C2000H Duplex System
it to be inoperable, it can no longer be a Duplex System and therefore automatically changes to a Simplex System, with only the active CPU controlling the system.
If there is an error that causes the active CPU to fail, the system again automatically changes to a Simplex System, switching control to the operable CPU (the
standby CPU). For example, the switches on the front panel of the Duplex Unit
indicate that the right CPU is active and controlling the I/O Units in a Duplex System. If the active CPU fails, the system changes from a Duplex System to a Simplex System and the operable standby CPU (in this example, the left CPU) takes
over the system operation and becomes the active CPU. The change from Duplex to Simplex and from active CPU to standby CPU takes place regardless of
the settings on the front panel of the Duplex Unit.
Switching from Duplex to
Simplex
If you are using a Duplex System but want to use only one CPU to write a program to the memory of the CPU or test the program in the CPU, switch the Duplex System to a Simplex System.
The flow chart below illustrates how the Duplex System can be changed to Simplex operation. The switches referred to in the flow chart are on the front panel of
the Duplex Unit. Assume that there is a Programming Console already mounted
to the active CPU.
Select the active CPU and set the ACTIVE switch to LEFT or RIGHT depending on which CPU is to be active.
Set the CPU ON/OFF switch which corresponds to the active CPU to the ON
position.
The SYSTEM switch is
set to SPL for Simplex
The SYSTEM switch is
set to DPL for Duplex
Supple power
Supple power
Set the SYSTEM
switch to SPL
Enter password
Press INITIAL SET
Move the MODE SELECTOR switch on the Programming Console from
RUN/MONITOR to PROGRAM and then back to
RUN/MONITOR.
Simplex System operation begins
31
Section 3-4
Memory Packs
3-3
C2000H Simplex System
The C2000H Simplex System is a PC that operates with only one CPU. The operation of the Simplex System is quite similar to that of the C1000H, in that a
maximum of seven Expansion I/O Racks can be utilized to access a maximum of
2,048 I/O points.
One difference can be seen in the CPU Rack. Only six I/O Units can be mounted
to the CPU Rack of the C2000H Simplex System. Also, an I/O Remove Unit, a
feature unique to the C2000H Systems, can be mounted to the CPU and Expansion I/O Racks to allow on-line exchange.
3-4
Memory Packs
The CPU has a removable Memory Pack that stores the user program. Two
Memory Packs are available, in either RAM or ROM. You can write your own program into the RAM Pack or you can copy a program that has already been written to an EPROM chip and mount it in the ROM Pack. The EPROM Chip must be
mounted to the PROM Writer in order for the program to be written to it. Then the
EPROM Chip must be mounted to the ROM Pack.
Mounting the EPROM Chip
to the ROM Pack
Depending on the memory required for your application, choose either two chips
for 16K words or four chips for 32K words. Only one model of EPROM chip can
be used in the C1000H and C2000H PCs. Refer to Appendix B Specifications for
specifications of the EPROM chips.
Using the diagram and the table below as a reference, mount the EPROM chips
to the correct IC sockets.
Use a standard
screwdriver to set
the SW1 switch for
either 16K words or
32K words.
The table below summarizes the programming capacity.
Switch Setting
SW1 No. Selection
IC Socket
CHIP 0
CHIP 1
Up to 16K words
Upper 8 Bits
CHIP 2
16K to 32K words
Lower 8 Bits
Upper 8 Bits
16K words
2
Two 27128
---
32K words
4
Two 27128
Two 27128
5
Two 27256 (see note)
---
6
Two 27512
---
Note EPROM 27256 has to be 150 ns.
32
CHIP 3
Lower 8 Bits
Section 3-4
Memory Packs
How to Install the Memory
Pack
1, 2, 3...
! Caution
Take the following steps to install the Memory Pack in the CPU.
1. Turn the power to the PC OFF.
Do not attempt to install the Memory Pack in the CPU while the power to the PC
is ON. Doing so may cause data to be lost, or may damage the CPU or Memory
Pack.
2. Using a standard screwdriver, remove the Memory Pack compartment
cover located on the front panel of the CPU. Push in the latch on the cover
and slide the cover upward.
Use a standard screwdriver to remove the Memory
Pack compartment cover.
3. When using the RAM Pack, make sure the write-protect switch is set before
installing the Unit in the CPU. Refer to the following table for the status of the
write-protect function.
Write enabled
Write disabled
Write-protect switch
OFF
ON
Write-protect LED indicator
Unlit
Lit
4. Insert the Memory Pack (component side facing left) into the Memory compartment. When the Unit is almost completely inserted into the CPU, there
may be a slight resistance as the Memory Pack connector mates with the
connector inside the CPU. Continue pushing on the Memory Pack until it is
inserted completely into the CPU.
Memory Unit guide
Memory Pack
(ROM or RAM
Pack)
Memory Unit holding brackets
Mounting screws for Memory
Unit holding bracket
5. Reattach the memory compartment cover.
33
Section 3-5
System Configurations
Follow the steps below to remove the Memory Pack from the CPU.
How to Remove the
Memory Pack
1, 2, 3...
1. Turn the power to the PC OFF.
2. Using a standard screwdriver, remove the Memory Pack compartment
cover located on the front panel of the CPU. Push in the latch on the cover
and slide the cover upward.
3. When removing the RAM Pack from the CPU, be sure to connect the RAM
Pack to a back-up battery before removing it from the Memory Compartment, or the data will be lost.
Note Do not use the back-up battery located in the compartment above the
Memory Unit. This battery is used to back-up the internal memory of
the CPU. If this battery is disconnected, the contents of the internal
memory will be lost.
4. Pull the white tabs of the Memory Pack up and out. The tabs push against
the guide rail provided for the Memory Pack and force the Memory Pack out
of the Memory Pack compartment.
Note When moving the C1000H or C2000H PCs, secure the Memory Pack
with holding brackets.
3-5
System Configurations
This section provides illustrations of assembled C1000H and C2000H Systems.
C1000H System
The following figure shows an assembled C1000H CPU Rack and one Expansion I/O Rack. When 7 Expansion I/O Racks are connected to a CPU Rack, a
maximum of 1,024 I/O points are available. When Remote I/O Units are used in
the system, the maximum number of I/O points available increases to 2,048.
CPU
CPU
Power Supply
I/O Control Unit
CPU Rack
C2000H Simplex System
34
Connecting Cable
Programming
Console
I/O Interface Unit
Expansion I/O
Power Supply
The C2000H Simplex System is similar to the C1000H except that the C2000H
Simplex CPU Rack has a maximum of six slots instead of eight. When seven
Expansion I/O Racks are connected to a CPU Rack, a maximum number of
Section 3-5
System Configurations
2,048 points are available, regardless of whether Remote I/O Units are used in
the system.
CPU
CPU
Power Supply
I/O Remove Unit
I/O Control Unit
CPU Rack
(C2000H Simplex System)
Programming Console
Connecting Cable
Connecting Cable for I/O Remove Unit
Expansion I/O
Power Supply
I/O Interface Unit
Expansion I/O Racks
A maximum of seven
Expansion I/O Racks
can be connected to
the CPU Rack.
C2000H Duplex System
The CPU Rack for the C2000H Duplex System, unlike the C1000H and the
C2000H Simplex Systems, has two CPUs and a Duplex Unit mounted to it. The
C2000H Duplex System is configured differently from the Simplex System, because it has an additional I/O Rack connected to the CPU Rack to accommodate
the I/O Units. Note that there are two connecting cables that connect the CPU
Rack to the I/O Rack. A maximum of seven Expansion I/O Racks can be connected to the I/O Rack, making 1,024 the maximum number of points available
when 16-point I/O Units are used. The number of I/O points is increased to 2,048
when the system is configured with 32-point I/O Units.
CPU
Duplex Unit
Monitors and controls the
CPUs
CPU
CPU Power Supply
CPU Rack (Duplex System)
Programming Console
Connecting Cable
I/O Remove Unit
Necessary in order to remove
or mount standard I/O Units
during CPU operation.
I/O Control Unit
Necessary in order to expand
the CPU Rack
Expansion I/O Power Supply
Must be mounted to each Expansion I/O Rack.
I/O Rack (used only for Duplex System)
Connecting Cable for I/O Remove Unit
I/O Remove Unit
Necessary in order to remove
or mount standard I/O Units
during CPU operation.
I/O Interface Unit
Must be mounted to each Expansion I/O Rack
Expansion I/O Power Supply
Must be mounted to each Expansion I/O Rack.
Expansion I/O Rack
A maximum of seven Expansion I/O
Racks can be connected to the CPU
and I/O Racks
35
System Configurations
Section 3-5
Where I/O Units Can be
Mounted
The table below summarizes the Units that can be used in the systems described in this manual.
Special I/O
Units
The number of Special I/O Units that can be used depends upon the number of points available and
the number of points the Special I/O Unit requires. Be sure to check the current capacity for each I/O
Unit and the CPU.
Host Link
Units
When using 3G2A5-LK103(-P)/LK203 Host Link Units, a maximum of two Rack-mounting Host Link
Units can be mounted to the CPU Rack or I/O Rack. An additional CPU-mounting Host Link Unit can
be mounted to the CPU, making the total number of Host Link Units three.
When using 3G2A5-LK101-(P)EV1/LK201-EV1 Host Link Units, only one Rack-mounting Host Link
Unit can be mounted to the CPU Rack or I/O Rack. An additional CPU-mounting Host Link Unit can
be mounted to the CPU, making the total number of Host Link Units two.
These Host Link Units cannot be mounted on Expansion I/O Rack.
If the SYSMAC Net Link Unit is mounted, either 3G2A5-LK103(-P) or 3G2A5-LK203 can be mounted
as Rack-mounting Host Link Unit. Both models cannot be mounted at the same time.
I/O Units
Standard I/O Units are available with 16, 32, or 64 points. These Units can be mounted to or removed
from the Rack if there is an I/O Remove Unit mounted to the Rack. Refer to Section 2 Description of
All Components for details.
Memory Packs
RAM or ROM Packs are available. The ROM Pack requires a separately available EPROM chip.
Install identical Memory Packs in both CPUs, if you are using a C2000H Duplex PC.
Remote I/O
Master Unit
Up to eight Remote I/O Master Units can be mounted to both the I/O Rack and the Expansion I/O
Racks. When the Remote I/O Unit is mounted to a Rack, a Rack number must be set so that the CPU
can identify the Remote I/O Unit. Mount the Remote I/O Slave Unit to the leftmost position (the I/O
Interface Unit position) on the Slave Rack. For details, refer to the C1000H/C2000H Operation
Manual.
The table below summarizes specific Units that can and cannot be mounted in
the CPU and Expansion Racks and the number that can be used in each PC. For
detailed information about the Units listed below, refer to the Operation Manual
for the individual Unit.
Unit
C1000H and C2000H Simplex
CPU Rack
C2000H Duplex
Expansion I/O Rack
I/O Rack
Expansion I/O Rack
16-, 32-, 64-point I/O
YES
YES
YES
YES
Interrupt Input
YES (4 max.)
NO
NO
NO
Special I/O
YES
YES
YES
YES
I/O Link
YES
YES
YES
YES
PC Link
YES (2 max.)
Total: 2
YES
max.
YES
NO
YES (2 max.)
Total: 2
YES
max.
NO
NO
Host Link (see note 1)
SYSMAC Link
SYSMAC Net Link
File memory
YES
YES (1 max.)
NO
NO
NO
NO
Remote I/O Master
YES
Remote I/O Slave
NO
Note
YES
YES
NO
NO
NO
NO
YES
YES
YES
YES
NO
YES
1. A CPU-mounting Host Link Unit can be mounted, in addition to the Rackmounting Host Link Unit.
2. The Position Control Unit (3G2A5-NC103-E) and the PID Unit each require
two I/O slots on the CPU Rack and the Expansion I/O Racks
3. The following Units can only be mounted to one of the three or five rightmost
slots on the CPU Backplane, depending on which Backplane is used.
PC Link
Host Link
SYSMAC Net Link
File Memory
SYSMAC Link
36
System Configurations
Section 3-5
4. When two or more PCs are linked by the PC Link Unit, a maximum of 32 PC
Link Units can be used (linking 31 PCs), in any number of subsystems.
5. When mounting two Host Link, SYSMAC Link, or SYSMAC Net Link Units to
a C200H PC, use CPU01-EV1.
37
SECTION 4
System Connections
In the preceding sections we have covered all the parts of a PC and how they should be assembled. This section provides
detailed information on PC connections.
4-1
4-2
Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
43
39
Section 4-1
Current Consumption
4-1
Current Consumption
The Power Supplies are limited in the total current they can supply to I/O Units.
The following table shows the maximum currents allowed.
Power Supplies
Unit
CPU Power Supply
pp y
(C1000H)
CPU Power Supply
pp y
(C2000H Simplex)
Si l )
I/O Power Supply
Model
Output Capacity
Current Available
for I/O Units
3G2A5-PS221-E
C500-PS213-E
3G2A5-PS223-E
7 A 5 VDC
9 A 5 VDC
12 A 5 VDC
4A
6A
9A
3G2A5-PS211-E
7 A 5 VDC
4A
3G2A5-PS221-E
C500-PS213-E
3G2A5-PS223-E
7 A 5 VDC
9 A 5 VDC
12 A 5 VDC
3A
5A
8A
3G2A5-PS211-E
7 A 5 VDC
3A
3G2A5-PS222-E
7 A 5 VDC
6.5 A
3G2A5-PS212-E
Note Do not exceed the maximum current ratings for each of the voltages supplied by
any single Unit listed above. In addition, do not exceed the total maximum power
output for any single Unit listed above. Refer to the tables on the following page
for the current consumption of individual I/O Units.
Input Units
Unit
DC Input
Model
Current Consumption
(A)
3G2A5-ID112
0.01
C500-ID114
0.34
3G2A5-ID213
0.02
3G2A5-ID215
0.16
3G2A5-ID218
0.26
C500-ID218CN
0.2
3G2A5-ID212
0.3
3G2A5-ID219
0.34
Interrupt Input Unit
(see note)
C2000-ID216
0.1
AC Input
3G2A5-IA121
0.18
3G2A5-IA222
0.18
C500-IA223
0.18
3G2A5-IA122
0.18
TTL Input
C500-ID501CN
0.2
AC/DC Input
3G2A5-IM211
0.01
3G2A5-IM212
0.2
Note The Interrupt Input Unit is used only in C1000H and C2000H Simplex Systems.
40
Section 4-1
Current Consumption
Output Units
Unit
Contact Output
Model
Current Consumption
(A)
3G2A5-OC221
0.1
3G2A5-OC223
0.1
3G2A5-OC224-E
0.2
3G2A5-OD411
0.16
3G2A5-OD215
0.2
3G2A5-OD412
0.23
3G2A5-OD414
0.23
3G2A5-OD212
0.23
3G2A5-OD211
0.3
3G2A5-OD213
0.46
3G2A5-OD217
0.16
C500-OD218
0.23
C500-OD219
0.16
3G2A5-OD415CN
0.23
3G2A5-OA121
0.3
3G2A5-OA222
0.3
3G2A5-OA223
0.45
C500-OA225
0.2
C500-OA226
0.45
TTL Output
C500-OD501CN
0.25
DC Input/Transistor
Output Unit
C500-MD211CN
0.26
Dummy I/O
3G2A5-DUM01
0.035
Transistor Output
Triac Output
41
Section 4-1
Current Consumption
Special I/O Units
Unit
A/D Converter Input
Model
Current Consumption
(A)
3G2A5-AD001 to -AD005
0.3 each
3G2A5-AD006
0.75 each
3G2A5-AD007
D/A Converter Output
High-speed Counter
C500-AD101
0.88
C500-AD501
1.2
3G2A5-DA001 to -DA005
0.55 each
C500-DA101
1.3
C500-DA103
1.3
3G2A5-CT001
0.3
3G2A5-CT012
0.55
C500-CT021
0.35
C500-CT041
1.0
Magnetic Card Reader
3G2A5-MGC01-E
1.0
PID
3G2A5-PID01-E
1.4
Position Control
3G2A5-NC103-E
Total 1.4
3G2A5-TU001-E
3G2A5-NC111-EV1
Total 1.0
3G2A5-TU001-E
3G2A5-NC222-E
Total 1.3
3G2A5-TU002-E
ASCII
C500-ASC04
0.5
ID Sensor
C500-IDS01-V2/02-V1
0.4 each
C500-IDS21/22
Ladder Program I/O
3G2A5-LDP01-V2
0.8
File Memory
C1000H-FMR11
0.35 each
C1000H-FMR21
Cam Positioner
Link Units and Remote I/O
Units
Unit
C500-CP131
Model
0.35
Current Consumption
(A)
I/O Link
3G2A5-LK010-(P)E
0.6
PC Link
C500-LK009-V1
0.9
Host Link
C500-LK103 (-P)
1.0 each
C500-LK203
Remote I/O Master
3G2A5-RM001-(P)EV1
0.7
Remote I/O Slave
3G2A5-RT001-(P)EV1
0.5 each
3G2A5-RT002-(P)EV1
SYSMAC Net Link
C500-SNT31-V4
1.4
SYSMAC Link (see note)
C1000H-SLK11
0.8 each
C1000H-SLK21-V1
Wired Remote I/O Master
C500-RM201
0.3
Wired Remote I/O Slave
C500-RT201
0.5
Note The SYSMAC Link Unit is used only in C1000H and C2000H Simplex Systems.
