Owner's Manual ICRRFTSMRWI LAWN TRACTOR 17 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.272075 I_ differently from previously built engines. Before you start the enhis product a low emission engine Manual. which operates gine, read andhas understand this Owner's CAUTION: For answers to your questions Read and follow all Safety Rules and Instructions before about this product, operating this equipment. Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Call: 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ........................................ 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Sears Service ....................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorizedSears location. For the nearest authorized Sears location, please call 1-800--4-MY-HOME_. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become wom during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse including] but not limited to, damage caused by tow ng objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speedin._ the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this r d ng equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest author zed Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Seam, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. A A_,Look for this symbol to point out important safety precautions. It means CAUTIONH! BECOMEALERT!H YOUR SAFETY IS INVOLVED. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. ° Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine pads and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- & CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ,_ CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. -13rescan lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as recks, toys, wire, etc., which could be picked up and thrown by the blade. II. SLOPE OPERATION Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can resuit in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall elf and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. 4 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fail off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as recks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5 PRODUCT SPECIFICATIONS Gasoline Capacity and Type: 1.25 Unleaded Regular Oil Type SAE 10W30 (API-SF-SJ): (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 4.5 Pints Spark Plug: (Gap: .030") Champion Ground Speed (MPH): Forward: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". and RC12YC 1st 2nd 3rd 4th 5th 6th Reverse: 1.2 1.5 2.4 3.5 4.8 5.3 1.5 Tire Pressure: Front: Rear: Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: Min. CCA: Case Size: REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and =Storage" sections of this owner's manual. 14 PSI 10 PSI 30 240 UIR _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). Blade Bolt Torque: 27-35 Ft. Lbs. 6 Steering Wheel Steering Wheel Insert (1) Large Flat Washer 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 _(1) Locknut (1) Locknut _ 1/4-28 Steering Wheel Adapter Steering Boot Steering Extension Shaft Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet (2) Keys 7 Video Cassette Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). Insert _,_/2 _.__karge TO REMOVE TRACTOR FROM CARTON UNPACK Steering CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. STEERING ASSEMBLE BOOT Wheel ----"-'Boot Extension _=JShaft I_" 114 Hex WHEEL EXTENSION 1/4 Locknut _Bolt SHAFT AND ower 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING Fiat _sher BEFORE REMOVING TRACTOR FROM SKID ATTACH Hex Nut Steedng CHECK ". ! _- \' s _-._ _ Slots BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 8 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Terminal TO ROLL Operation function INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely, Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Pan Shoulder Bolts Flat Washer Adjustment Knob TRACTOR OFF SKID (See section for location and of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _ .WARNING: Before starting, read, unoerstano and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector After you learn how to operate your tractor, check to see that the brake is properly adjusted. Sea =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. Mulcher Plate Shield _ /CHECKLIST Latch Hooks A_ILCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERTTO DISCHARGING BAGGING OR Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "1"O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. •/ No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE FAST LIGHTS ON SLOW OVER TEMP UGHT ! ® FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT r 'l R N H L ATrACHMENT CLUTCH ENGAGED REVERSE NEUTRAL ATTACHMENT IGNITION HIGH LOW KEEP AREA CLEAR CLUTCH DISENGAGED PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 11 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Attachment Clutch Ammeter Ught Switch Position Lift Lever Plunger ..... -.... --_'- Throttle/Choke Control Attachment Uft Lever Height ustment Indicator Clutch/Brake Pedal Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. A'i-rACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING IMPORTANT" Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch]brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THRO'n'LE Attachment Clutch Lever "Engage_ Position "_'-_ _._.,, Throttle/"'_ Choke ^ n°krenl'_"_ L;o/__.