Deutsch DT M, DT Bussed, DT P, DT HD Connectors, DT Connector Technical Manual

Deutsch DT M, DT Bussed, DT P, DT HD Connectors, DT Connector Technical Manual

Below you will find brief information for Connectors DT DTM, Connectors DT Bussed, Connectors DT DTP, Connectors DT DTHD. Deutsch DT Series of environmentally-sealed, connectors are designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. Where signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. The low cost, size 20 contacts terminate AWG 16 to 22 gauge wire (0.5mm2 to 1.5mm2). Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin, inexpensive connectors.

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Deutsch DT DTM, DT Bussed, DT DTP, DT DTHD Technical Manual | Manualzz
Deutsch Industrial UK
Stanier Road
St. Leonards On Sea
East Sussex TN 38 9RF
England
Ph. 44 (0) 1424 852 722
Fax 44 (0) 1424 855 979
[email protected]
Deutsch Industrial Europe
Fraunhoferstrabe 11
82152 Martinsried
Germany
Ph. +49 (0) 89 899157-0
Fax +49 (0) 89 857 4684
[email protected]
Deutsch Industrial US
3850 Industrial Ave.
Hemet, CA 92545
USA
Ph. +1 (951) 765-2250
Fax +1 (951) 765-2255
[email protected]
INDUSTRIAL
Deutsch Industrial Japan
NIHON Deutsch Ltd.
44-10, Ohyamakanai-cho
Itabashi-ku, Tokyo 173-0024
Japan
Ph. + 81-3-5995-5192
Fax + 81-305995-5193
[email protected]
INDUSTRIAL
DT Series Technical Manual
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
Web : www.deutsch.net - Edition 2007
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DT Series Technical Manual
DT Series Technical Manual
Table of Contents
Introduction
2, 3
Contact Retention System
10
Features & Benefits
3
Assembly Contact Insertion / Removal
11
Product Line Overview
4
Accessories
12
Material Specifications
5
Shrink Boot Adaptor
12
General Specifications
5
Removal Tools / Sealing Plugs
12
Ordering Information
6
DT Mounting Clips
13
Insert Arrangements
7, 8
Back Shells
14, 15
Contacts & Application Data
9
Deutsch DTP Series
Deutsch’s DTP Series connectors are the answer to all of
your most demanding power application requirements.
DTP Series connectors offer the proven reliability and
quality of Deutsch’s DT Series, combined with the added
flexibilty of using power contacts.
Environmentally-Sealed Transportation Connectors
Deutsch DT Bussed Series
Deutsch DTM Series
Deutsch DTM Series of transportation connectors feature a
miniature contact with an enhanced design based on the
world class, field-proven Deutsch DT Series.
The DTM is the connector to be used in harsh environmental
application where reliable signal circuits are critical to
operating performance. Typical applications include on or
around the engine, the transmission and under the hood.
Deutsch DT Series
An environmentally-sealed connector designed specifically for
cable to cable applications on the engine or transmission, under
the hood, on the chassis or in the cab. On signal level circuits in
harsh environmental conditions, where even a small degradation
in connection may be critical, the Deutsch DT Series general
purpose connectors will provide the reliability and performance
at the lowest cost.
Utilizing the Deutsch DT receptacle shell, Deutsch has
combined the rugged characteristics of the DT product
line with a bussing device allowing the elimination of
various harness splices. By using internal stamped bussed
contacts this product can be configured in whatever
arrangement meets your individual needs in the DT shell
size that matches your requirements. Complete bussing
flexibility in a compact, economical package.
Deutsch DTHD Series
Deutsch developed the DTHD Series for those applications
requiring a complete, environmentally sealed, single power circuit
termination. The plug features an integral coupling latch that
provides tactile and audible feedback during coupling. The rugged
thermoplastic receptacle is designed as an inline for cable to cable
applications and is supplied with an integral Vee-Groove to accept
mounting, clips, brackets and flanges.
