CARPET EXTRACTOR

Operating Instructions

MODEL: CDT7

Read these instructions before operating the machine

MM

98626 07/28/05

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

1

CADET 98626 08/25/04

Machine Data Log/Overview.........................1

Table of Contents..........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level ..................................2-2

Grounding Instructions..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

Controls/Component Location ......................3-2

Filling Operation............................................3-5

Operations. ...................................................3-6

Cleaning Procedure. .....................................3-8

Accessory Tool Usage. ............................... 3-10

MAINTENANCE

Service Schedule .............................. ……… 4-1

Periodic Maintenance. ..................................4-2

Daily/ Regular Maintenance..........................4-2

Vacuum Motor Replacement ........................4-3

Belt Replacement..........................................4-4

Solution Pump Replacement ............ ……… 4-5

Wiring Diagram. ............................................4-6

Troubleshooting Chart ..................................4-7

GROUP PARTS LIST

Frame Assembly. ........................................ 5-1

Brush Assembly. ......................................... 5-3

Pump Assembly. ......................................... 5-5

Vacuum Shoe Assembly............................. 5-7

Control Panel Assembly.............................. 5-9

Solution Tank Assembly. ............................ 5-11

Recovery Tank Assembly. .......................... 5-13

Suggested Spare Parts/Notes .................... 5-15

TABLE OF CONTENTS

CADET 98626 08/25/04 2

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the bottom back-end of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Periodic

- Daily/Regular

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The 98# on the lower left corner of the front cover is the part number for this manual.

1-1 CADET 98626 08/25/04

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

CADET 98626 08/25/04 2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

2-2

CADET 98626 08/25/04

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V,

60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

PROPER GROUNDING

Grounding Pin

Grounded

Outlet

Metal Screw

Adaptor

Grounded Outlet Box

Fig. A

Fig. B

Tab For Grounding Screw

Adaptor

Fig. C

NOTE: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover.

Whenever the adaptor is used, it must be held in place by a metal screw.

!

WARNING:

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

CADET 98626 08/25/04

2-3

TECHNICAL SPECIFICATIONS

POWER TYPE

ELECTRICAL: 115 V, 15 A, 60 HZ

ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99

cfm (2.80 cubic meters/min.) Waterlift –117” (297cm)

BRUSH: (1) 15” (38.1 cm.)

SOLUTION PUMP: 73 PSI, diaphragm style, internal

bypass

SOLUTION CAPACITY: 7 gallons (26.5ltr)

RECOVERY CAPACITY: 7 gallons (26.5ltr)

BRUSH SPEED: 1000 rpm

GENERAL DIMENSIONS/WEIGHT

Vacuum shoe: 17” (43.18 cm) cast

aluminum with spring loaded down pressure

WHEELS: (2) 10” dia. (25 cm) wheels

by 2”

WEIGHT: 92lbs. (42kg)

LENGTH: 41” (104 cm)

HEIGHT: 34” (86.36 cm)

WIDTH: 17.5” (44.45 cm)

SOLUTION SPRAY: 2 quick change

jets.

POWER CABLE: 50’ (12.7 m) (14

gauge)

34”

(86.36cm)

3-1

41”

(104cm)

CADET 98626 08/25/04

17.5”

(44.45cm)

6

1

3 5

4

7

CONTROLS/COMPONENT LOCATIONS

1. Main Handle. Used to pull and maneuver machine.

spray.

and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings.

5. Vacuum Motor Switch. Turns on vacuum motor

6. Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor.

7. Vacuum Motor Circuit Breaker. 15 amp.

Breaker protecting vacuum motor.

8. Recovery Dump Hose. Facilitates draining dirty cleaning solution.

9. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank.

2

8

9

CADET 98626 08/25/04 3-2

CONTROLS/COMPONENT LOCATIONS

1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools.

2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses.

3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights.

