Visit our website at www.MillerWelds.com

OM-1096

February 2001

Processes

Automatic Welding

091 504D

Description

Automatic Welding Motorized Slide

MOTORIZED SLIDE MSC-2

From Miller to You

Thank you and congratulations on choosing Miller.

Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be.

They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick

Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System

Standard.

and easy. With Miller you can count on years of reliable service with proper maintenance.

And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide which exact part you may need to fix the problem.

Warranty and service information for your particular model are also provided.

Working as hard as you do

– every power source from

Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical

Manual which provides more detailed service and parts information for your unit. To obtain a Technical

Manual, contact your local distributor. Your distributor can also supply you with

Welding Process Manuals such as SMAW, GTAW,

GMAW, and GMAW-P.

Miller Electric manufactures a full line of welders and welding related equipment.

For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

OM-1096

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1.

Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2.

Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3.

Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . .

1-4.

Principal Safety Standards

1-5.

EMF Information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 – SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1.

Motorized Slide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2.

MSC-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3.

Load Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4.

Motorized Slide Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5.

MSC-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1.

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2.

Interconnecting And Power Cord Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3.

Remote Movement Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4.

Installing Gun Onto Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 – OPERATION

4-1.

MSC-2 Control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2.

Motorized Slide Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

5-2.

Overload Protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3.

Slide Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1.

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4.

Drive Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5.

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 – ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 – PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY

9

9

8

8

10

7

7

7

10

10

11

10

11

12

13

14

5

6

6

5

5

5

1

1

1

3

3

4

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

som _nd_4/98

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

1-2.

Arc Welding Hazards

Y

The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1-4. Read and follow all

Safety Standards.

Y

Only qualified persons should install, operate, maintain, and repair this unit.

Y

During operation, keep everybody, especially children, away.

This group of symbols means Warning! Watch Out! possible

ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.

Consult symbols and related instructions below for necessary actions to avoid the hazards.

D

If earth grounding of the workpiece is required, ground it directly with a separate cable.

D

Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.

D

Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.

D

Insulate work clamp when not connected to workpiece to prevent contact with any metal object.

D

Do not connect more than one electrode or work cable to any single weld output terminal.

SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters.

D

Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.

D

Do not use AC output in damp areas, if movement is confined, or if there is a danger of falling.

D

Use AC output ONLY if required for the welding process.

D

If AC output is required, use remote output control if present on unit.

D Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to

OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground – check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.

D

When making input connections, attach proper grounding conductor first – double-check connections.

D

Frequently inspect input power cord for damage or bare wiring – replace cord immediately if damaged – bare wiring can kill.

D Turn off all equipment when not in use.

D Do not use worn, damaged, undersized, or poorly spliced cables.

D

Do not drape cables over your body.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.

D Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases.

D

If ventilation is poor, use an approved air-supplied respirator.

D

Read the Material Safety Data Sheets (MSDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.

D

Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.

OM-1096 Page 1

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

D

Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1

and Z87.1 listed in Safety Standards).

D Wear approved safety glasses with side shields under your helmet.

D

Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant material (leather and wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

D Remove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

FLYING METAL can injure eyes.

D Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

D

Wear approved safety glasses with side shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or torch.

MAGNETIC FIELDS can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

D

Wear approved ear protection if noise level is high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

D Protect compressed gas cylinders from excessive heat, mechanical shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in use or connected for use.

D

Read and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety

Standards.

OM-1096 Page 2

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards closed and securely in place.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

D Use equipment of adequate capacity to lift and support unit.

D If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

D Put on grounded wrist strap BEFORE handling boards or parts.

D

Use proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D Keep away from pinch points such as drive rolls.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

D Have only qualified persons familiar with electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

D If notified by the FCC about interference, stop using the equipment at once.

D Have the installation regularly checked and maintained.

D Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

D

Be sure all equipment in the welding area is electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive electronic equipment.

D

Be sure this welding machine is installed and grounded according to this manual.

D

If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

WELDING WIRE can cause injury.

