Sartorius IS 150 IGG-H0CE Operating instructions

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Sartorius IS 150 IGG-H0CE Operating instructions | Manualzz

98648-006-06

Sartorius

IS 150 IGG-H, IS 150 IGG-H0CE

IS 300 IGG-H, IS 300IGG-H0CE

Weighing Platforms

Installation and Operating Instructions

98648-006-06

Contents

General View of the Weighing Platform 3 Pin Assignment Chart for the RS-985 Interface 24

Warranty 4

Storage and Shipping Conditions 4 Care and Maintenance

Troubleshooting Guide

Servicing

25

27

27

5 Safety Instructions

Installation Instructions

Ambient Conditions

Conditioning the Weighing Platform

6

6

6

6

Cleaning

Safety Inspection

Information on Recycling

TÜV Certificates

27

28

28

29

IP67 Protection

Getting Started

Unpacking the Weighing Platform

Removing the Transport Locking Devices

7

7

7

Use of the Weighing Platform as a Legal Measuring Instrument

Declarations of Conformity

EC Verification – A Service Offered

36

41

Leveling the Weighing Platform

Connecting the Weighing Platform

Safety Precautions

Warm-up Time

Operating Limits

Maximum Overload Capacity

Shock Resistance

General Instructions for Integration into

8

9

11

12

13

13

13

by Sartorius

Accessories (Options)

45

46

Conveyor Systems

Preload Range (Zero-Setting Range)

14

14

Dimensions (Scale Drawings) 15

Pit Installation of the Weighing Platform 16

Pit Construction Diagrams 17

Installation of the Drive-on Ramp YAR 10 IS 18

Configuring the Weighing Platform

Options for Defining the Weighing

19

Range Structure

Specifications Chart

General Specifications

Selecting and Affixing the Respective

ID Label

19

20

22

23

2

General View of the Weighing Platform

No. Designation

3 Line voltage connector (optional)

6 Tag plate for metrological ID label

(interface port/power supply)

3

4

With this Sartorius IS weighing platform, you have acquired a high-quality weighing instrument that features advanced technology. As a rule, you will be using this weighing platform as part of a modular weighing system.

Please read through these installation and operating instructions before operating your new weighing platform.

Warranty

Do not miss out on the benefits of our full warranty. Please complete the warranty registration card, indicating the date of installation, and return the card to your Sartorius dealer or office.

Storage and Shipping Conditions

Allowable storage temperature: – 10°C ... + 40°C

Allowable storage humidity:

– 14°F ... + 104°F

98% relative humidity at 40°C (104°F)

After unpacking the weighing platform, please check it immediately for any visible damage. If you detect any damage, proceed as directed in the section entitled "Safety Inspection."

It is a good idea to save the box and all parts of the packaging until you have successfully installed the weighing platform. If you need to ship the weighing platform for any reason, be sure to unplug all connected cables to prevent damage.

Safety Instructions

! The seals affixed to this equipment indicate that only authorized service technicians are allowed to open the equipment and perform maintenance work so that safe and trouble-free operation of the equipment is ensured and the warranty remains in effect.

Before opening the weighing cell or A/D converter enclosure, make sure to unplug the weighing platform from the power supply!

Instructions for Use in Hazardous Areas

Weighing platforms of the series ISI 150IGG-H… and IS300IGG-H comply with the European Standards EN 50 021: 1999 and EN 5028-1-1-1 according to the Statement of Conformity, No. TüV 01 ATEX 1739 X, including the 1 st and 2 nd Supplements (see “TÜV Certificates”). Therefore, they are suitable for use in Zones 2 and 22 hazardous areas. Their approval marking is: h II 3 GD IP67 Eex nR II T6 T80°C

The type of explosion protection used in these weighing platforms involves protection of the housing against penetration of potentially explosive vapor. For this purpose, IP67 protection of the platform must be ensured when it is connected to the power source. Opening the platform or disconnecting cables while the scale is plugged into the power supply is strictly forbidden. Please read the installation instructions in the Annex 35751-000-16-A4. To install the power supply, please follow the installation instructions given in the section entitled “Connecting the Weighing Platform” in “Getting Started.”

If you will be operating the platform outside the European Community in a

Zone 2 hazardous area, you must comply with the national electrical code and applicable safety regulations of your country. Please ask your local Sartorius service technician, office or dealer for information on the currently valid regulations applicable in your country.

The weighing platform may not be operated in Zone 0, 1, 20 or 21 hazardous areas, as it does not have an EX approval certificate for these areas.

Any tampering with the weighing platform by anyone, other than installation of preload devices, will result in forfeiture of all claims under the manufacturer's warranty.

5

Installation Instructions

Sartorius dealers or service technicians, who have received special training, will help you set up the weighing platform and show you how to operate it.

Ambient Conditions

Choose a suitable place to set up the weighing platform. Avoid exposing the weighing platform to the following ambient conditions:

– Extreme heat radiation

– Extreme vibration

– Places that are difficult to access for cleaning and maintenance

Important Note

If you need to use the weighing platform in areas exposed to heavy traffic

(e.g., fork-lift trucks), you should install a protective frame, consisting of angular braces, around the weighing platform. To calculate the dimensions for this protective frame, refer to the section entitled "Dimensions (Scale Drawings)."

Conditioning the Weighing Platform

Do not expose the weighing platform to extreme moisture over long periods.

