Advantech | ACP-4001 | User manual | Advantech ACP-4001 User manual

Advantech ACP-4001 User manual
IACP-4000 Series
5.7" VGA TFT LCD Pentium 4/
Celeron D 4U Industrial
Workstation with 7xISA/PCI Slots
Users Manual
i
Copyright
This document is copyrighted, 2008, by Advantech Co., Ltd. All rights
are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, nor for any infringements upon the rights of
third parties which may result from its use.
All brand and product names mentioned herein are trademarks or registered trademarks of their respective holders.
Part No. 2003400000
1st Edition
Printed in Taiwan
June 2008
IACP-4000 User Manual
ii
FCC Class A
Note: This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
Additional Information and Assistance
Step 1. Visit the Advantech web site at www.advantech.com where you
can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's customer service center for technical support if you need additional
assistance. Please have the following information ready before
you call:
• Product name and serial number
• Description of your peripheral attachments
• Description of your software (operating system, version, application
software, etc.)
• A complete description of the problem
• The exact wording of any error messages
iii
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User's Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the
equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power
source to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work according
to the user's manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE
THE STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR
ABOVE 60° C (140° F). THIS COULD DAMAGE THE EQUIPMENT. THE
EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT
TYPE RECOMMENDED BY THE MANUFACTURER, DISCARD USED
BATTERIES ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
The sound pressure level at the operator's position according to IEC 704-1:1982 is
no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.
IACP-4000 User Manual
iv
Contents
Chapter
Chapter
1 General Information ....................................... 2
1.1
1.2
Introduction ....................................................................... 2
Specifications .................................................................... 2
1.3
1.4
1.5
IACP-4000 Series List ...................................................... 4
Dimensions........................................................................ 4
Exploded Diagram............................................................. 5
1.6
Accessory Packing list ...................................................... 5
General ........................................................................... 2
System Hardware ........................................................... 3
Environment ................................................................... 3
Figure 1.1:Exploded Diagram ........................................ 5
2 System Setup.................................................... 8
2.1
2.2
2.3
2.4
Chapter
1.2.1
1.2.2
1.2.4
System Installation ........................................................... 8
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
Attaching the Handles .................................................... 8
Removing the Top Cover ............................................... 8
Chassis Front and Rear Sections .................................... 9
Drive Bay Installation .................................................. 11
Motherboard Installation & Information ..................... 11
LED Indicators ................................................................ 12
2.2.1
2.2.2
System Status LED ...................................................... 12
Power Status LED ........................................................ 13
Power Supply .................................................................. 13
Cooling Fan & Filter ....................................................... 14
3 Alarm Board .................................................. 16
3.1
3.2
3.3
3.4
Alarm Board Layout........................................................ 16
Alarm Board Specification.............................................. 17
Switch Setting ................................................................. 21
Thermal Sensor ............................................................... 22
v
IACP-4000 User Manual
vi
CHAPTER
1
General Information
1
Chapter 1
Chapter 1 General Information
1.1 Introduction
IACP-4000 is a 4U height 14-slot rackmount IPC chassis with ATX
industrial motherboard inside which equipped 5.7" TFT LCD (4000D
series)for varied application purpose, high-efficiency 300W ATX with
PFC (power factor correction) power supply and maintainable dual cooling fan. A fault detection and alarm notification system monitors the system status, including power supply, HDD, temperature and cooling fans
to minimize the system down time. A wide range of standard computing
peripherals can be integrated with the chassis to meet different application development under mission-critical environment 24 hours a day, 7
days a week.
