AUMA Aumatic AC 01.1 manual

AUMA Aumatic AC 01.1 is a versatile actuator control device that provides precise control and monitoring capabilities for various applications. With its advanced features and flexible configuration options, it offers a comprehensive solution for demanding automation tasks in industrial environments.

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Actuator controls

AUMATIC AC 01.1/ACExC 01.1

Control:

Parallel

Profibus DP

Profibus DP with FO

Modbus

Modbus with FO

DeviceNet

Foundation Fieldbus

Manual Operation and setting

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Read operation instructions first

Observe safety instructions.

Reference documents:

Operation instructions (assembly, operation, commissioning) for actuator

Manual (Fieldbus device integration) AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page ).

Manual

3.1

3.2

3.3

3.3.1

3.3.2

3.4

3.4.1

3.5

3.6

3.7

4.1

4.1.1

4.1.2

4.2

4.3

4.3.1

4.3.2

4.4

4.4.1

4.4.2

4.4.3

5.1

5.1.1

5.1.2

5.1.3

5.1.4

5.2

5.2.1

5.2.2

5.2.3

5.3

5.3.1

5.3.2

5.3.3

Table of contents

1.1

1.2

1.3

Page

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General notes regarding safety

Range of application

Warnings and symbols

2.1

2.2

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Name plate

Short description

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Local operation

Operation from REMOTE

Menu navigation via push buttons (for settings and indications)

Short overview: functions of the push buttons

Structural design and navigation

Operation and setting via AUMA COM-AC programming software

Operation setting via COM-AC

Password change

Language change in the display

LCD contrast setting of the display (applies only to controls with green display)

Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Status indications in the display

Status indication S0/S6 – operation

Status indication S4 – torque

Torque indication: edit

Electronic name plate

Display indication: enable view

Electronic name plate: view

Indication lights/LEDs

Standard indication

Configuration of the signals: view/edit

Blinking behaviour of indication lights/LEDs: view/edit

Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Signals via fieldbus

Configuration for process representation input: view

Configuration of adjustable (user-definable) signals: view

Configuration of fault signals: view

Percent/per mil coding for transmission values: view

Feedback via output contacts (binary) - (option)

Configuration for output contacts 1 to 5: view/edit

Configuration for alarm contacts (collective fault signal): view/edit

Output contacts 1 to 5: use as running indication (blinker)

Feedback signals (analogue) - (option)

Position transmitter/actual position source (E2): view

Source of the torque signal E6: view

Feedback signals (configuration) via analogue output 1: view

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.3.4

5.3.5

5.3.6

6.1

6.2

6.2.1

6.3

6.3.1

6.4

6.4.1

6.4.2

6.4.3

6.4.4

6.4.5

6.5

6.5.1

6.5.2

6.5.3

6.5.4

6.5.5

6.5.6

7.1

7.2

7.3

7.4

7.4.1

7.4.2

7.4.3

7.4.4

7.4.5

7.6

7.6.1

7.6.2

7.6.3

7.6.4

7.6.5

7.6.6

7.6.7

7.6.8

7.5

7.5.1

7.5.2

7.5.3

7.5.4

7.5.5

7.5.6

7.5.7

7.5.8

7.7

7.7.1

7.7.2

7.7.3

7.7.4

7.7.5

Signal range at the analogue output 1: view/edit

Feedback signals (configuration) via analogue output 2: view

Signal range at the analogue output 2: view/edit

Page

Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Operation mode OFF

Operation mode LOCAL

Push-to-run operation or self-retaining: set for operation mode LOCAL

Operation mode REMOTE

Push-to-run operation or self-retaining: set for operation mode REMOTE

Operation mode EMERGENCY

Operation mode (type of duty) activation for an EMERGENCY operation

EMERGENCY operation: switch on or off/signal behaviour definition

Actuator behaviour definition in case of an EMERGENCY operation

EMERGENCY position definition

Motor protection and/or torque switching: by-pass

Operation mode FAILURE

Failure behaviour: switch on or off

Source for initiation (failure source): set for failure operation

Actuator reaction (failure position): set on loss of signal

Preset position definition

Failure delay time setting

Failure behaviour on bus communication loss

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Type of seating: check/edit end positions

Torque switching: check/set

Limit switching setting

Intermediate positions (option)

Display indication: enable view

Intermediate positions: switch on or off

Intermediate position definition

Operation behaviour = actuator behaviour definition

Intermediate positions: set the signalling

Intermediate positions with multiport valve function (option)

Check: Multiport valve function availablequestion

Check: Positioner active?

Display indication: enable view

Intermediate positions: switch on or off

Intermediate position setting

Operation behaviour = actuator behaviour definition

Intermediate positions signalling

Intermediate positions in LOCAL: direct approach without stopping

Positioner (operation mode SETPOINT MODE)

Adaptive behaviour: switch on or off

Overrun (inner dead band): set manually

Max. error variable (outer dead band): set manually

Dead time setting

Closing fully/opening fully (end position tolerance for setpoint E1)

Open-close duty (REMOTE MODE) and modulating duty (SETPOINT MODE) selection

Source of setpoint E1: view

Input range of setpoint 1: view/edit

Process controller (option)

Setting procedure

Process controller activation (Check: Process controller available?)

Proportional gain Kp setting

Reset time Ti setting

Rate time Td setting

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

8.1

8.1.1

8.1.2

8.1.3

8.1.4

8.2

8.2.1

8.2.2

8.3

8.3.1

8.3.2

8.3.3

8.3.4

8.3.5

7.7.6

7.7.7

7.7.8

7.7.9

7.7.10

7.7.11

7.7.12

7.7.13

7.8

7.8.1

7.8.2

7.8.3

7.8.4

7.9

7.9.1

Derivative gain Kd setting

Internal process setpoint setting

Behaviour on loss of the process setpoint (wire break monitoring)

Inverse operation setting

Travel limitation

Reaction monitoring setting

Input range of process setpoint E1: view

Input range of process variable E4: view/edit

Stepping mode (option)

Display indication: enable view

Stepping mode: switch on or off

Stepping range setting (start and end of stepping mode)

ON and OFF times setting

Local controls enable function (option)

Selector switch functions: enable/disable

7.10

EMERGENCY STOP function (option)

7.10.1

Description of the functions

7.10.2

7.10.3

7.10.4

Feedback signals on the display

Feedback signals setting via output contacts

Feedback signal setting via LEDs

7.11

Profibus DP interface (option)

7.11.1

Bus address setting (Slaveaddress)

7.12

Redundant bus connection with component redundancy (option)

7.12.1

Configuration check for the second fieldbus interface

7.12.2

Second fieldbus interface setting

7.13

Profibus DP-V1 services (option)

7.14

External inputs for bus (option)

7.14.1

Signals assignation for operation commands

7.15

Combination fieldbus/standard interface (option)

7.16

Monitoring and failure functions

7.16.1

Torque monitoring

7.16.2

7.16.3

Motor protection (thermal monitoring)

Monitoring of the max. number of starts per hour and max. running time per hour

7.16.4

7.16.5

7.16.6

Operating time monitoring

Reaction monitoring

Phase failure monitoring

Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Fault indications and warning indications

Status indication S0 – faults and warnings

Status indication S1 – fault

Status indication S2 – warnings

Status indication S3 – causes for not ready remote

Diagnostics

Operating data logging

Diagnostic indications (D) via the display

Troubleshooting

Problems with position feedback/indication E2 (from actuator)

Display hardly readable or illegible

Actuator does not run

Actuator does only operate from local

Actuator is not switched off by limit seating in direction CLOSE or OPEN

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

107

Parameter index and indications on the display . . . . . . . . . . . . . . . . . . 109

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Page

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

1 Safety instructions

1.1

General notes regarding safety

Standards/directives

Safety instructions/ warnings

AUMA products are designed and manufactured in compliance with recognised standards and directives. This is certified in a declaration of incorporation and a declaration of conformity.

The end user or the contractor must ensure that all requirements with

respect to assembly, electrical connection, and commissioning at the place of installation are met. They include among others:

Standards and directives such as: EN 60079 “Electrical apparatus for explosive gas atmospheres"

Part 14: Electrical installations in hazardous areas (other than mines).

Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines).

Applicable configuration directives for fieldbus applications.

All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given.

Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage.

Qualification of staff

Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitably qualified personnel authorised by the end user or contractor of the plant.

Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.

Work performed in potentially explosive atmospheres is subject to special regulations which have be observed. The end user or contractor of the plant are responsible for respect and control of these regulations, standards, and laws.

Commissioning

Prior to commissioning, it is important to check that all settings are in compliance with the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.

The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.

Safe operation

Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as careful commissioning.

Exclusively operate the device if it is in perfect condition while observing these instructions.

Immediately inform about any faults and damage and allow for corrective measures.

Observe recognised rules for occupational health and safety.

Protective measures

The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal safety equipment for the staff.

Maintenance

Any device modification requires the consent of the manufacturer.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

1.2

Range of application

AUMA actuator controls are exclusively designed for the operation of AUMA actuators.

Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.: motor activation pump activation

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the device’s designated use.

1.3

Warnings and symbols

The following references and symbols are used in these instructions:

NOTICE

Information

Potentially hazardous situation. Failure to observe this warning may result in property damage.

The term Information preceding the text indicates important notes and information.

For assembly, operation, and commissioning, observe the additional safety and warning instructions of the reference documents (page 2).

Symbol for CLOSED.

Symbol for OPEN.

Via the menu to parameter

Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.

Description of the parameter settings/indications

Describes the setting/viewing possibilities of a parameter.

ò

Step by step

Provides a detailed description of each step for setting/viewing the parameter.

Manual

2 Identification

2.1

Name plate

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Each device is equipped with a name plate (figure 1).

Figure 1

1 Name plate controls

Identification data on the controls’ name plate:

Figure 2

AC 01.1

P:1,5kW

Com No: 1309595

No: 0902MA97286

KMS: TP180/001

ACP

M S

3 ~ 400V IP67

Control: RS 485

1 Type and size of the controls

2 Commission number

3 Wiring diagram/control

Type and size

These instructions apply to the following controls types:

Type: AC = AUMATIC actuator controls

Size: 01.1

Commission number

An order-specific commission number is assigned to each device. You can use this number to download the wiring diagram, inspection records and further information from the Internet (http://www.auma.com).

Wiring diagram/control

Controlling the actuator controls is performed via a Profibus DP interface, if the 11th position in the ACP wiring diagram contains the letter S, T, U, R, or P. Example: ACP 11F1-2M0—S000.

The actuator controls are designed for the Non-Intrusive version (refer also to page 8), if the 7th position in the ACP wiring diagram contains the figure

M, e.g.: ACP 11F1-2M0-S000.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

2.2

Short description

Actuator controls

Local controls/

COM-AC/fieldbus

Intrusive – Non-Intrusive

The AUMATIC actuator controls is used to operate AUMA actuators and is supplied ready for use.

The controls can be mounted directly to the actuator but also separately on a wall bracket.

The functions of the AUMATIC controls include standard valve control in

OPEN - CLOSE duty, positioning, process control, logging of operating data, diagnostic functions right through control via fieldbus.

Operation, setting, and display can be performed on site directly at the con-

trols or alternatively from REMOTE via a fieldbus interface.

On site it is possible to operate the actuator via the local controls (push buttons and display) and perform settings (contents of these instructions).

read in or out data or modify and save settings via the AUMA COM-AC programming software (option), using a computer (laptop or PC).

Depending on the version, the connection between computer and

AUMATIC can be made with cable (infra-red interface) or without cable

(Bluetooth interface) (not included in these instructions).

Intrusive version:

Limit and torque setting is performed via switches in the actuator.

Non-Intrusive version:

Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened.

For this purpose, the actuator is equipped with an MWG (magnetic limit and torque transmitter), also supplying analogue torque feedback signals/torque indication.

Manual

3 Operation

3.1

Local operation

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

The local operation of the actuator is performed using the push buttons

(figure 3).

Figure 3

1 Push button OPEN

2 Push button STOP

3 Push button CLOSE

4 Push button Reset

5 Selector switch

6 Indication lights/LEDs

Set selector switch (5) to position Local control (LOCAL).

Information

The actuator can now be operated using the push buttons (1 – 3).

1. Run actuator in direction OPEN:

2. Stop actuator:

3. Run actuator in direction CLOSE:

Press push button (1).

Press push button (2).

Press push button (3).

The OPEN - CLOSE operation commands can be given either in push-to-run operation or in the self-retaining mode.

3.2

Operation from REMOTE

Set selector switch to position Remote control (REMOTE).

Information

Now, it is possible to operate the actuator by remote control via the fieldbus.

Refer to page 58 to select between and

SETPOINT MODE

REMOTE MODE

(modulating duty).

(open-close duty)

The

FAILURE MODE via parameters.

and

EMERGENCY MODE operation modes are set

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

3.3

Menu navigation via push buttons (for settings and indications)

The push buttons of the local controls (figure 4) are used to view, edit, and show various indications on the display.

Figure 4

3 p q

Push button

Push button p q

Push button

5 Selector switch

6 Display

Set selector switch (5) to position 0 (OFF).

Now, settings and indications can be performed via the push buttons (1 – 4).

3.3.1 Short overview: functions of the push buttons

Table 1

Push buttons

Functions

p q

Scrolling within a group

(The triangles in the display show the direction of scrolling.)

Change values

Enter figures from 0 to 9

Confirm the selection to go to a new menu/subgroup.

Cancel process

Return to previous display: press briefly

Change to another group (

S, M, D)

- press for approx. 3 seconds until group M0 is displayed.

- hold down for more than 3 seconds until group

(thereby, group

M is skipped).

D0 is displayed

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

3.3.2 Structural design and navigation

The indications on the display are divided into 3 groups:

Group

S = status indications

M = menu (settings)

D = diagnostic indications

The active group is displayed on the top right corner of the display.

OFF S0

OPEN POSITION

100%

Change groups Change from group

Press

S

to group

M

push button and hold it down for approx. 3 seconds until group

M0 appears.

Change from group

Press

S

to group

D

push button and hold it down until group D0 appears

(group M is hereby skipped).

Change from any group

Briefly press

M

D

back to group

S

Scrolling

Press qp

The triangles in the top left corner of the display indicate the possible scrolling direction (within one group) of scrolling.

OFF S0

OPEN POSITION

100%

Enter the password

Information

In the menu (group

), the settings are protected by a password.

To change the parameters, a password must first be entered.

The following default password is set in the factory: 0000.

After selecting

EDIT

, the following is displayed:

ENTER PASSWORD

0 * * *

:EDIT

:OK C:ESC

1. Select figures 0 to 9: Press qp

2. Move to the next position: Press

3. Repeat steps 1 and 2 for all four digits.

4. To cancel a process: Press

If no input is received over a longer period of time (approx. 10 min), the controls automatically returns to the status indication S0 .

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

3.4

Operation and setting via AUMA COM-AC programming software

Data from the actuator can easily be imported, exported and settings changed and saved using the AUMA COM-AC programming software

(option) in combination with a computer.

Depending on the version, the connection between computer and AUMATIC can be performed with cable (infra-red interface) or without cable (Bluetooth interface) (not included in these instructions) .

Figure 5

1 2

1 Infra-red interface 2 Bluetooth interface (option)

3 Bluetooth LED

3.4.1 Operation setting via COM-AC

The COM-AC software can transmit the operation commands OPEN, STOP,

CLOSE to the actuator.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

COM-AC CONTROL (M1P0)

LOCAL CLIENT (M1P10)

EDIT

LOCAL CLIENT

M1P10

REMOTE AND LOCAL

:EDIT

:OK C:ESC

Default value: REMOTE AND LOCAL

Description of the parameter settings:

REMOTE AND LOCAL

The actuator can be operated in selector switch position LOCAL CONTROL or REMOTE CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.

LOCAL CONTROL ONLY

The actuator can be operated in selector switch position LOCAL CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.

No operation control is possible in selector switch position REMOTE CONTROL.

Manual

3.5

Password change

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

The following default password is set in the factory: 0000.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

CHANGE PASSWORD (M1D)

ò

Step by step:

1. Setting the selector switch to position 0 (OFF).

2. Press

and hold it down for approx 3 seconds.

Display indicates:

MAIN MENU

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

3. Press q

Display indicates:

MAIN MENU

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

4. Press

Display indicates:

SETTINGS M10

SET LIMIT SWITCHES

SEATING MODE

TORQUE

5. Select CHANGE PASSWORD (M1D)

Display indicates: using q

SETTINGS

PROFIBUS DP 1

M1D

INTERMED. POSITION

CHANGE PASSWORD

6. Press

Display indicates:

CHANGE PASSWORD M1D0

PASSWORD

0000

:EDIT C:ESC

7. Enter password (see page 11).

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

3.6

Language change in the display

Via the menu to parameter:

MAIN MENU (M0)

LANGUAGE/CONTRAS (M00)

LANGUAGE (M010)

Manual

EDIT M010

LANGUAGE

ENGLISH

:EDIT

:OK C:ESC

Default value:

Setting range:

ENGLISH

GERMAN, PORTUGUESE, ITALIAN, SPANISH,

FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR

3.7

LCD contrast setting of the display (applies only to controls with green display)

To improve the legibility of the display under unfavourable lighting conditions, the contrast may be adjusted.

This setting is only possible for green displays. The contrast setting has no effect on the blue display.

Via the menu to parameter:

MAIN MENU (M0)

LANGUAGE/CONTRAST M00)

LCD CONTRAST (M011)

EDIT M011

LCD CONTRAST

30 %

:EDIT

:OK C:ESC

Default value:

Setting range:

80 %

0 % to

100 %

Information

Alternatively, the LCD contrast can be set as follows:

1. Press

and hold it down.

The menus S , M , D are skipped.

After approximately 10 seconds, the LED display will continuously change from bright to dark and vice versa.

2. Release push button

The current brightness level is saved.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

4 Indications

4.1

Status indications in the display

The status indications on the display locally indicate the current operation states in plain text or as bar chart.

Table of contents:

4.1.1 Status indication S0/S6 - operation

4.1.2 Status indication S4 - torque

Further information on this topic:

For status indications regarding faults and warnings, refer to pages 91 et seqq.

4.1.1 Status indication S0/S6 – operation

Information

Operation mode display

For actuators equipped with process controllers, status indication played instead of status indication S0

S6 is disin selector switch position REMOTE.

The description below applies to both indications ( S0 and S6 ).

Line 1 indicates the current operation mode (LOCAL MODE, OFF,

SETPOINT MODE, ...)

LOCAL MODE

OPEN

RUNNING OPEN

100 %

Operation command/ setpoint display

Line 2 indicates currently incoming operation commands

(OPEN, STOP, CLOSE) or the setpoints E1 or E7 (for actuators equipped with positioner/process controller) in % of the total travel.

LOCAL MODE

OPEN

RUNNING OPEN

100 %

Valve position display

Line 3 indicates the valve position in % of the travel.

This indication is only available if the actuator is equipped with a position transmitter.

LOCAL MODE

OPEN

RUNNING OPEN

100%

0 % = Actuator is in end position CLOSED

100 % = Actuator is in end position OPEN

End position/running indication

Line 4 indicates the current actuator status.

LOCAL MODE

OPEN

RUNNING OPEN

100%

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

Description of indications in line 4:

RUNNING OPEN

Actuator runs logically OPEN (remains set during operation pauses).

RUNNING CLOSE

Actuator runs logically CLOSE (remains set during operation pauses).

OPEN POSITION

End position OPEN reached.

CLOSED POSITION

End position CLOSED reached.

SETPOINT POSITION

Setpoint (modulating actuators only).

Description of the fault signals:

See page 91.