4. Recovery Tank. Used to collect dirty cleaning solution.

5. Solution Tank. Used to hold cleaning solution.

6. Recovery Tank Dome.

7. Vacuum Shoe.

8. Brush Housing.

9. Front Lifting Handle.

10. Cleaning Solution Filter.

3

10

2

1

9

3-3

6

4

5

7

CADET 98626 08/25/04 8

CONTROLS/COMPONENT LOCATIONS

6

2

6

1

4

5

3

CADET 98626 08/25/04 3-4

FILLING OPERATIONS

RECOVERY TANK

SOLUTION

TANK

STEP

1

STEP

2

FILL LINE

STEP

3

FILLING THE CADET

NOTE: Use clean bucket of water to fill solution tank

Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.

Do not allow water to spill into vacuum motor inlet.

Dry spillage from top of solution tank before

replacing recovery tank.

CHEMICALS

Suitable Chemicals Non-Compatible Chemicals

Alkalis

Detergents

Hydroxides

Aldehydes

Aromatic Hydrocarbons

SP Butyls

Soaps Carbon Tetrachloride

Vinegar Clorox*

Chlorinated Bleaches

Chlorinated Hydrocarbons

Lysol*

Methyl Ethel Ketone (MEK)

Perchorethylene (perc)

Phenolics

Trichlorethylene

D-Limonene

3-5

STEP

4

CADET 98626 08/25/04

Remove recovery tank

Add water

7 gal.

(26.5 ltr.)

140°F (60°C)

7 – 14oz.

(207ml – 414ml)

Add cleaning chemical

Replace recovery tank

OPERATIONS

STEP

1

Remove electrical cord and literature from recovery tank. Fill solution tank (see filling operations, page3-5).

STEP

2

Plug cord into grounded outlet.

Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly.

CORRECT

1/8in

(3mm)

STEP

3

Adjust brush to proper setting.

Note: For good operation the brush must skim the carpet. If circuit breaker trips raise

brush to prevent damage to motor or carpet.

PUMP

ON

INCORRECT

VACUUM

ON

STEP

4

Turn on both Vacuum and Pump motor switches (“ON”=“I”).

CADET 98626 08/25/04 3-6

OPERATIONS

Tip machine back by main handle to move to starting point.

STEP

5

Lower machine to floor.

STEP

6

Select intermittent or continuous switch setting to turn on brush and start solution spray.

The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made.

The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made.

STEP

7

INTERMITTENT

CONTINUOUS

3-7 CADET 98626 08/25/04

STEP

1

CLEANING PROCEDURE

Start at wall closest to power outlet. Pull straight back without pushing down on handle.

1in.

(25mm)

1ft.

(30cm) OFF

STEP

2

Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass.

STEP

3

Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch.

VACUUM

INTAKE COVER

SOLUTION

INTAKE COVER

STEP

4

During operation, observe the following: The

Cadet is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow.

During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down

the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.

CADET 98626 08/25/04 3-8

CLEANING PROCEDURE

Use right side of machine for cleaning against walls.

STEP

5

After cleaning, turn off all controls, return brush to storage position and carefully unplug machine.

STEP

6

To speed drying, use a Windblower

™ fan.

STEP

7

OFF

OFF

OFF

Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.

STEP

8

RECOVERY

DRAIN

3-9 CADET 98626 08/25/04

SOLUTION

DRAIN

STEP

1

ACCESSORY TOOL USAGE

Use only one of the following acceptable accessory tools.

HT DDH DH

89227 89226 39504

Pull back collar and insert over machine mounted fitting, then release collar to lock into place.

STEP

2

Lift door on front of vacuum shoe and insert

1 ½ inch hose cuff into hole.

PUMP

ON

OFF

VACUUM

ON

STEP

3

Turn on Pump and Vacuum Switch. Note:

Be sure intermittent/continuous switch is in center (off) position and brush is in storage position.

STEP

4

Squeeze handle on accessory tool to begin cleaning.