1.2 Specifications
1.2.1 General
• Certifications
BSMI, CCC, CE, FCC
• Cooling System 2 x 85 CFM fan w/Air Filter
• Dimensions (W x H x D)482 x 177 x 480 mm (19" x 7" x 18.9")
• Disk Drive Bay
1 x 3.5", 3 x 5.25" (Front Accessible)
• Weight (Gross)
18 kg (39.6 lb)
• Power Input
90 ~ 264 VAC @ 47 ~ 63 Hz full range 6.0/3.0A
• Power Ouput
+5 V @ 30 A, +12 V @ 15 A, +3.3 V @ 28 A,
-5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A
• Power Supply
300 W, MTBF: 100,000 hrs
• Weight (Gross)
18 kg (39.7 lb)
IACP-4000 User Manual
2
1.2.2 System Hardware
• Audio Ports
1 x Mic-in, 1 x Line-out, 1 x CD Audio in,
1 x Line out, 1 x S/PDIF
• Chipset
Intel 82915GV GMCH
• CPU
Intel µFC-LGA 775 socket
• Expansion Slots 1 PCI Express x 16,
5 PCI slots (PCI Rev. 2.2 compliant),
2 ISA slots
• Keyboard/Mouse 2 x PS/2 for mouse & keyboard interface
• LAN
2 x Realtek RTL8110SC Gigabit LAN
• Memory
Four 240-pin DIMM sockets support up to 4 GB
Dual Channel DDR2 400/533/667 SDRAM
• Parallel Port
1 x Parallel port
• Serial Port
1 x RS-232/422/485 port
• USB Port
4 x USB 2.0 on rear I/O
1.2.3 LCD Display
• Backlight Life
50,000 hrs (LED Backlight)
• Contrast Ratio
300 : 1
• Display Size
5.7"
• Display Type
QVGA TFT LCD
• Luminance
220 cd/m2
• Max. Colors
262 K (RGB 6-bit)
• Max. Resolution 640 x 480
• OSD Control
ON/OFF, Brightness down, up
• Viewing Angle (H/V°)140/100
1.2.4 Environment
• Humidity
10 ~ 85% RH @ 40° C (non-condensing)
• Operating Temperature 0 ~ 50° C (32 ~ 122° F)
• Storage Temperature
-20 ~ 60° C (-4 ~ 140° F)
• Vibration Protection
5 ~ 500 Hz, 1 GRMS random vibration
3
Chapter 1
1.3 IACP-4000 Series List
• IACP-4000D-A0AE
5.7" VGA TFT LCD Pentium/Celeron D
4U Rack Industrial Workstation with
5 PCI/ 2 ISA/ 1 ADD2 Slots
• IACP-4000G-A0AE
IACP-4000D-A0AE without display
• IACP-4000D-A2AE
5.7" VGA TFT LCD Core 2 Quad / Core
2 Duo / Core Duo 4U Rack Industrial
Workstation with 5 PCI/ 2 PCIe Slots
• IACP-4000G-A2AE
IACP-4000D-A2AE without display
1.4 Dimensions
IACP-4000 User Manual
4
1.5 Exploded Diagram
Figure 1.1: Exploded Diagram
1.6 Accessory Packing list
• CABLE 6P-6P-6P PS/2 KB & MOUSE 20cm
• Simplified Chinese Manuel IACP-4000 Series V1.0
• China RoHS IACP-4000 Series 1st Ed.
• CD-ROM IPPC Series V3.2
• SATA cable and SATA 4P power Cable
• IDE Cable & FDD cable
• COM port translator cable
• Advansus driver CD
• Startup Manual
• Front bezel door keys
5
Chapter 1
For IACP-4000D series only:
• CABLE 6P/6P 20cm Mini DIN (M) for AWS-8421T
• CABLE 15/15P 20cm for AWS-8259 VGA Port
Note:
This model supports from Celeron D 336
2.8GHz up to Intel Pentium 4 640 SL7Z8
CHINA 3.20GHZ/2M/800/04A 5529B102 L2Cache, LGA775Pkg FSB CPU
IACP-4000 User Manual
6
CHAPTER
2
System Setup
7
Chapter 2
Chapter 2 System Setup
2.1 System Installation
WARNING:
Before starting the installation process, be sure
to shut down all power from the chassis. Do this
by turning off the power switch, and unplugging
the power cord from the power outlet. When in
doubt, consult with an experienced technician.
2.1.1 Attaching the Handles
The handles for the front panel are in the accessory box. To install the
handles, simply secure them to the front panel with the provided screws.
2.1.2 Removing the Top Cover
First, remove the chassis cover.
The top cover is fixed to the chassis by two thumbscrews
To remove the top covers:
1. Release two thumbscrews on the rear upper location of the chassis.
2. Lift the cover.
IACP-4000 User Manual
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2.1.3 Chassis Front and Rear Sections
The front panel switches behind the door are used for system power, system reset 1, system reset 2 (option), alarm reset and power switch. The
door cover is on the left side of the door cover, where the system LED status and key lock switch are located. The key can be found in the accessory
box as shown below.
The USB and PS/2 keyboard connectors are on the left of the front panel.
9
Chapter 2
System Reset 1: Press this switch to reinitialize the system. This is the
same as the hardware reset button. (Default setting)
System Reset 2: Press this switch to reinitialize the second system.
(Optional)
Alarm Reset Switch: Press this switch to suppress or stop an audible
alarm. Whenever a fault in the system occurs (e.g. fan failure, rising chassis temperature, backplane voltage problem), an audible alarm is activated.
Pressing this switch will cause the alarm to stop.
Power On/Off Switch: Use this switch to turn on/off the system power.
Momentary Switch: Use this switch and by way of ATX (PS_ON) function
to turn on system power. Please use system shutdown to turn off system
power automatic or press momentary switch for a while to turn off system
power
USB connector: If you have you want to connect any USB interface
device to the system, you could use this connector.
PS/2 connector: If you want to connect the PS/2 keyboard, you could use
this connector.
