- Vehicles & accessories
- Motor vehicle electronics
- Car audio amplifiers
- JBL
- GTO 504
- Service manual
- 27 Pages
JBL GTO 504 car audio amplifier Service manual
The JBL GTO504 is a 4-channel power amplifier designed for car audio systems. It delivers 55W RMS per channel at 4 ohms, 70W RMS per channel at 2 ohms, and 140W RMS bridged at 4 ohms. It features a frequency response of 10Hz to 100kHz, a signal-to-noise ratio of 90dBA, and a THD+N of 0.05%. The GTO504 also includes various features such as selectable high-pass, low-pass, and flat crossover filters, bass boost, and input level controls.
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GTO504
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
Released 2007
Discontinued XXXX
JBL Consumer Products
250 Crossways Park Dr.
GTO504
- CONTENTS -
GTO 504 Specifications
Output Power:
(14.4V supply)
Signal-to-noise ratio:
Dynamic power:
Frequency response:
THD+N 1KHz LPF=22KHz
Channel Separation
Maximum input signal:
SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
ELECTRICAL PARTS LIST ..……….……….…….…….8
P.C.B. DRAWINGS….………………………...…….……12
IC/TRANSISTOR PINOUTS..…………………….….…..18
SCHEMATICS……………..……………….………..…...19
55W RMS x 4 channels @ 4 ohms; ≤1% THD + N
70W RMS x 4 channels @ 2 ohms; ≤1% THD + N
140W RMS x 1 channel (bridged) @ 4 ohms; ≤1% THD + N
90dBA (reference 1W into 4 ohms)
105dBA (reference rated power into 4 ohms)
80W @ 2 ohms
10Hz – 100kHz (–3dB)
≤0.05% (rated power @ 4 ohms)
≥45db (full rated power)
6.0V
Hi-Pass, Low Pass X-over Limits
Bass Boost @ 50Hz
Output regulation:
Idle Current @ 4 ohms
Max Current Draw
Remote Operating Voltages
32Hz – 320Hz ±20%
0-6dB
.03dB @ 4 ohms
1.2A
<35A @ 2 ohms both channels driven
ON 5V OFF 4V
Circuit Protection
Dimensions:
Temperature (80±5C), Short circuit, Operating voltage range (8-16V)
13 13/16 x 10 3/8 x 2 1/8” (350 x 263 x 53mm)
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
1
GTO504
2
GTO504
0 1 2
5 6 7 8 9 A B
F
A B
3 4
C
C
D
D
E
E
F
G
A
B
C
3
10-3/8"
263mm
2-1/8"
53mm
13-13/16"
350mm
GTO504
CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Installation Warnings and Tips:
• Always wear protective eyewear when using tools.
• Disconnect the negative (–) lead from your vehicle’s battery.
• At the installation sites, locate and make a note of all fuel lines, hydraulic brake lines, vacuum lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas.
• If the amplifier’s fuse must be replaced, use only the same type and rating as that of the original.
• Choose a mounting location in the trunk or cargo area where the amplifier will not be damaged by shifting cargo.
• Make sure there is sufficient air circulation at the mounting location for the amplifier to cool itself.
• Make sure that the amplifier is mounted securely using nuts and bolts or the supplied mounting screws.
• Mount the amplifier so that it remains dry – never mount an amplifier outside the vehicle.
What’s in the Box?
(4) #8 x 2-1/2" Philips panhead screws for mounting the amplifier
(2) 20A ATC-type fuses
(1) Owner’s Manual
Specifications
• 55W RMS x 4 channels @ 4 ohms and
≤1% THD + N*
• 70W RMS x 4 channels @ 2 ohms and
≤1% THD + N*
• THD+N: 0.02% (rated power @ 4 ohms)
• Signal-to-noise ratio: 90dBA
(reference 1W into 4 ohms)*
• Signal-to-noise ratio: 105dBA
(reference rated power into 4 ohms)
• Frequency response: 10Hz – 100kHz (–3dB)
• Max Power: 280 Watts
* CEA-2006A compliant
0 Speaker Output Connectors
• Connect the speakers to these terminals observing proper polarity.
• Four-channel operation: Connect the front left speaker to the Front L+ and L– terminals, and the front right speaker to the Front R+ and R– terminals. Repeat for rear speakers using the
Rear R+ and R– terminals.
• Three-channel operation: Connect the stereo speakers to the Front terminals as above.
Connect the single speaker into which the amplifier’s rear channels will be bridged to the
Rear R+ and Rear L– terminals.
• Two-channel (bridged) operation: Connect one speaker to the Front R+ and Front L– terminals. Connect the other speaker to the Rear
R+ and Rear L– terminals.
• Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for bridged operation is 4 ohms.
1 Fuses
• Replace only with same type and rating.
2 Power Input Connectors
• +12V: Connect to the positive terminal of the vehicle’s battery. 8 AWG wire is recommended.
Install an appropriate fuse holder and fuse (40A minimum) within 18 inches of the battery. Make sure the wire is not damaged or pinched during installation. Install protective grommets when routing wires through the firewall or other sheet metal.
• GND: Connect to the vehicle’s chassis. Clear away the paint from the chassis location where you will connect the ground wire. Use a ring terminal, tapping screw and star washer.
Factory Bolt Ring Connector
Note: Remove any paint below ring connector.
Ground Wire
Star Washer
• REM: Connect to the “Remote Out” lead from source unit or to a source of switched 12V+
(ACC).