___ Clutch/ r _ ._'_ _ ._ ,,._ ,'_ "Disengaged' Position /Ignition Key Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. /,,"Disengaged" /Position • Full throttle offers the best bagging and mower performance. /Parking Brake "Engaged" _,; ..... - _ , TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch]brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT; Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. Position Position STOPPING MOWER CONTROL BLADES - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - TO ADJUST MOWER cUTrlNG HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 13 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height, TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket Attachemnt gh Position Low Position "Disengaged_. PosiUon Deflector Shield TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT 3/8-16 Locknut 3/8 Washer Gauge Wheel TO OPERATE Attachment Clutch Lever =Engaged" Position Shoulder _.,J_Bolt MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER ATTACH- Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control 14of your tractor. BEFORE STARTING THE ENGINE TO START CHECK When starling the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. ENGINE WARM WEATHER above) STARTING (50 ° F and 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. COLD WEATHER STARTING ( 500 F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). ,_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. 15 MOWING TIPS MULCHING • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. f 1 Jt l • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MOWING TIPS • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 16 FELL IN DATES RE O SERV,CE R ERV'C EDATES ch.:or.oger=o. Check Ti_ PressurB T R I Check Operator Presence Interlock Systems and Check for Loose Fastep_rs T Sharpei_'Replace Mower Blades Lubrication Chart 0 Check Battery Level R if I_ I_s _3 V' Clean Battery and Terminals I_ Check Transaxle Cooling V i' If Check V-Belts if Check Engine 011 Level I_ Change Eng_ _i (witho. nUer) I/,_ ! iv" E Change N G Clean Air Air Screen FUter Clean i_ Inspect Muffler/Spark Arrestor E Replace Oil Rltor (If equipped) _,i Clean Engine Cooling Fins V'2 Replace Air Spark Plug Replace Filter Paper Cartridge _= Engine Oil (without oil filter) I_i,= If i_/: I_ II_ Replace Fuel Rlter V# 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - SePAce more often when operating In dirty or dusty conditions. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE 3 - Replace blades more ofton when mowing in sandy soil. 4 - Not required if equipped with maJnte_,_nce-free heifery. 5 - 13ghten front axle pivo! bolt to 35 tt_-Ibs, maximum. Do not overtighten. EACH USE 1. Check engine oil level, 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART @ Spindle Zerk - _) Spindle Zerk (_Front Wheel Bearingzerk _Engine _aring ; ( i i / Zerk _,,-; t'_i_- I Ill I I i i '-___-2_,-__ ; shift "__, t ~-J Pivots _SAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE _REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17sparingly • TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "-ro ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Trailing Assembly Flat • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Washer Lock Wash Blade Bolt_ (Grade 8)* _ • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM *A Grade 8 Heat Treated Bolt Can Be Identified By Six Lines On The Bolt Head TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE .i Center Hole 518" REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. ..... _'Pin Center Hole oe _/ BA'FrERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. 18 • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petroleum jelly. 5. Reinstall battery (See "REPLACING BA'n'ERY" in the SERVICE AND ADJUSTMENTS section of this TO CHANGE Locked _ /_J[ I _ Position_ Cap _ Drain Tube _ 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOStTY OIL Closed and manual). TRANSAXLE ENGINE Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve ENGINE OIL FILTER GRADES Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. TEMPE_TURE 0 RANGE A_P_ED 4o BEFORE N_X'f OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. 19 AIRFILTER Yourenginewill not run properlyusing a dirty air filter. Cleanthe foam pre-cleaner CLEAN Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. PRE-CLEANER 3. Slide foam pre-cleaner off cartridge. 4. Wash it in liquid detergent and water. 5. Squeeze it dry in a clean cloth. Allow it to dry. 6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) CARTRIDGE Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. 1. Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 3. Reassemble air cleaner, wing nut, cover and tighten knob securely. IN-LINE Nut Rubber Paper Ca_ridge 3leaner Base CLEAN Clamp _ Clamp Fuel Filter Fill Cap/ Dipstick Screen FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Air Cleaner Foam Pre- AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob and cover. 2. Remove wing nut and air cleaner from base. TO SERVICE AIR INTAKFJCOOLING CLEANING AIR SCREEN of all foreign Clean engine, matter. battery, seat, finish, etc. