JBL BPX 2200.1 car audio amplifier Service manual

BPX2200.1
2 CHANNEL
POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
Rev1 2/2004
Power Amplifier
BPX2200.1
CONTENTS
Specifications………………………….…………………..……1
Features…………………………………………………………2
Test Conditions And Notes……………………………………2
Controls/connections…………………………………..………3
Mounting…………………………………………….…..………3
Applications………………………………………..……………4
Typical System Configuration…………………………………5
Troubleshooting……………………………………….……..…6
PCB drawings……………………………………..……………7
Electrical Parts List……………………………………………11
Mechanical Parts List……………….………………..………16
Block Diagram…..…………………………………….………17
Semiconductor Pinouts………………………………………18
Exploded view…………………………………………………23
Schematics……………………………………………….……24
Packing………………………………….………………………33
SPECIFICATIONS
Power Output, 4 Ohms:
n/a
Power Output, 2 Ohms:
1100 x 2
Power Output, Bridged, 4 Ohms:
2200W x 1
Power Output, Parallel, 1 Ohm:
2200W x 1
MIN. Speaker Impedance:
1 ohm
Frequency Response:
20Hz~320Hz, -3dB
Input Sensitivity (RCA type):
250mV~6V
THD + Noise (4 Ohms):
0.5%
Signal-to-Noise:
93 dB
Maximum Current Draw:
190A
Fuse Replacement:
150A x 1
External Dimensions:
Length
12 ¼” (312mm)
Width
21 5/8” (555mm)
Depth
2 9/16” (66mm)
JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing
models without notice as a routine expression of our design philosophy. For this reason, Power Series Multichannel Automotive
Amplifiers may differ in some respects from their published specifications and descriptions, but will always equal or exceed the original
specifications unless otherwise stated.
1
Power
BPX2200.1
Amplifier
Features
2-Channel Operation
Advanced MOSFET Oversized Floating Rail Power Supply
Floating Ground Factory - Head - Unit Speaker - Level input
Variable Input Sensitivity (250mV - 6V)
Fully Complementary Output Stage with Class-D Voltage Amplification
Gold-plated Power, Input and Output Connectors
1-Ohm Stable ( 2 ohm Prallel MODE )
Test Conditions and Notes
All tests to be done, unless otherwise specified, from 10Hz to 320Hz at 14.4V DC into 2 ohm loads and ad
the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measur
will be done using an Audio precision system one and the supply voltage.
An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless other
specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal
Source
Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configur
be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall
connected to the Amplifier PWR GND at the Amplifier.
Output Load
Unless otherwise specified, all tests shall be conducted with 2 ohm resistive loads having less than 10%
reactive components at any frequency below 350Hz. Each resistor shall have a value that remains within 1
while dissipating the rated output of the unit under test.
Power Indicator LED steadily illuminates for normal operation. LED blinks when
protection circuitry is engaged, and during power up.
2
Power
BPX2200.1
Amplifier
Controls and Connections
1
2
10
9
8
5
6
7
3
4
Controls and Connections
1. Power Connection for 12V+, GND and REM
connections for power wires. See wiring instructions on page 4 for more information.
2. Speaker Output Connector - Connect speaker
wiring to these connectors. See wiring instructions on page 4 for more information.
3. Preamp-Level Input Connector - Connects to
line-level output from the source unit.
4. Pre amp-Level AUX output Connector
5. Input-Level Control - Adjusts input sensitivity
for pre-amp level and speaker level inputs.
7. This switch is set to 2-channel mode(2CH/BR) to drive
a pair of subwoofers or bridge(mono) mode to drive a
single subwoofer(PARALLEL).
It's allowed to use parallel mode when the nominal
impedance of the speaker system is 2 ohm or greater
8.
Remotr Volume Control Jack.
9. The crossover frequency can be set at any frequency
Between 32Hz and 320Hz.
10. (1) The HP frequency can be set at any frequency
Between 20Hz and 100Hz.
(2) Bass Boost control will provide at frequency
Being set between 20Hz ~ 100Hz
6. This switch is select X-over slope
Mounting the Amplifier
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle.
However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the
four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
3
Power Series Amp OM
5/20/03
10:51 AM
Page 3
Power Amplifier
BPX2200.1
APPLICATIONS – BPx MODELS
To the right are several application
diagrams to help plan your subwoofer
system installation. Figures 1 through 3
show how to configure the JBL Power
Series subwoofer amplifiers (models
BPx500.1, BPx1100.1 and BPx2200.1)
for 2-channel, bridged-mono and
parallel-mono operation
“Setting the uO tput Mode” on page 6).
NOTE: For simplicity, Figures 1 through
3 do not show power, remote and input
connections.
NOTE: If the nominal impedance
of your speaker system is close to
2 ohms, be prepared to try both
bridged and parallel configurations to
determine which performs better.
Set OUTPUT MODE
to 2CH/BR
CH 1
(on input panel)
CH 2
2 CHANNEL
BRIDGED
PARALLEL
BPx Amplifier
2CH/BR
OUTPUT MODE
NEON
PARALLEL*
(partial rear panel)
SPEAKER OUTPUTS
*SEE MANUAL FOR PARALLEL CONNECTION
X-OVER
FREQ
Figure 1. The JBL Power Series
subwoofer amplifier is set to
2-channel mode to drive a pair
of subwoofers.
32Hz 320Hz
12dB 24dB
SLOPE
Subwoofer
Subwoofer
Set OUTPUT MODE
to 2CH/BR
CH 1
(on input panel)
CH 2
2 CHANNEL
BRIDGED
PARALLEL
BPx Amplifier
2CH/BR
OUTPUT MODE
NEON
PARALLEL*
(partial rear panel)
SPEAKER OUTPUTS
*SEE MANUAL FOR PARALLEL CONNECTION
Figure 2. The JBL Power Series
subwoofer amplifier is set to
bridged (mono) mode to drive
a single subwoofer. Use this
mode only when the nominal
impedance of the speaker
system is 2 ohms or greater.