Features
Benefits
Integral Connector Latch
Rugged Thermoplastic Housing
-55o C to +125o C Operating Temperature
Available Configurations:
DTM/DT 2, 3, 4, 6, 8 & 12 - Size 20/16
DTP 2 & 4 - Size 12
DTHD 1 - Size 4, 8 & 12
Silicone Seals:
DTM: Accepts AWG 22 - 16 wire
DT: Accepts AWG 20 - 14 wire
DTP: Accepts AWG 14 - 10 wire
DTHD: Accepts AWG 14 - 6 wire
Crimp Contacts with Option of Gold or Nickel
Finish, Solid or Stamped Construction
Current rating all contacts @ 1250 C no derating
DTM - 7.5 Amps
DT - 13 Amps
DTP - 25 Amps
DTHD - 25 to 100 Amps
Fail-Safe Secondary Locks All (Except DTHD)
Hand Insertable/Removable Contacts
Budget Minded
Tactile and Audible Assembly Feedback
Field Proven Long Service Life
Engine Compartment Rated
2
Superior Environmental Seal
Seals on .053” to .120 dia.(1.35mm to 3.05mm)
Seals on .053” to .145 dia.(1.35mm to 3.68 mm)
Seals on .097” to .170 dia.(2.46mm to 4.32mm)
Seals on .134 to .292 dia. (3.40mm to 7.42mm)
Low Costs, High Reliability Terminals for Data &
Signal Transmission
Meets Most Signal Requirements
Positive Contact Retention
No Special Tools Required (Except DTHD)
Low Installation Costs
3
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Meets Most Harness Design Requirements
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DT Series Technical Manual
Product Line Overview
DT Series Technical Manual
Deutsch DTP Series
Deutsch DTM Series
Deutsch DTM Series of transportation connectors feature a
miniature contact with an enhanced design based on the world
class, field-proven Deutsch “DT Series”.
The DTM is the connector to be used in harsh environmental
applications where reliable signal circuits are critical to operating
performance. Typical applications include on or around the
engine, the transmission and under the hood. In fact, everywhere
data signals or critical electronic circuits go, the field proven
Deutsch design of the DTM will provide reliable peak connector
performance.
The low cost, size 20 contacts terminate AWG 16 to 22 gauge
wire (0.5mm2 to 1.5mm2). Closed entry socket (female) contacts
featuring spring action fingers are protected by a stainless steel
hood. This allows for positive axial alignment while mating and
prevents probe damage during testing.
Thermoplastic housings offer a wide operating temperature
range (-550 C to +1250 C). Silicone rear wire and internal
peripheral interface seals allow the DTM to withstand moisture
and fluids.
Building on both the DT and DTM design strengths, the DTP
connector line was developed to fill the need for higher amperage,
multi-pin, inexpensive connectors. The series meets the same
specifications as the DTM and DT but offers the designer the ability
to use multiple 12 gauge contacts, each with a 25 amp continuous
capacity, within a single shell.
Based on the DTM overall design, it offers the protected interfacial
seal located within the receptacle shell. Standard multi-seal grommet
is used in both the plug and receptacle. Currently available in two and
four pin configurations.
Deutsch DT Bussed Series
These standard “DT” receptacle shells feature internal pin type
contact buss bar arrangements that allow common connections
from 3 to 12 size 16 contacts. Buss bars are available in standard
nickel or gold to match common Deutsch Industrial contacts.
Other features include the use of standard “DT” plugs to mate
with these environmental receptacles. Plugs with any Deutsch
modification are intermatable.
Deutsch DT Series
Deutsch DTHD Series
Deutsch DT Series of environmentally-sealed, connectors are
designed specifically for cable to cable applications on the engine
or transmission, under the hood, on the chassis or in the cab.
Where signal level circuits in harsh environmental conditions,
where even a small degradation in connection may be critical,
the Deutsch DT Series general purpose connectors will provide
the reliability and performance at the lowest cost.
Deutsch developed the DTHD Series for those applications requiring a
complete, environmentally sealed, single power circuit termination.
DTHD plugs and receptacles can be permanently assembled with
thermoplastic end caps that prevent removal of the silicone wire
seal grommets. Designed for diesel engine, electronic fuel injectors,
automatic transmissions, ABS brakes and other applications that
involve fuel and oil exposure. These end caps provide the additional
reliability required for critical wiring circuits.