42
Section 4-2
I/O Connections
4-2
I/O Connections
Connect the I/O Devices to the I/O Units using AWG (cross-sectional area:
0.3 mm2) for 19-terminal terminal blocks and AWG 22 to lead wire (cross-sectional area: 0.3 to 0.75 mm2) for 10-terminal terminal blocks. The terminals have
screws with 3.5-mm diameter heads and self-raising pressure plates. Connect
the lead wires to the terminals as shown. Tighten the screws to a torque of 0.8
NSm.
Use ring crimp terminals for wiring. Do not connect bare stranded wires directly
to terminal blocks.
7 mm max.
Terminal Block
7 mm max.
The terminal block of an I/O Unit can be removed by loosening the mounting
screws. You do not have to remove the lead wires from the terminal block in order to remove it from an I/O Unit.
Note Putting I/O Lines and high-tension lines or power lines in the same duct or conduit may cause the I/O Lines to be affected by noise. This may cause a malfunction in the I/O Unit or may cause damage to the I/O Unit or I/O devices.
Terminal block mounting screws
Loosen the terminal block mounting screws to remove
the terminal block from the I/O Unit. Make sure the
mounting screws on the terminal block are tightened after wiring is complete, and the terminal block is remounted to the I/O Unit.
Note When a Triac Output Unit is used to drive a low-current load, the load may not
turn completely OFF due to a leakage current. To compensate for the leakage
current, connect a bleeder resistor in parallel with the load.
43
I/O Connections
Section 4-2
Wiring Examples
The following are examples of how to connect I/O devices to I/O Units. During
wiring, work slowly and carefully. If an input device is connected to an Output
Unit, damage may result. Check all I/O devices to make sure they meet the
specifications (refer to Appendix B Specifications). Be sure to allow for leakage
current and load inductance.
DC Input Units
Contact output
IN
DC input
COM
When using the following configurations, the sensor and Input Unit should receive their power from the same supply.
NPN current output
+
Current
regulator
IN
Output
7 mA
DC input
COM
0V
NPN open-collector output
+
Sensor
Power
Supply
IN
Output
7 mA
DC input
COM
0V
PNP current output
+
Output
Sensor
Power
Supply
IN
7 mA
0V
44
COM
AC/DC input
Section 4-2
I/O Connections
AC Input
Contact output
IN
AC input
COM
AC Switching
IN
Prox.
switch
main
circuit
AC input
COM
Note If a reed switch is used as the input contact of the AC Input Unit, the reed switch
must have a permissible current capacity of 1 A minimum, otherwise contact
weld may result due to inrush current.
Output Units
A fuse placed in the output circuit will protect the output element, circuit board,
etc., in the event of a short circuit in the output circuit.
OUT
Relay,
solenoid, etc.
+
COM
45
SECTION 5
Installation Environment
This section details the necessary environment and conditions for installation of the PC. For specific instructions on mounting
Units and wiring for I/O and power, refer to Section 3-5 System Configurations and 4-2 I/O Connections.
! Caution
5-1
5-2
5-3
5-4
Static electricity can cause damage to PC components. Your body can carry an
electrostatic charge, especially when the humidity is low. Before touching the PC
be sure to first touch a grounded metallic object, such as a water pipe, in order to
discharge any static build-up.
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventing Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
48
50
51
47
Section 5-2
Mounting Requirements
5-1
Cooling
There are two points to consider in order to ensure that the PC does not overheat. The first is the clearance between the Racks, and the second is installation
of a cooling fan.
Clearance Between Racks
The Racks need to have sufficient room between each other to allow for I/O wiring, and additional room to ensure that the I/O wiring does not hamper cooling.
However, the Racks must be mounted so that the length of the connecting cable
does not exceed 2 m, and the total length of the Connecting Cables between all
Racks does not exceed 12 m. For details about cable lengths, refer to Appendix
C Standard Models. As a general rule, about 70 to 120 mm should be left between any two Racks (50 to 100 mm should be left between any two Racks in the
Duplex System).
Cooling Fan
A cooling fan is not always necessary, but may be needed in some installations.
Try to avoid mounting the PC in a warm area, or over a source of heat. A cooling
fan is needed if the ambient temperature may become higher than that specified
(refer to Appendix B Specifications). If the PC is mounted in an enclosure install
a cooling fan, as shown in the following diagram, to maintain the ambient temperature within specifications.
Fan
PC
Louver
5-2
Mounting Requirements
The PC consists of from one to eight Racks, or from one to nine Racks if you are
using the C2000H Duplex System. Each Rack must be mounted vertically, that
is with the printing on the front panels oriented as it would normally read. The
Racks should be mounted one above the other with the CPU Rack uppermost.
The PC may be directly mounted to any sturdy support meeting the environmental specifications (refer to Appendix B Specifications).
The duct work shown in the following diagram is not used for mounting the
Racks. Although optional, the duct work can be used to house the wires from the
I/O Units that run along the sides of the Racks, keeping the wires from becoming
entangled with other machines. The figures illustrate the correct way to mount
the Racks.
48
Section 5-2
Mounting Requirements
C1000H System
CPU Rack
Expansion I/O Rack
C2000H Duplex
CPU Rack
I/O Backplane
(for C2000H
Duplex only)
49
Section 5-3
Duct Work
The following figure shows a side view of a mounted CPU and two Expansion I/O
Racks. There should be a distance of 70 to 120 mm between the mounted Units.
CPU
Duct
70 to 120 mm
I/O
Duct
70 to 120 mm
I/O
Approx. 100 mm
5-3
Duct Work
If power cables carrying more than 10 A 400 V, or 20 A 220 V must be run alongside the I/O wiring (that is, parallel to it), leave at least 300 mm between the
power cables and the I/O wiring as shown below.
Low current cable
1
300 mm min.
Control cable
2
Power cable
300 mm min.
3
Grounding at resistance
of less than 100 W
1 = I/O wiring
2 = General control wiring
3 = Power cables
50
Section 5-4
Preventing Noise
If the I/O wiring and power cables must be placed in the same duct (for example,
where they are connected to the equipment), shield them from each other using
grounded metal plates.
Metal plate (iron)
200 mm min.
1
2
3
Grounding at resistance
of less than 100 W
1 = I/O wiring
2 = General control wiring
3 = Power cables
5-4
Preventing Noise
In order to prevent noise from interfering with the operation of the PC, use AWG
14 twisted-pair cables (cross-sectional area: 2 mm2 min.). Avoid mounting the
PC close to high-power equipment, and make sure the point of installation is at
least 200 mm away from power cables as shown below.
Power lines
200 mm min.
PC
200 mm min.
Whenever possible, use wiring conduit to hold the I/O wiring. Standard wiring
conduit should be used, and it should be long enough to completely contain the
I/O wiring and keep it separated from other cables.
51
SECTION 6
Power Considerations
Use a commercially available 100 to 120 VAC, 200 to 240 VAC, or 24 VDC power source, according to the model of PC you
are using (refer to Appendix B Specifications). Expansion I/O Racks, if used, must also be connected to the power source. If
possible, use independent power sources for the PC, input devices, and output devices. All Racks of the PC may be connected
to one power source.
53
Section 6
Power Considerations
Grounding
The Line Ground (LG) terminal is a noise-filtered neutral terminal that does not
normally require grounding. If electrical noise is a problem, however, this terminal should be connected to the Ground (GR) terminal.
To avoid electrical shock, attach a grounded (earth ground) AWG 14 wire (crosssectional area: 2 mm2 min.) to the GR terminal. The resistance to ground must
be less than 100 W. Do not use a wire longer than 20 m. Care must be taken,
because ground resistance is affected by environmental conditions such as soil
composition, water content, time of year, and the length of time since the wire
was laid underground.
PC operation may be adversely affected if the ground wire is shared with other
equipment, or if the ground wire is attached to the metal structure of a building.
When using an Expansion I/O Rack, the Rack must also be grounded to the GR
terminal. The same ground can be used for all connections.
Power Failure
A sequential circuit is built into the PC to handle power interruptions. This circuit
prevents malfunctions due to momentary power loss or voltage drops. A timing
diagram for the operation of this circuit is shown below.
OFF
ON
Power Supply
Power failure
detection signal
Momentary power
failure detection time
CPU voltage (5 V)
Power reset
Approx. 1 s
Run monitor outputs
The PC ignores all momentary power failures if the interruption lasts no longer
than 10 ms. If the interruption lasts between 10 and 25 ms, the interruption may
or may not be detected. If the supply voltage drops below 85% of the rated voltage for longer that 25 ms (less for the DC Power Supply), the PC will stop operating and the external outputs will be automatically turned OFF. Operation is resumed automatically when the voltage is restored to more than 85% of the rated
value.
Wiring
54
The following diagrams show the proper way to connect the power source to the
PC. The terminals marked “NC” are not connected internally.
Section 6
Power Considerations
AC Connections
3G2A5-PS221-E/223-E
Screw (4 mm head with
self-raising pressure plate)
Breaker
+
1:1 isolation
transformer
-
Voltage selector
Short: 100 to 120 VAC
Open: 200 to 240 VAC
Short-circuit these terminals with the shorting
bracket supplied as an
accessory to select 100
to 120 VAC supply voltage. For 200 to 240 VAC
leave them open.
Isolation transformer
• Noise between the PC
and ground can be significantly reduced by
connecting a 1-to-1 isolation transformer. Do
not ground the secondary coil of the transformer.
AC power source
• Supply 100 to 120
or 200 to 240 VAC
• Keep voltage fluctuations within the
specified range (refer
to Appendix B Specifications)
3G2A5-PS222-E
Screw (4 mm head with
self-raising pressure plate)
Power line
• Use AWG 14 twistedpair cable (cross-sectional area: 2 mm2 min.)
+
Voltage selector
Short: 100 to 120 VAC
Open: 200 to 240 VAC
Short-circuit these terminals
with the shorting bracket
supplied as an accessory to
select 100 to 120 VAC supply voltage. For 200 to 240
VAC, leave them open.
! Caution
Be sure to use a wire of at least 1.25 mm2 in
thickness. Use ring crimp terminals for wiring. Do not connect bare stranded wires directly to terminal blocks. Use M4 screws for
tightening crimp terminals.
8.6 mm max.
Tighten the terminal block screws of the AC
Power Supply to a torque of 1.2 NSm. Loose
screws may result in burning or malfunction.
55
Section 6
Power Considerations
DC Connections
C500-PS213-E
3G2A5-PS211-E (C1000H and C2000H Simplex Systems)
Screw (4 mm head with
self-raising pressure plate)
Breaker
+
-
• Supply 24 VDC
• Keep voltage fluctuations
z
within the specified range
(refer to Appendix B Specifications)
3G2A5-PS212-E
Screw (4 mm head with
self-raising pressure plate)
Power line
• Use AWG 14 twisted-pair cable
(cross-sectional area: 2 mm2 min.)
+
Be sure to use a wire of at least 1.25 mm2 in thickness. Use crimp
terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M4 screws for tightening crimp terminals.
8.6 mm max.
! Caution
56
8.6 mm max.
Tighten the terminal block screws to a torque of
1.2 NSm. Loose screws may result in burning or
malfunction.
Section 6
Power Considerations
Grounding Connections
3G2A5-PS223-E/221-E/211-E
C500-PS213-E
Be sure to use a wire of at least 1.25 mm2 in thickness. Use crimp
terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M4 screws for tightening crimp terminals.
8.6 mm max.
8.6 mm max.
Screw (4 mm head with
self-raising pressure plate)
! Caution
Tighten the terminal block screws to a torque of
1.2 NSm. Loose screws may result in burning or
malfunction.
3G2A5-PS222-E/212-E
For grounding use 2mm2 cable.
Be sure to keep the length of the
cable less than 20 meters.
Screw (4 mm head with selfraising pressure plate)
! Caution
Ground the Power Supplies separately from peripheral devices.
57
SECTION 7
Safety Considerations
There are certain safety requirements to be considered when installing the PC. Some of these, such as the emergency stop
circuit (refer to Power Supply), are part of the initial wiring. The considerations described below should be kept in mind when
operating the PC and when connecting I/O devices to the PC.
59
Section 7
Safety Considerations
Interlock Circuits
When the PC controls an operation such as the clockwise and counterclockwise
operation of a motor, provide an external interlock such as the one shown below
to prevent both the forward and reverse outputs from turning ON at the same
time.
Interlock circuit
00501
MC2
MC1 Motor clockwise
PC
00502
MC1
MC2 Motor counterclockwise
This circuit prevents outputs MC1 and MC2 from both being ON at the same
time. Even if the PC is programmed improperly or malfunctions, the motor is protected.
Power Supply Output
The 24 VDC output of the CPU and Expansion I/O Power Supply may be used to
power other devices. The output current of these supplies is limited to 0.3 A. A
separate Power Supply must be provided if the devices being powered require a
higher current.
Input Leakage Current
When two-wire sensors, such as photoelectric sensors, proximity sensors or
limit switches with LEDs are connected to the PC as input devices, the input bit
may be turned ON erroneously by leakage current. In order to prevent this, connect a bleeder resistor across the input as shown below.
Input
power
supply
Bleeder
resistor
R
PC
Sensor
If the leakage current is less than 1.3 mA, there should be no problem. If the leakage current is greater than 1.3 mA, determine the value and rating for the
bleeder resistor using the following formulas.
I = leakage current in mA
7.2
kW max.
R=
2.4 x I - 3
2.3
W min.
W=
R
Output Leakage Current
If there is a possibility of leakage current causing a transistor or triac to malfunction, connect a bleeder resistor across the output as shown below.
OUT
L
R
Load Power Supply
PC
Bleeder resistor
COM
60
Section 7
Safety Considerations
Determine the value and rating for the bleeder resistor using the following formula.
EON
R
I
Where
Eon = ON voltage of the load
I = leakage current in mA
R = bleeder resistance
Output Surge Current
When connecting a transistor or triac Output Unit to an output device having a
high surge current (such as an incandescent lamp), care must be taken to avoid
damage to the Output Unit. The transistor and triac Output Units are capable of
withstanding a surge current of ten times the rated current. If the surge current
for a particular device exceeds this amount, use the circuit shown below to protect the Output Unit.
L
OUT
+
R
COM
Another way of protecting the Output Unit lets the load draw a small current
(about one third the rated current) while the output is OFF, significantly reducing
the surge current. This circuit (shown below) not only reduces the surge current,
but also reduces the voltage across the load at the same time.
R
OUT
L
+
COM
Transistor Output Residual
Voltage
When connecting TTL circuits to transistor Output Units, connect a pull-up resistor and a CMOS IC between the two. This is because of the residual voltage left
on the transistor output after the output turns OFF.
61
Section 7
Safety Considerations
Inductive Load Surge
Suppressor
When an inductive load is connected to an I/O Unit, connect a surge suppressor
or diode in parallel with the load as shown in the following diagram. This is so that
the back electromagnetic field generated by the load will be absorbed.
Resistor: 50 W
Capacitor: 0.47 F
Voltage: 200 V
Diode:
Must withstand voltages of more
than three times the load voltage and an average current of 1 A
IN
L
DC Input
Diode
COM
OUT
L
Relay Output Unit
Triac Output Unit
Surge suppressor
COM
OUT
L
+
Relay Output Unit
Transistor Output Unit
Diode
COM
Electrical Noise
62
Take appropriate measures when any electrical device likely to produce noise is
connected to the PC as a load. Devices generating noise of more than 1,200 V
(such as electromagnetic relays and valves) require noise suppression. For
noise sources running on AC power, connect a diode in parallel with the coil of
each device.
When mounting a CPU Rack and an Expansion I/O Rack together on a mounting
plate, provide a solid ground to the mounting plate. The mounting plate must be
plated with a highly conductive surface in order to ensure noise immunity.
Appendix A
Inspection and Maintenance
Certain consumable items in a PC (such as fuses, relays, or batteries) need occasional replacement. This Appendix explains how to replace each of these items. Refer to Appendix B Specifications for the specifications of individual consumable items. Always keep spare items on hand so that they can be used as immediate replacements.
CPU and Power Supply Fuses
To replace a fuse in the CPU or Power Supply, follow the steps below.
1. Turn OFF the power to the PC.
2. Remove the fuse holder by turning it approximately 50° counterclockwise with a standard screwdriver.
3. Remove the fuse from the holder.
Turn counterclockwise
to remove, clockwise to
attach
Standard screwdriver
4. Insert a new fuse.
5. Reattach the fuse holder by turning it approximately 50° clockwise with a standard screwdriver.
Output Unit Fuses
To replace a fuse in an Output Unit, follow the steps below.
1. Turn OFF the power to the PC.
2. Detach the terminal block from the Output Unit, by removing the screws located at the top and bottom of the
terminal block.
Mounting screws
Located at the top and bottom.
Terminal block mounting screws
Located at the top and bottom of
the terminal block.
Cover mounting screws (8)
3. Remove the screws that mount the Output Unit to the Backplane. Pulling the Unit toward you, remove the Output Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these screws to detach the case from the
cover.
63
Appendix A
Inspection and Maintenance
5. Pull out the printed circuit board.
6. Insert a new fuse.
7. Reassemble in reverse order.
Output Unit Relays
To replace a Relay in an Output Unit, follow the steps below.
1. Turn OFF the power to the PC.
2. Detach the terminal block from the Output Unit, by removing the screws located at the top and bottom of the
terminal block.
Mounting screws
Located at the top and bottom.
Terminal block mounting screws
Located at the top and bottom of
the terminal block.
Cover mounting screws (8)
3. Remove the screws that mount the Output Unit to the Backplane. Pulling the Unit toward you remove the Output Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these screws to detach the case from the
cover.