X-OVER
FREQ
32Hz 320Hz
12dB 24dB
SLOPE
Subwoofer (2 ohms or greater)
Set OUTPUT MODE
to PARALLEL
CH 1
(on input panel)
CH 2
2 CHANNEL
BRIDGED
PARALLEL
BPx Amplifier
2CH/BR
OUTPUT MODE
NEON
PARALLEL*
jumper
(partial rear panel)
SPEAKER OUTPUTS
*SEE MANUAL FOR PARALLEL CONNECTION
Figure 3. The JBL Power Series
subwoofer amplifier is set to
parallel mode to drive a single
subwoofer. Use this mode only
when the nominal impedance
of the speaker system is less
than 2 ohms.
NOTE: A jumper is added
between the + terminals.
X-OVER
FREQ
32Hz 320Hz
12dB 24dB
SLOPE
Subwoofer (less than 2 ohms)
4
3
Power
BPX2200.1
Amplifier
Typical System Configuration
Cassette/CD Tuner
(Head Unit)
CD Player or Changer
Antenna Input
Power
Antenna
Fuse
Line
Level
Input
Amplifier
Power
Connection
Black Power
Red - Main +12V
Black - Power Ground
Remote On/Off
Remote Antenna
Power Supply
Antenna Motor Ground
Power
Antenna
Relay
Fuse
Cassette/Receiver
Power Supply
Wires
Remote On/Off
Ignition
Switch
60 Amp (Not Included)
Fuse
Main +12V
Power Ground
Vehicle Battery
Speakers
Chassis Ground
5
4
BPX2200.1
Power Amplifier
TROUBLESHOOTING
SYMPTOM
No audio
(POWER LED
is off)
No audio
(PROTECT LED
flashes every
4 sec.)
No audio
(PROTECT
LED is on)
No audio
(PROTECT
and POWER
LEDs flash)
I-E/OPT LED
is on all times
(not flashing)
No audio
(PROTECT
LED is on)
Distorted audio
Distorted audio
and PROTECT
LED flashes
Music lacks
“punch”
LIKELY CAUSE
No voltage at BATT+
or REM terminals,
or bad or no ground
connection
DC voltage on
amplifier output
Amplifier is
overheated
Voltage less than 9V on
BATT+ connection
Amplifier is being
overdriven
Voltage more than 16V
or less than 8.5V on
BATT+ connection
regulator
Input sensitivity is
not set properly, or
amplifier or source
unit is defective
Short circuit in
speaker or wire
Speakers are not
connected properly
6
SOLUTION
Check voltages at
amplifier terminals
with VOM
Amplifier may need
service; see enclosed
warranty card for
service information
Make sure amplifier
cooling is not blocked
at mounting location;
verify speaker-system
impedance is within
specified limits (see
“Specifications” on the
next page)
Check vehicle
charging system for
defective voltage
regulator
Check INPUT
LEVEL setting;
see previous page
Check vehicle
charging system for
defective voltage
Check INPUT
LEVEL setting; or
check speaker wires
for shorts or grounds
Remove speaker leads
one at a time to locate
shorted speaker or
wire, then repair
Check speaker
connections for
proper polarity
Power
BPX2200.1
Amplifier
Printed Circuit Board (Top View)
7
5
Power
BPX2200.1
Amplifier
Printed Circuit Board (BOTTOM
View)
8
BPX2200.1
Amplifier
Printed Circuit Board (SUB TOP
View)
PAS132-01
R701
R701
VR701
R701
R701
2K
MOD02
REV.0
REV.0
REV.0
REV.0
REV.0
623PCB4-B
623PCB4-B
623PCB4-B
623PCB4-B
623PCB4-B
MOD02
PAS132-01
MOD02
PAS132-01
PAS132-01
PAS132-01
MOD02
MOD02
REV.0
623PCB4-B
REV.0
623PCB4-B
REV.0
623PCB4-B
REV.0
623PCB4-B
REV.0
623PCB4-B
MOD02
A20K
A20K
A20K
PAS264-31
9
A20K
VR701
2K
R701
VR701
2K
R701
VR701
2K
R701
VR701
2K
R701
VR701
2K
R701
A20K
PAS132-01
2K
MOD02
PAS132-01
MOD02
PAS132-01
2K
PAS132-01
MOD02
A20K
VR701
R701
2K
PAS132-01
2K
MOD02
A20K
VR701
A20K
VR701
A20K
VR701
A20K
PAS132-01
Power
Power
BPX2200.1
Amplifier
Printed Circuit Board (SUB TOP
PAS266-31
PAS266-31
10
View)
Power
BPX2200.1
Amplifier
BPX2200.1
PART NO.
