Prochem c3I 10075230 Operating instructions
Prochem c3I 10075230 is a powerful and versatile commercial-grade carpet extractor. It boasts a 100 PSI pump with dual 3-stage vacuum motors, allowing for deep cleaning of carpets and upholstery, removing dirt, grime, and allergens. The 16-gallon solution tank and recovery tank facilitate efficient cleaning of large areas. This machine is suitable for professional use in hotels, schools, hospitals, and more.
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Operating Instructions (ENG)
MODELS: C3I
10075230
C2HI
10075200
R
86038870 08/08/13
PRV NO. 98927
Read instructions before operating the machine.
MACHINE DATA LOG/OVERVIEW
Warranty Registration
Thank you for purchasing a Prochem product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to: www.prochem.com/WarrantyRegistration.aspx
For customer assistance:
1-800-776-2436
CHEYENNE 86038870 05/25/11
2
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3
Pre-Run Machine Inspection......................3-3
Equipment Set-up ......................................3-3
Cleaning & Emptying Tanks.......................3-3
Shut Down and Storage.............................3-4
MAINTENANCE
Maintenance .................................................4-1
Daily Maintenance. ....................................4-1
Periodic Maintenance. ...............................4-1
Monthly Maintenance.................................4-1
Semi-Annually............................................4-1
Lubrication .................................................4-1
Storage. .....................................................4-1
Solution Pump Replacement. .......................4-2
Vacuum Motor Replacement ........................4-2
Vacuum Carbon Brush Replacement. ..........4-2
Pump Replacement Parts. ............................4-3
Pressure Regulator. ......................................4-3
Machine Troubleshooting..............................4-4
CHEYENNE 86038870 03/14/07
TABLE OF CONTENTS
GROUP PARTS LIST
Base Group................................................... 5-1
Pump Group 100 PSI
No Heat...................................................... 5-3
Pump Group 100 PSI
With Heat ................................................... 5-5
Recovery Tank Group-No Heat. ................. .5-7
Recovery Tank Group-With Heat................ .5-9
Solution Tank Group................................... 5-11
Tank & Lid Group........................................ 5-13
Vacuum Group-2 St .................................... 5-15
Vacuum Group-3 St .................................... 5-17
Heater Group…………………………………5-19
Label and Strap Group ............................... 5-21
Wiring Group .............................................. 5-23
Wiring Group Heater................................... 5-24
Warranty. .......................................... ……...5-25
3
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
-
MAINTENANCE
-
PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is located on the inner wall of solution tank, above the pump.
1-1
CHEYENNE 86038870 05/25/11
HOW TO USE THIS MANUAL
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
CHEYENNE 86038870 03/14/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.
2-2
CHEYENNE 86038870 03/14/07
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
CHEYENNE 86038870 03/14/07
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Electrical 220V 50HZ
Electric Vacuum Motor DUAL 2 STAGE (C2I, C2HI)
DUAL 3 STAGE (C3I)
Solution Pump
Solution Capacity
Recovery Capacity
Dimensions – Weight (Empty)
100PSI
16 gal. (60.6L)
16 gal. (60.6L)
98 lbs. (44.5kgs)
Dimensions - Length
Dimensions - Height
Dimensions - Width
Power Cable
29 in. (73.6cm)
36 in. (91.4cm)
21 in. (53.3cm)
25 ft. (7.6m)
3-1
10/29/01
CHEYENNE 86038870 03/14/07
CONTROLS
Vacuum Inlet
Solution Outlet
Solution Tank
Heat Models
ONLY
Mounted next to valve control on manifold plate, located to rear of machine.
Solution and Vacuum
Tank Lid
Vacuum #2
Water Pump
Vacuum #1
Vacuum Tank
Heater
(Optional Accessory)
Optional Equipment:
86000600 Deluxe Professional Wand
PRV NO. 89226
86260790 Hose Asm, 2” Vac/Sol 25ft
PRV NO. 39604
CHEYENNE 86038870 03/14/07
Base Assembly
3-2
MACHINE OPERATIONS
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick
disconnect coupler and push onto the connection
on the chassis. To avoid leaks, check to be that
a positive connection was made.