D Do not press gun trigger until instructed to do so.

D

Do not point gun toward any part of the body, other people, or any metal when threading welding wire.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C.

20402.

Recommended Safe Practices for the Preparation for Welding and Cut-

ting of Containers That Have Held Hazardous Substances, American

Welding Society Standard AWS F4.1, from American Welding Society,

550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway,

Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face

Protection, ANSI Standard Z87.1, from American National Standards

Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

OM-1096 Page 3

1-5.

EMF Information

Considerations About Welding And The Effects Of Low Frequency

Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electromagnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National

Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to powerfrequency electric and magnetic fields is a human-health hazard.”

However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep welding power source and cables as far away from operator as practical.

5.

Connect work clamp to workpiece as close to the weld as possible.

About Pacemakers:

Pacemaker wearers consult your doctor first. If cleared by your doctor, then following the above procedures is recommended.

OM-1096 Page 4

SECTION 2 – SPECIFICATIONS

2-1.

Motorized Slide Specifications

Specification

Input Power

Max. Load Capacity 12 in. (305 mm)

From Cover (Face Plate)

Total Slide Travel

Travel Speed

Overall And Mounting Dimensions

Interconnecting Cord Length

Weight

Mounting Kit

Description

115 Volts AC From MSC-2

Vertical Mounting: 75 lbs (34 kg); Horizontal Mounting: 74 lbs (33 kg) (See Section 2-3)

5 in. (127 mm)

Standard: 18 ipm (0.457 mpm); Optional: 27 ipm (0.686 mpm)

See Section 2-4

10 ft. (3 m)

Net: 32 lbs (14.5 kg); Ship: 45 lbs (20.4 kg)

See Rear Cover

2-2.

MSC-2 Specifications

Specification

Input Power

Overall And Mounting Dimensions

Power Cord Length

Weight

Mounting Kit

115 Volts AC; 60 Hz

See Section 2-5

10 ft. (3 m)

Net: 12 lbs (5.4 kg); Ship: 16 lbs (7.2 kg)

See Rear Cover

Description

2-3.

Load Data

**DISTANCE

48 in.

(1219 mm)

42 in.

(1067 mm)

36 in.

(914 mm)

30 in.

(762 mm)

24 in.

(610 mm)

VERTICAL

OPERATION

18 in.

(457 mm)

12 in.

(305 mm)

6 in.

(152 mm)

*0 in.

(0 mm)

0 lbs.

(0 kg)

20 lbs.

(9 kg)

40 lbs.

(18 kg)

60 lbs.

(27 kg)

100 lbs.

(36 kg)

LOAD WEIGHT

**DISTANCE

48 in.

(1219 mm)

42 in.

(1067 mm)

36 in.

(914 mm)

30 in.

(762 mm)

24 in.

(610 mm)

18 in.

(457 mm)

12 in.

(305 mm)

6 in.

(152 mm)

*0 in. as referenced from motorized slide cover (face plate), and not from equipment mounting plate.

**Center of gravity distance from motorized slide cover (face plate)

HORIZONTAL

OPERATION

*0 in.

(0 mm)

0 lbs.

(0 kg)

20 lbs.

(9 kg)

40 lbs.

(18 kg)

60 lbs.

(27 kg)

80 lbs.

(36 kg)

100 lbs.

(45 kg)

120 lbs.

(54 kg)

140 lbs.

(64 kg)

160 lbs.

(73 kg)

LOAD WEIGHT

ST-106 651-A / ST-106 652-A

OM-1096 Page 5

2-4.

Motorized Slide Dimensions

A

J H

D

E

F

G

B

2-5.

MSC-2 Dimensions

G

K

L

H

J

C

Inches Millimeters

G

H

E

F

C*

D

A

B

5

14

14-3/8

9-3/8

5/8

11-3/16

1

5-19/32

J 17/32 13

*To bottom of mounting feet.