DESCRIPTION
NOMENCATURE
Parts List
MFR PARTS
Q'TY
REF. NO
PCB-00-01276
MAIN
FR-4
DOUBLE
LAYER,
1.6t 4Oz GREEN
PAM585-01
159 X 569 m/m (GUIDE 20m/m)
1
PCB-00-01278
SUB
PCB
FR-4
DOUBLE
LAYER,
1.6t 1Oz GREEN
PAS265-31
28X75m/m
1
PCB-00-01279
SUB
PCB
FR-4
DOUBLE
LAYER,
1.6t 1Oz GREEN
PAS266-31
28 X 90m/m
PCB-00-01277
SUB
PCB
FR-4
DOUBLE
LAYER,
1.6t 1Oz GREEN
PAS264-31
28 X 114m/m
PCB-00-00952
SUB
PCB
FR-4
SINGLE
PAS132-01
31x31m/m(REMOTE),-10
TRS-00-00087
TRANSISTOR
SMALL
SIGNAL
PNP
KTA1023Y
Q251,252,451,452
TRS-00-00090
TRANSISTOR
SMALL
SIGNAL
PNP
KTA1266GR
Q364
1
TRS-00-00110
TRANSISTOR
SMALL
SIGNAL
NPN
KTC3198GR
Q128,362,363,365,611,631,632,705
8
5
PCB
LAYER,
1.6t 1Oz GREEN
SIGNAL
(S1)- 4 lm ARRAY(95X118m/m)
(S2)- 4 lm ARRAY(110X118m/m)
(S3,4), 4 lm ARRAY(118X136m/m)
lm ARRAY(71X167m/m)
1
2
1
4
DIO-00-00006
DIODE
SWITCHING
1SS133
D181,581,725,801,802
DIO-00-00003
DIODE
RECTIFIER
1N4004
D361,701
2
DIO-00-00108
DIODE
FEST
FR154
D771,772,773,774,791,792,794,795
8
DIO-00-00019
DIODE
ZENER
1N4742
D793,796
2
RES-00-00463
RESISTOR
METAL FILM 1/5WF
220 OHM
R603
1
RES-00-00536
RESISTOR
METAL
470 OHM
R201,301,401,901
4
RES-00-00443
RESISTOR
METAL FILM 1/5WF
2.2K OHM
R113
1
RES-00-00450
RESISTOR
METAL FILM 1/5WF
2.7K OHM
R117
RES-00-00523
RESISTOR
METAL
FILM 1/5WF
4.7K OHM
R111,112,114,177,179,555,556,577,579,601
FILM 1/5WF
RECOVERY
1W
12V
FILM 1/5WF
1
10
RES-00-00402
RESISTOR
METAL
10K OHM
R569,570
2
RES-00-00415
RESISTOR
METAL FILM 1/5WF
12K OHM
R602
1
RES-00-00456
RESISTOR
METAL FILM 1/5WF
20K OHM
R118
1
RES-00-00537
RESISTOR
METAL
FILM 1/5WF
47K OHM
R102,103,105,106,107,108,109,110
8
RES-00-00591
RESISTOR
METAL
FILM 1/5WF
91K OHM
R101,104
2
RES-00-00545
RESISTOR
METAL
FILM 1/5WF
5.6K OHM
R191,591
RES-00-00610
RESISTOR
CARBON
10 OHM
R208,209,210,211,237,238,308,309,310,311
FILM 1/5WJ
2
24
R337,338,408,409,410,411,437,438,908,909
R910,911,937,938
RES-00-00660
RESISTOR
CARBON
FILM 1/5WJ
22 OHM
R619,743,744,745,746,753,754,755,756,843
17
R844,845,846,853,854,855,856
RES-00-00606
RESISTOR
CARBON FILM 1/5WJ
100 OHM
R115
1
RES-00-00622
RESISTOR
CARBON FILM 1/5WJ
150 OHM
R130
1
RES-00-00662
RESISTOR
CARBON FILM 1/5WJ
240 HOM
R151
1
RES-00-00712
RESISTOR
CARBON
FILM 1/5WJ
470 OHM
R174,574
2
RES-00-00723
RESISTOR
CARBON
FILM 1/5WJ
510 OHM
R123,125
2
RES-00-00728
RESISTOR
CARBON
FILM 1/5WJ
560 OHM
R454,809
2
RES-00-00756
RESISTOR
CARBON FILM 1/5WJ
820 OHM
R116
RES-00-00633
RESISTOR
CARBON
FILM 1/5WJ
1K OHM
R183,185,583,585,613,622,742,752,842,852
FILM 1/5WJ
1
10
RES-00-00598
RESISTOR
CARBON
1.5K OHM
R723,725
RES-00-00602
RESISTOR
CARBON FILM 1/5WJ
1.8K OHM
R153
2
1
RES-00-00637
RESISTOR
CARBON
FILM 1/5WJ
2.2K OHM
R155,173,224,324,424,557,573,924
8
FILM 1/5WJ
4
RES-00-00643
RESISTOR
CARBON
2.4K OHM
R247,347,447,947
RES-00-00644
RESISTOR
CARBON FILM 1/5WJ
2.7K OHM
R363
1
RES-00-00699
RESISTOR
CARBON
FILM 1/5WJ
3K OHM
R181,581
2
FILM 1/5WJ
3
RES-00-00672
RESISTOR
CARBON
3.3K OHM
R158,600,614
RES-00-00675
RESISTOR
CARBON FILM 1/5WJ
3.6K OHM
R157
1
RES-00-00700
RESISTOR
CARBON
FILM 1/5WJ
4.3K OHM
R141,142,156
3
RES-00-00702
RESISTOR
CARBON
FILM 1/5WJ
4.7K OHM
R145,154,188,189,190,225,252,325,425,452
16
R571,588,589,590,726,925
RES-00-00720
RESISTOR
CARBON
5.6K OHM
R143,144
2
RES-00-00751
RESISTOR
CARBON FILM 1/5WJ
FILM 1/5WJ
8.2K OHM
R807
1
RES-00-01017
RESISTOR
CARBON FILM 1/5WJ
9.1K OHM
R805
RES-00-00608
RESISTOR
CARBON
FILM 1/5WJ
10K OHM
R121,124,126,127,132,253,362,364,453,501
RES-00-00623
RESISTOR
CARBON
FILM 1/5WJ
15K OHM
R122,129,251
3
RES-00-00658
RESISTOR
CARBON
FILM 1/5WJ
22K OHM
R187,365,587,615
4
FILM 1/5WJ
1
19
R502,504,505,507,508,617,618,724,806
RES-00-00663
RESISTOR
CARBON
24K OHM
R184,584
2
RES-00-00680
RESISTOR
CARBON FILM 1/5WJ
30K OHM
R128
1
RES-00-00697
RESISTOR
CARBON FILM 1/5WJ
39K OHM
R152
1
RES-00-00714
RESISTOR
CARBON
47K OHM
R172,182,186,254,572,582,586
7
6
FILM 1/5WJ
RES-00-00748
RESISTOR
CARBON
FILM 1/5WJ
75K OHM
R176,178,192,576,578,592
RES-00-00757
RESISTOR
CARBON
FILM 1/5WJ
82K OHM
R801,802
RES-00-00604
RESISTOR
CARBON
FILM 1/5WJ
100K
R214,215,216,217,242,243,314,315,316,317
OHM
2
27
R342,343,414,415,416,417,442,443,503,506
R808,914,915,916,917,942,943
RES-00-00620
RESISTOR
CARBON FILM 1/5WJ
150K OHM
R131
1
RES-00-00647
RESISTOR
CARBON FILM 1/5WJ
200K OHM
R146
1
11
Power
BPX2200.1
Amplifier
BPX2200.1
PART NO.