4.1.2 Status indication S4 – torque

This indication is only available if the actuator is equipped with an MWG

(magnetic limit and torque transmitter); refer to page 8.

A deflection to the left side indicates torque in direction CLOSE.

A deflection to the right side indicates torque in direction OPEN.

TORQUE

TORQUE 50 %

Example: SA 07.5 with 20 – 60 Nm

100 % corresponds to 60 Nm of the nominal torque.

50 % corresponds to 30 Nm of the nominal torque.

4.2

Torque indication: edit

The torque value can be displayed in percent, Newtonmeter (Nm) or in

Lbs/ft.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

TORQUE INDICATION (M1317)

EDIT M1317

TORQUE INDICATION

NEWTONMETER

:EDIT

:OK C:ESC

Default value: NEWTONMETER

Description of the parameter settings:

PERCENT

Indication of the nominal torque in percent

NEWTONMETER

Indication in Nm

LBS.FT.

Indication in Lbs./ft.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

4.3

Electronic name plate

The electronic name plate provides information about the order data (important for enquiries in the factory)

Table of contents:

4.3.1 Display indication: enable view

4.3.2 Electronic name plate: view

4.3.1 Display indication: enable view

The

EL. NAME PLATE setting must be set to

VIEW ENABLED

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

EL. NAME PLATE (M4013)

EDIT M4013

EL. NAME PLATE

VIEW ENABLED

:EDIT

:OK C:ESC

Default value: VIEW ENABLED

Description of the parameter settings:

VIEW NOT ENABLED

The electronic name plate is not shown in the display.

VIEW ENABLED

The electronic name plate is shown in the display.

4.3.2 Electronic name plate: view

Via the menu to parameter:

MAIN MENU (M0)

EL. NAME PLATE (M3)

ORDER DATA (M30)

PRODUCT DATA (M31)

PROJECT DATA (M32)

SERVICE DATA (M33)

EL.NAME PLATE

ORDER DATA

PRODUCT DATA

PROJECT DATA

M30

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

Table 4

Order data (M30)

COMMISS NO.AUMATIC

COMMISS NO.ACTUATOR

KKS NO.

VALVE NO.

PLANT NO.

Product data (M31)

PRODUCT TYPE

WORKS NO. ACTUATOR

WORKS NO. AUMATIC

LOGIC SFTWR. VER.

LOGIC HRDWR. VER.

DATE OF FINAL TEST

WIRING DIAGRAM

TERMINAL PLAN set in the factory set in the factory set in the factory adjustable adjustable set in the factory set in the factory set in the factory software version of the logic, set in the factory hardware version of the logic, set in the factory set in the factory set in the factory set in the factory

Project and user specific data are freely definable and can be entered by the user:

Table 3

Project data (M32)

PROJECT NAME

CUSTOMER FIELD 1

CUSTOMER FIELD 2 adjustable (fields for customer input) adjustable (fields for customer input) adjustable (fields for customer input)

Service information such as the AUMA service phone number and the

AUMA Internet address can be indicated here:

Table 2

Service data (M33)

SERVICE PHONE

INTERNET ADDRESS

SERVICE TEXT 1

SERVICE TEXT 2 set in the factory www.auma.com, set in the factory can only be changed by service technician can only be changed by service technician

Manual

4.4

Indication lights/LEDs

4.4.1 Standard indication

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

The indication lights/LEDs locally display the different operation states as optical signals. The assignment of signals is freely selectable.

Table of contents:

4.4.1 Standard indication

4.4.2 Configuration of the signals: view/edit

4.4.3 Blinking behaviour of indication lights/LEDs: view/edit

Figure 6 shows the indication lights/LEDs on the local controls:

Figure 6

Version (standard):

LED marking with letters

Version (option):

LED marking with figures

Table 5 describes the standard indication.

Table 5

(

LED 1 (left) symbol)

LED 2 (T)

LED 3 (Th)

LED 4 (T)

(

LED 5 (right) symbol) illuminated Actuator is in end position CLOSED blinking

Running indication: Actuator runs in direction

CLOSE illuminated Torque fault CLOSE illuminated Motor protection tripped illuminated Torque fault OPEN illuminated Actuator is in end position OPEN blinking

Running indication: Actuator runs in direction

OPEN

LED 6 (BT)

(option) illuminated Bluetooth connection available

Information

The behaviour (blinking/illuminated) can be changed via the parameter.

BLINKER

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

4.4.2 Configuration of the signals: view/edit

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

LED 1 (LEFT HAND) (M1312)

LED 2 (M1313)

LED 3 (M1314)

LED 4 (M1315)

LED 1 (RIGHT HAND) (M1316)

Information

EDIT M1312

LED 1 (LEFT HAND)

CLOSING BLINK

:EDIT

:OK C:ESC

Default values: LED 1 (LEFT HAND) = CLOSING BLINK

LED 2 = TORQUE FAULT (CLOSE)

LED 3 =

LED 4 =

THERMO FAULT

TORQUE FAULT (OPEN)

LED 5 (RIGHT HAND)= OPENING BLINK

Table 10, page 27 describes the signals which can be assigned to the LEDs.

Table 10 applies to both the LEDs and the output contacts.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

4.4.3 Blinking behaviour of indication lights/LEDs: view/edit

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

BLINKER (M1311)

EDIT M1311

BLINKER

OFF IN MIDPOSITION

:EDIT

:OK C:ESC

Default value: OFF IN MIDPOSITION

Description of the parameter settings:

OFF

Blinker is switched off.

LIT IN MIDPOSITION

Table 7

LED 1 only (yellow)

LED 1 (yellow)

LED 5 only (green)

LED 5 (green) illuminated Actuator is in end position CLOSED blinking

Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking

Actuator runs in direction OPEN (running indication)

LED 1 (yellow) and

LED 5 (green) illuminated Actuator is in an intermediate position

OFF IN MIDPOSITION

Table 6

LED 1 (yellow)

LED 5 (green) illuminated Actuator is in end position CLOSED blinking

Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking

Actuator runs in direction OPEN (running indication)

Information

The BLINKER parameter also influences the blinking behaviour of output contacts 1 to 5 if they are used as a running indication.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

5 Signals

5.1

Signals via fieldbus

Information

Feedback signals via Profibus DP can be configured. Configuration is possible for both data structure and data contents.

Configuration is defined via the GSD file only. The selected configuration can be indicated on the AUMATIC display.

It is possible to download the GSD file (General Station Description) from the Internet: www.auma.com

Table of contents:

5.1.1 Configuration for process representation input: view

5.1.2 Configuration of adjustable (user-definable) signals: view

5.1.3 Configuration of fault signals: view

5.1.4 Percent/per mil coding for transmission values: view

5.1.1 Configuration for process representation input: view

The AUMATIC supports various data arrangements within the process representation input.

The value of this parameter can be changed via the GSD file only.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROFIBUS DP 1 (M1B)

BYTE ORDER PATTERN (M1B03)

VIEW

IN-PROC-IMAGE 1

C:ESC

Default value: 0

Description of the parameter settings:

0

Arrangement 1 is used.

1

Arrangement 2 is used.

2

Arrangement 3 is used.

3

Arrangement 4 is used.

Information

Refer to “AUMATIC AC 01.1/ACExC 01.1 Profibus DP” manual (Device integration Fieldbus) for arrangement presentation and details on the Profibus

DP interface.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.1.2 Configuration of adjustable (user-definable) signals: view

Within the process representation input, the users can configure the data contents of 4 signal bytes out of a predefined signal set themselves.

Configuration is defined via the GSD file only.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROFIBUS DP 1 (M1B)

BYTE 5.0 CONFIG. (M1B04) to (M1B0A)

BYTE 6.0 CONFIG. (M1B0D) to (M1B0K)

BYTE 7.0 CONFIG. (M1B0L) to (M1B0S)

Example Byte 5.0:

BYTE 8.0 CONFIG. (M1B0T) to (M1B0a)

VIEW

BYTE 5.0 CONFIG.

CLOSED POSITION

C:ESC

Default values: Refer to “AUMATIC AC 01.1/ACExC 01.1 Profibus DP” manual (Fieldbus device integration), process representation input.

Description of the parameter settings:

Table 8

Signals/ indications on the display

NOT USED

CLOSED POSITION

OPEN POSITION

RUNNING CLOSE

RUNNING OPEN

ACTUATOR MOVING

LSC (WSR)

LSO (WOEL)

TSC (DSR)

TSO (DOEL)

THERMO FAULT

TORQUE FAULT (CLOSE)

TORQUE FAULT (OPEN)

TORQUE FAULT (GEN.)

SETPOINT E1 LOSS

FEEDBACK E2 LOSS

SPEED E3 LOSS

TORQUE E6 LOSS

WARNING OPER.TIME

WARNING STARTS/RUN

LOCAL SW. POSITION

REMOTE SW. POSITION

Description

No signals

Signals LSC (WSR) or LSC (WSR) and TSO

(DOEL) (depending on type of seating)

Signals LSO (WOEL) or LSO (WOEL) and

TSO (DOEL) (depending to type of seating)

Actuator runs logically CLOSE

Actuator runs logically OPEN

Actuator is running from LOCAL, REMOTE, or in manual operation. (Without position transmitter only the LOCAL or REMOTE operation is indicated.)

Limit switch CLOSE operated

Limit switch OPEN operated

Torque switch CLOSE operated

Torque switch OPEN operated

Motor protection has tripped (reset may be necessary)

Torque fault in direction CLOSE occurred

Torque fault in direction OPEN occurred

Torque fault CLOSE or OPEN (combined signal)

Nominal value signal is by 0.3 mA lower than the lowest set value

Actual position signal is by 0.3 mA lower than the lowest set value

Not available

Torque signal is by 0.3 mA lower than the lowest set value

The programmed max. operating time for an

OPEN - CLOSE operation has been exceeded

The max. number of starts/h or max. running time/h has been exceeded.

Selector switch in position LOCAL

Selector switch in position REMOTE

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

Signals/ indications on the display

OFF SW. POSITION

REMOTE MODE

SETPOINT MODE

INTERMED. POS. 1

INTERMED. POS. 2

INTERMED. POS. 3

INTERMED. POS. 4

STEPPING MODE

CLOSING BLINK

OPENING BLINK

FAULT IND.

WARNING IND.

NOT READY IND.

SETPOINT REACHED

LOSS OF PHASE

I/O ANALOG IN2 LOSS

I/O ANALOG IN1 LOSS

SELECTOR NOT REMOTE

WRONG COMMAND

INTERNAL FAULT

PE FAULT

INTERNAL FEEDBACK

INTERNAL WARNING

CHANNEL 2 ACTIVE

RUNNING LOCAL

RUNNING REMOTE

RUNNING WITH HANDWHL

PROPOTIONAL RUNNING

PHYS.DRIVE BREAK

CLEAR STATE

DIG.IN 1 BUS1

DIG.IN 2 BUS1

DIG.IN 3 BUS1

DIG.IN 4 BUS1

INTERMED. POS. 5

INTERMED. POS. 6

INTERMED. POS. 7

INTERMED. POS. 8

Description

Selector switch in position OFF

Operation mode REMOTE active

Operation mode SETPOINT MODE

Signalling of the intermediate positions 1 to 4.

Signal behaviour according to

POS.1

CONTROL to

POS.4 CONTROL parameters

Programmed stepping range (

START STEP

STOP STEP parameters) has been entered

Signal is blinking for operation in direction

CLOSE. Signal is active in end position

CLOSED.

Signal is blinking for operation in direction

OPEN. Signal is active in end position OPEN.

Collective signal includes: internal fault, torque fault, phase loss, thermal fault, and configuration fault (refer to status indications on page 92)

Collective signal includes: operation time warning, warning starts/run, no reference operation, internal warnings, and signal losses

(refer to status indications on page 92)

Collective signal includes: remote ready, selector switch not REMOTE, incorrect operation command, emergency (refer to status indications on page 93)

Actuator is in nominal position

One phase is missing

Signal loss of the parallel interface analogue input 2

Signal loss of the parallel interface analogue input 1

Selector switch not in position REMOTE

Wrong command received (several operation command bits set or setpoint > 100 % or >

1000 ‰)

An internal fault has occurred, see diagnostic indication D2

Not available

Actuator has not yet been opened to full end position OPEN or closed to full end position

CLOSED

An internal warning has occurred, see diagnostic indication D3

Communication is made via the redundant channel

The actuator is operated by an operation command from the local controls

The actuator is operated by an operation command from REMOTE

The actuator is operated by turning the handwheel

Not available

Actuator is in pause time of stepping mode

The Profibus DP interface has received a

Global Control CLEAR telegram

A +24 DC signal is present at the digital input

(1 to 4) of the Profibus interface

Signalling of the intermediate positions 5 to 8.

Signal behaviour according to

POS.5

CONTROL to

POS.8 CONTROL parameters

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Signals/ indications on the display

EMCY STOP BUTTON

FIBER OPTIC LOSS

BRAKE SUPPLY FAIL

NOTIFY RESET

DIG.IN 1 BUS2

DIG.IN 2 BUS2

DIG.IN 3 BUS2

DIG.IN 4 BUS2

RUNNING OPEN (LOCAL)

Description

The EMERGENCY - STOP button (option) has been operated

Fault at the fibre optic module (option)

Not available

RUNNING CLOSE (LOCAL)

INTERMED. POSITION

Actuator is running in direction OPEN (by an operation command from the local controls or by turning the handwheel)

Actuator is running in direction CLOSE (by an operation command from the local controls or by turning the handwheel)

Actuator in intermediate position

5.1.3 Configuration of fault signals: view

Fault signalling is made via byte 5.7.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROFIBUS DP 1 (M1B)

BYTE 5.7 CONFIG. (M1B0B)

VIEW

BYTE 5.7 CONFIG.

FAULT GROUP 3

C:ESC

Default value:

FAULT GROUP 3

Description of the parameter settings:

Table 9 indicates the values to be assigned for the alarm signals:

Table 9

Value

FAULT GROUP 1

FAULT GROUP 2

FAULT GROUP 3

FAULT GROUP 4

FAULT GROUP 5

FAULT GROUP 6

FAULT GROUP 7

FAULT GROUP 8

FAULT GROUP 9

FAULT GROUP 10

Signals (collective fault signal)

–

FAULT IND.

NOT READY IND.

–

FAULT IND.

without torque fault

NOT READY IND.

FAULT IND.

–

FAULT IND.

without torque fault

FAULT IND.

NOT READY IND.

WARNING IND.

FAULT IND.

without thermal fault

NOT READY IND.

FAULT IND.

without both torque and thermal faults

NOT READY IND.

FAULT IND.

without thermal fault

–

– FAULT IND.

without both torque and thermal faults

FAULT without thermal fault –

–

NOT READY IND.

WARNING IND.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.1.4 Percent/per mil coding for transmission values: view

The coding of Profibus DP transmission values can be configured.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

ANALOGUE VALUES DP (M1B0C)

Default value: 0– 100 PER CENT

EDIT

ANALOGUE VALUES DP

0-1000 PER MIL

C:ESC

Default value: 0-1000 PER MIL

Description of the parameter settings:

0-100 PER CENT

Encoding of all analogue measured values is indicated in per cent.

0-1000 PER MIL

Encoding of all analogue measured values is indicated in per mil.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.2

Feedback via output contacts (binary) - (option)

These feedback signals are only available if a parallel interface is available in addition to the fieldbus interface (refer to page 83).

The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The assignment of signals is freely selectable. Example:

Output contact open = no thermal fault

Output closes = thermal fault in actuator

The output contacts are described in the wiring diagram as follows:

Output contacts 1 to 5: DOUT1 through DOUT5

Alarm contacts: NC fault/NO ready

Table of contents:

5.2.1 Configuration for output contacts 1 to 5: view/edit

5.2.2 Configuration for alarm contacts (collective fault signal)

5.2.3 Output contacts 1 to 5: use as a running indication (blinker)

5.2.1 Configuration for output contacts 1 to 5: view/edit

Information

Fault signals can be issued via the nals via the output contacts 1 to 5.

ALARM CONTACT parameter, other sig-

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

I/O 1 (M14)

OUTPUT CONTACT 1 (M1412)

OUTPUT CONTACT 2 (M1413)

OUTPUT CONTACT 3 (M1414)

OUTPUT CONTACT 4 (M1415)

OUTPUT CONTACT 5 (M1416)

EDIT M1412

OUTPUT CONTACT 1

CLOSED POSITION

:EDIT

:OK C:ESC

Default values: OUTPUT CONTACT 1 = END POSITION OPEN

OUTPUT CONTACT 2 = END POSITION CLOSED

OUTPUT CONTACT 3 = SELECTOR SWITCH REMOTE

OUTPUT CONTACT 4 = TSC FAULTS

OUTPUT CONTACT 5 = TSO FAULTS

Table 10 shows the signal descriptions for the LEDs and the output contacts:

Table 10

Signal

NOT USED

CLOSED POSITION

OPEN POSITION

RUNNING CLOSE

RUNNING OPEN

ACTUATOR MOVING

LSC (WSR)

LSO (WOEL)

Description

No signals

Signals LSC (WSR) or LSC (WSR) and TSC

(DSR) (depending on type of seating)

Signals LSO (WOEL) or LSO (WOEL) and

TSO (DOEL) (depending to type of seating)

Actuator runs logically CLOSE

Actuator runs logically OPEN

Actuator is running from LOCAL, REMOTE, or in manual operation (without position transmitter, only LOCAL or REMOTE operation are indicated).

Limit switch CLOSE operated

Limit switch OPEN operated

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

Signal

TSC (DSR)

TSO (DOEL)

THERMO FAULT

TORQUE FAULT (CLOSE)

TORQUE FAULT (OPEN)

TORQUE FAULT (GEN.)

SETPOINT E1 LOSS

FEEDBACK E2 LOSS

SPEED E3 LOSS

TORQUE E6 LOSS

WARNING OPER.TIME

WARNING STARTS/RUN

LOCAL SW. POSITION

REMOTE SW. POSITION

OFF SW. POSITION

REMOTE MODE

SETPOINT MODE

INTERMED. POS. 1

INTERMED. POS. 2

INTERMED. POS. 3

INTERMED. POS. 4

STEPPING MODE

CLOSING BLINK

OPENING BLINK

FAULT IND.

WARNING IND.

NOT READY IND.

SETPOINT REACHED

LOSS OF PHASE

I/O1 ANALOG IN2 LOSS

I/O1 ANALOG IN1 LOSS

INTERMED. POS. 5

INTERMED. POS. 6

INTERMED. POS. 7

INTERMED. POS. 8

EMCY STOP BUTTON

FIBER OPTIC LOSS

INTERMED. POSITION

Description

Torque switch CLOSE operated

Torque switch OPEN operated

Motor protection has tripped (reset may be necessary)

Torque fault in direction CLOSE occurred

Torque fault in direction OPEN occurred

Torque fault CLOSE or OPEN (combined signal)

Nominal value signal is by 0.3 mA lower than the lowest set value

Actual position signal is by 0.3 mA lower than the lowest set value not available

Torque signal is by 0.3 mA lower than the lowest set value

The programmed max. operating time for an

OPEN - CLOSE operation has been exceeded

The max. number of starts/h or max. running time/h has been exceeded.

Selector switch in position LOCAL

Selector switch in position REMOTE

Selector switch in position OFF

Operation mode REMOTE active

Operation mode SETPOINT MODE

Signalisation of the intermediate positions 1 to

4. Signal behaviour according to

POS.1

CONTROL to

POS.4 CONTROL parameters

Programmed stepping range ( START STEP

STOP STEP parameters) has been entered

Signal is blinking for operation in direction CLOSE.