5. Pull out the printed circuit board. Place the Relays on the circuit board.
6. Use the Relay Puller to pull out the Relay. Insert a new Relay.
7. Reassemble in reverse order.
Batteries
When the battery is nearly discharged, the ALARM indicator blinks and the message “BATT LOW” appears on the
Programming Console. When this occurs, replace the battery within one week to avoid loss of data. The battery
comes with its own connector as a set. To replace the Battery Set follow the steps below. The entire replacement
must be completed within five minutes to ensure that the data will not be lost.
! Caution
Do not attempt to short circuit, charge, disassemble, or heat the battery. The battery fluid is flammable and explosive and if mishandled, may cause a fire or explosion. Do not incinerate the battery after use.
1. Turn OFF the power to the PC. (If the power was not already ON, turn the power ON for at least one minute
before turning the power OFF.)
2. Remove the cover from the battery compartment.
3. Remove the old Battery Set.
64
Inspection and Maintenance
Appendix A
4. Install the new Battery Set as shown below.
Battery connector
Battery Set
5. Replace the cover of the battery compartment.
6. When a Programming Console is mounted to the CPU after the battery has been replaced, “BATT LOW” will be
displayed. This message can be cleared by pressing CLR, FUN, MONTR, or just turning the power to the PC
OFF and the ON again to clear the error message on the Programming Console.
Note The service life of the battery is four years at 25°C.
65
Appendix B
Specifications
Power Supply Model
3G2A5-PS221-E/PS222-E/PS223-E
3G2A5-PS211-E/PS212-E,
C500-PS213-E
Supply Voltage
100 to 120/200 to 240 VAC (selectable)
50/60 Hz
24 VDC
Operating Voltage Range
85 to 132/170 to 264 VAC
20.4 to 28.8 VDC
Power Consumption
150 VA max.
55 W max.
Output Capacity
PS221-E: 7 A 5 VDC
PS223-E: 12 A 5 VDC
PS222-E: 7 A 5 VDC
PS211-E: 7 A 5 VDC
PS213-E: 9 A 5 VDC
PS212-E: 7 A 5 VDC
24 VDC Output (see note 1)
0.8 A, 24 VDC 10%
Not provided
Insulation Resistance
5 MW min. (at 500 VDC) between AC terminals
Dielectric Strength (see note 2)
1,500 VAC 50/60 Hz for 1 minute
(between AC and GR terminals) leakage
current 10 m A max.
Noise Immunity
1,000 Vp-p, pulse width: 1 ms, rise time: 1 ns
Vibration Resistance
Mechanical durability: 10 to 25 Hz, 2 mm double amplitude, in X, Y, and Z
directions, for 2 hours each
Electrical durability: 16.7 Hz, 1 mm double amplitude, in X, Y, and Z directions, for
10 minutes each
Shock resistance
98 m/s2 each in X, Y, and Z direction, 3 times
Ambient Temperature
Operating: 0°C to 55°C Storage: −20°C to 65°C
Ambient humidity
35% to 85% (without condensation)
Atmosphere
Must be free from corrosive gasses
Grounding
Less than 100 W
Degree of Protection
Mounted in a panel
Weight
C1000H
8 kg max.
C2000H Simplex
9 kg max.
C2000H Duplex
10 kg max.
500 VAC 50/60 Hz for 1 minute
(between DC and GR terminals) leakage
current 1 mA max.
Note 1. This output is not provided on PS223-E.
2. When performing the dielectric strength test or the insulation resistance test be sure to disconnect the
LG terminals from the GR (ground) terminals to protect the internal parts from damage.
67
Appendix B
Specifications
CPU Specifications
Programming Method
Ladder diagram
Instruction Length
1 address/instruction, (1 to 4 words/instruction)
Number of Instructions
174 (12 basic instructions + 162 special instructions)
Execution Time
C1000H
0.4 to 2.4 ms (basic instructions)/8 to 68 ms (special instructions)
C2000H
0.4 to 2.4 ms (basic instructions)/5 to 45 ms (special instructions)
Memory Capacity
I/O bits
IR bits
SR bits
32K words
C1000H
1,024 (00000 through 06315) (see note)
C2000H
2,048 (00000 through 12715)
C1000H
2,768 (06400 through 23615)
C2000H
1,744 (12800 through 23615)
C1000H
304 (23700 through 25507)
C2000H
296 (23700 through 25507)
TR bits
8 (0 through 7)
HR bits
1,600 (0000 through 9915)
AR bits
448 (0000 through 2715)
LR bits
1,024 (0000 through 6315) PC Link: max. configuration 32 PCs x 32 points
Timers/Counters
512 (TIM/CNT 000 through 511)
TIMs: 0 through 999.9 s
TIMHs: 0 through 99.99 s
CNT: 0 through 9999 counts
DM words
C1000H
4,096 (0000 through 4095)
C2000H
6,656 (0000 through 6655)
Control Input Signal
START INPUT (in RUN mode, PC operates when contacts are closed and stops
when contacts are opened)
Input Voltage: 24 mA 24 VDC
Control Output Signal
RUN INPUT (Contacts are closed while PC is in RUN mode)
Max. switching capacity: 2 A 250 VAC (resistive load)
0.5 A 250 VAC (inductive load, cos of phase angle= 0.4)
2 A 24 VDC
Memory Protection
Status of HR bits, preset value of counters (CNT), and contents of data memory
(DM) are retained during power failure. Length of memory protection depends on
the Memory Pack model being used (refer to 3-4 Memory Packs).
Battery Life
4 years at 25°C, battery life is shortened at temperatures higher than 25°C. Replace
battery with new one within 1 week when ALARM indicator blinks.
Self-diagnostic Functions
CPU failure (watchdog timer)
Battery failure
Cycle time error
Memory failure
I/O bus failure, etc.
Program Check
Program check (executed on start of RUN operation):
END missing
JMP-JME error
Coil duplication
Circuit error
DIFU/DIFD over error
IL/ILC error
(Program can be checked by Programming Console or GPC.)
Note The number of points is increased to 2,048 when Remote I/O Units are used.
68
Appendix B
Specifications
DC Input Units
3G2A5-ID112
3G2A5-ID213
+10%/
−15%
12 to 24 VAC
+10%/
−15%
Input Voltage
5 to 12 VAC
Input Impedance
560 W
2.2 kW
Input Current
16 mA typical (at 12 VDC)
10 mA typical (at 24 VDC)
ON Voltage
4.0 VDC min.
10.2 VDC min.
OFF Voltage
1.5 VDC max.
3.0 VDC max.
ON Response Time
1.5 ms max.
1.5 ms max.
OFF Response
Time
1.5 ms max.
1.5 ms max.
No. of Points
16 (8 points/common, 2 circuits)
16 (8 points/common, 2 circuits)
Internal Current
Consumption
10 mA 5 VDC max.
20 mA 5 VDC max.
Weight
450 grams max.
450 grams max.
Circuit Configuration
COM
COM
6.8
kW
1.8
kW
IN 00
560W
to
IN 06
IN 07
Internal
Circuit
COM
IN 00
2.2 kW
to
IN 06
IN 07
Internal
Circuit
COM
6.8
kW
1.8
kW
IN 08
to 560W
IN 14
IN 15
IN 08
to 2.2 kW
IN 14
IN 15
Two-wire sensors cannot be connected.
Terminal
Connections
0
1
2
5 to 12 VDC
3
+
4
5
6
7
COM
8
9
5 to 12 VDC
+
10
11
12
13
14
15
COM
NC
NC
Dimensions
A-shape
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2
12 to 24 VDC
3
+
4
5
6
7
COM
8
9
12 to 24 VDC
+
10
11
12
13
14
15
COM
NC
NC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A-shape
69
Appendix B
Specifications
DC Input Units Continued
3G2A5-ID212 (Input)
3G2A5-ID212 (Output)
Max. Switching
Capacity
0.1 A 24 VDC +10%/−15%
2.2 kW
Leakage Current
0.1 mA max.
10 mA typical (at 24 VDC)
Residual Voltage
1.5 V max.
ON Voltage
10.2 VDC min.
ON Response Time
0.2 ms max.
OFF Voltage
3.0 VDC max.
OFF Response
Time
0.3 ms max.
ON Response Time
1.5 ms max.
Power for External
Supply
24 VDC 10 %
OFF Response
Time
1.5 ms max.
Input Voltage
24 VDC
Input Impedance
Input Current
+10%/
−15%
Terminal Connections
Circuit Configuration
COM
(24 V)
560
W
DATA 0
A
2.2 kW
to
DATA 7
24 V
560
W
2.2 kW
STB 0
to
STB 7
Internal
Circuit
Internal
Circuit
COM
(0 V)
+
24 VDC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
DATA 0
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
COM (24 V)
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
COM (0 V)
24 V
NC
Refer to page 71 for connection.
No. of Points
64
Internal Current
Consumption
300 mA 5 VDC max.
Weight
450 grams max.
Dimensions
A-shape
70
Appendix B
Specifications
DC Input Unit 3G2A5-ID212
In the case where a large number of bits must be controlled, an ID212 DC Input Unit can simplify wiring by controlling up to 64 bits through only 16 points. Using digital switches or a specially wired keyboard, different combinations of points can access specific bits and words. Two examples of connections using digital switches or a keyboard are given.
Connection Example 1 (Keyboard)
The table below shows how the ID212 DC Input Unit can be wired using a specially wired keyboard. For example, if
A on the keyboard is pressed, the combination of DATA0 and STB9 turn ON bit 00, word n. Similarly, the combination of DATA 7 and STB7 turn ON bit 15, word n+3. The value of word n depends on where the Unit is mounted on
the Rack. For details, refer to the C1000H/C2000H Operation Manual.
A
0
DATA 0
1
DATA 1
C
2
DATA 2
D
3
DATA 3
4
DATA 4
X
5
DATA 5
Y
6
DATA 6
7
DATA 7
8
COM (24 V)
9
STB 0
10
STB 1
11
STB 2
12
STB 3
13
STB 4
14
STB 5
15
STB 6
16
STB 7
17
COM (0 V)
B
E
Z
+
24 VDC 18
19
24 VDC
NC
The table below shows the combinations made possible when the keyboard is wired as shown in the figure above.
Point Number
15
14
13
Z
Y
X
12
11
10
09
08
word n
word n + 1
07
06
05
04
E
03
D
02
C
01
B
00
A
word n + 2
word n + 3
Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.
Connection Example 2 (Digital Switches)
This example shows how the ID212 DC Input Unit can be wired using digital switches. Just as the keys on the
keyboard can access different combinations of words and bits, the digital switches can access different combinations of words and bits. For example, the combination of switch no. 1 and point 00 access word bit 00, word n.
71
Appendix B
Specifications
However, for the sake of simplicity the figure below shows the digital switches wired to control 32 bits instead of 64
bits as was shown in Example 1. Wire STB4, STB5, STB6, and STB7 to access an additional 32 bits.
0
DATA 0
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
COM (+24)
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
COM (0 V)
+24 VDC
NC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
+
17
24 VDC
18
19
D C B A COM
Switch no.
−
−
−
−
−
−
−
−
8
7
6
5
4
3
2
1
+
+
+
+
+
+
+
+
8
7
6
5
4
3
2
1
The table below shows the combinations made possible when the digital switches are wired as shown in the figure
above.
Point Number
15
word n
0
14 13 12
Switch no. 4
1
0
11
0
0
STB 1
Switch no. 8
word n + 1
1
0
0
10 09 08
Switch no. 3
0
1
1
07
0
Switch no. 7
0
0
STB 3
1
1
06 05 04
Switch no. 2
0
1
03
1
0
STB 0
Switch no. 6
1
0
1
1
02 01 00
Switch no. 1
0
0
Switch no. 5
0
0
STB 2
1
0
Timing
These pulses are input as data to bits 0 through 7 of word n.
Data 0 through 7
4 ms
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
32 ms
72
1
1
Appendix B
Specifications
DC Input Units Continued
3G2A5-ID215
3G2A5-ID218
+10%/
−15%
Input Voltage
12 to 24 VDC
Input Impedance
2.2 kW
Input Current
10 mA typical (at 24 VDC)
ON Voltage
10.2 VDC min.
OFF Voltage
3.0 VDC max.
ON Response Time
15 ms max.
1.5 ms max.
OFF Response Time
15 ms max.
1.5 ms max.
No. of Points
32 (8 points/common, 4 circuits)
Internal Current Consumption
160 mA 5 VDC max.
Weight
450 grams max.
260 mA 5 VDC max.
Circuit Configuration
2.2 kW
IN 00
to
IN 07
I
ID215: 560 W
ID218: 750 W
COM
IN 08
to
IN 15
COM
2.2 kW
IN 00
to
IN 07
II
Internal
Circuit
ID215: 680 W
ID218: 750 W
COM
IN 08
to
IN 15
COM
Terminal Connections
I
0
1
2
12 to 24 VDC
+
+
3
4
5
6
7
COM
8
9
12 to 24 VDC
+
+
10
11
12
13
14
15
COM
NC
Dimensions
A
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
II
1
2
3
4
+
12 to 24 VDC
+
5
6
7
COM
8
9
10
11
12
13
+
12 to 24 VDC
+
14
15
COM
NC
B-shape
73
Appendix B
Specifications
DC Input Units Continued
3G2A5-ID219
+10%/
−15%
Input Voltage
24 VDC
Input Impedance
3.3 kW
Input Current
7 mA typical (at 24 VDC)
ON Voltage
16.0 VDC min.
OFF Voltage
5.0 VDC max.
ON Response Time
1.5 ms max.
OFF Response
Time
1.5 ms max.
No. of Points
64 (8 points/common, 8 circuits) (No. of contacts that can be turned ON changes depending on
ambient temperature. See the characteristic data below.)
Internal Current
Consumption
340 mA 5 VDC max.
Weight
600 grams max.
Circuit Configuration
I
II
IN 00
to
IN 07
COM
IN 08
to
IN 15
COM
IN 00
COM
IN 08
III
COM
IN 00
COM
IN 08
IV
COM
IN 00
COM
IN 08
No. of points that can be turned ON vs.
temperature
470 W
COM
(Points)
60
3.3 kW
50
No. of
points 40
that
can be 30
turned
ON
20
Internal
Circuit
470 W
Up to 35
points can be
turned ON at
55°C.
Temperature is
38°C when 64
points can be
turned ON.
10
3.3 kW
0
0 10 20
Temperature
30
40 50 60
(°C)
Note: Components within the dashed lines were
added to Units from lot no. jj52 (May 1992)
onwards.
Terminal
Connections
II
NC
NC
COM
15
14
+
24
VDC
13
12
11
10
+
9
8
COM
7
6
+
5
4
24 +
VDC
3
2
1
0
B
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
III
NC
NC
COM
0
1
2
I
15
+
14
13
+
12
11
10
+
+
24
VDC
8
COM
5
+
+
4
3
2
1
0
+
+
24
VDC
24
VDC
5
6
7
9
7
6
4
COM
8
24
VDC
9
3
10
11
12
13
14
15
COM
NC
NC
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IV
0
1
2
3
5
6
74
D-shape
+
7
24
VDC
COM
8
9
10
11
+
12
13
14
15
COM
NC
NC
Note: Components within the dashed lines were added to Units from lot no. jj52 (May 1992)
onwards.
Dimensions
+
4
+
24
VDC
Appendix B
Specifications
DC Input Units Continued
3G2A5-ID114
+10%/
−15%
Input Voltage
12 VDC
Input Impedance
1.5 kW
Input Current
7 mA typical (at 12 VDC)
ON Voltage
8.0 VDC min.
OFF Voltage
3.0 VDC max.
ON Response Time
1.5 ms max.
OFF Response
Time
1.5 ms max.
No. of Points
64 (8 points/common, 8 circuits)
Internal Current
Consumption
340 mA 5 VDC max.
Weight
600 grams max.
Circuit Configuration
470 W
COM
IN 00
to
IN 07
COM
IN 08
to
IN 15
COM
IN 00
COM
IN 08
I
II
III
COM
IN 00
COM
IN 08
IV
COM
IN 00
COM
IN 08
Terminal
Connections
II
Note: Components within the dashed
lines were added to Units from lot no.
jj52 (May 1992) onwards.
1.5 kW
1.5 kW
NC
NC
COM
15
14
+
13
12
11
10
+
12
VDC
9
8
COM
7
6
+
Internal
Circuit
470 W
5
4
+
3
12
VDC
2
1
0
B
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
III
NC
NC
COM
0
12
VDC
I
15
3
+
14
13
1
2
+
12
VDC
12
11
10
4
+
COM
8
8
COM
12
VDC
7
5
2
1
0
9
10
11
+
12
+
+
4
3
6
7
+
9
6
5
+
12
VDC
13
14
15
COM
NC
NC
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IV
0
1
2
3
+
4
5
6
+
7
12
VDC
COM
8
9
10
11
+
12
13
14
15
+
12
VDC
COM
NC
NC
Note: Components within the dashed lines were added to Units from lot no. jj52 (May 1992)
onwards.
Dimensions
D-shape
75
Appendix B
Specifications
DC Input Units Continued
3G2A5-ID218CN
+10%/
−15%
Input Voltage
12 to 24 VAC
Input Impedance
2.2 kW
Input Current
10 mA typical (at 24 VDC)
ON Voltage
10.2 VDC min.
OFF Voltage
3.0 VDC max.
ON Response Time
1.5 ms max.
OFF Response Time
1.5 ms max.
No. of Points
32 (8 points/common, 4 circuits)
Internal Current Consumption
200 mA 5 VDC max.