5. Pour clean, hot water into the solution tank.
To avoid possible tank distortion, water
temperature must not exceed 140 F (60C).
6. Add a non-foaming cleaning solution concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank.
7. Turn pump and vacuum switch(s) to the on position.
8. Start cleaning.
!
WARNING
To prevent possible disease hazard, before attempting to clean bodily fluids spills, you must kill any viruses, germs or bacteria present in the bodily fluid.
SUITABLE INCOMPATIBLE
CHEMICALS CHEMICALS
Clorox II Bleach* Aromatic Hydrocarbons
Detergents Carbon
Hydroxides Clorox*
Oxygen Bleaches Chlorinated Bleaches
Sta-Puf Fabric D-Limonene
CLEANING & EMPTYING TANKS
!
WARNING
Always use defoamer if foaming occurs. Foam will suspend large particles which may damage vacuum as well as allow liquid into the vacuum
motor without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke.
A LWAYS FINISH UP AN AREA WITH A VACUUM PULL
STROKE .
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being cleaned.
Keep the wand moving when the valve is open.
4. The shutoff float inside the recovery tank will impede the vacuum flow when the tank is full.
When this occurs, empty the recovery tank. Do this by opening the dump valve located at the back of the machine. NOTE: Dispose of waste in a proper manner which would not violate any
Local, State or Federal law.
5. Once the recovery tank has been emptied, you may once again proceed with cleaning
!
CAUTION
Operating Vacuum after shutoff has activated could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty.
!
CAUTION
A LWAYS TEST CARPET FOR COLOR FASTNESS IN AN
INCONSPICUOUS PLACE . Also, to avoid prolonged drying times, do not spray too much solution in any one area.
!
WARNING
Before making any adjustments or performing any maintenance to your machine, disconnect
the power cord from the electrical source.
Perchlorethylene (perc)
Phenols
Trichlorethylene
*Registered Trademark
3-3
CHEYENNE 86038870 03/14/07
SHUT DOWN AND STORAGE
1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind.
2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals.
NOTE: Dispose of waste in a proper manner which would not violate any Local, State or
Federal law
3. Run a small amount of clean water through pump if chemicals were used. This will help insure the life of your pump.
4. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions.
5. Remove as much moisture from system before storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit.
MACHINE OPERATIONS
CHEYENNE 86038870 03/14/07
3-4
MAINTENANCE
DAILY MAINTENANCE
Unplug power cord(s) before servicing or making any repairs.
1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Wastewater should be disposed of properly.
4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.
5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
8. Run clean water through solution pump when work is complete.
9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
10. Store with access covers removed to allow tanks to dry.
PERIODIC MAINTENANCE
4-1
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in storage.
Vacuum Motor Carbon Brushes Replacement (Windsor)
Carbon
Brushes
End Cap
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
1. Twice a month, flush a white vinegar solution
(one quart vinegar to two gallons water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.
2. If spray jet becomes clogged, remove the spray tip, wash it thoroughly, and blow dry. NOTE: D O
NOT USE PINS , WIRE , ETC . TO CLEAN NOZZLE AS
THIS COULD DESTROY THE SPRAY PATTERN .
3. Apply silicone lubricant to solution nipple.
4. Periodically inspect all hoses, electrical cable and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation on the power cord is broken or frayed, repair or replace immediately. Don’t take chances with electrical fire or shock.
5. Clean outside of all tanks and check for damage.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
CHEYENNE 86038870 03/14/07
3
8
[9.5mm]
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
Note: When replacing carbon brushes loosen wire
terminal BEFORE removing screws on bracket.
Wire
Terminal
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
CHEYENNE 86038870 03/14/07
Only qualified maintenance personnel are to perform the following repairs.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Tip recovery tank to gain access to solution tank.
3. Remove solution hoses from fittings on pump.
Disconnect wires.
4. Remove the screws that fasten the pump to the frame.
5. Reverse process to install new replacement pump.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Tip recovery tank to expose vacuum (s).
