DAEWOO DSB 368L, DSB 368LH split-system air conditioner Service Manual

DAEWOO DSB 368L, DSB 368LH split-system air conditioner Service Manual

The DSB 368L and DSB 368LH split-system air conditioners are designed for use in residential or commercial settings. They offer a range of features, including cooling and heating capabilities, to keep your space comfortable year-round. These units also feature a multi-bend evaporator structure for enhanced heat exchange, a simple buckling mechanism for easy front panel installation, and comfortable switch push buttons.

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DAEWOO DSB 368L, 368LH Split-system Air Conditioner Service Manual | Manualzz

S/M No

: DSB368L001

Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts

Price List) in Service Information Center.

MAY., 2006

1. Features

1.1 The evaporator employs a Multi-bend structure which enlarges the heat exchange surface.

1.2 The front panel is tightly fixed with the front frame by simply buckling the latter with a buckle mechanism on the panel.

1.3 The manual force switch employs comfortable switch push buttons.

1

2. Specification

POWER SUPPLY

RECEPTACLE SIZE A

COOLING

CAPACITY Btu/h

RATED AMPS A

HEATING

INDOOR UNIT

RATED WATTS W

CAPACITY Btu/h

RATED AMPS A

RATED WATTS W

AIR FLOW m

3

/h

NOISE

≤dB(A)

NET WEIGHT Kg

DIMENSION mm

OUTDOOR UNIT

NOISE

≤dB(A)

NET WEIGHT Kg

DIMENSION mm

MAX. INPUT WATTS W

MAX.INPUT AMPS A

DESIGN PRESSURE MPa

REFRIGERANT PIPE

GAS SIDE mm

LIQUID SIDE mm

REFREGERANT

38000

18.5

4100

Φ9.52

Φ16

Φ9.52

Φ16

38000

6.4

4100

Φ9.52

Φ16

In case of there is any divergence of interpretation of the data, the data of nameplate shall prevail.

This SPECIFICATION list is subject to change without any prior notice due to product improvement.

1 The noise date is base on hemi-anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

2

3. Dimensions

3.2 Outdoor unit

895

589.6

142.9

3

4. Refrigeration cycle diagram

4.1 Heating and cooling

Indoor unit outdoor unit

Valve

Sensor of room temp

. 4 way valve

Heat exchanger Heat exchanger

Sensor of heat

Sensor of heat exchanger temp exchanger temp

Compressor

Valve Capillary Reservoir

4.2 Cooling only

Indoor unit outdoor unit

Valve

Sensor of room temp

.

Heat exchanger Heat exchanger

Sensor of heat exchanger temp

.

Compressor

Valve Capillary

4

5.1 Cooling operation

Outdoor unit air temp.

DB

45

40

35

30

25

20

10 15 20 25 30 35

Indoor air temp.

Note :The chart is the result from the continuous operation under constant air temperature conditions. However, excludes the initial pull-down stage.

5.2 Heating operation

Indoor air temp.

30

25

20

15

10

5

-5 5 15 25

Outdoor unit air temp.

DB

Note : The chart is the result from the continuous operation under constant air temperature conditions. However, excludes the initial pull-down stage.

5

6.1 Cooling Only DSB-368L (220-240V~,50Hz and 380V~,50Hz)

DSB-368L

220-240V~,50Hz)

A2 A1

DSB-368L

380V~,50Hz)

6

6.2 Heat pump

DSB-368LH

( 220-240V~,50Hz and 380V~,50Hz)

DSB-368LH

220-240V~,50Hz and 380V~,50Hz)

A2 A1

DSB-368LH

380V~,50Hz)

7

7. Troubleshooting

7.1 Indoor unit

LED status

Operation indicator, time indicator, Defrosting (fan indicator, for cooling only type)indicator flicker at 5Hz

Time indicator flickers at 5Hz

Operation indicator flickers at 5Hz

Defrosting indicator flickers at 5Hz

Operation indicator, time indicator, indicator flicker at

5Hz

Defrosting indicator, auto indicator, indicator flicker at

5Hz

Auto indicator, indicator flicker at 5Hz

Four times Current protection (PRCUR1) 5Hz the room temperature sensor o is open or short the evaporator temperature sensor is open or short the condenser temperature sensor is open or short