The rear section of B/P version includes B/P rear window, 14-slot I/O
brackets and the sheet metal kit for redundant power supply. The rear section of M/B version includes M/B rear window, 7-slot I/O brackets, ATX
M/B I/O cover.
IACP-4000 User Manual
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2.1.4 Drive Bay Installation
The drive bay of IACP-4000 can hold 5.25" (x3) and 3.5" (x1) devices.
Installation of disk drives:
1.
Remove the top cover
2.
Undo the two screws of cushion and four screws on the drive bay
3.
Lift off the Standard Drive Bay.
4.
Insert the drives into their proper locations in the drive bay and
secure them with the screws provided.
5.
Connect the disk drive power and signal cables.
2.1.5 Motherboard Installation & Information
For the more detailed information of the IACP-4000 Series motherboard,
please refer to the below path in the user CD : \2063615201_V3.1\System
Drivers\IACP-4000\Motherboard Driver\i915GV-INA Motherboard
MANUAL
11
Chapter 2
2.2 LED Indicators
2.2.1 System Status LED
The System Status LED shows as follows:
When the PWR LED is RED, it indicates a redundant power supply failure. To stop the alarm buzzer, press the Alarm Reset button. Please check
out the redundant power supply right away and replace failure power supply module with a good one.
When the FAN LED is RED and blinking, it indicates a failing cooling fan.
An audible alarm is also activated. To stop the alarm buzzer, press the
Alarm Reset button then replace the fan immediately.
If the TEMP LED is RED and blinking, the system detects rising temperature inside the chassis. An audible alarm is activated. To stop the alarm
buzzer, press the Alarm Reset button. Inspect the rear section and fan filter immediately. Make sure airflow inside the chassis is smooth and not
blocked by dust or other particles.
IACP-4000 User Manual
12
2.2.2 Power Status LED
Power Status LED indicates the status of the backplane voltage signals.
When a LED fails to light, it indicates a problem with one of the voltage
signals. An audible alarm is sounded. Check to make sure that the power
supply connector is properly attached to the backplane. If problem persists, consult an experienced technician.
2.3 Power Supply
IACP-4000 supports PS/2 and redundant power supply both and without
any modifications.
13
Chapter 2
2.4 Cooling Fan & Filter
There are two cooling fans located inside the chassis. When one cooling
fan breaks down, the system sounds a continuous alarm. To disable the
alarm, press the Alarm Reset switch and replace the fan immediately. To
replace a defective fan, refer to the figures below. Press location A and
then pull B, the connector can then be released. If the filter is blocked
with dust, refer to the figure below for the filter replacement procedure.
B
A
IACP-4000 User Manual
14
CHAPTER
3
Alarm Board
15
Chapter 3
Chapter 3 Alarm Board
The alarm board is located under the cooling fan section. It gives an
audible alarm when:
1.
Any power supply module of redundant power supply fails
2.
One of the cooling fans fai1s
3.
Temperature inside the chassis rises
4.
A problem occurs in one of the backplane voltage levels
The detailed layout and specification of the alarm board are as follows:
3.1 Alarm Board Layout
IACP-4000 User Manual
16
3.2 Alarm Board Specification
Input Power: +5V, +12V
Input Signals:
• 7 FAN connectors (GND_+12V_FAN)
• One thermal board connector (up to 8 thermal boards in a roll)
• One power good input
• One alarm reset input.
• One voltage signal connector (connect from backplane, includes ±12V,
±5V, 3.3V)
• One ATX power connector (connect from CPU card)
• One system reset connector (connect from CPU card)
• One Hard Disk LED connector (connect from CPU card)