3. Locate the proper vacuum motor wires and disconnect.
4. Unfasten screws holding vacuum to vac plate.
Remove the vacuum motor.
5. Reverse process to install vacuum motor replacement.
4-2
MAINTENANCE
PUMP REPLACEMENT KITS 100 PSI - FLOJET 86251120 PRV NO. (65220)
PUMP HEAD
86251090
PRV NO. 65204
VALVE ASM
86258860
PRV NO. 84166
DIAPHRAGM
86235120
PRV NO. 29219
MOTOR
86247370
PRV NO. 53246
PUMP REPLACEMENT KITS 100 PSI-SHURFLO 86201440, PRV NO. (250-64B) PRIOR
TO SN# 1000107206
86161980
PRV NO. 250-67
Switch Asm
Pump Head Replacement
86251040
PRV NO. 65187
Bypass Valve Asm
86258830
PRV NO. 84161
Diaphragm
86235100
PRV NO. 29206
4-3
CHEYENNE 86038870 03/14/07
MAINTENANCE
PRESSURE REGULATOR
For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1. Turn unit off before lubricating.
2. Remove cap, spring and spring retainer plate.
3. With fingertips remove piston and u-cup.
4. Wipe piston and u-cup clean of any film or scale.
5. Lubricate the piston and u-cup with Superlube.
7. With pump ON, re-adjust pressure regulator for normal operation.
LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.
U-CUP
SPRING RETAINER PLATE
OUT
IN PISTON
SPRING
(GOLD - 125 PSI)
CAP
CHEYENNE 86038870 03/14/07
4-4
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Loss of Power
Dead electrical circuit
Faulty power cord
Check building circuit breaker or fuse box.
Replace
Equipment not grounding Follow grounding instructions exactly
Electrical shock
Vac motor speed varies or doesn’t run
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Have a trained service technician check machine’s wiring
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Replace
Replace
Replace
Center and seal dome over tank
Loss of vacuum
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
With power off clean screen vacuum screen
Loose cuffs on vacuum hose
Vac motor seals leaking
Tighten cuffs turning counterclockwise
Replace
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Press trigger to open valve on cleaning wand to
Pump air locked relieve air
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet
Carpet browning
Solution not flowing properly
Internal or external solution line damaged and leaking
Internal pump components wearing out
Check BPR for particles or cuts in seals
Unit not plugged in
Loose wiring
Corrosion on fittings.
Severe soil conditions
Replace
Replace, see pump kit components (Pg 4-3)
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR.
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Over saturation
Leaving carpet too wet
Too much chemical
Light carpet with no brown prevention
Check solution wand. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Go over carpet with browning prevent only
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve
Faulty pump switch
Repair or replace
Repair
4-5
CHEYENNE 86038870 03/14/07
THIS PAGE LEFT BLANK INTENTIONALLY
CHEYENNE 86038870 03/14/07
4-6
BASE GROUP
9
7
5
6
8
5
8
6
7
4
5
6
3
1
2
5-1
CHEYENNE 86038870 03/14/07
BASE GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86010710 87080
2 86271380 57196
3 86202250 040-06
