Makita | JV100D | Instruction manual | Makita JV100D Instruction manual

ENGLISH (Original instructions)
INSTRUCTION MANUAL
Cordless Jig Saw
JV100D
012311
IMPORTANT: Read Before Using.
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model
JV100D
Length of stroke
18 mm
Strokes per minute (min-1)
0 - 2400
Blade type
B type
Wood
Max. cutting capacities
65 mm
Mild steel
2 mm
Aluminum
4 mm
Overall length
231 mm
Net weight
1.7 kg
Rated voltage
D.C. 10.8 V
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-4
ENG900-1
Symbols
Vibration
The vibration total value (tri-axial vector sum) determined
according to EN60745:
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
・ Read instruction manual.
Cd
Ni-MH
Li-ion
・
Work mode : cutting boards
Vibration emission (ah,B) : 10.5 m/s2
Uncertainty (K) : 2.5 m/s2
Only for EU countries
Do not dispose of electric equipment or
battery pack together with household
waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment, 2006/66/EC on
batteries and accumulators and waste
batteries and accumulators and their
implementation in accordance with
national laws, electric equipment and
battery pack that have reached the end
of their life must be collected separately
and returned to an environmentally
compatible recycling facility.
Work mode : cutting sheet metal
Vibration emission (ah,M) : 7.5 m/s2
Uncertainty (K) : 1.5 m/s2
ENG901-1
•
•
•
ENE019-1
Intended use
The tool is intended for the sawing of wood, plastic and
metal materials. As a result of the extensive accessory
and saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular
cuts.
•
ENG905-1
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 76 dB(A)
Uncertainty (K) : 3 dB(A)
The noise level under working may exceed 80 dB (A).
Wear ear protection
2
The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-15
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Cordless Jig Saw
Model No./ Type: JV100D
are of series production and
Conforms to the following European Directives:
2006/42/EC
And are manufactured in accordance with the following
standards or standardised documents:
EN60745
The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd.
Michigan Drive, Tongwell,
Milton Keynes, Bucks MK15 8JD, England
26.4.2011
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502, JAPAN
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
15.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
GEB045-2
CORDLESS JIG SAW SAFETY
WARNINGS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
4
Hold power tool by insulated gripping
surfaces, when performing an operation where
the cutting accessory may contact hidden
wiring. Cutting accessory contacting a "live" wire
may make exposed metal parts of the power tool
"live" and could give the operator an electric
shock.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
Avoid cutting nails. Inspect workpiece for any
nails and remove them before operation.
Do not cut oversize workpiece.
Check for the proper clearance beyond the
workpiece before cutting so that the blade will
not strike the floor, workbench, etc.
Hold the tool firmly.
Make sure the blade is not contacting the
workpiece before the switch is turned on.
Keep hands away from moving parts.
Do not leave the tool running. Operate the tool
only when hand-held.
Always switch off and wait for the blade to
come to a complete stop before removing the
blade from the workpiece.
Do not touch the blade or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
13.
14.
15.
7.
Do not operate the tool at no-load
unnecessarily.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
Always use the correct dust mask/respirator
for the material and application you are
working with.
8.
9.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
2.
3.
ENC009-1
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
2.
3.
4.
5.
6.
Do not incinerate the battery cartridge even if it
is severely damaged or is completely worn out.
The battery cartridge can explode in a fire.
Be careful not to drop or strike battery.
Do not use a damaged battery.
Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
Do not disassemble battery cartridge.
If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ゚ C (122 ゚ F).
5
Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
Charge the battery cartridge with room
temperature at 10 ゚ C - 40 ゚ C (50 ゚ F - 104 ゚ F).
Let a hot battery cartridge cool down before
charging it.
Selecting the cutting action
FUNCTIONAL DESCRIPTION
•
1. Cutting action
changing lever
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1
1. Battery
2. Buttons
1
012312
This tool can be operated with an orbital or a straight line
(up and down) cutting action. The orbital cutting action
thrusts the blade forward on the cutting stroke and
greatly increases cutting speed.
To change the cutting action, just turn the cutting action
changing lever to the desired cutting action position.
Refer to the table to select the appropriate cutting action.
2
012335
•
•
•
•
Always switch off the tool before installing or
removing of the battery cartridge.
To remove the battery cartridge, withdraw it from
the tool while pressing the buttons on both sides of
the cartridge.