Output Signals:
• One LED board connector
• One LCM board connector
• SNMP daughter board connector (connect to SNMP-1000 mainboard)
• One Buzzer output
• ATX power connector (connect to chassis)
• System reset connector (connect to chassis)
Other Interfaces:
• One pair of Watch dog input/output signals
• One pair of I2C Bus signals (DATA and CLK)
• One LAN connector
• One COM connector
• One Battery pack connector
Pin Definition
17
Chapter 3
CN1 : External Power Connector, standard mini 4 Pin power connector
Pin 1 : +12V, 2A current maximum
Pin 2 : GND
Pin 3 : GND
Pin 4 : +5V, 2A current maximum
CN2 : 10/100M LAN Connector
Pin 1 : SPLED
TERMPLANE Pin 3 : RX+
Pin 2 :
Pin 4 : RX-
Pin 5 : GND
Pin 7 : TX+
Pin 9 : LILED
Pin 11 : N/A
Pin 6 : LVCC
Pin 8 : TXPin 10 : TERMPLANE
Pin 12 : NC
CN4 : I2C Sensor board (LM75) Connector
Pin 1 : +5V
Pin 2 : Sensor board I2C bus clock
Pin 3 : Sensor board I2C bus data
Pin 4 : GND
CN8 : RS-232 Connector
Pin 1 : DCD
Pin 2 : RX
Pin 3 : TX
Pin 4 : DTR
Pin 5 : GND
Pin 6 : DSR
Pin 7 : RTS
Pin 8 : CTS
Pin 9 : RI
Pin 10 : NC
Pin 11 : NC
Pin 12 : N/A
CN10 : LCM Display Board Connector
Pin 1 : LCM I2C bus data
Pin 2 : LCM I2C bus clock
Pin 3 : +12V
Pin 4 : GND
Pin 5 : +5V
Pin 6 : +5V
Pin 7 : Diagnostic LED
Pin 8 : GND
CN11 : SNMP-1000 Daughter Board Connector (Left side)
IACP-4000 User Manual
18
Pin 1 : SIN
Pin 3 : CTS#
Pin 5 : RTS#
Pin 7 : DSR#
Pin 9 : ATX ON
Pin 11 : GND
Pin 13 : Watchdog IN
Pin 15 : Watchdog OUT
Pin 17 : SPLED
Pin 19 : LILED
Pin 21 : GND
Pin 23 : TX+
Pin 25 : TXPin 27 : RX+
Pin 29 : RXPin 31 : TERMPLANE
Pin 2 : SOUT
Pin 4 : DCD#
Pin 6 : DTR#
Pin 8 : ID 0
Pin 10 : DO 4
Pin 12 : DO 3
Pin 14 : DO 2
Pin 16 : DO 1
Pin 18 : NC
Pin 20 : NC
Pin 22 : NC
Pin 24 : NC
Pin 26 : NC
Pin 28 : NC
Pin 30 : NC
Pin 32 : NC
CN12 : SNMP-1000 Daughter Board Connector (Right side)
Pin 1 : NC
Pin 2 : NC
Pin 3 : Power Good A
Pin 4 : NC
Pin 5 : NC
Pin 6 : NC
Pin 7 : Diagnostic LED
Pin 8 : FAN 1
Pin 9 : GND
Pin 10 : FAN 2
Pin 11 : GND
Pin 12 : FAN 3
Pin 13 : VCC
Pin 14 : FAN 4
Pin 15 : VCC
Pin 16 : FAN 5
Pin 17 : VCC
Pin 18 : FAN 6
Pin 19 : BEEP
Pin 20 : FAN 7
Pin 21 : 5VSB
Pin 22 : NC
Pin 23 : -5V
Pin 24 : NC
Pin 25 : +5V
Pin 26 : B_SCLK
Pin 27 : +3.3V
Pin 28 : B_SDAT
Pin 29 : -12V
Pin 30 : T_SCLK
Pin 31 : +12V
Pin 32 : T_SDAT
CN13 : Voltage Detect Input Connector
Pin 1 : 5VSB
Pin 2 : GND
Pin 3 : GND
Pin 4 : -5V
Pin 5 : +5V
Pin 6 : +3.3V
Pin 7 : -12V
Pin 8 : +12V
CN16 : 4 bit Power Good Input,
19
Chapter 3
Pin 1 : Power GOOD A
Pin 2 : GND
CN18 : LED Board Connector
Pin 1 : GND
Pin 3 : +12V Signal
Pin 5 : -12V Signal
Pin 7 : Power Good Signal
Pin 9 : Temperature Good Signal
Pin 11 : Fan Good Signal
Pin 13 : NC
Pin 15 : 5VSB Signal
Pin 2 : +5V Signal
Pin 4 : -5V Signal
Pin 6 : HDD Signal
Pin 8 : Power Fail Signal
Pin 10 : Temperature Fail Signal
Pin 12 : FAN Fail Signal
Pin 14 : +3.3V Signal
CN19 : Connector bank from CPU card
Pin 1 : HDD LED Signal
Pin 2 : ATX soft power switch
Pin 3 : I2C Clock
Pin 4 : ATX soft power switch(-)
Pin 5 : I2C Data
Pin 6 : System Reset Signal
CN20 : Connector bank to Chassis
Pin 1 : ATX Momentary switch
Pin 3 : GND
Pin 5 : Watch Dog IN
J1 : External Speaker
Pin 1 : Buzzer
IACP-4000 User Manual
20
Pin 2 : ATX Momentary switch(-)
Pin 4 : System Reset Signal
Pin 6 : Watch Dog OUT
Pin 2 : +5V
3.3 Switch Setting
Fan Number Setting
Thermal Board Temperature Setting
21
Chapter 3
3.4 Thermal Sensor
There is a temperature sensor inside the chassis, See Figure 3.4-1.to find
the location.
When the temperature rises, the temperature sensor sends a signal to the
alarm board and a continuous alarm is sounded. To stop the alarm, press
the Alarm Reset Switch at the Front Panel.
IACP-4000 User Manual
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