Weight
450 grams max.
Circuit Configuration
2.2 kW
IN 00
to
I
0.047
mF
IN 07
COM
IN 08
to
IN 15
COM
470
W
Internal
Circuit
2.2 kW
IN 00
to
II
0.047
mF
IN 07
COM
470
W
IN 08
to
IN 15
COM
Terminal Connections
1
2
3
+
4
+
5
6
7
COM
NC
NC
NC
Dimensions
76
B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
A
0
E-shape, with no 4-terminal block
8
12 to
24 VDC
9
10
11
+
12
13
14
15
COM
NC
NC
NC
+
Appendix B
Specifications
TTL Input Units
3G2A5-ID501CN
Input Voltage
5 VDC 10%
Input Impedance
1 kW
Input Current
3.5 mA typical (at 24 VDC)
ON Voltage
3 VDC min.
OFF Voltage
1 VDC max.
ON Response Time
1.5 ms max.
OFF Response Time
1.5 ms max.
No. of Points
32 (8 points/common, 4 circuits)
Internal Current Consumption
200 mA 5 VDC max.
Weight
450 grams max.
Circuit Configuration
1 kW
IN 00
to
I
3.3 kW
IN 07
COM
IN 08
to
IN 15
COM
Internal
Circuit
1 kW
IN 00
to
II
3.3 kW
IN 07
COM
IN 08
to
IN 15
COM
Terminal Connections
B
1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 9
9 10
10 11
11 12
12
A
5 VDC
0
1
2
3
+
4
5
6
7
COM
NC
NC
NC
8
5 VDC
9
10
11
+
12
13
14
+
15
COM
NC
NC
NC
Use a synchronous TTL buffer.
(TTL/LS-TTL/CMOS buffer)
IN
1 kW
+
3.3
kW
COM
Dimensions
E-shape, with no 4-terminal block
77
Appendix B
Specifications
Interrupt Input Unit
3G2C5-ID216
+10%/
−15%
Input Voltage
12 to 24 VDC
Input Impedance
1.5 kW
(nonpolar)
Input Current
13 mA typical (at 24 VDC)
ON Voltage
10.2 VDC min.
OFF Voltage
3.0 VDC max.
ON Response Time
1 ms max.
OFF Response Time
1.5 ms max.
No. of Points
8 (independent common)
Internal Current Consumption
5 VDC 200 mA max.
Weight
450 grams max.
Circuit Configuration
IN 0
1.5 kW
IN 0
1.8 kW
Internal
Circuit
to
IN 7
1.5 kW
IN 7
1.8 kW
Terminal Connections
12 to 24 VDC
0
1
12 to 24 VDC
2
3
12 to 24 VDC
4
5
12 to 24 VDC
6
7
12 to 24 VDC
8
12 to 24 VDC
10
9
11
12 to 24 VDC
12
13
12 to 24 VDC
14
15
NC 16
NC 17
NC 18
NC 19
Dimensions
78
A-shape
IN 0
IN 1
IN 2
IN 3
IN 4
IN 5
!
IN 6
IN 7
Caution
Up to 4 Units can
be mounted to the
CPU Rack of the
C1000H or the
C2000H Simplex.
Do not mount to
the C2000H Duplex or Expansion
Racks.
Appendix B
Specifications
AC Input Units
3G2A5-IA121
3G2A5-IA222
+10%/
−15%
+10%/
−15%
Input Voltage
100 to 120 VAC
Input Impedance
9.7 kW (50 Hz), 8 kW (60 Hz)
22 kW (50 Hz), 18 kW (60 Hz)
Input Current
10 mA typical (at 100 VAC)
10 mA typical (at 200 VAC)
ON Voltage
60 VAC min.
120 VAC min.
OFF Voltage
20 VAC max.
40 VAC max.
ON Response Time
35 ms max.
35 ms max.
OFF Response
Time
55 ms max.
55 ms max.
No. of Points
16 (8 points/common, 2 circuits)
16 (8 points/common, 2 circuits)
Internal Current
Consumption
180 mA 5 VDC max.
180 mA 5 VDC max.
Weight
450 grams max.
450 grams max.
Circuit Configuration
560 W
IN 00
330
kW
to
50/60 Hz
200 to 240 VAC
0.33 mF
1 MW
220
W
to
Internal
Circuit
IN 07
COM
560 W
IN 08
330
kW
to
0.33 mF
0.15 mF
220
W
Internal
Circuit
IN 07
COM
680 W
IN 08
1 MW
220
W
to
0.15 mF
220
W
IN 15
COM
IN 15
COM
Terminal
Connections
0
1
2
3
100 to 120VAC
~
4
5
6
7
COM
8
9
10
11
100 to 120 VAC ~
12
13
14
15
COM
NC
NC
Dimensions
680 W
IN 00
50/60 Hz
A-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0
1
2
3
200 to 240VAC
~
4
5
6
7
COM
8
9
10
11
200 to 240 VAC ~
12
13
14
15
COM
NC
NC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A-shape
79
Appendix B
Specifications
AC Input Units Continued
3G2A5-IA122
3G2A5-IA223
+10%/
−15%
+10%/
−15%
Input Voltage
100 to 120 VAC
Input Impedance
9.7 kW (50 Hz), 8 kW (60 Hz)
22 kW (50 Hz), 18 kW (60 Hz)
Input Current
10 mA typical (at 100 VAC)
10 mA typical (at 200 VAC)
ON Voltage
60 VAC min.
120 VAC min.
OFF Voltage
20 VAC max.
40 VAC max.
ON Response Time
35 ms max.
35 ms max.
OFF Response
Time
55 ms max.
55 ms max.
No. of Points
32 (8 points/common, 4 circuits)
32 (8 points/common, 4 circuits)
Internal Current
Consumption
180 mA 5 VDC max.
180 mA 5 VDC max.
Weight
600 grams max.
600 grams max.
Circuit Configuration
IN 00
to
IN 07
I
IN 00
to
IN 07
II
200 to 240 VAC
330 W 0.33 mF
330
kW
COM
IN 08
to
IN 15
COM
50/60 Hz
IN 00
to
220
W
IN 07
I
330 W 0.33 mF
330
kW
220
W
A
0
4
5
6
7
COM
8
9
10
11
12
13
14
15
COM
NC
80
IN 00
to
IN 07
II
COM
1 MW 270
W
COM
3
C-shape
Internal
Circuit
560 W 0.15 mF
IN 08
to
1
2
Dimensions
COM
IN 15
I
100 to ~
120 VAC
1 MW 270
W
IN 15
Internal
Circuit
IN 08
to
IN 15
COM
100 to ~
120 VAC
560 W 0.15 mF
IN 08
to
COM
Terminal
Connections
COM
50/60 Hz
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
II
I
1
2
1
2
3
4
5
6
3
~ 100 to
120 VAC
200 to ~
240 VAC
7
14
5
6
COM
8
9
13
4
7
COM
8
10
11
12
A
0
9
10
11
~ 100 to
120 VAC
200 to ~
240 VAC
15
12
13
14
15
COM
COM
NC
NC
C-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
II
1
2
3
4
5
6
~ 200 to
240 VAC
7
COM
8
9
10
11
12
13
14
15
COM
NC
~ 200 to
240 VAC
Appendix B
Specifications
AC/DC Input Units
3G2A5-IM211
+10%/
−15%
3G2A5-IM212
12 to 24 VAC/DC +10%/−15% 50/60 Hz
Input Voltage
12 to 24 VAC/DC
50/60 Hz
Input Impedance
1.8 W
2.2 kW
Input Current
10 mA typical (at 24 VDC)
10 mA typical (at 24 VDC)
ON Voltage
10.2 VDC min.
10.2 VDC min.
OFF Voltage
3.0 VDC max.
3.0 VDC max.
ON Response Time
15 ms max.
15 ms max.
OFF Response
Time
15 ms max.
15 ms max.
No. of Points
16 (8 points/common, 2 circuits)
32 (8 points/common, 4 circuits)
Internal Current
Consumption
10 mA 5 VDC max.
200 mA 5 VDC max.
Weight
450 grams max.
500 grams max.
Circuit Configuration
IN 00
IN 00
to
1.8 kW
IN 07
to
1.8
kW
IN 06
IN 07
COM
IN 08
I
COM
IN
08
to
IN 15
COM
Internal
Circuit
1.8 kW
to
IN 07
IN 14
IN 15
COM
Internal
Circuit
IN 00
to
1.8
kW
2.2 kW
680 W
2.2
kW680 W
COM
II
IN
08
to
IN 15
COM
0
Terminal
Connections
1
2
3
+
12 to 24
VAC/VDC +
~
4
5
6
7
COM
8
9
10
11
+
12 to 24
VAC/VDC +
~
12
13
14
15
COM
NC
NC
Dimensions
A-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A
I
0
1
2
+
3
4
~
+
12 to 24
VAC/VDC
5
6
7
COM
8
9
10
+
~
+
12 to 24
VAC/VDC
11
12
13
14
15
COM
NC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
II
1
2
3
+
4
5
6
7
~
+
12 to 24
VAC/VDC
COM
8
9
10
11
+
12
13
14
15
~
+
12 to 24
VAC/VDC
COM
NC
A-shape
81
Appendix B
Specifications
Contact Output Units
3G2A5-OC221
3G2A5-OC223
Max. switching
Capacity
2 A 250 VAC (cos of phase angle= 1),
0.5 A 250 VAC (cos of phase angle= 0.4),
2 A 24 VDC (8 A/common,16 A/Unit)
2 A 250 VAC (cos of phase angle= 1),
0.5 A 250 VAC (cos of phase angle= 0.4),
2 A 24 VDC (32 A/Unit)
Min. switching
Capacity
10 mA 5 VDC
10 mA 5 VDC
Power for External
Supply
Voltage: 24 VDC 10 %
Current: 10 mA/point, 160 mA/Unit
Voltage: 24 VDC 10 %
Current: 10 mA/point, 160 mA/Unit
Bit
G6B-114P-FD-US-M (24 VDC) w/socket
G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of
Relay
Electrical: 300,000 operations (resistive load)
100,000 operations (inductive load)
Mechanical: 50,000,000 operations
Electrical: 300,000 operations (resistive load)
100,000 operations (inductive load)
Mechanical: 50,000,000 operations
ON Response Time
15 ms max.
15 ms max.
OFF Response
Time
15 ms max.
15 ms max.
No. of Points
16 (8 points/common, 2 circuits)
16 (independent common)
Internal Current
Consumption
100 mA 5 VDC max.
100 mA 5 VDC max.
Weight
450 grams max.
450 grams max.
Circuit Configuration
x
x
OUT 00
OUT 00
COM
to
to
OUT 07
COM
Internal
Circuit
Internal
Circuit
OUT 08
x
to
Relays are mounted on sockets
and are replaceable.
Terminal
Connections
L
L
L
+
250 VAC
24 VDC
max.
L
~
+
L
L
L
L
0
1
2
3
4
5
6
7
COM
L
L
L
+
250 VAC
24 VDC
max.
L
+
~
L
L
L
8
9
10
11
12
13
14
L 15
COM
+
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Internal
Circuit
82
A-shape
x
OUT 08
COM
to
OUT 15
COM
OUT 15
COM
24 VDC
0V
24 VDC
0V
Relays are mounted on sockets
and are replaceable.
+
A
0
1
2
3
4
5
6
~
7
8
9
+~
10
~
+
11
~
+
12
+~
13
+~
14
+~
15
+~
~
16
+ NC 17
+
18
24 VDC
+~
+~
+~
+~
+~
+~
+~
250 VAC
24 VDC
max.
24 VDC
Dimensions
OUT 07
COM
Internal
Circuit
B-shape
0
L 1
L 2
L 3
L 4
L 5
L 6
L 7
NC
L 8
L 9
L 10
L 11
L 12
L 13
L 14
L 15
L
B
0
1
2
3
4
5
6
7
NC
8
9
10
11
12
13
14
15
16
17 NC
18
Appendix B
Specifications
Contact Output Units Continued
3G2A5-OC224-E
Max. switching
Capacity
2 A 250 VAC (cos of phase angle= 1), 0.5 A 250 VAC (cos of phase angle= 0.4),
2 A 24 VDC (8 A/common, 32 A/Unit)
Min. switching
Capacity
10 mA 5 VDC
Power for External
Supply
Voltage: 24 VDC 10% Current: 10 mA/point, 320 mA/Unit
Bit
G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of
Relay
Electrical: 300,000 operations (resistive load) 100,000 operations (inductive load)
Mechanical: 50,000,000 operations
ON Response Time
15 ms max.
OFF Response
Time
15 ms max.
No. of Points
32 (8 points/common, 4 circuits)
Internal Current
Consumption
200 mA 5 VDC max.
Weight
600 grams max.
Circuit Configuration
x
OUT 00
to
OUT 07
COM
OUT 08
OUT 15
COM
OUT 00
Internal
Circuit
Internal
Circuit
x
I
to
OUT 07
COM
OUT 08
OUT 15
COM
24 VDC
0V
Terminal
Connections
I
L
250 VAC
24 VDC
max.
L
L
+
L
L
~
+
L
L
L
0
1
2
3
4
5
6
7
COM
8
L
250 VAC
24 VDC
max.
+
L
L
+
L
L
~
L
L
L
+
9
10
11
12
13
14
15
COM
A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
II
L
L
L
+
L
L
250 VAC
24 VDC
max.
~
L
+
L
L
COM
8
9
10
11
12
13
14
15
L
L
L
+
L
L
L
~
250 VAC
24 VDC
max.
+
L
L
COM
24 VDC
Dimensions
C-shape
83
Appendix B
Specifications
Triac Output Units
3G2A5-OA121
3G2A5-OA222
Max. switching
Capacity
1 A 132 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
Min. switching
Capacity
10 mA (resistive load)
40 mA (inductive load) 10 VAC
10 mA (resistive load)
40 mA (inductive load) 10 VAC
Leakage Current
3 mA (100 VAC) max.
3 mA (100 VAC) max., 6 mA (200 VAC) max.
Residual Voltage
1.2 V max.
1.2 V max.
ON Response Time
1 ms max.
1 ms max.
OFF Response
Time
1/2 of load frequency max.
1/2 of load frequency max.
No. of Points
16 (8 points/common, 2 circuits)
16 (8 points/common, 2 circuits)
Internal Current
Consumption
300 mA 5 VDC max.
300 mA 5 VDC max.
Fuse Capacity
5 A 250 V (two fuses)
5 A 250 V (two fuses)
Weight
500 grams max.
500 grams max.
Circuit Configuration
OUT 00
OUT 00
22
W
22
W
to
to
0.022 mF
Internal
Circuit
Fuse/fuse blowout
detection circuit
0.022 mF
OUT 06
OUT 07
COM
Internal
Circuit
Fuse/fuse blowout
detection circuit
OUT 08
OUT 06
OUT 07
COM
OUT 08
22
W
22
W
to
to
0.022 mF
Fuse/fuse blowout
detection circuit
The fuse used in this diagram is 5 A 250 V
6.35 dia. x 32.
Terminal
Connections
L
L
L
L
132 VAC max. ~
L
L
L
L
0
1
2
3
4
5
6
7
COM
L
L
L
L
132 VAC max. ~
L
L
L
L
8
9
10
11
12
13
14
15
COM
NC
NC
Dimensions
84
A-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0.022 mF
OUT 14
OUT 15
COM
Fuse/fuse blowout
detection circuit
OUT 14
OUT 15
COM
The fuse used in this diagram is 5 A 250 V
6.35 dia. x 32.
L
L
L
L
250 VAC max. ~
L
L
L
L
0
1
2
3
4
5
6
7
COM
L
L
L
L
250 VAC max. ~
L
L
L
L
8
9
10
11
12
13
14
15
COM
NC
NC
A-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Appendix B
Specifications
Triac Output Units Continued
3G2A5-OA223
C500-OA225
Max. switching
Capacity
1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit)
1 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit)
Min. switching
Capacity
10 mA (resistive load)
40 mA (inductive load) 10 VAC
10 mA (resistive load)
40 mA (inductive load) 10 VAC
Leakage Current
3 mA (100 VAC) max., 6 mA (200 VAC) max.
2 mA (100 VAC) max., 5 mA (200 VAC) max.
Residual Voltage
1.2 V max.
1.6 V max.
ON Response Time
1 ms max.
1 ms max.
OFF Response
Time
1/2 of load frequency max.
1/2 of load frequency max.
No. of Points
24 (8 points/common, 3 circuits)
32 (8 points/common, 4 circuits)
Internal Current
Consumption
450 mA 5 VDC max.
200 mA 5 VDC max.
Fuse Capacity
5 A 250 V (three fuses)
Not provided
Power for External
Supply
---
320 mA 5 VDC 10% max.
Weight
600 grams max.
600 grams max.
Circuit Configuration
OUT 00
to
Fuse/fuse blowout
detection circuit
Internal
Circuit
Fuse/fuse blowout
detection circuit
x
Internal
Circuit
Internal
Circuit
OUT 14
OUT 15
COM
OUT 00
to
to
OUT 07
COM
OUT 08
I
to
Fuse/fuse blowout
detection circuit
OUT 00
*
OUT 06
OUT 07
COM
OUT 04
I
to
OUT 15
COM
OUT 00
to
*
OUT 07
COM
OUT 08
II
OUT 06
OUT 07
COM
Fuse
blowout
output
to
II
OUT 15
COM
24 VDC
0V
* G3S-201PL 24 VDC
Terminal
Connections
I
L
L
L
L
L
L
L
L
250 VAC
max.