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. i Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dded gum fibers. 2O _ WARNING: TO AVIOD SERIOUS SERVICE OR ADJUSTMENTS: 1. 2. 3. 4. 5. 6. INJURY, BEFORE PERFORMING ANY Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to =STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Small Retainer Spring TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with 2. retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. Suspension Arms ;>'.;', ; F"_.. ,., Square Hole Engine Pulley Link Retainer Anti-Sway Housing Guide Springs (Both Sides) Bracket Large Retainer Spring 21 TO LEVELMOWERHOUSING Adjustthe mowerwhiletractor is parked on levelgroundor driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 114" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 112" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of tums. The two front links must remain equal in length. • When distance "D" is 118" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. "D" Both Front Links Should be Equal in Length Bottom edge of mower to Bottom edge of g?% /_A gr°und A_-_" VGround Line Nut "_ Suspension Arm Trunni°n,_._-_r Lilt Link Adjustment Nut FRONT-TO-BACK ADJ USTM ENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. Front Links TO REPLACE BELT MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). 22 TO REPLACE Mandrel MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL- Mandrel' Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut =A" until distance becomes 1-1/2". Retighten jam nut against nut =A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Engine_. Pulley Clutching---------Idler With Parking Brake "Engaged" Stationary j Center Span _ Keeper Transaxle-_ Nut "A" Pulley 0 Nut ting Arm 23 0 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Gearshift Lever Square Key / (Rear Wheel Only) TO START ENGINE Neutral Lock Gate _W'_'A ERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAI-IERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. Adjustment Bolt TO ADJUST ALIGNMENT STEERING WHEEL If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TO ATTACH TOE-IN/CAMBER WHEEL JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact a Sears or other qualified service center. TO REMOVE WITH A WEAK FOR REPAIRS 1. 2. Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. TO REMOVE ORDER - CABLES, REVERSE 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24 Weak or Dead Battery REPLACING TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Fully Charged Battery Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE BATTERY ,_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. Hood Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. Headlight Wire Connector Seat Keps Terminal Cover "'- _,/Nut " Hex Bolt Positive (Red) Cable (Black) Cable 25 ENGINE 2. Start engine and allew to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. 3. Idle soeed setting - W'rth thro_e control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, fum idle speed adjusting screw in or out until correct idle is attained. 4. Idle fuel needle setting - With throttle control lever in slow position, fum idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. 5. Recheck idle speed. Readjust if necessan/. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjusknent as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check to see if hole in throttle lever and hole in speed control bracket are aligned. 3. If holes are not aligned, loosen cable damp screw and aiign the holes by inserting a pencil or a 1/4" drill bit through beth holes. 4. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR ACCELERATION TEST - 6. Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 118 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, tuming the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and seats in carburetor may result if fumed in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limlter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. Cable Clamp Screw Speed Control Thr Idle Speed Adjusting_ "_ Idle Fuel IJ-_ L--- screw 1. Be sure you have a clean air tilter and the throttle control cable is adjusted properly (see above). Adjusting ----'-_ Ip__TJ .eedle Ill 26 I _ _------_ I Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. ,_LCAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil, 4, Replace with new spark plug(s), BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA'I-rERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, 27 TROUBLESHOOTING See appropriate CHART section in manual unless directed to Sears service center PROBLEM Will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6, Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Englnewill turn over not Engine clicks but will not start Engine valves out of adjustment. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6, Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9, Sea "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. !3. Weak or dead battery. 1. 4. 5. 6. 7. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 2. 3. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence switch(es). 9. 1. 2. 3. 4. 