Cornelius

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600

Facsimile 1-800-258-0255 www.cornelius.com

ILLUSTRATED PARTS LIST

XTREME ICE MAKER (630-830-1030 SERIES)

MODEL NO.

631806001

631806002

631806003

631806004

631806020

631806040

631806041

631808001

631808002

631808003

631808004

631808020

631810001

631810002

631810003

631810004

631810020

Distributed By:

Commercial Refrigeration Service, Inc.

http://WWW.CorneliusParts.COM

http://WWW.IceCubes.NET

(866) 423-6253

(623) 869-8881

Manual Part No. 630460178

10-25-2001 Rev; 9-30-03

©IMI Cornelius Co., 2001-03

1 of 14

Rev B

XTREME ICE (630-830-1030)

Part # Corrections/Update Document

Unit Type/Model #

XTREME 630-830-1030

Manual #

630460178

Page Item Old Part Desc.

4-14 6 630901023 Valve 1 Ton

13-14 n/a n/a

3 n/a n/a

Large

(630)

Revision

Omitted manual

Omitted manual

New Part Desc.

631500083 Kit Large Evap

Cover

161921008 Valve Expan

(830-1030)

630901138 Turbo Tech Cond

Coil

630901035 Crank case heater

631500179 Kit CRO valve

XRC 830-1030-

1230

631500174 Kit CRO valve

XRC 630

630900479 CRO valve n/a

Omitted from manual

Omitted from manual

Omitted from manual

631500077 Air filter

Agent Date Notes

KC 11/13/03 Kit includes magnets better service part

KC 11/13/03 Per Cornelius Eng

Dept. 005090

KC 11/13/03 For units with remote

KC

KC

KC

KC description page condenser

11/13/03 Retro fit kit

11/13/03 Retro fit kit

11/13/03 Service part for all remote units

11/13/03 Replacement for intake grill

Distributed By:




(866) 423-6253

(623) 869-8881

Distributed By:




(866) 423-6253

(623) 869-8881

Turbo Tech Water Condenser

The Turbo Tech water condenser differs from the earlier style of coil and cannot be interchanged with previous revision water coils. If your coil differs from this, see page

13-14. The keys to telling them apart are as follows:

1. Two identical vertical brackets support the T.T. water coil.

Part number for the brackets is 630201333.

2. The T.T. water coil has refrigeration lines that turn 90 degrees and are parallel to the water connections. Part number is 630901138.

3. The base used with the T.T. water coil requires a different mounting hole pattern than the older revisions. The part number is 164820905.

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




6

4

8

7

5

2

3

1

FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)

Item

No.

Part No.

1

2

3

4

161168006

161090000

164510000

166194001

630200510

631500136

167979015

Name

Screw TC 8-32 HX 12

Screw TC 8-32 HXSL 10 (Marine)

Nut Grommet

Grille Plstc Blk

Panel Accs RH Side (Marine)

Kit Svc Front Panel Asy (See Figure

13)

Panel Fnt (Marine) (See Figure 13)

XTREME ICE (630-830-1030)

2 of 14

Rev B

Item

No.

Part No.

5

6

7

8

630201041

630201247

318308000

161168009

630201049

630000890

630900888

Name

Cover Elec Box

Cover Elec Box (Marine)

Screw TR 10-32 PAPH 32

Screw MA 10-32 HX 48 (Marine)

Cover Top

Cover Top (Marine)

Panel Splash


10-25-2001 Rev; 9-30-03


IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




12

11

9

10

1

2

3

4

1

5

SEE DETAIL B

SEE DETAIL

A

DETAIL B

8

6

7

DETAIL A

FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)

3

4

1

2

5

Item

No.

Part No.

07578

630201033

165384000

630201139

630201076

630200510

Name

Screw TC 8-32 TRPH 12

Brace Elec Box

Elec Box Asy (See Figure 10)

Screw SM 8 TA HX 16

Panel Side RH (630-830)

Panel Side RH (1030)

Panel Accs Side RH (Marine)


10-25-2001 Rev; 9-30-03


Item

No.

Part No.

8

9

6

7

630901000

630900924

630900798

630900827

10 630900870

11 630900908

12 631500120

Name

Washer SL .540 I.D.