Moisture in the air can condense on the surfaces of a cold platform whenever it is brought to a substantially warmer place. If you transfer the weighing platform to a warmer area, make sure to condition it for about 2 hours at the new ambient temperature, leaving it unplugged from the power supply.

Afterwards, if you keep the weighing platform connected to the power supply, the continuous positive difference between the inside of the platform and the outside will practically rule out the effects of moisture condensation.

IP67 Protection

In conformance with the IP67 protection rating, the weighing platform will remain leaktight for 30 minutes if immersed at a depth of 1 meter (approx.

3 ft.).

The IP67 protection of the weighing platform is ensured only under the following conditions:

− The weighing platform is maintained in the original factory condition

− The rubber seals of the weighing cell and the A/D converter are not perforated

− All cables are securely fastened in place by cable glands

− Both the weighing cell and the A/D converter enclosure are securely closed

6

Getting Started

Unpacking the Weighing Platform

Important Note

To install the weighing platform in a pit, please observe the special requirements given in the section "Pit Installation."

Unpacking the Weighing Platform

− Remove the weighing platform and the load plate from the packaging

− To transport the weighing platform, lift it on both long sides

− Remove the plastic bags, packaging strips

ÊÊÊÊÊand foam material

Removing the Transport Locking Devices

Set up the weighing platform in the vicinity of your work area and remove the load plate.

Proceed as follows with the red color-coded transport locking device:

− Remove screw 1

− Loosen screw 2 and turn the angular brace by 180°, refasten screw 2

− Refasten screw 1 to the lever

Important Note on Transporting the Weighing Platform

Follow the above instructions in reverse order to the transporting locking device when transporting the weighing platform.

7

Leveling the Weighing Platform Using the Level Indicator

At the place of installation, level the weighing platform using the leveling feet so that the air bubble is centered within the circle of the level indicator. Check to ensure that all 4 leveling feet securely touch the surface and that they equally support the weight of the platform.

− Remove the load plate

− Loosen the locknuts on the leveling feet using a 17 mm open-end wrench

(spanner)

− Extend or retract the leveling feet using a 5 mm Allen wrench (key)

− After leveling the weighing platform, refasten the locknuts securely against the platform frame

− Replace the load plate

8

Connecting the Weighing Platform

Before initially operating the scale, connect the following cables and completely assemble the components listed below:

− interface cable to a Sartorius isi industrial terminal or a computer with special software

− separate power cable for power supply via a Sartorius AC adapter

− components for conveyor systems

Make absolutely sure to unplug the weighing platform from the power supply before you connect or disconnect any interface cables.

Please note that the person or company who connects any non-Sartoriusapproved indicating and control devices (e.g., a computer) or power supplies to the weighing platform shall assume all risks and responsibilities associated with this equipment.

Plug the connecting cable into the connector of a Sartorius isi industrial terminal. Afterwards, hand-tighten the locking ring. The connecting cable is 6 meters long (approx. 20 feet). To order an extension cable or to customize a cable to your requirements, refer to the list of accessories or contact Sartorius.

Cable Lengths:

Since you can choose to power the weighing platform via the interface port of the Sartorius isi industrial terminal or a separate power supply unit, there are a few restrictions that apply to the cable lengths between these components.

If you use a cable that is longer than 12 meters (

40 feet) between the weighing platform and the Sartorius isi industrial terminal, each of these components must be energized by a separate AC adapter.

Note on use in a Zone 11 hazardous area:

The industrial terminal must be mounted securely on a vertical surface so that the connecting jacks face downwards.

Separate Power Connection for the Weighing Platform

Have your local Sartorius dealer or service technician connect the weighing platform separately to line current (mains supply). This separate power connection is required when you use cables that are longer than 12 meters or if you interface the weighing platform directly with a computer.

9

10

The following diagrams show the options for powering weighing platforms and industrial terminals.

Cables for connecting the industrial-grade AC adapter, model ING2, to the

"IS" weighing platform without an extension cord (using the YDO50IS (3m) or

YDO53IS (6m) data output port):

Cables for connecting the industrial-grade AC adapter, model ING2, to the isi industrial terminal without an extension cord (using the YD050IS (3 m) or the

YD053IS (6 m) data output port):

Cables for connecting the industrial-grade AC adapter, model ING2, only to the isi industrial terminal with an extension cord:

Connections for cables longer than 12 meters:

Safety Precautions

The weighing platform is energized by an external industrial-grade AC adapter. Make sure that the voltage rating printed on this unit is identical to your local line voltage. If the voltage specified on the label or the plug design does not match the rating or standard you use, please contact your local

Sartorius dealer or office. To use a main feeder cable from the ceiling or to mount a CEE plug, you will have to make arrangements inside your facilities for installation of such cable equipment.

Use only original Sartorius AC adapters/power supplies identified by the

Sartorius label. Use of AC adapters/power supplies from other manufacturers, even if these units have an approval identification marking from a national testing laboratory, requires the consent of an authorized Sartorius service technician.

For detailed information on further options for powering the weighing platform

(e.g., using local low voltage), contact Sartorius headquarters in Germany or one of the main offices based in your country.

Hook up the weighing platform to the power supply in conformance with the installation requirements of your country.

Safety Precautions:

A power supply rated to Industrial Class 2 can be plugged into any electrical outlet without requiring any additional safety precautions. The ground or earth terminal is connected to the platform housing, which can be additionally grounded/earthed, if required.

Install the power cable for connection to an isi industrial terminal or a computer with adequate protection so that the cable cannot get damaged.