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM Lossofpower CORRECTION CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 15. Engine valves out of adjustment. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil leveVchange oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Worn, bent or loose blade. 1. 7. 8. Dirty fuel filter. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. 12. 13. 14. Excessive vibration Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. 3. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. . Worn, bent or loose blade. 1. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 2. 3. 29 4. 5. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. TROUBLESHOOTING See appropriate CHART section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. 5. Mower deck not level. Low/uneven tire air pressure. 6. Worn, bent or loose blade, 1. Remove obstruction. 2. Replace mower drive belt. 3. 4. Replace Replace idler pulley. blade mandrel. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower 7. Buildup of grass, leaves and trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. HeadUght(s) not working (if so equipped) 1. Switch is "OFF". 1. 2. Bulb(s) or lamp(s) bumed out 2. 3. Faulty light switch. 3. 4. Loose or damaged wiring. 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check]replace light switch. Check wiring and connec tions. 5. Replace fuse. 5. Blown fuse. Battery will not charge Engine "backfires" when turning engine "OFF" down. 10.Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Bad battery cell(s). 2. Poor cable connections. 1. Replace battery. 2. Check]clean all connec tions. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 3. Replace regulator. 4. Replace alternator. . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 30 . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. TRACTOR - - MODEL NUMBER 917.272075 SCHEMATIC RED BATTERY SOLENOID m AMM_ETER FUSE STARTER _CK (OPTIONAL) RED _t BSM RED FUEL B-UE IGNITION SWITCH C '- - - - 1.... ' I I LINE (CLUTCH OFF) I I w W LUE= 85 (NOT OCCUPIED) :8% /7 FUEL SHUT-OFF 86_ i_ ('F SOBj_CKEQU,PPED) : - STA i ,85 : 87 86 : B_CK PRESENCE RELAY #1 3o ' W OPNEcR_TOR_.AY#2t ]PE T O RAORRELAY#2 I _ESENCE SPARK UNIT _ _" _ ]WIN _ GAP ENGINES) (2 CYL PLUGS ON v / (" REGULATOR " V_OW _ wu_w -- OPERATOR IGNITION POSmON OFF RUN/UGH START RUN I* _J_" , - " :%i _ [ -- I_ALTERNATOR HEAOUGHTS 1. _ BLACK 4 • L SWITCH CIRCUIT "MAKE" M+G+A1 NONE B+A1 A2+L B÷S+At B+A1 NONE NON-REMOVABLE CONNECTIONS RELAY REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31 TRACTOR - - MODEL NUMBER 917.272075 ELECTRICAL 25 I I I 32 TRACTOR -- MODEL NUMBER 917.272075 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 81 90 163465 74760412 176689 176137 175688 4152J 4799J 146147 175158 73510400 4207J 160784 175566 140403 179722 71110408 131563 178861 122822X 141940 109748X 180449 Battery Bolt Hex Hd 1/4-20unc x 3/4 Box Battery Switch, Intedock Harness Asm LightW/4152j Bulb Light#1156 Cable Battery 6 Ga 11 • red Cable Battery 6 Ga w/16 wire red Fuse Nut Kaps Hex 1/4-20 Unc Cable Ground 6 Ga 12" black Switch Plunger Normal Op Olive Switch Ign Key Ign Hamess Ign Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 CoverTerminalRed Solenoid AmmeterRectangular 15 Amp Protection Wire Loop RelayAsm CoverTerminal NOTE: All component dimensionsgiven in U.S. inches 1 inch = 25,4 mm 33 TRACTOR - - MODEL NUMBER 917.272075 CHASSIS AND ENCLOSURES 28 31 208 60 14 208 74 38 34 TRACTOR -- MODEL NUMBER CHASSIS AND ENCLOSURES 917.272075 KEY PART NO, NO. DESCRIPTION 1 2 3 5 9 10 11 13 14 17 18 25 26 28 29 30 31 37 38 39 58 60 64 74 114 115 142 143 144 145 159 166 206 207 208 211 212 -- Chassis Drawbar Screw 3/8-16 x 3/4 BumperHood/Dash Dash Bolt, Carriage 3/8-16x3/4 Panel, Cash, L.H. Panel, Cash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut Gr_e Lens Fend/Ftrest Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Pivot Bracket Assembly, Rear Bracket Pivot Laser Lt Duct Air Engine Bolt Rdhd Sqnk 3/8-16 UNC x 1 Dash LowerSTLT NutCrownlock 3/80t6UNC Keeper Belt Rear Lh Stl P930 Screw 3/8-16 x 1-1/4 Plate ReinfomementSTLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod PivotChassis/Hood Cupholder Stlt Black Screw Hwhd Hi-Lo #13-16 x 3/4 BoltShoulder 5/t6-18TT Screw Thdrol 5/16-18 x 1/2 Tytt Screw Thdrol 3/8-16 x 1/2 Nut Hex Flange Look Insert Lens Reflective Plug, Button 174619 176554 17060612 155272 168337X0"t3 STD533710 tT_ 172105X010 17490608 174330X558 126938X 19131312 STD541437 175049 174332X599 175692X558 139976 17490508 175710 174714 150127 72140606 154798 STD541437 158112 17060620 175702 154966 175582 156524 155123X428 164863 170165 17670508 17670608 145212 175143 5479J NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch = 25.4 mm 35 GROUND DRIVE TRACTOR -- MODEL NUMBER 917.272075 25 36 TRACTOR -- MODEL NUMBER 917.272075 GROUND DRIVE KEY PART NO. NO. 1 2 3 4 5 6 8 10 11 13 14 16 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 DESCRIPTION Transaxle (See Breakdown) Peedess206-545C 146682 Spring, Return, Brake 123666X Pulley, Transaxle 12O00028 Ring,Retainer 121520)( Strap, Torque 17060512 Screw 5/16-18x3/4 165866 RodShifterFenderSTLT STD561210 Pin, Cotter 105701X Washer, Shift Plate 74550412 Bolt 1/4=28 UNF W/Patch Gr. 8 10040400 Washer Look Hvy Helical STD541431 Nut Look Hx W/Ins 5/16-18 x Gr.5 S'rD523710 BoltFin Hex 