4 86010760 87142
2 WASHER, .5 X 1.25 FLAT GR8 PLT
2 NUT, 1/2 DOMEPUSH STL ZNPLT
2 WHEEL 8” BLK CENTERED HUB
2 WASHER, .344 X .69 X .066 FLAT PLT
5 86279130 87083
6 86006760 70305
7 86199430 040-03
8 86270830 57023
6
4
2
2
WASHER, 5/16 SPLIT LOCK PLTD
SCR, 5/16-18 X 3/4 HHCS
CASTER SWIVEL 4”
NUT, 5/16-18 HEX
9 86042310 56-502218 1 BASE ASM, CHEYENNE
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 08/15/13
5-2
PUMP GROUP
100 PSI NO HEAT
19
17
20
13
21
22
23
1
2
3
4
5
11 10 9
8
3
7
6
17
18
16
12
13
15
14
13
TO SOLUTION
TANK UPPER SPIN
FITTING 866197630
PRV NO. (40042)
TO SOLUTION
TANK 86156850
PRV NO. (40014)
5-3
CHEYENNE 86038870 08/09/13
PUMP GROUP
100 PSI NO HEAT
REF PART NO. PRV NO. QTY DESCRIPTION
1 86042450 62966
2 86272730 66017
3 86002750 70088
4 86006590 70532
1 PLATE, MANIFOLD
2 PLUG, 1/4 BASS PIPE
1 SCR, 10-32 X 1/2 PPHMS SS
4 SCR, 10-32 X 1/2 PPHMS BLK
5 86162280 64-950582 1 CORD, MOLD ENGLAND 220V 25’
6 86256180 73195 1 STRAIN RELIEF, 1/2 NPT (.48ID)
7 86199310 110-14
8 86005670 57040
1
1
CAP PLUG 7/8”
NUT, 1/2 NPT CONDUIT
9 86162060 84197
10 86072720 14454
11 86005700 57104
12 86164130 82859
13 86222770 20042
14 86280970 39233
15 86270990 57090
16 86010650 87018
1
1
2
1
6
1
2
2
VALVE, BPR 125 PSI BRASS
BRKT, VALVE
NUT, 10-32 W/STAR WASHER PLTD
HOSE, 1/2 NYLOBRAID 20”
CLAMP, 3/8 HOSE (D-SLOT)
HOSE 3/8 RUBBER X 17”
NUT, 10-32 NYLOCK SS
WASHER, #10 X 9/16 OD
17 86001550 40043
18 86276240 70614
19 86251120 65220
20 86280800 39031
21 86157620 40015
22 86246850 54182
23 86279530 87173
2 HOSEBARB, 3/8MPT X 3/8 90D
2 SCR, 10-32 X 1 1/8 PPHMS SS
1 FLOJET 100PSI PUMP 220V
1 HOSE, 3/8 RUBBER X 24”
1 HOSEBARB, 1/4FPT X 3/8
1 MANIFOLD, ASM
1 WASHER, .765 ID X 1.31 OD X .09 T
SERIAL NO.
FROM
1000132734
NOTES:
1000107206
CHEYENNE 86038870 08/09/13
5-4
PUMP GROUP
100 PSI WITH HEAT
18
20
18
1
2
3 4
23
21
14
22
19
17
4
5
8
5
7
6
12
11
13
14
10
9
TO SOLUTION
TANK UPPER SPIN
FITTING 86197630
PRV NO. (40042)
15
14
16
TO SOLUTION
TANK 86156850
PRV NO. (40014)
5-5
CHEYENNE 86038870 08/09/13
PUMP GROUP
100 PSI WITH HEAT
REF PART NO. PRV NO. QTY DESCRIPTION
1 86042450 62966
2 86005590 56014
3 86005580 56012
4 86161770 500452
1 PLATE, MANIFOLD
2 NIPPLE, 1/4 CLOSE
2 NIPPLE, 1/4 FPT QD
1 LABEL, HEATER
5 86006950 70532 4 SCR, 10-32 X 1/2 PPHMS BLK
6 86162280 64-950582 1 CORD, MOLD ENGLAND 220V 25’
7 86256180 73195
8 86199310 110-14
1
1
STRAIN RELIEF, 1/2 NPT (.48ID)
CAP PLUG 7/8”
9 86005670 57040
10 86162060 84197
11 86072720 14454
12 86005700 57104
13 86164130 82859
14 86222770 20042
15 86280970 39233
16 86270990 57090
1
1
1
2
1
6
1
2
NUT, 1/2 NPT CONDUIT
VALVE, BPR 125 PSI BRASS
BRKT, VALVE
NUT, 10-32 W/STAR WASHER PLTD
HOSE, 1/2 NYLOBRAID 20”
CLAMP, 3/8 HOSE (D-SLOT)
HOSE 3/8 RUBBER X 17”
NUT, 10-32 NYLOCK SS
17 86010650 87018
18 86001550 40043
19 86276240 70614
20 86251120 65220
21 86280800 39031
22 86157620 40015
23 86246850 54182
24 86279530 87173
2 WASHER, #10 X 9/16OD
2 HOSEBARB, 3/8MPT X 3/8 90D
2 SCR, 10-32 X 1 1/8 PPHMS SS
1 FLOJET 100PSI PUMP 220V
1 HOSE, 3/8 RUBBER X 24”
1 HOSEBARB, 1/4FPT X 3/8
1 MANIFOLD, ASM
1 WASHER, .765 ID X 1.31 OD X .09 T
SERIAL NO.