127

356

365

238

16

284

25

142

ST-091 229-A

G

H

E

F

J

K

C

D

A

B

L

Inches

9

9-1/2

3/8

8

1-1/2

5/16

4-1/2

2-7/8

1-7/16

1/4

5-1/4

Millimeters

38

7.9

114

73

229

241

10

203

37

6

133

OM-1096 Page 6

E

F

D

C

B

A

ST-106 544-A

SECTION 3 – INSTALLATION

3-1.

Location

IMPORTANT: Mount slide so motor and cables are away from weld zone to protect from heat and spatter.

The motorized slide is normally installed onto the cross arm of a side beam opposite the side beam control. An adapter plate is available. The MSC-2 is normally installed behind the side beam control on the cross arm. Brackets are available.

3-2.

Interconnecting And Power Cord Installation

3 4

1

1 Motorized Slide

2 MSC-2 Control

3 Interconnecting Cord Plug

4 Receptacle

Align keyways, insert plug into receptacle, and tighten threaded collar.

5 115 Volts Ac Plug

Connect plug to matching grounded and protected (time delay fuses or circuit breakers) 115 volts ac receptacle.

2

5

3

RIGHT-LEFT

4

3

UP-DOWN

Ref. ST-154 578 / ST-098 878-B / Ref. ST-154 602

OM-1096 Page 7

3-3.

Remote Movement Control Connections

4

H

J

K

F

G

C

D

A

B

E

4

F is circuit common

G to F = Up

H to F = Down

J to F = Right

K to F = Left

3

2

Tools Needed:

3-4.

Installing Gun Onto Mounting Plate

1

1

Slide movement can be controlled by a remote device having a set of normally-open contacts. Timing of the contact closure is controlled by the remote device.

1 MSC-2 Control

Open control door.

2 Strain Relief

3 Cord From Remote Device

Crimp proper terminals onto leads.

4 Terminal Strip 1T

Make connections, tighten strain relief, and close and secure door.

ST-154 577

A remote gun mount can be used to install gun to slide.

1 Gun Mounting Plate

2 4-1/4 in. (108 mm)

3 4-1/4 in. (108 mm)

4 3/8–16 UNC Tapped Holes

Do not use screws longer than 1/2 in. (13 mm) to secure gun to plate.

2

4

3

Ref. ST-154 578

OM-1096 Page 8

4-1.

MSC-2 Control

SECTION 4 – OPERATION

4

3

2

1

1 Power Switch

2 Pilot Light

Use switch to turn unit and pilot light

ON and OFF.

3 Fuse (See Section 5-2)

4 Joystick

Use joystick to position gun over weld seam.

ST-154 638

OM-1096 Page 9

4-2.

Motorized Slide Limit Switch

1 Limit Switch

2 Slide Stop

3 Nut

Slide movement stops when stop hits limit switch.

This can be used as a starting reference point for weld repeatability.

The stop can be adjusted. Loosen nut, turn screw in or out to desired length, and tighten nut.

3

2

1

Tools Needed:

7/16 in.

Ref. ST-154 578

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

5-1.

Routine Maintenance

Every month, check labels and cables; clean all parts. Yearly clean and oil slide, and clean and adjust drive belt.

5-2.

Overload Protection

1 2

Turn OFF and unplug unit.

If fuse F1 opens, the slide and control do not work. To check or change

F1, proceed as follows:

1 Fuse Holder Cover

Press and turn cover counterclockwise. Pull out fuse with cover.

2 Fuse F1 (See Parts List For

Rating)

Insert new fuse into cover, and install fuse with cover by pressing and turning cover clockwise.

ST-154 638 / Ref. ST-151 186

OM-1096 Page 10

5-3.

Slide Maintenance

4

3

5

1

2

Turn OFF and unplug unit.

1 Gun Mounting Plate

2 Slide Cover With Seal

3 Shaft

4 Screw Lead

5 Pillow Block Oil Hole

Disassemble as shown. Wipe all surfaces clean. Lubricate pillow block with No. 20 oil. Lubricate screw lead with No. 90 oil.

Reinstall cover and plate.

5-4.