Signal is active in end position CLOSED.

Signal is blinking for operation in direction

OPEN. Signal is active in end position OPEN.

Collective signal includes: internal fault, torque fault, phase loss, thermal fault, and internal fault (refer to status indications on page 92)

Collective signal includes: operation time warning, warning starts/run, no reference operation, internal warnings, and signal losses (refer to status indications on page 92)

Collective signal includes: remote ready selector switch not REMOTE, incorrect operation command, emergency operation (refer to status indications on page 93)

Actuator is in nominal position

One phase is missing

Signal loss of the parallel interface analogue input 2

Signal loss of the parallel interface analogue input 1

Signalisation of the intermediate positions 5 to

8. Signal behaviour according to

POS.5

CONTROL to

POS.8 CONTROL parameters

The EMERGENCY - STOP button (option) has been operated

The FO loop module has detected a fibre break

Actuator in intermediate position

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.2.2 Configuration for alarm contacts (collective fault signal): view/edit

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

I/O 1 (M14)

ALARM CONTACT (M1411)

Information

EDIT M1411

ALARM CONTACT

FAULT GROUP 3

:EDIT

:OK C:ESC

Default value: FAULT GROUP 3

Faults interrupt or prevent the electrical operation of the actuator.

Description of the parameter settings:

The alarm contacts can be assigned to the same signals as

CONFIG.

, table 9, page 25.

BYTE 5.7

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

5.2.3 Output contacts 1 to 5: use as running indication (blinker)

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

I/O 1 (M14)

OUTPUT CONTACT 1 (M1412)

OUTPUT CONTACT 2 (M1413)

OUTPUT CONTACT 3 (M1414)

OUTPUT CONTACT 4 (M1415)

OUTPUT CONTACT 5 (M1416)

EDIT M1412

OUTPUT CONTACT 1

CLOSING BLINK

:EDIT

:OK C:ESC

Manual

Description of the parameter settings:

CLOSING BLINK

Signal is active in end position CLOSED.

Signal is blinking for operation in direction CLOSE (depending on the

BLINKER parameter).

OPENING BLINK

Signal is active in end position OPEN.

Signal is blinking for operation in direction OPEN (depending on the

BLINKER parameter).

Information

The output contacts/LEDs of the local controls (page 19) can also be used to indicate whether the actuator is operated and if yes, in which direction.

Signal behaviour for BLINKER setting

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

BLINKER (M1311)

EDIT M1311

BLINKER

OFF IN MIDPOSITION

:EDIT

:OK C:ESC

Default value: OFF IN MIDPOSITION

Description of the parameter settings:

OFF

Signal is active in end position.

Blinker (running indication) is switched off.

LIT IN MIDPOSITION

Signal is active in end position and blinking during operation in direction of the end position.

The signal remains active in intermediate position.

Manual

Information

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

OFF IN MIDPOSITION

Signal is active in end position and blinking during operation in direction of the end position.

The signal is off in intermediate position.

The BLINKER parameter also influences the blinking behaviour of the indication lights/LEDs on the local controls.

5.3

Feedback signals (analogue) - (option)

These feedback signals are only available if a parallel interface is available in addition to the fieldbus interface (refer to page 83).

Depending on the actuator equipment, different signals can be recorded and issued as continuous values, e.g. 4 to 20 mA.

Table of contents:

5.3.1 Position transmitter/actual position source (E2): view

5.3.2 Source of the torque signal E6: view

5.3.3 Feedback signals via analogue output 1: view

5.3.4 Signal range at the analogue output 1: view/edit

5.3.5 Feedback signals via analogue output 2: view

5.3.6 Signal range at the analogue output 2: view/edit

5.3.1 Position transmitter/actual position source (E2): view

The valve position can be transmitted as a continuous signal by various position transmitters: The type of position transmitter/actual position source

(E2) installed in the actuator is indicated here.

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

FEEDBACK E2 (M4101)

VIEW

FEEDBACK E2

POT.

C:ESC

Default value:

POTENTIOMETER

(for Non-Intrusive:

MWG

)

The following actual position sources (E2) are available:

Description of the parameter settings:

NONE

There is no position transmitter available in the actuator.

POT.

There is a potentiometer installed in the actuator.

0 – 20mA

There is an RWG installed in the actuator. The position feedback signal amounts to 0 – 20 mA.

4 – 20mA

There is an RWG installed in the actuator. The position feedback signal amounts to 4 – 20 mA.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

MWG

There is an MWG (magnetic limit and torque transmitter) installed in the actuator.

5.3.2 Source of the torque signal E6: view

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

TORQUE E6 (M4103)

VIEW

TORQUE E6

MWG

C:ESC

Default value: depending on actuator

Description of the parameter settings:

NONE

There is no electronic torque monitoring available.

LOGIC ANALOG IN1

The torque signal is transmitted from an external sensor via the logic board to the analogue input 1.

MWG

The torque signal is generated using the MWG installed in the actuator.

5.3.3 Feedback signals (configuration) via analogue output 1: view

Configuration of analogue output 1 (of the I/O).

Designation in the wiring diagram: ANOUT1.

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O1 ANALOG OUT1 (M410A)

VIEW

I/O1 ANALOG OUT1

POSITION E2

C:ESC

Default value: POSITION E2

Description of the parameter settings:

NOT USED

Analogue output 1 not used.

FEEDBACK E2:

Position feedback (analogue output 1 assigned to actual position signal).

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

If the actuator is equipped with a position transmitter (potentiometer, RWG or MWG), an analogue position feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (see wiring diagram). An adjustment to the end positions or the defined travel is not required. An automatic adjustment is done via the end positions (LSC (WSR) and LSO

(WOEL)).

For torque seating, the end positions OPEN and CLOSED of the limit switching should be set as close as possible to the end positions of the valve to minimise the deviation of the feedback.

TORQUE E6

Analogue torque feedback signal (analogue output 1 assigned to torque signal).

If a magnetic limit and torque transmitter (MWG) is installed, an analogue torque feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (refer to wiring diagram). The zero point is in the centre of the selected output range (at 10 mA or 12 mA). The torque in direction CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque in direction OPEN with 10 – 20 mA or 12 – 20 mA. For 100 % of the nominal output torque, 0 or 4 mA is indicated in direction CLOSE, and 20 mA is indicated in direction OPEN.

Figure 7

0 mA

(4 mA)

10 mA

(12 mA)

20 mA

(20 mA)

– 100 %

– 100 % = max. nominal torque reached in end position CLOSED

0 % + 100 %

+ 100 % = max. nominal torque reached in end position OPEN

5.3.4 Signal range at the analogue output 1: view/edit

Signal range at the analogue output 1 (of the I/O).

This value must correspond to the desired feedback signal.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O1 ANALOG OUT1 TYPE (M411B)

EDIT M411B

I/O1 ANALOG OUT1 TYP

0-20mA

:EDIT

:OK C:ESC

Default value:

0-20 m

Description of the parameter settings:

0-20mA

Analogue output 1 generates a 0 – 20 mA signal.

4-20mA

Analogue output 1 generates a 4 – 20 mA signal.

20-0mA

Analogue output 1 generates a 20 – 0 mA signal.

20-4mA

Analogue output 1 generates a 20 – 4 mA signal.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

5.3.5 Feedback signals (configuration) via analogue output 2: view

Configuration of analogue output 2 (of the I/O).

Designation in the wiring diagram: ANOUT2.

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O1 ANALOG OUT2 (M410C)

VIEW

I/O1 ANALOG OUT2

TORQUE E6

C:ESC

Default value: TORQUE E6

Description of the parameter settings:

NOT USED

Analogue output 2 not used.

FEEDBACK E2:

Position feedback (analogue output 2 assigned to actual position signal).

Description see analogue output 1.

TORQUE E6

Analogue torque feedback signal (analogue output 2 assigned to torque signal). Description see analogue output 1.

5.3.6 Signal range at the analogue output 2: view/edit

Signal range at the analogue output 2 (of the I/O).

This value must correspond to the desired feedback signal.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O1 ANALOG OUT2 TYPE (M411D)

EDIT M411D

I/O1 ANALOG OUT1 TYPE

0-20 mA

:EDIT

:OK C:ESC

Default value:

0-20 m

Description of the parameter settings:

0-20mA

Analogue output 2 generates a 0 – 20 mA signal.

4-20mA

Analogue output 2 generates a 4 – 20 mA signal.

20-0mA

Analogue output 2 generates a 20 – 0 mA signal.

20-4mA

Analogue output 2 generates a 20 – 4 mA signal.

Manual

6 Operation mode

6.1

Operation mode OFF

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Different operation modes (operation types) are available:

The current operation mode is indicated in the first line of the display:

LOCAL MODE

OPEN

RUNNING OPEN

100 %

Table of contents and short description of the operation modes (operation types):

6.1

Operation mode OFF

No local or remote control possible.

6.2

Operation mode LOCAL

Control via push buttons OPEN, STOP, CLOSE at the local controls.

6.3

Operation mode REMOTE MODE

Control via commands OPEN, STOP, CLOSE from remote control room or process control system.

6.4

Operation mode EMERGENCY

Control via command EMERGENCY from control room or process control system.

6.5

Operation mode FAILURE

Actuator behaviour on loss of signal.

Further information in other clauses:

7.6

Positioner (operation mode SETPOINT MODE)

Control via analogue set point, e.g. of 0 – 20 mA

7.9

Operation mode RESTRICTED

Operation via the local controls of the AUMATIC is disabled.

7.10

Operation mode EMERGENCY STOP

In combination with the EMERGENCY STOP button.

Set selector switch to position 0 (OFF).

Display indicates:

No local control possible.

No remote control possible.

No EMERGENCY operation possible.

The controls remain fully operative as far as signalling is concerned (the controls’ power supply is maintained).

The p

, q

push buttons can be used to set parameters and indications via the display.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

6.2

Operation mode LOCAL

Set selector switch to position Local control (LOCAL).

Manual

Display indicates:

LOCAL MODE S0

The actuator can be controlled via OPEN - STOP - CLOSE push buttons of the local controls.

Faults and warnings without automatic reset can be confirmed with the

Reset push button.

6.2.1 Push-to-run operation or self-retaining: set for operation mode LOCAL

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

MAINTAINED LOCAL (M1310)

EDIT M1310

MAINTAINED LOCAL

OPEN + CLOSE (STOP)

:EDIT

↵

:OK C:ESC

Default value:

OPEN + CLOSE (STOP)

Description of the parameter settings:

OFF

Push-to-run operation on, self-retaining off:

Actuator runs in direction OPEN or CLOSE, depending on the operation command issued. If the operation command is removed, the actuator stops.

OPEN

In direction OPEN = self-retaining (direction CLOSE push-to-run operation):

After an operation command in direction OPEN, the actuators continues even if the operation command is removed (self-retaining). The actuator is stopped via the STOP command or once the end position OPEN is reached.

CLOSE

In direction CLOSE = self-retaining (direction OPEN push-to-run operation):

After an operation command in direction CLOSE, the actuators continues even if the operation command is removed (self-retaining). The actuator is stopped via the STOP command or once the end position CLOSED is reached.

OPEN + CLOSE (STOP)

In direction OPEN and CLOSE = self-retaining:

After an operation command the actuator continues in direction OPEN or

CLOSE, even if the operation command is removed (self-retaining). The actuator is stopped via the STOP command in an the end position.

OPEN+CLOSE (NO STOP)

In direction OPEN and CLOSE = self-retaining without STOP

A direct reversal of the direction of without STOP command is possible.

Manual

6.3

Operation mode REMOTE

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Set selector switch to position Remote control (REMOTE).

Display indicates:

The actuator is controlled by external REMOTE commands OPEN - STOP -

CLOSE.

Information

If SETPOINT MODE is displayed, a positioner (option) is available. In this case, selection can be made between REMOTE MODE and SETPOINT

MODE (refer to page 58).

6.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE

The parameter has no influence on the operation commands transmitted via fieldbus.

Setting is only required if a further parallel interface is available in addition to the fieldbus interface (refer to page 83).

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

I/O 1 (M14)

MAINTAINED REMOTE (M1410)

EDIT M1410

MAINTAINED REMOTE

OFF

:EDIT

:OK C:ESC

Default value: OFF

Description of the parameter settings:

OFF

Push-to-run operation off, self-retaining activated:

Actuator runs in direction OPEN or CLOSE after an operation command has been issued. If the operation command is removed, the actuator continues to run (self-retaining) until it is stopped by the command STOP or an end position or intermediate position has been reached.

OPEN

Push-to-run operation in direction OPEN activated:

Actuator only runs in direction OPEN while an operation command is issued. If the operation command is removed, the actuator stops.

CLOSE

Push-to-run operation in direction CLOSE activated:

Actuator only runs in direction CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

OPEN + CLOSE (STOP)

Push-to-run operation in direction OPEN and CLOSE activated:

Actuator only runs in direction OPEN or CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.

OPEN+CLOSE (NO STOP)

Self-retaining without STOP:

A direct reversal of the direction of rotation without STOP command is possible.

6.4

Operation mode EMERGENCY

Information

In an emergency, the actuator can be brought to a programmed EMER-

GENCY position by removing the EMERGENCY signal.

As the EMERGENCY signal works active low, 24 V DC must be present at the EMERGENCY input while in the normal state (refer to wiring diagram).

An EMERGENCY operation is performed when the signal is interrupted (0 V).

During EMERGENCY operation the actuator does not perform any operation commands.

After initiating an EMERGENCY operation (the EMERGENCY input is again supplied with 24 V DC), the operation commands must be deleted and have to be reapplied. This does not apply to operation commands being transferred via the 0/4 – 20 mA input or via fieldbus telegrams. They will immediately be executed again.

For actuators equipped with a fieldbus interface, the EMERGENCY operation behaviour is only available if an I/O interface (fieldbus standard combination, page 83) or additional control inputs (80) are available.

Table of contents:

6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation

6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition

6.4.3 Actuator behaviour definition in case of an EMERGENCY operation

6.4.4 EMERGENCY position definition

6.4.5 Motor protection and/or torque switching: by-pass

6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

EMERGENCY BEHAVIOUR (M16)

EMERG.SEL.SW.POS. (M1612)

Information

EDIT M1612

EMERG.SEL.SW.POS.

REMOTE ONLY

:EDIT

:OK C:ESC

Default value: REMOTE ONLY

Description of the parameter settings:

REMOTE ONLY

Emergency operation only possible in selector switch position REMOTE.

REMOTE AND LOCAL

Emergency operation possible in selector switch position REMOTE and

LOCAL.

The operation mode EMERGENCY has the highest priority.

No emergency operation is performed when the selector switch is in position OFF.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

EMERGENCY BEHAVIOUR (M16)

EMERGENCY BEHAVIOUR (M1610)

EDIT M1610

EMERGENCY BEHAVIOUR

OFF

:EDIT

:OK C:ESC

Default value: OFF

Description of the parameter settings:

OFF

Emergency operation is switched off.

GOOD SIGNAL FIRST

An EMERGENCY operation is only triggered when the EMERGENCY signal at the EMERGENCY input drops from 24 V to 0 V, i.e. provided that a 24 V signal was previously connected to the EMERGENCY input.

ACTIVE IMMEDIATE

An EMERGENCY operation is only initiated if 0 V are connected to the

EMERGENCY signal input.

Information

For ACTIVE IMMEDIATE , an EMERGENCY operation is initiated immediately after the actuator is switched on, when 0 V are connected to the

EMERGENCY signal input.

6.4.3 Actuator behaviour definition in case of an EMERGENCY operation

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

EMERGENCY BEHAVIOUR (M16)

EMERGENCY POSITION (M1611)

EDIT M1611

EMERGENCY POSITION

FAIL AS IS

:EDIT

:OK C:ESC

Default value: FAIL AS IS

Description of the parameter settings:

FAIL AS IS

The actuator stops in the current position.

FAIL CLOSE

The actuator runs to end position CLOSED.

FAIL OPEN

The actuator runs to end position OPEN.

FAIL TO PRESET

The actuator runs to the predetermined position.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

6.4.4 EMERGENCY position definition

If the EMERGENCY operation action FAIL TO PRESET ( EMERGENCY

POSITION parameter) is set, the actuator runs to the EMERGENCY position stated here.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

EMERGENCY BEHAVIOUR (M16)

PRESET POSITION (M1614)

EDIT M1614

PRESET POSITION

0.0%

:EDIT

:OK C:ESC

Default value: 0,0 %

Setting range: from 0.0 % to 100.0 % (from OPEN to CLOSED)

6.4.5 Motor protection and/or torque switching: by-pass

During the EMERGENCY operation, the motor protection and/or torque switching can be by-passed.

This value is set in the factory and can only be changed by authorised

AUMA staff.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

EMERGENCY BEHAVIOUR (M16)

EMERGENCY BY-PASS (M1603)

EDIT M1603

EMERGENCY BY-PASS

NONE

C:ESC

Default value: NONE

Description of the parameter settings:

NONE

No by-pass of motor protection.

THERMAL

The signals of the thermoswitches or the PTC thermistors of the motor winding are by-passed.

TORQUE

The signals of the torque switching in the actuator (TSC (DSR)/TSO

(DOEL)) are by-passed

THERMAL AND TORQUE

The signals of the thermoswitches or PTC thermistors and the signals of the torque switching are by-passed.

Information

For actuators with explosion protection, the motor protection and the torque switching cannot be by-passed.

Manual

6.5

Operation mode FAILURE

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

The operation mode FAILURE enables an initiation of failure operations in case of signal loss or loss of bus communication.

If the FAILURE mode is enabled, the display indicates:

Table of contents:

6.5.1 Failure behaviour: switch on or off

6.5.2 Source for initiation (failure source): set for the failure operation.

6.5.3 Actuator reaction (failure position): set on loss of signal

6.5.4 Preset position definition

6.5.5 Failure delay time setting

6.5.6 Failure behaviour for bus communication loss

6.5.1 Failure behaviour: switch on or off

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

FAILURE BEHAVIOUR (M15)

FAILURE BEHAVIOUR (M1510)

Information

EDIT M1510

FAILURE BEHAVIOUR

OFF

:EDIT

:OK C:ESC

Default value: OFF

Description of the parameter settings:

OFF

Failure behaviour is switched off.

GOOD SIGNAL FIRST

A failure operation is only initiated if no cable break is recognised after switching on, but loss of signal is recognised later through cable break.

With this setting, it is ensured that the actuator does not perform a preset failure action (failure position) when switched on without signal E1 connected.

FAIL IMMEDIATE

A failure operation is initiated in case of cable break.

If FAIL IMMEDIATE is switched on, a failure operation is initiated immediately after the actuator is switched on if a cable break has occurred.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

6.5.2 Source for initiation (failure source): set for failure operation

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

FAILURE BEHAVIOUR (M15)

FAILURE SOURCE (M1514)

EDIT M1514

FAILURE SOURCE

E1 OR E2 FEEDBACK

:EDIT

:OK C:ESC

Default value: E1 OR E2 FEEDBACK

Description of the parameter settings:

SETPOINT E1

Failure behaviour is initiated if setpoint E1 or actual value E2 fail or in case of loss of the bus communication.

The monitoring depends on the preset setpoint range, e.g.:

E1 = 4 – 20 mA, E1 lower than 3.7 mA = loss of signal

E1 = 10 – 20 mA, E1 lower than 9.7 mA = loss of signal

Monitoring of E1 = 0 – 20 mA is not possible

E1 OR E2 FEEDBACK

Failure behaviour is initiated if setpoint E1 or feedback E2 fail.