3 Aux Output Connectors (RCA)
• Summed, nonfiltered pass-through output.
Front right and rear right inputs are combined and sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier.
4 Front Input Connectors (RCA)
• Connect to front RCA outputs from the source unit or signal processor.
5 Front Input-Level Control
• Used to match the front input level of the amplifier to the output level of the source unit.
• See F for adjustment procedure.
6 Front Crossover-Frequency Control
• 12dB/Octave crossover, variable from
32Hz to 320Hz.
• See G for adjustment procedure.
7 Front Crossover-Filter Selector
• LPF – Select for subwoofer(s).
• Flat – Select for full-range speakers when no subwoofer will be used in the system.
• HPF – Select for midrange speakers or full-range speakers when a subwoofer is used in the system.
8 Rear Bass-Boost Control
• Set the Bass-Boost control according to your preference, being careful not to apply enough boost to damage your speaker(s).
9 Rear Crossover-Filter Selector
• LPF – Select for subwoofer(s).
• Flat – Select for full-range speakers when no subwoofer will be used in the system.
• HPF – Select for midrange speakers or full-range speakers when a subwoofer is used in the system.
A Rear Crossover-Frequency Control
• 12dB/Octave crossover, variable from
32Hz to 320Hz
• See adjustment procedure in G.
B Rear Input-Level Control
• Used to match the rear input level of the amplifier to the output level of the source unit.
• See 16 for adjustment procedure.
C Power On LED
• Illuminated when the amplifier is on.
D Protect LED
• Illuminated under any of the following fault conditions: Battery over/under voltage, short circuit in speaker wires, amplifier is too hot, amplifier’s output circuit has failed (DC voltage present in the amplifier’s output).
E Rear Input Connectors (RCA)
• Connect to rear RCA outputs from the source unit or signal processor.
F Setting Input Level
A Turn all Input-Level controls counterclockwise to 6V (minimum).
B With a dynamic music track playing, turn head unit’s volume control to the 3/4 position.
C Turn Front Input-Level control clockwise until the music is so loud that it no longer sounds clear (distortion is present in the output).
D Turn Front-Input-Level control counterclockwise gradually, just until the music sounds clear, once again.
E Front-level input is now adjusted correctly.
F Adjust Rear Input-Level control so that the level of the rear speakers is proportionate to the level of the front speakers according to your preference.
G Setting the Crossover
A Crossover setting for 5" or larger full-range speakers when no subwoofer is included in the system.
B Crossover setting for midrange and/or full-range speakers when a subwoofer is included in the system.
C Crossover setting for subwoofers.
Note: Acceptable frequency ranges indicated in gray.
4
GTO504
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED.s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective
5
GTO504
Part Number
Part Number
Trans. Clamp
Trans. Clamp
Trans. Clamp
1380-0206-00
Front Plate
Standoff
Standoff
RCA CAP (red)
RCA CAP (Wht)
6
D
C
B
A
1
INPUT RL
OP
GTO504
2 3 4 5
10 32 320 100K
A
2
OP
10 50 100K
OP
A
2
OP
