SA35 V2 P

SA35 V2 P
AIR OPERATED 10mm BELT SANDER
INSTRUCTIONS FOR
PARTS INFORMATION FOR:
MODEL:
AIR OPERATED 10mm BELT
SANDER
SA35.V2
Model:
SA35.V2
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.
ISSUE N0: . . . . . . . . . . . .2
ISSUE DATE . . . .24/04/06
Item Part No.
1
1
1
1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
SA35/B60G
SA35/B80G
SA35/B100G
SA35/B120G
SA35/93/12
SA35/93/13
SA35/93/06/14
SA35/93/06/15
SA35/93/16
SA35/93/17
SA35/93/18
B/628ZZ
SA35/93/20
SA35/93/21
SA35/93/22
SA35/93/23
B/607ZZ
SA35/93/25
SA35/93/26
SA35/93/27
SA35/93/28
SA35/93/29
SA35/93/30
SA35/93/31
SA35/93/32
SA35/93/33
SA35/93/34
SA35/93/35
Description
BELT 60G PACK OF 5
BELT 80G PACK OF 5
BELT 100G PACK OF 5
BELT 120G PACK OF 5
SHOE
SLOT HEAD SCREW
GUARD SUB ASS'Y
HEX HEAD BOLT
HEX NUT
DRIVE PULLEY
HOUSING
BEARING, 628ZZ
END PLATE
SPACER
SUNK KEY
CAP
BEARING, 607ZZ
END PLATE
CYLINDER
ROTOR VANE
ROTOR
THROTTLE LEVER
LEVER PIN
VALVE BODY
O-RING
O-RING
O-RING
VALVE STEM
Item Part No.
36
37
38
39
45
46
SA35/93/36
SA35/93/37
SA35/93/38
SA35/93/39
AK93-1.5
AK93-4
Description
O-RING (SO)
VALVE SPRING
AIR DEFLECTOR
AIR INLET
1.5mm HEX WRENCH
4mm HEX WRENCH
44
SA35/06-TBA
TENSION BAR ASS'Y
2
4
5
6
7
8
9
10
11
14
15
40
41
42
43
SA35/93/06/02
SA35.V2-04A
SA35.V2-05A
SA35/93/06/06
SA35/93/06/07
SA35/93/06/08
SA35/93/06/09
SA35/93/06/10
SA35/93/06/11
SA35/93/06/14
SA35/93/06/15
SA35/93/06/40
SA35/93/06/41
SA35/93/06/42
SA35/93/06/43
IDLE PULLEY COMPLETE
IDLE PULLEY SHAFT
BRACKET
TENSION BAR
HEX SOCKET SCREW
USE SA35/06-TBA TENSION BAR ASSY
SPRING
SPRING PIN
SPRING
GUARD SUB ASS'Y
HEX HEAD BOLT
TENSION BAR
SPRING
LEVER PIN
LEVER PIN
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500
01284 703534
SAFETY INSTRUCTIONS
! WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
! WARNING! Disconnect from air supply before changing accessories or servicing.
" Maintain the sander in good condition (use an authorised service agent).
" Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
" Use in suitable clean and tidy working area, free from unrelated materials and ensure there is adequate lighting.
" Before each use check abrasive belt for condition. If worn or damaged replace immediately.
" Use only the correct size and type of sanding belt with this sander.
" Ensure there are no flammable or combustible materials near the work area.
! WARNING! Always wear approved eye or face and hand protection when operating the sander.
" Use face, dust, or respiratory protection in accordance with COSHH regulations.
" Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
" Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
" Wear appropriate protective clothing and keep hands and body clear of working parts.
" Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
" Keep children and unauthorised persons away from the work area.
" Check moving parts alignment on a regular basis.
" Ensure workpiece is secure before operating the sander. Never hold a workpiece by hand.
" Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, rivets, etc.
" Avoid unintentional starting.
! WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
" Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
" Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
# DO NOT use the sander for a task it is not designed to perform.
# DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
! WARNING! DO NOT sand any materials containing asbestos.
# DO NOT carry the sander by the hose, or yank the hose from the air supply.
# DO NOT force, or apply heavy pressure to, the sander, let the sander do the work.
# DO NOT switch the sander on whilst the belt is in contact with the workpiece.
# DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
# DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including
waste wiping or cleaning rags etc.
# DO NOT carry the sander with your finger on the power lever.
# DO NOT direct air from the air hose at yourself or others.
" When not in use disconnect from air supply and store in a safe, dry, childproof location.