Fixed Power Connection:

If the power cable is permanently installed or secured so that it cannot be unplugged, the weighing platform must be able to be switched off by a suitable emergency switch. This emergency switch must be installed near the weighing platform and be within easy reach. In addition, this switch must be labeled as an emergency switch. All operators must be shown how to operate this switch.

Operating the Weighing Platform in Zone 2 Hazardous Areas:

If you need to install the platform in Zone 2 hazardous areas, make sure to comply with the applicable requirements of your country. Installation of equipment in Zone 2 must be done by a certified technician.The female plug of the power cable on the industrial-grade power supply must be secured to the display unit of the weighing platform. The following requirements must be met for the plug on the other end of the cable:

– either an explosion-protected plug must be installed;

– or the plug must be detached from the power cable and the power cable

permanently secured to a suitable junction box;.

– or the plug must be secured against accidental disconnection

(see Installation Instructions 35751-000-16 AN in this manual).

Connection to the Power Supply in a Zone 2 Hazardous Area:

Brown (live (L))

Blue (neutral (N))

Yellow/green (protective grounding conductor/protective earth)

11

12

Whenever possible, avoid wiring your weighing platform into networks that carry a heavy electrical load (for instance, a compressor or similar equipment).

Warm-up Time

The weighing platform will need to warm up for at least 30 minutes after initial connection to the power supply (or after a relatively long period without power connection).

Preparing the Weighing Platform for Verification as a Legal Measuring

Instrument in the EU*:

After initially connecting the weighing platform to the power supply, (or after a relatively long period outage), allow the platform to warm up for at least 24 hours.

*including the Signatories of the Agreement on the European Economic Area

Operating Limits

Maximum Overload Capacity

Sartorius weighing platforms are built so that occasionally loading them beyond their maximum weighing capacity will not damage them in any way.

The maximum overload capacity of this IS model is 600 kg.

Shock Resistance

Even though Sartorius weighing platforms feature a highly rugged construction, there are some limits. Avoid dropping objects from considerable height on the weighing platform and do not expose it to strong side impact. Sartorius weighing platforms withstand shock according to the shock response spectrum defined in the IEC68 standard.

13

General Instructions for Integration into

Conveyor Systems

The IS weighing platform is suitable for installation in conveyor systems. Follow the general instructions given below and refer to the "Dimensions (Scale

Drawings)" to meet the requirements for such installation. Secure the weighing platform using the appropriate components from the set of fasteners, YAS04 IS.

Any moving or rotating parts intended to be permanently attached to the load plate must be designed so that they cannot affect the weighing results.

Rotating mechanisms must be properly balanced, for example. In addition, take care that the fittings do not collide with the parts of the scale platform mechanism under the load plate. Make sure to remove the load plate from the platform before drilling.

Any cables or tubing between the weighing platform and other equipment must not apply any force to the weighing platform. Make sure that cables do not touch the load plate.

If you install the weighing platform in conveyor systems in Zone 2 or

22Êhazardous areas, you must comply with the applicable safety regulations (e.g., in Germany with VDE0165). Special precautions must be taken to prevent the build-up of static electricity caused by moving parts (e.g., roller conveyors).

Preload Range (Zero-Setting Range)

The weight of components that are securely installed on the weighing platform is called "preload." The weighing platform must electrically compensate for this preload so that the entire weighing range is available and so that it is possible to zero and adjust (calibrate using external weights) the platform. Higher preloads may result in a reduction in the maximum weighing capacity.

The following weighing capacities must not be exceeded: ÊÊ

− for the IS 150 IGG--H, at least 30 kg weighing capacity must remain

− for the IS 300 IGG-H, at least 60 kg weighing capacity must remain

Ê

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊ

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊ

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊNote to Users in the EU *:

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊAlways set the preload prior to verification.

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊThe components for integration into a conveyor must already be installed on

ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊthe weighing platform before you connect the platform to the power supply.

*including the Signatories of the Agreement on the European Economic Area

14

Dimensions in millimeters

Pit Installation of the Weighing Platform

Preparation

Choose the appropriate pit frame from the list of accessories.

Note to Users in the EU*

If necessary, the weighing platform can be installed into the pit prior to initial verification. If a verified weighing platform has been installed, it must be subsequently verified in compliance with the applicable regulations of your country.

Depending on the size of your weighing platform, excavate the area where the platform is to be installed according to the diagrams on the following page.

You must connect a drainage system (5) if the weighing platform will be operated in a wet area. In this case, slope the floor of the pit (8) at a minimum of 5% toward the drain point. Position a tube (6) with a min. diameter of

80 mm from a central point of the pit to the location of the display in order route the signal cable. This will protect the cable, as required.

16

* in cluding the Signatories of the Agreement on the European Economic Area

Installation of a Pit Frame

− Remove the screws (7), washers and the metal plates of the pit frame

– Tragfähigkeit der einzelnen Auflageflächen müssen jeweils mindestens die Hälfte der gesamten Wägelast sein

– Nach exakter Ausrichtung in der Höhe mit Hilfe der Metallplatten und Verankerung, den Rahmen außen mit Beton

Aufstellen und Anschluß der Wägeplattform (Unterstützung durch Sartorius Service-Techniker)

– Waagschale abnehmen, Libellenhalter und die Stellfüße abschrauben

− Remove the transport locking devices as described on page 7.