Thermoplastic (-550 C to + 1250 C rated) housings and silicone
seals are used to allow the connector to withstand conditions
of extreme temperature and moisture. The connector may be
employed with either solid-copper crimp type contacts for critical
circuits or budget-minded stamped and formed contacts. In
either selection, the spring action is designed in the socket and
shrouded by a stainless steel hood that provides closed entry for
positive axial alignment during mating, and eliminates probe
damage from occurring. Contact insertion and withdrawal require
no special tools and are retained in locked position by dielectic
fingers, molded as an integral part of the housing. Secondary
locks are assembled at the mating interfaces. If by chance the
secondary locks are not properly seated during assembly, they
will be pressed into locked position during the mating of the
connector.
MATERIAL SPECIFICATIONS
Plug/Receptacle
Shell:
Thermoplastic
Wedge:
Thermoplastic
Grommet:
Silicone Rubber
Contacts
Pin:
Socket: Finish: Thermal Cycle:
No cracking, chipping or leaking after 20 test cycles from
-550 C to +1250 C.
Durability:
No electrical or mechanical defects after 100 cycles of
engagement and disengagement.
Copper Alloy
Copper Alloy
Nickel (optional - gold) Plated
CONTACT RESISTANCE
Sealing Plugs
Thermoplastic: (All sizes)
CONTACT WIRE GAUGE Test Current
AWG(mm2)
SIZE
(Amps)
GENERAL SPECIFICATIONS
20
Dielectric Withstanding Voltage
Current leakage less than 2 milliamps at 1500 VAC
7.5
60
100
18 (.80)
7.5
60
100
16 (1.0)
7.5
60
100
20 (.50)
7.5
60
100
18 (.80)
10
60
100
16 (1.0)
14 (2.0)
13
60
100
13
60
100
14 (2.0)
18
60
100
12 (3.0)
25
60
100
8 (8.60)
60
60
N/A
10 (5.60)
60
60
N/A
6 (13.0)
100
60
N/A
Insulation Resistance:
1000 megohms minimum at 250 C.
12
8
4
Submersion:
Properly wired and mated connection will withstand immersion under
three feet of water without loss of electronic qualities or leakage.
WIRE SEALING RANGE
CONTACT SIZE
RECOMMENDED WIRE INSULATION O.D.
E-SEAL
N-SEAL
Fluid Resistance:
Connectors show no damage when exposed to most fluids used in
industrial applications.
#20
.053-.120
(1.35-3.05)
N/A
#16
.088-.145
(2.24-3.68)
.053-.120
(1.35-3.05)
Vibration:
No unlocking or unmating and exhibits no mechanical or physical
damage after sinusoidal vibration levels of 20 G’s at 10 to 2000
Hz in each of the three mutually perpendicular planes. No electrical
discontinuities longer than 1 microsecond.
#12
.134-.170
(3.40-4.32)
.097-.158
(2.46-4.01)
#8
#4
.190-.240
(4.83-6.10)
.280-.292
(7.11-7.42)
N/A
N/A
Temperature:
Operative at temperatures from -550C to +1250C. Continuous at rated
current.