Drive Belt Adjustment

5 4 3 2 1

Motor

Tools Needed:

3/16 in.

ST-154 580

Turn OFF and unplug unit.

Remove screws and open access door. Clean drive pulleys. Adjust belt as follows:

1 Motor Pulley

2 Toothed Drive Belt

3 Bolt

4 Belt Housing

5 Drive Pulley

Loosen four bolts and slide belt housing towards motor to tighten belt. Do not overtighten belt.

Tighten bolts, and close and secure access door.

Tools Needed:

7/16 in.

ST-154 579

OM-1096 Page 11

5-5.

Troubleshooting

Trouble

Unit does not work; pilot light not on.

Erratic movement.

Slide moves in only one direction.

Slide stalled and motor hums

Remedy

Check fuse F1. Replace if open (see Section 5-2).

Check plug and terminal strip connections (see Sections 3-2 and 3-3).

Joystick or external device connections are incorrect (see Section 3-3).

Check joystick for proper operation and replace if necessary.

Check external device for proper operation and replace or repair.

Remove excessive load from gun mounting plate (see Section 2-3).

Check for part caught in slide or part stopping slide. Clear slide path.

OM-1096 Page 12

SECTION 6 – ELECTRICAL DIAGRAMS

BLK

(CCW)

RED

(CW)

BLK

GRN

C2 C1

503

504

501

LS1

502

500

RC1

C

A

2

1

WHT WHT 505

5

A

1T

505

B

504

C D

502 501

Figure 6-1. Circuit Diagram For Motorized Slide

B

D

123 536-B

Figure 6-2. Circuit Diagram For MSC-2

SA-097 916-A

OM-1096 Page 13

1

33

31

32

8

2

SECTION 7 – PARTS LIST

11

3

6

5

4

12

10

13

14

15

16

14

13

17

9

6

7

8

18

11

29

30

6

28

27

25

24

26

21

20

19

22

23

Figure 7-1. Motorized Slide

.

Hardware is common and not available unless listed.

ST-091 230-B

OM-1096 Page 14

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 7-1. Motorized Slide

Quantity

. . . 1 . . . . . . . . . .

. . . 2 . . . . . . . . . .

. . .

. . .

. . .

3

4

5

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . 6 . . . . . . . . . .

. . . 7 . . . . . . . . . .

. . . 8 . . . . . . . . . .

. . . 9 . . . . . . . . . .

009 278

090 683

009 259

009 250

009 251

. .

. .

. .

. .

. .

FOOT, closer seal

PLATE, mtg

COVER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEAL, clamp retainer

CLAMP, retainer seal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

602 178

053 428

. .

. .

SCREW, set stl sch .250-20 x .375 knr cup point

BEARING, ball rdl sgl row .393 x 1.378 x .430

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

073 240

009 240

. .

. .

RING, retaining int 1.375dia x .050

SHAFT, oscillator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 10 . . . . . . . . . .

. . . 11 . . . . . . . . . .

090 747

009 255

. .

. .

SCREW, lead

BAR, slide

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 12 . . . . . . . . . .

. . . 13 . . . . . . . . . .

053 451

009 291

. .

. .

END PLATE, LS drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PILLOW BLOCK, .750 shaft twin ball bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

14

15

. . . . . . . . . .

. . . . . . . . . .

009 256 . . STRIP, support

097 401 . . BLOCK, carriage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

16

17

. . . . . . . . . .

. . . . . . . . . .

. . . 18 . . . . . . . . . .

107 934

009 290

. .

. .

NUT, acme lead screw

SHAFT, oscillator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

009 257 . . PAN, base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

. . .

19

20

21

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . .

187 972

115 104

090 640

059 712

. .

. .

. .

. .

MOTOR, synchronous 115V 60 Hz .66A 72RPM

CONNECTOR, clamp cable .500

CASE, motor & gear

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLIP, component .437dia adh back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

22

23

. . . . . . . . . .

. . . . . . . . . .

148 315

148 316

. .