− Loosely attach the 4 angular braces to the frame of the weighing platform using the screws (7) and washers from the

– Transportsichungen entfernen, wie auf Seite 9 beschrieben set of fasteners.

− Push the connecting cable through the tube (6) and lower the weighing platform into the pit frame. anschrauben

− Loosely attach the angular braces to the pit frame using the screws of the pit frame.

– Verbindungskabel in das Leerrohr (6) einziehen und die Wägeplattform in den Grubenrahmen einlassen

− Center the weighing platform with respect to the pit frame.

– Befestigungswinkel am Grubenrahmen mit den Schrauben des Grubenrahmens lose anschrauben

− Adjust the height of the weighing platform with the 4 hexagon bolts (9), M 10x70. Fix the screws with the locknuts

– Wägeplattform zum Grubenrahmen mittig ausrichten

– Höhe der Wägeplattform einstellen mit den 4 Sechskantschrauben (9) M10x70, Schrauben kontern und die

Schrauben des Befestigungswinkels anziehen

– Waagschale aufsetzen

– Zum Abnehmen der Waagschale die beiliegenden Griffe des Befestigungssatzes verwenden

Pit Construction Diagrams:

Grubenplan:

17

17

Installation of the Drive-on Ramp YAR 10 IS

To install the drive-on ramp, YAR 10 IS, use the angular braces and screws provided. Proceed as shown in the diagrams below.

Loosely attach the angular braces (2) onto the frame of the weighing platform using the hexagon bolts M8x80 (1), nuts and washers.

Place the side elements of the ramp on the bolts of the angular braces. Adjust the height of the weighing platform from the ramp using the leveling feet and securely tighten the fastening screws of the angular braces.

18

Configuring the Weighing Platform

You can adapt the weighing platform to meet your specific requirements – e.g., metrological specifications, for weighing in international weight units – and to perform optimally under various ambient conditions as well as process weighing data. For this reason, final configuration of your Sartorius Modular

Technology equipment is possible only at your dealer's or your particular facilities.

You can customize the weighing platform (weighing module) via the

Configuration menu using a connected display and control unit, or using a connected computer with special Sartorius configuration software (see accessories).

Options for Defining the Weighing Range Structure

SuperRange

This weighing range features exceptionally high resolution; i.e., the weighing range is subdivided into more than 50,000 digits.

SingleRange

The weighing range is subdivided into 50,000 digits maximum.

Multi-Interval

Weighing ranges with multiple levels of accuracy

The multi-interval function divides the weighing range into 3 ranges, for example. Each one has a different readability.

In the various ranges, the readability automatically adjusts when the readout for the weight on the load plate changes (see the "Specifications Chart" for the particular readability of each range).

After you have pressed the tare key, you will obtain the highest possible resolution, even when an object is on the load plate of the weighing platform.

You will find the configuration options for your weighing platform in the

"Specifications Charts" on the following pages.

19

Specifications Charts

Access the configuration menu of the conected Sartorius terminal to set the code for the group of specifications of your choice. Please note that when you change the configuration, this may also change the preload range besides the weighing capacity and the readability. Select the appropriate ID label and affix it to the weighing platform. For direc-tions, refer to the section entitled "Selecting and Affixing the Respective ID Label." A verifiable scale consists of a weighing platform (weighing module) and a display and control unit. The scale has the type designation with isoTEST HC BF or

SARTOCOWAT with HCBF : IS 150 IGG-H0CE

Weighing range structure SuperRange SingleRange Multi-Interval

Weighing range

Maximum capacity, Max kg

Standard Configurable

150 61 31 150

1 1 0 ... 30 kg 10

Zero tracking ± 2%

Initial zero-setting range kg

kg

± 3

±10

± 1.22

±10

± 0.62

±10

30 ... 60 kg 20

60 ...150 kg 50

± 3

Preload (electronic) 1) kg 30 120 150

±10

30

Metrological specifications:

Accuracy class

Verification scale interval

Minimum capacity, Min, acc. to CD³)

Temperature range

Select particular group of specifications (use code): : g g g

°C

K

10

K

10

50 50 – l

10/20/50

200

Spec. grp.1

*

(10 3 1)

Spec. grp.

2

(10 3 2)

0 ... +40

Spec. grp.

3

(10 3 3)

Spec. grp.

4

(10 3 4)

Weighing range structure

Weighing range

SingleRange

Configurable

Maximum capacity, Max kg 150 150 61

Readability

Zero tracking ± 2% g 20 50 20 kg

± 3 ± 3 ±1.22

Initial zero-setting range kg ±10 ±10 ±10

31

10

± 0.62

±10

150 Preload (electronic ) 1) kg 30 30

ISO test function ²)

Metrological specifications:

Accuracy class

Verification scale interval

Minimum capacity, Min, acc. to CD³)

Temperature range g g

°C yes yes l

20 l

50 l

20

400 1,000 400

0 ... +40 yes yes l

10

200

Select particular group of Spec.grp.