Contact Retention:
Contacts withstand a minimum load of:
20 lbs (89N) for size 20
25 lbs (111N) for size 16
30 lbs (133N) for size 12
35 lbs (156N) for size 8
35 lbs (156N) for size 4
5
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DT Series Manual #50907.indd 3
Resistance (mV)
Stamped & Formed
20 (.50)
16
Current Rating (Contact current rating @ 1250 C (continuous)
Size 20: 7.5 amps
Size 16: 13 amps
Size 12: 25 amps
Size 8: 60 amps
Size 4: 100 amps
Resistance (mV)
Solids
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DT Series Technical Manual
DT Series Technical Manual
PART NUMBERING SYSTEM (DTM)
DTM 06 - 2 S * - ****
DTM Series Size 20 Contacts
Series Prefix
Special Modifications
04 = Receptacle
Polarizing Position (If Applicable)
06 = Plug
08 + 12 Only
Number of Contacts
Contact Type
2
2 size 20
3
3 size 20
4
4 size 20
6
6 size 20
8
8 size 20
12
12 size 20
P = Pin Receptacle Only
S = Socket Plug Only
PART NUMBERING SYSTEM (DT & DT Bussed)
DT 06 - 2 S * - ****
DT & DT BUSSED Series Size 16 Contacts
Special Modifications
Series Prefix
Polarizing Position
04 = Receptacle
(If Applicable)
06 = Plug
Contact Type
P = Pin Receptacle Only
Number of Contacts
S = Socket Plug Only
PART NUMBERING SYSTEM (DTP)
DTP 06 - 2 S * - ****
2
2 size 16
3
3 size 16
4
4 size 16
6
6 size 16
8
8 size 16
12
12 size 16
Special Modifications
Series Prefix
Polarizing Position
04 = Receptacle
(If Applicable)
06 = Plug
Contact Type
P = Pin Receptacle Only
Number of Contacts
S = Socket Plug Only
DTP Series Size 12 Contacts
PART NUMBERING SYSTEM (DTHD)
DTHD 06 - 1 - 4 S - ****
Series Prefix
Special Modifications
04 = Receptacle
2
2 size 12
4
4 size 12
06 = Plug
Single Terminal
Contact Style
Contact Size
DTHD Series Size 4, 8 & 12
P = Pin Receptacle Only
4 = Size 4
S = Socket Plug Only
8 = Size 8
12 = Size 12
1
1 size 4
6
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1 size 8
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DT Series Technical Manual
DT Series Technical Manual
CONTACTS AND APPLICATION DATA
DT Series BUSSED Arrangements
Solid Contacts
Standard DT Receptacles Bussed to Customer Specifications
SOLID CONTACT
PART NUMBERS
6 PIN
6
7
7
8
5
6
7
8
5
6
5
RECOMMENDED
STRIP LENGTH
INCHES (mm)
MIN CONTACT
RETENTION
LBS (N)
REF CRIMP
TENSILE
LBS (N)
MAX RATED
AMPS AT 1250C
CONTINUOUS
.156-.218
(3.96 - 5.54)
20
(89)
25
(111)
20
(89)
7.5
35-20
(156-89)
70
(311)
13
75-70
(334 - 311)
125-90
(556-400)
25
SOCKET
20
0460-202-20**
0462-201-20**
20
(0.50)
16
0460-202-16**
0462-201-16**
16-20
(1.0 - 0.50)
16
0460-215-16**
0462-209-16**
14
(2.0)
3
DEUTSCH
6 PIN
PIN
4
5
2
6
1
3
DEUTSCH
4 PIN
8
4
5
1
2
6
3
DEUTSCH
2
1
4
SIZE
WIRE SIZE
AWG (mm2)
12
0460-204-12**
0462-203-12**
8
0460-204-08**
0462-203-08**
4
0460-204-04**
0462-203-04**
12-14
(3.0 - 2.0)
8-10
(8.0 - 5.0)
6
(13.0)
.250
(6.35
.250
(6.35
.222
(5.64
.430
(10.92
-
.312
7.92)
.312
7.92)
25
(111)
.284
7.21)
.492
12.50)
30
(134)
35
(156)
35
(156)
.430-.492
(10.92-12.50)
13
60
300
(1334)
100
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
8
3
4
5
DEUTSCH
7
6
2
9
12
11
1
2
10
3
1
10
Solid Contacts
Socket
8 PIN
8 PIN
9
4
11
DEUTSCH
DEUTSCH
Socket
Pin
INSPECTION HOLE
INSPECTION HOLE
Pin
12 PIN
12 PIN
3
2
7
8
4
1
9
10
5
11
Stamped & Formed Contacts
STAMPED & FORMED CONTACT
PART NUMBERS
6
12
DEUTSCH
12 PIN
Arrangements shown are currently available. For additional arrangements contact factory.
SIZE
20
20
20
ALL PART NUMBERS ARE
FOR “BLACK”
MAX CURRENT RATINGS
NICKEL BUSS P/N
GOLD BUSS P/N
MATING PLUG P/N
PIN
SOCKET
1060-20-01**
1062-20-01**
1060-20-02**
N/A
WIRE
RECOMMENDED MIN CONT.