EEPROM error

Outdoor unit protects(Outdoor temp, sensor ,phase order etc)

Communication error

7.2 Outdoor unit

LED status( the times after 2 seconds interval )

5 times

4 times

3 times

2 times

1 time

On

Communication error

Phase order protection

Pressure protection

The condenser temperature sensor is open or short

Indoor unit abnormal

Working status

8

8. Electronic Control Principle of Large Cooling Capacity Split Model A/C

8.1 Fan only mode

Fan speed is high/mid/low/ Auto

8.2 Cooling mode

The 4-way valve is closed at cooling mode.

The action of the compressor and the outdoor fan:

T: Room temp.

Ts: Setting temp.

Temp. up T> Ts+1 On On

Temp. down T> Ts On On

Auto fan

Temp. up

Temp. down

Condition(T=Indoor Temp.-Setting Temp.) Indoor fan speed

T<1℃ Low

1 <T< 4℃ Med.

T>5℃ High

T> 4℃ High

1 <T< 4℃ Med.

T<1℃ Low

Anti-freezing control to indoor evaporator

Condition

Temp. up

Temp. Time

T> TE6 On On

Temp. down

T< TE6

T> TE5

>4 Minutes

T< TE5 >4 Minutes

Condenser high temp. protection( only for heat pump)

Off

On

Off

Off

On

Off

Temp. up T> TE10

T< TE10

T> TE11

Off

On

Off Temp. down

T< TE11 On

8.3 Dehumidifying mode

8.3.1 Indoor fan speed at low speed.

8.3.2 Protection is same as cooling mode.

8.4 Heating mode

8.4.1 Generally, the 4-way valve is open in heating mode, but it is closed in defrosting mode.

8.4.2 Generally, the outdoor fan is turned off with the on-off action of compressor in heating mode, except for the defrosting mode or the end of defrost.

8.4.3 Action conditions of compressor at heating mode: compressor must run for 4 minutes after starting and then judge temperature. Meanwhile other protections are still valid.

Room temp. up T> Ts+4 Off Off

Room temp. down T< Ts+3 On On

9

8.4.4 Indoor Fan actions at heating mode

Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but Anti-cold wind function prevails.

Condition

T= Indoor exchanger temp.

Indoor fan speed

Indoor exchanger temp. up T<TE1 Off

Indoor exchanger temp. down

T>TE2

T>TE3

Setting fan speed

Setting fan speed

T>TE4 Off

Auto wind

Condition

T=Indoor Temp.-Setting Temp.

Room temp. up

Indoor fan speed

Room temp. down

Indoor evaporator high-temperature protection

T= Indoor exchanger temp.

Indoor exchanger temp. up

Indoor exchanger temp. down

Anti- cold air protection

Room temp. up

T=evaporator pipe sensor temp.

T<TE14+2℃

Indoor fan speed

Low speed or stop

Room temp. down T> TE14

T< TE14

Setting speed.

Stop after 15 seconds Low speed

8.5 Defrosting mode

8.5.1 Conditions of defrost:

Defrosting starts when either of the following :

T3 lower than 0°c, lasts for more than 40 minutes, provided that the time period when the temperature is lower than -3°c consecutively reaches 3 minutes.

Calculate from the end of latest defrost, evaporator high temp. protection only closes outdoor fan with the compressor still running. Add up to 90 minutes

.

8.5.2 Conditions

Defrosting ends when either of the following :

The time gets to 10 minutes;

T3>20°c

10

8.5.3 Time sequence of the whole defrosting procedure is as follows:

Defrost 10or 6minutes

55S 55S

Compressor

4-way Valve 50S

50S

Outdoor Fan

Indoor Fan

15S

8.6 Auto mode

8.6.1 When running in automatic mode, the air conditioner automatically selects one of the following operation modes: cooling, heating or ventilation according to the difference between room temp.

(TA) and set temp. (TS).