~
0
1
2
3
4
5
6
7
COM
L
L
L
L
L
L
L
L
250 VAC
max.
~
COM
L
V
8
9
10
11
12
13
14
15
A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
L
L
L
L
L
L
L
L
L
250 VAC
max.
L
L
~
L
250 VAC ~
max.
L
L
L
COM
NC
NC
NC
NC
NC
NC
NC
NC
NC
A
I
L
0
1
2
3
4
5
6
7
COM
L
L
Fuse blowout
output 2A
250 VAC/
24 VDC
L
250 VAC
~
max.
L
L
L
L
L
8
9
10
11
12
13
14
15
COM
0V
~
+
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
L
L
L
250 VAC
L
L
~ max.
L
L
L
COM
8
9
10
11
12
13
14
15
L
L
L
L
L
~
250 VAC
max.
L
L
L
COM
24 VDC
+
24 VDC
Dimensions
C-shape
C-shape
85
Appendix B
Specifications
Triac Output Units Continued
C500-OA226
Max. Switching Capacity
1.2 A 250 VAC, 50/60 Hz (4 A/common, 5 A/unit)
Max. Surge Current
15 A for 100 ms pulse width, 30 A for 10 ms pulse width
Min. Switching Capacity
100 mA at 10 VAC, 50 mA at 24 VAC
10 mA at 100 VAC, 10 mA at 240 VAC
Leakage Current
1.5 mA (120 VAC, 60 Hz) max., 3.0 mA (240 VAC, 60 Hz) max.
Residual Voltage
1.5 VAC max. for 100 to 600 mA, 1.5 VAC for 50 to 100 mA,
5.0 VAC for 10 to 50 mA
ON Response Time
1 ms max.
OFF Response Time
1/2 of load frequency + 1 ms max.
No. of Points
16 (8 points/common, 2 circuits)
Internal Current Consumption
450 mA at 5 VDC max.
Fuse Capacity
5 A, 250 V; 6.35 mm dia. x 32 mm (two fuses)
Power for External Supply
−
Weight
600 grams max.
Circuit Configuration
47 Ω
47 Ω
OUT 00
to
0.022 μF
Internal
Circuit
Fuse/fuse blowout
detection circuit
47 Ω
47 Ω
0.022 μF
Terminal Connections
250 VAC
~
max.
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
8
9
10
11
12
13
14
15
COM
250 VAC ~
max.
COM
NC
NC
86
C-shape
OUT 08
to
Fuse/fuse blowout
detection circuit
Dimensions
OUT 06
OUT 07
COM
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
OUT 14
OUT 15
COM
Appendix B
Specifications
Special Considerations for C500-OA225
The maximum current value allowed per point differs depending on the ambient temperature and the number of
points per common that are ON simultaneously. The graph below shows the relationship between the allowable
current per point and the number of points ON per common. Be sure not to exceed the values depicted in the
graph.
Environment temperature
25°C
1.0
Current
value
0.8
per
point (A) 0.6
40°C
55°C
0.4
0.2
0
1
2
3
4
5
6
7
8
Number of points per common
that can be turned ON simultaneously.
Number of Points Per Common Turned ON Simultaneously
The graph below shows the value of an surge current and the time it takes the current to level to a steady stream of
current (current-carrying time). The curved line in the graph represents the maximum value of surge current at
which the Unit can operate properly. It is suggested that when opening and closing a load with a large surge current, to keep the value of the surge current to half the value shown the graph (within the shaded area).
Inrush
15
Current
(A. Peak)
10
5
0
10
30
50
100 200
500
1,000
5.000
Current-carrying time (ms)
87
Appendix B
Specifications
Transistor Output Units
3G2A5-OD411
+10%/
−15%
3G2A5-OD412
1A (4 A/common,
12 to 48 VDC
+10%/
−15%
Max. switching
Capacity
12 to 48 VDC
5 A/Unit)
0.3 A (4.8 A/Unit)
Leakage Current
0.1 mA max.
0.1 mA max.
Residual Voltage
1.4 V max.
1.5 V max.
ON Response Time
0.2 ms max.
0.2 ms max.
OFF Response
Time
0.3 ms max.
0.3 ms max.
No. of Points
16 (16 points/common, 1 circuit)
32 (32 points/common, 1 circuit)
Internal Current
Consumption
160 mA 5 VDC max.
230 mA 5 VDC max.
Fuse Capacity
5 A 250 V (two fuses)
1 per circuit, 1 total (not user replaceable)
Power for External
Supply
50 mA 12 to 48 VDC 10% max.
80 mA 12 to 48 VDC 10% max.
Weight
500 grams max.
530 grams max.
Circuit Configuration
OUT 00
OUT 00
to
to
OUT 07
COM (0 V)
Internal
Circuit
Internal
Circuit
Fuse/fuse
blowout detection circuit
0
L
L
L
12 to 48
VDC
+
L
1
2
3
4
L
L
L
5
6
7
L
COM (0 V)
8
L
L
L
L
L
L
L
9
10
11
12
13
14
15
L
COM (0 V)
12 to 48 VDC
NC
Dimensions
88
A-shape
Internal
Circuit
Internal
Circuit
OUT 15
COM (0 V)
OUT 00
to
OUT 07
COM (0 V)
OUT 08
to
OUT 15
COM (0 V)
OUT 15
COM (0 V)
+V
12 to 48
VDC
Fuse/fuse
blowout
detection
Terminal
Connections
OUT 08
to
OUT 15
OUT 07
COM (0 V)
OUT 08
to
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
12 to 48
VDC
A
0
L
1
L
2
L
3
L
4
L
5
L
6
L
7
COM(0 V)
8
8
L
9
9
L
10
10
L
11
11
L
12
12
L
13
13
L
14
14
L
15
15
L
16
COM(0 V)
17
NC 18
I
L
Note: Be sure to
supply power to
B18; otherwise
current will leak
through the load
while the output
is OFF.
Because the
commons are
short-circuited internally, they cannot be used
separately and
must be wired according to the
diagram.
12 to 48
VDC
+
Note: Be sure
to supply
power to B18;
otherwise current will leak
through the
load while the
output is OFF.
Because the
commons are
short-circuited
internally, they
cannot be used
separately and
must be wired
according to
the diagram.
B-shape
0
1
2
3
4
5
6
7
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
L
L
L
L
L
L
L
L
COM(0 V)
8
9
10
11
12
13
14
15
L
L
L
L
L
L
L
L
COM(0 V)
12 to 48 VDC
I
II
Appendix B
Specifications
Transistor Output Units Continued
3G2A5-OD414
+10%/
−15%
Max. switching
Capacity
12 to 48 VDC
0.3 A (2.4 A/common, 4.8 A/Unit)
Leakage Current
0.1 mA max.
Residual Voltage
1.5 V max.
ON Response Time
0.2 ms max.
OFF Response
Time
0.3 ms max.
No. of Points
32 (16 points/common, 2 circuits)
Internal Current
Consumption
230 mA 5 VDC max.
Fuse Capacity
Not provided
Power for External
Supply
80 mA min. 12 to 48 VDC 10% max.
Weight
530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
COM0 (0V)
Internal
Circuit
OUT 08
to
OUT 15
COM1 (0V)
DC 12 to 48V
OUT 00
to
OUT 07
COM2 (0V)
Internal
Circuit
Internal
Circuit
OUT 08
to
OUT 15
COM3 (0V)
I
II
DC 12 to 48V
I
L
L
L
L
L
L
L
Note: Be sure to supply
power to A18 and B18;
otherwise current will
leak through the load
while the output is OFF.
Internal short-circuit
L
COM 1
L
L
L
L
L
L
L
L
COM 1
12 to 48 VDC
Dimensions
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
L
L
L
L
L
L
L
L
COM 2
8
9
10
11
12
13
14
15
L
L
L
L
L
L
L
L
COM 3
Internal short-circuit
Terminal
Connections
12 to 48 VDC
B-shape
89
Appendix B
Specifications
Transistor Output Units Continued
3G2A5-OD211
3G2A5-OD212
Max. switching
Capacity
24 VDC +10%/−15% 0.1 A
12 to 24 VDC +10%/−15% 0.3 A (2.4 A/common,
4.8 A/Unit)
Leakage Current
0.1 mA max.
0.1 mA max.
Residual Voltage
1.5 V max.
1.5 V max.
ON Response Time
0.2 ms max.
0.2 ms max.
OFF Response
Time
0.3 ms max.
0.3 ms max.
No. of Points
64 (Dynamic)
32 (16 points/common, 2 circuits)
Internal Current
Consumption
300 mA 5 VDC max.
230 mA 5 VDC max.
Fuse Capacity
Not provided
1 per circuit, 2 total (not user replaceable)
Power for External
Supply
50 mA 24 VDC 10%
50 mA 12 to 24 VDC 10%
Weight
450 grams max.
530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
COM I (+DC) I
OUT 08
to
OUT 15
COM II (+DC)
DATA 0
to
DATA 7
COM (0 V)
Internal
Circuit
Internal
Circuit
STB 0
to
STB 7
COM (0 V)
Internal
Circuit
Internal
Circuit
OUT 00
to
OUT 07
COM II (+DC)
OUT 08
II
to
OUT 15
COM II (+DC)
24 VDC
0VI
0 V Ii
DATA: Positive logic output
STB: Negative logic output
Terminal
Connections
0
A
+
24 VDC
DATA 0
1
DATA 1
I
L
2
DATA 2
L
3
DATA 3
4
DATA 4
5
DATA 5
6
DATA 6
7
DATA 7
8
COM (0 V)
9
STB 0
10
STB 1
11
STB 2
12
STB 3
13
STB 4
14
STB 5
15
STB 6
16
STB 7
17
COM (0 V)
18
24 VDC
19
NC
Refer to page 91 for wiring examples.
Dimensions
90
A-shape
L
L
12 to 24
VDC
Note: A8
and A17 are
connected
internally,
as are B8
and B17;
they cannot
be used
independently. Because of insufficient
current flow,
wire according to the
diagram.
B-shape
L
+
L
L
A
0
1
2
3
4
5
6
7
L
COM I (DC)
8
L
9
L
10
L
11
L
12
L
13
L
14
L
15
L
COM I (DC)
0V
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
II
L
12 to
24 VDC
L
L
L
L
L
L
L
COM II (DC)
8
L
9
L
10
L
11
L
12
L
13
L
14
L
15
L
COM II (DC)
0V
+
Appendix B
Specifications
DC Output Unit 3G2A5-OD211
By using the OD211 DC Output Unit, a large number of bits can be controlled through only 16 points. Just like the
ID211 DC Input Unit, different combinations of points can access bits and words to control different outputs. Using
this type of Unit can simplify wiring when many bits must be controlled. Up to 64 bits can be accessed.
Because the output data is positive logic, the terminal output goes high when the output data is logical 1. The
strobe output is negative logic, so when a signal is output, the corresponding terminal goes low. Use positive logic
output devices for the load of this Unit. The strobe output is cyclically and automatically output.
24 kW 1 W
24 kW 1 W
24 VDC
0
DATA 0
1
DATA 1
2
DATA 2
3
DATA 3
4
DATA 4
5
DATA 5
6
DATA 6
7
DATA 7
8
CON (0 V)
9
STB 0
10
STB 1
11
STB 2
12
STB 3
13
STB 4
14
STB 5
15
STB 6
16
STB 7
17
CON (0 V)
18
24 VDC
19
NC
6 5 4 3 7
1
11
Display no.
8
7
6
5
4
3
2
1
The table below shows the combinations made possible when the display is wired as shown in the figure on the
preceding page. The value of word n depends on where the Unit is mounted on the Rack. For details, refer to the
C1000H/C2000H Operation Manual.
Point Number
15
Data Number
07
word n
0
word n + 1
1
12
11
06 05 04
Display no. 4
14
03
1
13
0
0
0
STB 1
Display no. 8
0
0
10
08
07
02 01 00
Display no. 3
07
0
09
1
1
0
1
0
Display no. 7
0
0
STB 3
1
1
06
04
03
06 05 04
Display no. 2
03
0
05
1
0
0
STB 0
Display no. 6
1
1
02
01
00
02 01 00
Display no. 1
0
0
1
Display no. 5
0
0
STB 2
1
0
1
Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.
91
Appendix B
Specifications
Timing
The following timing chart illustrates the operation of the Output Unit when wired as shown on the previous page.
Data 0
Data 1
Data 2
Data 3
Data 4
Data 5
Data 6
Data 7
1 ms
STB 0
1 ms
2 ms
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
4 ms
32 ms
Data of bits 0 through 7 of word n are output as these pulses.
Transistor Output Units Continued
3G2A5-OD213
Max. switching
Capacity
16 mA/4.5 V to 100 mA/26.4 VDC (See chart below.) 800 mA/common, 6.4 A/Unit
Leakage Current
0.1 mA max.
Residual Voltage
0.4 V max.
ON Response Time
0.2 ms max.
OFF Response
Time
0.3 ms max.
No. of Points
64 (8 points/common, 8 circuits)
Internal Current
Consumption
460 mA 5 VDC max. (140 mA + 5 mA x no. of ON points)
Fuse Capacity
1 per circuit, 8 total (not user replaceable)
Power for External
Supply
170 mA 26.4 VDC max. (2.6 mA x no. of ON points)
Weight
550 grams max.
92
Appendix B
Specifications
3G2A5-OD213
Circuit Configuration
Units manufactured on or before October 31st, 1999
(manufacturing numbers 31X9 or earlier*)
Units manufactured on or after November 1st, 1999
(manufacturing numbers 01Y9 or later*)
4.5 to
26.4 VDC
13 kW
4.5 to
26.4 VDC
6.8 kW
OUT 00
to
OUT 07
OUT 00
to
OUT 07
10 kW
Fuse
13 kW
Internal
Circuit
COM
4.5 to
26.4 VDC
I
15 kW
Internal
Circuit
OUT 08
to
OUT 15
COM
10 kW
6.8 kW
4.5 to
26.4 VDC
OUT 00
to
OUT 07
COM
4.5 to
26.4 VDC
OUT 08
to
OUT 15
COM
COM
4.5 to
26.4 VDC
I
OUT 08
to
OUT 15
15 kW
Fuse
Fuse
Fuse
IV
COM
4.5 to
26.4 VDC
OUT 00
to
OUT 07
COM
4.5 to
26.4 VDC
OUT 08
to
OUT 15
COM
IV
*Manufacturing Numbers
jjY9
Year: Last digit of calendar year; e.g., 1999→9, 2000→0
Month: 1 to 9 (January to September), X (October), Y (November), Z (December)
Day: 01 to 31
Max. switching capacity
(mA)
100
Max.
switching
capacity
50
16
0
0
4.5
10
20.4
Voltage for external supply
26.4
(V)
93
Appendix B
Specifications
Terminal
Connections
II
COM
L
L
L
+
L
L
L
L
L
15
14
13
12
11
10
9
8
COM
L
L
L
+
L
L
L
L
L
Dimensions
7
6
5
4
3
2
1
0
B
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3G2A5-OD213
A
III
I
L
COM
15
14
13
12
11
10
9
8
L
L
L
L
L
L
L
L
+
L
L
+
L
L
L
6
5
4
3
L
2
1
0
L
L
L
L
L
L
+
L
L
L
1
2
3
4
5
6
7
COM
L
L
COM
7
0
+
L
L
L
L
COM
L
L
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
IV
0
1
2
3
4
5
6
7
L
L
L
L
L
+ 4.5 to 26.4 VDC
L
L
L
COM
8
L
9
L
10
11
12
13
14
15
L
L
L
+
L
L
L
COM
When wiring output
circuits, be sure to
use the correct polarity for the external
power supplies. Wiring with incorrect
polarity may result in
erroneous operation
of the load.
D-shape
Transistor Output Units Continued
3G2A5-OD215
3G2A5-OD217
Max. switching
Capacity
24 VDC 10%, 50 mA/point
12 to 24 VDC +10%/−15% 1 A (4 A/common,
5 A/Unit)
Leakage Current
---
0.1 mA max.
Residual Voltage
1.0 V max.
1.4 V max.
ON Response Time
0.2 ms max.
0.2 ms max.
OFF Response
Time
0.3 ms max.
0.3 ms max.
No. of Points
16 (independent common)
16 (8 points/common, 2 circuits)
Internal Current
Consumption
200 mA 5 VDC max.
160 mA 5 VDC max.
Fuse Capacity
Not provided
5 A 250 V (two fuses)
Power for External
Supply
---
50 mA 12 to 24 VDC 10% min.
Weight
530 grams max.
500 grams max.
Circuit Configuration
OUT 00
Internal
Circuit
OUT 07
COM
OUT 00
Internal
Circuit
COM
OUT 01
COM
to
OUT 14
COM
OUT 15
to
Internal
Circuit
Fuse/fuse
blowout
detection
12 to 24
VDC
OUT 08
Internal
Circuit
to
OUT 15
COM
COM
94
Fuse/fuse
blowout
detection
12 to 24
VDC
Appendix B
Specifications
3G2A5-OD215
3G2A5-OD217
Terminal
Connections
0
L
L
+
L
L
L
L
L
L
L
L
24 VDC
L
L
L
L
L
L
L
L
A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
NC 17
NC 18
0
1
2
3
4
5
6
7
NC
8
9
10
11
12
13
14
15
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
2
3
4
5
6
7
NC
8
9
10
11
12
13
14
15
L
12 to 24
VDC
+
L
1
2
3
4
L
L
L
5
6
7
L
COM (0 V)
8
L
L
L
12 to 24
VDC
+
L
L
L
9
10
11
12
13
14
NC
L
NC
15
L
COM (0 V)
12 to 24 VDC
12 to 24 VDC
Dimensions
B-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Note:
Be sure to connect
Power Supplies to 18
and 19.