CADET 98626 08/25/04 3-10

MAINTENANCE

SERVICE SCHEDULE

MAINTENANCE

Check machine for cord damage

Check recovery dome and gasket for damage and cleanliness

Check brush – should be clean with no lint or strings attached

Inspect vac shoe for blockage; remove fibers with coat hanger, etc.

Check hoses for wear, blockages, or damage

Check handles, switches, and knobs for damage

Check vac motor intake filter and clean

Run one gallon of water through system

Clean out recovery tank and check float valve to make sure it moves freely

Clean out solution tank and remove and clean vacuum intake screen

Clean outside of all tanks and check for damage

Run vac motor for at least one minute to allow motor to dry

Store with dome off tank to allow the tank to dry

Check all bearings for noise

Check all gaskets for wear and leakage

Check vacuum intake screen for damage; replace if necessary

Check pump pressure; observe spray pattern and check with gauge if necessary

Check and clean solution screen

Check belts for wear and replace as necessary

Check brush for wear; ensure bristles are not damaged

Check cables for fraying

Check the spray bar (manifold) for damage; replace if broken or bent

Check condition of vac shoe and frame for damage

Check overall performance of machine

Check vac motor carbon brushes

*

*

*

*

*

*

*

*

*

*

DAILY

*

*

*

WEEKLY QUARTERLY

*

*

*

*

*

*

*

*

*

*

*

*

CADET 98626 08/25/04

4-1

PERIODIC MAINTENANCE

Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.

NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern.

Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

DAILY / REGULAR MAINTENANCE

Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source.

1.

Empty unused cleaning solution from the solution tank.

2.

Inspect and clean filter screen in solution tank.

3.

Flush pumping system with 4 or 7 liters of clean, hot water.

4.

After each use, rinse tank with fresh water.

Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital

Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.

5.

Check for and remove any lint or debris around vac shoe.

6.

Check spray jets for full spray pattern.

MAINTENANCE

7.

Remove lint and dirt build-up from brush and housing.

NOTE: Brush removal.

A. To remove brush, grab and pull brush out from end opposite drive belt (operator’s right). Remove other end from brush driver.

B. To install brush, line up slots in brush core with pin in driver on drive belt side

(operator’s left) and push brush onto driver.

Then snap bearing end (opposite end) of brush into retaining clip.

8.

Check cooling air screen (located on frame behind left wheel) for lint or debris.

9.

Check float and shut-off screen and clean as necessary.

NOTE: Always store machine with brush in “Store” position.

CADET 98626 08/25/04 4-2

MAINTENANCE

!

WARNING:

ONLY QUALIFIED

MAINTENANCE

PERSONNEL ARE TO

PERFORM THE FOLLOWING REPAIRS.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank.

5. Remove the (6) screws holding the vacuum motor cover

(p/n 27809) to the solution tank.

6. Remove the vacuum motor.

7. Reverse process to install vacuum motor.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal

BEFORE removing screws on bracket.

Wire

Terminal

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

4-3

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

CADET 98626 08/25/04

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

!

WARNING:

ONLY QUALIFIED

MAINTENANCE

PERSONNEL ARE

TO PERFORM THE FOLLOWING REPAIRS.

BELT REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank and brush.

3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt.

5. Remove the (2) screws that fasten the vacuum shoe links (p/n 05016) to the brush housing.

6. Remove the (3) screws that fasten the side plate

(p/n 62759) to the brush housing to remove belt.

NOTE: All components associated with driving the brush will come out with the side plate.

7. Reverse process to install belt.

62759

05016

MAINTENANCE

CADET 98626 08/25/04 4-4

MAINTENANCE

!