. .

BRACKET, mtg resistor/capacitor

DOOR, access

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . NAMEPLATE, (order by model and serial number) . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

. . .

24

25

26

. . . .

. . .

. . .

1T

C1,2

RC1

. .

. . . . . . . . . . . . . . . .

.

. .

038 081

601 219

148 317

076 624

. .

. .

. .

. .

BLOCK, term 20A 4P

LINK, jumper

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAPACITOR, polye MF 7.5uf 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECEPTACLE, 4 pin MS-3102A-14S-2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 27 . . . . . . . . . .

. . .

. . .

28

29

. . . . . . . . . .

. . . . . . . . . .

009 287 . . PULLEY, gear belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

089 934

090 744

. .

. .

BELT, gear pitch lg 19 No. teeth 95 .375 wide

PULLEY, gear belt

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

30

31

. . . LS1 . .

. . . . . . . . . .

089 645

605 883

. .

. .

SWITCH, lim 11A 125V roller lever actr

NUT, stl hex jam .375-24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 32 . . . . . . . . . .

. . . 33 . . . . . . . . . .

602 213

053 452

. .

. .

WASHER, lock stl split .375

END PLATE, RS drive

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

099 331

053 075

604 571

073 686

. . CABLE, control slide (consisting of)

. . . . PLUG, 4 pin MS-3106A-14S-2P

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

. . . .

. . . .

CABLE, port No. 18 4/c (order by ft)

PLUG, 4skt 97-3106A-14S-2S

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10ft

1

1

1

1

1

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

039 828 . . . . CLAMP, cable AN-3057-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

007 826 . . CORD, port No. 18 3/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2ft

2

1

1

1

1

1

1

1

3

1

1

1

1

1

1

1

1

2

1

1

2

1

2

8

1

2

1

1

1

1

4

1

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1096 Page 15

.

Hardware is common and not available unless listed.

1

2

3

6

4

5

7

8

9

9

23

22

21

17

20

19

18

OM-1096 Page 16

16

15

14 13

Figure 7-2. MSC-2, Motorized Slide Control

12

11

ST-098 848-B

10

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 7-2. MSC-2, Motorized Slide Control

Quantity

. . . 1 . . . . 1T . .

. . . . . . . . . . . . . . . .

038 782

601 219

. .

. .

BLOCK, term 20A 10P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LINK, jumper term blk 20A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 2 . . . . . . . . . . 098 389 . . PANEL, mtg components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 3 . . . . T1 . . 098 233 . . TRANSFORMER, control

. . . 4 . . . . . . . . . . 010 855 . . RETAINER, screw No. 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 5 . . . . . . . . . .

. . . 6 . . . . . . . . .

605 670

+098 396

. .

. .

NUT, speed 12-24 screw

CABINET, control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . 131 515 . . LABEL, warning electric shock can kill

. . . 7 . . RC2,3 . 073 687 . . RECEPTACLE, 4skt 97-3102A-14S-2S

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

8

9

. . . . . . . . . .

. . CR1-4 .

115 104

006 393

. .

. .

CONNECTOR, clamp cable .500

RELAY, encl 24VAC DPDT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 10 . . . . S1 . .

. . . 11 . . . . . . . . . .

011 609

098 387

. .

. .

SWITCH, tgl SPDT 15A 125VAC

DOOR, control cabinet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

12

13

. . . . . . . . . . . . . . . . . . . . .

. . . PL1 . . 074 188 . .

NAMEPLATE, (order by model and serial number)

LIGHT, ind red lens

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

14

15

. . . . . . . . . .

. . . . F1 .

046 432

*012 658

. .

. .

HOLDER, fuse mintr .250 x 1.250 panel mtg

FUSE, mintr gl slo-blo 2A

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 16 . . . . . . . . . . 010 853 . . FASTENER, screw sltd hd No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

17

18

. . . . . . . ++105 366

. . . . . . . . . . 175 284

. . SLIDE CONTROL, motorized (consisting of)

. . . . CABLE, port No. 20ga 5/c (order by ft)

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

12ft

. . . . . . . . . . . . . . . . 010 476

. . . 19 . . . . . . . . . . 107 623

. . . .