TA—TS>2℃ Cooling

-1 ≤TA —TS≤+2℃ Air-only

TA—TS<-1℃ Heating (air-only for cooling only type)

8.6.2 At auto mode, the indoor fan blows automatically in selected mode.

8.6.3 One mode should be carried out for at least 15 minutes once selected. If the compressor cannot start for 15 minutes, reselect the operation mode according to the room temp. and set temp., or reselect when the setting temp. changed

8.7 Economic mode

Cooling: The set temperature rise 1 per hour. Two hours later, the set temperature will maintain as a constant and the air circulation is kept at low speed.

Heating: The set temperature decrease 1 per hour. Two hours later, the set temperature will maintain as a constant and the air circulation is kept at low speed (Cold air proof function takes priority over all).

8.8 Manual

Manual operation is controlled by touching buttons and divided into force cooling and forced auto mode. It transfers between these two modes by pressing the buttons, the cycling order of the button press is:

Remote mode Forced cooling Forced auto

8.8.1 Forced Cooling

8.8.1.1 In forced cooling mode, the remote signal is not accepted.

8.8.1.2 The compressor is unconditionally turned on, after 30 minutes cooling operation whose fan mode is set as low, the A/C operates in the forced auto mode under the requirements of the forced auto mode.

8.8.1.3 During the start-up and operation, all of the following protecting functions work:

3minutes start-up delay protection, overload protection, outdoor protection, evaporator

Protection against low temperature. If any of the protection functions, the comparative protecting action is executed.

The forced cooling mode is closed by one touch on the button, meanwhile the operation light is off, the buzzer buzzes lasts for 1 seconds, then A/C turns to be closedown status.

11

8.8.2. Forced Auto

8.8.2.1 Remote control signal can be received in forced auto mode. When receiving the signals, the forced auto mode will be canceled and the A/C changes to remote control status and performs operation as the signals indicates.

8.8.2.2 The system performs control according to the remote control auto mode with a set temperature of

24°c.

8.9 Timer

24 hours timer on or off.