WARNING:

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM

THE FOLLOWING REPAIRS.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

4. Remove solution hoses from fittings in pump.

5. Remove the (2) screws that fasten the pump to the frame.

6. Reverse process to install pump.

Pump Assembly 65155

Pump Repair Kit 47176

Pump Replacement Parts for Flojet 50 psi (65182)

115V Motor 53016

Housing 41318

Cover 27057

4-5

Pump Hsng

41387

Pump Replacement Parts for Shurflo 100 psi (65183)

Pump Head Replacement

65187

Valve Asm

84161

Diaphram

29206

Pump Replacement Parts for Flojet 73 psi (65200)

Motor

53254

Pump Repair Kit

47176

Hsng/Pump Repair Kit

47350

CADET 98626 08/25/04

WIRING DIAGRAM

CADET 98626 08/25/04 4-6

TROUBLESHOOTING CHART

PROBLEM

No Power, Nothing

Runs

Vacuum Motor Will Not

Run

CAUSE

Is the cord plugged in.

Circuit breaker tripped in building.

Faulty switch.

Faulty power cord or pigtail.

Vacuum circuit breaker tripped.

.Faulty main vacuum switch.

Loose wiring.

Faulty vac motor.

Debris lodged in vac shoe.

SOLUTION

Plug in cord.

Reset breaker.

Call for service.

Call for service.

Reset breaker.

Call for service.

Call for service.

Call for service.

Remove debris from vac shoe.

Vacuum Motor Runs

But

Suction Is Poor

Poor Or No Water Flow

(Carpet Is Streaky)

.Dome gasket defective or missing.

Replace as necessary.

Vacuum hose cracked or hose cuff loose.

Replace or repair as necessary.

Recovery tank full / float ball stuck in the Turn off vac motor. Drain and rinse up position.

Main pump switch off.

recovery tank.

Turn on.

Brush Does Not Spin

Jets clogged or missing.

Solution filter clogged.

Faulty solenoid.

Brush switch off.

Brush circuit breaker tripped.

Brush belt broken.

Faulty brush motor.

Clean using a vinegar /water solution or replace.

Drain solution tank and clean solution filter.

Call for service.

Turn on brush switch.

Reset circuit breaker.

Replace as necessary.

Call for service.

4-7 CADET 98626 08/25/04

THIS PAGE INTENTIONALLY LEFT BLANK.

MAINTENANCE

CADET 98626 08/25/04 4-8

FRAME ASSEMBLY

7

15

11

10

28

5

22

2

16

27

20

29

8

3

30

19

18

21

(SEE PG. 5-11)

A B

12

34

33

6

31

26

9

32

25

13

14

24

4

5-1 CADET 98626 08/25/04

OPEN

87013

87025

87018

70074

73197

OPEN

89114

03107

99667

73943

20035

20041

70271

70057

66052

70697

57105

OPEN

34341

39528

41236

41353

41354

53640

57030

57245

99809

62761

64099

66282

66288

70085

70066

REF PART NO.

QTY DAESCRIPTION

29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

-

1 FRAME, CLP FAMILY

1 HOSE ASM, 1.5 BLK VAC X 15.5

2 HUBCAP, 5/8” SHAFT

1 HARNESS, MAIN, CDT

1 HINGE, TANK TO FRAME

1 MOTOR ASM, BRUSH CLP FAMILY

2 NUT, 10-32 HEX NYLOCK

3 NUT, 1/4-20 HEX NYLOCK SS

2 FOAM TAPE, 1/8 THK X 3/4 1SDA

1 PLATE, BRUSH MTR CLAMP

1 PULLEY, 1.4 OD, 6GR, MICRO-V

6 PLUG, HOLE, .375” BLK

2 PLUG, 9/16 OD BLK NYLON

2 SCR, 1/4-20 X 1/2 PPHMS SS

2 SCR, 10-32 X 3/4 PPHMS

-

2 WASHER, 1/4 ID X 5/8 OD SS

2 WASHER, 1/4 LOCK EXT STAR SS

2 WASHER, #10 X 9/16 OD

2 SET SCR, 10-32 X 1/4 KCP

1 STRAIN RELIEF, 90 DEGREE

-

2 WHEEL, 1-5/16 X 9.625 DIA

1 AXLE, 5/8 X 17.06L

10” HEAT SHRINK, 3/4 ID UL/CSA

1 SEAL, FRAME/TANK

1 CLAMP, 7/16 DIA NYLON UL

1 CLAMP, 2.0” WORM GEAR

2 SCR, 1/4-20 X ½ HHCS PLTD

2 SCR, 1/4-20 X 1 PPHMS SS

1 PIN, ROLL 1/8” X 1.0”L

1 SCR, 1/4-20 X 1.25 PPHMS SS

3 NUT, 1/4-20 HEX W/ STAR WASHER

FRAME ASSEMBLY

SERIAL NO.