3/6-16UNC x I Gr. 5 STD541437 Nut 106933X Knob 130804 Rod, Brake STD541237 Nut 106888X Spring, Brake Rod STD5510_7 Washer STD561210 Pin 175765 Rod, ParkingBrake 71673 Cap, ParkingBrake 169592 Bracket, Transaxle STD523107 Bolt 175578 Shaft Assembly, Foot Pedal 120183X Beadng, Nylon STD551062 Washer STD571810 Roll Pin 179114 Pulley, Composite, Flat 74760648 Bolt 175566 Keeper, Belt, Idler 127783 Pulley, Idler, V-Groove, Plastic 154407 Bellcrank Clutch Grad Drv Stl 123205X Retainer, Belt STD523715 Bolt STD541437 NutCrown Lock3/8-16 UNC S'F[To41431 NutCrown Look 5/16-18 UNC 105710)( Link, Clutch 105709X Spring, Clutch Return 17060620 Screw 3/6-16 x 1-1/4 130801 V-Belt, Ground Drive 169691 Keeper, Belt,Center Span 17120614 Screw 3/8-16 x .875 8883R Cover, Pedal 175410 Pulley, Engine KEY PART NO. NO. DESCRIPTION 64 65 66 70 74 75 76 77 78 79 80 81 82 83 84 85 89 90 96 112 113 116 120 145 150 151 156 158 159 161 162 163 164 165 166 168 169 170 197 198 202 212 Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool Proof Guide, Mower Drive Belt, R.H. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0 x .1845/1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asm CrossTapered 650 20 Spring,Torsion Washer 17/32 x 3/4 x 16 Ga. Unk Transaxle Nut, Nylock Console, Shift, STLT Nut, Selt-Thding, Wsh Hd 1/4 Retainer Spring 1" Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig. 3/6-16 Unc Bolt, Hex Flghd 5/16-18 Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16o18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-in 5/8 ID Washer Nyliner 7/8 ID x .105 Hd Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock 71 t70764 STD551143 154778 134683 137057 121749X STD581075 123583X 121748X STD5800_.5 145090 165592 165711 19171216 166231 150360 158391X428 124346X STD624003 19(391210 127285X 72140608 73900600 74490540 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 178394 169613 169593 72110614 145212 NOTE: All component dimensionsgiven in U. S. inches 1 inch= 25.4 mm 37 TRACTOR - - MODEL NUMBER 917.272075 STEERINGASSEMBLY .f. ,, ,_---42 .J J 47 3O TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917.272075 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 65 67 68 71 82 85 88 91 SteeringWheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bsadng, SteeringColumn Draglink Washer, Lock Nut Hex Jam Toplock 1/2-20 UNF Spacer Bearing Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Bushing,Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 PinCotter Rod,Tie Bushing,Steedng Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steedng Cap, Spindle Fitting,Grease Nut Crownlock1/4o28 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8 Spacer Brace Axle Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Steering Asm. Bracket Susp. Chassis Front FastenerChdstmasTree Bolt Shoulder7/16-20 Uric Clip Steedng 139768 175131 169840 169839 62661-1 121748X 19272016 12000029 3366R 175121 STD551137 73940800 136518 145212 180641 126847X 19131416 17060612 STD561210 130465 155099 152927 139769 19183812 STD541537 100711L 145054X428 121749X 180640 121232X 6855M 73540400 71130420 160367 72140618 16982.7 175146 169835 133835 175118 175553 NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.272075 ENGINE 38 I. 33 31 / r i_'-• --- i 29 4O OPTIONAL EQUIPMENT Spark Arrester KEY PART NO. NO. 1 2 17O548 17720408 3 ...... 4 13 14 16 23 29 31 3_ 33 174667 12-041-03 148456 STD551237 169837 137180 109202X 158990 123487X DESCRIPTION Control,Throttle Screw. Hex Head, Thread Cutting 1/4-20 x 1/2 Engine. (See Breakdown) KohlerModal CV490-27508 Muffler Gasket Tube Drain Oil Easy Washer Shield Bm/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp. Hose KEY NO. PART NO, 37 38 40 44 137040 148315 124028X 17670412 45 46 77 80 81 101 105 17000612 19091416 19101216 74760508 73510400 M73030800 17120616 DESCRIPTION Line, Fuel Plug Drain Oil Easy Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hxwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Keps Flex 1/4-20 Unc Nut Flange M8-1.25 Non-LkZinc Screw 3/8-16 x 1 NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch = 25.4 mm 4O TRACTOR -- MODEL NUMBER 917.272075 SEAT ASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION Seat 180597 180166 Bracket Pnt Pivot Seat (blk) 71110616 Bolt Fin Hex 3/8-16unc X 1 19131610 Washer 13/32 X 3/4 X 10 Ga 145oo6 Clip Push In Hinged STD5414,37 Nut Hex Lock w/Ins 3/8-16 Unc 124181X Spring Seat Cprsn 2 250 BIk Zi 17000616 Screw 3/8-16 X 1 19131614 Washer 13/32 X 1 X 14 Ga 180186 Pan Pnt Seat (blk) 166369 Knob Seat Adj Wingnut KEY PART NO. NO. DESCRIPTION 12 13 14 15 16 17 21 22 24 BracketPnt MountingSwitch Bushing Snap BIk Nyl 50 Id BoltRdhd Sht Nk 1/4-20x1-1/2 Spacer Split28 X 96 Zinc Spring Cprsn 1 27 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc BoltShoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga. 121246X 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 NOTE: Allcomponent dimensionsgiven in U.S. inches I inch = 25,4 mm 41 TRACTOR - - MODEL NUMBER 917.272075 DECALS 2 13 6 3 13 10 11 11 2O 9 15 7 8 12 14 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 Decal, Oper. Instr. Decal, Replacement Decal, Hood, R.H. Decal, Hood, L.H. Decal, Battery Decal, Customer Maintanance Decal, HP Engine Decal, Mower Srs Decal, Fender, Craftsman Decal, Fender