Parts List
DESCRIPTION
NOMENCATURE
RES-00-00654
RESISTOR
CARBON
RES-00-00710
RESISTOR
CARBON FILM 1/5WJ
MFR PARTS
FILM 1/5WJ
FILM 1/5WJ
REF. NO
Q'TY
220K OHM
R271,471
2
470K OHM
R451
1
RES-00-00635
RESISTOR
CARBON
1M OHM
R361,612,616,621
4
IND-00-00012
INDUCTOR
COIL AXIAL 5%
47uH
L771,772
2
IND-00-00020
INDUCTOR
COIL AXIAL 5%
100UH
L611
1
CES-00-00077
CAPACITOR
CERAMIC
DISK 50V "NPO"
10 pF
C101,102
2
CES-00-00103
CAPACITOR
CERAMIC
DISK 50V "NPO"
47 pF
C611,612,617
3
CES-00-00086
CAPACITOR
CERAMIC
DISK 50V
220 pF
C726
1
CES-00-00096
CAPACITOR
CERAMIC
DISK 50V
330 pF
C616,618
2
CES-00-00101
CAPACITOR
CERAMIC
DISK 50V
470 pF
C111
1
CES-00-00074
CAPACITOR
CERAMIC
DISK 50V
102 pF
C107,108,118,157,109
5
CES-00-00102
CAPACITOR
CERAMIC
DISK 50V
473 pF
C187,188,189,190,191,192,193,194,195,196
20
CES-00-00076
CAPACITOR
CERAMIC
DISK 50V
104 pF
C181,182,361,363,613,714,715
7
CES-00-00124
CAPACITOR
CERAMIC
RADIAL
104 pF"MLCC"
C721,722,774,776,778,780,793,796
8
ELC-00-00114
CAPACITOR
ELECTROLYTIC"SE""SRE"
1/50V
C123,801
2
ELC-00-00293
CAPACITOR
ELECTROLYTIC"SE""SRE"
4.7/50V
C124,614
2
ELC-00-00514
CAPACITOR
ELECTROLYTIC"SE""SRE"
10/25V
C501,502
2
ELC-00-00626
CAPACITOR
ELECTROLYTIC"SE""SRE"
10/50V
C771,772,792,795
4
ELC-00-00111
CAPACITOR
ELECTROLYTIC"SE""SRE"
22/16V
C103,104,105,106,121,122
6
ELC-00-00081
CAPACITOR
ELECTROLYTIC"NP"
10/16V
C156
1
ELC-00-00333
CAPACITOR
ELECTROLYTIC"NP"
22/16V
C113,173,183,184,185,186,243,244,573
9
ELC-00-00112
CAPACITOR
ELECTROLYTIC"SE""SRE"
47/16V
C362
1
ELC-00-00113
CAPACITOR
ELECTROLYTIC"SE""SRE"
100/16V
C777,779
2
ELC-00-00254
CAPACITOR
ELECTROLYTIC"SXE"
100/25V
C701
1
C197,198,199,200,231,232,233,234,241,242
MLCC
ELC-00-00162
CAPACITOR
ELECTROLYTIC"SG""SHL"
100/50V
C773,775
2
ELC-00-00132
CAPACITOR
ELECTROLYTIC"SG""SHL"
220/16V
C631
1
ELC-00-00170
CAPACITOR
ELECTROLYTIC"SG""SHL"
MYC-00-00184
CAPACITOR
MYLAR
5% 100V
MYC-00-00199
CAPACITOR
MYLAR
5% 400V "BOX
MYC-00-00084
CAPACITOR
MYLAR
5% 63V "TL TYPE"
MYC-00-00157
CAPACITOR
MYLAR
5% 63V "TL TYPE"
MYC-00-00089
CAPACITOR
MYLAR
MYC-00-00083
CAPACITOR
MYLAR
MYC-00-00156
CAPACITOR
MYC-00-00088
10/100V
C791,794
2
C725
1
102J
C761,861
2
103J
C172,207,307,407,572,601,615,907
8
823J
C141,142
2
5% 63V "TL TYPE"
333J
C144
5% 63V "TL TYPE"
104J
C201,221,251,265,301,321,401,421,451,465
MYLAR
5% 63V "TL TYPE"
184J
C152
CAPACITOR
MYLAR
5% 63V "TL TYPE"
224J
C253,453
2
MYC-00-00061
CAPACITOR
MYLAR
5% 63V "TL TYPE"
334J
C143
1
MYC-00-00066
CAPACITOR
MYLAR
5% 63V "TL TYPE"
474J
C151
1
MYC-00-00085
CAPACITOR
MYLAR
5% 63V "TL TYPE"
105J
C158,364,558,600,702,703,723
7
ICO-00-00170
IC
VOLUME
NJM13600
U104
1
ICO-00-00055
IC
14-STAGE
ICO-00-00003
IC
DUAL
ICO-00-00095
IC
COMPARATOR
KIA393P
U801
1
ICO-00-00157
IC
+12V REGULATOR
KIA7812PI
U761
1
ICO-00-00162
IC
-12V REGULATOR
KIA7912PI
U762
1
FET-00-00001
FET
MOSFET
N-CH
IRF3205
Q742,743,744,745,752,753,754,755,842,843
16
FET-00-00021
FET
MOSFET
P-CH
IRF9640
Q211,212,213,214,311,312,313,314,411,412
102J
TYPE"
1
14
C901,921,252,452
IC
COUNTER(DIP-16)
F16
OP AMP
TL072CP
1
U611
1
U11,101,102,105,106,108,109,110,111,112
12
U509,510
Q844,845,852,853,854,855
16
Q413,414,911,912,913,914
FET-00-00037
FET
MOSFET
DIO-00-00177
DIODE
RECTIFIER
N-CH
IRFB31N20D
6A60
RECOVERY
8
D702,703
2
D761,762,861,862
DIO-00-00102
DIODE
FAST
DIO-00-00277
DIODE
3PHI RED
HNRD-3401L
LED1,3
2
DIO-00-00198
DIODE
3PHI BLUE
HL304H1BC2
LED2
1
RES-00-01112
RESISTOR
METAL
2
RES-00-00877
RESISTOR
METAL
FILM 2WJ
RES-00-01077
RESISTOR
METAL
FILM SMALL
FILM SMALL
MUR3040PT
Q241,242,341,342,441,442,941,942
TYPE
TYPE
2WJ
2WJ
"FORMING
"FORMING
15m /m"
20m /m"
4
2.2 OHM
R263,463
5.6 OHM
R771,772
2
100 OHM
R761,861
2
4
RES-00-01225
RESISTOR
METAL
FILM SMALL
TYPE
2WJ
2.2K OHM
R261,262,461,462
RES-00-01227
RESISTOR
METAL
FILM SMALL
TYPE
2WJ
4.7K OHM
R764,765
2
RES-00-00919
RESISTOR
METAL FILM 3WJ
220 OHM
R727
1
RES-00-01257
RESISTOR
METAL
FILM TYPE
5WJ
160 OHM
R791
1
RES-00-01216
RESISTOR
METAL
FILM TYPE
5WJ
180 OHM
R792
1
RES-00-01229
RESISTOR
METAL
FILM TYPE
5WJ
5.6K OHM
R220,320,420,920
4
12
Power
BPX2200.1
Amplifier
BPX2200.1
PART NO.