CARRIER
WIRE SIZE
STRIP
AWG (mm2) INSULATION STRIP LENGTH RETENTION
O.D. RANGE INCHES (mm)
LBS (N)
IDENTIFICATION
20 - 01
1062-20-02**
20 - 02
1062-20-03**
20 - 03
16
1060-14-01**
1062-14-01**
14-16
16
1060-14-10**
1062-14-10**
14 -16
4 PIN = 26 AMPS
DT04-4P-EP13
DT04-4P-EP12
DT06-4S-****
16
1060-16-01**
1062-16-01**
16 - 18
6 PIN = 39 AMPS
DT04-6P-EP13
DT04-6P-EP12
DT06-6S-****
16
1060-16-06**
1062-16-06**
0.5 - 1.0
3 PIN = 13 AMPS
DT04-6P-EP14
DT04-6P-EP15
DT06-6S-****
16
1060-16-07**
1062-16-07**
0.75 - 2.0
8 PIN = 52 AMPS
DT-8PB-P021
DT04-8PB-P016
DT06-08SB-****
16
1060-16-09**
1062-16-09**
16 - 18
5 PIN = 26 AMPS
DT04-8PB-PO28
DT04-8PB-PO29
DT06-08SB-****
16
4 PIN = 26 AMPS
DT04-8PB-P026
DT04-8PB-P027
DT06-08SB-****
16
3 PIN = 13 AMPS
DT04-3P-***
DT04-3P-***
DT06-3S-****
12
12 PIN = 76 AMPS
DT04-12PB-P021
DT04-12PB-P016
DT06-12SB-****
12
6 PIN = 39 AMPS
DT04-12PB-P026
DT04-12PB-P027
DT06-12SB-****
3 PIN = 13 AMPS
DT04-12PB-P030
DT04-12PB-P031
DT06-12SB-****
PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING
8
1060-16-12**
1062-16-12**
1.0 - 2.5
1062-16-14**
14 - 16
1060-12-01**
1062-12-01**
12 - 14
1060-12-02**
1062-12-02**
10 - 12
N/A
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
16 - 20
(1.0 - 0.50)
14
(2.0
14
(2.0
12
(2.5
12
(2.5
12
(4.0
10
(6.0
-
18
.75)
18
.75)
16
1.0)
16
1.0)
14
2.0)
12
4.0)
.075 - .125
(1.91 - 3.15)
.051 - .085
(1.30 - 2.16)
.075 - .125
(1.91 - 3.15)
.095 - .150
(2.41 - 3.81)
.095 - .150
(2.41 - 3.81)
.075 - .140
(1.91 - 3.55)
055 - .100
(1.40 - 2.54)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.113 - .176
(2.87 - 4.47)
.140 - .204
(3.56 - 5.18)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.175 - .225
(4.45 - 5.72)
.175 - .225
(4.45 - 5.72)
.225 - .275
(5.72 - 6.991)
.225 - .275
(5.72 - 6.99)
20
(89)
20
(89)
20
(89)
REF CRIMP
TENSILE
LBS (N)
20
(89
20
(89
20
(89
- 10
- 45)
- 10
- 45)
- 10
- 45)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25 - 15
(111 - 67)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
30
(134)
30
(134)
25
(111)
25
(111)
70
(311)
70
(311)
MAX RATED
AMPS AT 1250C
CONTINUOUS
7.5
7.5
7.5
13
13
13
13
13
13
13
13
25
25
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes
0425-203-0000 16 Size
0425-207-0000 20 Size
0425-059-0000 16,20 Size
0425-039-0000 16 Size
0425-041-0000 12 Size
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DT Series Manual #50907.indd 5
Stamped and Formed Contacts
7
8
5
3
12
2
1
6
4
8 PIN
3
DEUTSCH
4
2
1
3
DEUTSCH
4
2
1
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DT Series Technical Manual
DT Series Technical Manual
Contact Retention System (DTHD)
Rquired Removal Tool (See page 12)
Assembly Contact Insertion (DTM, DT, DTP)
LOCKING FINGERS
CONTACT
CONTACT INSERTION
UNLOCKED POSITION
CONTACT LOCKED POSITION
Contact Insertion Procedure
1. Grasp crimped contact
approximately 1.0” (25.4mm)
behind the contact barrel.
2. Hold connector with rear
grommet facing you.