FROM

NOTES:

100046610

CADET 98626 08/25/04

5-2

BRUSH ASSEMBLY

31

30

25

15

11

25

29

30

24

26

18

16

34

17

44

45

36

33

47

43

32

7

16

13

1

14

23

20

25

30

29

17

12

38

39

10

22

40

37

41

28

35

3

21

42 6

8

19

4

27

26

5-3 CADET 98626 08/25/04

46

25

3

9

2

5

BRUSH ASSEMBLY

SERIAL NO.

FROM

NOTES: REF PART NO.

QTY DESCRIPTION

32

41

42

43

44

45

46

47

37

38

39

40

33

34

35

36

25

26

27

28

29

30

31

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

A

6

3

4

1

2

12524

67467

27805

29157

70737

67094

66310

80604

73966

64102

29208

12514

05158

09137

47383

47416

57271

62758

62759

62762

64098

66192

67411

70043

70088

70177

70232

70497

87016

87018

70675

03110

04084

09019

11045

12031

140343

140351

34341

36192

41345

50998

51311

51312

51314

51317

57030

1 AXLE, ROLLER

1 ADAPTER, BRUSH BRG.

2 BEARING, 1.125ODX.500IDX.375

1 BELT, 180J6 MICRO-V

1 BRUSH, 15L X 3.38OD

1 BRKT, BRUSH PULLEY

1 BRKT, BRUSH HEIGHT

REF FRAME, CLP FAMILY

2 GUARD, THREAD

1 HOUSING, BRUSH 15"

1 LABEL, BRUSH HEIGHT

1 LINKAGE, ASM, BRUSH HEIGHT

1 LINKAGE ASM, ROLLER SUPPORT

2 LINK, ROLLER, FRONT

1 LEVER, HEIGHT ADJUSTMENT

4 NUT, 10-32 HEX NYLOCK

2 NUT, 3/8 DIA CAP, TYPE PUSH PLT

1 PLATE, BRUSH HOUSING RH

1 PLATE, BRUSH HOUSING LH

2 PLATE, AXLE RETAINER

1 PULLEY, 2.2 OD, 6GR, MICRO-V

1 PIN, ROLL 1/4 X 1.25L

1 ROLLER, 1.9 DIA X 10.5 LG

2 SCR, 10-32 X 5/8 PFHMS

6 SCR, 10-32 X 1/2 PPHMS SS DL

7 SCR, 10-32 X 1/2 FHMS SS

2 SCR, 10-32 X 3/8 FHMS SS

2 SCR, #10-24 X 1/2 SHCS

4 WASHER, #10 LOCK EXT STAR SS

6 WASHER, #10 X 9/16 OD

4 SCR, 1/4-20 X.5/8 THMS PLTD NP

1 BRUSH, 15 L X 3.35 OD G2

1 RING, TOLERANCE 7/8

1 CLIP, BEARING

1 DRIVER, BRUSH

1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP

1 RING, 1/2 EXT. SNAP

2 PIN, CLEVIS 1/4 X 1/2 PLTD

2 COTTER, 1/4" RING

1 SPACER, .81ID X 1.06OD, ALUM

1 PULLEY ASM, BRUSH

1 DRIVER ASM, BRUSH

1 BRUSH ASM, 15 IN

1 ADAPTER, BRUSH BRG. DIE CAST

2 BEARING, R6 3/8 ID

1 BRUSH BEARING ASM.

REF KIT, BRNG/ADPTR EXTRCTR

1000090563

1000090563

1000090563

1000090563

1000090563

CADET 98626 08/25/04

5-4

PUMP ASSEMBLY

5-5

30

32

31

4

FROM SERIAL #1000022942

8

23

3

18 1

14

29

4

20

10

16

13

9

2

TO SERIAL #1000022941

16

21

13

12

19

15

11

26 25

20 17

7

28

26 24

C

(SEE PG. 5-11)