DESCRIPTION
NOMENCATURE
Parts List
MFR PARTS
SHUNT
REF. NO
Q'TY
0.01 OHM
R221,246,321,346,421,446,921,946
8
FTD5-350
TH1
1
RES-00-00947
RESISTOR
3 LEAD
THS-00-00013
THERMISTOR
NTC
VOL-00-00134
SEMI VOLUME
SEMI H-TYPE(RG06P)6PHI
VOL-00-00282
VOLUME
V12L5(9x5)G(4R)(PH2D)N15KC-A2Kx2+A200K
VOL-00-00114
VOLUME
V12L5(9x5)G)PH2D)N17KC-3B20Kx2
V12-CLG0266N
VR101
1
VOL-00-00055
VOLUME
V12L5(9X5)G(PH2D)N15KC-15C50Kx4
V12-CLG0252NA
VR102
1
VOL-00-00283
VOLUME
V12L5(9x5)G)PH2D)N17KC-B500x2
V12-CLG02A6N
VR105
1
REN-00-00001
REGULATOR
2.56MHZ
CSA2.56MG
X611
1
ELC-00-00188
CAPACITOR
ELECTROLYTIC"SD""SHL"
220/100V
C306,335,406,436
4
ELC-00-00473
CAPACITOR
ELECTROLYTIC"SD""SHL"
470/100V
C206,236,781,782,783,784,906,936
ELC-00-00092
CAPACITOR
ELECTROLYTIC"RX"
2200/25V
C716,717,718,719,720,816,817,818,819,820
ELC-00-00632
CAPACITOR
ELECTROLYTIC"HC""35X25"
2200/100V
C785,786
2
ELC-00-00009
CAPACITOR
ELECTROLYTIC"BP""16X25"
33/100V
C267,467,262,263,266,462,463,466
8
MYC-00-00152
CAPACITOR
MYLAR
10%
100V "BOX
TYPE"
105K
C305,336,405,435
MYC-00-00076
CAPACITOR
MYLAR
10%
100V "BOX
TYPE"
225K
C208,209,237,264,408,409,437,464,762,763
MYC-00-00109
CAPACITOR
MYLAR
10%
250V "BOX
TYPE"
225K
C768
1
REL-00-00025
RELAY
DC 40A 12V
HR-85AKSW
RE1L1,2
2
CCS-50
CT1
1
DRUM
CL-1900C
L101,301
2
CL-4100
L761
1
1
RESISTOR
50K
RG06P-5KB
"SEMI"
x V12-CLG02A5N
VR103,503
2
VR1
1
8
10
4
12
C787,788
COI-00-00106
CURRENT
COI-00-00070
INDUCTOR
COI-00-00083
INDUCTOR
COR-TF-00367
CORE
3T:18:4T
44PHI MAGNETICS
T1 {3T(0.7X20):18T(0.7X4):4T(0.7X1)}
COR-TF-00368
CORE
3T:18:4T: 3T(BLUE)
44PHI MAGNETICS
T2 {3T(0.7X20):18T(0.7X4):4T(0.7X1):3T(0.7X1)}
1
TER-00-00220
TERMINAL
GOLD PLATED
vô_M
KTD-9218A
TER1
1
TER-00-00221
TERMINAL
GOLD PLATED
vô_M
KTD-9233A
TER2
1
TER-00-00219
TERMINAL
GOLD PLATED
vô_M
KTD-9216A
TER03
1
JAC-00-00043
RCA
GOLD
PLATED
DJB-554A
RCA101
1
SWI-00-00056
SWITCH
NOBE
4m/m
JSS2208
SW102,103
2
JUP-00-00003
BAR
JUMPER
NI - PLATED
37m/m
BAR101,102
2
JUP-00-00005
BAR
JUMPER
NI - PLATED
55m/m
BAR103,104,105,106,107
5
JUM-00-00016
BAR
JUMPER
COPPER
1.0t(ex{
MA-BA-02-6398-0
BAR108
1
JUM-00-00072
BAR
JUMPER
COPPER
0.8t 3P
MA-BA-02-1530-0
BAR109,110
2
JUM-00-00011
BAR
JUMPER
COPPER
0.8t 6P
MA-BA-02-1960-0
BAR111,113,115,116
4
JUM-00-00031
BAR
JUMPER
COPPER
0.8t 7P
MA-BA-02-1532-1
BAR112,114
2
WIR-00-00177
WIRE
1007 AWG
1
WIR-00-00178
WIRE
UL1015
GAP-00-029A0
GAP
SENSO
R 50A
JACK
CORE
Ni XŒRÐ) 3P
#22 BLACK
(3PHI RING LUG)
#14 RED
PAD
TUB-00-00008
TEFLON
JAC-00-00050
MODULAR
TUBE
HOD-00-00033
FUSE
FUS-00-00044
FUSE
JACK
40m/m
W1
85m/m
WR(A-B),WL(A-B)
2
25x50x5t
L101,301
2
2
0.7PHI
10m/m
TH1
4P
DEK623PCB4
MOD1
1
540B
ACC'y
1
ACC'y
1
HOLDER
150A
PCB-00-01278
P.C.B
FR-4
ICO-00-00094
I.C
SMD
RES-08-00193
RESISTOR
RES-08-00159
RESISTOR
RES-08-00148
RES-08-00129
AML
DOUBLE
LAYER,
1.6t 1Oz GREEN
150A
PAS265-31
28X75m/m
1
KIA393F
U02,03
2
SMD"0805"1/8WJ
4.7 OHM
R08
1
SMD"0805"1/8WJ
220 OHM
R21
1
RESISTOR
SMD"0805"1/8WJ
1K OHM
R25,33
2
RESISTOR
SMD"0805"1/8WJ
1.8K OHM
R03
1
"SOP-08"
RES-08-00151
RESISTOR
SMD"0805"1/8WJ
2.2K OHM
R06,07
2
RES-08-00156
RESISTOR
SMD"0805"1/8WJ
2.7K OHM
R04
1
RES-08-00190
RESISTOR
SMD"0805"1/8WJ
4.3K OHM
R10
1
RES-08-00191
RESISTOR
SMD"0805"1/8WJ
4.7K OHM
R02,17,34