TOOL AND CONTACT REMOVED
TOOL INSERTED TO UNLOCK CONTACT
3. Push contact straight into
connector grommet until a click
is felt. A slight tug will confirm
that it is properly locked in
place.
4. Once all contacts are in place,
insert orange wedge: receptacles
- with half holes aligning with
contacts. Plugs - with contacts
aligning behind full holes. The
orange wedge will snap into
place.
Contact Insertion System (DTM/DT/DTP)
CONTACT
NOTE: The receptacle is shown
- use the same procedure for
plug.
LOCKING FINGER
CONTACT INSERTION
UNLOCKED POSITION
CONTACT LOCKED IN POSITION
Contact Removal
Contact Removal Procedure (DTM/DT/DTP)
SCREW DRIVER INSERTED TO UNLOCK CONTACT
CONTACT REMOVED
1. Remove orange wedge using
needlenose pliers to pull wedge
straight out.
2. To remove the contacts,
gently pull wire backwards,
while at the same time releasing
the locking finger by moving it
away from the contact with a
screwdriver.
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AHEAD
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STEP
3. Hold the rear seal in place,
as removing the contact will
displace the seal.
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DT Series Technical Manual
Accessories
DT Series Technical Manual
Accessories
Accessories
DT Mounting Clips
Metal Mounting Clips
1027-001-0800
1027-004-1200
1027-003-1200
To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These
will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available.
1027-005-1200
1027-014-0800
Shrink Boot Adaptor Modification Numbers
Part Number - Plugs
Part Number - Receptacles
Wire Sealing Range: Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm wire insulation diameter
Number
Basic
of
Part
Number
Ways
Grey
Black
Std.
Thin
Wall
Std.
Thin
Wall
Number
Basic
of
Ways Part Number
Grey
Black
Std.
Thin
Wall
Std.
Thin
Wall
2
DT06-2S
-E008
-CE04
-EP11
-CE13
2
DT04-2P
-E008
-CE04
-EE11
-CE09
3
DT06-3S
-E008
-CE04
-EP11
-CE13
3
DT04-3P
-E008
-CE04
-EE11
-CE09
4
DT06-4S
-E008
-CE04
-EP11
-CE13
4
DT04-4P
-E008
-CE04
-EE11
-CE09
6
DT06-6S
-E008
-CE04
-EP11
-CE13
6
DT06-6P
-E008
-CE04
-EE11
-CE09
8
DT06-8SA
-E008
-CE04
-EP11
-CD13
8
DT04-8PA
-E008
-CE04
-EE11
-CE09
12
DT06-12SA
-E008
-CE04
-EP11
12
-CD13
DT04-12PA
DTHD Removal Tools
NORMAL WIRE SEALS (N)
-E008
-CE04
-EE11
-CE09
Sealing Plugs
EXTRA THIN WALL WIRE SEALS (E)
PART NO.
SIZE
WIRE RANGE AWG
PART NO.
SIZE
114010
114008
114009
12
8
4
12-14
8-10
6
0411-337-1205
0411-353-0805
114009
12
8
4
SEALING PLUG
WIRE RANGE AWG CONTACT SIZE
20
12-14
16 -12
8-10
8
6
4
PART NO.
0413-204-2005
114017
114018
114019
1011-027-0805
(Thru Hole)
1011-026-0205
(Thru Hole)
1011-030-0205
(Snap Fit)
Metal Mounting Clips
Plastic Mounting Clips
Material
Hole O.D.