5 Spec. grp.6

Spec. grp.7

Spec. grp.8

specifications (use code): (10 3 6) (10 3 7) (10 3 8) (10 3 9)

1) With relatively high preloads, the maximum capacity is reduced by 1-kg intervals

2) Up to a max. preload of 120 kg

3) Council Directive 2009/23/EC on non-automatic weighing instruments used in the EU and the Signatories of the Agreement on the European

Economic Area

The weighing platform has a built-in calibration weight. Should external calibration be necessary, you will need one of the following weights:

– Readability of 1 g: 50 kg, accuracy class F1

– Readability of 10 g or more: 50 kg, accuracy class M1

* factory setting

20

IS 300 IGG-H0CE

Weighing range structure SuperRange SingleRange Multi-Interval

Weighing range

Maximum capacity, Max kg

Standard Configurable

300 61 31 150

1 1 0 ... 30 kg 10

30 ... 60 kg 20

Zero tracking ± 2% kg ± 6

Initial zero-setting range kg

±10

± 1.22

±10

± 0.62

±10

60 ...150 kg 50

± 3

Preload (electronic) 1) kg 60 120 150

±10

30

Metrological specifications:

Accuracy class

Verification scale interval

Minimum capacity, Min, acc. to CD³)

Temperature range

Select particular group of specifications (use code): : g g g

°C

10

10 l

50 50 – l

10/20/50

200

Spec. grp.1

*

(10 3 1)

Spec. grp.

2

(10 3 2)

0 ... +40

Spec. grp.

3

(10 3 3)

Spec. grp.

4

(10 3 4)

Weighing range structure

Weighing range

SingleRange

Configurable

Maximum capacity, Max kg 300 300 151

Zero tracking ± 2% kg ± 6

Initial zero-setting range kg

±10

61

100 20

± 6

±10

± 3.02

±10

± 1.22

±10

299 Preload (electronic ) 1) kg 60 60

ISO test function ²)

Metrological specifications:

Accuracy class

Verification scale interval

Minimum capacity, Min, acc. to CD³)

Temperature range g g

°C yes yes l

50 l

100 l

50

1,000 2,000 1,000

0 ... +40 yes

Select particular group of specifications (use code): :

Spec.grp.

6

(10 3 6)

Spec. grp.

7

(10 3 7)

1) With relatively high preloads, the maximum capacity is reduced by 1-kg intervals

2) Up to a max. preload of 120 kg

Spec. grp.

8

(10 3 8)

Spec. grp.

9

(10 3 9) yes l

20

400

Economic Area

The weighing platform has a built-in calibration weight.

Should external calibration be necessary, you will need one of the following calibration weights:

– Readability of 1 g: 50 kg, accuracy class F1

– Readability of10 g or more: 50 kg, accuracy class M1

* factory setting

21

General Specifications

(for Use in Standard Applications Not Subject to Legal Metrology)

Model IS 150 IGG-H IS 300 IGG-H

Standard deviation

Linearity

Response time (average)

Fastest response time

(constant relative accuracy)

Adaptation to ambient conditions and application requirements

Data output speed

(depends on the filter level selected)

Dust and water protection rating g <± 1 g < ± 4

2

< ± 2

< ± 8 s < 1.5 < 1.5 s <1 <1 s

By selection of 1 of 4 optimized filter levels

0.1 - 0.1 - 0.2 - 0.4 (normal output speed)**

IP 67, dust-tight and water-proof subject to defined conditions

(certified by TÜV*** in accordance with VDE 0470/EN60529)

Zone 2 and 11 Suitable for use in hazardous areas

Overload capacity

Net weight (without "isi" terminal) approx.

Power requirements (optional) kg 600 kg 70

Frequency

Power consumption

(with isi10,20,30 connected to an A/C adapter, model ING2)

via A/C adapter, model ING2, 230 VAC or 115 VAC (to be connected by your dealer or a Sartorius service technician only)

Hz 48 – 63

VA 34: maximum, 18: average

(only weighing platform connected to an A/C adapter, model ING2)

Selectable weight units g*, kg* , ct, oz, ozt, tlh, tlt, GN, dwt, mg, /lb, tlc, mom, K, tol, bat,

MS, tons

Automatic zero-tracking function

(can be turned off by menu code)

Built-in interface RS-485 (standard, XBPI protocol): 8-bit; odd parity; transmission rates: 9,600...38,400; half-duplex optional for RS-232 (SBI protocol): 7-bit; parity: even, mark, odd, space; transmission rates: 150...19,200 baud;

1 or 2 stop bits, software /hardware handshake; factory setting: 1,200 baud; odd parity; 1 stop bit; hardware handshake with two characters after "CTS"

* = Weight unit can also used in legal metrology

** = Menu setting "data output speed for converter" is five times faster

*** = The TÜV is the German Association for Technical Safety and Inspection

22

Selecting and Attaching ID Plates

The ID plate is to be selected and attached according to the specification block (configuration of scales) and the display and control unit (terminal). For details of how to position the ID plate on the scales or tag holder, refer to the instructions in

"Plates and Markings".

If display and control units (terminals) of

ID plate for class configurations

ID plate for class configurations

If display and control units (terminals) of

ID plate for class configurations

ID plate for class configurations

Select and Attach Plate Containing Metrological Data

Plates with the metrological data Max, Min e and d must also be attached near to the display.

Select the plate with the Max, Min e and d metrological data that is suitable for the configuration, cut along the dotted lines and attach above the display.

The transparent protective film must be stuck over the plate containing the metrological data. The tamper-proof plate

Examples of attached plates containing metrological data for the possible configurations.

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Pin Assignment Chart for the Interface RS-485

RS-485, 3-m Cable

Male Connector:

Type C091D, 12-pin round connector with threaded locking ring, Amphenol (IP67))

Pin Assignment

A RxD-TxD-N

F

G

Menu Access Switch for Calibration/

Adjustment (routed externally)

VCC (24V Power Supply)

Female Interface Connector (Recommended):

Type C091D, 12-pin, Amphenol (IP67)

J GND (24V Power Supply)

K GND (24V Power Supply)

L RxD-TxD-P

M VCC (24V Power Supply)

Type of cable: AWG 24 specification

Be sure to follow the instructions given for connecting the weighing platform to the power supply!