FROM
1000132734
NOTES:
1000107206
CHEYENNE 86038870 08/09/13
5-6
RECOVERY TANK GROUP
NO HEAT
10
13
11
12
2
1 11
3
4
9
8
5
7
6
5-7
CHEYENNE 86038870 03/14/07
REF PART NO. PART NO. QTY DESCRIPTION
1 86161910 48-941382 1 PLATE, SWITCH MODEL 2
2 86162010 32-900195 3 SWITCH, DPST, LIGHTED ROCKER
3 86042360 56-502143 1 BRKT, CORD WRAP NO HEATER
4 86275210 70384 4 SCR, 1/4-20 X 1/2 PHTR BLK
5 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
6 86161460 15-808123 1 DUMP VALVE, 2’
7 86237770 35256
8 86033320 78474
1
1
GASKET, DUMP VALVE
VAC STACK ASM, 6 GAL PORTABLE
9 86161510 43-807109 1 GASKET, VAC TANK
10 86161820 56-502156 1 LID, VACUUM TANK
11 86161960 70222
12 86199840 090-12A
6
1
SCR, #8 X 1/2 PPHST BLK
FLOAT CAGE ASSY COMPLETE
RECOVERY TANK GROUP
NO HEAT
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 03/14/07
5-8
RECOVERY TANK GROUP
WITH HEAT
10 13
11
12
2
1
11
3
4
9
8
5
7
6
5-9
CHEYENNE 86038870 03/14/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86161910 48-941382 1 PLATE, SWITCH MODEL 2
2 86162010 32-900195 3 SWITCH, DPST, LIGHTED ROCKER
3 86042340 50-501882 1 BRKT, HEATER MOUNT
4 86275210 70384 4 SCR, 1/4-20 X 1/2 PHTR BLK
5 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
6 86161460 15-808123 1 DUMP VALVE, 2’
7 86237770 35256
8 86033320 78474
1
1
GASKET, DUMP VALVE
VAC STACK ASM, 6 GAL PORTABLE
9 86161510 43-807109 1 GASKET, VAC TANK
10 86161820 56-502156 1 LID, VACUUM TANK
11 86161960 70222
12 86199840 090-12A
6
1
SCR, #8 X 1/2 PPHST BLK
FLOAT CAGE ASSY COMPLETE
RECOVERY TANK GROUP
WITH HEAT
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 03/14/07
5-10
SOLUTION TANK GROUP
17
16
15
14
13
18
19
12
11
10
9
1
2
3
4
5
6
7
5-11
CHEYENNE 86038870 03/14/07
SOLUTION TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
2 86005720 57106 2 NUT, 8-32 W/ STAR WASHER PLTD
3 86042400 56-502126 1 NIPPLE ASSEMBLY, QD MOUNT
4 86197370 31017
5 86161650 39598
1
1
ELBOW, 1/4 FPT X 1/4 FPT
HOSE, HP 42. 1/4MPT X 1/4MPT
SERIAL NO.