in. (mm)
Stainless Steel
.433 (11.0)
Stainless Steel
.512 (13.0)
DTM (all)
1027-004-1200 DT 2, 3, 4, 6, 12
DTP (all)
DTHD (all)
Stainless Steel
w/Zinc Plating
.512 (13.0)
1027-001-0800 DT 8 cavity only
Stainless Steel
.433 (11.0)
1027-014-0800 DT 8 cavity only
Stainless Steel
w/Zinc Plating
.323 (8.2)
Part Number
Used On
DTM (all)
1027-003-1200 DT 2, 3, 4, 6, 12
DTP (all)
DTHD (all)
DTM (all)
1027-005-1200 DT 2, 3, 4, 6, 12
DTP (all)
DTHD (all)
Part Number
Used On
DTM (all)
1011-026-0205 DT 2, 3, 4, 6, 12
DTP (all)
DTHD (all)
1011-027-0805 DT 8 Cavity Only
DTM (all)
1011-027-0805 DT 2, 3, 4, 6, 12
DTP (all)
DTHD (all)
12
Material Color
Plastic
Gray
Plastic
Gray
Plastic
Black
13
A
DT Series Manual #50907.indd 7
1011-310-0205
(W/Self Mounting Stud)
STEP
AHEAD
A
STEP
AHEAD
8/14/2007 12:28:12 PM
DT Series Technical Manual DT Series Technical Manual Accessories
Back Shells
Accessories
Back Shells
The Deutsch range of Back Shells is designed to snap fix onto the full range of standard DT connectors (i.e. without end cap). The innovative design
allows each unit to accommodate several different sizes of slit or unslit corrugated tubes.
They are available for both plugs and receptacles and the options include straight (1800) and right angled (900) adaptors for 2, 3, 4, 6, 8 and 12 way,
additionally a version equipped with strain relief features 2, 3, 4 and 6 way for jacked cables.
Material: PA 6.6 / black
IP rating: IP40
Connector
DT04-2P
DT06-2S
DT04-3P
DT06-3S
DT04-4P
DT06-4S
DT06-6P
DT06-6S
DT-04-8P
DT06-8S
DT04-12P
DT06-12S
Operating Temperatures: -40 to 1250 C
Handling Temperature: -5 to 450 C
Envelope Dimensions (mm)
Outlet
Strain Relief
a
180
180
90
90
180
180
90
90
180
180
90
90
180
180
90
90
180
180
90
90
180
180
90
90
180
180
90
90
180
180
90
90
180
90
180
90
180
90
180
90
x
18,0
18,0
18,0
18,0
16,0
16,0
16,0
16,0
25,0
25,0
25,0
25,0
x
x
x
x
x
x
17,0
17,0
17,0
17,0
17,0
17,0
17,0
17,0
23,0
23,0
23,0
23,0
23,0
23,0
23,0
23,0
22,0
22,0
22,0
22,0
22,0
22,0
22,0
22,0
21,5
21,5
21,5
21,5
20,0
20,0
21,0
21,0
28,0
28,0
28,5
28,5
35,5
36,5
36,0
36,0
21,0
21,0
21,0
21,0
22,0
22,0
22,0
22,0
20,0
20,0
20,0
20,0
26,0
26,0
26,0
26,0
23,5
23,5
23,5
23,5
27,5
27,5
26,5
24,5
26,0
26,0
23,0
23,0
x
x
x
x
x
x
x
x
x
L
b
H
37,0
37,0
37,0
37,0
48,0
48,0
48,0
48,0
45,0
45,0
45,0
45,0
50,0
50,0
50,0
50,0
50,5
49,0
50,5
50,0
54,5
54,5
40,0
40,0
45,5
45,5
31,0
31,0
64,5
64,5
44,0
44,0
56,0
56,0
36,0
36,0
59,5
59,5
43,0
43,0
53,0
53,0
35,0
35,0
64,0
64,0
43,0
43,0
55,5
55,5
38,0
38,0
62,0
47,5
57,0
39,5
63,5
53,0
58,5
43,5
Item No.
Part No.