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Troubleshooting Guide

(For Problems That You Can Fix Yourself)

No segments appear on the display

The weight display shows "H"

The weight display shows "L" or

"Err 54"

– No line current is available

– The AC adapter is not plugged in

– The weighing platform has

been in the standby mode for

more than 5 minutes

– The load exceeds the capacity

of the weighing platform

– The load plate is not on the

– Check the power supply

– Plug the AC adapter into the platform and into

an electrical outlet

– Turn on the isi industrial terminal using the

– Unload the weighing platform

– Place the load plate on the platform

The weight display briefly indicates "Err 01"

The weight display briefly indicates "Err 02"

The weight display briefly indicates "Err 03"

The error code "ERR 07" is displayed

The error code "ERR 08" is displayed

The error code "ERR 09" is displayed

The error code "ERR 10" is displayed

– The weight unit selected requires more decimal places than are available in the display

– One of the requirements for calibration/adjustment has not been met (e.g., the weighing

platform is still loaded)

– Calibration/adjustment was unable to be completed within a specific time

– The last function you activated probably is not allowed for weighing platforms used as

legal measuring instruments

(legal-for-trade)

– Select a different weight unit

– Check the description of the operating

– Refer to the operating menu to check whether this function is allowed for weighing platforms

used as legal measuring instruments menu/instruction manual and recalibrate/readjust the weighing platform

– Unload the weighing platform

– Allow the equipment to warm up and recalibrate/re-adjust

– The load on the weighing platform is too heavy for the platform to be zeroed

– The gross weight value < zero and the weighing platform is unloaded, but you cannot tare

– The tare memories for your application are full, and you tried to clear the lower-level tare memory

– Check the "Specifications Chart" for the

configuration code you have selected

– Zero the weighing platform

Clear the tare memories of your application

25

The error code "ERR 12" is displayed

– You tried to store a value in the tare memory for applications, although this memory has been

blocked by menu code 2 2 x

– You entered a numeric tare that is not allowed

– Check the configuration

– Check the value entered

The error code "ERR 17" is displayed

The error code "ERR 19" is displayed

The special code " displayed

A" remains

The weight readout changes constantly

– Internal calibration is not possible because the preload setting is too high

– The remaining weighing capacity available is too low because the relatively high preload setting has reduced the maximum capacity

– None of the keys has been pressed since the weighing platform was switched on

– Unstable environment (ambient conditions; e.g., too much vibration or exposure to excessive drafts)

– A foreign object is caught between the load plate and the platform frame

– See "Setting the Preload" in the section on the

– See "Setting the Preload" in the section on the

– Press any key

– Set up the weighing platform in a different area

– Access the "Devices" setup menu to adapt the weighing platform to the particular

environment

– Remove the foreign object

The readout of the weighing result is obviously wrong

– The weighing platform has not been calibrated/ adjusted

– The weighing platform was not tared before weighing

– The weighing platform is tilted

– Calibrate/ adjust the weighing platform

– Tare before weighing

– Level the weighing platform as described in the instructions

If any other errors occur, please contact your nearest Sartorius service center or your dealer.

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Care and Maintenance

Servicing

Regular servicing by a Sartorius technician will extend the service life of your weighing platform and ensure its continued weighing accuracy. Sartorius can offer you service contracts, with your choice of regular maintenance intervals ranging from 1 month to 2 years.

Cleaning

Before cleaning the weighing platform, unplug it from the power supply

(disconnect the AC adapter).

To clean the weighing platform when it has been exposed to dry ambient conditions:

− Use a piece of cloth wet with a commercially available cleaning agent to wipe down the weighing platform

To clean the weighing platform when it has been in a wet environment:

− Use a commercially available cleaning agent and a gentle, low-pressure jet of water to hose down the platform afterwards

The weighing platform which has been tested according to

EN 60529 and found to comply with the IP67 protection standard, will remain leaktight for a maximum of 30 minutes if immersed at a maximum depth of 1 meter (approx. 3 ft.).

However, pressurized water (e.g., strong jets of water using a hose or protected weighing platform.

Never use concentrated acids, bases, solvents or pure alcohol to clean the weighing platform!

To clean the weighing platform exposed to a corrosive enviroment:

− Regularly remove all traces of corrosive substances from the platform

− Follow the manufacturer's directions provided for the particular disinfectants and cleaning agents you use to clean the weighing platform

Important Note:

If the water that you use to clean the weighing platform is too hot or cold, the difference in temperature between the water and the platform can cause condensation within the platform (according to EN 60529 on IP67 protection).

This condensation may cause the weighing platform to malfunction!

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Safety Inspection

If there is any indication that safe operation of the weighing platform is no longer warranted, turn off the power and disconnect it from the power supply immediately. Lock the equipment in a secure place to ensure that it cannot be used for the time being.

Safe operation of the weighing platform with the power supply is no longer ensured when

– there is visible damage to the power supply

– the power supply no longer functions properly

– the power supply has been stored for a relatively long period under

conditions that are different from those specified for "Storage and Shipping"

In this case, notify your nearest Sartorius Service Center or the International

Technical Support Unit based in Goettingen, Germany. Only service technicians who are authorized by Sartorius and who have access to the required service manuals are allowed to perform maintenance and repair work on the equipment.