6

5

27

CADET 98626 08/25/04

PUMP ASSEMBLY

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

87192

56014

56012

31076

70162

-

880278

39529

39530

39531

73963

39591

65182

65183

78419

31074

22072

22090

31072

31073

44067

44068

57030

65200

66288

70386

70011

34355

78420

84160

87191

87018

REF PART NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

1 COUPLING, 1/4 ANCHOR W/1" HEX

2 CONNECTOR, 1/8FPT X 1/4 TUBEQC

1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE

1 ELBOW, SWIVEL,1/4MPTX3/8TUBEQC

2 JET BODY, MINI PROMAX BODY

2 JET, MINI PROMAX 9504

2 NUT, 10-32 HEX NYLOCK

1 PUMP ASM, 115V 73 PSI W/CONN

2 PLUG, 9/16 OD BLK NYLON

2 SCR, 10-32 X 1.0 PPHMS

2 SCR, 1/4-20 X 5/8 HHCS SS

1 FITTING,1/4 TUBE,"Y", QC

1 TEE, 1/4 MPT X 3/8 TUBE, QC

1 VALVE ASM,SOLENOID CLP FAMILY

2 WASHER, 1/4"IDX1.0OD. FLAT SS

4 WASHER, #10 X 9/16 OD

1000029065

2 WASHER, 7/16 X 3/4 X .19RUBBER

1 NIPPLE, 1/4 CLOSE

1 NIPPLE, 1/4 FPT QD

2 ELBOW, 1/4 MPT X 3/8 TUBE, QC

2 SCR, 10-32 X 3/8 PPHMS SS

- OPEN

1 WIRE, 22" GRN/18 76011 X 76011

1 HOSE, 3/8 URETHANE X 29"

1000046610

1 HOSE, 3/8 NYLON X 6"

3 HOSE, 1/4 URETHANE X 6"

1 SCREEN, INTAKE

1 HOSE, 3/8 ID NYL11 YLW X 29”

REF PUMP ASM, 115V 50 PSI FLOJET

REF PUMP ASM, 115V 100 PSI SHURFLO

1000000000 X-REF TO 47306

1000022942 X-REF TO 47306

REF TEE, 3/8 MPT X 3/8 TUBE QC 1000022942

REF ELBOW, SWIVEL 3/8 MPT X 3/8 TUBE QC 1000022942

CADET 98626 04/21/05

5-6

VACUUM SHOE ASSEMBLY

1

4

2

12

8

13

6

3

11

7

11

7

10

5

5-7 CADET 98626 08/25/04

REF PART NO.

QTY DESCRIPTION

7

8

5

6

3

4

1

2

9

10

11

12

13

05016

27674

57245

70351

70360

70390

73958

85039

OPEN

87013

87074

35171

73955

4 ARM, VAC SHOE PARALLEL

1 COVER, ACCESSORY PORT

4 NUT, 1/4-20 HEX NYLOCK SS

2 SCR, 10-32 X 3/8 HHTR W/STAR

4 SCR, 1/4-20 X.75 PPHMS PHIL

4 SCR, 1/4-20 X 1 FHCS PLTD

8 SPACER, 3/8ODX.058WX.2814,CRS

1 VAC SHOE, 15"

-

4

8

1

2

-

WASHER, 1/4 ID X 5/8 OD SS

WASHER, WAVE 3/8ID X3/4D X.125

GASKET, ACCESSORY PORT

SPRING, EXT .38D X2.75L X.055W

VACUUM SHOE ASSEMBLY

SERIAL NO.