Web address: www.sealey.co.uk
E-mail: [email protected]
SA35 - 2 - 06/04/06
1.2.
LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. The dust from the removal of such paint is toxic if
ingested/inhaled and must, therefore, be avoided. The following actions must be taken before
using the sander on a surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed.
(Modern paints do not have lead content).
2.
DANGER! Keep all persons and pets away from the work area. The following persons are
particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.
3.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Sealey ref. SSP16EN)
b) PE Coated Hooded Coverall (Sealey ref. SSP266).
c) Latex Gloves (Sealey ref. SSP24).
4.
Take adequate measures to contain the paint dust, flakes and scrapings.
5.
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of in sealed bags or containers.
4. OPERATING INSTRUCTIONS
4.1.
Risk of Hand Arm Vibration Injury.
Uncertainty: ............................................0.16m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome: This item represents a low Hand Arm Vibration risk
to users. The calculated maximum usage period exceeds 8 hours. We recommend appropriate safety equipment is utilised and
regular breaks for the operator are employed to reduce any residual risk of fatigue or repetitive strain injury.
2.
INTRODUCTION & SPECIFICATION
The SA35 Belt Sander features an articulated sanding arm, belt tracking control, heavy-duty nose roller and onehanded trigger operation. Suitable for sanding areas with limited access.
Specification
Belt .....................................................10 x 320mm
Air Pressure ...................................................90psi
Air Consumption ...........................................12cfm
Air inlet ......................................................1/4”BSP
3.
Weight............................................................0.8kg
Noise pressure level ...................................85.5dB
Noise power level........................................96.8dB
Vibration level .............................................0.4m/s2
!
4.2.
4.3.
4.4.
4.5.
5. MAINTENANCE
!
PREPARING FOR USE
3.1.
Air Supply
Recommended hook-up procedure is shown in fig.1.
5.1.
3.1.1. Ensure the sander air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow of 12cfm.
3.1.3. ! WARNING! Ensure the air supply is clean and does not exceed 90 psi.
Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean compressor air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose size should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
5.2.
5.3.
3.2.
Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome this,
connect a leader hose to the sander. A quick change coupling may then be used to connect the leader hose to the
air line recoil hose. See figs.1 & 2.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and
component parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy
of our catalogue and latest promotions call us on 01284 757525 and leave your full name, address and postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500
01284 703534
Web address: www.sealey.co.uk
E-mail: [email protected]
Unpack the product and check contents against
the parts listed below. If there is anything
damaged or missing contact your supplier
immediately.
Contents:
a) SA35 Belt Sander.
b) 3 x Sanding Belt c) 2 x Hex. Key
WARNING! Ensure that you have read and understood
the safety instructions in Section 1.
Loosening clamp bolt (fig.3.1. on the top of sander) allows the
angle between the grip and the belt to be altered to suit the job in hand.
After adjustment retighten the clamp bolt.
Once connected to the air supply the sander is started by squeezing the trigger (2).
To remove and replace the sanding belt push the idle pulley (3) towards the drive pulley (4) against
spring pressure. The pulley bracket (5) will retract and lock allowing removal/fitting of the belt. When the
new belt is in position release the pulley bracket by pushing in and holding the idle pulley, then press and
hold the tension bar (6) whilst releasing the pressure on the idle pulley.
The tracking of the belt can be altered by adjusted cross head screw (7).
fig. 3
The SA12/S.V2 Medium Stroke Air Hammer, when operated in accordance with these instructions and tested in accordance with
EN 28662-1: 1993 results in the following vibration emission declared in accordance with BS EN12096: 1996.
Measured vibration emission value:........................0.4m/s2
fig. 2
fig. 1
WARNING! Disconnect sander from air supply before changing accessories, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
If the air supply system does not have an oiler lubricate the sander daily with a few drops of a good
grade air tool oil, such as Sealey ATO/500 or ATO/1000, dripped into the air inlet (fig.3.8) before use.
Clean the sander after use and change belt when required.
Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air filter
(located in the area of the air inlet), remove the filter and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE No. 10 oil and kerosene. Allow to dry before use.
5.4.
5.5.
If you continue to experience problems, contact your local Sealey service agent.
For a full service contact your local Sealey service agent.
When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.
Declaration of Conformity
We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards
and directives. The construction file for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
Signed by Mark Sweetman
Air Operated 10mm Belt Sander
Model SA35.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
1st March 2006
For Jack Sealey Ltd. Sole distributor in the UK of
Sealey Power Products.
SA35 - 2 - 06/04/06
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