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 32 320 100K
BASS BOOST
VARIABLE
0dB-6dB/50Hz
BASS BOOST
VARIABLE
0dB-6dB/50Hz
10 50 100K
AMP
MAIN AMP
REAR RL
MAIN AMP
REAR RR
AMP
INPUT RR
AUX OUT L
OP
AUX OUT R
OP
+15V
-15V
+VCC
-VCC power supply Battery
INPUT L
OP
OP
A
2
OP
A
2
OP
10 32 320 100K
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 32 320 100K
AMP
MAIN AMP
FRONT L
MAIN AMP
FRONT R
AMP
INPUT R
7
1 2 3 4 5
6
6
4 ohm/2 ohm speaker
D
BTL-4ohm speaker
4 ohm/2 ohm speaker
4 ohm/2 ohm speaker
B
BTL-4ohm speaker
4 ohm/2 ohm speaker
A
C
GTO504
GTO504 Electrical Parts List
Part Number Reference Designator Qty Description
MAIN PCB
Resistors
0702-34R7-02 R25A R25B R25C R25D
0702-3220-02 R46 R19 R20
0702-2221-02 R20A R20B R20C R20D
0702-2392-02 R45
0703-1220-03
R13A R13B R13C R13D R14A R14B R14C R14D
R15A R15B R15C R15D R16A R16B R16C R16D
0703-1470-03 R3A R3B R3C R3D R4A R4B R4C R4D
0702-1101-02 R38 R39 R40 R41 R12A R12B R12C R12D
0702-1821-02 R23A R23B R23C R23D R24A R24B R24C R24D
0703-1102-03
R17D R17C R17B R17A R2D R2C R2B R2A R1D R1C
R1B R1A
0702-1102-02 R27A R27B R27C R27D R28A R28B R28C R28D
0703-1332-03 R18A R18B R18C R18D R32
0702-1472-02 R37 R2
0703-1562-03 R19A R19B R19C R19D R26A R26B R26C R26D
0702-1562-02 R8A R8B R8C R8D R9A R9B R9C R9D
0702-1103-02
R5A R5B R5C R5D R6A R6B R6C R6D R7A R7B R7C
R7D R10A R10B R10C R10D R11A R11B R11C R11D
R50 R3 R1
0702-1473-02 R34
0702-1563-02 R56A R56B R56C R56D
0702-1104-02 R33 R43 R52 R55 R56
0705-50R1-06 R22A R22B R22C R22D
0704-6151-02 R60 R61 R62 R63
0702-2103-02 R36
16
12
23
4
1
4
3
8
8
8
8
5
2
8
8
5
4
1
4
4
1
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
1/2W 4.7Ω ±5%
1/2W 22Ω ±5%
1/4W 220Ω ±5%
1/4W 3.9KΩ ±5%
1/8W 22Ω ±1%
1/8W 47Ω ±1%
1/8W 100Ω ±5%
1/8W 820Ω ±5%
1/8W 1KΩ ±1%
1/8W 1KΩ ±5%
1/8W 3.3KΩ ±1%
1/8W 4.7KΩ ±5%
1/8W 5.6KΩ ±1%
1/8W 5.6KΩ ±5%
1/8W 10KΩ ±5%
1/8W 47KΩ ±5%
1/8W 56KΩ ±5%
1/8W 100KΩ ±5%
5W 0.1Ω*2 ±5% 26*5*18MM
2W 150Ω ±5%
1/4W 10KΩ ±5%
Capacitors
06D131017000 C2A C2B C2D C3A C3B C3C C3D C2C 8
06D212264103 C5 C4 C41 C42
06D211056001 C9D C9C C9B C9A
06D211074100 C37 C40 C7A C7B C7C C7D 6
06D212266010 C11A C11B C11C C11D C12A C12B C12C C12D C15 9
06D213385001 C58 C59
4
4
2
06D213375101 C31 C32
06D214765000 C38 C55
06D202264109 C18
06D211066301 C1A C1B C1C C1D
06D212285101 C17 C19
06D321027200 C29
06D321037200 C6 C7
06D231047000
C28 C30 4C 3C C57 C56 C50 C49 C48 C47 C39 C14
C9 C8 C1
06D321047200 C10D C10C C10B C10A C8D C8C C8B C8A
1
4
2
2
2
1
2
15 porcelin Cap 100pF/100V ±10%
Cap,Electro 220uF/25V ±20% 8*12 105C
Cap,Electro 1UF/50V ±20% 5*11 105C
Cap,Electro 100uF/25V ±20% 6.3*11 105C
Cap,Electro 22uF/50V ±20% 5*11 105C
Cap,Electro 3300UF/35V ±20% 22*25 105C
Cap,Electro
Cap,Electro
Cap,Electro
Cap,Electro
Capacitor
Capacitor
Capacitor
330UF/35V ±20% Ф8*16MM 105C
47UF/35V ±20% 5*11 105C
22uF/25V ±20% 5*12 105C
10UF/50V ±20% 5*11 105C
2200UF/35V Φ16*26MM ±20% 105C
102/100V ±5%
103/100V ±5% porcelin Cap 0.1uF/100V ±20%
06D233917000 C4A C4B C4C C4D C5A C5B C5C C5D
06D234717001 C6A C6B C6C C6D
06D211076100 E1 E2
8
8
4
2
Capacitor 104/100V ±5%
Capacitor 391/100V ±20%
Capacitor 470PF/100V ±20%
CAP,Electro 100uF/50V ±20% 8*12 105C
Semiconductors
04WY-15BV204 ZD4 ZD5 ZD6 ZD7