To install the battery cartridge, hold it so that the
battery cartridge front shape fits to that of the
battery installment opening and slip it into place.
Always insert it all the way until it locks in place with
a little click. If not, it may accidentally fall out of the
tool, causing injury to you or someone around you.
Do not use force when installing the battery
cartridge. If the cartridge does not slide in easily, it
is not being inserted correctly.
Position
0
Straight line
cutting action
Small orbit
cutting action
Medium orbit
cutting action
Large orbit
cutting action
Battery protection system
Applications
Cutting action
For cutting mild steel,
stainless steel and plastics.
For clean cuts in wood
and plywood.
For cutting mild steel,
aluminum and hard wood.
For cutting wood and
plywood.
For fast cutting in aluminum
and mild steel.
For fast cutting in wood
and plywood.
006582
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the tool
and/or battery are placed under one of the following
conditions:
•
Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current. In this
situation, release the trigger switch on the tool
and stop the application that caused the tool
to become overloaded. Then pull the trigger
switch again to restart.
•
Low battery voltage:
The remaining battery capacity is too low and
the tool will not operate. If you pull the switch
trigger, the motor runs again but stops soon.
In this situation, remove and recharge the
battery.
Switch action
1. Lock-off button
2. Switch trigger
1
A
B
2
012313
6
CAUTION:
Before installing the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the "OFF" position when
released.
•
When not operating the tool, depress the lock-off
button from A side to lock the switch trigger in the
OFF position.
To prevent the switch trigger from accidentally pulled, the
lock-off button is provided.
To start the tool, depress the lock-off button from B side
and pull the switch trigger.
Tool speed is increased by increasing pressure on the
switch trigger. Release the switch trigger to stop. After
use, always press in the lock-off button from A side.
1. Bolt
2. Blade
3. Roller
•
1
2
3
012315
To install the blade, loosen the bolt counterclockwise on
the blade holder with the hex wrench.
With the blade teeth facing forward, insert the blade into
the blade holder as far as it will go. Make sure that the
back edge of the blade fits into the roller. Then tighten the
bolt clockwise to secure the blade.
To remove the blade, follow the installation procedure in
reverse.
ASSEMBLY
•
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
NOTE:
•
Occasionally lubricate the roller.
Hex wrench storage
Installing or removing saw blade
1. Hook
2. Hex wrench
1. Blade holder
2. Bolt
3. Hex wrench
1
1
2
2
012316
3
When not in use, store the hex wrench as shown in the
figure to keep it from being lost.
First, insert the hex wrench into the hole. Then push it
into the hook until it locked.
012314
•
•
•
•
CAUTION:
Always clean out all chips or foreign matter
adhering to the blade and/or blade holder. Failure
to do so may cause insufficient tightening of the
blade, resulting in a serious personal injury.
Do not touch the blade or the workpiece
immediately after operation; they may be extremely
hot and could burn your skin.
Always secure the blade firmly. Insufficient
tightening of the blade may cause blade breakage
or serious personal injury.
Use only B type blades. Using blades other than B
type blades causes insufficient tightening of the
blade, resulting in a serious personal injury.
Dust cover
1. Dust cover
1
012318
CAUTION:
Always wear safety goggles even when operating
the tool with the dust cover lowered.
Lower the dust cover to prevent chips from flying.
However, when making bevel cuts, raise it all the way.
•
7
Loosen the bolt on the back of the base with the hex
wrench. Move the base so that the bolt is positioned in
the center of the cross-shaped slot in the base.
OPERATION
•
•
CAUTION:
Always hold the base flush with the workpiece.
Failure to do so may cause blade breakage,
resulting in a serious injury.
Advance the tool very slowly when cutting curves or
scrolling. Forcing the tool may cause a slanted
cutting surface and blade breakage.
1
1. Cutting line
2. Base
1. Edge
2. Graduation
2
012322
Tilt the base until the desired bevel angle is obtained.
The edge of the motor housing indicates the bevel angle
by graduations. Then tighten the bolt to secure the base.
1
Front flush cuts
2
1
012319
Turn the tool on without the blade making any contact
and wait until the blade attains full speed. Then rest the
base flat on the workpiece and gently move the tool
forward along the previously marked cutting line.