The following is monitored: for actuators with potentiometer: Cable break is detected for electronic position transmitter RWG 4 – 20 mA in actuator:

E2 lower than 3.7 mA = signal loss for MWG in actuator:

Communication faults and MWG internal faults are recognised

E1, E2 OR E4 FEEDBACK

Failure behaviour is initiated if setpoint E1, feedback E2, or actual process variable E4 fail

BUS INTERFACE

A failure behaviour is initiated in case of loss of bus communication

6.5.3 Actuator reaction (failure position): set on loss of signal

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

FAILURE BEHAVIOUR (M15)

FAILURE POSITION (M1512)

EDIT M1512

FAILURE POSITION

FAIL AS IS

:EDIT

:OK C:ESC

Default value: FAIL AS IS

Description of the parameter settings:

FAIL AS IS

The actuator stops in the current position.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

FAIL CLOSE

The actuator runs to end position CLOSED.

FAIL OPEN

The actuator runs to end position OPEN.

FAIL TO PRESET

The actuator runs to the predetermined position.

6.5.4 Preset position definition

If the

FAILURE TO PRESET failure action

(FAILURE POSITION eter) is set, the actuator runs to the preset position stated here.

param-

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

FAILURE BEHAVIOUR (M15)

PRESET POSITION (M1513)

EDIT M1513

PRESET POSITION

0.0 %

:EDIT

:OK C:ESC

Default value:

0.0 %

Setting range: from

0.0 % to

100.0 %

(from OPEN to CLOSED)

6.5.5 Failure delay time setting

Determines the time elapsed between the recognition of a cable break and the initiation of the failure action.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

FAILURE BEHAVIOUR (M15)

DELAY TIME (M1511)

EDIT M1511

DELAY TIME

3.0 s

:EDIT

:OK C:ESC

Default value:

Setting range:

3.0

0.0

s to

1200.0

seconds (20 min.)

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

6.5.6 Failure behaviour on bus communication loss

A failure operation can be initiated in case of bus communication loss.

Preliminary conditions:

The failure behaviour is activated ( FAILURE BEHAVIOUR M1510 parameter is switched on).

The reason for initiation ( FAILURE SOURCE M1514 parameter) is set to BUSINTERFACE .

Sources for initiation (failure sources) for failure operation are:

The connection to the master is interrupted.

The master goes into clear status and sends:

–

either the Global Control Telegram with Clear contents.

–

or data telegrams of length 0 (DP FailSafe Mode).

NOTICE

A failure operation on bus communication loss can only be initiated if the watchdog function in the master is activated.

If the reason for initiation of the failure function has been eliminated (connection reestablished, master in operate status), the master can resume the execution of operation commands.

Manual

7 Functions

7.1

Type of seating: check/edit end positions

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

NOTICE

Valve damage due to incorrect setting!

The type of seating must suit the valve.

Only change the setting with the consent of the valve manufacturer.

Limit seating

The limit switching is set in such a way that the actuator switches off at the desired switching points. The torque switching acts as an overload protection for the valve.

Torque seating

The torque switching is set to the desired tripping torque. After reaching the tripping torque the actuator is turned off.

The limit seating needs to be set in such a way that the limit switching is tripped shortly before reaching the set tripping torque. If this is not the case, one of the following fault signals is displayed: TSO FAULTS or TSC

FAULTS (menu S1 ).

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

SEATING MODE (M11)

OPEN POSITION (M1110)

CLOSED POSITION (M1111)

EDIT M1110

OPEN POSITION

LIMIT

:EDIT

:OK C:ESC

Default value: LIMIT

EDIT M1111

CLOSED POSITION

LIMIT

:EDIT

:OK C:ESC

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.2

Torque switching: check/set

NOTICE

This setting is only possible for the non-intrusive version.

For further information refer to page 8.

Valve damage due to incorrect setting!

The torque must suit the valve.

Only change the setting with the consent of the valve manufacturer.

Information

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

TORQUE (M12)

OPENING (M1210)

CLOSING (M1211)

EDIT

OPENING

M1210

100%

:EDIT

:OK C:ESC

EDIT M1211

CLOSING

100%

:EDIT

:OK C:ESC

Default value: according to order data

Setting range: according to torque setting range refer to actuator name plate

The value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.

To change the display unit, refer to page 16.

For display in percent:

100 % corresponds to the max. torque indicated on the name plate of the actuator.

Example: SA 07.5 with 20 – 60 Nm: 100 % = 60 Nm

33 % = 20 Nm

The following fault signals are sent if torque setting has been reached

in mid-travel

Status indication

: operation mode LOCAL/OFF =

FLT + NR

Status indication

S0/S6

: operation mode REMOTE =

FAULT IND.

TORQUE FAULT (OPEN) or

TORQUE FAULT

(CLOSE)

(torque fault)

The fault has to be acknowledged before the operation can be resumed.

Acknowledgement can be made:

1. by an operation command in the opposite direction.

–

For

TORQUE FAULT (CLOSE)

: Operation command in direction

OPEN

–

For

TORQUE FAULT (OPEN)

: Operation command in direction

2. or in case the torque present is smaller than the preset tripping torque:

–

via the Reset push button in selector switch position LOCAL

–

or the Profibus, reset command (process representation output: byte 1, bit 3)

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.3

Limit switching setting

This setting is only possible for the non-intrusive version

For further information refer to page 8.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

SET LIMIT SWITCHES (M10)

CLOSED POSITION (M100)

OPEN POSITION (M101)

SET LIMIT SWITC M101

OPEN POSITION

63.3 %

:EDIT C:ESC

SET LIMIT SWITC M100

CLOSED POSITION

63.3 %

:EDIT C:ESC

Information

NOTICE

Information

For end position setting, turn selector switch to LOCAL position and move the actuator into the end position, either via manual or motor operation

(using the push buttons). Then turn the selector switch back to position OFF and accept end position.

Valve damage due to direct approaching of mechanical end stop during motor operation!

During motor operation, interrupt travel before reaching the mechanical valve/gearbox end stop (press push button STOP ).

If an end position cannot be set:

Check the type of control unit in actuator.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.4

Intermediate positions (option)

Condition

The AUMATIC allows to define up to 8 intermediate positions.

The actuator is either equipped with: an MWG (for Non-Intrusive version), or a potentiometer (5 k

) or an RWG

In these versions, the positioning of the intermediate positions is made via software parameters.

Selection of the intermediate positions can be made either via push buttons from LOCAL or via the fieldbus interface from REMOTE with the standard commands OPEN and CLOSE. The actuator stops when reaching the intermediate position. The operation command has to be cleared via the command STOP and issued again to resume operation to the next intermediate position.

Information

If the intermediate positions are to be approached directly (without stop), the multiport valve function (page 52) is available as an option.

Table of contents:

7.4.1 Display indication: enable view

7.4.2 Intermediate positions: switch on or off

7.4.3 Intermediate position definition

7.4.4 Operation behaviour = actuator behaviour definition

7.4.5 Intermediate positions: set the signalling

7.4.1 Display indication: enable view

The

INTERMED. POSITION parameter must be set to carry out settings in the intermediate positions.

VIEW ENABLED to

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

INTERMED. POSITION (M4015)

EDIT M4015

INTERMED. POSITION

VIEW NOT ENABLED

:EDIT

:OK C:ESC

Default value:

VIEW NOT ENABLED

Description of the parameter settings:

VIEW NOT ENABLED

The parameter for the intermediate positions are not indicated in the display.

VIEW ENABLED

The parameter for the intermediate positions are indicated in the display.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.4.2 Intermediate positions: switch on or off

Each intermediate position ( POS.1

to POS.8.

) may individually be switched on/off.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1

SELECTOR SW. (M1C12)

EDIT M1C12

POS.1 SELECTOR SW

OFF

:EDIT

:OK C:ESC

Default value: OFF

Description of the parameter settings:

OFF

Intermediate position switched off.

REMOTE ONLY

Intermediate position only active in operation mode REMOTE.

LOCAL ONLY

Intermediate position only active in operation mode LOCAL.

REMOTE AND LOCAL

Intermediate position active in operation modes REMOTE and LOCAL.

7.4.3 Intermediate position definition

Each intermediate position ( POS.1

to POS.8

) can be set to any value between 0 % and 100 % of the travel.

This function is only available for the Non-intrusive version

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1 (M1C10)

EDIT M1C10

POS.1

0.0 %

:EDIT

:OK C:ESC

Default value:

Setting range:

0,0 %

0.0 % to 100.0 % of the travel

(from OPEN to CLOSED)

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.4.4 Operation behaviour = actuator behaviour definition

The reaction of the actuator upon reaching an intermediate position can be programmed via the parameters “ POS. 1: BEHAVIOUR to POS. 8:

BEHAVIOUR.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1

BEHAVIOUR (M1C11)

EDIT M1C11

POS.1 BEHAVIOUR

NO STOP

:EDIT

:OK C:ESC

Default value: NO STOP

Description of the parameter settings:

NO STOP

No intermediate stop, actuator continues the operation.

STOP OPENING DIR.

Actuator stops during operation in direction OPEN upon having reached the intermediate position. Actuator only runs after a new operation command is issued.

This function is not active in the operation mode SETPOINT MODE.

STOP CLOSING DIR.

Actuator stops during operation in direction CLOSE after reaching the intermediate position. Actuator only runs after a new operation command is issued.

This function is not active in the operation mode SETPOINT MODE.

STOP BOTH DIR.

Actuator stops after reaching the intermediate position. Actuator only runs after a new operation command is issued.

This function is not active in the operation mode SETPOINT MODE.

7.4.5 Intermediate positions: set the signalling

The reaching of an intermediate position can be signalled: via bus (see separate operation instructions) via the indication lights (LEDs) of the local controls (page 19) or via the output contacts (page 27)

The signal behaviour of the individual intermediate positions is set via the

POS.1-8 control parameters:

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1 CONTROL (M1C13)

EDIT M1C13

POS.1 CONTROL

NOT USED

:EDIT

:OK C:ESC

Default value: NOT USED

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Description of the parameter settings:

NOT USED

No signal.

C

_ _ _

POS¯¯¯¯¯O

Signal active from reaching the intermediate position to end position OPEN.

C¯¯¯¯¯POS

_ _ _

O

Signal active from end position CLOSED to reaching the intermediate position.

C

_ _ _

POS

_ _ _

O

Impulse signal issued when going through intermediate position

Figure 8 shows the signal behaviour in intermediate positions.

Figure 8

POS

A NOT USED

B C

_ _ _

POS¯¯¯¯¯¯O

C C¯¯¯¯¯¯POS

_ _ _

D C

_ _ _

POS

_ _ _

1 Active signal

2 Signal not activated

POS = intermediate position

Further feedback signals which can be used together with the multiport valve function (option):

Description of the parameter settings:

SETPOINT REACHED

As each intermediate position is processed as a setpoint, the signal

SETPOINT REACHED is issued after reaching any intermediate position.

ACTUATOR MOVING

Is signalled as long as the actuator is still running to the intermediate position and no intermediate position signal has been issued yet.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.5

Intermediate positions with multiport valve function (option)

The multiport valve function allows the selection of the eight intermediate positions either directly from LOCAL (via push buttons) or from REMOTE

(via special fieldbus commands).

Hereby the selected intermediate position is approached directly, without stopping in another intermediate position

In this case, the actuator continues running until the selected intermediate position has been reached. Example: Operation from position 5 to 7 without stopping at position 6. This function is available with operation commands from LOCAL via the push buttons or from REMOTE via a fieldbus interface.

Limitation

When equipped with a parallel interface (page 83), the direct selection function is only available in local operation, since the number of control cables is not sufficient to select a specific intermediate position.

Table of contents:

7.5.1 Check: Multiport valve function availablequestion

7.5.2 Check: Positioner active?

7.5.3 Display indication: enable view

7.5.4 Intermediate positions: switch on or off

7.5.5 Intermediate position setting

7.5.6 Operation behaviour = actuator behaviour definition

7.5.7 Intermediate positions signalling

7.5.8 Intermediate positions in LOCAL: direct approach without stopping

7.5.1 Check: Multiport valve function available?

The multiport valve is available if the POS. DIRECTRUNNING (M400B) parameter is displayed in the SPECIAL FUNCTIONS (M40) menu.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

POS DIRECTRUNNING (M400B)

VIEW

POS. DIRECTRUNNING

FUNCTION ACTIVE

C:ESC

Default value: FUNCTION NOT ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

Multiport valve function off = selection of the respective subsequent intermediate position via OPEN - CLOSE commands

FUNCTION ACTIVE

Multiport valve function on = direct selection of intermediate positions possible from both REMOTE and LOCAL.

Information

The function is either activated or deactivated via the EDIT menu. This value is set in the factory and can only be changed by the AUMA service.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.5.2 Check: Positioner active?

The positioner must be available. This value is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

POSITIONER (M4000)

VIEW

POSITIONER

POSITIONER ENABLED

C:ESC

The POSITIONER parameter must be set to POSITIONER ENABLED .

Description of the parameter settings:

FUNCTION NOT ACTIVE

There is no positioner available.

POSITIONER ENABLED

The controls are equipped with a positioner.

7.5.3 Display indication: enable view

The indication of the multiport valve intermediate positions in the display is performed as described on page 17.

7.5.4 Intermediate positions: switch on or off

The multiport valve intermediate positions are switched on/off as described on page 48.

7.5.5 Intermediate position setting

Each of the 8 intermediate positions must be programmed. For direct selection of the intermediate positions from either LOCAL or REMOTE, it is sufficient to define the position ( POS.1-8) parameter of each intermediate position.

Via the menu to parameter:

MAIN MENU

SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1 (M1C10)

EDIT M1C10

POS.1

0.0 %

:EDIT

:OK C:ESC

Setting ranges: 0.0 % to 100.0 % of the travel (from OPEN to CLOSED)

Typically all 8 outputs of the valve are distributed evenly over 360°, therefore the limit switch CLOSE should be set to output 1 and the limit switch OPEN to output

8. Afterwards the positions of the intermediate positions can be set:

Intermediate position 1: POS.1

Intermediate position 2: POS.2

0.0 % (output 1)

14.3 % (output 2)

Intermediate position 3: POS.3

Intermediate position 4: POS.4

Intermediate position 5: POS.5

Intermediate position 6: POS.6

28.6 % (output 3)

42.9 % (output 4)

57.1 % (output 5)

71.4 % (output 6)

Intermediate position 7: POS.7

85.7 % (output 7)

Intermediate position 8: POS.8

100.0 % (output 8)

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.5.6 Operation behaviour = actuator behaviour definition

The operation behaviour setting of the multiport valve intermediate positions is performed as described on page 50.

7.5.7 Intermediate positions signalling

The signalling of the multiport valve intermediate positions is performed as described on page 50.

Reaching an intermediate position can be signalled: via the bus (refer to separate manual) via the signal contacts (LEDs) of the local controls (page 19) or via the signal contacts (page 27)

In addition to the “intermediate position reached” signal, the following feedback signals can be used together with the multiport valve function:

SETPOINT REACHED

As each intermediate position is processed as a setpoint, the signal

SETPOINT REACHED is issued after reaching any intermediate position.

ACTUATOR MOVING

Is signalled as long as the actuator is still running to the intermediate position and no intermediate position signal has been issued yet.

7.5.8 Intermediate positions in LOCAL: direct approach without stopping

Via the menu to parameter:

MAIN MENU (M0)

RUNNING TO POS. (M5)

POS. NUMBER (M50)

Now enter desired intermediate position

Set selector switch to position Local control (

Actuator runs to selected intermediate position

Indication on the display during operation:

RUNNING TO POS.

RUNNING CLOSE

60 %

67 %

Line 1: Operation mode

Line 2: Selected intermediate position

Line 3: Position feedback signal

Line 4: Status signal

Indication in display after having reached intermediate position:

RUNNING TO POS.

P5 60 %

E2 60 %

SETPOINT POSITION

To approach a new intermediate position:

–

Set selector switch to position OFF (0).

–

Enter desired intermediate position.

–

Set selector switch to position Local control (

Actuator runs to desired intermediate position.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.6

Positioner (operation mode SETPOINT MODE)

The positioner records position setpoint E1 and position feedback E2 for comparison. Depending on the detected deviation, the actuator motor then runs in direction OPEN or CLOSE.

Set selector switch to position REMOTE.

If the positioner is active, the display shows:

SETPOINT MODE S0

60%

E2 60%

SETPOINT POSITION

Information

If the display shows REMOTE MODE , the actuator is set to open-close duty and no modulation is performed. In this case, modulating duty has to be selected first, refer to page 58.

If the display shows S6 instead of S0 and E7 instead of E1 , then the positioner is activated.

Table of contents:

7.6.1 Adaptive behaviour: switch on or off

7.6.2 Overrun (inner dead band): manual setting

7.6.3 Max. error variable (outer dead band): manual setting

7.6.4 Dead time setting

7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1)

7.6.6 Open-close and modulating duty selection

7.6.7 Source of setpoint E1: view

7.6.8 Input range of setpoint E1: view/edit

7.6.1 Adaptive behaviour: switch on or off

As standard, the adaptive positioning is switched on, i.e. overrun and max.

error variable are automatically defined by the positioner (figure 9).

If the setting is to be made manually, the ADAPTIVE BEHAVIOUR parameter must be in position OFF .

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

ADAPTIVE BEHAVIOUR (M4011)

EDIT M4011

ADAPTIVE BEHAVIOUR

:EDIT

:OK C:ESC

Default value: ON

Description of the parameter settings:

OFF

Adaptive behaviour switched off.

ON

Adaptive behaviour switched on.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Figure 9 shows the modulating behaviour:

Figure 9

Manual

P2 P3

E1 Setpoint

E2 Actual value

P1 Switch-on point

T1 Outer dead band

T2 Max. error variable

T3 Inner dead band

P2 Switch-off point in direction OPEN T4 Overrun

P3 Setpoint reached

Information

If the adaptive behaviour is switched off, overrun and max. error variable must be set manually (refer to subclauses 7.6.2 and 7.6.3).

7.6.2 Overrun (inner dead band): set manually

The inner dead band determines the switch-off point of the actuator and, therefore, influences the overrun (figure 9).

The inner dead band may be set individually for the directions OPEN and

CLOSE.

Manual setting is only possible if the adaptive behaviour (

ADAPTIVE

BEHAVIOUR parameter) is switched off.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

POSITIONER (M19)

OPENING DEADBAND (M1913)

CLOSING DEADBAND (M1914)

EDIT M1913

OPENING DEADBAND

0.5 %

:EDIT

:OK C:ESC

EDIT M1914

CLOSING DEADBAND

0.5 %

:EDIT

:OK C:ESC

Default values:

Setting ranges:

OPENING DEADBAND = 0.5 %

CLOSING DEADBAND = 0.5 %

OPENING DEADBAND = 0.0 % to 9.9 %

CLOSING DEADBAND = 0.0 % to 9.9 %

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.6.3 Max. error variable (outer dead band): set manually

The outer deadband determines the switching-on point of the actuator.

The motor starts if the actual value (input signal E2) or a change in nominal value is higher than the max. error variable determined by the outer dead band (refer to figure 9). Manual setting is only possible if the adaptive behaviour ( ADAPTIVE BEHAVIOUR parameter) is switched off.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

POSITIONER (M19)

OUTER DEADBAND (M1915)

EDIT M1915

OUTER DEADBAND

1.0 %

:EDIT

:OK C:ESC

Default value:

Setting range:

1.0 %

0.1 % to 9.9 %

7.6.4 Dead time setting

The dead time prevents the operation to a new nominal position within a pre-determined time.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

POSITIONER (M19)

DEAD TIME (M1910)

Information

EDIT M1910

DEAD TIME (T-OFF)

0.5 s

:EDIT

:OK C:ESC

Default value:

Setting range:

0.5

0.0

s to 60.0

seconds

It must be ensured via the controls that the max. permissible number of starts of the actuator is not exceeded. This can be achieved by setting the dead time to a sufficiently high value.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1)

If the end positions cannot be reached due to inaccurate analogue setpoint signals (0/4 mA or 20 mA), a tolerance for the nominal value within the end position range can be set. If the tolerance is exceeded or not reached, the actuator continues the operation until the full end position has been reached. This ensures that the actuator opens and closes fully.