Danger 156368 181423 177333 177334 138047 133644 177367 172331 163204 156439 WHEELS 2_ KEY NO. PART NO. DESCRIPTION 11 12 13 14 15 20 --- - -- 177325 146046 177353 1603,96 179128 149516 138311 165800X428 165799X428 183257 183258 Decal, HoodSide Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Belt Schematic Decal, Deck B 42" Decal Batten/Dngr/Psn Eng Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish & TIRES 5,8 4,10 11 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -- Cap Value "rim Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front#35060 Rim Asm 6"frontWhite Service FittingGrease BearingRange Rim Asm 8"rearWhite Service Tire R Ts 20 X 108 Service Tube Rear 9 5 X 8 Service Cap Axle BIk I 50 X 1 00 Sealant, Tire (10 oz. tube) 59192 65139 106222X 59904 106732x427 278H 9040H 106108X427 122082X 7152J 104757X428 144334 NOTE: Allcomponentdimensionsgiven in U.S. inches 1 inch= 25.4 mm 42 TRACTOR -- MODEL NUMBER 917.272075 LIFT ASSEMBLY 7 /i /' _8 ; 5 3 13 I l" 2 11_ 6 5 15 KEY PART NO. NO. 1 159460 2 3 4 5 6 7 8 11 12 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 DESCRIPTION Washer Asm Inner SpringW! Plunger Shaft Asm, Lift PinGroove E Ring#5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Grip Handle Fluted Button Plunger Read LinkAsm Lift LH. Link Asm Lift R.H. KEY PART NO, NO. DESCRIPTION 13 15 16 17 18 19 20 31 32 Retainer Spring Unk Front Nut Jam Hex 1/2-13 Unc TrunnionBIkZinc Nut Lockw/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift Nut Crownlock 3/8-24 STD624008 173288 73350800 175689 73800800 139868 163552 169865 73540600 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 43 TRACTOR - - MODEL NUMBER 917.272075 MOWER DECK I 106"_ 102 103 105 113 111 11\4 1 J'- i 114"_. ,21 ,++ i 115_+_/_112 21 23 24 \ 26 16 28 1 29 _18 18 44 ,\ 27 TRACTOR -- MODEL NUMBER 917.272075 MOWER DECK KEY PART NO. NO, 1 2 3 165892 S]D533107 138017 4 5 6 8 9 10 11 13 165460 STD624008 178024 850857 STD551137 140286 134149 137645 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 128774 110485X 174493 72140505 132827 159770 STD541431 177563 105304X 123713X 110452X 130968X428 19111016 131491 173984 129963 153535 178342 STD533717 131494 STD551037 STD541437 140088 STD624003 137729 133944 174284 131340 STD541410 139888 131845 133943 155046 165723 DESCRIPTION Mower Deck Assembly, 42, Bolt Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Deck Retainer Spring Bar Sway Dock Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened BIede, Mulching Shaft Assembly, Mandrel, Vented Housing,Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Dock Bolt, Carriage 5/16-18 x 5/8 Bolt,Shoulder Baffle, Vortex NutCrownlock5/16-18UNC Bracket, Deflector Cap, Sleeve Spdng, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32x5/8x16Ga. Red, Hinge ScrewThdmIWasher Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Pulley, Idler, Flat Washer 13/32 x 13/16 x 16Ga. NutCrownlock3/8-16UNC Guard, MandreI, LH. Retainer Screw, Thd. Roll 114-20 x 5/8 Washer, Hardened RollerAssembly,Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer KEY PART NO. NO. 59 67 68 92 101 1(_2 103 104 105 106 111 112 113 114 115 116 117 118 119 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 -° - - 141043 149846 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 179292 179293 17060510 73510500 72110505 4898H 165746 73930600 19121414 19131312 STD523710 STD533710 165890 157109 158634 165888 171977 179748 169022 165898 19091216 169670 169676 169674 169675 169671 16.9672 169669 17720408 72140614 130794 169583 DESCRIPTION Guard, TUV Idler Knob Custom Oval V-Belt Nut MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld BracketGauge Wheel Lh BracketGauge Wheel Rh Screw 5/1 6-18 Unc Nut Keps 5/16-18 Unc Bolt Can' 5/16-18 x 5/8 BoltShoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RdhdSqnk 3/8-16UNC xl Arm SpringBrake Mower Bracket Arm Idler 42" Keeper Belt 42" ClutchCable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer SpringYellowZinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer SpringRetention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/6-16 Unc x 3/4 Mandrel Assembly(Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) ReplacementMower,Complete NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch= 25.4 mm 45 TRACTOR -- MODEL NUMBER 917.272075 PEERLESSTRANSAXLE- - MODELNUMBER206-545C I 150 11 47 157 AIA 46 TRACTOR - - MODEL NUMBER 917.272075 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART NO. NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 772147 780(_6A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 29A 29B 29C 30 31 778370 786188 786162 792077A 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 31A 32 34 35 35A 36 37 38 39 40 780195 788083 780194 780193 780197 790075 790007 799021 786026 792076A DESCRIPTION TransaxleCover Needle Bearing5/8" TrensaxleCase Countershaft Output Shaft SpurGear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shift Key WoodruffKey #9 ShiftCollar Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (Include. t4) Bevel Pinion(13 teeth) (Include. 