04PT-4148-04
D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D11
D14 D15 D21
04GS-C6A4-00 D7
03P1-1015-01 Q9A Q9B Q9C Q9D Q10A Q10B Q10C Q10D
03N1-1815-01
Q1A Q1B Q1C Q1D Q2A Q2B Q2C Q2D Q4 Q5 Q7A
Q7B Q7C Q7D Q22 Q23
03P1-SA56-01 Q4A Q4B Q4C Q4D
8
4
14
1
8
16
4 diode schotty 15V DO-35 1W diode 1N4148 Gs 200MA 75V DO-35 diode MIC6A4
Transistor 2SA1015 150MA 60V 400MW PNP TO-92
Transistor
2SC1815GR 150MA 60V 400MW NPN TO-92
Transistor MPSA56 PNP TO-92
Part Number
GTO504
Reference Designator Qty
Description
MAIN PCB
03P1-B647-01 Q12A Q12B Q12C Q12D
03N1-SA06-01 Q11A Q11B Q11C Q11D
03N1-SA13-01 Q3A Q3B Q3C Q3D
03N1-8050-01 Q8A Q8B Q8C Q8D
03N1-667A-01 Q5A Q5B Q5C Q5D
03N1-35CW-26 Q6A Q6B Q6C Q6D
03P1-36CW-26 Q13A Q13B Q13C Q13D
04GS-R104-00 D3 D5 D6 D8 D9
04WY-51AV104 D4
03D1-50N6-24 Q13 Q14 Q15 Q16
2202-1602-05 D10
2202-1620-05 D12
03P1-1023-01 Q19
4
1
5
1
1
1
4
4
4
4
4
4
4
Transistor 2SB647 1A 120V 0.9W PNP TO-92
Transistor MPSA06 NPN TO-92
Transistor MPSA13 0.5A 30V NPN TO-92
Transistor 8050D NPN TO-92
Transistor 2SD667AC 1A 120V 0.9W NPN TO-92
Transistor TIP35CW NPN T0-247
Transistor TIP36CW PNP T0-247 diode FR104 1A 400V 52MM
Rectifier
HFP50N06 TO-220
UF1602CT AKA 16/200V TO-220
MUR1620CTA KAD 16A/200V TO-220
Transistor 2SA1023 TO-92 PNP
Miscellaneous
1501-0300-02 CN1
1505-0800-01 CN3
1401-0008-00 for F1
1601-203G-00 F1
3000-LGTO-01 T1
1001-0003-10 L4 L6
1501-0209-00 CN4 CN5
1501-1209-00 CN2
1005-5R00-10 L1
2100-0069-02
1380-0206-00
PL-L0002-000 JK1
1
1
1
1
2
2
1
1
1
1
4
1 terminal BTS3-24 terminal BTS8-26 fuse holder 2PIN BXS2-09
Transformer inductor socket
φ37 6:12 L1=L2=0.8*10*6TS
L3=L4=0.8*5*12TS
φ11
Pitch 2.54MM 2PIN
Pitch 2.54MM 12PIN
5uH Φ23 Φ1.2*3 7T
2PIN UL1007 AWG26 L=35mm 2.54,5mm temperature switch
80C KSD301
GND-3
PREAMP/INPUT PCB
Resistors
0701-2221-03 R105A R112A
0701-2301-03 R231 R241 R330 R331
0701-2102-03 R106 R111 R119 R119A R120 R120A R226 R227
0701-2682-03 R329 R324 R229 R224 R109A R109 R102A R102
0701-2472-03 R310 R306 R230 R210
0701-2562-03 R118A R118 R117A R117 R116A R116 R115A R115
0701-2103-03
R316 R315 R314 R313 R312 R311 R309 R308 R307
R305 R303 R302 R300 R211 R209 R208 R207 R205
R203 R202 R200 R125 R124 R114 R113A R113 R112
R110A R110 R108A R108 R107A R107 R105 R104A
R104 R103A R103 R101A R101 R100A R100
0701-2223-03 R4 R3 R2 R1 R304 R301 R204 R201
0701-2273-03 R127 R128
0701-2563-03 R220 R221 R222 R223 R320 R323
0701-2473-03 R106A R114A
0701-2104-03 R216 R217
1204-2030-01 VR200 VR300
1204-5031-18
1204-5021-06
VR100 VR100A
VR101
2
4
8
8
4
8
42 SMD resistor SMD 10K 1/8W ±1% 0805
8
2
2
2
6
SMD resistor SMD 220Ω 1/8W ±1% 0805
SMD resistor SMD 300Ω 1/8W ±1% 0805
SMD resistor SMD 1KΩ 1/8W ±1% 0805
SMD resistor SMD 6.8KΩ 1/8W ±1% 0805
SMD resistor SMD 4.7KΩ 1/8W ±1% 0805
SMD resistor SMD 5.6KΩ 1/8W ±1% 0805
SMD resistor SMD 22KΩ 1/8W ±1% 0805
SMD resistor SMD 27KΩ 1/8W ±1% 0805
SMD resistor SMD 56KΩ 1/8W ±1% 0805
SMD resistor SMD 47KΩ 1/8W ±1% 0805
SMD resistor SMD 100KΩ 1/8W ±1% 0805
2 potentiometer B20K KQ L=15 ±10% LEVEL
2 potentiometer
A50K R0971G2B W=5 KQ L=15MM
T=7.5MM M=1MM FREQ
1 potentiometer B5K KQ L=15 ±15% BASS BOOST
Capacitors
06D212274001 C216 C217 C316 C317
06D112264302
C207 C307 C200 C201 C206 C211 C212 C300 C301