Information

The tolerance ranges are not effective if the operation commands are transferred to the actuator as fieldbus telegrams. In this case the actuator runs completely CLOSED as soon as it receives the nominal value 0 % and completely OPEN as soon as it receives the nominal value 100.0 %.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

POSITIONER (M19)

FULL OPEN ADJUST (M1911)

FULL CLOSE ADJUST (M1912))

EDIT M1911

FULL OPEN ADJUST

100 %

:EDIT

:OK C:ESC

EDIT M1912

FULL CLOSE ADJUST

0 %

:EDIT

:OK C:ESC

Default values:

Setting ranges:

FULL OPEN ADJUST = 100 %

FULL CLOSE ADJUST = 0 %

FULL OPEN ADJUST = 95 % to 100 % of travel

FULL CLOSE ADJUST = 0 % to 50 % of travel

7.6.6 Open-close duty (REMOTE MODE) and modulating duty (SETPOINT MODE) selection

In standard version, the change-over between open-close and modulating duty is made via fieldbus (channel 1 or channel 2) using command bits in the process representation output. Only one command bit may be set at any one time. No operation is performed if several command bits are set.

SETPOINT MODE command bit = 1 corresponds to modulating duty:

The actuator reacts to the setpoint E1 transmitted via the fieldbus.

Remote OPEN or Remote CLOSE command bits = 1:

The actuator runs in direction OPEN or CLOSE.

The following versions also allow a change-over between open-close and modulating duty via the MODE input (refer to wiring diagram): in addition to the Profibus DP interface, the AUMATIC is equipped with a further parallel interface (refer to page 83) the AUMATIC is equipped with additional control inputs (refer to page 80).

MODE input: + 24 V DC = REMOTE MODE = open-close duty, i.e. the control is executed via commands OPEN - STOP - CLOSE

MODE input: 0 V (or input open) = SETPOINT = modulating duty, i.e. the control is executed via an analogue signal (e.g. 0/4 – 20 mA)

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.6.7 Source of setpoint E1: view

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

SETPOINT E1 (M4100)

VIEW

SETPOINT E1

C:ESC

Default value: DP

Description of the parameter settings:

NONE

There is no setpoint source available.

LOGIC ANALOG IN1

For AUMA service only (the setpoint E1 is transmitted from external via the analogue input 1 directly to the logic board.

I/O1 ANALOG IN1

The setpoint E1 is transmitted via the I/O interface board, analogue input 1.

I/O1 ANALOG IN2

The setpoint E1 is transmitted via the I/O interface board, analogue input 2.

DP

The setpoint E1 is transmitted via the Profibus DP interface board, channel

1 or channel 2.

DP1 ANALOG IN1

The setpoint E1 is transmitted via the Profibus DP interface board, analogue input 1.

DP1 ANALOG IN2

The setpoint E1 is transmitted via the Profibus DP interface board, analogue input 2.

DP2 ANALOG IN1

The setpoint E1 is transmitted via the second Profibus DP interface board, analogue input 1.

DP2 ANALOG IN2

The setpoint E1 is transmitted via the second Profibus DP interface board, analogue input 2.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.6.8 Input range of setpoint 1: view/edit

The parameters of this setting depend on the pre-set setpoint source

( SETPOINT E1 (M4100) parameter, page 59).

Initial and end value via the Profibus DP interface

In Profibus DP standard version, the setpoint E1 is transmitted via the process representation.

The input range is 0 – 100 percent or 0 – 1,000 per mil. The change-over between percent and per mil is made via the “Format of analogue Indications” parameter in the GSD file.

Initial and end value via I/O interface

Optionally, setpoint E1 can be transmitted via an analogue input instead of the fieldbus (channel 1 or channel 2). This is possible for the following versions: a) in addition to the Profibus DP interface, the AUMATIC is equipped with a further parallel interface (refer to page 83) b) the AUMATIC is equipped with additional control inputs (refer to page 80)

The input range amounts to 0/4 – 20 mA. It is possible to modify the input range via the display for both versions:

Version a) for setpoint source from parallel interface, analogue input 1:

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O1 ANLOG IN1 START (M410H)

I/O1 ANLOG IN1 END (M410I)

VIEW

I/O1 ANLOG IN1 START

0.0 mA

C:ESC

VIEW

I/O1 ANLOG IN1 END

20 mA

C:ESC

Default values:

Setting ranges:

I/O1 ANLOG IN1 START = 0 m A

I/O1 ANLOG IN1 END = 20 m A

I/O1 ANLOG IN1 START = 0 to 20 m A

I/O1 ANLOG IN1 END = 0 to 20 m A

Version b) for setpoint source Profibus DP, analogue input 1

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

DP1 ANLOG IN1 START (M410L)

DP1 ANLOG IN1 END (M410M)

Information

VIEW

DP1 ANLOG IN1 START

0.0 mA

C:ESC

VIEW

DP1 ANLOG IN1 END

20.0 mA

C:ESC

Default values:

Setting ranges:

DP1 ANLOG IN2 END = 0 m A

DP1 ANLOG IN1 END = 20 m A

DP1 ANLOG IN1 START = 0 to 20 m A

DP1 ANLOG IN1 END = 0 to 20 m A

If the measuring values are 0.3 mA below the initial value a wire break is indicated as a warning.

Manual

7.7

Process controller (option)

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Figure 10 shows the function of the process controller:

The process controller (2) receives the process setpoint (E1) and the process variable (E4) (e.g. from a sensor). On the basis of both values, the process controller calculates the position setpoint (E7) for the positioner (3).

In turn, the positioner (3) compares this setpoint with the position feedback

(E2) of the valve and issues the operation commands (OPEN - CLOSE) to the actuator.

Figure 10

2 E7

1 AUMATIC controls

2 Process controller

3 Positioner

4 Actuator

5 Positioner e.g. RWG/MWG

6 Sensor

7 Valve

E1 Process setpoint

E2 Position feedback

E4 Process variable

E7 Position setpoint (internal)

Table of contents:

7.7.1 Setting procedure

7.7.2 Process controller activation

7.7.3 Proportional amplification Kp setting

7.7.4 Reset time Ti setting

7.7.5 Rate time Td setting

7.7.6 Derivative gain Kd setting

7.7.7 Internal process setpoint setting

7.7.8 Behaviour on loss of the process setpoint (wire break monitoring)

7.7.9 Inverse operation setting

7.7.10 Travel limitation

7.7.11 Reaction monitoring setting

7.7.12 Input range of process setpoint E1: view

7.7.13 Input range of process variable E4: view

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.7.1 Setting procedure

Procedure

Manual

The setting of the process controller largely depends on the area of application for the controller. A PI controller is sufficient for most applications.

1. Operate the controller as P controller, i.e. set the parameters as follows:

–

Proportional gain Kp = 1

–

Reset time Ti = 1000 s

–

Rate time Td = 0

–

Derivative gain Kd = 0

2. Double proportional gain Kp until the control loop starts to oscillate.

3. Reduce proportional gain Kp to 60 % of the set value.

4. Decrease rate time Td until the error variable equals zero.

7.7.2 Process controller activation (Check: Process controller available?)

The process controller is available if the

PROCESS CONTROL PID

(M400A) parameter is displayed in the

SPECIAL FUNCTION (M40) menu.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

PROCESS CONTROL PID (M400A)

VIEW

PROCESS CONTROL PID

FUNCTION ACTIVE

C:ESC

Default value:

FUNCTION NOT ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

The process controller is switched off.

FUNCTION ACTIVE

The process controller is switched on.

Information

The process controller is activated or deactivated via the EDIT menu. This value is set in the factory and can only be changed by the AUMA service.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.7.3 Proportional gain Kp setting

In case of an error variable, the P portion immediately (i.e. without delay) changes the position value proportionally to the error variable.

If a small error variables already requires a major valve position adjustment, the proportional gain Kp must be increased.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

PORPORT.GAIN Kp (M1I10)

Information

EDIT M1I10

PROPORT. GAIN Kp

1.0

:EDIT

:OK C:ESC

Default value:

Setting range:

1.0

0.1

to 10.0

If the reaction is too extreme (overshoot), the value must be reduced. If the reaction is too weak, the value must be increased.

7.7.4 Reset time Ti setting

The reset time determines the I portion of the controller. The more inert a system, the higher this value should be set.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

RESET TIME Ti (M1I11)

Information

EDIT M1I11

RESET TIME Ti

1000 s

:EDIT

:OK C:ESC

Default value:

Setting range:

1000

1 to s

1000 seconds

Increase Ti in case of propensity to oscillation

Decrease Ti if the reactions are excessively delayed

Initial value for fast processes (pressure): 10

Initial value for slow processes (temperature): 1000

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.7.5 Rate time Td setting

The rate time determines the D portion of the controller. Typically, no setting is required here (= 0), since actuator and valve – due to the operating time – cannot react abruptly to a sudden occurrence of an error variable.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

RATE TIME Td (M1I12)

EDIT

RATE TIME Td

M1I12

0 s

:EDIT

:OK C:ESC

Default value:

Setting range:

0 s

0 to 100 seconds

Information

Increase Td in case of propensity to oscillation

Initial value for actuators: 0

7.7.6 Derivative gain Kd setting

The derivative gain determines the D portion of the controller. Typically, no setting is required here (= 0), since the actuator and valve – due to the operating time - cannot react abruptly to a sudden occurrence of an error variable.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

DERIVATIVE GAIN Kd (M1I13)

EDIT M1I13

DERIVATIVE GAIN Kd

:EDIT

:OK C:ESC

Default value:

Setting range:

0 to

100

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.7.7 Internal process setpoint setting

If necessary, the process controller can also be operated without external process setpoint. An internal process setpoint may be set with this parameter.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

INTERNAL SET POINT (M1I14)

Information

EDIT M1I14

INTERNAL SET POINT

0 %

:EDIT

:OK C:ESC

Default value:

Setting range:

0 %

0 to 100 %

The actuator only reacts to the preset internal setpoint if the

PID TYPE parameter is set to

PID-INTERN

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

PID TYPE (M1I1C)

EDIT M1I1C

PID TYPE

PID-EXTERN

:EDIT

:OK C:ESC

Default value:

PID-EXTERN

Description of the parameter settings:

PID-INTERN

Process control via internal process setpoint

PID-EXTERN

Process control via external process setpoint

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.7.8 Behaviour on loss of the process setpoint (wire break monitoring)

When using 4 – 20 mA signals for the process setpoint and the position feedback, wire break monitoring is performed.

Loss of the process variable starts the failure behaviour.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

BEHAVIOUR-LOSS OF E1 (M1I15)

EDIT M1I15

BEHAVIOUR-LOSS OF E1

PID-INTERN

:EDIT

:OK C:ESC

7.7.9 Inverse operation setting

Default value: PID-INTERN

Description of the parameter settings:

PID-INTERN

In case of signal loss of the process setpoint, the controls switch to the internal process setpoint.

FAILURE BEHAVIOUR

The failure behaviour is activated for signal loss process setpoint (page 41).

The failure behaviour defines whether the actuator stops or remains in position, whether the valve opens or closes or approaches a parameter-defined intermediate position.

As standard, the valve is opened by the modulating actuator as soon as the process variable falls below the process setpoint. Depending on the process, it may, however, be necessary that the valve closes as soon as the process variable falls below the process setpoint. In this case, the respective parameters are used to set the process controller to inverse operation.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

INVERSE OPERATION (M1I16)

EDIT M1I16

INVERSE OPERATION

FUNCTION NOT ACTIVE

:EDIT

:OK C:ESC

Default value: FUNCTION NOT ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

Inverse operation is switched off (default).

FUNCTION ACTIVE

Inverse operation is switched on.

Manual

7.7.10 Travel limitation

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

If necessary, the travel can be limited in direction OPEN and/or CLOSE.

This prevents the end position(s) OPEN and/or CLOSED from being approached in modulating duty. The actuator stops when reaching the set position limit value. In operation mode LOCAL or REMOTE MODE, this limitation is not active. The valve can then be run into the end positions either via the local controls or the remote control commands OPEN - CLOSE.

Figure 11 shows the limitation of the travel range:

Figure 11

22 % 67 %

0 %

100 %

Permissible actuator travel for PID operation

Permissible actuator travel for operation modes LOCAL or

REMOTE MODE

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

CONTROL LIMIT OPEN (M1I17)

CONTROL LIMIT CLOSE (M1I18))

EDIT M1I17

CONTROL LIMIT OPEN

100 %

:EDIT

:OK C:ESC

EDIT M1I18

CONTROL LIMIT CLOSE

0 %

:EDIT

:OK C:ESC

Default values:

Setting ranges:

CONTROL LIMIT OPEN = 100 %

CONTROL LIMIT CLOSE = 0 %

CONTROL LIMIT OPEN = 0 % to 100 %

CONTROL LIMIT CLOSE = 0 % to 100 %

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.7.11 Reaction monitoring setting

In addition to wire break monitoring, the process variable can also be subject to reaction monitoring.

Response monitoring

Via

E4 MAX. REACTION parameter.

If the process variable (E4) exceeds the maximum value within the reaction time (t1), the failure behaviour is activated (page 41).

Change monitoring

Via E4 MIN. REACTION parameter.

If, after a process setpoint change, the process variable (E4) does not change by the min. value within reaction time (t1), the failure behaviour is activated (page 41).

The change monitoring allows to check whether the system reacts to a nominal value change.

Figure 12 shows the reaction monitoring of the process variable:

Figure 12

P2 t

E4 Process setpoint t1 Reaction time, e.g. = 1 s

P1 Response monitoring

P2 Change monitoring

Information

If the parameter E4 REACTION TIME is set to 0, the reaction monitoring is not working.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROCESS CONTROL PID (M1I)

E4 REACTION TIME (M1I19)

E4 MIN. REACTION (M1I1A)

E4 MAX. REACTION (M1I1B)

EDIT M1I19

E4 REACTION TIME

0 s

:EDIT

:OK C:ESC

Default values:

Setting ranges:

E4 REACTION TIME = 0 s

E4 MIN. REACTION = 0.0 %

E4 MAX. REACTION = 0.0 %

E4 REACTION TIME = 0 to

100 seconds

E4 MIN. REACTION = 0.0 % to

10.0 %

E4 MAX. REACTION = 0.0 % to

10.0 %

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.7.12 Input range of process setpoint E1: view

Refer to subclause Positioner “ Input range of setpoint value E1: view/edit”

(page 60).

7.7.13 Input range of process variable E4: view/edit

In Profibus DP standard version, the process variable E4 is transmitted via an additional analogue 0/4 – 20 mA input (wiring diagram designation =

ANIN2).

The input range is determined by an initial and an end value.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

DP1 ANLOG IN2 START (M411N)

DP1 ANLOG IN2 END (M411P)

VIEW

DP1 ANLOG IN2 START

0.0 mA

C:ESC

VIEW

DP1 ANLOG IN2 END

20.0 mA

C:ESC

Information

Default values: DP1 ANLOG IN2 START = 0 m A

DP1 ANLOG IN2 END = 20 m A

Setting ranges: DP1 ANLOG IN2 START = 0 m A to 20 m A

DP1 ANLOG IN2 END = 0 m A to 20 m A

If the measuring values are 0.3 mA below the initial value, a wire break is indicated as a warning.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.8

Stepping mode (option)

Manual

In stepping mode the operating time can be increased for the entire or any portion of the valve travel (refer to figure 13).

Figure 13

t1 t2 t3

1 t4 t3 t4

2 t1 t2

1 Stepping range OPEN

2 Stepping range CLOSE

P1 Start of stepping mode

P2 Stop of stepping mode t1 Operating time for normal operation t2 Operating time for stepping mode t3 Running time t4 OFF time (pause time)

Information

Stepping mode is only possible if a position transmitter (potentiometer,

RWG, or MWG) is installed in the actuator.

Table of contents:

7.8.1 Display indication: enable view

7.8.2 Stepping mode: switch on or off

7.8.3 Stepping range setting (start and end of stepping mode)

ON and OFF times setting

7.8.1 Display indication: enable view

To perform settings for stepping mode via the display, the STEPPING MODE setting must be in position VIEW ENABLED .

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

STEPPING MODE (M4014)

EDIT M4014

STEPPING MODE

VIEW NOT ENABLED

:EDIT

:OK C:ESC

Default value: VIEW NOT ENABLED

Description of the parameter settings:

VIEW NOT ENABLED

The parameters for the stepping mode are not indicated in the display.

VIEW ENABLED

The parameters for the stepping mode are indicated in the display.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.8.2 Stepping mode: switch on or off

Stepping mode can be individually activated for the directions OPEN and

CLOSE.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

STEPPING MODE (M17)

DIRECTION OPEN (M1710)

DIRECTION CLOSE (M1715)

EDIT M1710

DIRECTION OPEN

OFF

:EDIT

:OK C:ESC

Default values: DIRECTION OPEN = OFF

DIRECTION CLOSE = OFF

Description of the parameter settings:

OFF

Stepping mode is switched off

REMOTE ONLY

Stepping mode only possible in operation mode REMOTE

LOCAL ONLY

Stepping mode only possible in operation mode LOCAL

REMOTE AND LOCAL

Stepping mode possible in both operation modes REMOTE and LOCAL

7.8.3 Stepping range setting (start and end of stepping mode)

The stepping range (start and end of stepping mode) can be set separately for both directions.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

STEPPING MODE (M17)

START STEP OPEN (M1713)

STOP STEP OPEN (M1714)

START STEP CLOSE (M1718)

STOP STEP CLOSE (M1719)

EDIT M1713

START STEP OPEN

0.0 %

:EDIT

:OK C:ESC

Default values:

Setting ranges:

START STEP

STOP STEP

START STEP

STOP STEP

START STEP

STOP STEP

START STEP

STOP STEP

EDIT M1714

STOP STEP OPEN

100.0 %

:EDIT

:OK C:ESC

OPEN = 0.0 %

OPEN = 100.0 %

CLOSE = 100.0 %

CLOSE = 0.0 %

OPEN = 0.0 % to 99.9 %

OPEN = 0.1 % to 1000 %

CLOSE = 0.1 % to 100.0 %

CLOSE = 0.0

% to 99.9 %

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.8.4 ON and OFF times setting

The ON or OFF times can be set individually for the directions OPEN and

CLOSE.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

STEPPING MODE (M17)

ON TIME OPEN (M1711)

OFF TIME

ON TIME

OFF TIME

OPEN (M1712)

CLOSE (M1716)

CLOSE (M1717)

EDIT

ON TIME

M1711

OPEN

10.0 %

:EDIT

:OK C:ESC

EDIT M1712

OFF TIME OPEN

50.0 %

:EDIT

:OK C:ESC

Default values:

ON TIME OPEN = 10.0

OFF TIME OPEN = 50.0

ON TIME CLOSE = 10.0

OFF TIME CLOSE = 50.0

Setting ranges:

ON TIME

OFF TIME

ON TIME

OFF TIME

OPEN = 1.0

300.0

seconds

OPEN = 1.0

300.0

seconds

CLOSE = 1.0

300.0

seconds

CLOSE = 1.0

300.0

seconds

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.9

Local controls enable function (option)

The selector switch functions on the local controls (LOCAL, OFF, and

REMOTE) may be either enabled or disabled.