A-shape
Transistor Output Units Continued
C500-OD218
C500-OD219
Max. switching
Capacity
12 to 24 VDC +10%/−15% 0.3 A (2.4 A/common,
4.8 A/Unit)
12 to 24 VDC +10%/−15% 2.1 A (8 A/common,
16 A/Unit)
Leakage Current
0.1 mA max.
0.1 mA max.
Residual Voltage
1.5 V max.
0.7 V max.
ON Response Time
0.2 ms max.
0.2 ms max.
OFF Response
Time
0.3 ms max.
0.4 ms max.
No. of Points
32 (16 points/common, 2 circuits)
16 (8 points/common, 2 circuits)
Internal Current
Consumption
230 mA 5 VDC max.
160 mA 5 VDC max.
Fuse Capacity
1 per circuit, 2 total (not user replaceable)
10 A 250 V (two fuses)
Power for External
Supply
80 mA 12 to 24 VDC 10% min.
100 mA 12 to 24 VDC 10% min.
Weight
530 grams max.
550 grams max.
95
Appendix B
Specifications
C500-OD218
C500-OD219
Circuit Configuration
OUT 00
to
OUT 07
COM
(0 V)
Internal
Circuit
OUT 08
to
OUT 15
COM
(0 V)
12 to
24 VDC
Internal
Circuit
OUT 08
to
OUT 15
COM
(0 V)
12 to
24 VDC
A
I
L
12 to 24
VDC
L
L
+
L
L
L
Note:
Be sure to supply power to A18
and B18. A8,
A17, B8, and
B17 are shortcircuited internally, so they
cannot be used
separately.
A8 and B8 do
not have to be
wired.
L
0
1
2
3
4
5
6
7
L
COM(0 V)
L
L
L
L
L
L
L
I
8
9
10
11
12
13
14
15
L
COM(0 V)
12 to 24 VDC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
B
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0
1
Internal
Circuit I
Fuse
2
3
4
5
6
7
OUT 08
Internal
Circuit
II
II
0
L
L
L
+
L
12 to 24
VDC
+
L
1
2
3
4
L
L
L
L
L
L
COM(0 V)
8
L
9
L
10
L
11
L
12
L
13
L
14
L
15
L
COM(0 V)
12 to 24 VDC
5
6
7
L
COM 0
8
L
L
L
+
12 to 24
VDC
L
L
L
L
9
10
11
12
13
14
15
L
COM 1
12 to 24 VDC
12 to 24 VDC
Dimensions
96
B-shape
OUT 15
COM1
12 to 24
VDC
L
L
to
Fuse
VDC
L
OUT 07
COM0
12 to 24
VDC
II 12 to 24
L
to
Internal
Circuit
II
OUT 00
to
OUT 07
COM
(0 V)
Internal
Circuit
Terminal
Connections
OUT 00
A-shape
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Note:
Be sure to connect
Power Supplies to 18
and 19.
Appendix B
Specifications
Transistor Output Units Continued
3G2A5-OD415CN
Max. switching Capacity
12 to 48 VDC +10%/−15% 0.3 A (2.4 A/common, 4.8 A/Unit)
Leakage Current
0.1 mA max.
Residual Voltage
1.5 V max.
ON Response Time
0.2 ms max.
OFF Response Time
0.3 ms max.
No. of Points
32 (16 points/common, 2 circuits)
Internal Current Consumption
230 mA 5 VDC max.
Fuse Capacity
Not provided
Power for External Supply
80 mA 12 to 48 VDC 10% min.
Weight
530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
COM 0
V0
Internal
Circuit
OUT 08
to
OUT 15
COM 1
V1
12 to
48 VDC
Internal
Circuit
OUT 00
to
OUT 07
COM 2
V2
Internal
Circuit
Terminal Connections
0
L
1
L
2
L
3
L
4
L
5
L
6
L
7
L
COM
V
NC
NC
A
1
2
3
4
5
6
7
8
9
10
11
12
B
1
2
3
4
5
6
7
8
9
10
11
12
I
OUT 08
to
OUT 15
COM 3
V3
12 to
48 VDC
8
II
L
9
L
10
L
11
L
12
L
13
L
14
L
15
L
COM
V
+
NC
NC
To common load
I
II
1
2
3
4
(Terminal)
Dimensions
V
COM
V
COM
12 to 48 VDC
Note:
Be sure to supply power to A10 and
B10 or to terminal rack 1 and terminal
rack 3; otherwise current will leak
through the load while the output is
OFF.
E-shape
97
Appendix B
Specifications
TTL Output Units
C500-OD501CN
Max. switching Capacity
5 VDC 10% 35 mA/point
Leakage Current
0.1 mA max.
Residual Voltage
0.4 V max.
ON Response Time
0.2 ms max.
OFF Response Time
0.3 ms max.
No. of Points
32 (8 points/common, 4 circuits)
Internal Current Consumption
250 mA 5 VDC max.
Fuse Capacity
Not provided
Power for External Supply
32 mA 5 VDC 10% min.
Weight
450 grams max.
Circuit Configuration
5 VDC
10 kW
OUT 00
to
OUT 07
10
kW
Internal
Circuit
10 kW
OUT 00
to
OUT 07
10
kW
5 VDC
L
L
L
+
L
L
L
L
0
1
2
3
4
5
6
7
L
COM
5 VDC
NC
NC
A
B
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
8
9
IV
COM
5 VDC
OUT 08
to
OUT 15
COM
12 kW
Terminal Connections
I
COM
5 VDC
OUT 08
to
OUT 15
COM
5 VDC
12 kW
5 VDC
L
L
10
L
11
L
12 L
13 L
14
+
L
15
L
COM
5 VDC
NC
NC
Because the output data is negative logic, the terminal output goes low when output data is logical 1.
TTL
10 kW
+
10
kW
12 kΩ
Dimensions
98
E-shape
Appendix B
Specifications
DC Input/Transistor Output Unit
3G2A5-MD211CN
Output (word n)
Input (word n+1)
Max. switching
Capacity
12 to 24 VDC +10%/−15% 0.3 A (2.4 A/common,
4.8 A/unit)
Input Voltage
12 to 24 VDC +10%/−15%
Leakage Current
0.1 mA max.
Input Impedance
2.2 W
Residual Voltage
1.5 V max.
Input Current
10 mA typical (at 24 VDC)
Fuse Capacity
1 per circuit, 2 total (not user replaceable)
ON Voltage
10.2 VDC min.
Power for External
Supply
80 mA 12 to 24 VDC 10% max.
OFF Voltage
3.0 VDC max.
ON Response Time
0.2 ms max.
ON Response Time 15 ms max.
OFF Response
Time
0.3 ms max.
OFF Response
Time
15 ms max.
No. of Points
16 (8 points/common, 2 circuits)
No. of Points
16 (8 points/common, 2
circuits)
Internal Current
Consumption
260 mA 5 VDC max.
Weight
520 grams max.
Circuit Configuration
2.2kW
OUT 00
to
OUT 07
COM (0 V)
12 to 24
VDC
Internal
Circuit
Internal
Circuit
IN 00
to
0.047
mF
IN 07
COM
470
W
Internal
Circuit
2.2kW
OUT 00
IN 08
to
to
OUT 07
COM (0 V)
0.047
mF
IN 15
COM
470
W
12 to 24
VDC
Terminal
Connections
A
12 to
24 VDC
0
L
2
L
+
1
2
3
4
5
6
7
8
9
10
11
12
1
L
3
L
4
L
5
L
6
L
7
L
COM0 (0 v)
V 0 (12 to 24 VDC)
NC
NC
B
1
2
3
4
5
6
7
8
9
10
11
12
8
9
10
11
12
13
14
12 to
24 VDC
12 to 24
VDC
L
1
L
2
L
L
0
3
+
+
4
L
+
L
5
6
L
7
15
L
COM1 (0 V)
V 1 (12 to 24 VDC)
COM2
NC
NC
NC
NC
NC
A
B
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
8
12 to 24
VDC
9
10
11
+
12
13
+
14
15
COM3
NC
NC
NC
To common load
1
2
3
4
Note
+ V0
COM0
12 to 48 VDC
The maximum switching capacity for
solderless connectors is 1 A/common.
+ V1
COM1
(Terminal)
Dimensions
E-shape
99
Appendix B
Specifications
Dummy I/O Unit
3G2A5-DUM01
Selection Function
Unit designation: input/output Point designation: 16/32/64 points
Internal Current Consumption
35 mA 5 VDC max.
Power for External Supply
30 mA 24 VDC 10% min.
Weight
450 grams max.
Short-circuit: input
Open:
output
Terminal Connections
Point
designation
16 points
32 points
64 points
Terminal
connection
Open 3,4, and 5
Short 3 and 4.
Open 5.
Short 4 and 5.
Open 3.
+
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
24 VDC
Dimensions
A-shape
Note Power is supplied to the Dummy I/O Unit from the 24 VDC output terminal of the Power Supply, which is
mounted on the same Rack as the Dummy I/O Unit. Be sure to supply power to the Dummy I/O Unit before
supplying power to the CPU. If power is supplied to the Dummy I/O Unit after power is supplied to the CPU,
the Dummy I/O Unit is assumed to have only 16 I/O points, and may result in an I/O Verification Error or an
I/O Setting Error.
100
Appendix B
Specifications
Dimensions
All dimensions are in millimeters unless stated otherwise.
C1000H CPU Rack
3G2A5-BC081/BC082
250 150
465
480
3G2A5-BC051/BC052
150
250
360
375
C500-BC031
250 150
255
276
C500-BC061
250 150
360
381
101
Appendix B
Specifications
C500-BC091
250 150
465
486
C2000H Simplex CPU Rack
3G2C5-BC061
250
150
140
60
465
480
C2000H Duplex CPU Rack
3G2C5-BC001
250 150
140
70
465
480
C2000H Duplex I/O Rack
3G2C5-BI082
250 150
465
480
102
140
60
Appendix B
Specifications
Expansion I/O Rack
3G2A5-BI081/3G2C5-BI083
250 150
465
480
3G2A5-BI051
150
250
360
375
A-shape I/O Unit
103
Specifications
B-shape I/O Unit
C-shape I/O Unit
104
Appendix B
Appendix B
Specifications
D-shape I/O Unit
E-shape I/O Unit
250
93
34.5
139
105
Appendix B
Specifications
Memory Pack
C2000-Mjjj1-Vj
140
74
I/O Remove Unit Connecting Cables
The dimensions shown below are for the I/O Remove Unit Connecting Cables.
Model
Cable Length (cm)
3G2C5-CN313
30
3G2C5-CN513
50
3G2C5-CN813
80
3G2C5-CN123
105
3G2C5-CN223
200
I/O Connecting Cables
Use either a vertical or horizontal I/O Connecting Cable to connect the CPU Rack to an Expansion I/O Backplane
or to connect an Expansion I/O Backplane to additional Expansion I/O Backplane. If you are using the C2000H
Duplex System, use two I/O Connecting Cables to connect the CPU Rack to the I/O Rack.
Fasten the connectors with the locks provided on the connectors to secure the connection between the cable connector and the connector on the Backplane. If the connectors are not properly connected during CPU operation,
errors such as I/O BUS error or I/O SETTING error will occur.
106
Appendix B
Specifications
The length of the connecting cable depends on the distance between the two Racks to be connected. The length of
the cable should be approximately 20 cm longer than the distance between the two Racks.
Connector Type
Vertical
Cable Length (L)
Distance between Rack (max.) (X)
30 cm
10 cm
50 cm
30 cm
80 cm
60 cm
1m
80 cm
2m
180 cm
Expansion Rack or
I/O Rack
X
Expansion Rack
Vertical I/O Connecting Cable
The figures below show the dimensions of the cable and the height of the Vertical connector when the cable is
connected to the Backplane.
L
Model
Cable Length (L)
3G2A5-CN312N
30 cm
3G2A5-CN512N
50 cm
3G2A5-CN812N
80 cm
3G2A5-CN122N
1m
3G2A5-CN222N
2m
The length of an individual connecting cable can not be extended more than 2 m.
Approx. 130 mm
100 mm
107
Appendix C
Standard Models
CPU Backplane
Name
Backplane
Remarks
C1000H
Model
9 I/O slots (see note)
6 Link slots
C500-BC091
8 I/O slots
3 Link slots
3G2A5-BC081
5 Link slots
3G2A5-BC082
6 I/O slots
5 Link slots
C500-BC061
5 I/O slots
3 Link slots
3G2A5-BC051
5 Link slots
3G2A5-BC052
3 Link slots
C500-BC031
3 I/O slots
C2000H Simplex
6 I/O slots
3G2C5-BC061
C2000H Duplex
3G2C5-BC001
C1000H
C1000H-CPU01-EV1
C2000H
C2000H-CPU01-EV1
8K words
C2000-MR831-V2
16K words
C2000-MR141-V2
24K words
C2000-MR241-V2
ROM Unit
32K words
C2000-MP341-V1
EPROM Chip
27128 150 ns, Write voltage 12.5 V
ROM-ID-B
27256 150 ns, Write voltage 12.5 V
ROM-JD-B
CPU
RAM Unit
27512 150 ns, Write voltage 12.5 V
ROM-KD-B
Duplex Unit
For C2000H duplex system
3G2C5-DPL01-E
CPU Power Supply
100 to 120/200 to
Output: 7 A 5 VDC
3G2A5-PS221-E
240 VAC (selectable)
Output: 12 A 5 VDC
3G2A5-PS223-E
24 VDC
Output: 7 A max. 5 VDC
3G2A5-PS211-E
Output: 9 A max. 5 VDC
C500-PS213-E
I/O Control Unit
Required to connect Expansion I/O Racks
3G2A5-II101
File Memory Unit
RAM, 1K blocks
C1000H-FMR11
RAM, 2K blocks
C1000H-FMR21
Note *The rightmost slot is only for Link Units.
I/O Backplane (for C2000H Duplex System)
Name
Remarks
Model
I/O Backplane
---
I/O Backplane Power Supply
100 to 120/200 to 240 VAC (selectable)
Output: 7 A 5 VDC
3G2C5-BI082
3G2A5-PS222-E
24 VDC
Output: 7 A 5 VDC
3G2A5-PS212-E
I/O Control Unit
---
3G2A5-II101
File Memory Unit
RAM type, 1K blocks
C1000H-FMR11
RAM type, 2K blocks
C1000H-FMR21
109
Appendix C
Standard Models
Expansion I/O Backplane
Name
Expansion I/O Backplane
Remarks
Model
For C2000H, 8 slots, w/I/O on-line exchange function
3G2C5-BI083
8 slots
3G2A5-BI081
5 slots
Power Supply
3G2A5-BI051
100 to 120/200 to 240 VAC (selectable)
Output: 7 A 5 VDC
3G2A5-PS222-E
24 VDC
Output: 7 A 5 VDC
3G2A5-PS212-E
I/O Interface Unit
---
I/O Connecting Cable
Vertical type
3G2A5-II002
30 cm
C500-CN312N
50 cm
C500-CN512N
80 cm
C500-CN812N
1m
C500-CN122N
2m
C500-CN222N
For I/O Unit On-line Exchange (C2000H)
Name
I/O Remove Auxiliary Unit
Connecting Cable
110
Remarks
Model
For CPU Rack in Simplex System and I/O Rack in Duplex
System
3G2C5-IOD01
For Expansion I/O Rack
3G2C5-IOD02
35 cm
C2000-CN313
55 cm
C2000-CN513
105 cm
C2000-CN123
205 cm
C2000-CN223
Appendix C
Standard Models
I/O Units
Name
Input Unit
DC
Remarks
Model
16 mA 5 to 12 VDC, 8 points/common, 2 circuits
16 pts
3G2A5-ID112
10 mA 12 to 24 VDC, 8 points/common, 2 circuits
10 mA 12 to 24 VDC, ON response time: 15 ms max.