13) Ring Gear (43 teeth) Drive Pin Spacer 1.130 X :695 Ball 5/16" dia Set Screw 3/8 - 16 x 3/8" Spdng ,310 OD x ,625 L Screw 1/4 - 20 x 1-1/4" Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of 2) RetainingRing Retaining Ring Thrust Washer .627 ID x.031W Thrust Washer.762 ID x.031W Thrust Washer .762 ID x.031W Anti-RotationWasher .632 Cup Washer 1.127 ID x .032W Flat Washer .750 ID x .056W (Use As Needed) Flat Washer .750 ID x .062W Oil Seal 5,'8_ Bushing .563 Flanged Bushing 5 / 8" ID Flanged Bushing.751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) DowelPin Flat Washer .312 ID x .059W KEY NO. PART NO. 41A 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 69 70 71 71B 76 77 79 82 83 85 87 150 157 180 900 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778.337 778353 778351 7"18349 778345 780189 776422 776306 792170 786187 788069 788092 780090 788078A 792144 778333 778338 792154 788089A 788093A 788088A 730229A 794712 DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4- 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15/16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft RetainingRing Spacer .890 Square Cut Ring =O"Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket R'IV Silicone Oil Seal 3/4" Gear Oil80W90 Replacement MST -206-545C Transaxte NOTE: Allcomponent dimensionsgiven in U.S. inches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 CYLINDER HEAD, VALVE AND BREATHER I 1t D 20 19 _ 10 16 18 CRANKCASE_.J 1 @ \ 10 48 TRACTOR-- MODEL NUMBER 917.272075 KOHLERENGINE-MODELNUMBERCV490,TYPE NUMBER27508 CYLINDER HEADNALVF-JBREATHER CRANKCASE KEY PART NO. NO. KEY NO. PART NO. 1 2 12-032-03-S 3 4 12-445-02-S M-839025-S 5 6 7 8 24-380-13-S 12-755-49-S 12-089-31-S 12-422-08-S 12-422-09-S 12-422-10-S 1 2 3 4 5 25-351-01-S 12-755-94-S 7 8 9 10 11 12-411-03-S 12-041-10-S 12-017-01-S 12-017-02-S 12-016-01-S 12-016-02-S 25-139-60-S 12-318-36-S 25-186-01-S 12-599-03-S M-640034-S 12 13 14 15 16 12-089-01-S 12-173-01-S 12-755-03-S 12-468-05-S 12-112-13-S 17 12-086-15-S 18 19 20 25-237-14-S 12o326-03-S M-645020-S 21 22 12-096-07-S M-545010-S 23 24 12-018-01-S 12-402-02-S 6 DESCRIPTION Lifter, valve (2) Kit, cylinder head (Includes 3-17, Gaskets 12 041 01-S (Qty. 2), 12 041 02-S, & 12 041 03-S) Rod, push (2) Gasket, cylinder head Valve, intake (Std.) Valve, intake (.25) Valve, exhaust (Std.) Valve, exhaust (.25) Plug, allen hd. pipe 1/8" Cylinder Head Arm, rocker(2) Pivot, rocker arm (2) Screw, hex. flange M6xl.0x34 (2) Spdng, valve (2) Cap, valve spdng (2) Kit, retainer (2) Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex. flange M10x1.5x81 (5) Clamp, hose (2) Hose, breather Screw, hex. flange M6xl.0x20 (5) Cover, valve w/nipple Screw, hex. flange M5x0.8xl0 Retainer, breather reed Reed, breather 9 10 Seal, crankshaft Block, cylinder (Use Short Block 12 522 51) Strap, lifting Screw, hex. flange MSx1.25x25 Dowel, locating (4) Kit, camshaft (Includes 7,8) Spdng, actuating Shim, camshaft (A.R.) blue Shim, camshaft (A.R.) red Shim, camshaft (A.R.) _ellow him, camshaft (A.R.) green Shim, camshaft (A.R.) gray Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white Shaft, balance Piston w/Ring Set (Std.) (Includes 11,12) Piston wiRing Set (.08) Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor Washer, plain 6 mm Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip (Includes 23) Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6 mm Clip, hitch pin 14 15 16 17 18 19 12-874-11-S 12-874-08-S 12-874-09-S 12 018 02-S 12-108-07-S 12-108-08-S 12-108-09-S 12-067-11-S 12-067-06-S 12-380-01-S 12-043-05-S M-631005-S 12-144-02-S 52-13g-09-S 12-755-64-S 20 21 22 23 X-25-102-S 12-032-01-S M-631015-S 12-154-05-S NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 11 12 13 49 12-422-11-S 12-422-12-S 12-422-13-S 12-422-07-S 12-144-28-S 12-874-07-S DESCRIPTION TRACTOR - - MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 |GNITION/ELECTRICAL J BLOWER HOUSING AND BAFFLES I 7 AIR INTAKE J 10-- 5O TRACTOR -- MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY NO. PART NO. KEY PART NO. NO. 1 12-086-14-S 2 3 4 12-468-03-S 24-162-03-S 25-086-47-S 5 6 7 8 9 12-157-06-S X-42-15-S 12-025-15-S 12-155-09-S M-548025-S 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6x1.0x16 (4) Fan Kev Fly_vheel Connector Screw, hex. cap M5x0.8x25 (;2) 12-085-09-S _tator - 15 amp with stator brake M-545020-S Screw, hex. flange M5x0.Sx20 (2) 12-154-06-S Clip, cable (2) 41-403-09-S Regulator, rectifier - 15 amp X-22-11-S Washer, lock 1/4" M-639016-S Screw, hex. flange M6X1.0X16 (2) 236602-S Connector 12-132-02-S Spark Plug X-728-1-S Clip, cable (2) M-545010-S Screw, hex. flange M5x0.SxlO (2) 12-584-04-S Module, ignition NOT ILLUSTRATED 12-176-44-S Harness, wiring 24-518-12-S Lead, black (6" - 12 gaugeinsulated grip barrel eyelet terminals) 12-518-35-S Lead, white (36" - 18 gauge - fully insulated push on tab and uninsulatad socket terminals) 1 M-545010-S 2 3 4 24-468-10-S 12-146-07-S M-550010-S 5 6 7 8 9 24-096-05-S 12-027-76-S 12-063-18-S 25-154-02-S 12-086-37-S 10 11 12-063-20-S M-645016-S 12 12-063-19-S NOTILLUSTRATED M-541050-S DESCRIPTION Screw, hex. flange MSxO.Sxl0 (6) Washer, plain 1/4' Plate, blower housing Screw, hex. flange M5x0.8xlO Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washer M5x0.Sx20 (3) Baffle, cylinder head Screw, hex. flange M6xl.0x16 (2) Baffle, cylinder Nut, hex. flange MSx0.8 AIR INTAKE/FILTRATION KEY NO. PART NO, 1 2 3 4 5 6 12-281-01-S 25-341-03-S 12-096-24-S 12-083-12-S 12-100-08-S 12-083-10-S 7 12-743-12-S 