C305
06D321247000 C106 C131
9
4 CAP,Electro 220UF/25V ±20% 8*16 105C
10 CAP,Electro 22uF/25V ±10% 5*11 105C
2 Capacitor 124/100V ±5%
GTO504
Part Number Reference Designator Qty
Description
PREAMP/INPUT PCB
06D325637000 C107 C130
06D328237200 C103 C103A C105 C105A C102 C102A C104 C104A
06S321016000
C223 C224 C9 C10 C218 C219 C220 C221 C222
C225 C318 C319 C320 C321 C322 C325
06S321006000 C214 C215 C314 C315 C226 C227 C326 C327
06S322206000 C100 C100A C101 C101A C108A C109A
06S121046000 C1 C2 C3 C4 C5 C6 C7 C8
2
8
Capacitor 563/100V ±5%
Capacitor M/C823/100V ±5%
16 SMD Capacitor SMD 100pF/50V 0805 NPO ±5%
8 SMD Capacitor SMD 10pF/50V 0805 NPO ±5%
6 SMD Capacitor SMD 22pF/50V 0805 NPO ±5%
8 SMD Capacitor SMD 0.1uF/50V 0805 X7R ±10%
Semiconductors
01JR-4558-09 U200 U201 U202 U300 U301 U302
01ST-L074-08 U100 U101 U102 U103
2000-0017-00 LED1
2004-0014-00 LED100
Miscellaneous
1404-0020-04 RCA200
1404-0027-02 RCA300
1333-0204-00 SW100 SW100A
2100-0009-12
PWM PCB
Resistors
0701-2221-03 R17
0701-2101-03 R10
0701-2102-03 R31 R30 R29 R28 R26 R15
0701-2302-03 R13
0701-2472-03 R11
0701-2682-03 R5 R51
0701-2562-03 R14
0701-2103-03 R1 R23
0701-2113-03 R27
0701-2123-03 R24
0701-2153-03 R53
0701-2183-03 R7
0701-2223-03 R18 R9
0701-2333-03 R65
0701-2334-03 R3
0701-2104-03 R25 R12 R4
Capacitors
06D211054104 C3
06D211074101 C27
06D212273001 C22
06D214764103 C1 C20
06S321026000 C26
06S121046000 C4 C25
Semiconductors
04WY-39AV101 ZD2
04WY-15BV-01 ZD1
04PT-4148-01 D4 D1 D20 D3 D2 D13
03P1-1015-04 Q10
03P1-B649-07 Q6
03N1-1815-04 Q3 Q2 Q7 Q1
01TI-L494-09 U1
1
1
6
4
2
1
1
1
IC
IC
LED
LED socket
RCA switch wire
SMD NJM4558 SOP-8 DUAL OP-AMP
SMD TL074 SOP-14 QUAD OP-AMP
Φ3MM
Φ3.0MM
AV4-8.4-38
AV2-8.4-38
SSH-23D04-2P3T 9MM LPF/FLAT/HPF
12PIN UL1007 AWG26 L=45mm 2.54,2.54
1 SMD resistor SMD 220Ω 1/8W ±1% 0805
1 SMD resistor SMD 100Ω 1/8W ±1% 0805
6 SMD resistor SMD 1KΩ 1/8W ±1% 0805
1 SMD resistor SMD 3KΩ 1/8W ±1% 0805
1 SMD resistor SMD 4.7KΩ 1/8W ±1% 0805
2 SMD resistor SMD 6.8KΩ 1/8W ±1% 0805
1 SMD resistor SMD 5.6KΩ 1/8W ±1% 0805
2 SMD resistor SMD 10K 1/8W ±1% 0805
1 SMD resistor SMD 11KΩ 1/8W ±1% 0805
1 SMD resistor SMD 12KΩ 1/8W ±1% 0805
1 SMD resistor SMD 15KΩ 1/8W ±1% 0805
1 SMD resistor SMD 18KΩ 1/8W ±1% 0805
2 SMD resistor SMD 22KΩ 1/8W ±1% 0805
1 SMD resistor SMD 33KΩ 1/8W ±1% 0805
1 SMD resistor SMD 330KΩ 1/8W ±1% 0805
3 SMD resistor SMD 100KΩ 1/8W ±1% 0805
1 CAP,Electro 1uF/25V ±20% 4*7 105C
1 CAP,Electro
1 CAP,Electro
100UF/25V 6.3*7mm 5mm ±20% 105C
220UF/16V ±20% 8*7 105C
2 CAP,Electro 47UF/25V ±20% 5*7 105C
1 SMD capacitor SMD 1000pF/50V 0805 NPO ±5%
2 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
1 diode schotty SMD 3.9V DO-213AA 0.5W
1 diode schotty
6 diode
1 Transistor
1 Transistor
4 Transistor
1 IC
SMD 15V 1/2W 5MA 15.7V-16.5V DO-
213AA
SMD 1N4148 DO-213AA
SMD 2SA1015 SOT-23 PNP
2SB649A 1.5A 180V 20W PNP TO-126
SMD 2SC1815 SOT-23 NPN
SMD TL494C SO-16 PWM
10
GTO504
Part Number
PWM PCB
03P1-1015-01 Q9 Q8
Reference Designator
Miscellaneous
1501-0409-02 CN2 CN1
LED PCB
0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8
2100-0067-02
2100-0068-02
2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
06S121046000 C1
Qty
2 Transistor