FROM
NOTES:
9 86192840 290-08 1 STRAINER, 1/4 NPT 50 MESH
10 86197940 40027 1 HOSEBARB,
11 86211040 70744
12 86199970 120-08
13 86279610 87190
14 86005810 57245
4
1
4
4
SCR, 1/4-20 X 1 PFH BLK SS
HANDLE, MACHINE BLACK
WASHER, SEAL 5/8 OD NEOPRENE
NUT, 1/4-20 HEX NYLOCK SS
15 86005580 56012
16 86020650 70051
1 NIPPLE, 1/4 FPT QD
2 SCR, 8-32 X 1/2 PPHMS NP
17 86161800 46-802531 1 LATCH, CONCEALED KEEPER
18 86161960 70222 3 SCR, #8 X 1/2 PPHST BLK
19 86279190 87095 3 WASHER, #10 FLAT PLTD
CHEYENNE 86038870 03/14/07
5-12
TANK & LID PARTS
2
1
3
4
7
6
86161800 PRV
NO.(46-802531)
Keeper)
3
5
5-13
CHEYENNE 86038870 03/014/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86027120 51363 1 LID
2 86161960 70222 4 SCR, #8 X1/2 PPHST BLK
3 86006950 70532 12 SCR, 10-32 X 1/2 PPHMS BLK NP
4 86161570 46-802530 2 HINGE, SOUTHCO C6-34
5 86161590 46-802540 2 HINGE, SOL & VAC TANK
6 86005720 57106 2 NUT, 8-32 W/ STAR WASHER PLTD
7 86020650 70051 2 SCR, 8-32 X 1/2 PPHMS NP
TANK & LID PARTS LIST
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 03/14/07
5-14
VACUUM GROUP
2 STAGE
5-15
6
12
11
2
7
8
9
6
3
4
CHEYENNE 86038870 03/14/07
1
2
3
10
4
6
5
VACUUM GROUP
2 STAGE
REF PART NO.
- 86230760
PRV NO.
1 86005810 57245
2 86003760 35166
3 86201970 065-92
4 86004020 360-06
140216
- 86135330 140688
QTY DESCRIPTION
3 NUT, 1/4-20 HEX NYLOCK SS
2 GASKET, VAC MTR
6 VAC SPACER 2-1/4 II STAGE
2 VAC MOTOR, 230V 5.7 2ST TD
- BRUSH SET, 230V VAC AMETEK
- BRUSH SET, 230V VAC WINDSOR
5 86007010 70663
6 86010630 87013
3 SCR, 1/4-20 X 3 1/4 HHCS PLT
9 WASHER, 1/4 ID X 5/8 OD SS
7 86020270 70011 3 SCR, 1/4-20 X 5/8 HHCS SS
8 86042350 56-502084 1 BRACKET, VACUUM MOUNT, 2 STAGE
9 86161520 43-807517 1 GASKET, VAC MTG.
10 86027140 75377 1 TANK, RECOVERY, CHEYENNE
11 86005710 57105
12 86256480 70813
3
3
NUT, 1/4-20 HEX W/ STAR WASHER
STUD, 1/4-20 X 3.5 SS
SERIAL NO.
FROM
NOTES:
SERVICE
ONLY
* SERVICE
ONLY
CHEYENNE 86038870 03/14/07
5-16
VACUUM GROUP
3 STAGE
5-17
12
11
2
7
6
6
3
8
9
4
1
2
3
6
5
CHEYENNE 86038870 03/14/07
10
4
VACUUM GROUP
3 STAGE
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005810 57245
2 86003760 35166
3 86201950 065-24E
4 86202080 360-05B
3 NUT, 1/4-20 HEX NYLOCK SS
2 GASKET, VAC MTR
6 VAC SPACER 3 1/8
2 VACUUM 116859-13 220V SM 3ST
5 86216610 70062
6 86010630 87013
3 SCR, 1/4-20 X 4 HHCS GR5 PLTD
9 WASHER, 1/4 ID X 5/8 OD SS
7 86020270 70011 3 SCR, 1/4-20 X 5/8 HHCS SS
8 86042320 56-502091 1 BRACKET, VACUUM MOUNT, 3 STAGE
9 86161520 43-807517 1 GASKET, VAC MTG.