Swt Rocker On/Off

Switch Proximity

Cover Evap Large

Fitg Placeholder

Orifice Flow Reducer

Kit Svc Water Distributor Asy

(See Figure 11)

3 of 14

Rev B

XTREME ICE (630-830-1030)

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




2

1

2

5

2

6

7

6

7

8

6

7

9

3

4 4

AIR CONDENSER

3

4 3

REMOTE

FIGURE 3. REFRIGERATION ASSEMBLY

Item

No.

Part No.

1

2

161862005

161426001

3

4

630000786

630000851

166184002

166184003

Name

Sensor Tmp (Air Condenser)

Clamp Ger No. 12

Valve and Brkt Svc (630)

Valve and Brkt Svc (830-1030)

Dryer Filter (630)

Dryer Filter (830-1030)

Distributed By:




(866) 423-6253

(623) 869-8881

WATER COOLED

Item

No.

Part No.

5

6

165384000

630901023

7

8

9

161921008

165629007

630000843

165629010

Name

Screw SM 8 TA HX 16 (Remote)

Valve 1 Ton (630)

Valve Expan (830-1030)

Valve Hot Gas

Switch Prs Asy 500-PSI

Solenoid Liq

XTREME ICE (630-830-1030)

4 of 14

Rev B


10-25-2001 Rev; 9-30-03


IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




6

.

2

5

2 4

3

1

DETAIL A

SEE DETAIL A

17

7

18

19

20

22

21

8

25

23

10

11

12

13

14

15

16

24

FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)

9

Item

No.

Part No.

1

2

3

630201138

630201196

165384000

650057

6

7

4

5

630200935

630900783

630201072

8

9

630900868

10 630900895

11 630900869

12 631500144

631500085

631500145

631500086

631500146

631500087


10-25-2001 Rev; 9-30-03


Name

Wrap Cab (630-830)

Wrap Cab (1030)

Screw SM 8 TA HX 16

Tube Poly .265 I.D. (Sold by the

Foot)

Flange Bulkhead Fitg

Fitg Blkhd

Flange Bulkhead Fitg Flat

Condenser Asy (See Figure 9)

Sensor Pressure Pick-up

Water Pump Asy (See Figure 12)

Nut Hex 8-32

Pan Water Wrap

Kit Compressor 240V 60HZ (630)


Kit Compressor, 240V 60HZ (830)




5 of 14

Rev B

Item

No.

Part No.

13 164083005

14 164154001

15 630900745

630900964

16 630900744

630900963

17 630900791

18 630201036

19 638006070

20

21 164126000

22 165637009

23 630201086

24 630000759

630000850

630000876

25 630201126

Name

Nut Hex 5/16-18

Washer Ft .375 I.D.

Sleeve Grommet Comp (630-830)

Sleeve Grommet Comp (1030)

Grommet Mount Comp (630-830)

Grommet Mount Comp (1030)

Valve Solenoid Water 3-GPM

Brace Bulkhead

Tube Vinyl .375 I.D. x 9

Bulkhead Asy (See Figure 7)

Screw SM 8 TRPH 16

Valve Dump

Brkt Water Pan

Base Chassis (630)

Chassis (830)

Chassis (1030)

Brkt Wtr Pan Cvr

XTREME ICE (630-830-1030)

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600



17


3

7

5

6

4

2

1

18

20

SEE DETAIL A

2

29

19

25

8

DETAIL A

21

22

28 14

26

27

23 12

11

10

9

Item

No.

Part No.

1

2

3

630201138

165384000

650057

6

7

4

5

630200935

630900783

630201072

630201137

630900868 8

9

10 630900895

11 630900869

12 631500144

631500085

631500145

631500086

631500146

631500087

13 164083005

14 164154001

24 13

14

16

15

Name

Wrap Cab

Screw SM 8 TA HX 16


Foot)


Fitg Blkhd


Panel Back

Sensor Pressure Pick-up


Nut Hex 8-32

Pan Water Wrap

Kit Comp 240V 60HZ (630)






Nut Hex 5/16-18

Washer Ft .375 I.D.

FIGURE 5. BUILD ASSEMBLY (REMOTE)

Item

No.

Part No.

15 630900745

630900964

16 630900744

630900963

17 630900791

18 630201036

19 166225000

20

21 164126000

22 165637009

23 630201086

24 630000759

630000850

25 630201181

26 01022

27 09652

28 630201126

29 164820913

Name






Brace Bulkhead

Receiver


Screw SM 8 TRPH 16

Valve Dump

Brkt Wtr Pan

Base Chassis (630)

Chassis (830-1030)

Brkt Rec Btm

Washer Lk .380 I.D.