8 points/ common
common, 4
ON response time: 1.5 ms
circuits
16 pts
3G2A5-ID213
32 pts
3G2A5-ID215
32 pts
3G2A5-ID218
10 mA 12 to 24 VDC, 8 points/common, 4 circuits
32 pts
3G2A5-ID218CN
7 mA 12 VDC, static, 8 points/common, 8 circuits
64 pts
3G2A5-ID114
10 mA 12 to 24 VDC, dynamic
64 pts
3G2A5-ID212
7 mA 24 VDC, static, 8 points/common, 8 circuits
64 pts
3G2A5-ID219
Interrupt Input
Unit
13 mA 12 to 24 VDC (sep. commons)
8 pts
3G2A5-ID216
AC
10 mA 100 to 120 VAC, 8 points/common, 2 circuits
16 pts
3G2A5-IA121
10 mA 200 to 240 VAC, 8 points/common, 2 circuits
16 pts
3G2A5-IA222
10 mA 100 to 120 VAC, 8 points/common, 4 circuits
32 pts
3G2A5-IA122
10 mA 200 to 240 VAC, 8 points/common, 4 circuits
32 pts
3G2A5-IA223
10 mA 12 to 24 VAC/DC, 8 points/common, 2 circuits
16 pts
3G2A5-IM211
10 mA 12 to 24 VAC/DC, 8 points/common, 4 circuits
32 pts
3G2A5-IM212
3.5 mA 5 VDC, 8 points/common, 4 circuits
32 pts
3G2A5-ID501CN
2 A 250 VAC/24 VDC, 8 points/common, 2 circuits
2 A 250 VAC/24 VDC (sep. commons)
2 A 250 VAC/24 VDC, 8 points/common, 4 circuits
16 pts
16 pts
32 pts
3G2A5-OC221
3G2A5-OC223
3G2A5-OC224-E
1 A 12 to 24 VDC, 8 points/common, 2 circuits
16 pts
3G2A5-OD217
1 A 12 to 48 VDC, 16 points/common, 1 circuit
16 pts
3G2A5-OD411
50 mA 24 VDC (sep. commons)
16 pts
3G2A5-OD215
0.3 A 12 to 24 VDC, 16 points/common, 2 circuits
32 pts
C500-OD218
2.1 A 12 to 24 VDC, 8 points/common, 2 circuits
16 pts
C500-OD219
0.3 A 12 to 48 VDC, 16 points/common, 2 circuits
32 pts
3G2A5-OD414
0.3 A 12 to 48 VDC, 32 points/common, 1 circuit
32 pts
3G2A5-OD412
0.3 A 12 to 24 VDC, PNP output, 16 points/common,
2 circuits
32 pts
3G2A5-OD212
0.3 A 12 to 48 VDC I/O relay terminal can be
connected. 16 points/common, 2 circuits
32 pts
3G2A5-OD415CN
0.1 A 24 VDC, dynamic
64 pts
3G2A5-OD211
0.1 A 24 VDC, static, 8 points/common, 8 circuits
64 pts
3G2A5-OD213
1 A 132 VAC max., 8 points/common, 2 circuits
16 pts
3G2A5-OA121
1 A 250 VAC max., 8 points/common, 2 circuits
16 pts
3G2A5-OA222
1 A 250 VAC max., 8 points/common, 3 circuits
24 pts
3G2A5-OA223
1 A 250 VAC max., 8 points/common, 4 circuits
32 pts
C500-OA225
1.2 A 250 VAC max., 8 points/common, 2 circuits
16 pts
C500-OA226
3.5 mA 5 VDC, 8 points/common, 4 circuits
32 pts
C500-OD501CN
12 to 24 VDC
16 pts
each
---
3G2A5-MD211CN
AC/DC
TTL
Output
p Unit Contact
Transistor
Triac
TTL
DC Input/Transistor
p
Output
p
U i
Unit
Dummy I/O Unit
Input: 10 mA
Output: 0.3 A
No. of I/O points is selectable
3G2A5-DUM01
111
Appendix C
Standard Models
Name
A/D Conversion Input
D/A Conversion Output
High-speed Counter
Remarks
Model
4 to 20 mA, 1 to 5 V
2 pts
3G2A5-AD001
0 to 10 V
2 pts
3G2A5-AD002
0 to 5 V
2 pts
3G2A5-AD003
−10 to 10 V
2 pts
3G2A5-AD004
−5 to 5 V
2 pts
3G2A5-AD005
4 to 20 mA, 1 to 5 V
4 pts
3G2A5-AD006
0 to 10 V
4 pts
3G2A5-AD007
0 to 20 mA, 0 to 10 V
8 pts
C500-AD101
0 to 5 V, 0 to 10 V, −5 to 5 V, −10 to 10 V, 0 to 20 mA,
−20 to 20 mA
16 pts
C500-AD501
4 to 20 mA, 1 to 5 V
2 pts
3G2A5-DA001
0 to 10 V
2 pts
3G2A5-DA002
0 to 5 V
2 pts
3G2A5-DA003
−10 to 10 V
2 pts
3G2A5-DA004
−5 to 5 V
2 pts
3G2A5-DA005
4 to 20 mA, 1 to 5 V, 0 to 10 V
4 pts
C500-DA101
−10 to 10 V
4 pts
C500-AD103
6 BCD digits, 50 K cps 1 Set Value
1 pt
3G2A5-CT001
6 BCD digits, 50 K cps 8 Set Value
1 pt
3G2A5-CT012
4 BCD/BIN digits, 50 K cps
2 pts
C500-CT021
4 BIN digits, 20 K cps 1 Set Value
4 pts
C500-CT041
Magnetic Card Reader
---
3G2A5-MGC01
Connecting Cable
---
3G2A9-CN521
Card Reader
---
3S4YR-MAW2C-04
Card
---
3G2A9-MCD01
PID
---
3G2A5-PID01-E
Position Control
1-axis, for stepping/servo motor
3G2A5-NC103-E
1-axis, for servo motor
3G2A5-NC111-EV1
2-axis, for servo motor
C500-NC222-E
Encoder Adapter
3G2A5-AE001
Teaching Box
---
3G2A5-TU001-E
3G2A5-TU002-E
Connecting
For NC222-E
Cable for TU002
For NC103-E/111-EV1/121
2m
C200H-CN222
4m
C200H-CN422
4m
C500-CN422
ASCII Unit
RAM + EEPROM
C500-ASC04
Ladder Program I/O
---
C500-LDP01-V1
Cam Positioner
---
C500-CP131
ID Sensor
---
C500-IDS01-V2
For long distance (3G2A5-ID02-E is required)
C500-IDS02-V1
ID Adapter
C500-IDA02
R/W Head
V600-H06
Data Carrier
V600-D2KR01
112
Appendix C
Standard Models
Link Units and Remote I/O Units
Name
Host Link
Remarks
Model
Rack-
APF/PCF
3G2A5-LK101-PEV1
mounting
PCF
3G2A5-LK101-EV1
RS-232C/RS-422
3G2A5-LK201-EV1
APF/PCF
C500-LK103-P
PCF
C500-LK103
RS-232C/RS-422
C500-LK203
CPU-
APF/PCF
3G2A6-LK101-PEV1
mounting
PCF
3G2A6-LK101-EV1
RS-232C
3G2A6-LK201-EV1
RS-422
3G2A6-LK202-EV1
PC Link
Links up to 32 PCs
C500-LK009-V1
SYSMAC Link
Use optical fiber cable
C1000H-SLK11
Only for C1000H and C2000H Simplex
C1000H-SLK21-V1
APF/PCF
3G2A5-RM001-PEV1
Optical Remote I/O Master
PCF
Optical Remote I/O Slave
APF/PCF
PCF
Optical I/O Link
3G2A5-RM001-EV1
w/1 optical connector
3G2A5-RT001-PEV1
w/2 optical connectors
3G2A5-RT002-PEV1
w/1 optical connector
3G2A5-RT001-EV1
w/2 optical connectors
3G2A5-RT002-EV1
APF/PCF
3G2A5-LK010-PE
PCF
3G2A5-LK010-E
Wired Remote I/O Master
---
C500-RM201
Wired Remote I/O Slave
---
Remote Terminal
Input
Input Block
Output Block
C500-RT201
Specify 12 VDC or 24 VDC
G71-IC16
Output
G71-OD16
AC Input
Specify 100 VAC or 200 VAC
G7TC-IA16
DC Input
Specify 12 VDC or 24 VDC
G7TC-ID16
Output
Specify 12 VDC or 24 VDC
G7TC-OC16
Link Units and Remote I/O Units (Continued)
Name
Optical Transmitting I/O
Remarks
Model
DC Input
No-voltage
8 pts
APF/PCF
3G5A2-ID001-PE
AC/DC Input
12 to 24 VAC/DC
8 pts
APF/PCF
3G5A2-IM211-PE
PCF
3G5A2-IM211-E
APF/PCF
3G5A2-IA121-PE
PCF
3G5A2-IA121-E
APF/PCF
3G5A2-OC221-PE
PCF
3G5A2-OC221-E
APF/PCF
3G5A2-OD411-PE
100 VAC
AC Input
100 VAC
8 pts
100 VAC
Contact output
2A
250 VAC/24 VDC
8 pts
100/200 VAC
Transistor
0.3 A 12 to 48 VDC
8 pts
113
Appendix C
Standard Models
SYSBUS
Name
Link Adapter
Remarks
Model
RS-422, 3 pcs
3G2A9-AL001
Optical (APF/PCF), 3pcs
3G2A9-AL002-PE
Optical (PCF), 3pcs
3G2A9-AL002-E
Optical (APF/PCF), RS-422, RS-232C, 1 pc each
3G2A9-AL004-PE
Optical (PCF), RS-422, RS-232C, 1 pc each
3G2A9-AL004-E
Optical (APF/PCF), optical (AGF), 1 pc each
3G2A9-AL005-PE
Optical (PCF), optical (AGF), 1 pc each
3G2A9-AL005-E
Optical (APF/PCF), 1 pc, RS-485 1 pc for Wired Remote I/O
system only
B500-AL007-P
All Plastic Optical Fiber Cable (APF)
Name
Remarks
Model
Plastic Optical Fiber Cable
Cable only, 5 to 100 m in multiples of 5 meters or multiples of
200 or 500m
3G5A2-PF002
Optical Connector A
2 pcs (brown), for plastic optical fiber 10 m long max.
3G5A2-CO001
Optical Connector B
2 pcs (black) for plastic optical fiber 8 to 20 m long
3G5A2-CO002
Plastic Optical Fiber Cable
1 m, w/optical connector A provided at both ends
3G5A2-PF101
Plastic-Clad Optical Fiber Cable (PCF)
Name
Optical Fiber Cable (indoor)
Remarks
0.1 m, w/connector
Ambient temperature: −10°C to 70°C
1 m, w/connector
3G5A2-OF101
2 m, w/connector
3G5A2-OF201
3 m, w/connector
3G5A2-OF301
5 m, w/connector
3G5A2-OF501
10 m, w/connector
3G5A2-OF111
20 m, w/connector
3G5A2-OF211
30 m, w/connector
3G5A2-OF311
40 m, w/connector
3G5A2-OF411
50 m, w/connector
Optical Fiber Cable
(indoor/outdoor)
Model
3G5A2-OF011
3G5A2-OF511
1 to 500 m (Order in
Units of 1 m)
Ambient temperature: −10°C to 70°C
501 to 800 m (Order
in Units of 1 m)
Ambient temperature: 0°C to 55°C (Must
not be subjected to direct sunlight)
3G5A2-OF002
H-PCF Optical Fiber Cords and Cables with Connectors
The following diagram illustrates the model number for cables with connectors. tension members and power lines
are provided in the cable. Half-lock connectors use the S3200-COCF2511 and are compatible with C200H SYSMAC LINK or SYSMAC NET Link Unit connectors. Full-lock connectors use the S3200-COCF2011 and are compatible with CV-series SYSMAC LINK or SYSMAC NET and C1000H SYSMAC LINK Link Unit connectors. Fulllock connectors cannot be used with C200H connectors.
114
Appendix C
Standard Models
The above connectors cannot be used with C500 SYSMAC NET Link Unit connectors, cable relays, or NSB. Refer
to the SYSMAC NET Link System Manual for appropriate connectors for these applications.
S3200-CNjjj-jj-jj
Cable Length
201
2m
501
5m
102
10 m
152
15 m
202
20 m
Blank
Over 20 m*
Connector Type
20-20
Full-lock connecter on each end
20-25
One full-lock and one half-lock connector
25-25
Full lock connector on each end
*Specify lengths over 20 m separately when ordering.
Optical Connectors
Name
SYSMAC NET:
CV500-SNT31
SYSMAC LINK:
CV500-SLK11, C1000H-SLK11
Model
S3200-COCF2011
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC NET:
C200H-SNT31
SYSMAC LINK:
C200H-SLK11
S3200-COCF2511
SYSMAC NET:
C500-SNT31-V4
S3200-LSU03-01E/NSB11-E
S3200-NSUA1-00E/NSUG4-00E
FIT10-IF401
S3200-COCH62M
SYSMAC BUS:
3G2A5-RM001-(P)EV1
3G2A5-RT001/RT002-(P)EV1
3G2A9-ALjj-(P)E
S3200-COCH82
SYSMAC NET Relay (M) Connector
S3200-COCF62M
SYSMAC NET Relay (F) Connector
S3200-COCF62F
Cable Assembly Tool and Cutter
Name
Cable Assembly Tool
Model
S3200-CAK1062
Optical Power Tester
Name
Model
SYSMAC NET:
CV500-SNT31
S3200-CAT2000
SYSMAC LINK:
CV500-SLK11
S3200-CAT2700
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS:
3G2A5-RM001-(P)EV1
3G2A5-RT001/RT002-(P)EV1
S3200-CAT2820
SYSMAC NET:
S3200-LSU03-01E
FIT10-IF401
S3200-CAT3200
Optical Power Tester Head Unit
Name
Model
SYSMAC NET:
CV500-SNT31
S3200-CAT2002
SYSMAC LINK:
CV500-SLK11
S3200-CAT2702
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS:
3G2A5-RM001-(P)EV1
3G2A5-RT001/RT002-(P)EV1
S3200-CAT2822
SYSMAC NET:
S3200-LSU03-01E
FIT10-IF401
S3200-CAT3202
115
Appendix C
Standard Models
Peripheral Devices
Name
Programming Console
Remarks
Model
Vertical, w/backlight
3G2A5-PRO13-E
Horizontal, w/backlight
3G2A6-PRO15-E
Programming Console
For connecting Programming Console, GPC, or FIT.
2m
3G2A2-CN221
Connecting Cable
(Only use CN221 [2 m] for Programming Console.)
5m
C500-CN523
10 m
C500-CN131
20 m
C500-CN231
30 m
C500-CN331
40 m
C500-CN431
50 m
C500-CN531
Programming Console
Adapter
For extending Programming Console. Connecting cable is
separate.
Programming Console Base
3G2A5-AP001
3G2A5-BP001
Data Access Console
---
C200H-DAC01
Handheld Programming
Console
---
C200H-PR027-E
Programming Console
Adapter
Required for each Handheld Programming Console
Connecting Cable
---
C500-AP003
2m
C200H-CN222
4m
C200H-CN422
PROM Writer
Write voltage 12.5/21 V applicable
3G2A5-PRW06
Memory Pack (for Printer
Interface)
---
3G2C5-MP102-EV3
Peripheral Interface Unit
Connecting cable is separate.
C200H-IP006
GPC Memory Pack
w/comments for C20, P-type, C120, C500
C500-MP303-EV2
w/comments for K-type, C200H, C1000H, C2000H
3G2C5-MP304-EV3
CRT Interface Unit
For connecting GPC to CRT
3G2A5-GD101-E
Cassette Recorder
Connecting Cable
1m
SCYPOR-PLG01
SYSMAC Support Software
3.5”, 2HD for IBM PC/AT compatible
C500-ZL3AT1-E
Optional Products
Name
Remarks
Model
Battery
---
3G2A9-BAT08
Relay
24 VDC
G6B-1174P-FD-US-M
I/O Terminal Cover
For 38-pin block, special type
3G2A5-COV11
For 38-pin block, standard
C500-COV12
For 20-pin block, standard
C500-COV13
For I/O connector
3G2A5-COV01
For Link connector
3G2A5-COV02
For I/O Control Unit / I/O Interface Unit connector
3G2A5-COV03
For I/O Control Unit
3G2A5-SP001
For I/O Unit
3G2A5-SP002
Connector Cover
Space Unit
116
Glossary
Backplane
A base to which Units are mounted to form a Rack. Backplanes provide a series
of connectors for these Units along with wiring to connect them to the CPU and
Power Supply. Backplanes also provide connectors used to connect them to
other Backplanes. In some Systems, different Backplanes are used for different
Racks; in other Systems, Racks differ only by the Units mounted to them.
back-up
A copy of existing data which is valuable if data is accidentally erased.
bit
The smallest piece of information that can be represented on a computer. A bit
has the value of either zero or one, corresponding to the electrical signals ON
and OFF. A bit is one binary digit.
central processing unit
A device that is capable of storing a program and data, and executing the set of
instructions contained in the program. In a PC System, the central processing
unit executes the program, processes I/O signals, communicates with external
devices, etc.
communication cable
Cable used to transfer data between components of a control system and conforming to the RS-232C or RS-422 standards.
Control System
All of the hardware and software components used to control other devices. A
Control System includes the PC System, the PC programs, and all I/O devices
that are used to control or obtain feedback from the controlled system.
CPU
An acronym for central processing unit.
CPU Backplane
A Backplane used to create a CPU Rack.
CPU Rack
Part of a Rack PC, the CPU Rack contains the CPU, a Power Supply, and other
Units.
data area
An area in the PC’s memory that is designed to hold a specific type of data, e.g.,
the LR area is designed to hold common data in a PC Link System.
data link
Allows for the connection of up to 32 PCs in a Net Link System where each is
contributing information to a common memory area. Data links may be established in the LR and/or DM memory areas.
distributed control
An automation concept in which control of each portion of an automated system
is located near the devices actually being controlled, i.e., control is decentralized
and “distributed” over the system. Distributed control is a concept basic to PC
Systems.
Duplex System
A C2000H PC that operates using two CPUs mounted to the CPU Rack. One
CPU controls the system while the other CPU assumes a standby status.
Duplex Unit
A Unit in the C2000H Duplex System that switches control between the two
CPUs.
EEPROM
[E(lectrically) E(rasable) P(rogrammable) R(ead) O(nly) M(emory)] A type of
ROM in which stored data can be erased and reprogrammed. This is accomplished using a special control lead connected to the EEPROM chip and can be
done without having to remove the EEPROM chip from the device in which it is
mounted.
117
Glossary
EPROM
[E(rasable) P(rogrammable) R(ead) O(nly) M(emory)] A type of ROM in which
stored data can be erased, by ultraviolet light or other means, and
reprogrammed.