FROM

NOTES:

CADET 98626 08/25/04

5-8

CONTROL PANEL ASSEMBLY

5-9

22

6

18

1

7

23

8

2

16

19

13

15

12

10

17

3

14

9

11

4

21

4

5

20

D

(SEE PG. 5-11)

CADET 98626 08/25/04

CONTROL PANEL ASSEMBLY

REF PART NO.

QTY DESCRIPTION

14020

14700

14832

14942

23679

57040

57116

61348

70532

70235

72126

72130

73505

87189

41353

500180

87100

57104

70386

23086

500077

500078

50279

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

1 TERMINAL BLOCK, 115V (3-4-3)

1 BREAKER, 15A 250VAC 50VDC

1 BREAKER, 6A VDE CIRCUIT

2 BOOT, 3/8 CIRCUIT BREAKER

1 CORD ASM, 14/3 X 22" YLW

2 NUT, 1/2 NPT CONDUIT

2 NUT, 6-32 W/STAR WASHER PLTD

1 PANEL, CADET CONTROL

9 SCR, 10-32 X 1/2 PPHMS BLK NP

2 SCR, 6-32 X 1.0 PH BLK NYLON

1 SWITCH, DPDT 3-POSITION ROCKER

2 SWITCH, SPST 2-POSITION ROCKER

1 STRAIN RELIEF, 1/2 NPT TRUMPET

9 WASHER, .2IDX.500 BLK SS

REF HARNESS, MAIN, CDT

1 LABEL, CONTROL PANEL, CDT

2

3

1

1

1

1

1

WASHER, 3/8 ID INT.LOCK THIN

NUT, 10-32 W/STAR WASHER PLTD

SCR, 10-32 X 1.0 PPHMS

CORD SET,14/3 SJTW-A X 50' YLW

LABEL, CIRCUIT BREAKER BRUSH

LABEL, CIRCUIT BREAKER VAC

LABEL, GROUND SYMBOL

SERIAL NO.

FROM

1000032157

NOTES:

CADET 98626 08/25/04

5-10

SOLUTION TANK ASSEMBLY

(SEE PG. 5-1)

A

6

3

7

10

13

13A

13B

23

7*

12

17

9

1

B

(SEE PG. 5-1)

19*

29

18

30*

24

32

25

33

16*

D (SEE PG. 5-9)

18

15

22

21

34

11*

8

2

20

27*

26* 4

28*

5*

C

(SEE PG. 5-5)

18

14

5-11 CADET 98626 07/28/05

SOLUTION TANK ASSEMBLY

1

2

3

20041

20042

27809

17

18

19

20

21

22

23

24

85037

87018

73864

87013

70085

20035

20092

67147

25

26

27

28

29

30

31

32

73169

35236

35237

35238

70525

35235

75276

27417

33 500012

34 03-000261

3

1

1

CLAMP, 2.0" WORM GEAR

CLAMP, 3/8 HOSE (D-SLOT)

COVER, VAC MOTOR

SERIAL NO.

FROM

NOTES:

12

13

13A

13B

14

15

8

9

10

11

5 31081 1

PLASTIC

6

7

35175

35231

2

2

GASKET, TANK TO VAC COVER

GASKET, VAC COVER (CLP FAMILY)