. . . .

BUSHING, strain relief .625 x .570mtg hole

SWITCH, joy stick 4 gate 120V

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

. . . 20 . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . .

21

22

. . . . . . . . . .

. . . . . . . . . .

090 639

090 638

. . . .

NAMEPLATE, (order by model and style number)

CASE, switch housing

. . . . BASE, switch housing

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . 083 136 . . . . BUTTON, bumper rubber .375dia x .187dia hole . . . . . . . . . . . . . . . . . . . . . . .

. . . 23 . . PLG1

. . . . . . . . . . . . . .

. . . . . . . . . . . . . .

.

♦

♦

096 822

045 623

121 546

. .

. .

. .

CABLE, pwr 10ft 16ga 3/c

ADAPTER PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

4

1

3

4

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

*Recommended Spare Parts.

++ Slide Control is included with MSC-2 control, but not optional for Motorized Slide.

♦

OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1096 Page 17

Notes

OM-1096 Page 18

Warranty Questions?

Call

1-800-4-A-MILLER for your local

Miller distributor.

Your distributor also gives you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions?

Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

Effective January 1, 2000

(Equipment with a serial number preface of “LA” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied.

LIMITED WARRANTY – Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an

International distributor.

1.

5 Years Parts – 3 Years Labor

* Original main power rectifiers

* Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor

* Transformer/Rectifier Power Sources

* Plasma Arc Cutting Power Sources

* Semi-Automatic and Automatic Wire Feeders

* Inverter Power Supplies

* Intellitig

* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.

1 Year — Parts and Labor

* DS-2 Wire Feeder

* Motor Driven Guns (w/exception of Spoolmate

185 & Spoolmate 250)

* Process Controllers

* Positioners and Controllers

* Automatic Motion Devices

* RFCS Foot Controls

* Induction Heating Power Sources

* Water Coolant Systems

* HF Units

* Grids

* Maxstar 140

* Spot Welders

* Load Banks

* Miller Cyclomatic Equipment

* Running Gear/Trailers

* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True

Blue

 for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

* MIG Guns/TIG Torches

* Induction Heating Coils and Blankets

* APT, ZIPCUT & PLAZCUT Model Plasma Cutting

Torches

* Remote Controls

* Accessory Kits

* Replacement Parts (No labor)

* Spoolmate 185 & Spoolmate 250

* Canvas Covers

Miller’s True Blue



Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE

AND USE BY COMMERCIAL/INDUSTRIAL USERS AND

PERSONS TRAINED AND EXPERIENCED IN THE USE

AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or

F.O.B. at a Miller authorized service facility as determined by

Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR

ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN

AND ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION,

OPERATION OF LAW, CUSTOM OF TRADE OR COURSE

OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL

EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND

DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited

Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

miller_warr 7/00

Owner’s Record

Please complete and retain with your personal records.

Serial/Style Number Model Name

Purchase Date

Distributor

Address

City

State

(Date which equipment was delivered to original customer.)

Zip

For Service

Call 1-800-4-A-Miller or see our website at www.MillerWelds.com

to locate a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for: Welding Supplies and Consumables

Options and Accessories

Personal Safety Equipment

Service and Repair

Replacement Parts

Training (Schools, Videos, Books)

Technical Manuals (Servicing Information and Parts)

Circuit Diagrams

Welding Process Handbooks

File a claim for loss or damage during shipment.

Contact the Delivering Carrier for:

For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department.

PRINTED IN USA

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2001 Miller Electric Mfg. Co. 1/01

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters–USA

USA Phone: 920-735-4505 Auto-Attended

USA & Canada FAX: 920-735-4134

International FAX: 920-735-4125

European Headquarters –

United Kingdom

Phone: 44 (0) 1204-593493

FAX: 44 (0) 1204-598066 www.MillerWelds.com