8.10 Function

8.10.1 Compress with a delay of 3 minutes.

8.10.2 Sensor open and break protection

8.10.3 EEPROM error protection.

8.10.4 Current protection function.

I=Current value Outdoor fan Compressor

Current up I< I3

I3<I< I2

I2<I< I1

On

Off

Off

On

On

Turn off compressor after 5 minutes

Current up down

I>I1

I>I1

Off

Off

Turn off compressor after 3 seconds

Turn off compressor after 3 seconds

I2<I< I1 Off Turn off compressor after 5 minutes

On

On

I4<I< I2

I< I4

8.10.5 Out door unit protection

Refer to clause 7.2 Outdoor unit

8.11 Auto restart Function

8.12 Models and Parameters

Off

On

I3SEC 34A 34A

I5MIN 32A 32A

IFAN 25A 25A

IRESTORE 22A 22A

TE1 30℃

TE2 37℃

TE3 34℃

TE4 24℃

TE5 2℃ 2℃

TE6 12℃ 12℃

TE7 63℃

TE8 54℃

TE9 50℃

TE10 70℃

TE11 65℃

TE14 32℃

TE16 34℃

12

Exploded View Parts for Model DSB-368L 380V, 50Hz : Indoor Unit

13

9

10

11

11.1

11.2

7.5

7.6

7.7

7.8

7.1

7.2

7.3

7.4

6

7

4

5

No

1

2

3

8.2

8.3

Name

Front panel

Air filter

Screw cap

Down clap for panel frame

Panel frame

Up clap for panel frame

Air out frame assy

Horizontal louver£‹down

Left bush for horizontal louver

Horizontal louver£‹up

Louver connecter, middle-left

Louver connecter, left

Vertical louver, small size

Vertical louver, large size

Louver holder, left

7.9

7.10

7.11

7.12

Air out frame

Louver holder, middle

Stopple

Vertical louver, middle size

7.13

7.14

Bush

Louver holder, right

7.15

Louver connecter, right

7.16

Swing bar for up horizontal louver

7.17

Connecter for horizontal louver

7.18 Swing bar for down horizontal louver

7.19

8

Louver connecter, middle-right

Evaporator assy

8.1

Evaporator I

Evaporator II

Evaporator III

Evaporator IV

Right holder for evaporator

Left holder for evaporator

Input pipe for evaporator

Output pipe for evaporator

Cross flow fan, assy

Bearing holder

Chassis assy

Chassis

Left rear cover for chassis

1

1

1

1

1

1

1

1

1

1

4

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

12

1

1

1

1

1

Quanlity

1

2

3

2

1

4

1

14

Sale code BOM code Remark

10336111001 2113079365

10336111002 2113079121

10336111003 2113079131

10336111004 2113079366

10336111005 2113079368

10336111006 2113079367

10336111007 2113079134

10336111008 2113079369

10336111009 2113079370

10336111010 2113079371

10336111011 2113079372

10336111012 2113079373

10336111013 2113079374

10336111014 2113079375

10336111015 2113079376

10336111016 2113079378

10336111017 2113079377

10336111018 2273079003

10336111019 2113079385

10336111020 2113079388

10336111021 2113079387

10336111022 2113079386

10336111023 2113079383

10336111024 2113079382

10336111025 2113079381

10336111026 2113079384

10336111027 2153079037

10336111028 2153079038

10336111029 2153079040

10336111030 2153079042

10336111031 2153079044

10336111032 2123079025

10336111033 2113079122

10336111034 2163079037

10336111035 2163079036

10336111036 2110029011

10336111037 2110109004

10336111038 2113079135

10336111039 2113079389

10336111040 2113079379

26

27

28

29

30

31

25.1

25.2

25.3

25.4

25.5

25.6

25.7

25.8

22

23

24

25

18

19

20

21

14

15

16

17

No

11.3

12

13

Name

Right rear cover for chassis

Installation plate

Corner board for chassis

Base for motor

Fan motor

Cover for motor

Small cover for motor

Waterproof board

Drain hose

Louver motor

Air cleaner

Air cleaner holder

Remote controller

Holder for remote controller

E-parts assy

Display board

Wire joint, 4p

Wire clamp

Main control board

E-Parts box

Transformer

Indoor temp sensor

Evaporator temp sensor

E-part box cover

Bottom cover for e-box

Clamp for temp sensor

Protector for temp sensor

Copper nut, TLM-D04

Copper nut, TLM-B02

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Quanlity

1

1

1

1

1

1

1

Sale code BOM code Remark

10336111041 2113079380

10336111042 2123079026

10336111043 2113079125

10336111044 2113079128

10336111045 2240041632

10336111046 2113079127

10336111047 2113079124

10336111048 2113079126

10336111049 2110109003

10336111050 2240020007

10336111051 2113079130

10336111052 2113079129

10109111203 2335509005

10109121208 2115501001

10324121019 2333079086

10336111054 2133079858

10336111055 2230145092

10336111056 2113079120

10336111061 2133079048

10336111058 2113079118

50242122817 2230099007

10118121242 2230131010

10109121242 2243069051

10336111059 2113079137

10336111060 2113079123

10109121231 2113039070

10112121224 2113049002

11324113804 2160032003

10909121013 2160032001

15

Exploded View Parts for Model DSB-368L 380V, 50Hz : Outdoor Unit

16

31

32

33

34

24

25

26

27

28

29

20

21

22

23

16

17

18

19

12

13

14

15

8

9

10

11

6

7

4

5

No.