In addition, an automatic release can be programmed for the event of a bus loss.

7.9.1 Selector switch functions: enable/disable

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

ENABLE LOCAL MODE (M410W)

VIEW

ENABLE LOCAL MODE

NOT ACTIVE

C:ESC

Default value:

NOT ACTIVE

Description of the parameter settings:

NOT ACTIVE

All selector switch functions are enabled.

BUS

The selector switch is enabled via fieldbus.

The AUMATIC can be set in such a way that the AUMATIC internal selector switch position may additionally be determined by 3 bits in the process representation output.

If a selector switch is available, the signals via the bus have to match the actual selector switch position to enable a release. If there is no selector switch, the release is only controlled by the signals via bus.

BUS, AUTO LOCAL

The selector switch is enabled via fieldbus.

This setting is only permissible if the local controls is equipped with a selector switch .

In case of bus failure, the selector switch positions LOCAL and OFF are enabled to allow actuator operation via the push buttons.

BUS, AUTO LOCAL II

The selector switch positions LOCAL and OFF are enabled via fieldbus.

This setting is only permissible if the local controls is equipped with a selector switch.

If the command “AUMATIC changes to REMOTE” is sent, the internal

AUAMTIC selector switch position is always REMOTE, irrespective of the actual selector switch position. In case of bus failure, the selector switch positions LOCAL and OFF are enabled to allow actuator operation via the push buttons.

Information Observe during commissioning and maintenance: Any control from RE-

MOTE via the system cannot be interrupted or blocked locally via the selector switch position.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

BUS, AUTO REMOTE

The selector switch is enabled via fieldbus.

This setting is only permissible if the local controls are equipped with a selector switch and if additional control inputs (option) are available.

In case of bus failure, the selector switch position REMOTE is enabled to allow actuator operation via the additional control inputs from the control room.

BUS, AUTO

The selector switch is enabled via fieldbus.

This setting is only permissible if the local controls are equipped with a selector switch.

In case of bus failure, the selector switch positions LOCAL, OFF, and

REMOTE are enabled. Depending on the selector switch position, the actuator may either be operated via the push buttons from LOCAL or via the control room from REMOTE.

I/O

The digital RELEASE input (refer to wiring diagram ACP) is used to enable or disable the actuator operation via the push buttons.

This setting is only permissible if the local controls are equipped with a selector switch (

SELECTOR SWITCH

AVAILABLE parameter)

Disabling operation via push buttons: no signal at the RELEASE input (the status indication shows

RESTRICTED

Enabling operation via push buttons:

S0 in the display

Apply + 24 V DC signal at the RELEASE input.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.10

EMERGENCY STOP function (option)

As an option, the AUMATIC can be equipped with an EMERGENCY STOP push button. When engaged, this EMERGENCY STOP interrupts the 24 V

AC control voltage of the contactors.

Figure 14

Information

The EMERGENCY STOP push button is not available for the ACExC, but only for weatherproof versions of the AUMATIC.

Table of contents:

7.10.1 Description of the functions

7.10.2 Feedback signals on the display

6.13.3 Feedback signals via the fieldbus interface

7.10.3 Feedback signals setting via output contacts

7.10.4 Feedback signal setting via LEDs

7.10.1 Description of the functions

As soon as this EMERGENCY STOP button is operated, several steps are performed in the AUMATIC:

The 24 V AC control voltage of the AUMATIC contactors is interrupted.

Switching off the operation command and cancelling a possibly set self-retaining.

Option: The operation status of the EMERGENCY STOP button is indicated by activating an output contact.

Option: The operation status of the EMERGENCY STOP button is indicated by an indication light (LED) lighting up on the local controls.

EMERGENCY STOP status display indication with the

ACTIVE entry in the diagnostic indication

S3 NOT READY IND

Display indication on EMERGENCY STOP status in status indication

S0: EMERGENCY STOP

Indication of the EMERGENCY STOP status by setting a bit in the process representation (byte 13 – Not ready ind., bit 4 – Emcy STOP active).

EMCY STOP

Option: Operation status indication of the EMERGENCY STOP button via a bit within the definable range of the process representation

After unlocking the EMERGENCY STOP button, a possibly active operation command will

not immediately

be re-activated, but only upon confirmation by the user which, in turn, resets the EMERGENCY STOP status.

After this, operation commands as well as emergency and failure operations

will immediately be performed.

Acknowledgement can be made: via the Reset button in selector switch position LOCAL or via the Profibus, Reset Bit of process representation (for this, the selector switch must be in Remote control position).

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.10.2 Feedback signals on the display

The following indications are displayed in status indications S0 and S3 :

EMERGENCY STOP S0 NOT READY IND,

EMCY STOP ACTIVE

Description of the indications:

EMERGENCY STOP/EMCY STOP ACTIVE

The EMERGENCY STOP button has been operated and has put the

AUMATIC into the EMERGENCY STOP status. This status can only be cancelled by unlocking the EMERGENCY STOP button and issuing a subsequent RESET command.

7.10.3 Feedback signals setting via output contacts

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

I/O 1 (M14)

OUTPUT CONTACT 1 - 5

EDIT M1412

OUTPUT CONTACT 1

EMCY STOP BUTTON

:EDIT

:OK C:ESC

Description of the parameter settings:

EMCY STOP BUTTON

The selected output contact is activated, after the EMERGENCY STOP button was operated.

This signal can be cancelled by unlocking the EMERGENCY STOP button.

7.10.4 Feedback signal setting via LEDs

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

LOCAL CONTROLS (M13)

LED 1 - 4

EDIT M1313

LED 2

EMCY STOP BUTTON

:EDIT

:OK C:ESC

Description of the parameter settings:

EMCY STOP BUTTON

The selected LED is illuminated after the EMERGENCY STOP button was operated.

This signal can be cancelled by unlocking the EMERGENCY STOP button.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.11

Profibus DP interface (option)

The AUMATIC may be equipped with one or two (option) Profibus DP interfaces. This sub-clause applies to both interfaces. However, only the first interface is described as an example.

In the menu, the interfaces are designated as follows:

1 st Profibus DP interface =

2 nd Profibus DP interface =

PROFIBUS DP 1

PROFIBUS DP 2

7.11.1 Bus address setting (slave address)

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PROFIBUS DP 1 (M1B)

SLAVEADDRESS (M1B10)

EDIT

SLAVEADDRESS

M1B10

:EDIT

:OK C:ESC

Default value:

Setting range:

0 to

125

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.12

Redundant bus connection with component redundancy (option)

In addition to the first fieldbus interface, the AUMATIC actuator controls can be equipped with a second fieldbus interface. The 2nd interface may be used to increase the operational safety. If one of the interfaces fails, the other interface automatically takes over (component redundancy).

7.12.1 Configuration check for the second fieldbus interface

This value is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O STACK 2 (M410Q)

VIEW

I/O STACK 2

M410Q

C:ESC

Default value: –

Description of the parameter settings:

NONE

no interface available.

I/O

The second interface is a parallel interface (combination fieldbus/standard interface, page 83).

DP

The second interface is a Profibus DP interface board.

7.12.2 Second fieldbus interface setting

The setting of the actuator address is identical to those of the first fieldbus interface. They are described on page 77 et seqq.

The menu for the second fieldbus interface has to be selected from the descriptions Via the menu to parameter, e.g.

PROFIBUS DP 2 instead of

PROFIBUS DP 1 .

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.13

Profibus DP-V1 services (option)

Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1

services can establish an additional acyclic communication via the fieldbus.

For further information refer to

Device integration with DTM (Device Type Manager) manual

Device integration with EDD (Electronic Device Description) manual for

Simatic PDM (Process Device Manager)

Enable viewing the display indication

To be able to use the Profibus DP-V1 service function, the DP-V1

SERVICES setting must be set to FUNCTION ACTIVE .

This value is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

DP-V1 SERVICES (M4019)

EDIT M4019

DP-V1 SERVICES

FUNCTION NOT ACTIVE

:EDIT

:OK C:ESC

Default value: FUNCTION NOT ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

The Profibus DP-V1 services are not available.

FUNCTION ACTIVE

The Profibus DP-V1 services are available.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.14

External inputs for bus (option)

Parallel control via external inputs is possible for an AUMATIC with fieldbus interface.

Four binary 24 V DC inputs and two analogue 0/4 – 20 mA inputs are available.

Irrespective of the signal assignment of these inputs, the fieldbus communication with the DCS will remain intact.

7.14.1 Signals assignation for operation commands

This value is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

EXTERNAL INPUTS BUS (M410G)

EDIT M410G

EXTERNAL INPUTS BUS

STANDARD

:EDIT

:OK C:ESC

Default value:

STANDARD

Description of the parameter settings:

STANDARD

Figure 15:

The external input signals are transferred to the process control system via the fieldbus They do not influence the operation behaviour of the actuator.

Figure 15

1 External inputs 2 Fieldbus interface

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

OPEN CLOSE CONTROL

Figure 16:

Conventional control of the actuator is possible either in OPEN - CLOSE duty or in modulating duty (setpoint of 0/4 – 20 mA). Selection between open - close and modulating duty is made via the MODE input (refer to page 58).

Operation commands can be issued via the fieldbus or via the external inputs. Switch-over is made via BUS/REMOTE input (see below).

Figure 16

1 External inputs 2 Fieldbus interface

OPEN CLOSE ESD

Figure 17:

Actuator control is possible in open-close duty (OPEN - CLOSE - EMER-

GENCY) only. Modulating duty is not possible.

Operation commands can be issued via the fieldbus or via the external inputs. Switch-over is made via BUS/REMOTE input (see below).

Operation commands are made in push-to-run operation only.

If a voltage of 0 V is present at EMERGENCY input, the actuator performs the programmed EMERGENCY operation, irrespective of the

BUS/REMOTE input.

Figure 17

1 External inputs 2 Fieldbus interface

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

OPEN CLOSE STOP

Figure 18:

Actuator control is possible in open-close duty (OPEN – CLOSE - STOP) only. Modulating duty is not possible.

Operation commands can be issued via the fieldbus or via the external inputs. Switch-over is made via BUS/REMOTE input (see below).

Operation commands are made in self-retaining only.

Figure 18

1 External inputs 2 Fieldbus interface

Information

In the event of loss of bus communication, the external inputs do not automatically take over!

Please refer to the AUMATIC AC 01.1/ACExC 01.1 Profibus DP manual

(Device integration Fieldbus) for details on feedback signals.

Switching between operation commands via fieldbus and external inputs

Apply 0 V DC (input open) at BUS/REMOTE input:

Controls react to fieldbus signals only.

Apply + 24 V DC at BUS/REMOTE input.

Controls reacts to external input signals only:

MODE, CLOSE, OPEN, STOP, EMERGENCY, ANIN1 (the available external inputs depend on the parameter setting).

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.15

Combination fieldbus/standard interface (option)

The actuator controls is equipped with both a fieldbus interface and a parallel interface, if the

I/O STACK 2 parameter status shows

I/O

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

I/O STACK 2 (M410Q)

VIEW

I/O STACK 2

I/O

C:ESC

Figure 20 shows an extract of the wiring diagram with fieldbus interface (1) and parallel interface (2):

Figure 20

1 Fieldbus interface 2 Parallel interface

Information

Switching between operation commands via fieldbus and parallel inputs

Apply 0 V DC (input open) at BUS/REMOTE input:

Controls react to fieldbus signals only.

Apply + 24 V DC (optional 115 V AC) at BUS/REMOTE input.

Controls reacts to parallel interface signals only:

MODE, CLOSE, OPEN, STOP, EMERGENCY, ANIN1+, ANIN1–

If a voltage of 0 V is present at the EMERGENCY input, the actuator performs the set EMERGENCY operation (refer to page 38), irrespective of the

BUS/REMOTE input.

In the event of loss of bus communication, the external inputs do not automatically take over!

Please refer to the AUMATIC AC 01.1/ACExC 01.1 Profibus DP manual

(fieldbus device integration) for details on feedback signals.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.16

Monitoring and failure functions

Table of contents:

7.16.1 Torque monitoring

7.16.2 Motor protection (thermal monitoring)

7.16.3 Monitoring of the max. number of starts and the max. running time

7.16.4 Operating time monitoring

7.16.5 Reaction monitoring

7.16.6 Phase failure monitoring

7.16.1 Torque monitoring

The torque monitoring serves as overload protection over the whole travel.

Depending on the version, the required tripping torques are either set via the torque switching in the actuator or via the

OPENING and

CLOSING parameters (Non-Intrusive version).

If the set torques are reached

in mid-travel

, the actuator will be stopped and the following fault signals will be sent:

Status indication

: operation mode OFF/LOCAL =

FLT + NR

Status indication

S0/S6

: operation mode REMOTE =

FAULT IND.

TORQUE FAULT (OPEN) or

TORQUE FAULT

(CLOSE)

(torque fault)

The fault has to be acknowledged before the operation can be resumed.

Either by

1. an operation command in the opposite direction.

–

For

TORQUE FAULT (CLOSE)

: operation command in direction

OPEN

–

For

TORQUE FAULT (OPEN)

: operation command in direction

2. or, in case the torque present is smaller than the preset tripping torque: via the Reset push button in selector switch position LOCAL or via the Profibus, Reset Bit of process representation (for this, the selector switch must be in Remote control position).

Setting the torque by-pass

The torque monitoring can be disabled during the set torque by-pass duration.

For this period, the torque by-pass is effective, irrespective of the actuator position.

NOTICE

Valve damage due to excessive torque!

Only apply torque by-pass with the consent of the valve manufacturer.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

TORQUE (M12)

BY-PASS DURATION (M1212)

EDIT

BY-PASS DURATION

M1212

0.0 S

:EDIT

:OK C:ESC

Default value:

Setting range:

0.0

0 to s

(= 0.0 to 5.0 seconds)

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

7.16.2 Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible

winding temperature has been reached.

The actuator is switched off and the following signals are given:

LED 3 (thermal fault) on the local controls is illuminated.

Status indication S0: operation mode OFF/LOCAL = FLT + NR

Status indication

S0/S6 : operation mode REMOTE = FAULT IND.

S1 in the display: THERMAL FAULT .

The motor has to cool down before the operation can be resumed.

Depending on the parameter setting, the fault signal is either automatically reset or the fault signal has to be acknowledged.

Viewing the motor protection

This value is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SETUP (M41)

MOTOR PROTECTION (M4108)

VIEW

MOTOR PROTECTION

THERMAL CONT. (AUTO)

C:ESC

Default values: Non Ex actuators =

Ex actuators =

THERMAL CONT.(AUTO)

THERMISTOR (RESET)

Description of the parameter settings:

THERMAL CONT. (AUTO)

Automatic reset after the motor has cooled down.

Not possible for explosion-proof version ACExC 01.1

THERMAL CONT. (RESET)

Manual reset. After the motor has cooled down the fault must be reset, either via the Reset push button at the local controls, or with the RESET command via the fieldbus.

If required the thermal overload relay has to be reset manually. To this end, remove the cover on the back of the AUMATIC and operate the Reset button on the thermal overload relay.

THERMISTOR (RESET)

Manual reset. After the motor has cooled down the fault must be reset, either via the Reset push button at the local controls, or with the RESET command via the fieldbus.

THERMISTOR (AUTO)

Automatic reset after the motor has cooled down.

Not possible for explosion-proof version ACExC 01.1

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.16.3 Monitoring of the max. number of starts per hour and max. running time per hour

The AUMATIC monitors any exceeding of the maximum number of starts (motor starts) per hour the maximum running time (on-time) per hour.

If any of these values has been exceeded, the actuator will however not be

stopped, but the following warning signals are sent:

Status indication S0 : operation mode OFF/LOCAL = WRN + NR

Status indication

S0/S6 : operation mode REMOTE = WARNING

S2 : WARNING STARTS/RUN

The warning signals will automatically be cleared if the number of starts per second and the set max. running time per hour are no longer reached.

An exceeding is also logged in the operating data counters

WRN.STARTS/RUN1 and WRN.STARTS/RUN2 (page 95).

WRN.STARTS/RUN1 contains the total of all starts/running time warnings.

WRN.STARTS/RUN2 contains the max. time duration of a starts/running time warning.

Example:

The AUMATIC signals a total of 3 starts/running time warnings because of an exceeding of the set cycles/h or running time/h: once 20 min., once 15 min, once 22 min. Afterwards the operating data counters contain the following values:

WRN.STARTS/RUN1 = 57 min. = total of all time sections (20+15+22 min)

WRN.STARTS/RUN2 = 22 min. = longest time section

Switching on/off the monitoring of the max. number of starts and the max. running time

To be able to view settings or to perform modifications, the parameter must be set to

FUNCTION ACTIVE

MONITORING

Information

This parameter is also used to switch the operating time monitoring

(page 88) on or off.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

MONITOR TRIGGERS (M4016)

EDIT M4016

MONITOR TRIGGERS

FUNCTION ACTIVE

:EDIT

:OK C:ESC

Default value: FUNCTION ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

The

MAX STARTS/HOUR shown in the display.

and

MAX DUTY CYCLE parameters are not

FUNCTION ACTIVE

The MAX STARTS/HOUR the display.

and MAX DUTY CYCLE parameters are shown in

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Setting the max. permissible number of starts

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

MONITOR TRIGGERS (M18)

MAX STARTS/HOUR (M1810)

EDIT M1810

MAX STARTS/HOUR

1200

:EDIT

:OK C:ESC

Default value:

Setting range:

1200

0 to 1800 starts (motor starts)

Setting the max. permissible running time

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

MONITOR TRIGGERS (M18)

MAX DUTY CYCLE (M1811)

EDIT M1811

MAX DUTY CYCLE

15 min

:EDIT

:OK C:ESC

Default value: 15 MIN

Description of the parameter settings:

15 MIN

The max. permissible running time (on-time) per hour amounts to 15 min.

24 MIN

The max. permissible running time (on-time) per hour amounts to 24 min.

30 MIN

The max. permissible running time (on-time) per hour amounts to 30 min.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.16.4 Operating time monitoring

This function allows the monitoring of the operating time of the actuator. If the actuator needs longer than the set time ( MAX. RUN TIME parameter) to move from end position OPEN to end position CLOSED, the following

warning signals are given (the actuator is not stopped):

Status indication S0 : operation mode OFF/LOCAL = WRN + NR

Status indication

S0/S6 : operation mode REMOTE = WARNING

S2 : WARNING OPER. TIME

The warning signals are automatically cleared when a new operation command is executed.

When the actuator moves from an intermediate position to an end position, the set monitoring time for the whole stroke is assigned in relation to the remaining stroke/travel.

Switching the operating time monitoring on/off

Information

This parameter is also used to switch the monitoring of the max. number of starts per hour and the max. running time per hour (page 84) on/off.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

MONITOR TRIGGERS (M4016)

EDIT M4016

MONITOR TRIGGERS

FUNCTION ACTIVE

:EDIT

:OK C:ESC

Default value:

FUNCTION ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

The operating time monitoring is switched off

FUNCTION ACTIVE

The operating time monitoring is switched on

Setting the max. permissible operating time

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

MONITOR TRIGGERS (M18)

MAX. RUN TIME (M1812)

EDIT M1812

MAX. RUN TIME

900 s

:EDIT

:OK C:ESC

Default value:

Setting range:

900

4 to s

36,000 seconds (4 seconds to 10 hours)

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.16.5 Reaction monitoring

The AUMATIC controls monitor the actuator reaction via the control unit of the actuator.

