Monte Carlo 3DIR52RBD Installation guide

Monte Carlo 3DIR52RBD Installation guide
Owner’s Guide and Installation Manual
3DIR52XXD Series Fan
UL Model NO. : 3DIR52XXD
Attach sales receipt to this card and retain as your proof of purchase
DATE OF PURCHASE:
RETAILER NAME:
MODEL NUMBER:
RETAILER ADDRESS:
To register your fixture, please visit our website www.montecarlofans.com
8.2 kgs
18 lbs
Total fan weight with light
Cautions and Warnings
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70) including
fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side
of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be turned upward and pushed
carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to
prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from the floor
to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of 15.9 kg (35 lbs)
or less” And Use Mounting Screws Provided With The Outlet Box.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove Knockouts
In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the building structure (or the
ceiling joist).
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert
foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To reduce the risk of fire or electric shock, this fan must be installed with an isolating wall control/switch.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. UC7067RA manufactured by Rhine
Electronic Co., Ltd.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating equipment
manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for
Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is required, the
product should be returned to an authorized service facility for examination or repair.
All set screws must be checked and tightened where necessary before installation.
Note: Suitable for use in damp locations.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
© 2015 Monte Carlo Fan Company
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1
2
ON
ON
OFF
OFF
3
Mounting bracket
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Use AC 120V/60HZ power supply
only.
4
Downrod Mount Installation
Before installing this fan make sure the
outlet box is properly installed to the
house structure. To reduce the risk of
fire, electric shock, or personal injury,
mount to outlet box or supporting system
acceptable for fan support.
(Mounting must support at least 35 lbs.)
5
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35 lbs).
Before attaching fan to outlet box, ensure
the outlet box is securely fastened by at
least two points to a structural ceiling
member ( a loose box will cause the fan to
wobble). Remove the two outlet box
screws provided with the box, aligning
the holes of the mounting bracket with
the holes of the outlet box. Reinstall the 2
outlet box screws securely.
6
Downrod
Canopy
Canopy bottom ring
Cross pin
Keeper pin
Partially loosen downrod set screws from
yoke at top of motor assembly.
Remove preassembled cross pin and
keeper pin from downrod.
Downrod
Cross pin
Keeper pin
Yoke cover
Place downrod over canopy, canopy
bottom ring and yoke cover. Thread lead
wires and safety cable from motor
assembly through downrod.
Slip downrod into motor housing yoke,
aligning holes and install cross pin and
keeper pin.
Insert cross pin through yoke and downrod
until point appears on the other side, and
insert keeper pin on cross pin.
Pull the downrod up tight against the
cross pin, and then evenly tighten the
downrod set screws on motor housing
yoke.
Place yoke cover on top housing of fan.
Warning: Cross pin and keeper pin must be
installed securely, failure to install them will
result in serious injury.
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SAFETY CABLE INSTALLATION
8
9
Power source
7
Tab
Black
(Live) Wall switch
White
White
(Neutral)
Blue
Black
Ground/Green
Lag screw
Receiver
Black
Safety cable
White
Slot
Washer
Lock washer
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
Important: If using the angle mount,
make sure open end of mounting bracket
is installed facing the higher point of the
ceiling and make sure the ceiling angle is
not steeper than 30º.
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
10
Receiver
Ungrounded
wires
After making the wire connections, the wires
should be spread apart with the grounded
conductor and the equipment-grounding
conductor on one side of the outlet box and
ungrounded conductor on the other side of
the outlet box. The splices after being made
should be turned upward and pushed carefully
up into the outlet box.
setting.
12
11
Grounded
wires
Make wiring connections using wire
connectors provided as indicated above.
White from fan to White from remote
marked N. Black from fan to Black from
remote marked L. Blue from fan to Blue
from remote marked FOR LIGHT. White
from house to White from remote marked
AC IN N. Black from house to Black from
remote marked AC IN L. Connect all
green grounded wires to Grounded wire
from House. Make sure that no filaments
are outside of the wire connectors.
Insert the remote receiver into mounting
bracket. Refer to page 7 for receiver
Flush Mount Installation
Stud
Lift Canopy allowing the 2 studs to protrude
through the canopy.
Next lift the cover ring and install knurled nuts
as shown. Tighten the knurled nuts securely.
The canopy should adjust for any irregularity
in the ceiling or Outlet box.
Make sure the studs protruding from the
bottom of the Mounting bracket are installed
with threads all the way through the bracket.