3
RES-08-00200
RESISTOR
SMD"0805"1/8WJ
5.1K OHM
R11
1
RES-08-00210
RESISTOR
SMD"0805"1/8WJ
6.8K OHM
R09
1
RES-08-00180
RESISTOR
SMD"0805"1/8WJ
30K OHM
R01
1
RES-08-00160
RESISTOR
SMD"0805"1/8WJ
20K OHM
R26
1
RES-08-00164
RESISTOR
SMD"0805"1/8WJ
22K OHM
R14,16,19,31,32
5
RES-08-00167
RESISTOR
SMD"0805"1/8WJ
24K OHM
R27
1
RES-08-00170
RESISTOR
SMD"0805"1/8WJ
27K OHM
R28
1
RES-08-00198
RESISTOR
SMD"0805"1/8WJ
47K OHM
R18
1
RES-08-00216
RESISTOR
SMD"0805"1/8WJ
68K OHM
R23
1
RES-08-00130
RESISTOR
SMD"0805"1/8WJ
100K OHM
R13
1
RES-08-00141
RESISTOR
SMD"0805"1/8WJ
150K OHM
R22
1
13
Power
BPX2200.1
Amplifier
BPX2200.1
PART NO.
DESCRIPTION
NOMENCATURE
Parts List
MFR PARTS
REF. NO
Q'TY
RES-08-00168
RESISTOR
SMD"0805"1/8WJ
270K OHM
R39
1
RES-08-00149
RESISTOR
SMD"0805"1/8WJ
1M OHM
R12,15,20,24
4
CEC-08-00002
CAPACITOR
SMD"0805"
102 pF
C05
1
CEC-08-00004
CAPACITOR
SMD"0805"
104 pF
C01,12,13,14,15,41,93,94
8
473 pF
C03
1
1SS133
D01,02
2
CEC-08-00040
CAPACITOR
SMD"0805"
DIO-00-00006
DIODE
SWITCHING
TRS-00-00087
TRANSISTOR
SMALL
SIGNAL
PNP
"TO-92L"
KTA1023Y
Q01
1
TRS-00-00110
TRANSISTOR
SMALL
SIGNAL
NPN
"TO-92"
KTC3198GR
Q02,06
2
TRS-00-00090
TRANSISTOR
SMALL
SIGNAL
PNP
"TO-92"
KTA1266GR
Q03,04,08,09
4
RES-00-00038
RESISTOR
220 OHM
R41,42
2
METAL
SIGNAL
FILM 1/2WJ
RES-00-00825
RESISTOR
METAL FILM 1WJ
4.7 OHM
R05
1
MYC-00-00184
CAPACITOR
MYLAR
102J
C09
1
ELC-00-00117
CAPACITOR
ELECTROLYTIC
"SE""SRE"
4.7uF/16V
C02,04,06
ELC-00-00293
CAPACITOR
ELECTROLYTIC
"SE""SRE"
4.7uF/50V
C11
1
2
5% 100V
3
ELC-00-00111
CAPACITOR
ELECTROLYTIC
"SE""SRE"
22uF/16V
C08,10
ELC-00-00112
CAPACITOR
ELECTROLYTIC
"SE""SRE"
47uF/16V
C07
1
ELC-00-00113
CAPACITOR
ELECTROLYTIC
"SE""SRE"
100uF/16V
C16
1
ICO-00-00022
I.C
TL494CN
U01
1
HED-00-00048
PIN CONNECTOR
PIN HEADER
2P(R-ANGLE)
TM2007-B11G-02
HP07
1
HED-00-00050
PIN CONNECTOR
PIN HEADER
4P(R-ANGLE)
TM2007-B11G-04
HP06
1
HED-00-00051
PIN CONNECTOR
PIN HEADER
5P(R-ANGLE)
TM2007-B11G-05
HP05
1
PCB-00-01279
P.C.B
28 X 90m/m
1
RES-08-00028
RESISTOR
SMD"0805"
1/8WF
1K OHM
R288,488
2
RES-08-00131
RESISTOR
SMD"0805"
1/8WJ
100 OHM
R282,482
2
PWM
I.C "DIP-16"
FR-4 DOUBLE
LAYER,
1.6t1Oz GREEN
PAS266-31
RES-08-00148
RESISTOR
SMD"0805"
1/8WJ
1K OHM
R287,290,487,490
4
RES-08-00151
RESISTOR
SMD"0805"
1/8WJ
2.2K OHM
R281,481
2
RES-08-00191
RESISTOR
SMD"0805"
1/8WJ
4.7K OHM
R286,486
2
RES-08-00228
RESISTOR
SMD"0805"
1/8WJ
9.1K OHM
R289,489
2
RES-08-00132
RESISTOR
SMD"0805"
1/8WJ
10K OHM
R283,483
CEC-08-00003
CAPACITOR
SMD"0805"
103 pF
C286,486
2
CEC-08-00004
CAPACITOR
SMD"0805"
104 pF
C281,282,285,289,290,291,292,481,482,485
14
2
C489,490,491,492
DIO-00-00006
DIODE
SIGNAL
DIODE
1SS133
D281,282,283,284,285,286,481,482,483,484
12
D485,486
TRS-00-00087
TRANSISTOR
SMALL
SIGNAL
PNP
KTA1023Y
Q282,482
TRS-00-00088
TRANSISTOR
SMALL
SIGNAL
NPN
KTC1027Y
Q281,481
2
ELC-00-00334
CAPACITOR
ELECTROLYTIC
"SE""SRE"
2.2/16V
C287,293,294,487,493,494
6
ELC-00-00117
CAPACITOR
ELECTROLYTIC
"SE""SRE"
4.7/16V
C283,288,483,488
4
RES-00-00040
RESISTOR
METAL
FILM 1/2WJ
22 OHM
R284,285,484,485
4
MYC-00-00085
CAPACITOR
MYLAR
5% 63V "TL TYPE"
105J
C284,484
2
ICO-00-00017
IC
B52
U281,481
2
HED-00-00049
PIN CONNECTOR
PIN HEADER
3P(R-ANGLE)
TM2007-B11G-03
HP2
1
HED-00-00053