If no reaction is recorded at the output drive of the actuator within a set time

( REACTION TIME parameter), the actuator is switched off and the follow-

ing fault signals are given:

Status indication S0 : operation mode OFF/LOCAL = FLT + NR

Status indication

S0/S6 : operation mode REMOTE = FAULT IND.

S1 : INTERNAL FAULT

Diagnostic indication D2 : NO REACTION

Reset the fault using either the Reset push button at the local controls, or the RESET command via the fieldbus.

In case of operation from an intermediate position, reaction monitoring will only be performed if the actuator has a position feedback.

Switching the reaction monitoring on/off

This value is set in the factory and can only be changed by the AUMA service.

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

EDIT M4018

REACTION MONITORING

FUNCTION NOT ACTIVE

:EDIT

:OK C:ESC

Default value:

REACTION MONITORING (M4018)

FUNCTION NOT ACTIVE

Description of the parameter settings:

FUNCTION NOT ACTIVE

The reaction monitoring is switched off

FUNCTION ACTIVE

The reaction monitoring is switched on

Setting/editing the reaction time

The reaction time is set in the factory.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

REACTION TRIGGER (M1H)

REACTION TIME (M1H10)

EDIT M1H10

REACTION TIME

7.0 s

:EDIT

:OK C:ESC

Default value:

Setting range:

7 s

1.0

15.0

seconds

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

7.16.6 Phase failure monitoring

Information

In case of a phase loss during motor operation, this does not necessarily lead to an immediate standstill of the actuator. The reason is that the rotating motor generates the missing phase itself. This leads, however, to a reduction of the motor output torque.

If the third phase fails and the torque is still sufficient for valve operation, the missing phase is only detected when switching off (e.g. in an end position) and the above mentioned fault signal is generated.

Setting/editing the phase monitoring

Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the period adjustable for this parameter.

Via the menu to parameter:

MAIN MENU (M0)

SETTINGS (M1)

PHASE MONITORING (M1O)

Default value:

Setting range:

10.0

0.0

to 30.0

seconds

Information

When connected to a 3-phase AC power supply, the electronics is supplied via two of the three phases. In case of losing one of the two phases, the controls are inoperable and the actuator stops.

The AUMATIC monitors the third phase. If the third phase fails, the controls remain fully operable. The controls stop the actuator in case of third phase loss and the LOSS OF PHASE fault signal is generated.

The phase loss monitoring is only valid for connections to 3-phase AC power supplies. The phase loss monitoring is not available for the following

versions:

Numbering system of wiring diagram:

3 rd position in ACP wiring diagram = I, Q (DC motor) position in ACP wiring diagram = B (heater with external supply) 5 th

6 th position in ACP wiring diagram = 7 (external supply of electronics with

24 V DC, without transformer, without voltage output)

Example: ACP 11I2B7P0CA-002

Numbering system of terminal plan:

KMS 44TP in terminal plan = 44 (motor connection via terminal box), example: KMS 44TP502/001

KMS 44TP in terminal plan = 42 (motor connection via plug/socket connector), example: KMS 42TP480/001

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

8 Corrective action

8.1

Fault indications and warning indications

Faults interrupt or prevent electrical actuator operation.

Warnings have no influence on the electrical actuator operation. They only serve information purposes.

Fault and warning indications are shown on the display.

Table of contents:

8.1.1 Status indication S0 – Faults and warnings

8.1.2 Status indication S1 – Faults

8.1.3 Status indication S2 – Warnings

For further status indications in the display, refer to page 15 et seqq.

8.1.1 Status indication S0 – faults and warnings

Line 4 of status indication

S0 shows faults and warnings.

LOCAL MODE

OPEN

FAULT IND.

100%

Description of the fault indications:

FAULT IND.

A fault has occurred

For further information, press qp and go to status indication S1 .

WARNING IND.

A warning has occurred

For further information, press qp and go to status indication

FAULT + WARNING

Faults as well as warnings have occurred.

For further information, press qp and go to status indication S1

(faults) or S2 (warnings).

NOT READY IND.

The actuator cannot be operated from REMOTE. The actuator can only be operated via the local controls.

For further information, press

(cause of fault signals).

qp and go to status indication

FLT + NR

Faults and the NOT READY IND.

For further information, press signal have occurred.

qp and go to status indications S1 or

S3.

WRN + NR

Faults and the NOT READY IND.

For further information, press signal have occurred.

qp and go to status indications S2 or

S3 .

FLT + WRN + NR

Faults, warnings, and the NOT READY IND.

signal have occurred.

For further information, press qp and go to status indication S1 to

S3 .

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

8.1.2 Status indication S1 - faults

Faults are indicated within this group:

FAULT IND.

NO FAULT

Manual

Description of the fault indications:

NO FAULT

No fault has occurred.

INTERNAL FAULT

Internal fault has occurred.

For further information:

1. Go to group

: Press

and hold down until the diagnostic indication

D0 is displayed.

2. Go to diagnostic indication

: Press q twice.

TORQUE FAULT (CLOSE

Torque fault in direction CLOSE.

Operation command in direction OPEN, or

Press Reset push button.

TORQUE FAULT (OPEN)

Torque fault in direction OPEN

Operation command in direction CLOSE, or

Press Reset push button.

LOSS OF PHASE

One phase is missing.

Test/connect phases.

THERMAL FAULT

Motor protection tripped.

Cool off, wait.

If the fault indication display persists after cooling off:

–

Set selector switch to position Local control (LOCAL).

–

Reset fault indication via Reset push button.

Check fuse F4.

CONFIGURATION FAULT

The controls’ configuration is incorrect.

For further information:

Cool off, wait.

1. Go to group D0: Press

and hold down until the D0 diagnostic indication is displayed.

2. Go to diagnostic indication D4: Press q four times.

8.1.3 Status indication S2 – warnings

Warnings are indicated within this group:

WARNING IND.

NO WARNING

Description of the warnings:

NO WARNING

No warnings have occurred.

WARNING RUN.TIME

The preset running time for a travel between end position OPEN and end position CLOSED has been exceeded.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Set the running time (

MONITOR TRIGGERS parameter) in accordance with the actual running time.

Check tripping behaviour of end position switches.

Check actuator mechanics.

WARNING STARTS/RUN

The preset values for max. starts/h or max. running time/h have been exceeded.

Check modulating behaviour.

Increase dead time.

Reduce number of setpoint changes.

INTERNAL FEEDBACK

Position transmitter (potentiometer or RWG) is not standardised.

Operate actuator into both end positions (OPEN and CLOSED), one after the other.

INTERNAL WARNING

Internal warnings have occurred.

For further information:

1. Go to group D0 : Press

and hold down until the D0 diagnostic indication is displayed.

2. Go to diagnostic indication D3 : Press q three times.

FEEDBACK E2 LOSS

Signal loss of position transmitter.

Check position transmitter signal.

1. Go to group D0 : Press

and hold down until the diagnostic indication

D0 is displayed.

2. Go to diagnostic indications D7,D8 , or D9 . Press q either seven, eight, or nine times.

Check position transmitter wiring (potentiometer or RWG).

Check POSITION E2 parameter. The setting must correspond to the wiring diagram.

SETPOINT E1 LOSS

Signal loss of the setpoint.

Check wiring.

TORQUE E6 LOSS

Signal loss of torque source.

Check wiring.

I/O1 ANALOG IN1 LOSS

Signal loss of parallel interface of analogue input 1(only for fieldbus/standard interface combinations, page 83).

Check wiring.

I/O1 ANALOG IN2 LOSS

Signal loss of parallel interface of analogue input 2 (only for fieldbus/standard interface combinations, page 83).

Check wiring.

P-FEEDBACK E4 LOSS

Signal loss of process feedback E4 (only if process controller is available and active).

Check wiring.

FIBRE OPTIC LOSS

Signal loss of fibre optic cable (only for bus with fibre optic loop topology).

Check wiring.

ANALOG IN1 BUS1 LOSS

Signal loss of analogue input 1.

Check wiring.

ANALOG IN2 BUS1 LOSS

Signal loss of analogue input 2.

Check wiring.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

8.1.4 Status indication S3 – causes for not ready remote

The causes for the NOT READY IND.

fault signals (status indication S0 ) are indicated within this group.

NOT READY IND.

READY

Description of the fault indications:

READY

Actuator can be operated from REMOTE.

CLEAR STATE

Indicates that the AUMATIC has received a Global Control Clear telegram via the Profibus DP (the bit can only be deleted with a Global Control Operate telegram). In this state the actuator cannot be operated from REMOTE.

NOT REMOTE

Actuator cannot be operated from REMOTE.

Possible causes:

Selector switch in position LOCAL or OFF.

WRONG COMMAND

Indicates the fact that several operation commands were received simultaneously via Profibus DP (e.g. REMOTE OPEN and REMOTE CLOSE simultaneously or REMOTE CLOSE/REMOTE OPEN and REMOTE SETPOINT

(nominal) simultaneously) or that the max. value for a nominal position has been exceeded.

EMERGENCY MODE

The operation mode EMERGENCY is active.

EXTERNAL CONTROLS

For combination fieldbus/standard interface function:

Operation via parallel interface.

EMCY STOP ACTIVE

The EMERGENCY STOP button has been operated.

ACTUATOR LOCKED

The actuator is locked (only set for special applications, e.g. bypass function).

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

8.2

Diagnostics

Table of contents:

8.2.1 Operating data logging

8.2.2 Diagnostic indication (D) via the display

8.2.1 Operating data logging

The operating data provides details e.g. about the running time, the number of starts, number of torque faults etc.

The analysis of this data provides valuable information regarding the optimization of both actuator and valve. When using this information purposefully, actuator and valve will be carefully operated, e.g. through appropriate parameter setting.

In case of fault, the logging of operating data makes a quick error diagnostics possible.

Enable viewing

The OPERATIONAL DATA configuration must be set to VIEW ENABLED :

Via the menu to parameter:

MAIN MENU (M0)

CONFIGURATION (M4)

SPECIAL FUNCTIONS (M40)

OPERATIONAL DATA (M4012)

EDIT M4012

OPERATIONAL DATA

VIEW ENABLED

:EDIT

:OK C:ESC

Default value:

VIEW ENABLED

Description of the parameter settings:

VIEW NOT ENABLED

The operational data is not indicated in the display

VIEW ENABLED

The operational data is indicated in the display

Viewing the operational data

Via the menu to parameter:

MAIN MENU (M0)

OPERATIONAL DATA (M2)

OPERATIONAL DATA M200

TOTAL MOTOR RUNTIME

MOTOR RUNTIME

TOTAL STARTS

Various data is monitored by the AUMATIC and saved to a non-volatile memory (EEPROM). Two counters are provided, one of them is erasable.

The recorded data can be read and deleted via the display. The access right for deletion is password-protected.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

Table 11

Operational data

TOTAL MOTOR RUNTIME

MOTOR RUNTIME

TOTAL STARTS

STARTS

TOTAL TSC STOPS

TSC STOPS

TOTAL LSC STOPS

LSC STOPS

TOTAL TSO STOPS

TSO STOPS

TOTAL LSO STOPS

LSO STOPS

TOTAL TSC FAULTS

TSC FAULTS

TOTAL TSO FAULTS

TSO FAULTS

TOTAL THERMAL FLT.

THERMAL FAULTS

TOT.WRN.STARTS/RUN1

WRN.STARTS/RUN1

TOT.WRN.STARTS/RUN2

WRN.STARTS/RUN2

TOTAL NO. POWER ON

NO. POWER ON

Motor running time in the complete lifetime

Reset to 0 possible

Number of starts (motor starts) in the complete lifetime reset to 0 possible

Number of torque switch trippings in direction

CLOSE in the complete lifetime

Reset to 0 possible

Number of limit switch trippings in direction

CLOSE in the complete lifetime reset to 0 possible

Number of torque switch trippings in direction

OPEN in the complete lifetime

Reset to 0 possible

Number of limit switch trippings in direction

OPEN in the complete lifetime

Reset to 0 possible

Number of torque faults in direction CLOSE in the complete lifetime

Reset to 0 possible

Number of torque faults in direction OPEN in the complete lifetime

Reset to 0 possible

Number of thermal faults (motor protection) in the complete lifetime

Reset to 0 possible

Total of all time sections during which a start/run warning was signalled in the complete lifetime.

Reset to 0 possible

Max. time section during which a start/run warning was signalled in the complete lifetime.

Reset to 0 possible

Number of all system starts in the complete lifetime

Reset to 0 possible

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

8.2.2 Diagnostic indications (D) via the display

The information contained in the diagnostic indications is only provided for the AUMA service and for enquiries in the factory.

1. Change from the status indications (group tions (group D ): Press

S ) to the diagnostic indica-

push button and hold it down until the group D0 appears (menu M is hereby skipped).

2. To return to the status indications:

Press

push button briefly once.

Wiring of the end position inputs (D0)

ENDPOS. INPUTS

PULL DOWN INPUTS

Description of the displays:

PULL DOWN INPUTS

Pull Down resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.

PULL UP INPUTS

Pull Up resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.

Actuator signals (D1)

ACTUATOR SIGNALS D1

NO SIGNALS

Description of the displays:

NO SIGNALS

No actuator signals set

TSC (DSR)

Torque signal CLOSED tripped in actuator (not stored)

TSO (DOEL)

Torque signal OPEN tripped in actuator (not stored)

LSC (WSR)

Limit switching CLOSED tripped in actuator

LSO (WOEL)

Limit switching OPEN tripped in actuator

THERMAL FAULT

Motor protection tripped. Remedy:

Wait for cool-down; the signal is then either cancelled automatically or if not, bring selector switch to position Local and operate Reset push button.

Check fuse F4.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Internal faults (D2)

INTERNAL FAULT

NO INTERNAL FAULT

Manual

Description of the displays:

NO INTERNAL FAULT

No internal fault has occurred

THERMISTOR

A fault in the TMS tripping device was detected during start-up. Remedy:

Check wiring diagram and

MOTOR PROTECTION (M4108)

. Check TMS tripping device.

SELECTOR SWITCH

The selector switch recognition is defective (no Hall sensor is tripped or more than one Hall sensor is tripped). Remedy: Check local control board, check mechanical attachment of the local controls in the housing

OUTPUT TRANSISTOR

The output of the operation commands to the relay board is defective, remedy: Check logic board and relay board

DP1 CAN

No communication to the Profibus DP interface available. Remedy: The

I/O

STACK1 setting

(M4106) must be in accordance with the wiring diagram, check wiring, check Profibus DP interface.

I/O1 CAN

No communication to parallel interface available. Remedy: Setting of I/O1

STACK 1 (M4106) must be in accordance with the wiring diagram, check wiring, check parallel interface

PHASE DETECTION

The phase sequence detection on the power supply is defective. Remedy:

Check phase sequence detection, check wiring

24VDC FAULT

The internal 24 V supply of the AUMATIC is not within the supply voltage limits. Remedy: Check supply voltage, check power supply unit, check wiring of the AUMATIC voltage supply.

LOGIC CAN

The logic cannot establish any communication

NO REACTION

Fault signal of the reaction monitoring

MWG CAN

No communication to MWG available. Remedy: The

I/O STACK 1

(M4106) setting must be in accordance with the wiring diagram; check wiring, check MWG.

MWG DEFECTIVE

The internal diagnostics of the MWG have detected a fault.

Remedy: Replace/reconfigure MWG.

LOCAL CONTROL FAULT

Hardware fault of the local controls.

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Internal warnings (D3)

INTERNAL WARNING D3

NO INTERNAL WARNING

Description of the displays:

NO INTERNAL WARNING

No internal warnings have occurred

NO FACTORY PARAMS

No valid factory settings are available.

Configuration fault (D4)

CONFIGURATION FAULT D4

NO FAULT

Description of the displays:

NO FAULT

AUMATIC has been correctly configured.

END POSITION INPUTS

The the

LIMIT/TORQUE-SWITCH parameter setting does not correspond to

ENDPOS. INPUTS parameter configuration (can only be modified by the AUMA service).

NO SWITCHING OFF

The the

LIMIT/TORQUE-SWITCH parameter setting does not correspond to

CONTROL UNIT ) parameter configuration (can only be modified by the

AUMA service).

Hardware version of the logic (D5)

LOGIC HRDWR. VER D5

Description of the display:

LOGIC HRDWR. VER.

Display of hardware version of the logic

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Software version of the logic (D6)

LOGIC SFTWR. VER D6

Description of the display:

LOGIC SFTWR. VER.

Display of software version of the logic

Potentiometer values (D7)

POT. VALUE D7

Description of the display:

POT. VALUE

The voltage values are displayed here if a potentiometer is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN

RWG data (D8)

RWG VALUE D8

Description of the display:

RWG VALUE

The current values are displayed here if an RWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN

Manual

100

Manual

MWG value (D9)

MWG VALUE D9

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Description of the display:

MWG VALUE

The current values are displayed here if an MWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN

MWG hardware version (DA)

MWG HRDWR.VER.

Description of the display:

MWG HRDWR.VER.

Hardware version of the MWG

MWG software version (DB)

MWG SFTWR.VER.

Description of the display:

MWG SFTWR.VER.

Software version of the MWG

MWG status (Dd)

MWG STATUS D d

Description of the displays:

MWG OK

MWG is working, no faults.

HALLSENSOR ERROR

Remedy: Exchange MWG.

101

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP Manual

E2PROM ERROR

Remedy: Exchange MWG.

NOT CALIBRATED

Remedy: Re-calibrate MWG (can only be performed in the factory).

NO POSITION REFEREN.

Remedy: Re-calibrate MWG (can only be performed in the factory).

TORQUE SYSTEM FAULT

Remedy: Exchange MWG.

NO ENDPOSITIONS

Remedy: Re-set limit end positions (can only be performed in the factory).

NO TORQUE LIMITS

Remedy: Re-set torque pivot points (can only be performed in the factory).

DP1 hardware version (DC)

DP1 HRDWR.VER.

Description of the display:

DP1 HRDWR.VER.

Hardware version of the Profibus DP interface

DP1 software version (DD)

DP1 SFTWR.VER.

Description of the display:

DP1 SFTWR.VER.

Software version of the Profibus DP interface

DP1 bus status (DE)

DP1 BUS STATUS DE

Description of the displays:

BAUD SEARCH

The Profibus DP interface searches a baud rate. If no baud rate is found: connect DP cable, check, switch on DP master

BAUD CONTROL

The detected baud rate is monitored. The DP watchdog in the master is not activated. Thus, the failure function is available

102

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

DP MODE

DP communication is monitored, the DP watchdog in the master is activated. Thus, the failure function is available

WAIT PRM

The Profibus DP interface is waiting for correct parameter data

WAIT CFG

The Profibus DP interface is waiting for correct configuration data

DATA EX

The Profibus DP interface is currently exchanging data with the master

DP FAULT

The internal status machine has detected a fault. Remedy: Switch AUMATIC off and on

GC CLEAR

The Profibus DP interface has received a Global Control CLEAR telegram and is waiting for the Global Control Operate telegram. In this state, the DP communication is fully operational, however, the actuator cannot be operated from REMOTE. It is triggered if the failure function is activated

DATA WITH LENGTH 0

The Profibus DP interface receives data with length 0 (FailSafe telegrams).

In this state, the DP communication is fully operational, however, the actuator cannot be operated from REMOTE. It is triggered if the failure function is activated

Positioner (DF)

POSITIONER DF

Description of the display:

POSITIONER

Determined values of the adaptive positioner.

Line 2: inner deadband CLOSED, line 3: outer deadband, line 4: inner dead band OPEN.