61031-23
61031-33
61031-24
61031-34
61031-25
61031-35
61031-26
61031-36
61051-23
61051-33
61051-24
61051-34
61051-25
61051-35
61051-26
61051-36
61048-23
61048-33
61048-24
61048-34
61048-25
61048-35
61048-26
61048-36
61057-23
61057-33
61057-24
61057-34
61057-25
61057-35
61057-26
61057-36
61049-33
61049-34
61049-35
61049-36
61052-33
61052-34
61052-35
61052-36
1011-257-0205
1011-229-0205
1011-258-0205
1011-230-0205
1011-255-0205
1011-227-0205
1011-256-0205
1011-228-0205
1011-261-0305
1011-233-0305
1011-262-0305
1011-234-0305
1011-259-0305
1011-231-0305
1011-260-0305
1011-232-0305
1011-265-0405
1011-237-0405
1011-266-0405
1011-238-0405
1011-263-0405
1011-235-0405
1011-264-0405
1011-236-0405
1011-269-0605
1011-241-0605
1011-270-0605
1011-242-0605
1011-267-0605
1011-239-0605
1011-268-0605
1011-240-0605
1011-245-0805
1011-246-0805
1011-243-0805
1011-244-0805
1011-249-1205
1011-250-1205
1011-247-1205
1011-248-1205
Pull Off Strength**
FT
900
L
900
FP
FP
FP (N)
DT04-2P / DT06-2S
DT04-3P / DT06-3S
DT04-4P / DT06-4S
DT04-6P / DT06-6S
DT04-8P / DT06-8S
DT04-12P / DT06-12S
50 / 50
50 / 50
50 / 50
50 / 50
50 / 50
50 / 50
FP(N)
50 / 10
50 / 50
50 / 25
50 / 30
50 / 35
50 / 40
** Valid for unslit corrugated tubes. Follow also connector
mounting instruction: no force must apply to wires and
connector to maintain continuous tightness of the connection.
Tube size by connector and additional length (mm) needed
Connector
NW6
NW7,5
NW8,5
NW10
NW13
DT04-2P / DT06-2S
DT04-3P / DT06-3S
DT04-4P / DT06-4S
DT04-6P / DT06-6S
DT04-8P / DT06-8S
DT04-12P / DT06-12S
D
Corrugated
P
Tube Details
X + 16,0
X + 18,0
X + 16,0
9,3
2,8
X + 16,0
X + 18,0
X + 16,0
10,0
2,7
X + 10,0
X + 12,5
X + 10,0
X + 20,0
X + 20,0
11,7
2,4
X + 7,0
X + 7,0
X+ 13,0
X + 14,0
X + 24,5
13,0
2,7
X + 7,0
X + 8,0
X + 16,0
15,8
2,7
X + 10,0
21,2
3,3
NW17
NW17
X = Tube length needed for harness
Ribs to be used for tube mounting*
Connector
NW6
NW7,5
NW8,5
NW10
NW13
DT04-2P / DT06-2S
DT04-3P / DT06-3S
DT04-4P / DT06-4S
DT04-6P / DT06-6S
DT04-8P / DT06-8S
DT04-12P / DT06-12S
6
7
6
-
6
7
6
-
4
5
4
7
7
-
3
3
-
-
3
5
5
7
3
3
5
3
* The corrugated tube must be placed into the ribs as per the above table.
D
Tube Size by Connector and Additional Length (mm) needed
L
FT
Connector
L
NW
L
H
a
a
14
Receptacle 90
0
Receptacle 1800
A
DT Series Manual #50907.indd 8
Tube details (sectional view)
b
b
STEP
P
b
H
a
a
b
Plug 180
0
AHEAD
Rib No.:
Plug 900
A
6
STEP
3
1
Strain Relief
15
AHEAD
8/14/2007 12:28:29 PM

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Key Features

  • Environmentally-sealed
  • Cable to cable applications
  • Harsh environmental conditions
  • Signal level circuits
  • Low cost
  • High reliability
  • Size 20 contacts
  • AWG 16 to 22 gauge wire
  • High amperage
  • Multi-pin

Frequently Answers and Questions

What type of connectors are the DT Series?
The DT Series is a line of environmentally-sealed connectors designed specifically for cable to cable applications in harsh environments. They are commonly used on engine or transmission, under the hood, on the chassis or in the cab.
For what kind of circuits are DT Series connectors suitable?
The DT Series is designed for signal level circuits in harsh environmental conditions. Even a small degradation in connection can be critical in these applications, so the DT Series is designed for high reliability and performance.
What is the wire gauge for DT Series size 20 contacts?
The DT Series size 20 contacts terminate AWG 16 to 22 gauge wire (0.5mm2 to 1.5mm2).
What are the benefits of the DTP connector line?
The DTP connector line was developed to meet the need for higher amperage, multi-pin, inexpensive connectors. It features the same specifications as the DTM and DT series, but allows the designer to use multiple 12 gauge contacts with a 25 amp continuous capacity within a single shell.

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