8 9 12-032-11-S 12-094-07-S 10 12-072-04-S 11 12-086-01-S 13 12-041-02-S DESCRIPTION Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, air cleaner element (Includes 5, 7, 8) Filter, element (includes 5, 8) Seal 1-7/16" Base, air cleaner (Includes 11, 12) Stud, mounting plate M6x1.0x75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner NOT ILLUSTRATED 12-113-53-S Decal, air cleaner NOTE: 51 All component dimensions given in U.S. inches 1 inch = 25.4 mm TRACTOR -- MODEL NUMBER 917.272075 KOHLERENGINE-MODELNUMBERCV490,TYPENUMBER27508 STARTING SYSTEM ENGINE CONTROLS 1 I t / 2 0 g a 11 OIL PAN I LUBRICATION I _*_10 12 l 21 ' ,, ÷,;'2 0 / 52 TRACTOR - - MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 STARTING KEY PART NO. NO. M-839070-S 25-098-07-S 3 4 5 6 7 8 ENGINE CONTROLS SYSTEM 12-755-54-S 12-227-18-S 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S DESCRIPTION Screw, hex. flange MSx1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/4-20x45/8 (2) OIL PAN/LUBRICATION KEY PART NO. NO. 12-038-01-S 2 3 4 5 6 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 7 8 9 10 12-153-01-S 25-162-07-S 12-096-03-S M-545016-S 11 12 13 14 15 16 17 25-462-09-S 52-050-02-S 25-139-57-S 12-393-01-S 12-153-06-S 12-096-34-S M-545016-S 18 19 12-032-03-S 24-086-16-S 20 24-086-17-S 21 12-199-56-S KEY PART NO. NO. 1 2 3 4 12-079-11-S 12-237-01-S 24-086-43-S M-664020-S 5 12-536-10-S 6 M-443025-S 7 M-443020-S 8 9 10 11 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12 13 14 15 16 17 12-100-07-S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 25-158-11-S NOTE: All component dimensions inches 1 inch = 25.4 mm DESCRIPTION Dipstick assembly (Includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill Screw, hex. flange M6x1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5x0.8x16 (3) Seal, oil (P.T.O. end) Screw, hex. flange M8x1.25x45 (11) Screw, hex. flange M8xl 25x45 Assembly, Pan, oil (Incl. 11,14-17) DESCRIPTION 53 Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2) Control, speed assembly (Includes6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke retum Spring, governor K=t,governor lever (Includes 12-14) Nut, hex flange 1/4-20 Bolt, 1/4-20x1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage given in U.S. TRACTOR -- MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 EXHAUST CRANKSHAFT 0 FUEL SYSTEM I 54 TRACTOR - - MODEL NUMBER 917.272075 KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508 CRANKSHAFT FUEL SYSTEM KEY PART NO. NO. 1 2 3 6 7 8 9 10 11 DESCRIPTION M-641060-S Nut, box. flange M6xl.0 (2) M-629116-S Stud M6x1.0x116 (2) 12-853-118-S Kit, carburetor w/gasket (Includes4,5,6 qty 1 Tie, cable 12-454-03-S, Terminal 25-452-20-S) 12-041-02-S Gasket, air cleaner 12-053-118 Carburetorassembly (For Informationonly not available separately) (Includes Kit, float 12-75702-S Kit, carburetor repair 12-757-03-S, Kit, solenoid repair 12-757-33-S) 12-041-01-S Gasket, carburetor (2) 12-265-06-S Deflector, heat 25-237-14-S Clamp, hose (2) 52-353-22-S Line, fuel 12-1/4" 25-050-03-S Filter,fuel in-line 47-154-01-S Clip cable KEY NO. PART NO. DESCRIPTION 1 2 12-014-57-S 25-139-27-S Crankshaft (Includes 2) Plug, cup EXHAUST KEY NO. PART NO. 1 2 3 4 5 25-072-04-S Stud, M8xl.25x33(2) 12-041-03-S Gasket, exhaust manifold 12-126-11-S Bracket muffler 12-445-06-S Strap, lifting M-645025-S Screw, hex. flange M6xl,0x25 (2) PA-27508 12-522-51 12-755-93-S NOTE: NOT ILLUSTRATED *M-561010-S *X-22-11-S 12-757-02-S 12-757-03-S 12-041-01-S 12-041-02-S 12-041-05-S 12-041-06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S 12-518-37-S Screw, thread forming M5x0.Sxl O Washer, lock 1/4" Kit, float Kit, carburetorrepair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid Kit, solenoid repair Gasket, bowl screw Tie cable Terminal Lead, red, (37" - 20 gauge insulated socket and uninsulated socket terminals) "attaches carburetor ground lead to carb baffle. 55 DESCRIPTION Replacement Short Block Gasket Set Engine All component dimensions given in U.S. inches 1 inch = 25.4 mm 56 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. For repairof major brand appliancesin your own home... no matterwho made it, nomatterwho sold 1-800-4-MY-HOME _ www,seal's.COl'rl For repairofcany-in products like vacuums, lawnequipment,and electronics,callfor the nearestSears Parts and Repair Center. 1-800-488-1222 Any_, dayorni0ht (U.SAonly) www_ For the replacement parts,accessories and owner's manuals thatyou need to do-it-yourseff, callSears ParlsDirectSMt 1-800-366-PART (l"S00""r"r"r"r_727S) 6 a.m.-11 p.m., 7daysaweek (u.s.A" _y) www.sears.com/partsdirect ,,, ,r, ,,, ....... _,,r To purchase or inquireabout a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (u.sJ_) 7a.m.-5 p.m.,CST, Mort.- Sa:L 1-800-361-6665 (Canada) 9 a.m.- 8 p.m.EST, M - F, 4 p.m.Sat. ,,,,, Parapecirsen/iciode _ a dom_Jo,y paraordenarpiezas: 1..888-SU-HOGARsa (1-a_-_ Au Canadapourserviceenfrangais: 1-800-LE-FOYERuc (1-800.&33-6937) vwwv.seal&ca © Sears.Roebx_ andCo. ® Registered Trademark/'ha Trademark / .suService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de F_tbdca/ SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MOMarque d(apos6e de Sears, Roebuck and Co. 183257 3.1.02 RD Printed in U.S.A.
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