PIN CONNECTOR
PIN HEADER
7P(R-ANGLE)
TM2007-B11G-07
HP1
1
PCB-00-01277
P.C.B
FR-4 DOUBLE
ICO-00-00094
IC
SMD
DIO-00-00079
DIODE
SOT-23
RES-08-00150
RESISTOR
SMD"0805"
1/8WJ
RES-08-00131
RESISTOR
SMD"0805"
RES-08-00138
RESISTOR
RES-08-00142
RESISTOR
RES-08-00166
PRECISION
COMPARATOR(DIP-14)
2
28 X 114m/m
1
U16
1
KDS226
D33.34.36.37.39.40.54.55
8
1 OHM
R26.27.35.36.74.76.85.86
8
1/8WJ
100 OHM
R63.75
2
SMD"0805"
1/8WJ
120 OHM
R44.84
2
SMD"0805"
1/8WJ
150 OHM
R31.67.81.83
4
RESISTOR
SMD"0805"
1/8WJ
240 OHM
R33.43.71.73
4
RES-08-00169
RESISTOR
SMD"0805" 1/8WJ
270 OHM
R54
1
RES-08-00197
RESISTOR
SMD"0805" 1/8WJ
470 OHM
R18
1
RES-08-00229
RESISTOR
SMD"0805"
1/8WJ
910 OHM
R32.42.45.72.82.95
6
RES-08-00148
RESISTOR
SMD"0805"
1/8WJ
1K OHM
R39.40.41.79.80.91.92
7
RES-08-00191
RESISTOR
SMD"0805"
1/8WJ
4.7K OHM
R64,60
2
RES-08-00132
RESISTOR
SMD"0805"
1/8WJ
10K OHM
R53.57.58.66.68.69
6
LAYER,
1.6t1Oz GREEN
PAS264-31
"SOP-08"
KIA393F
14
Power
BPX2200.1
Amplifier
BPX2200.1
PART NO.
DESCRIPTION
NOMENCATURE
Parts List
MFR PARTS
REF. NO
Q'TY
RES-08-00147
RESISTOR
SMD"0805" 1/8WJ
18K OHM
R52
1
RES-08-00182
RESISTOR
SMD"0805" 1/8WJ
33K OHM
R65
1
RES-08-00198
RESISTOR
SMD"0805" 1/8WJ
47K OHM
R70
1
RES-08-00130
RESISTOR
SMD"0805"
100K OHM
R55.61.62
3
RES-08-00162
RESISTOR
SMD"0805" 1/8WJ
220K OHM
R56
1
1
1/8WJ
RES-08-00149
RESISTOR
SMD"0805" 1/8WJ
1M OHM
R59
CEC-08-00002
CAPACITOR
SMD"0805"
102 pF
C51.54
2
CEC-08-00004
CAPACITOR
SMD"0805"
104 pF
C49.55.81.89
4
CEC-08-00021
CAPACITOR
SMD"0805"
TRS-00-00087
TRANSISTOR
SMALL
SIGNAL
PNP
224 pF
C43
1
KTA1023Y
Q33.35.37.38.43.45.73.75.83.85
10
TRS-00-00088
TRANSISTOR
SMALL
SIGNAL
DIO-00-00041
DIODE
ZENNER
DIODE
NPN
KTC1027Y
Q32.34.36.42.44.72.74.82.84
9
0.5W 12V
1N5242
D32
1
ELC-00-00114
CAPACITOR
ELECTROLYTIC
"SE""SRE"
1/50V
C52
1
ELC-00-00113
CAPACITOR
ELECTROLYTIC
"SE""SRE"
100/16V
C50
1
MYC-00-00184
CAPACITOR
MYLAR
100V
102J
C48
1
MYC-00-00088
CAPACITOR
MYLAR
5% 63V "TL TYPE"
224J
C45.47
2
IND-00-00028
INDUCTOR
AXIAL TYPE
22uH
L41.42.43.44.45.46
6
RES-00-01215
RESISTOR
METAL
FILM LARGE
10K OHM
R50
1
TRS-00-00096
TRANSISTOR
VIDEO
TR NPN
KTA1381
Q31.81
2
TRS-00-00112
TRANSISTOR
VIDEO
TR PNP
KTC3503
Q30.40.80.90
4
HED-00-00051
PIN CONNECTOR
PIN HEADER
5P(R-ANGLE)
TM2007-B11G-05
HP3
1
HED-00-00052
PIN CONNECTOR
PIN HEADER
6P(R-ANGLE)
TM2007-B11G-06
HP1.2
2
PCB-00-00952
P.C.B
VOL-00-00044
VOLUME
V9M(7X6.5)G3(PH2R)N15KC-15A20K
RES-00-00668
RESISTOR
CARBON FILM 1/5WJ
JAC-00-00050
MODULAR
JACK
4P
JAC-00-00128
MODULAR
JACK
S4P(5 METER)
FR-4 SINGLE
5%
LAYER,
TYPE
2WJ
1Oz GREEN
PAS132-01
31x31m/m
1
V9M-5720009A
VR701
1
2K OHM
KEK623PCB4-B
R701
1
MOD02
1
ACEESSORY
15
1
Power Amplifier
BPX2200.1
BPX2200.1 BLOCK DIAGRAM
17
Power
BPX2200.1
Amplifier
Integrated Circuit Diagrams
U1 (TL494CN) P.W.M IC
DEAD TIME
CONTROL
U11,101,102,105,106,108
U109,110,111,112,350,509,510 (TL072CP)
U2,3,801 (KIA393P)
OUT A
OUT A
-IN
-IN
-IN
-IN
VCC
V-
OUTB
OUT B
+IN
+IN
VCC+
V+
+IN
+IN
18
11
Power
BPX2200.1
Amplifier
Integrated Circuit Diagrams
U281,481
( B52 )
V+
V+
1
14
2
13
INPUT1
3
12
INPUT2
4
11
5
10
6
9
STROBE1*
VCC
NC
STRDBE1
INPUT1
NC
INPUT1
OUTPUT1
INPUT2
GND
NC
V-
INPUT2
OUTPUT2
NC
STRDBE2
8
7
V-
STROBE2*
8 =VSS
U611 (F16)
12
11