2SA1015 150MA 60V 400MW PNP TO-92
2 socket
Description
PITCH 2.54mm 4PIN 90·
8
2
1 resistor wire wire
SMD 1KΩ 1/4W ±5% 1206
2PIN UL1007 AWG26 L=70mm 5mm 105C
2PIN UL1007 AWG26 L=210mm
2.54,5mm,105C
8 LED LED 2*3*4mm
1 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
11
GTO504
12
GTO504
13
GTO504
14
GTO504
15
GTO504
16
GTO504
17
GTO504
18
D
C
B
A
CH1-in
FR
INPUT
CH2-in
FL
INPUT
INPUT
RR
CH3-IN
1
1
C200
W22U/50V
R201
22K
GTO504
2 3
C218
CC101
R200
10K
C214
CC10P
2
U201A
NJM4558
3
R207
10K
1
R224
6K8
C225
CC101
R210
4K7
3
2
U202A
NJM4558
1
CH1
RR
R220
56K
3
2
R221 56K
U200A
NJM4558
1
C216
220U
C201
W22U/50V
R202
10K
C219
CC101
R208
10K
FR
R231
300R
3
VR200A B20K
1
FR
R320
56K
C223
CC101P
C220
CC101
C227
10P
C206
W22U/50V
R203
10K
10K
R209
RL
R223
56K
C224
R222 56K
CC101P
5
R204
22K
C215
CC10P
U201B
6
NJM4558
5
-V
+V
7
R229
6K8
C222
CC101
R230
4K7
R241
300R
5
6
+V
-V
U202B
NJM4558
7
CH2
FL
R323
56K
6
5
-V
+V
7
4
R226
1K
C211
W22U/50V
R216
100K
Auxiliary
Output
R227
1K
C212
W22U/50V
U200B
NJM4558
R217
100K
3
C9
101
7
C10
101
C217
220U
C207
104
R205
10K
C221
CC101
R211
10K
C318
CC101
FL
6
VR200B B20K
C226 10P
4
C1
-H
2
R301
22K
C316
220U
C300
W22U/50V
C301
W22U/50V
R300
10K
C314
CC10P
R302
10K
U300B
6
NJM4558
5
C319
CC101
R307
-H
+H
R308
10K
C320
CC101
10K
RR
7
C322
R324
CC101
6K8
R306
4K7
R330
300R
5
+H
NJM4558
7
3
6
-H
U301B
1
VR300A B20K
C326
10P
R314
10K
R312
10K
6
5
R313
10K
-H
+H
7
CH3
U302B
NJM4558 C4
104
C2
104
C5
104
104
C3
104
C6
104
+H
-V
+V
RL
INPUT
CH4-IN
4
C305
W22U/50V
R304
22K
R303
10K
C315
CC10P
2
U300A
NJM4558
3
R309 10K
1
R329
6K8
3
2
U301A
NJM4558
1
1
CH4
C317
220U
C307
104
R305
10K
C321
CC101
R311
10K
RL
C325
CC101
R310
4K7
R331
300R
6 4
VR300B
B20K
C327 10P
R316
10K
R315
3
10K
2
U302A
NJM4558
1
REV
PV
DESCRIPTON
CC22P +-5% 0805
Place
C223 C224
DATA REV
DESCRIPTON
07-07-12
MV
CC101P +-5% 0805
MV
ADD CC101P +-5% 0805
2
Place
C223 C224
C9 C10
19
APPROVED DATA
07-07-17
07-07-17
PART NAME:
SING
PRODUCT MODE:
JBL GTO504
3
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA: 2007.07.12
DATA:
DATA:
A
4
R-OUT
D
L-OUT
C
B
D
CH1
CH1
1
R1
22K
R100
10K
6
5
U100B
074
GTO504
2 3 4 5
C100
CC22P
R103
10K
C103
CL823
R125
10K
R101
10K
4 7
VR100B
A50K
C102
CL823
6
R115
5K6
9
U100C
074
10
10 8
VR100D
A50K
R116
12
5K6
13
12
U101D
074
14
LPF 1
FLAT
3
SW100A
2
HPF 4
R112
10K
2
3
074
-V
1
+V
U101A
R120
1K
R102
6K8
R113
10K
R114
10K
C
B
A
CH2
CH2
R3
22K
C101
CC22P
R110
10K
R107
2
10K
3
R108
10K
C104
CL823
C105
CL823
074
-V
1 1
VR100A
A50K
3
R117
5K6
13
U100D
12
074
+V
U100A
R109
6K8
7 14
VR100C
A50K
R118
9
5K6
9
10
U101C
074
8
LPF 5
FLAT
7
HPF 8
SW100B
6
R104
10K
R105
10K
5
6
U101B
074
7
R119
1K
R124
10K
CH3
CH3
1
R2
22K
C100A
CC22P
R103A
10K
10K
3
R101A 10K
C102A
CL823
074
-H
U102A
VR100AA
A50K
1 1 3
R115A
5K6
9
+H
10
U102C
074
7 8
VR100AC
A50K
9
R116A
5K6
9
10
U103C
074
R102A
6K8
C103A
CL823
2
8
CH4
R4
22K
C101A
CC22P
R110A
10K
CH4
R107A
6
10K
5
R108A 10K
U102B
074
4 7
VR100AB
A50K
6
R117A
5K6
13
12
C104A
CL823
U102D
074
10
VR100AD
14
A50K
R118A
12 13
12
C105A
CL823
U103D
074
14
R109A
6K8
LPF 1
FLAT
3
SW100AA
R105A
220R
2
HPF 4
R104A
10K
VR101A
B5K
U103A
+H
3
C108A
CC22P
2
074
C106
124
C107
563
-H
R106A
47K
1
R119A
1K
2
R127
27K
LPF 5
FLAT
7
HPF 8
SW100AB
R112A