1

2

3

30

Part Name

Front net

Clamp for front net

Front clapboard

Propeller fan

Fan motor

Holder for fan motor

Chassis

Separating board

Cover

Condenser

Underlay for rear net

Rear net

Left clapboard

Rear right clapboard

Big handle

Installation plate for valves

Water collector

Refrigerant container

Small handle

Front right clapboard

Installation board for E-parts

Transformer

Fan motor capacitor

Main control board

Contactor

Wire joint for multiplexer

Wire joint

Clamp for wiring

Washer for wire joint

Liquid pipe valve,assy

Liquid pipe valve

Gas pipe valve,assy

Gas pipe valve

Compressor

Copper nut, TLM-D04

Copper nut, TLM-B02

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

Quantity

1

8

1

1

1

1

1

Sale code BOM code Remark

10118121801 2124550017

10112121801 2113511801

11426432801 2124532917

10336111801 2110030202

10336111802 2240043103

10224121803 2124532906

11426432808 2124537920

50224123803 2124532908

10224121804 2124532901

10336111803 2153549800

10118121818 2274550001

10224121807 2124532905

10224121806 2124530051

11426432804 2123549023

10224121808 2114532901

11426432807 2124537923

10336111804 2113549001

10224121817 2160100104

10224121809 2114540003

10224121825 2124532903

10336111805 2123549018

10336111806 2230090069

10118121821 2240110504

15030112802 2133549036

10121121806 2230085004

10121121809 2230145035

10336111809 2230145072

10118121823 2124540027

10112121817 2113500004

15030111802 2163549436

11426432811 2160074220

15030111803 2163549431

11426432810 2160072215

10336121809 2140141950 ZR47KC-TFD-522

11324113804 2160032003

10909121013 2160032001

17

Exploded View Parts for Model DSB-368LH : 220-240V, 50Hz Indoor Unit

18

No.

1 Front panel

2 Air filter

3 Screw cap

Part Name

4 Down clap for panel frame

5 Panel frame

6 Up clap for panel frame

7 Air out frame assy

7.1

Horizontal louver£‹down

7.2

Left bush for horizontal louver

7.3

Horizontal louver£‹up

7.4

Louver connecter, middle-left

7.5

Louver connecter, left

7.6

Vertical louver, small size

7.7

Vertical louver, large size

7.8

Louver holder, left

7.9

Air out frame

7.10

Louver holder, middle

7.11

Stopple

7.12

Vertical louver, middle size

7.13

Bush

7.14

Louver holder, right

7.15

Louver connecter, right

7.16

Swing bar for up horizontal louver

7.17

Connecter for horizontal louver

7.18

Swing bar for down horizontal louver

7.19

Louver connecter, middle-right

8 Evaporator assy

Evaporator I

Evaporator II

8.1

Evaporator III

Evaporator IV

Right holder for evaporator

8.2

Left holder for evaporator

8.3

Input pipe for evaporator

Output pipe for evaporator

9 Cross flow fan, assy

10 Bearing holder

11 Chassis assy

11.1

Chassis

11.2

Left rear cover for chassis

19

1

1

1

1

1

1

1

1

1

1

4

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

12

1

1

1

1

1

Quantity

1

2

3

2

1

4

1

2113079378

2113079377

2273079003

2113079385

2113079388

2113079387

2113079386

2113079383

2113079382

2113079381

2113079384

2153079037

2153079038

2153079040

2153079042

2153079044

BOM Code

2113079365

2113079121

2113079131

2113079366

2113079368

2113079367

2113079134

2113079369

2113079370

2113079371

2113079372

2113079373

2113079374

2113079375

2113079376

2123079025

2113079122

2163079037

2163079036

2110029011

2110109004

2113079135

2113079389

2113079379

Remark

No.

Part Name

11.3

Right rear cover for chassis

12 Installation plate

13 Corner board for chassis

14 Base for motor

15 Fan motor

16 Cover for motor

17 Small cover for motor

18 Waterproof board

19 Drain hose

20 Louver motor

21 Air cleaner

22 Air cleaner holder

23 Remote controller

24 Holder for remote controller

25 E-parts assy

25.1

Display board

25.2

Wire joint, 4p

25.3

Wire clamp

25.4

Main control board

25.5

E-Parts box

25.6

Transformer

25.7

Indoor temp sensor

25.8

Evaporator temp sensor

26 E-part box cover

27 Bottom cover for e-box

28 Clamp for temp sensor

29 Protector for temp sensor

30 Copper nut, TLM-D04

31 Copper nut, TLM-B02

2133079044

2230145092

2113079120

2133079043

2113079118

2230099007

2230131010

2243069051

2113079137

2113079123

2113039070

2113049002

2160032003

2160032001

BOM Code

2113079380

2123079026

2113079125

2113079128

2240041632

2113079127

2113079124

2113079126

2110109003

2240020007

2113079130

2113079129

2335509007

2115501001

2333079043

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Quantity

1

1

1

1

1

1

1

Remark

20

Exploded View Parts for Model DSB-368LH : 220-240V, 50Hz Outdoor Unit

21

No.