DP2 hardware version (DG)

DP2 HRDWR.VER.

Description of the display:

DP2 HRDWR.VER.

Hardware version of the Profibus DP interface

103

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

DP2 software version (DH)

DP2 SFTWR.VER.

Manual

Description of the display:

DP2 SFTWR.VER.

Software version of the Profibus DP interface

DP2 bus status (DI)

DP2 BUS STATUS DI

Description of the displays:

The displays are identical to the diagnostic displays of DP1 bus status (DE), refer to page 102)

E1 value (DJ)

E1 VALUE DJ

Description of the display:

E1 VALUE

Shows setpoint E1 in mA (only for standard I/O interface)

Internal faults 2 (DQ)

INTERNAL FAULT 2 DQ

Description of the displays:

RAM FAILURE

RAM of the logic defective.

Remedy: Replace logic.

EEPROM FAILURE

EEprom of the logic defective. Remedy: Check logic, if necessary exchange

EEprom.

104

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Bluetooth hardware version (D14)

BT-OSS-HW-VERSI D14

Description of the display:

BT-OSS-HW-VERSI

Hardware version of the Bluetooth local controls

Bluetooth software version (D15)

BT-OSS-SW-VERSI D15

Description of the display:

BT-OSS-SW-VERSI

Software version of the Bluetooth local controls

105

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Bluetooth Status (D16)

BLUETOOTH STAT D16

Description of the displays:

BLUETOOTH READY

Bluetooth connection available.

BLUETOOTH NOT RDY

No Bluetooth connection available.

Manual

106

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

8.3

Troubleshooting

8.3.1 Problems with position feedback/indication E2 (from actuator)

Check FEEDBACK E2 ( M4101) parameter, page 31):

Value must correspond to the installed position transmitter.

Check I/O1 ANALOG OUT1 ( M410A ) parameter:

Value must correspond to wiring diagram.

Check I/O ANLOG OUT1 TYPE ( M410A ) parameter:

Value must correspond to desired feedback.

Check fieldbus configuration

Check diagnostic indications D7 or D8 (depending on the type of position transmitter installed in the actuator):

The value in the upper line is the raw value in the end position CLOSED, the value in the bottom line is the raw value in the end position OPEN while the value in the middle line is the current position transmitter raw value (it must change evenly throughout the complete stroke when the output drive shaft is turning).

For torque seating:

Set limit end position as close as possible to torque switching off point

Check galvanically isolated 24 V DC supply of the position feedback

8.3.2 Display hardly readable or illegible

Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).

Change LCD contrast (for green display only). For this, change LCD

CONTRAST(M011) parameter (the higher the value the darker the display) .

8.3.3 Actuator does not run

Check motor voltage supply.

Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).

Check fault signals (status indication S1 or diagnostic indication D2 ).

Actuator cannot be operated when fault signals have occurred.

8.3.4 Actuator does only operate from local

Check setting of I/O STACK 1 (M4106) . The setting must correspond to wiring diagram.

Check NOT READY IND.

(status indication S3 ) indication.

8.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPEN

The actuator is set to torque seating.

Set actuator to limit seating:

Set parameter

CLOSED POSITION

OPEN POSITION

(page 45) to

LIMIT

LIMIT .

107

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Index

Adaptive behaviour

Alarm contact

Analogue output 1 feedback signals

Analogue output 2 feedback signals

Analogue position feedback signal

33,34

Blinker

Bluetooth interface

Bus address

Collective fault signal

COM-AC

COM-AC (software)

Combination fieldbus/standard interface

Commission number

Contrast

Control

Corrective action

21,30

Dead band

Dead time

Delay time

Derivative gain

Diagnostics

Display - indications

Electronic name plate

EMERGENCY behaviour

EMERGENCY operation

EMERGENCY position

38,40

EMERGENCY STOP function 75

End position tolerance 58

External inputs for bus 80

Failure behaviour

Failure delay time

Failure functions

Failure operation

Failure position

Failure source

Fault signal

Faults

Feedback signals

Feedback signals via output contacts

Functions of the AUMATIC

41,66

41,42,44

42,44

I/O stack 2

Identification

78,83

Indication lights

Indications

Infra-red interface

Input MODE

Input range of process setpoint 69

Input range process variable 69

Intermediate positions

Internet

Intrusive

Inverse operation

Language change in the display 14

LEDs 19

Limit seating

Limit switching

Limitation of the travel

Local controls

Local controls enable function 73

Logging of operating data 95

Loss of the process setpoint 66

Max. error variable (outer dead band) 57

Max. permissible operation time 88

MODE input

Monitoring functions

Motor protection

Motor protection by-pass

Multiport valve function

Name plate

Non-Intrusive

Non-Intrusive (version)

Number of starts

OFF times

ON times

Open-close duty

Open-close duty – modulating

72 duty selection

Operating time monitoring

Operation

Operation mode

Operation mode EMERGENCY 38

Operation mode FAILURE 41

Operation mode LOCAL 36

Operation mode OFF

Operation mode REMOTE

Operation mode

SETPOINT MODE

Output contacts

Overrun (inner dead band)

Password change

Password entry

Manual

Range of application

Rate time

Reaction monitoring

Reaction of actuator

68,89

39,42

Reset time

Running indication

19,21,30

Running time per hour 86

Running time, max. permissible 87

Safety instructions

Self-retaining

Setpoint E1

Input range

Source

Short description

Signals

Signals via fieldbus

Size

Slave address

Source for initiation

Status indication

Stepping mode

Stepping range

Thermoswitches

Torque by-pass

Torque E6

Torque feedback signal

Torque indication

Torque monitoring

Torque seating

Torque switching by-pass

Type

Type of seating

9,36,37

42,44

Valve position

Warnings

Wiring diagram (name plate)

108

Manual

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Profibus DP

Parameter index and indications on the display

ADAPTIVE BEHAVIOUR

ALARM CONTACT

ANALOGUE VALUES DP

DP1 ANLOG IN1 END

DP1 ANLOG IN1 START

DP1 ANLOG IN2 END

DP1 ANLOG IN2 START

DP-V1 SERVICES

BEHAVIOUR-LOSS OF E1 66

BLINKER

BY-PASS DURATION

21,30

BYTE 5.0 CONFIG.

BYTE 5.7 CONFIG.

BYTE 6.0 CONFIG.

BYTE 7.0 CONFIG.

BYTE 8.0 CONFIG.

BYTE ORDER PATTERN

CHANGE PASSWORD

CLOSED POSITION

CLOSING

CLOSING DEADBAND

CONTROL LIMIT CLOSE

CONTROL LIMIT OPEN

45,47

E4 MAX. REACTION

E4 MIN. REACTION

E4 REACTION TIME

EL. NAME PLATE

EMERG.SEL.SW.POS.

EMERGENCY BEHAVIOUR

EMERGENCY BY-PASS

EMERGENCY POSITION

ENABLE LOCAL MODE

END POSITION OPEN

EXTERNAL INPUTS BUS

FAILURE ACTION

FAILURE BEHAVIOUR

FAILURE POSITION

FAILURE SOURCE

FEEDBACK E2

FULL CLOSE ADJUST

FULL OPEN ADJUST

DEAD TIME

DELAY TIME

DERIVATIVE GAIN KD

DIAGNOSTIC INDICATIONS

D0 – END POS. INPUTS 97

D1 – ACTUATOR SIGNALS 97

D14 – BT-OSS-HW-VERSI 105

D15 – BT-OSS-SW-VERSI 105

D16 - BLUETOOTH STATUS 106

D2 – INTERNAL FAULTS 98

D3 – INTERNAL WARNINGS 99

D4 – CONFIGURATION FAULT 99

D5 – LOGIC HRDWR.VER.

D6 – LOGIC SFTWR.VER.

100

D7 – POT. VALUE

D8 - RWG VALUE

100

D9 - MWG VALUE

DA - MWG HRDWR.VER.

DB - MWG SFTWR.VER.

DC - DP1 HRDWR.VER

101

102

DD - DP1 SFTWR.VER.

DD - MWG STATUS

DE - DP1 BUS STATUS

DF - POSITIONER

102

101

102

103

DG - DP2 HRDWR.VERS.

103

DH - DP2 SFTWR.VER.

104

DI - DP2 BUS STATUS

DJ - E1 VALUE

104

DQ – INTERNAL FAULTS 104

DIRECTION CLOSE 71

DIRECTION OPEN 71

I/O 1

I/O STACK 2

I/O1 ANALOG OUT1 32

I/O1 ANALOG OUT1 TYPE 33

I/O1 ANALOG OUT2 34

I/O1 ANALOG OUT2 TYPE 34

I/O1 ANLOG IN1 END 60

I/O1 ANLOG IN1 START 60

INTERMED. POSITION

INTERNAL SET POINT

INVERSE OPERATION

(PROCESS CONTROLLER) 66

LANGUAGE

LCD CONTRAST

LED 1 (LEFT HAND)

LED 2

LED 3

LED 4

LED 5 (RIGHT HAND)

LOCAL CLIENT

MAINTAINED LOCAL

MAINTAINED REMOTE

MAX. DUTY CYCLE

MAX. RUN TIME

MAX. STARTS/HOUR 87

MONITOR TRIGGERS 86,87,88

MOTOR PROTECTION 85

OFF TIME CLOSE

OFF TIME OPEN

ON TIME CLOSE

ON TIME OPEN

OPEN POSITION

OPENING

OPENING DEADBAND

OPERATIONAL DATA

ORDER DATA

OUTER DEADBAND

OUTPUT CONTACT 1

OUTPUT CONTACT 2

OUTPUT CONTACT 3

OUTPUT CONTACT 4

OUTPUT CONTACT 5

PID TYPE

POS NUMBER

POS. 1

POS. DIRECTRUNNING

POS.1 BEHAVIOUR

POS.1 CONTROL

POS.1 SELECTOR SW

POSITIONER

PRESET POSITION

PROCESS CONTROL PID

PRODUCT DATA

PROJECT DATA

PROPORT. GAIN KP

49,53

40,43

RATE TIME TD

REACTION MONITORING

RESET TIME TI

SEATING MODE

SERVICE DATA

SET LIMIT SWITCHES

SETPOINT E1

SLAVEADDRESS

START STEP CLOSE

START STEP OPEN

STEPPING MODE

STOP STEP CLOSE

STOP STEP OPEN

TORQUE

TORQUE E6

TORQUE INDICATION

46,84

109

AUMA worldwide

Europe

AUMA Riester GmbH & Co. KG

Plant Müllheim

DE-79373 Müllheim

Tel +49 7631 809 - 0

Fax +49 7631 809 - 1250 [email protected]

www.auma.com

Plant Ostfildern-Nellingen

DE-73747 Ostfildern

Tel +49 711 34803 - 0

Fax +49 711 34803 - 3034 [email protected]

Service-Center Köln

DE-50858 Köln

Tel +49 2234 2037 - 9000

Fax +49 2234 2037 - 9099

[email protected]

Service-Center Magdeburg

DE-39167 Niederndodeleben

Tel +49 39204 759 - 0

Fax +49 39204 759 - 9429

[email protected]

Service-Center Bayern

DE-85386 Eching

Tel +49 81 65 9017- 0

Fax +49 81 65 9017- 2018

[email protected]

AUMA Armaturenantriebe GmbH

AT-2512 Tribuswinkel

Tel +43 2252 82540

Fax +43 2252 8254050 [email protected]

www.auma.at

AUMA (Schweiz) AG

CH-8965 Berikon

Tel +41 566 400945

Fax +41 566 400948

[email protected]

AUMA Servopohony spol. s.r.o.

CZ-250 01 Brandýs n.L.-St.Boleslav

Tel +420 326 396 993

Fax +420 326 303 251 [email protected]

www.auma.cz

OY AUMATOR AB

FI-02230 Espoo

Tel +358 9 5840 22

Fax +358 9 5840 2300 [email protected]

www.aumator.fi

AUMA France S.A.R.L.

FR-95157 Taverny Cedex

Tel +33 1 39327272

Fax +33 1 39321755 [email protected]

www.auma.fr

AUMA ACTUATORS Ltd.

GB- Clevedon North Somerset BS21 6QH

Tel +44 1275 871141

Fax +44 1275 875492 [email protected]

www.auma.co.uk

AUMA ITALIANA S.r.l. a socio unico

IT-20023 Cerro Maggiore (MI)

Tel +39 0331 51351

Fax +39 0331 517606 [email protected]

www.auma.it

AUMA BENELUX B.V.

NL-2314 XT Leiden

Tel +31 71 581 40 40

Fax +31 71 581 40 49 [email protected]

www.auma.nl

AUMA Polska Sp. z o.o.

PL-41-310 Dabrowa Górnicza

Tel +48 32 261 56 68

Fax +48 32 261 48 23

[email protected]

www.auma.com.pl

OOO Priwody AUMA

RU-141400 Moscow region for mail:

124365 Moscow a/ya 11

Tel +7 495 221 64 28

Fax +7 495 221 64 38 [email protected]

www.auma.ru

ERICHS ARMATUR AB

SE-20039 Malmö

Tel +46 40 311550

Fax +46 40 945515 [email protected]

www.erichsarmatur.se

GRØNBECH & SØNNER A/S

DK-2450 København SV

Tel +45 33 26 63 00

Fax +45 33 26 63 21

[email protected]

www.g-s.dk

IBEROPLAN S.A.

ES-28027 Madrid

Tel +34 91 3717130

Fax +34 91 7427126 [email protected]

D. G. Bellos & Co. O.E.

GR-13671 Acharnai Athens

Tel +30 210 2409485

Fax +30 210 2409486 [email protected]

SIGURD SØRUM A. S.

NO-1300 Sandvika

Tel +47 67572600

Fax +47 67572610 [email protected]

INDUSTRA

PT-2710-297 Sintra

Tel +351 2 1910 95 00

Fax +351 2 1910 95 99 [email protected]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd.

Sti.

TR-06810 Ankara

Tel +90 312 217 32 88

Fax +90 312 217 33 88 [email protected]

www.megaendustri.com.tr

CTS Control Limited Liability Company

UA-02099 Kiyiv

Tel +38 044 566-9971, -8427

Fax +38 044 566-9384 [email protected]

Africa

AUMA South Africa (Pty) Ltd.

ZA-1560 Springs

Tel +27 11 3632880

Fax +27 11 8185248 [email protected]

A.T.E.C.

EG- Cairo

Tel +20 2 23599680 - 23590861

Fax +20 2 23586621 [email protected]

110

America

AUMA ACTUATORS INC.

US-PA 15317 Canonsburg

Tel +1 724-743-AUMA (2862)

Fax +1 724-743-4711 [email protected]

www.auma-usa.com

AUMA Automação do Brasil Ltda.

BR-Sao Paulo

Tel +55 11 8114-6463 [email protected]

AUMA Chile Representative Office

CL-9500414 Buin

Tel +56 2 821 4108

Fax +56 2 281 9252 [email protected]

LOOP S. A.

AR-C1140ABP Buenos Aires

Tel +54 11 4307 2141

Fax +54 11 4307 8612 [email protected]

TROY-ONTOR Inc.

CA-L4N 5E9 Barrie Ontario

Tel +1 705 721-8246

Fax +1 705 721-5851 [email protected]

MAN Ferrostaal de Colombia Ltda.

CO- Bogotá D.C.

Tel +57 1 401 1300

Fax +57 1 416 5489 [email protected]

www.manferrostaal.com

PROCONTIC Procesos y Control Automático

EC- Quito

Tel +593 2 292 0431

Fax +593 2 292 2343 [email protected]

IESS de Mexico, S.A. de C.V.

MX-C.P. 02900 Mexico D.F.

Tel +52 55 55 56 1701

Fax +52 55 55 56 3337 [email protected]

Corsusa International S.A.C.

PE- Miralflores - Lima

Tel +511444-1200 / 0044 / 2321

Fax +511444-3664 [email protected]

www.corsusa.com

PASSCO Inc.

PR-00936-4153 San Juan

Tel +18 09 78 77 20 87 85

Fax +18 09 78 77 31 72 77

[email protected]

Suplibarca

VE- Maracaibo Estado, Zulia

Tel +58 261 7 555 667

Fax +58 261 7 532 259 [email protected]

Asia

AUMA Actuators (Tianjin) Co., Ltd.

CN-300457 Tianjin

Tel +86 22 6625 1310

Fax +86 22 6625 1320 [email protected]

www.auma-china.com

AUMA (INDIA) PRIVATE LIMITED

IN-560 058 Bangalore

Tel +91 80 2839 4655

Fax +91 80 2839 2809 [email protected]

www.auma.co.in

AUMA JAPAN Co., Ltd.

JP-210-0848 Kawasaki-ku, Kawasaki-shi

Kanagawa

Tel +91 80 2839 4655

Fax +81 44 366 2472 [email protected]

www.auma.co.jp

AUMA ACTUATORS (Singapore) Pte Ltd.

SG-569551 Singapore

Tel +65 6 4818750

Fax +65 6 4818269 [email protected]

www.auma.com.sg

AUMA Actuators Middle East W.L.L.

AE- 15268 Salmabad 704

Tel +973 17877377

[email protected]

PERFECT CONTROLS Ltd.

HK- Tsuen Wan, Kowloon

Tel +852 2493 7726

Fax +852 2416 3763 [email protected]

DW Controls Co., Ltd.

KR-153-803 Seoul Korea

Tel +82 2 2113 1100

Fax +82 2 2113 1088/1089 [email protected]

www.actuatorbank.com

Sunny Valves and Intertrade Corp. Ltd.

TH-10120 Yannawa Bangkok

Tel +66 2 2400656

Fax +66 2 2401095 [email protected]

www.sunnyvalves.co.th/

Top Advance Enterprises Ltd.

TW- Jhonghe City Taipei Hsien (235)

Tel +886 2 2225 1718

Fax +886 2 8228 1975 [email protected]

www.auma-taiwan.com.tw

Australia

BARRON GJM Pty. Ltd.

AU-NSW 1570 Artarmon

Tel +61 294361088

Fax +61 294393413 [email protected]

www.barron.com.au

2009-01-22

111

AUMA Riester GmbH & Co. KG

P.O.Box 1362

D-79373 Müllheim

Tel +49 7631 809 - 0

Fax+49 7631 809 - 1250 [email protected]

www.auma.com

Certificate Registration No.

12 100/104 4269

For detailed information on AUMA products refer to the Internet: www.auma.com

Y004.431/003/en/1.09

Key Features

Supports multiple fieldbus protocols for seamless integration
Graphical display for intuitive operation and diagnostics
Comprehensive torque monitoring and indication
Adjustable signal processing for customized control
Versatile operation modes for different application scenarios
Positioner function for precise setpoint control
Analog feedback signals for accurate process monitoring
Emergency operation mode for critical situations
Adjustable deadbands and error limits for optimized performance
Multiport valve function for complex valve applications

Frequently Answers and Questions

What is the purpose of the torque indication feature?

The torque indication provides real-time monitoring of the actuator's torque output, allowing for early detection of potential issues and optimization of the control process.

How can I configure the alarm contacts?

The alarm contacts can be configured via the device's menu system to trigger an alarm or warning signal based on adjustable fault conditions.

What is the advantage of the graphical display?

The graphical display offers a user-friendly interface for easy navigation, parameter setting, and diagnostic information, reducing setup and troubleshooting time.

How do I set the actuator's operation mode?

The operation mode can be selected via the device's menu system, allowing for flexible adaptation to different application requirements, such as local control, remote control, or emergency operation.

What is the function of the positioner?

The positioner enables precise control of the actuator's position based on a setpoint signal, providing accurate and reliable positioning for demanding applications.