Information on Recycling

To ensure safe shipment, your weighing platform has been packaged using environmentally friendly materials. After successful installation of the platform, you should return this packaging for recycling because it is a valuable source of secondary raw material.

For information on recycling old weighing equipment, consult your municipal waste disposal center or local recycling depot.

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35

Use of the Weighing Platform as a Legal Measuring Instrument in the EU*

Components of a Legal Weighing

The weighing platform is a modular device. This modular device is only considered to be a verified scale once it has been connected to a suitable display and control unit, and initial verification has taken place (a deviating configuration may also be defined for the initial verification by Sartorius).

Therefore, a legal weighing instrument can consist of the following:

– a Sartorius isi industrial terminal + 1 to 3 IS weighing platforms or

– a Sartorius isi industrial terminal + at least 1 weighing platform + up to 2 further EC- or nationally type-approved weighing instruments

As a weighing instrument, the weighing platform is not allowed to be used for weighing goods intended for direct sale to the public. Since the platform's type-approval certifcate for verification applies to non-automatic weighing instruments only, you must comply with your country's national regulations that apply to the place of installation of your weighing instrument for automatic operation with or without supplementary devices installed.

*including the Signatories of the Agreement on the European Economic Area

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Effect of the Preload on the Acceptability for Verification in the EU*

Only internal adjustment (calibration) is allowed for weighing instruments verified as legal measuring instruments (refer to the operating instructions for the particular isi industrial terminal you are using). Therefore, if you use your weighing platform in a configuration for which you cannot use the ISO test on account of the relatively high preload, the platform is not acceptable for verification.

To have your weighing platform verified, you must change the preload setting before verification only.

The legal basis permitting Sartorius to perform initial verification is constituted by the following: 1) EC Council Directive No. 2009/23/EC on nonautomatic weighing instruments, which has been applicable within the harmonized Internal Market of the European Union since 1 January 1993; and

2) the certificate issued by the Metrology Department "Eichwesen" of the

Landesverwaltungsamt of Lower Saxony in Germany.

(MEN, Mess- and Eichwesen Niedersachsen)

Before verification, the respective ID labels and metrology sticker must be affixed to the area on the instrument(s) as provided.

*

including the Signatories of the Agreement on the European Economic Area

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Approved Auxiliary Measuring Devices

When using the weighing platform as a legal measuring instrument in the EU, you may connect to it only auxiliary measuring devices that have been approved for legal metrology in accordance with the EC Type-Approval

Certificate No. D95-09-006:

– Electromechanical weighing instruments verified for legal metrology

– Hand or foot switches for activating the tare function and/or print function

– T-connector

– Interface converters

Model YTC01, Sartorius

Model Series 7253,

– Digital remote displays

YCC 01- and YCO...,Sartorius

Models YRD12Z and

– Printers Models YDP02-0D,YDP02-0CE,

Sartorius

– Industrial terminals of the isi series, used as display and control devices

– Checkweighing display with color-coded indicators

Model YRD 10Z, Sartorius

(does not display weights or other

– Bar code scanners

– Other printers and/or auxiliary measuring devices that are stated on an EC

Type-Approval Certificate for a Sartorius non-automatic weighing instrument, or other printers and devices whose suitability for connection to weighing instruments is confirmed by independently issued certificates or reports provided by a Notified Body in the EU and the Signatories of the Agreement on the European Economic Area.

For applications not subject to the regulations of legal metrology, any type of auxiliary device can be connected to the weighing platform:

– D/A converter Model YDA01Z, Sartorius

– Additional printer, card reader, bar code scanner, remote display, modem,

PC device for data transfer to a central computer, or a similar device.

Information Concerning the EC Machinery Directive

Sartorius balances, scales and weighing platforms are not machines in the sense of the EC Machinery Directive; however, as individual instruments they meet the safety requirements of this Directive.

If Sartorius balances, scales and weighing platforms are installed in conveyor systems, supplemented by auxiliary devices or equipment or otherwise modified, responsibility for compliance with the EC Machinery Directive and other safety requirements shall rest with the person who is responsible for the conveyor system, equipment added and/or modification.

Declarations of Conformity

The

C Mark on Sartorius Equipment

In 1985, the Council of the European Community approved a resolution concerning a new approach to the technical harmonization and standardization of national regulations. The organization for monitoring compliance with the directives and standards concerning C marking is governed in the individual EU Member States through the implementation of the

EC Directives adopted by the respective national laws. As of December

1993, the scope of validity for all EC Directives has been extended to the

Member States of the European Union and the Signatories of the Agreement on the European Economic Area.

Sartorius complies with the EC Directives and European Standards in order to supply its customers with weighing instruments that feature the latest advanced technology and provide many years of trouble-free service.

The C mark may be affixed only to weighing instruments and associated equipment that comply with the applicable Directive(s):

Electromagnetic Compatibility

The equipment meets the requirements of the following Directive:

Council Directive 89/336/EEC "Electromagnetic Compatibility (EMC)"

This Directive regulates the use of equipment that can cause electromagnetic interference or whose functioning can be influenced by such interference.