1 Front net

Part Name

2 Clamp for front net

3 Front clapboard

4 Propeller fan

5 Fan motor

6 Holder for fan motor

7 Chassis

8 Separating board

9 Cover

10 Condenser

11 Underlay for rear net

12 Rear net

13 Left clapboard

14 Rear right clapboard

15 Big handle

16 Installation plate for valves

17 Water collector

18 Refrigerant container

19 Small handle

20 Front right clapboard

21 Condenser temp sensor

22 Transformer

23 Fan motor capacitor

24 Main control board

25 Contactor

26 Wire joint for multiplexer 2

27 Relay 1

1

1

28 Wire joint

29 Clamp for wiring

30 Washer for wire joint

31 Capacitor clamp

1

2

1

1

1

1

1

1

1

1

1

1

32 Compressor capacitor

33 Installation board for E-parts

34 Liquid pipe valve,assy

Liquid pipe valve

35 4-way valve,assy

Gas pipe valve

4-way valve

36 Compressor

37 Copper nut, TLM-D04

38 Copper nut, TLM-B02

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

4

1

1

Quantity

1

8

1

1

1

1

1

2124537923

2113549001

2160100104

2114540003

2124532903

2244050002

2230090069

2240110504

2133549035

2230085024

2230145035

2230080002

2230145072

2124540027

2113500004

2120010011

BOM Code

2124550017

2113511801

2124532917

2110030202

2240043103

2124532906

2124537920

2124532908

2124532901

2153549015

2274550001

2124532905

2124530051

2123549023

2114532901

2240109049

2123549018

2163549438

2160074220

2163549441

2160072215

2160069003

2140141890

2160032003

2160032001

Remark

ZR47K3-PFJ-522

22

DAEWOO ELECTRONICS CORP.

686, AHYEON-DONG MAPO-GU SEOUL, KOREA

C.P.O. BOX 8003 SEOUL, KOREA

TELEX: DWELEC K28177-8

CABLE: “DAEWOOELEC”

PRINTED DATE: MAY., 2006

SIIO N C EA E,, IIN C..

서울 종로구 통의동 6번지 이룸빌딩 4층

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이윤석님

S/M_수출

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1차

4차

5차

06.5.30

2차 06.6.2

3차 06.8.17

T L

6차

7차

8차

9차

10차

인 쇄 제 판

규 격

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63~ 2수 -페 지삽 입 ((신 규1 이윤 님

SIIO N

담 이지혜

TEL : 02)730-0660

FAX : 02)730-3788

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Key Features

  • Multi-bend evaporator structure
  • Simple buckling mechanism for front panel
  • Comfortable switch push buttons
  • Cooling and heating capabilities
  • Energy-efficient operation
  • Quiet operation
  • Easy to install and maintain

Frequently Answers and Questions

What are the cooling and heating capacities of the DSB 368L and DSB 368LH air conditioners?
The DSB 368L and DSB 368LH air conditioners have a cooling capacity of 35,000 Btu/h and a heating capacity of 38,000 Btu/h (for the DSB 368LH model).
What is the power supply for the DSB 368L and DSB 368LH models?
The DSB 368L model operates on a 220-240V~50Hz power supply, while the DSB 368LH model operates on a 220-240V~50Hz or 380-420V~50Hz power supply.
How do I troubleshoot problems with my DSB 368L or DSB 368LH air conditioner?
The service manual provides a detailed troubleshooting guide, including LED status indicators for both the indoor and outdoor units.
What is the difference between the DSB 368L and DSB 368LH models?
The DSB 368LH model has a heating function, while the DSB 368L model only has a cooling function.

Related manuals

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