39526

39527

39528

40049

1

1

HOSE,1/2 CLEAR X 12

HOSE, 1.5 BLK VAC X 3.0

REF HOSE ASM, 1.5 BLK VAC X 15.5

1 HOSEBARB, 3/8MPT X 1/2 NYLON

41348

53789

14258

140687

70114

70088

1

1

2

2

HOUSING, VAC MOTOR

VAC MOTOR ASM, CLP FAMILY

BRUSH SET, 120V 5.7 VAC, AMETEK

BRUSH SET, 120V VAC, WINDSOR

SCR, #10 X 3/4 PPHST TYPE B

SCR, 10-32 X 1/2 PPHMS SS

1

10

1

3

3

2

1

1

1

1

1

1

6

1

1

1

1

1

VENT, COOLING AIR SMALL

WASHER, #10 X 9/16 OD

STRAINER, 3/8 IN. NPT 60 MESH

WASHER, 1/4 ID X 5/8 OD SS

SCR, 1/4-20 X 1/2 PPHMS SS DL

CLAMP, 7/16 DIA NYLON UL

CLAMP, 3.5" WORM GEAR

RING, 2" DIA SPLIT

STRAIN RELIEF, CORD HOOK

GASKET, TANK, L-F

GASKET, TANK, L-R

GASKET, TANK, RH

SCR, #10 X 1.0 PPHST TYPE B

GASKET, CDT PANEL

TANK ASM, SOLUTION CDT7

CORD, 99807 1/8 X 12"

CARD, INSTRUCTION CDT7

CLAMP, CABLE 1/2 ID 1/4BLT

*

*

1000032157

SERVICE ONLY

SERVICE ONLY

* ITEMS INCLUDED

CADET 98626 07/28/05

5-12

RECOVERY TANK ASSEMBLY

5-13

17

18

5

7

4

8

E

13

16

15

E

12

14A

12

11A

9

10A

1A

6

2

3

14B

12

11B

10B

1B

CADET 98626 08/25/04

REF PART NO.

QTY DESCRIPTION

8

9

10A

10B

11A

11B

12

13

6

7

4

5

1A

1B

2

3

14A 140408

14B 140133

15

16

27417

500009

17

18

50995

28061

35232

39353

41391

40019

41390

66227

70114

75258

20064

20002

20041

27670

27816

28060

34351

35230

1 CLAMP, 2.0" WORM GEAR X .312

1 CLAMP, 2.0” WORM GEAR

1 CLAMP, 2.0" WORM GEAR

1 CORD, DRAIN HOSE

2 COVER, REC. TANK

1 DOME, CLP FAMILY

1 FLOAT SHUT-OFF

1 GASKET, DOME

2 GASKET, PORT COVER

1 HOSE, 1.5 X 12.0 DRAIN

1 HOSE, INSERT

1 HOSEBARB, 1.5 DOUBLE MCHD

1 HOSE, CAP

1 PLUG, DRAIN HOSE

6 SCR, #10 X 3/4 PPHST TYPE B

1 TANK, CDT RECOVERY

1

1

1

1

1

1

BRKT, HOSE HOOK

BRKT, RECOVERY HOSE MTG

CORD, 99807 1/8 X 12"

LABEL, WARNING

LABEL, CADET MAIN

DOME ASM, CLP FAM

RECOVERY TANK ASSEMBLY

SERIAL NO.

FROM

1000083443

NOTES:

1000083443

1000083443

1000083443

CADET 98626 08/25/04

5-14

SUGGESTED SPARE PARTS

SUGGESTED SPARE PARTS

DESCRIPTION

BRUSH, 15L X 3.38OD

BELT, 180J6 MICRO-V

BEARING, 1.125ODX.500IDX.375

JET BODY, MINI PROMAX BODY

JET, MINI PROMAX 9504

PUMP ASM, CDT

VALVE ASM, SOLENOID CLP FAMILY

GASKET, ACCESSORY PORT

BREAKER, 15A 250VAC 50 VDC

BREAKER, 6A VDE CIRCUIT

SWITCH, SPST 2-POSITION ROCKER

SWITCH, DPDT 3-POSITION ROCKER

VAC MOTOR ASM, CLP FAMILY

STRAINER, 3/8 IN. NPT 60 MESH

FLOAT, SHUT-OFF

DOME ASM, CLP FAM

PLUG, DRAIN HOSE

BRUSH SET, 120V 5.7 VAC, AMETEK

BRUSH SET, 120V VAC, WINDSOR

PART NUMBER

14700

14832

72130

72126

53789

73864

34351

28061

12031

11045

09019

44067

44068

65182

84160

35171

66227

14258

140687

SERIAL #

FROM

*

*

NOTES:

5-15 CADET 98626 08/25/04