Expansion I/O Unit
An I/O Unit for a Package-type PC that provides more I/O points to the PC.
factory computer
A general-purpose computer, usually quite similar to a business computer, that
is used in automated factory control.
High-speed Counter
A Special I/O Unit. A High Speed Counter Unit counts independently of the PC’s
cycle time. This allows counting of very short, fast signals.
host computer
A computer that is used to transfer data to or receive data from a PC in a Host
Link system. The host computer is used for data management and overall system control. Host computers are generally small personal or business computers.
IBM PC/XT or AT, or
compatibles
A computer that has similar architecture to, and is logically compatible with an
IBM PC/XT computer; and that can run software designed for that computer.
I/O Expansion Backplane
A Backplane used to create an Expansion I/O Rack.
I/O Control Unit
A Unit mounted to the CPU Rack in certain PCs to monitor and control I/O points
on Expansion I/O Units.
I/O devices
The devices which are connected to the terminals on I/O Units, Special I/O Units,
or Intelligent I/O Units. I/O devices may be part of the Control System if they
function to help control other devices, or they may be part of the controlled system if they interact directly with it.
I/O Expansion Rack
Part of a Rack PC, an Expansion I/O Rack is connected to a CPU Rack to increase the number of slots available for mounting Units.
I/O Interface Unit
A Unit mounted to an Expansion I/O Rack in certain PCs to interface the Expansion I/O Rack to the CPU Rack. An I/O Interface Unit is needed when the first
Expansion I/O Rack is connected to the CPU Rack via a Connecting Cable.
Each Expansion I/O Rack needs an I/O Interface Unit.
I/O point
The place at which an input signal enters the PC System or an output signal
leaves the PC System. In physical terms, an I/O point corresponds to terminals
or connector pins on a Unit; in terms of programming, an I/O point corresponds
to an I/O bit in the IR area.
I/O Remove Unit
Unique to C2000H Systems, this Unit allows standard I/O Units to be mounted to
or removed from the Backplane during PC operation.
I/O Unit
The most basic type of Unit mounted to a Backplane. I/O Units include Input
Units and Output Units, each of which is available in a range of specifications.
I/O Units do not include Special I/O Units, Link Units, etc.
PC
An acronym for Programmable Controller.
PC Link Unit
A Unit used to connect two or more PCs together so that they can exchange data
through their LR areas.
Position Control Unit
A Special I/O Unit used to control the operation of positioning devices such as
Servomotors.
118
Glossary
Power Supply
A Unit that mounts to a Backplane in a Rack PC. It provides power at the voltage
required by the other Units on the Rack.
Programmable Controller
A small, computer-like device that can control peripheral equipment, such as an
electric door or quality control devices, based on programming and peripheral
input devices. Any process that can be controlled using electrical signals can be
controlled by a PC. PCs can be used independently or networked together into a
system to control more complex operations.
PROM
[P(rogrammable) R(ead) O(nly) M(emory)] A type of ROM into which the program or data may be written after manufacture, by a customer, but which is fixed
from that time on.
PROM Writer
A PROM Writer is a device used to write data to ROM, PROM, and EPROM storage chips.
Rack
An assembly that forms a functional unit in a Rack PC System. A Rack consists
of a Backplane and the Units mounted to it. These Units include the Power Supply, CPU, and I/O Units. Racks include CPU Racks, Expansion I/O Racks, and
I/O Racks. The CPU Rack is the Rack with the CPU mounted to it. An Expansion
I/O Rack is an additional Rack that holds extra I/O Units. An I/O Rack is used in
the C2000H Duplex System, because there is no room for any I/O Units on the
CPU Rack in this System.
Rack PC
A PC that is composed of Units mounted to one or more Racks. This configuration is the most flexible, and most large PCs are Rack PCs. A Rack PC is the
opposite of a Package-type PC, which has all of the basic I/O, storage, and control functions built into a single package.
RAM
[R(andom) A(ccess) M(emory)] RAM will not retain data when power is disconnected. Therefore data should not be stored in RAM.
Remote I/O Unit
A Unit that extends the distance an Expansion I/O Rack can be from the CPU.
ROM
[R(ead) O(nly) M(emory)] A type of digital storage that cannot be written to. A
ROM chip is manufactured with its program or data already stored in it, and it can
never be changed. However, the program or data can be read as many times as
desired.
Simplex System
A C2000H PC that operates using one CPU mounted to the CPU Rack.
Space Unit
A Unit mounted to the I/O Backplane of a C2000H Duplex System that simply fills
the space between the I/O Expansion Power Supply and the rightmost Unit
mounted on the Rack.
Special I/O Unit
A dedicated Unit that is designed for a specific purpose. Special I/O Units include Position Control Units, High-Speed Counters, Analog I/O Units, etc.
system configuration
The arrangement in which Units in a System are connected. This term refers to
the conceptual arrangement and wiring together of all the devices needed to
comprise the System. In OMRON terminology, system configuration is used to
describe the arrangement and connection of the Units comprising a Control System that includes one or more PCs.
Unit
In OMRON PC terminology, the word Unit is capitalized to indicate any product
sold for a PC System. though most of the names of these products end with the
word Unit, not all do, e.g., a Remote Terminal is referred to in a collective sense
as a Unit. Context generally makes any limitations of this word clear.
119
Index
A
AC Input, 45
Active, CPU in Duplex System, 29
Ambient Temperature of PC, 48
applications, precautions, xiii
ASCII, 42
assembly tool, 115
B
Back-up Battery, 23, 34
Backplane
Expansion I/O, 16
I/O, 15
I/O Expansion, 18
mounting I/O Units, 20
mounting Units to, 26, 36
and Memory Packs, 23, 32
and peripheral devices, 29
and RAM Packs, 23
and ROM Packs, 24
and Simplex System, 32
Backplane, 10
connector, 12
core of PC, 26
indicators, 30
initial settings, 29
operating mode, 29
Power Supplies, 13
Power Supply, 13
Rack, 10
C2000H Duplex System, 11, 18
C2000H Simplex System, 10
standby in Duplex System, 29
using two in a Duplex System, 29
Bits, 32
CPU Power Supplies
3G2A5-PS221-E, 13
3G2A5-PS211-E, 14
3G2A5-PS223-E, 14
C500-PS213-E, 14
Bleeder Resistor, 60
CPU Power Supply, output capacity, 40
Block, Terminal, 43
CPU Rack, 28
connecting to another Backplane, 28
C
C1000H System, hardware description, 10
C2000H Duplex System, 35
errors, 30
general, 29
hardware description, 11
initial settings, 29
operating mode, 29
peripheral devices, 29
C2000H Simplex System, 34
general, 32
hardware description, 10
Cable
power, 50
twisted pair, 51
Current
input leakage, 60
output leakage, 60
output surge, 61
Current Consumption, 40
Cycle Time, 5
D
DC Input Units, 44
Duct, Wiring, 50
Duplex Unit, 29
C2000H, 18
Clearance, Between PC Racks, 48
Conditions, Installation, 47
Conduit, 51
Connections
I/O Units, 43
PC, 39
control components, 2
E
Electrical Noise, 62
Electrostatic Charge, 47
Emergency Stop, 59
Cooling, PC, 48
CPU, 10, 12, 26
active in Duplex System, 29
Environment, Installation, 47
EPROM Chip, mounting to ROM Pack, 32
121
Index
Error
Duplex System, 30
in active CPU, 29
Indicator
CPU, 18
Duplex Bus, 18
Memory, 18
Verify, 18
indicator
CPU, 30
Duplex Bus, 30
Memory, 30
Verify, 30
I/O Points, 27, 28, 32, 34, 35
I/O Power Supplies
3G2A5-PS212-E, 17
3G2A5-PS222-E, 17
I/O Power Supply, 16
I/O Remove Unit, 19
Factory Computer, 2
I/O Unit, 27
and the C2000H Duplex System, 11
and the C2000H Simplex System, 10
available current for, 13, 16
in a Duplex System, 30
in a Simplex System, 31
in flowchart, 6
Link, power consumption, 42
mounting, 36
mounting to Backplane, 27
power consumption, 40
Remote, 34
power consumption, 42
removing or mounting from Backplane, 20
shapes, 20
A-shape, 20
B-shape, 21
C-shape, 21
D-shape, 22
E-shape, 22
Special, power consumption, 42
Fan, cooling, 48
Indicator, error, 18
File Memory Unit, 19
Inductive Load Surge Suppressor, 62
Flag, in flowchart, 6
Input Devices, 4
Examples, wiring, 44
Expansion I/O Backplane, 16
Expansion I/O Power Supply, 34, 35
Expansion I/O Rack, 10, 16, 28, 29
and the C2000H Simplex System, 10
in the Duplex System, 35
in the Simplex System, 34
Expansion I/O Racks, mounting Units to, 37
F
Input Leakage Current, 60
G
Installation
Environment, 47
Memory Pack to the CPU, 33
Grounding, 54
installation, precautions, xiii
Grounding During PC Installation, 51
Interlock Circuits, 60
H
L−M
Hard-plastic-clad Quartz Fiber: H-PCF
cables, 114
cords, 114
Limit Switch, 4
High Power Equipment, and PC installation, 51
Memory Packs, 23, 32
Humidity, 47
Mounting
EPROM Chip to ROM Pack, 32
I/O Units, 36
PC, 48
I
Memory Pack, installation, 33
Mounting Units, 26
I/O, Remove Unit, 10
I/O Backplane, 15
I/O Connections, 43
N
I/O Control Unit, 18, 28
Noise, electrical, 62
I/O Interface Unit, 18, 28
Noise, Preventing, 51
122
Index
O
operating environment, precautions, xii
optical connectors, 115
in block diagram, 5
in System Configuration, 34, 35
output capacity, 40
Power Supply Output, 60
Output Devices, 4
precautions, xi
applications, xiii
general, xii
operating environment, xii
safety, xii
Output Leakage Current, 60
Preventing Noise, 51
Output Surge Current, 61
process control computer, 2
Output Units, 45
Programmable Controller, flow chart, 6
Optical Power Tester, 115
Optical Power Tester Head Unit, 115
Programmable Controller (also see PC), block diagram, 5
P
PC
ambient temperature, 48
and input devices, 4
and output devices, 4
C2000H Duplex System, 11
C2000H Simplex System, 10
clearance between racks, 48
components, 25
connections, 39
cooling the, 48
general, 1
how it operates, 5
I/O Unit mounting, 36
in a Control System, 2
installation environment, 48
its role, 3
mounting requirements, 48
Simplex, 32
Programmable Controller (See also PC), 1
PROM, 32
PROM Writer, 24
Proximity Switch, 4
R
Rack, PC, 48
RAM, 32, 36
Packs, 29, 33
RAM Pack, 23
Remote I/O
Master, 20
Slave, 20
Peripheral Device Connector, 12
Remote I/O Unit, 34
in the Simplex System, 35
Master, 36
Slave, 36
Peripheral Devices, 29
Reset, Power, 54
Photoelectric Switch, 4
Residual Voltage, 61
Position Control System, 3
Resistor, Bleeder, 60
Position Control Unit, 36
power consumption, 42
ROM Pack, 24
Power Cables, 50
S
Power Considerations, 53
Power Consumption, 40
Units, 40, 41, 42
Safety Considerations, 59
Power Failure, 54
detection signal, 54
scanning cycle, 5
Power Reset, 54
Power Source, 53
Power Supplies, 40
CPU, 13
Power Supply, 26
Backplane mounting, 26
CPU, 10, 11, 13
Expansion I/O, 16
I/O, 16
in a CPU Rack, 28
safety precautions. See precautions
Screw, Terminal Block, 43
Sensors, in control system, 2
Servomotor, 4
Solenoid, 4
Special I/O Unit, number used, 36
Standby, CPU in Duplex System, 29
Static Electricity, preventing, 47
stepping motor, 4
Switch
123
Index
Active, 30, 31
C2000H Duplex Unit, 18
CPU, ON/OFF, 31
in control system, 2
limit, 4
MODE SELECTOR, 31
photoelectric, 4
proximity, 4
pushbutton, 4
selector, CPU status, 29
SW1, 32
SYSTEM, 31
System, 30
Write-protect, 33
write-protect, 23
Switching, Duplex to Simplex, 31
System
C2000H Duplex, 29
C2000H Simplex, 32
Duplex, 29, 30, 35
Duplex to Simplex, switching, 31
Simplex, 32, 34
standby, 29
switch, 30
System Configuration, 34
C1000H, 34
DC Input, 13
Duplex, 11, 29
File Memory, 19
High-speed Counter, 20
Host Link, 15
I/O, 10
general, 20
Special, 20
I/O Control, 18, 34, 35
I/O Interface, 16, 18, 28
I/O Remove, 10, 15, 19
Input, 20
Memory, 33
mounting, 26
Output, 45
PC Link, 15
power consumption of, 13, 16
RAM, 29
Remote I/O, 35
Remove, 32
Space Unit, 19
V−W
Voltage, residual, 61
Wire, shared, problems of, 54
T
Temperature, PC, 48
Terminal Block, 43
Transistor Output Residual Voltage, 61
Twisted Pair Cable, 51
U
Underground, Wires, 54
Unit
A/D Conversion, 20
C2000H Duplex, 18
D/A Conversion, 20
124
Wiring
duct, 50
power source to PC, 54
Wiring Examples, 44
Word, 23
Write
data to Memory Pack, 23
data to RAM Pack, 23
disabled, 33
enabled, 33
program to CPU memory, 31
program to RAM Pack, 32
program to RAM Unit, 29
PROM, 32
protect switch, 23, 33
Writer, PROM, 24
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. W139-E1-4
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code
1
Date
June 1988
Original production
Revised content
2
July 1990
Redundancies removed, and general cleaning of text and graphics.
2A
January 1992
ASCII Unit model number changed to C500-ASC04.
Page 15: Addition to upper right-hand callout in top illustration.
Page 43: Current consumptions changed for AC Input Units.
Page 77: Input impedance changed.
Page 88: Amp limit per common removed from maximum switch capacity for 3G2A5-OD412.
Page 97: Internal current consumptions changed for both Units.
Page 98: Internal current consumptions changed for both Units.
2B
October 1992
Model number 3G2A5-PS211-E has been changed to 3G2A5-PS213-E throughout the manual.
Page 11: Changes were made to the table.
Page 105: Changes were made to the 24 VDC CPU Power Supply row in the CPU Backplane table.
2C
May 1993
2D
August 1994
Page 12: Fuse amperage for C500-PS213-E changed from 3 A to 6.3 A. 3G2A5-PS211-E added.
Page 38 to 40: Current consumption tables changed.
Page 55: C500-PS213-E added.
Page 65: PS211-E added. Output capacity for PS213-E changed to 9 A. Shock resistance specifications corrected.
Page 69: Internal current consumption added for 3G2A5-ID218. Circuit configuration resistances changed.
Page 80: 3G2A5-OA223 circuit configuration slightly altered.
Page 83: C500-OD414 added.
Page 101: Memory Pack dimensions added.
Pages 105 to 113: Standard models lists extensively revised. Tables of models added.
Scan time has been replaced by cycle time throughout the manual.
Page 6: Available manuals list added.
Page 18: Fuse blowout alarm indicator models corrected for A-shape I/O Unit.
Page 20: First sentence of 2-13 Memory Pack corrected.
Pages 20, 102: E-shape I/O Unit replaced with newer model.
Page 30: EPROM 27250 corrected to EPROM 27256.
Page 40: ID Sensor Unit models added.
Page 43: AC switching diagram corrected and note added.
Page 70: Internal current consumption added. Circuit configuration and terminal connections have been changed.
Page 71: No. of points, circuit configuration, and terminal connections have been changed.
Page 82: Circuit configuration changed for 3G2A5-OD411.
Pages 105 to 114: Standard models lists updated.
2E
September 1995
2F
August 1996
3
December 1999
4
June 2000
Page 7: SSS Operation Manuals added to the list.
Page 32: Last row of table corrected.
Page 42: Special I/O Units table updated.
Page 45: Diagram corrected.
Page 96: Resistances corrected for the circuit configuration and terminal connections.
Pages 107 to 115: Model lists updated.
Page 94: Circuit configuration changed for C500-OD219.
Page xi: Precautions added.
Page 41 : Model number C500-0D217 changed to 3G2A5-OD217.
Page 41 : Model number C500-OD415CN changed to 3G2A5-OD415CN.
Page 41, 86 : Information relating to the C500-OA226 Triac Output Unit added.
Page 43 : Crimp terminal and tightening torque information corrected.
Page 55 to 57 : Crimp terminal and terminal block information added or changed.
Page 73 : Resistance information corrected for the circuit configuration of the 3G2A5-ID215.
Page 85, 86 : Model number 3G2A5-OA225 changed to C500-OA225.
Page 87, 89, 92, 94, 97 : Fuse capacity information and circuit configuration changed for the 3G2A5-OD412,
3G2A5-OD212, 3G2A5-OD213, C500-OD218 and 3G2A5-MD211CN.
Page 94 : Model number 3G2A5-OD218 changed to C500-OD218.
Page 96 : Model number 3G2A5-OD501CN changed to C500-OD501CN. Circuit configuration corrected.
Page 107 to 115 : Standard model lists updated.
Page 88 : Circuit configuration for 3G2A5-OD412 changed.
Page 93 : Circuit configuration for 3G2A5-OD213 changed and a note added to the terminal connection diagram for 3G2A5-OD213.
Pages 100 and 107 : Model numbers C500-BC082 and C500-BC052 changed to
3G2A5-BC082 and 3G2A5-BC052 respectively.
125
W139-E1-04
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