10 86027140 75377 1 TANK, RECOVERY, CHEYENNE
11 86027140 57105
12 86211180 70814
3
3
NUT, 1/4-20 HEX W/ STAR WASHER
STUD, 1/4-20 X 4.5 SS
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 03/14/07
5-18
HEATER GROUP
23
24
22
26
25
21
20
18
17
16
19
4
23
24
22
4
21
20
19
1
4
4
4
5
14
15
2
3
6
5-19
27
13
12
10
11
7
8
I
O
9
CHEYENNE 86038870 08/09/13
HEATER GROUP Parts List
REF PART NO. PRV NO. QTY DESCRIPTION
1 86161750 48-941396 1 LABEL, HEATER WARNING PROCHEM
2 86241010 41504
3 86245650 50776
4 86006790 70351
1
1
5
HOUSING, CAP OUTLET END NU
LABEL, FOR SAFETY
SCR, 10-32 X 3/8 HHTR W/STAR
5 86005700 57104
6 86241470 41513
1 NUT, 10-32 W/STAR WASHER PLTD
1 INSULATION, HEATER
7 86201790 130-14C
8 86201800 130-14
1
1
THERMOSTAT RESET 302
HEATER ELEMENT 110V
9 86162010 32-900195 1 SWITCH, DPST, LGHTD RCKR GRN
10 86246490 51041
11 86171080 41503
12 86233480 22046
13 86006180 66095
1
1
1
1
LIGHT, 115V NEON INDICATOR
HOUSING, CAP SWITCH END NU
CLIP, NEON LAMP
PLUG, 1/8 MPT HEX BRASS
14 86201810 130-14I
15 86264110 41514
16 86268800 88623
17 86092890 41502
18 86005670 57040
1
1
1
1
1
THERMOSTAT W/SPADE LEADS
INSULATION PAPER
WIRE, 4” G/Y/14 76010 X 76010
HOUSING ASM, HEATER PORT NU
NUT, ½ NPT CONDUIT
19 86175890 11-800039 2 BUSH, ¼ x 1/8 BR
20 86180360 12-800040 2 ELL, 1/8P X 1/4T BR
21 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
22 86183990 10-805393 2 HOS, 3/16 X 14-1/4(1/4FT) BS
23 86180340 12-800031 2 ELL, 1/4P X 1/4T BR
24 86002450 22015
25 86256180 73195
2
1
COUPLER, ¼ QD
STRAIN RELIEF, ½ NPT (.48ID)
26 86199530 060-04
27 86326680 -
28 86200870 300-06A
29 86010650 87018
1 CORD ASM, 12/ SJT X 25’ BLK
1 HEATER CART, CASE WELDED
3
3
PAN HD SH MTL SCREW 6 X 3/16 B
WASHER, #10 X 9/16 OD
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 08/09/13 5-20
LABEL & STRAP GROUP
3
1
2
5-21
CHEYENNE 86038870 03/14/07
3 86161780 500567 1 LABEL, CHEYENNE MAIN
LABEL & STRAP PARTS LIST
SERIAL NO.
FROM
NOTES:
CHEYENNE 86038870 03/14/07
5-22
WIRE GROUP – MACHINE LEVEL
5-23
CHEYENNE 86038870 03/14/07
WIRE GROUP – HEATER LEVEL
INSULATION 86282790
PRV NO. 730129
WHITE WIRE 5"
BLACK WIRE 5"
GREEN WIRE 5"
86266300
PRV NO. 76076L
ON HTR
CORE
86266030
PRV NO. 76031
86266250
PRV NO. 76064L 86267560
PRV NO. 880300
1
2
4
5
5"
POWER SWITCH
86268800
PRV NO. 88623
THERMAL
SWITCH
ON HTR
CANISTER
(86201810 )
PRV NO. (130-14 I)
86282800
PRV NO. 730314
(86201790)
PRV NO. (130-14C)
SAFETY
SWITCH
86266030
PRV NO. 76031
86282790
PRV NO. 730129
5"
86267560
PRV NO. 880300
4"
T
E
R
H
E
A
LIGHT
E
L
E
M
E
N
T
86282790
PRV NO. 730129
5"
CHEYENNE 86038870 03/14/07
5-24
NOTES:
5-25
CHEYENNE 86038870 03/14/07
Advertisement
Key features
- Dual 3-stage vacuum
- 100 PSI pump
- 16 gal solution tank
- 16 gal recovery tank
- Commercial-grade
- 220V 50HZ power
- 25ft power cable