Nut Hex 3/8-16

Brkt Wtr Pan Cvr

Brkt Rec Top

XTREME ICE (630-830-1030)

6 of 14

Rev B


10-25-2001 Rev; 9-30-03


IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




6

4

5 2

1

DETAIL A

17

20

18

3

7

SEE DETAIL A

2

8

9

22

28

11

10

27

23

Item

No.

Part No.

1

2

3

630201138

165384000

161090000

650057

6

7

4

5

630200935

630900783

630201072

630201136

8

9

630000891

630900868

10 630900895

11 630900869

12 631500144

631500085

631500145

631500086

631500146

631500087

13 164083005

164083006

14 164154001

164154002

21 25

12

13

16

26

19

10

14

15

24

FIGURE 6. BUILD ASSEMBLY (WATER COOLED)

Name

Item

No.

Part No.

Wrap Cab

Screw SM 8 HX 16

Screw TC 8-32 HXWS 12 (Marine)


Foot)


Fitg Blkhd


Panel Back

Panel Back (Marine)

Sensor Pressure Pic-up


Nut Hex 8-32

Pan Water Wrap







Nut Hex 5/16-18

Nut Hex 5/16-18 (Marine)

Washer Ft .375 I.D.

Washer Ft .312 I.D. (Marine)

15 630900745

630900964

16 630900744

630900963

17 630900791

18 630201036

19 08823

08286

166196001

20

21 164126000

22 165637009

23 630201086

24 630000842

630000852

630000892

25 161763011

26 164832013

27 164832010

28 630201126

Name






Brace Bulkhead

Cond Coil Asy (See Figure 14)

Clamp Coil Wtr (630-830; Not

Shown)

Clamp Coil Wtr (1030; Not Shown)


Screw SM 8 TRPH 16

Valve Dump

Brkt Wtr Pan

Base Chassis (630)

Chassis (830-1030)

Chassis (Marine)

Tube Asy Wtr Val to Cdr

Tube Water Inlet

Line Ast Wtr Out

Brkt Wtr Pan Cvr


10-25-2001 Rev; 9-30-03


7 of 14

Rev B

XTREME ICE (630-830-1030)

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




7

5

6

4

1

3

2

8

Item

No.

Part No.

1 630900903

2

3

4

630900847

630900845

164126000

Name

Clip

Bulkhd LT

Bulkhd Rear

Screw SM 8 TRPH 16

FIGURE 7. BULKHEAD ASSEMBLY

Item

No.

Part No.

5 630900934

6

7

8

630900833

630900892

Name

Cap

Pan Water Large

Plug Snap-in

Evaporator Asy (See Figure 8)

XTREME ICE (630-830-1030)

8 of 14

Rev B


10-25-2001 Rev; 9-30-03


1

2

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




11

12

3

4

NO TAG

5

6

7

10

9

8

FIGURE 8. EVAPORATOR ASSEMBLY

Item

No.

Part No.

3

4

1

2

630900858

630900781

630201024

630900962

630000819

5

6

7

630201028

630900859

630900895


10-25-2001 Rev; 9-30-03


Name

Frame Evap LH

Deflector Water

Gasket Frame Evap Top and Bottom

Tube Extension RH

Evap and Plate

Gasket Frame Evap Right Large

Frame Evap RH

Nut Hex 8-32

9 of 14

Rev B

Item

No.

Part No.

8

9

630900857

630201027

10 630900896

11 630900849

12 631500135

631500138

Name

Frame Evap Bottom

Gasket Frame Evap Left Large

Screw SM 14 HX 20

Bulkhd Rt

Kit Svc Evap Frame Asy

(Standard Cube)

Kit SVC Evap Frame Asy

(Large Cube)

XTREME ICE (630-830-1030)

8

7

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600



6


1

2

3

5

4

9

10

Item

No.

Part No.

1 38668

2

3

4

5

6

630900921

630201135

630201081

630900190

630900889

630900245

630900920

630900961

630900919

FIGURE 9. CONDENSER ASSEMBLY

Name

Cond Coil Air (630-830)

Cond Coil Air (1030)

Shroud Cond (630-830)

Shroud Cond (1030)

Screw SM 8 PAPH 12

Nut Well 1/4-20

Fan 3-Bld (630-830)

Fan Blade (1030)

Brkt Wire Fan (630-830)

Brkt Wire Fan Mtr (1030)

Item

No.