Remove every other screws from yoke
located on top of fan assembly. Keep
screws.
Note: Flush mount is not available with
vaulted ceiling.
Go to step 20 to finish
installation
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14
15
Hook
Side cover
Rubber pad
Remove side covers from canopy
exposing 4 holes. 2 closed holes and 2
open “L” shape holes.
SAFETY CABLE INSTALLATION
Reinstall the 3 set screws remove in step
12. Tighten screws securely.
17
18
Power source
16
Place rubber pad and canopy over lead
wire and safety cable and align the larger
holes in canopy and holes on rubber pad
with the set screws on yoke.
Black
(Live)
To prepare the fan for wiring, hang fan
onto mounting bracket by sliding the
canopy over the mounting bracket hook
(Use one of non-slotted holes on the
rim of the canopy).
Wall
switch
White
White
(Natural)
Blue
Black
Ground/Green
Lag screw
Grounded
wires
Receiver
Ungrounded
wires
Receiver
Safety cable
White
Black
Washer
Lock washer
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
© 2015 Monte Carlo Fan Company
Make wiring connections using wire
connectors provided as indicated above.
White from fan to White from remote
marked N. Black from fan to Black from
remote marked L. Blue from fan to Blue
from remote marked FOR LIGHT. White
from house to White from remote marked
AC IN N. Black from house to Black from
remote marked AC IN L. Connect all
green grounded wires to Grounded wire
from House. Make sure that no filaments
are outside of the wire connectors.
Insert the remote receiver into mounting
bracket. Refer to page 7 for receiver
After making the wire connections, the wires
should be spread apart with the grounded
conductor and the equipment-grounding
conductor on one side of the outlet box and
ungrounded conductor on the other side of
the outlet box. The splices after being made
should be turned upward and pushed carefully
up into the outlet box.
setting.
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20
19
21
Blade
Plate on motor
Light pan
Install 2 of the screws to the side panel
of mounting bracket corresponding to the
open slotted holes on the canopy upper
rim, screws provided. Remove the all
thread studs from the lower part of the
mounting bracket.
Lift fan to mounting bracket, aligning the
“L” shape holes with the screws on the
mounting bracket. Turn the fan clockwise
to lock in position. Install the other 2
canopy mounting set screws from the
hardware pack and tighten all screws
securely.
22
Insert blade into the slot on flywheel.
Install blade with screws and fiber
washers provided, aligning each of the
holes as shown and tighten all screws
securely. Repeat this process for
remaining blades.
Loosen 2 and remove 1 preassembled
screw from the plate on motor. Save
screw for later use.
Connect plug from fan to plug from light
pan. Be sure plugs connection clasped
together completely.
Aligning the keyhole slots on the light pan
with the preassembled screws on the
plate. Twist clockwise till lock. Reinstall
the screw which was just removed.
Tighten all screws securely.
23
White
LED light kit
Blue
White
Glass
Black
Loosen 2 and remove 1 preassembled
screw from light pan. Save screw for later
use.
Connect white wire from light pan to white
wire from LED light kit and then connect
blue wire from light pan to black wire
from LED light kit.
Attach LED light kit onto the light pan,
aligning the keyhole slots on the LED light
kit with the preassembled screws on the
light pan. Twist clockwise till lock.
Reinstall the screw which was just
removed. Tighten all screws securely.
© 2015 Monte Carlo Fan Company
Attach glass by locating dimples in light
pan with grooves on the glass and twist
clockwise until tight.
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REMOTE CONTROL SETTING (Dimming/Non Dimming)
Dimming Non Dimming Setting
The remote controller is set with dimming function at
factory.
The “DIM” selection is the light dimmable selection.
If you would make the light with on/off feature, switch it
to ON/OFF position.
The “ON/OFF” selection to make light ON/OFF only (non
dimming function) (Fig. 1 )
DIM
ON/OFF
Caution: If the remote receiver has been wired with fan,
turn power off by wall switch before switch “DIM” and
“ON/OFF” selection.
Fig. 1
Wall cradle installation
Install Transmitter wall mount cradle with 2 screws provided
as shown in Fig. 2.
Install wall cradle with the direction as shown on back side of
the cradle.
Useful tips:
Take remote transmitter up by pushing it at lower area of the
transmitter.
The remote transmitter can be held on magnetic metal
material by a magnet built in the transmitter.