6
220R
R113A
10K
U103B
5
6
074
C109A
CC22P C131
124
C130
563
R114A
47K
VR101B
B5K
R128
27K
5
ECN NO
3
20
7
R120A
1K
DESCRIPTON
4
+V
-V
-H
+H
CN2
7
6
5
4
3
2
1
12
9
8
11
10
CON10
6
LED1
PRO
-V
R106
1K
LED100
LED
R111
1K
+V
D
C
B
APPROVED DATA
PART NAME:
SING
PRODUCT MODE:
JBL GTO504
5
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
APPROVED BY:
TAN.SHI.CHUAN
DW GNO:
PART NO:
DATA:
2007.07.17
DATA:
DATA:
6
A
1
GTO504
2 3 4
D
C
CH1SG
CH1SG
MUTE
MUTE
R6A
10K
Q8A
S8050
B
R1A
1K
Q4A
A56
R3A
47R
R12A
100R
C1A
W10U/50V
R7A
10K
C6A
471
Q1A
C1815
R13A
22R
R27A
1K
R9A
5K6
V-
Q2A
C1815
C2A
100/100V
C12A
22U
R16A
22R
R18A
3K3
R14A
22R
Q9A
A1015
R8A
5K6
R28A
1K
V+
C11A
22U
R15A
22R
Q10A
A1015
R17A
1K
C3A
100/100V
R19A
5K6
Q3A
A13
Q11A
A06
R2A
1K
R4A
47R
A
1
REV DESCRIPTON
+VCC
+VCC
D
C4A
391/100V
Q5A
D667
Q6A
TIP35C
R24A
820R
PRO
PRO
R5A
10K
Q7A
C1815
C5A
391/100V
R20A
220R 1/4W
R22A
0.10/5W
1
C9A
1U/50V
R23A
820R
D1A
4148
R10A
10K
R11A
10K
D2A
4148
R56A
56K
CH1OUT
CH1OUT
DC
R25A
4.7/0.5W
C
C10A
CL104
Q12A
B647
Q13A
TIP36C
B
-VCC
-VCC
Place
R26A
5K6
DATA REV
DESCRIPTON
2
21
Place
APPROVED DATA
3
PART NAME:
AMP-1CH
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
DATA:
2007.07.17
DATA:
A
4
D
C
CH2SG
CH2SG
MUTE
MUTE
R6B
10K
Q8B
S8050
B
GTO504
1 2 3
R1B
1K
Q4B
A56
R3B
47R
R12B
100R
C1B
W10U/50V
R7B
10K
C6B
471
Q1B
C1815
R13B
22R
R27B
1K
R9B
5K6
V-
Q2B
C1815
C2B
100/100V
C12B
22U
R16B
22R
R18B
3K3
R14B
22R
Q9B
A1015
R8B
5K6
R28B
1K
V+
C11B
22U
R15B
22R
Q10B
A1015
R17B
1K
C3B
100/100V
R19B
5K6
Q3B
A13
Q11B
A06
R2B
1K
R4B
47R
4
+VCC
+VCC
D
C4B
391/100V
Q5B
D667
Q6B
TIP35C
R24B
820R
PRO
PRO
R5B
10K
Q7B
C1815
C5B
391/100V
R20B
220R 1/4W
R22B
0.10/5W
1
C9B
1U/50V
R23B
820R
D1B
4148
R10B
10K
R11B
10K
D2B
4148
R56B
56K
CH2OUT
CH2OUT
DC
R25B
4.7/0.5W
C
C10B
CL104
Q12B
B647
Q13B
TIP36C
B
-VCC
-VCC
R26B
5K6
REV DESCRIPTON
A
1
Place
DATA REV
DESCRIPTON
2
22
Place
APPROVED DATA
3
PART NAME:
AMP-2CH
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
DATA:
2007.07.17
DATA:
A
4
GTO504
1 2 3 4
D
C
CH3SG
CH3SG
MUTE
MUTE
R6C
10K
Q8C
S8050
B
R1C
1K
Q4C
A56
R3C
47R
R12C
100R
C1C
W10U/50V
R7C
10K
C6C
471
Q1C
C1815
R13C
22R
R27C
1K
R9C
5K6
H-
Q2C
C1815
C2C
100/100V
C12C
22U
R16C
22R
R18C
3K3
R14C
22R
R8C
5K6
Q9C
A1015
R28C
1K
H+
C11C
22U
R15C
22R
Q10C
A1015
R17C
1K
C3C
100/100V
R19C
5K6
Q3C
A13
Q11C
A06
R2C
1K
R4C
47R
A
1
REV DESCRIPTON
+VCC
+VCC
D
C4C
391/100V
Q5C
D667
Q6C
TIP35C
R24C
820R
PRO
PRO
R5C
10K
Q7C
C1815
C5C
391/100V
R20C
220R 1/4W
R22C
0.10/5W
1
C9C
1U/50V
R23C
820R
D1C
4148
R10C
10K
R11C
10K
D2C
4148
R56C
56K
CH3OUT
CH3OUT
DC
R25C
4.7/0.5W
C
C10C
CL104
Q12C
B647
Q13C
TIP36C
B
-VCC
-VCC
Place
R26C
5K6
DATA REV
DESCRIPTON
2
Place
23
APPROVED DATA
3
PART NAME:
AMP-3CH
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
DATA:
2007.07.17
DATA:
A
4
D
C
CH4SG
CH4SG
MUTE
MUTE
R6D
10K
Q8D
S8050
B
1
GTO504
2 3
R1D
1K
Q4D
A56
R3D
47R
R12D
100R
C1D
W10U/50V
R7D
10K
C6D
471
Q1D
C1815
R13D
22R
R27D
1K
R9D
5K6
H-
Q2D
C1815
C2D
100/100V
C12D
22U
R16D
22R
R18D
3K3
R14D
22R
R8D
5K6
Q9D
A1015
R28D
1K
H+
C11D
22U
R15D
22R
Q10D
A1015
R17D
1K
C3D
100/100V
R19D
5K6
Q3D
A13
Q11D
A06
R2D
1K
R4D
47R
4
+VCC
+VCC
D
C4D
391/100V
Q5D
D667
Q6D
TIP35C
R24D
820R
PRO
PRO
R5D
10K
Q7D
C1815