Applicable European Standards:

Limitation: EN 50081-1 Residential, commercial and

Defined immunity EN 50082-1 Residential, commercial and

Important Note:

The operator shall be responsible for any modifications to Sartorius equipment and for any connections of equipment not supplied by Sartorius and must check and, if necessary, correct these modifications and connections. On request,

Sartorius will provide information on the minimum operating specifications (in accordance with the Standards listed above for defined immunity to interference).

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Additional Directive for Weighing Instruments Used in Legal Metrology:

Council Directive 90/384/EEC "Non-Automatic Weighing Instruments"

This Directive regulates mass determination in legal metrological applications, e.g., in

– the manufacture of pharmaceuticals

– medicine and health care

– calculation of fees

– price calculation

For the respective Declaration of Type Conformity for weighing instruments that have been verified by Sartorius for use as legal measuring instruments and that have an EC Type-Approval Certificate, see page 37.

This Directive also regulates the performance of the EC verification by the manufacturer, provided that an EC Type-Approval Certificate has been issued and the manufacturer has been accredited by an officer of a Notified Body registered at the Commission of the European Community for performing such verification. On February 15, 1993, Sartorius was certified foÀÊperforming verification.

For information on the CE mark on Sartorius equipment and legal regulations currently applicable in your country, and to obtain the names of the persons to contact, pease ask your local Sartorius office, dealer or service center.

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"EC Verification" - A Service Offered by Sartorius

Our service technicians authorized to perform the verifcation* of your weighing instruments which are acceptable for legal metrological verification can inspect and verify the metrological specifications at the place of installation within the

Member States of the European Union and the Signatories of the European

Economic Area.

"New Installation" Service

Initial verification is covered in our "New Installation" service package. In addition to initial verification, this package provides you with a series of important services which will guarantee you optimal results in working with your weighing instrument:

– Installation

– Startup

– Inspection

– Training

– Initial verification

If you would like Sartorius to perform initial verification of your weighing instrument, contact an authorized service representative. Please refer to the

Sartorius European Service Center Addresses on page 39.

Subsequent Verifications within the European Countries

The validity of the verification will become void in accordance with the national regulations of the country in which the weighing instrument is used.

For information on verification and legal regulations currently applicable in your country, and to obtain the names of the persons to contact, please contact your local Sartorius office, dealer or service center as indicated on the following page.

* in accordance with the accreditation certificate issued to Sartorius

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Accessories (Options)

Order No.:

Data interface port with 3-m cable (IP67, RS-485) and 12-pin round connector YDO50IS

Data interface port with 3-m cable (IP67, RS-485) and 12-pin round connector electrically isolated YDO51IS

Data interface port with 3-m cable (IP67,

RS-232C/RS-423) and 12-pin round connector YDO52IS

Data interface port with 6-m cable (IP67, RS-485) and 12-pin round connector (part of the standard equipment supplied)) YDO53IS

Extension cable to connect an isi terminal to a weighing platform; 12-pin round connector to 12-contact round connector (IP65, 6 m) YCC 01-ISM6

Round female connector, IP65, type C091D, 12-contact, Amphenol

Round male connector, IP65, type C091D, 12-pin, Amphenol

69 QC0011

69 QC0010

Adapter cable, from round connector to PC, YCC 01-0017D2

25-pin D-Submini,

0.2 m long (YDO52IS required)

For ordering customized cables and accessories, contact your local

Sartorius office or dealer.

PC adapter cable, 25-pin D-Submini – 9-contact

D-Submini 0.25 m long (YDO 52 IS and YCC 01-0017D2 required)

Special menu access locking device, IP65 (for legal metrology); for external positioning of the menu access lock on weighing platforms built into systems.

If this device is used, a tag plate for ID labels is not required.

Upgrade kit for DC power supply to the weighing platform (without using an external

AC adapter or power supply; the AC adapter does not come standard with this accessory)

IP67 cable gland (to be installed by an authorized service technician only)

External rechargeable battery pack; hours of operation approx. 28

(YAS03IS required)

IP65 AC adapter, 3-m primary cable,

1.5-m secondary cable; to be installed by an authorized service technician only (YAS03IS required) for 220 V for 110 V

Adapter cable for connecting the weighing platform to a 12-V car battery or to a separate

12-V power source using the terminal leads; cable length:

3.7 m ( ∼ 12 ft.); with integrated switch and fuse, reverse battery polarity protection; to be installed, using the YAS03IS, by an authorized service technician only

6965619

YAS 02 IS

YAS 03 IS

YRB 06 Z

6971899

6971500

YRB 01 IS

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Roller conveyor, with 8 rollers (for the 800 x 600mm

IS weighing platform)

Aluminum YRC01IGP

Stainless steel YRC01IGS

Drive-on ramp (1,250 x 600 mm)

Pit frames

– Stainless steel

YAR 10 IS

– Painted

Set of fasteners for pit frame installation

YEG 01 IP

YEG 04 IP

YAS 04 IS

For ordering customized cables and accessories, contact your local Sartorius office or dealer.

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Sartorius Weighing Technology GmbH

Weender Landstraße 94-108

37075 Goettingen, Germany

Phone +49.551.308.0

Fax +49.551.308.3289

www.sartorius-mechatronics.com

Copyright by Sartorius,

Goettingen, Germany.

All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius.

The status of the information, specifications and illustrations in this manual is indicated by the date given below.

Sartorius reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.

Status:

March 2013

Sartorius Weighing Technology GmbH

Goettingen, Germany

Printed in Germany.

been bleached without any use of chlorine

RS · KT

Publication No.: WIS6011-e1 3036

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