Back side of the
wall mount cradle
Fig. 2
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REMOTE CONTROL SETTING and OPERATION
Transmitter Operation
1. Remove the battery seat from the bottom of remote control
transmitter and install battery. Replace the battery seat. (Fig. 3)
Back side of
transmitter
Note: Use a 3V battery. The battery will weaken with age and should be
replaced before leaking as this will damage the transmitter. Dispose of used
battery properly, keep the battery out of reach for children.
Useful tips
Remove battery seat by pushing at “A” position as shown in Fig. 3 toward to
right hand side and pull it out. Install CR2032 battery into battery seat (make
sure the side with “+” is upward) and reinstall the battery seat.
A
2. Learn function setting, Restore power source to your fan, press and
hold the “OFF” button for at least 4 seconds. You must press the ‘OFF” button
within 60 seconds of restoring power to the fan. (Fig. 4)
Fig. 3
“OFF”
Note: If the fan is installed with light (down light), light will twinkle twice then
off. The remote control setting process is complete and your fan is ready for
use. For fans without light, check operation using remote transmitter.
Note: If you want to control the fan with another transmitter, make the same
setting. A fan can be controlled by 2 transmitters maximum.
Note: If the power is on already, you must turn the power off, and then turn
the power back for remote control learn function setting.
Note: If you press wrong buttons, you must again turn power off and turn the
power back then reset learn function.
Fig. 4
Tips for end users
1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous
setting at factory. Make learn function setting and your fan will be ready for use.
2. If fan or light isn’t working, reset power (turn the power off for at least 5 seconds and then turn the power back) and redo the
learn function setting.
3. It is not available to separately operate the remote setting for more than one fan in the same room (in the area where remote
signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each
fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control
more than one fan in same room.
4. There might be other remote transmitters got the same code combination as the transmitter that you are using, you may
remove the code setting of the other transmitters by turn the power off and turn it back and then push and hold the “OFF” button
of the transmitter which you are using for at least 10 seconds. You must press the ‘OFF” button within 60 seconds of restoring
power to the fan.
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REMOTE CONTROL SETTING and OPERATION
The buttons on the remote control transmitter control the fan speed and light
as follows. (Fig. 5)
Press the button to get desired fan speed, Low to High and then High to Low
cyclically.
Press the OFF button to turn fan off. Fan speed will maintain last setting if
turned off.
Press this forward/reverse button to get desired airflow direction. Fan must be
running to reverse. It will take about 25 seconds for fan to slow down and
change rotation direction.
Light control button. Press this button quickly to turn light on or off. To dim
light, hold down the button, the light will cycle from bright to dim to bright until
button is released when the receiver is set at “DIM” position. Light will maintain
last setting if turned off.
Note: Dimming function is not available if the dimming (DIM) and non dimming
(ON/OFF) switch in receiver is set at ON/OFF position.
Useful tips
LED indicator against fan speeds,
Fan off,
Medium speed,
Medium high speed and
Low speed,
High speed.
Fig. 5
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING TWO
CONDITIONS. (1)THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND (2) THIS DEVICE MUST ACCEPT
ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
© 2015 Monte Carlo Fan Company
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Trouble Shooting
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be
locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Trouble
1. If fan does not start:
Suggested Remedy
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION: Make sure main power is turned off.
either way. Fan will not operate when switch is in the middle.
4.If this fan uses remote controller, make sure dip switches are setting properly and make
sure battery is effective.
2. If fan sounds noisy:
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION: Make sure main power is turned off before entering switch housing.
4.Check to be sure light bulb is tight in socket and not touching the glass shade.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
6.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
3. If fan wobbles:
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the
notch in the downrod ball.
2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to
4.Check that all blade holders are tightened securely to motor.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade
is positioned for measurement. Repeat for each blade. If all blade levels are not equal,
you can adjust blade levels by the following procedure. To adjust a blade tip down, insert
a washer (not supplied) between the blade and blade holder at the screw closest to the
motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade
holder at the two screws farthest from the motor. Reverse the position of the washer if
blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
4. If light does not work: 1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulb and make sure bulb is tight in socket.
5.Remove light kit and check the plug connections if they are present.
6.If this fan uses remote controller, make sure dip switches are setting properly and make
sure battery is effective.
CAUTION: Make sure main power is turned off before entering switch housing and/or
canopy.
© 2015 Monte Carlo Fan Company
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Sep.2015
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