C5D
391/100V
R20D
220R 1/4W
R22D
0.10/5W
1
C9D
1U/50V
R23D
820R
D1D
4148
R10D
10K
R11D
10K
D2D
4148
R56D
56K
CH4OUT
CH4OUT
DC
R25D
4.7/0.5W
C
C10D
CL104
Q12D
B647
Q13D
TIP36C
B
-VCC
-VCC
R26D
5K6
REV DESCRIPTON
A
1
Place
DATA REV
DESCRIPTON
2
Place
24
APPROVED DATA
3
PART NAME:
AMP-4CH
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
DATA:
2007.07.17
DATA:
A
4
D
C
B
A
1
R4
1K
R5
1K
R6
1K
R7
1K
R8
1K
R9
1K
R10
1K
R11
1K
LED1
LED
LED2
LED
LED3
LED
LED4 LED5
LED
LED
LED6
LED
LED7
LED
LED8
LED
R50
10K
C39
CC104
C14
CC104
2 3 4 5 6 7 8
CON2.54*2
1
CN4
RT1
80℃
2
2
GTO504
CN4
CON2.54*2
2
R3
10K
PRO
1
2
+12
V-
R34
47K
D11
4148
R37
4K7
D1
4148
D3
FR104
D
AC
MUTE
1 1
MUTE
R43
100K
CN5
CN5
CON2.54*2 CON2.54*2
C18
NP22U/16V
Q19
A1023
C9
CC104
C15
22U/50V
R45
D4
5V1
R1
10K
R36
10K
3.9K0.25W
C8
CC104
CN6
GND
12V
DC12V
REM
CON4
4
3
2
1
+12
+12V
+12V C17
C28
104
C19
D7
6A4
2 L1A
5UH
1
F1C
20A
F1B
20A
C1
104
C30
104
C10
NC
CN1
3
2
1
PGND
REM
+12V
R19
22R/0.5W
C6
103/M
C
1
V+VH-H+
CN2
CON10
2
PRO
D14
4148
R2
4K7
CN7
E2
E1
PRO LED
PRO
CON4
1
2
3
4
Q4
C1815
3
PRO
Q5
C1815
D15
4148
C40
100U/25V
PRO
D2
4148
DC
R20
22R/0.5W
Q22
C1815
C7
103/M
R38
100
R39
100
Q23
D21
4148
C1815
Q13
HFP50N06
R32
3.3K
R40
100
Q14
HFP50N06
R41
100
1
Q15
HFP50N06
3
Q16
HFP50N06
2
4
T1
TRANC-1
R33
100K
R52
100K
R55
100K
R56
100K
C37
100U
CH4OUT
CH3OUT
CH2OUT
CH1OUT
CN3
8
7
6
5
4
3
2
1
CON8
CH4OUT
CH3OUT
CH2OUT
CH1OUT
SPEAKER OUT
5
7
6
8
C29
102/M
FR104
FR104
D5
D6
C38
47U/35V
FR104
FR104
D8
47U/35V
D9
R46
22/0.5W
C55
R61
150/2W
R62
C57
CL104
150/2W
ZD4
15V1W
C42
220U/16V
C56
CL104
R63
150/2W
ZD6
15V1W
C41
220U/16V
R60
150/2W
D12
U1620R
1
L4A
100uH
C58
3300U/35V
2
3C
CL104
C31
330U/35V
C32
330U/35V
4C
CL104
D10
U1620
1
L6A
2
100uH
C59
3300U/35V
1C nc
AC
2C nc
V+
C47
CC104
ZD5
15V1W
C4
220U/16V
ZD7
15V1W
C48
CC104
V-
C5
220U/16V
C49
CC104
C50
CC104
-VCC
+VCC
H+
H-
REV DESCRIPTON
4
Place
DATA REV
DESCRIPTON
25
5
Place
APPROVED DATA
6
PART NAME:
POWER
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
7
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
2007.07.17
DATA:
DATA:
8
B
A
D
C
B
A
GTO504
1 2 3
D20
D1
4148
R7
18K
C4
104
4148
C1
47/25V
ZD1
15V
Q1
C1815
R1
10k
ZD2
3V9
R14
6K8
R10
100
R11
4.7K
Q2
C1815
R13
3K
+12
Q6
B649
+12V
CN1
CON4
3
4
1
2
REM
DC12V
12V
GND
R25
100k
D2
C3
1U/50V
Q10
A1015
R53
15K
R26
4148
D4
4148
PRO
R5
6K8
R28
1K
Q9
A1015
R30
1K
R18
22K
Q3
C1815
R3
R23
10K
R24
12K
TL494CN U1 TL494
R17
220R
R29
1K
Q8
A1015
R31
1K
D3
C20
47/16V
R4
100K
D13
4148
4148
R65
33K
R51
6K8
C25
104
R27
11K
C26
102/M
R9
22K
C27
100/25V
R12
100K
PRO
CN2
CON4
1
2
3
4
E2
E1
PRO LED
PRO
+12
R15
1K
Q7
C1815
REV DESCRIPTON
Place
DATA REV
DESCRIPTON
Place
1 2
26
4
D
C
B
APPROVED DATA
3
PART NAME:
POWER
PRODUCT MODE:
JBL GTO504
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: MV
DRAWN BY:
CHECKED BY:
TAN.SHI.CHUAN
APPROVED BY:
DW GNO:
PART NO:
DATA:
2007.07.17
DATA:
DATA:
A
4
advertisement
Key Features
- 4 channel power amplifier
- 55W RMS x 4 channels @ 4 ohms
- 70W RMS x 4 channels @ 2 ohms
- 140W RMS x 1 channel (bridged) @ 4 ohms
- Frequency response: 10Hz – 100kHz
- THD+N 1KHz LPF=22KHz ≤0.05%
- Selectable high-pass, low-pass, and flat crossover filters
- Bass boost
- Input level controls