Part No.

7 23978

8

9

165294000

630000611

166181012

630900308

166181011

10 03612

Name

Washer Sr .690 I.D.

Bolt MA 1/4-20 HX 32

Motor Assy Fan 240V 60HZ

(630-830)

Motor Asy Fan 230V 50HZ

(630-830)

Motor Fan 240V 60HZ (1030)

Motor Asy Fan 230V 50HZ (1030)

Screw MA 8-36 HX 16

XTREME ICE (630-830-1030)

10 of 14

Rev B


10-25-2001 Rev; 9-30-03


IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600



1


5

2

4

3

2

7

12

2 11

6 8 10

2 9

FIGURE 10. ELECTRICAL BOX ASSEMBLY

Item

No.

Part No.

6

7

8

3

4

1

2

5

630900789

07578

40713

630460105

630900968

630901025

630900976

630900965

161838002

630900905

630200166


10-25-2001 Rev; 9-30-03


Name

Board Control Pressure Sensor

Screw TC 8-32 TRPH 12

Relay 208/240V 50/60HZ

Spacer Circ Board

Relay Start 240V 60HZ (630)

Relay Start 230V 50HZ (630)

Relay Start (830)

Relay Start (1030)

Block Term

Switch Push Btn

Cap Strap

Item

11 of 14

Rev B

No.

Part No.

9 630900969

630901059

630900977

630900967

10 630900970

630900975

630900966

11 03611

12 630201035

630201246

Name

Capac Run 240V 60HZ (630)

Capac Run 230V 50HZ (630)

Capac Run (830)

Capac Run (1030)

Capac Start (630)

Capac Start (830)

Capac Start (1030)

Bushing Snap

Wrap Elec Box

Wrap Elec Box (Marine)

XTREME ICE (630-830-1030)

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




Item

No.

Part No.

1 630900883

4

5

2

3

630900780

630900809

630900779

630900777

Name

Cap Plug

Distributor Water Inner

O-Ring .075 I.D.

Distributor Water Inner Barb

Distributor Water Asy

1

2

3

5

3

4

FIGURE 11. WATER DISTRIBUTOR ASSEMBLY

Item

No.

Part No.

1 630900881

4

5

2

3

6

630900796

630900929

630900874

166092000

163242002

Name

Tube Vinyl Pmp to Dmp Vlv

Pump Water 240V 50/60HZ

Tube Vinyl Pmp to Wtr Dis

Tube Vinyl Pmp to Out

Fitg Elbow

Clamp Hose (Not Shown)

1

4

2

3

5

FIGURE 12. WATER PUMP ASSEMBLY

Item

No.

Part No.

1

2

630201021

630900853

3

4

630201018

630201020

Name

Panel Fnt

Cap Front Panel

Rail LT Fnt Pnl

Rail Rt Fnt Pnl

4

2

FIGURE 13. FRONT PANEL ASSEMBLY

1

2

3

XTREME ICE (630-830-1030)

12 of 14

Rev B


10-25-2001 Rev; 9-30-03


IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




.

2

1

3

4

5

6

FIGURE 14. WATER COIL ASSEMBLY

Item

No.

Part No.

1

2

164980002

08699

3 08823

27177

Name

Valve Wtr Reg

Fitg 5/8-18 x 3/8-MPT

Cond Coil Water (630-830)

Cond Coil Water (1030)

Item

No.

Part No.

4

5

6

00214

161168000

164823009

Name

Washer Lk .2966 I.D.

Screw MA 8-32 TRPH 8

Brkt Reg Wtr Water Coil (1030)


10-25-2001 Rev; 9-30-03


13 of 14

Rev B

XTREME ICE (630-830-1030)

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN. 55303–6234

Telephone 1-800-238-3600




ACCESSORIES/KITS

Distributed By:




(866) 423-6253

(623) 869-8881

XTREME ICE (630-830-1030)

14 of 14

Rev B


10-25-2001 Rev; 9-30-03


Cornelius | 1000-Series | User manual | XTREME ICE MAKER (630-830

Part # Corrections/Update Document

Unit Type/Model #

Manual #

Related manuals

IMI Cornelius, Inc.

631812041

631812001

IMI Cornelius, Inc.

931806002