1. Bolt
2. Hex wrench
3. Base
2
3
Bevel cutting
012323
Loosen the bolt on the back of the base with the hex
wrench and slide the base all the way back. Then tighten
the bolt to secure the base.
Cutouts
Cutouts can be made with either of two methods A or B.
A) Boring a starting hole
1. Starting hole
012320
•
•
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before tilting the base.
Raise the dust cover all the way before making
bevel cuts.
1
1. Hex wrench
2. Bolt
3. Base
1
2
012324
For internal cutouts without a lead-in cut from an
edge, pre-drill a starting hole 12 mm or more in
diameter. Insert the blade into this hole to start your
cut.
3
012321
With the base tilted, you can make bevel cuts at any
angle between 0° and 45° (left or right).
8
B) Plunge cutting
Clean cutting operations can be performed by
connecting this tool to a Makita vacuum cleaner. Insert
the hose of the vacuum cleaner into the hole at the rear
of the tool. Lower the dust cover before operation.
NOTE:
•
Dust extraction cannot be performed when making
bevel cuts.
Rip fence (optional accessory)
012325
You need not bore a starting hole or make a lead-in
cut if you carefully do as follows.
(1) Tilt the tool up on the front edge of the base
with the blade point positioned just above the
workpiece surface.
(2) Apply pressure to the tool so that the front
edge of the base will not move when you
switch on the tool and gently lower the back
end of the tool slowly.
(3) As the blade pierces the workpiece, slowly
lower the base of the tool down onto the
workpiece surface.
(4) Complete the cut in the normal manner.
•
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before installing or
removing accessories.
1.
Straight cuts
1. Rip fence
(Guide rule)
1
Finishing edges
012328
When repeatedly cutting widths of 160 mm or less,
use of the rip fence will assure fast, clean, straight
cuts.
1. Bolt
2. Fence guide
3. Hex wrench
4. Rip fence
(Guide rule)
1
012326
2
To trim edges or make dimensional adjustments, run the
blade lightly along the cut edges.
3
4
Metal cutting
012329
To install, insert the rip fence into the rectangular
hole on the side of the base with the fence guide
facing down. Slide the rip fence to the desired
cutting width position, then tighten the bolt to
secure it.
Always use a suitable coolant (cutting oil) when cutting
metal. Failure to do so will cause significant blade wear.
The underside of the workpiece can be greased instead
of using a coolant.
Dust extraction
1. Dust cover
2. Hose
1
2
012327
9
2.
Circular cuts
When cutting circles or arcs of 170 mm or less in
radius, install the rip fence as follows.
•
CAUTION:
The anti-splintering device cannot be used when
making bevel cuts.
Cover plate (Optional accessory)
1. Fence guide
2. Rip fence
3. Threaded knob
4. Pin
1. Cover plate
2. Aluminum base
1
3
1
2
4
2
012330
Insert the rip fence into the rectangular hole on the
side of the base with the fence guide facing up.
Insert the circular guide pin through either of the
two holes on the fence guide. Screw the threaded
knob onto the pin to secure the pin.
012334
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces
from damage. Fit it on the back of the tool base.
MAINTENANCE
1. Rip fence
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
•
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers, always
using Makita replacement parts.
•
1
012331
Now slide the rip fence to the desired cutting radius,
and tighten the bolt to secure it in place. Then move
the base all the way forward.
OPTIONAL ACCESSORIES
NOTE:
•
Always use blades No. B-17, B-18, B-26 or B-27
when cutting circles or arcs.
CAUTION:
These accessories or attachments are recommended
for use with your Makita tool specified in this manual.
The use of any other accessories or attachments
might present a risk of injury to persons. Only use
accessory or attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
Jig saw blades
•
Hex wrench 3
•
Rip fence (guide rule) set
•
Anti-splintering device
•
Hose (For vacuum cleaner)
•
Cover plate (For aluminum base type)
•
Various type of Makita genuine batteries and
chargers
•
Anti-splintering device (optional accessory)
1. Aluminum base
2. Anti-splintering
device
1
2
012333
For splinter-free cuts, the anti-splintering device can be
used. To install the anti-splintering device, move the tool
base all the way forward and fit it from the back of tool
base. When you use the cover plate, install the
anti-splintering device onto the cover plate.
NOTE:
•
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
10
11
Makita Corporation
Anjo, Aichi, Japan
885079-226
12
www.makita.com
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