16 =VDD
Q12
VDD
1
16
VDD
3
Q13
2
15
Q10
14
2
Q14
Q6
Q5
Q7
3
14
4
13
12
5
11
6
13
Q8
1
12
Q9
11
RESET
1
R
2
15
10
1
R
R
13
9
R
14
Q4
VSS
10
7
8
VSS
9
0
R
6
7
19
4
5
8
0
3
7
5
4
R
6
10
9
Power Amplifier
BPX2200.1
20
Power
BPX2200.1
Amplifier
Transistor Diagrams
E
C
G
B
C
C
S
D
D
B
B
D
S
G
S
G
E
E
* KTC3198GR *
Q128,362,363,365
Q611,631,632,705
* IRF9640 *
Q211,212,213,241,311
Q312,313,314,411,412
Q413,414,911,912,913,914
* IRF640 *
Q241,242,243,244,341
Q342,343,344
* KTA1266GR *
Q364
E
G
S
C
D
C
B
C
D
B
G
B
E
S
* IRFZ44
Q742,743,744,752,753,754
* 2SC3503 *
Q201,401
E
* 2SA1381 *
A202.402
21
13
Power
BPX2200.1
Amplifier
Transistor Diagrams
E
E
C
C
B
B
C
D
S
G
B
E
*1RF3205*
Q742,743,744,745,752,753,754,755
Q842,843,844,845,852,853,854,855
* KTC1027Y *
Q203,205,207,209,281,403
Q405,407,409,481,914
E
1
C
2
3
B
C
B
1
2
E
* MUR3040PT *
D761,762,861,862
D761,762,763,764
* KTA1023Y *
Q251,252,451,452
22
14
3
BPX2200.1
POWER AMPLIFIER
BPX2200.1 EXPLODED VIEW
Ref#
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Part Number
Qty
HEAT SINK MAIN AL/EXTRUSION
(L=550mm)
FRONT PANEL EGI 1.2T
REAR PANEL EGI 1.2T
WINDOW ACRYLIC 3.0T
BADGE AL
MOUNTING FOOT ADC-7 DIE CASTING
LENS, ACRYLIC (WITH SILKSCREEN)
LENS, ACRYLIC (WITHOUT SILKSCREEN)
INDICATOR ACRYLIC (CLEAR)
BRACKET TR(A) CR,47 X 15 X 1.5T (NI-P)
BRACKET TR(B) CR,91 X 15 X 1.5T (NI-P)
BRACKET TR(C) CR,103 X 15 X 1.5T (NI-P)
CUSHION BKT-TR(A) FIBER 43 X 15 X 0.5T
CUSHION BKT-TR(B) FIBER 87 X 15 X 0.5T
CUSHION BKT-TR(C) FIBER 99 X 15 X 0.5T
CUSHION RUBBER (A) 12 X 7 X 1.6T
SILICON PAD (SP1000) 22 X 0.3T
SUPPORT PCB NYLON L=4.5mm
SWITCH DECAL FELT 12 X 7 X 0.3T
TUBE 5 X 40mm
SCREW STT2 BH 3 X 12 NI-P
SCREW STT2 BH 3 X 8 BK
SCREW SML 3 X 6 NI (NO SERRATION)
SCREW SML 4 X 10 NI-P
SCREW STT1 PH 4 X 25 BK
GAP PAD 25 X 50 X 5
HEA-01-577A0
1
PAN-06-562A0
PAN-06-566A0
COV-22-624A0
BAD-01-515A0
FOO-01-505A0
COV-22-549AA
COV-22-549A0
ILL-22-503A0
BKT-05-519A0
BKT-05-520A0
BKT-05-521A0
SUB-28-572A0
SUB-28-573A0
SUB-28-574A0
SUB-33-502A0
SIL-34-001A0
SUP-29-502A0
SUB-27-524A0
SUB-12-575A0
SC5-NB-30120
SC5-BB-30080
SC1-NL-30060
SC1-NL-40100
SC4-BP-40250
GAP-00-029A0
1
1
1
1
2
1
1
3
3
1
6
3
1
6
1
10
2
3
10
16
10
10
24
2
23
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 1)
A
B
C
D
E
F
G
1
2
3
4
5
6
7
8
9
24
22
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 1)
A
B
C
D
E
F
G
1
2
3
4
5
6
7
8
9
25
22
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 1)
A
B
C
D
E
F
G
1
2
3
4
5
6
7
8
9
26
22
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 2)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
27
23
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 2)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
28
23
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 2)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
29
23
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 3)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
30
24
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 3)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
31
24
BPX2200.1
POWER Amplifier
Power Amplifier (Sheet 3)
A
B
C
D
E
1
2
3
4
5
6
7
8
9
32
24
Power
BPX2200.1
Amplifier
Packaging
Exploded View
33
10